JVC HD-61Z585, HD-52Z585 User Manual
52096200302
REVISED
SERVICE MANUAL
REAR PROJECTION TELEVISION
HD-52Z575, HD-52Z585, HD-61Z575, HD-61Z585
BASIC CHASSIS
T A B L E O F C O N T E N T S
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
4 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
RP2
COPYRIGHT © 2004 Victor Company of Japan, Limited.
No.YA092B
2004/8
SPECIFICATION
Contents
Items
Dimensions (W x H x D) 126.4cm x 91.4cm x 41.2cm
(49-7/8" x 36 x 16-1/4")
Mass 37.8kg (84lbs) 44.3kg (98lbs)
TV RF System CCIR (M)
Color System NTSC
Sound System BTSC (Multi Channel Sound)
Teletext System Closed Caption (T1-T4 / CC1-CC4)
VHF Low
VHF High
TV Receiving
Channels and
Frequency
TV / CATV Total Channel 180 Channels
Intermediate
Frequency
Color Sub Carrier 3.58MHz
Power Input AC120V, 60Hz
Power Consumption 195W (Max)
Projection Source 110W High-pressure mercury lamp
Projection Device D-ILA device (Reflection active matrix type LCD) x 3(R / G /B)
Resolution Total=H:1312 x V:800 [ Effective =H:1280 x V:720 ]
Screen Transparent screen (unitized fresnel lens / lenticular lens), aspect ratio 16:9
Screen Size 52" (132cm) Measured diagonally
Speaker 10cm round x 2 (Oblique corn)
Audio Power Output 10W+10W
Antenna Terminal (VHF/UHF) 75Ω unbalanced, coaxial, F-type connector x 1
External Input
[INPUT-1/2/3/4]
Digital Input Video
Audio Output (VARI/FIX) VARI : More than 0 to 1000mV(rms) (+2.2dBs)
Sub woofer Output More than 0 to 1000mV(rms) (+2.2dBs) (RCA pin jack x1)
Center channel Input 500mV(rms) (-4dBs), high impedance (RCA pin jack x1)
AV Compulink lll 3.5mm mini jack x 1
Remote Control Unit RM-C15G (AA/R6/UM-3 battery x 2)
Design & specifications are subject to change without notice.
1-2 (No.YA092B)
Component Video
Video IF
Sound IF
S-Video
[INPUT-1/3/4]
[INPUT-1/2]
720p/1080i
480p/480i
54MHz~88MHz (02ch~06ch)
174MHz~216MHz (07ch~13ch)
UHF
470MHz~806MHz (14ch~69ch)
CATV 54MHz~804MHz
Low Band : 02~06 by 02~06
High Band : 07~13 by 07~13
Mid Band : A~I by 14~22
Super Band : J~W by 23~36
Hyper Band : W+1~W+28 by 37~64
Ultra Band : W+29~W+84 by 65~94, 100~125
Sub Mid Band : A-8, A-4~A-1 by 01, 96~99
45.75MHz
41.25MHz (4.5MHz)
H:115.1cm(45-3/8") x V:64.8cm(25-5/8")
Video
1V(p-p), 75 Ω, negative sync (RCA pin jack x 4)
Audio
500mV(rms) (-4dBs), high impedance (RCA pin jack x 8)
Mini-DIN 4pin connector x 3
Y: 1V(p-p), positive, 75Ω, negative sync
C: 0.286V(p-p) (burst signal)
RCA pin jack x 6
Y: 1V(p-p), (Sync signal : ±0.35V, 3-value sync.), 75Ω
Pb/Pr : ±0.35V, 75Ω
Y: 1V(p-p), positive (negative sync), 75Ω
Pb/Pr : 0.7V(p-p), 75Ω
HDMI connector x 1
(This Digital-in terminal is not compatible with picture signals of personal computer.)
HDMI connector
Audio
Digital : HDMI connector
Analog : 500mV(rms) (-4dBs), high impedance (RCA pin jack x 2)
FIX : 500mV(rms) (-4dBs), low impedance (1kHz when modulated 100%)
(RCA pin jack x 2)
HD-52Z575
HD-52Z585
HD-61Z575
HD-61Z585
145.6cm x 104.2cm x 47cm
(57-3/8" x 41 x 18-1/2")
61" (155cm) Measured diagonally
H:135cm(53-1/4") x V:76cm(30")
SECTION 1
PRECAUTIONS
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware, many circuits
and components specially for safety purposes. For continued
protection, no changes should be made to the original design unless
authorized in writing by the manufacturer. Replacement parts must
be identical to those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should not be
made. Any design alterations or additions will void the manufacturer's
warranty and will further relieve the manufacturer of responsibility for
personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have special
safety-related characteristics. These characteristics are often not
evident from visual inspection nor can the protection afforded by them
necessarily be obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts that have these
special safety characteristics are identified in the parts list of Service
manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the parts
list in Service manual. The use of a substitute replacement which
does not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual may cause
shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are
connected to one side of the AC power line. An isolation transformer
of adequate capacity should be inserted between the product and the
AC power supply point while performing any service on some
products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE : ( ) side GND, the
ISOLATED(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED(NEUTRAL)
side GND or EARTH side GND and never measure with a measuring
apparatus (oscilloscope etc.) the LIVE side GND and
ISOLATED(NEUTRAL) side GND or EARTH side GND at the same
time.
