TunerFM tunerReceiving frequency: 87.5 MHz to 108.0 MHz
Antenna: 75 Ω- Unbalanced type
AM tunerReceiving frequency: 530 kHz to 1 710 kHz
Antenna: External antenna jack (loop antenna)
SpeakerTypeFull range
Speaker1-way bass-reflex type
Magnetically shielded type
8cm (3 3/16 inches) cone × 1
Frequency response60 to 20 000 Hz
Power handling capacity20 W
Impedance4Ω
Sound pressure level81 dB/W m
Dimension (W × H × D)120 mm × 150 mm × 188 mm (43/4 in. × 515/16 in. × 77/16 in.)
Weight (1 unit)1.5 kg (3.4 lbs)
Designs and Specifications are subject to change without notice.
1-2 (No.MB376)
SECTION 1
PRECAUTION
1.1Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purposes. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety characteristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassembling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity
in the following manner. Connect a 1,500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
0.15 F AC TYPE
Place this
probe on
1500 10W
Good earth ground
1.2Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
each exposed
metal part.
(No.MB376)1-3
1.5Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
1M
Conductive material
(conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.6Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible
wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
Connector
Short land section
Pickup
1-4 (No.MB376)
Card wire
Traverse mechanism assembly
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB376)1-5
SECTION 3
DISASSEMBLY
3.1Main body section
3.1.1 Removing the side panel L and side panel R
(See Figs.1 to 4)
(1) From the back side of the main body, remove the four
screws A attaching the side panels L/R. (See Fig.1.)
(2) From the bottom side of the main body, remove the four
screws B attaching the side panels L/R. (See Fig.2.)
(3) From the both sides of the main body, release the joint a in
the direction of the arrow and remove the side panels L/R
toward this side. (See Figs.3 and 4.)
a
a
Fig.3
Side panel R
AA
Side panel RSide panel L
Fig.1
Side panel R
B
Side panel L
a
a
Fig.4
Side panel L
1-6 (No.MB376)
B
Fig.2
3.1.2 Removing the top panel assembly
(See Figs.5 to 6)
• Remove the side panels L/R.
(1) From the front side of the main body, pull out the volume
knob assembly in the direction of the arrow. (See Fig.5.)
(2) Remove the two screws C and remove the volume orna-
ment. (See Fig