If above note will not be kept, a fuse or any parts will be broken.
(6) The high voltage applied to the picture tube must conform with that
specified in Service manual. Excessive high voltage can cause an
increase in X-Ray emission, arcing and possible component damage,
therefore operation under excessive high voltage conditions should
be kept to a minimum, or should be prevented. If severe arcing
occurs, remove the AC power immediately and determine the cause
by visual inspection (incorrect installation, cracked or melted high
voltage harness, poor soldering, etc.). To maintain the proper
minimum level of soft X-Ray emission, components in the high
voltage circuitry including the picture tube must be the exact
replacements or alternatives approved by the manufacturer of the
complete product.
(7) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See ADJUSTMENT
OF B1 POWER SUPPLY).
(8) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture
tube before attempting meter connection, by connecting a clip lead to
the ground frame and connecting the other end of the lead through a
10kΩ 2W resistor to the anode button.
(9) When service is required, observe the original lead dress. Extra
precaution should be given to assure correct lead dress in the high
voltage circuit area. Where a short circuit has occurred, those
components that indicate evidence of overheating should be
replaced. Always use the manufacturer's replacement components.
(10) Isolation Check
(Safety for Electrical Shock Hazard) After re-assembling the
product, always perform an isolation check on the exposed metal
parts of the cabinet (antenna terminals, video/audio input and output
terminals, Control knobs, metal cabinet, screwheads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate without
danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal part
having a return path to the chassis should withstand a voltage
of 1100V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a period of one second.)
This method of test requires test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a "Leakage
Current Tester", measure the leakage current from each
exposed metal part of the cabinet, particularly any exposed
metal part having a return path to the chassis, to a known good
earth ground (water pipe, etc.). Any leakage current must not
exceed 0.5mA AC (r.m.s.). However, in tropical area, this must
not exceed 0.2mA AC (r.m.s).
• Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Use an AC
voltmeter having 1000
following manner. Connect a 1500
Ω per volt or more sensitivity in the
Ω 10W resistor paralleled
by a 0.15µF AC-type capacitor between an exposed metal
part and a known good earth ground (water pipe, etc.).
Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed
metal part, particularly any exposed metal part having a
return path to the chassis, and measure the AC voltage
across the resistor. Now, reverse the plug in the AC outlet
and repeat each measurement. Any voltage measured
must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
GOOD EARTH GROUND
1500 10W
ON EACH EXPOSED
ME TAL PART
(11) High voltage hold down circuit check.
After repair of the high voltage hold down circuit, this circuit shall be
checked to operate correctly.
See item "How to check the high voltage hold down circuit".
This mark shows a fast
operating fuse, the
letters indicated below
show the rating.
A V
POWER CORD
REPLACEMENT WARNING.
Connecting the white line side of power
cord to "WHT" character side.
PWB
White line side
WHT
PW
(No.YA092B)1-3
1.2 INSTALLATION
OFF ON
1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling
efficiency may deteriorate and temperature inside the unit will
rise. The temperature sensor that protects the unit will be
activated when internal temperature exceeds the predetermined
level and power will be turned off automatically.
Therefore, please make sure pay attention not to block the heat
dissipation vent as well as the ventilation outlet behind the unit
and ensure that there is room for ventilation around it.
Do not put foreign objects near the ventilation holes as
this can result in fire or electrical hazards.
Do not block the ventilation holes as this may cause the
internal temperature to rise and possibly result fire.
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified
below, between the unit with and the surrounding walls, as well
as the floor etc.
Install the unit on stable flooring.
Take precautionary measures to prevent the unit from tipping in
order to protect against accidents and earthquakes.
CAUTION FOR INSTALLATION
• Do not tilt the TV towards the left or right, or toward the back.
• Install the TV in a corner on the floor so as to keep cords out
of the way.
• The TV will generate a slight amount of heat during operation.
Ensure that sufficient space is available around the TV to
allow satisfactory cooling.
150mm
Intake hole
VENTILATION POSITION
200mm
150mm
Exhaust hole
200mm
50mm
1-4 (No.YA092B)
1.3 LAMP UNIT HANDLING CAUTION
LAMP UNIT : TS-CL110UAA
1.3.1 PRECAUTION FOR LAMP UNIT
The lamp emits high intensity white, ultraviolet and infrared
light. Do not look directly at the light during service.
Also, do not touch the lamp directly as it presents a burn
hazard.
Handle with extra care. This lamp emits high heat and
contains high-pressure during use.
Do not give any impact as this may cause the broken lamp.
1.3.2 HOW TO CONFIRM LAMP OPERATING TIME
(1) Set to 0 minutes using the [SLEEP TIMER] key.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously, then enter the SERVICE MODE.
(3) When the Main Menu is displayed, press [4] key to enter
the setting display for designing.
(4) Press [CH+] / [CH-] key to select the addresses (items).
NOTE :
• Confirmation of the information can be done by selecting
addresses (items) below.
Display position is in the far right side in the 2nd row from
the top, as displayed below.
NOTE :
• This message will appear every time turn on the TV, when
the lamp needs to be replaced. Press the [OK] key to make
the message disappear, or replace the lamp.
LAMP NEEDS TO BE REPLACED.
REFER TO OWNER'S MANUAL FOR
REPLACEMENT INSTRUCTIONS.
AFTER REPLACING THE LAMP,
PLEASE RESET TIMER IN THE TV
MENU.
PRESS OK, IF YOU DO NOT WAN
TO SEE THIS MESSAGE AGAIN.
Fig.1 LAMP REPLACEMENT MESSAGE
1.3.5 HOW TO REPLACE THE LAMP UNIT
Refer to the [USERS GUIDE] for a detailed operating
description.
(1) Turn off the TV power with power key.
(2) Disconnect the power cord from the AC outlet.
(3) Loosen 1 screw from the rear side, then take out the the left
speaker panel.
(4) Loosen 1 screw then take out the lamp cover.
(5) Loosen 2 screws then take out the lamp unit.
(6) Install the new lamp unit.
(7) Re-install the lamp cover.
(8) Re-install the left speaker panel.
(9) Re-install the screw to the rear panel.
NOTE :
• After installing the new lamp unit, do not forget to reset the
lamp timer.
1.3.3 LAMP OPERATING TIME
• MAXIMUM COUNT TIME : 65535 hours
< D070 > Lamp operating time high byte
< D071 > Lamp operating time low byte
D 00
001 00 0000 0001
Operating time in binary number notation
Operating time in hexadecimal number notation
Operating time in decimal number notation
1.3.4 LAMP UNIT REPLACEMENT
(1) The lamp replacement message will appear when need to
change the lamp. After replace the lamp, need to reset the
timer which is built into TV.
(2) Life of the lamp unit is about 5000 hours over. Lamp use
time can be check at the lamp message MENU.
(3) If Fig.1 message appears when turn the TV on, need to
replace the lamp.
(4) Use the lamp timer reset only after replacing the lamp.
1.3.6 HOW TO RESET THE LAMP TIMER
Refer to the [USERS GUIDE] for a detailed operating
description.
(1) Press the [MENU] key to select CLOCK / TIMERS.
(2) Select the <LAMP TIMER RESET> with [
] / [] keys.
(3) Enter the <LAMP TIMER RESET> mode the message will
appears.
(4) Press the [OK] key while the above message appears on
the screen.
(5) Turn off the power, then turn on the power.
(6) The lamp timer has now been reset, as before the 1.3.2
HOW TO CONFIRMATION LAMP OPERATING TIME.
1.3.7 PRECAUTION FOR REPLACEMENT
Do not replace the LAMP UNIT immediately after the
projector has been used.
The temperature of the LAMP UNIT is still high and could
cause a burn.
Allow a cooling period of 1 hour or more before performing
replacement.
Before starting LAMP UNIT replacement work, turn off the
MAIN POWER switch, and disconnect the AC power cord
plug from the wall outlet.
If touched, the lamp glass surface may rupture and burns
may result. Do not touch the glass portion or metal portion.
Handle only plastic handle.
The replaced old lamp can be discarded in the same manner
as a fluorescent lamp. Check local ordinances and dispose
of the used lamp as prescribed.
(No.YA092B)1-5
1.4 SERVICE PARTS KIT INSTRUCTIONS
OPTICAL / DRIVE ASS'Y : TS-COP5A-SAA
Due to the character of this product, these OPTICAL /
DRIVE ASS’Y are prepared.
Please note these OPTICAL /DRIVE ASS’Y when
replacing or ordering the parts.
1.4.1 PART NUMBER AND CONSTRUCTION
Kit parts number Kit part name
TS-COP5A-SAA OPTICAL / DRIVE ASS’Y
1.4.2 OPTICAL / DRIVE ASS’Y CONSTRUCTION
(1) OPTICAL BLOCK
(Included HD-ILA DEVICE, PROJECTION LENS)
(2) OPTICAL BASE
(3) MAIN DRIVE PWB ASS’Y
This PWB is mounted with 2 memory ICs saved with
adjustment, setting data of the drive circuit.
(4) SHIELD TAPE
* The following parts are not included in the kit.
1) REMOTE SENSOR PWB ASS’Y
2) FAN CONTROL PWB ASS’Y
3) LAMP UNIT
4) FRONT SHADE BRACKET
5) SHADE COVER
1.5 SCREEN HANDLING CAUTIONS
1.5.1 SCREEN STORAGE
Store the SCREEN ASS'Y in a standing position in order to
avoid deformation. If the screen is stored horizontally, there is
risk of deforming the screen face.
When necessary to place the SCREEN ASS'Y horizontally,
position the screen side upwards and sure to place spacers
between the screen and resting site (floor or stand etc.) to
prevent the screen from sagging.
1.5.2 SCREEN SURFACE
Since the screen surface is easily scratched or soiled, use ample
care when handling.
1.5.3 PRECAUTIONS FOR CLEANING AND REPLACEMENT
The SCREEN ASS’Y is made from the lenticular lens and
fresnel lens.
The anti static proceeding and the surface of the lenticular lens.
Rubbing the surface with something hard, the coating may
peel off.
When the screen is dirty, gently wipe it with a soft cloth.
If the screen is very dirty, wipe it down with a cloth dipped in
a diluted kitchen cleaner (neutrality detergent) and
thoroughly wrung-out.
Then wipe immediately after with clean, dry cloth.
Never use the organic solvent such as the alcohol or benzine.
The SCREEN ASS’Y replacement is required if the coating
was peel off.
Alkaline detergent or acidity detergent can not be be used.
The notched side of the lenticular lens and the fresnel lens
are faced each other.
Do not rub the screen when cleaning it or replaceing it.
Rubbing the screen may cause of the scratch of the screen
by its notch.
1.4.3 PRECAUTION FOR USING
(1) In the case of the following defects/problems, replace this
kit (OPTICAL/DRIVE ASS'Y)
1) Picture defect caused by optical system/D-ILA device
related parts.
2) Picture defect caused by drive circuit.
(2) The MAIN DRIVE PWB ASS’Y is mounted with 2 memory
ICs [IC3741/IC3742] saved with adjustment/setting data
(GAMMA, SHADING, etc.) of the drive circuit.
The data of this memory IC is in the optimal state according
to individual D-ILA devices and each section of the
OPTICAL BLOCK.
(3) When replace the MAIN DRIVE PWB ASS’Y, take off the 2
memory ICs from the original board and replace with new
one. When replace the MAIN DRIVE PWB ASS’Y, do same
manner. Replace 2 memory ICs.
(4) When installing this kit (OPTICAL/DRIVE ASS'Y) to the
set, first mount the FRONT SHADE BRACKET and
SHADE COVER (with cushion) to the kit (lens section).
(5) After the replacement of the OPTICAL BLOCK, projection
lens focus adjustment and drive convergence / projection
adjustment are required.
1-6 (No.YA092B)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 TECHNICAL INFORMATION
2.1.1 DIFFERENCE LIST
Items HD-52Z575 / HD-61Z575 HD-52Z585 / HD-61Z585
SMART SOUND Non Built-in
SMART CAPTION Non Built-in
FRONT CABINET Silver Black
2.1.2 PROJECTION UNIT
R DEVICE
G DEVICE
2.1.3 IMAGE LIGHT FLOW
DEVICE UNIT SECTION
Projection
light
BRG
Mirror
B DEVICE
Lamp unit
Incident light
(TOP VIEW)
FRONT
2.1.5 D-ILA DEVICE STRUCTURE
R / G / B DEVICE (SIDE VIEW)
Back
Plane
Flat film
Reflective pixel
electrode
Liquid
crystal
PIXEL VIEW (FRONT VIEW)
Glass
substrate
Incident light
Projection light
FRONT
Transparent
electrode
B
Device
R
Device
Device
G
MirrorMirror
BRG
2.1.4 D-ILA DEVICE SPECIFICATION
Item Content
Resolution H:1312 x V:800
Pixel number about 3200000
Pixel size H :12.0
µm x V :12.0µm
Aspect ratio 16 : 9
Contrast ratio 1000 : 1
Aperture ratio 93% or more
Effective pixel measurement 0.7 inch
Incident
light
12.0 µm
Pixel
12.0 µm
(No.YA092B)1-7
2.1.6 MAIN CPU PIN FUNCTION (IC7601 : M306V7FGF-088FP) [DIGITAL SIGNAL PWB ASS’Y]
Pin Port Pin name I/O Function
1 VHOLD1 VHOLD1 I Data slice for main screen closed caption
2 HFLT1 HFLT1 I/O LPF for main screen closed caption video input
3 P9.4 O Not used
4 P9.3 O Not used
5 P9.2 DIGRO O R [0] for OSD
6 P9.1 TB1IN I AC power for timer clock
7 P9.0 REMO I Remote control
8 BYTE BYTE I Data bus width select [L = 16bit (fixed)]
9 CNVss CNVss I CPU programming mode select [Normal = L]
10 P8.7 DIGGO O G [0] for OSD
11 P8.6 DIGBO O B [0] for OSD
12 RESET RESET I Reset for main CPU [Reset = L]
13 XOUT XOUT O System clock osillation (crystal) : 16MHz
14 Vss Vss - GND
15 XIN XIN I System clock osillation (crystal) : 16MHz
16 VccI VccI I 3.3V stand-by power supply
17 OSC1 OSC1 I Clock for OSD
18 OSC2 OSC2 O Not used : Clock for OSD
19 P8.3 INT1 I AV COMPULINK control
20 P8.2 INT0 I Request for sub(chassis) CPU communication
21 OUT1 OUT1 O Ys (blanking) for OSD
22 OUT2 OUT2 O YM (transparence) for OSD
23 P7.7 O Not used
24 P7.6 O Not used
25 P7.5 O Not used
26 P7.4 O Not used
27 P7.3 CTA2/RTS2 O Not used : Digital tuner control
28 P7.2 CLK2 O Not used : Digital tuner control
29 P7.1 RxD2 I Not used : Digital tuner control
30 P7.0 TxD2 O Not used : Digital tuner control
31 P6.7 SDA2 I/O Not used
32 DIGR1 DIGR1 O R [1] for OSD
33 DIGG1 DIGG1 O G [1] for OSD
34 DIGB1 DIGB1 O B [1] for OSD
35 P6.3 TxDO I Data receive (serial) for external programming
36 P6.2 RxDO O Data transmission (serial) for external programming
37 P6.1 CLKO I Clock for external programming
38 P6.0 RTSO O Busy for external programming [Operation = H]
39 P5.7 I Not used
40 P5.6 O Not used
41 HOLD HOLD I CPU programming mode select [Normal = H]
42 P5.4 O Not used
43 P5.3 O Not used
44 P5.2 O Not used
45 P5.1 O Not used
46 P5.0 WR O CPU programming mode select [Normal = L]
47 P4.7 MICON_TX O Data transmission for sub(chassis) CPU
48 P4.6 MICON_RX I Data receive for sub(chassis) CPU communication
49 P4.5 MI_CLK I Clock for sub(chassis) CPU communication (serial)
50 P4.4 O Not used
(serial data)
communication (serial)
(serial)
Pin Port Pin name I/O Function
51 P4.3 O Not used
52 P4.2 O Not used
53 P4.1 O Not used
54 P4.0 O Not used
55 P3.7 O Not used
56 P3.6 O Not used
57 P3.5 O Not used
58 P3.4 O Not used
59 P3.3 O Not used
60 P3.2 O Not used
61 P3.1 O Not used
62 HSYNC HSYNC I H. sync for OSD
63 P3.0 O Not used
64 VSYNC VSYNC I V. sync for OSD
65 P2.7 O Not used
66 P2.6 O Not used
67 P2.5 O Not used
68 P2.4 O Not used
69 P2.3 O Not used
70 P2.2 O Not used
71 P2.1 O Not used
72 P2.0 O Not used
73 P1.7 O Not used
74 P1.6 O Not used
75 P1.5 O Not used
76 P1.4 O Not used
77 P1.3 O Not used
78 P1.2 O Not used
79 P1.1 O Not used
80 P1.0 O Not used
81 P0.7 O Not used
82 P0.6 O Not used
83 P0.5 O Not used
84 P0.4 WAKE O Reset for sub(chassis) CPU
85 P0.3 CARD_DET I Not used : Card detection for ATSC digital tuner
86 P0.2 POWER_SW I Not used : Power switch (mechanical) detection
87 P0.1 SDA0 I/O Data for Inter IC (serial) bus control : memory
88 P0.0 SCL0 O Clock for Inter IC (serial) bus control : memory
89 P10.7 DIGR2 O R [2] for OSD
90 P10.6 DIGG2 O G [2] for OSD
91 P10.5 DIGB2 O B [2] for OSD
92 P10.4 O Not used
93 P10.3 KEY1 I Key scan data for front control button
94 P10.2 KEY0 I Key scan data for front control button
95 VHOLD2 VHOLD2 I Data slice for sub screen closed caption
96 HLF2 HLF2 I/O LPF for sub screen closed caption video input
97 CVIN2 CVIN2 I Video(Y) for sub screen closed caption
98 TVSETB TVSETB I Test terminal [L Fixed]
99 VCCE VCCE I 5V stand-by power supply
100 CVIN1 CVIN1 I Video(Y) for main screen closed caption
(MENU/CH+/CH-) KEY2
(VOL+/VOL-) KEY1
1-8 (No.YA092B)
2.1.7 SUB (CHASSIS) CPU PIN FUNCTION (IC7001 : MN102H60KPA) [DIGITAL SIGNAL PWB ASS’Y]
Pin Port Pin name I/O Function
1 P60 LB PRO O Not use
2 P61 P MU O Picture muting [Muting = H]
3 P62/FUNC LED JP_CSB O Not use (NC)
4 P63 A MU O Audio muting [Muting = H]
5 P50 M MU O Audio muting (for AUDIO OUT) [Muting = H]
6 P51/PC SW PC SEL O Not use : RGB(PC) INPUT select
7 P52/DIMMER
LED
8 P53/BL ON ILA0 O Not use : LCD back light lighting
9 P54/BL 5060 ILA1 O Not use : LCD panel overshoot refresh timing
10 P55 ILA2 O Not use
11 P56 POW LED O POWER LED lighting [ON = H]
12 P57 WORD O Not use
13 SBT2 MI_CK I Clock for SUB (OSD) CPU communication
14 SBI2 MI_TX I Data rece ive for SUB (OSD) CPU communication
15 SBO2 MI_RX O Data transmission for SUB (OSD) CPU
16 P23/REQ MI_REQ O Data request for SUB (OSD) CPU communication
17 VDD 3.3V I 3.3V power supply
18 PB0 FOSC O Not use (NC)
19 VSS GND Ground
20 XI 3.3V I Not use : Low speed oscillatior
21 XO O Not use : Low speed oscillatior
22 VDD 3.3V I 3.3V power supply
23 OSCI OSCI I System clock osillation (crystal) : 16MHz
24 OSCO OSCO O System clock osillation (crystal) : 16MHz
25 MODE 3.3V I Single chip mode
26 P24 BS1.5CTL O Not use : Digital tuner power / reset control
27 P25 A92 RST O Reset for IC1001(3D YC SEP / COLOR
28 P26 BS RST O Not use: Reset for Digital tuner power / reset
29 P27 LIP RST O Not use: Reset for Sound delay (Lip sync)
30 KI0 SOFT_OFF O Not use
31 KI1 VMUTE I No use : Picture muting request from digital tuner
32 KI2 VOUTENB O No use : Video cutoff for digital tuner
33 P33 MDR CON I No use : System cable connection monitor for PDP
34 AVDD 3.3V I 3.3V power supply
35 P34 O Not use : Digital tuner power control
36 P35 DSYNC SW2 O Sync select for DIGITAL-IN [Cotrolled with 99-pin]
37 P36 LB_POW O Not use : Power control for low bias line
38 P37 O Not use (NC)
39 P40 HOTPLUG I Not use : Video communiation monitor for receiver
40 P41 MECA SW I Mechanical monitor for POWER switch
41 P42 MAIN POW O Main power control [ON = L]
42 P43 VARI/FIX O AUDIO OUT output mode select [VARI ABLE = L]
43 VREF- I Not use
44 AN4/EE AFT2 I Not use : AFT voltage for sub tuner
45 AN5 AFT1 I AFT voltage for VHF/UHF tuner
46 AN6 KEY2 I Key scan data for front switc (MENU/CH+/CH-)
47 AN7 KEY1 I Key scan data for front switch (VOL+/VOL-)
48 P80 O Not use (NC)
49 P81 O Not use (NC)
50 TM0IO AC IN I AC power pulse for timer clock
ON_TIMER O POWER INDICATOR (LED) brightness
[LOW = L]
communication
[Request = L]
DEMODULAT) [Reset = H]
control
unit (PDP)
[Push = L]
Pin Port Pin name I/O Function
51 SBI3 BS TXD O Not use : Data transmission for digital tuner
52 SBO3 BS RXD I Not use : Data receive for digital tuner
53 P85 O Not use (NC)
54 VREF+ 3.3V I 3.3V power supply
55 SBI4 PDP TX O Data transmission for SUB (DRIVE) CPU
56 SBO4 PDP RX I Data receive for SUB (DRIVE) CPU
57 P90 SDA0 I/O Data for Inter IC (serial) bus : EEP-ROM (IC7002)
58 P91 SCL0 O Clock for Inter IC (serial) bus : EEP-ROM (IC7002)
59 P92 SDA DVI I/O Not use : Data for Inter IC (serial) bus for panel
60 P93 SCL DVI O Not use : Clock for Inter IC (serial) bus for panel
61 AVSS GND Ground
62 AN0/DIN PH DIGII_PHOT I Photo sensor for DIGITAL-IN illegal copy
63 AN1 ATSC REC I Not use
64 AN2 I Not use
65 AN3 I Not use
66 VDD 3.3V I 3.3V power supply
67 P70/DIN PRO DIGI_PRO O for DIGITAL-IN (HDMI)
68 P71 O Not use (NC)
69 P72 O Not use (NC)
70 P73 SYNC SEL O Not use : Sync select for digital tuner
71 SBI1 O Not use (NC)
72 SBO1 O Not use (NC)
73 * SBD5 I/O Not use : Data for writing on board
74 * SBT5 I Not use : Clock for writing on board
75 NMI 3.3V I 3.3V power supply
76 IRQ0 COMP I AV COMPULINK áV control
77 IRQ1 REMOCON I Remote control
78 IRQ2 V SYNC I V. sync pulse
79 IRQ3 WAKEUP SHM I Reset for sub(chassis) CPU
80 IRQ4 POWERGOOD I Power error detection [NG = H]
81 PA5/REC
LED
82 VDD RST I Reset for MAIN CPU [Reset = L]
83 RST 3.3V I 3.3V power supply
84 P00 SCL3A O Clock for Inter IC (serial) bus control :
85 P01 SDA3A I/O Data for Inter IC (serial) bus control :
86 P02 SCL3B O Clock for Inter IC (serial) bus control :
87 P03 SDA3B I/O Data for Inter IC (serial) bus control :
88 P04/DIN SEL DIGI_SYNCSEL O Not use
89 P05 LR SW O for DIGITAL-IN (HDMI)
90 P06/DIN INT DIGI_INT I Reset for HDMI process [Reset = ]
91 P07 DVI RST O Not use : Reset for DVI format conversion
92 VSS GND Ground
93 P10 SCL5055 O Clock for Inter IC (serial) bus :
94 P11/BS CLK
SEL
95 P12 SDA5055 I/O Data for Inter IC (serial) bus :
96 P13 OSD MODE SEL O Not use : OSD mode select
97 P14 O Not use (NC)
98 P15 15K/OTH O Main video select [Fixed H]
99 P16 DSYNC SW1 O Sync select for DIGITAL-IN [Cotrolled with 36-pin]
100 P17 JCC5057 BUSY I Busy monitor for JCC5057 (New DIST process)
LAMP LED O LAMP LED lighting [Lighting = H]
VFORMATSEL O Not use : Digital tuner clock control
communication
communication
communication
communication
communication
communication
protection
(connect CN01P : for Frash ROM type)
(connect CN01P : for Frash ROM type)
JCC5055 (DIST process)
JCC5055 (DIST process)
(No.YA092B)1-9
2.1.8 SYSTEM RESET
LOB OK FAN OK
SYNC M:OK S:OK HD:NG
TIM OK
MSM OK DIGI 0000
MEM OK AVSW OK
YC OK AIO OK
TUN OK GCR NG 1
IP OK RGB OK 8
DVI OK HDMI OK
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
When the DIGITAL SIGNAL PWB is replaced or the DIGITAL
INPUT is not normal, reset the SYSTEM SETTING using
the following procedure.
(1) Set to 0 minutes using the [SLEEP TIMER] key.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously
(3) When the
to enter the SERVICE MODE.
Service Menu is displayed, press [2] key to
enter the self check mode.
(4) Turn off the power by pressing the [POWER] key on the
remote control unit.
When DIGITAL INPUT does not function normal using the
method above mentioned, perform the following operation.
Remote control unit (with LC display) [LP20873-009] will
be required for this operation.
(1) Take out the batteries from the remote control unit.
(2) Insert the batteries while pressing and holding [4], [5] and
[6] keys simultaneously.
(3) While viewing the LC display of the remote control unit
(LP20873-009), set the value to [0] using the [START
DEBUT + ] / [START DEBUT - ] keys.
(4) In the same manner, set the value to [3] using the [STOP
FIN + ] / [STOP FIN - ] keys.
(5) In the same manner, set the value to [6] using the [DATE + ]
/ [DATE - ] keys.
(6) In the same manner, set the value to [C] using the [PR + ]
/ [PR - ] keys.
(7) When completed with all of the above settings, press the
[Transmission] key.
MAIN MENU SCREEN
SERVICE MENU
1.ADJUST
2.SELF_CHK
3.I2C STOP
SELF CHECK MODE SCREEN
LOB OK FAN OK
SYNC M:OK S:OK HD:NG
TIM OK
MSM OK DIGI 0000
MEM OK AVSW OK
YC OK AIO OK
TUN OK GCR NG 1
IP OK RGB OK 8
DVI OK HDMI OK
03-6C
23
1
6
54
Transmitt
Button
7
START
DUBIT
9
8
0
+
+
-
STOP
FIN
+
+
DATE
PR
-
-
-
1-10 (No.YA092B)
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE
• Make sure that the power cord plug is pull out from the AC wall
outlet.
• Wait until the LAMP UNIT has cool down is completely.
• While not in repair service, place the chassis back its original
position.
CAUTION AT DISASSEMBLY
• Pay extra attention in the following matter when turning the
power on with the BODY COVER removed.
(1) Prior to disassembly, unplug the power cord from the AC
outlet without fail. (Turn the power "off".)
(2) Make sure that the REAR JACK PWB: IC2081 is
completely covered with black masking tape. (Fig.1)
(3) Make sure to remove the masking of REAR JACK:
IC2081 when attaching the BODY COVER.
(4) Do not turn the power on until the BODY COVER is
attached properly, after the masking is removed.
3.1.5 FRONT LED PWB
• Take out the SPEAKER GRILL.
• Take out the FRONT PANEL.
(1) Remove 2 screws [ F ] from rear side of FRONT PANEL.
(2) Take out the FRONT LED PWB.
3.1.6 FILTER COVER
• Take out the SCREEN BLOCK.
(1) Remove 2 screws [ G ].
(2) Take out the FILTER COVER.
• Remove the both side FILTER COVER same manner.
3.1.7 CENTER COVER
• Take out the SPEAKER GRILL.
• Take out the FRONT PANEL.
(1) Remove 2 screws [ H ].
(2) Take out the CENTER COVER.
REAR JACK PWB
IC2081
Fig.1
Masking
tape
<FRONT SIDE>
3.1.1 SPEAKER GRILL (L & R)
(1) Remove 1 screw [ A ] from right rear side.
(2) Remove 1 screw [ B ] from left rear side.
(3) Take out the SPEAKER GRILL (L& R).
3.1.2 SPEAKER
• Take out the SPEAKER GRILL.
(1) Remove 4 screws [ C ].
(2) Take out the SPEAKER.
* Remove the both side SPEAKER same manner.
3.1.3 FRONT PANEL
• Take out the SPEAKER GRILL.
(1) Remove 4 screws [ D ].
(2) Take out the FRONT PANEL.
3.1.4 LAMP COVER
• Take out the SPEAKER GRILL of LEFT SIDE.
(1) Remove 1 screw [ E ].
(2) Take out the LAMP COVER.
NOTE :
• Do not leave the LAMP COVER removed for long time to
prevent dirt and dust form covering the lens.
• Make sure that the LAMP COVER is completely installed.
3.1.8 SCREEN BLOCK
• Take out the SPEAKER GRILL.
• Take out the FRONT PANEL.
(1) Remove the 4 screws [ I ].
(2) Remove 10 screws [ J ] from rear side.
(3) Take out the SCREEN BLOCK.
CAUTION :
• Place the SCREEN BLOCK on a flat table without fail.
• Because of the large size, at least 2 parsons are
recommended for removal and reassemble.
• Use care not to scratch the screen during work.
• During assembly, be sure to engage the left and right tabs
with the cabinet mounting positions.
• When supporting the SCREEN BLOCK, avoid grasping the
top of the screen panel, instead grasp the left and right
areas.
• Do not leave the SCREEN BLOCK removed for long time
to prevent soiling from dust.
3.1.9 SCREEN ASS’Y
• Take out the SCREEN BLOCK.
[HD-52Z575 / HD-52Z585]
(1) Remove 20 screws [ K ] from FRONT CABINET.
[HD-61Z575 / HD-61Z585]
(1) Remove 24 screws [ K ] from FRONT CABINET.
(2) Take out the SCREEN ASS’Y.
3.1.10 FRONT PANEL
• Take out the SCREEN BLOCK.
[HD-52Z575 / HD-52Z585]
(1) Remove 16 screws [ L ] from FRONT CABINET.
[HD-61Z575 / HD-61Z585]
(1) Remove 20 screws [ L ] from FRONT CABINET.
(2) Take out the FRONT PANEL.
(No.YA092B)1-11
SCREEN
BRACKET
FRONT
PANEL
FRONT
CABINET
I
(x4)
SCREEN
ASSY
(52V: x16)
L
(61V: x20)
SCREEN
BLOCK
K
J
(x10)
(52V: x20)
(61V: x24)
SPEAKER GRILL(L)
SPEAKER
FRONT PANEL
B
(x1)
FILTER
COVER
G
(x2)
(x4)
LAMP
COVER
E
C
(x1)
LAMP
UNIT
H
(x2)
F
(x2)
FRONT
LED PWB
CUSHION
CENTER
PANEL
A
(x1)
FILTER
C
(x2)
(x4)
COVER
SPEAKER
G
D
(x4)
FRONT
1-12 (No.YA092B)
SPEAKER GRILL(R)
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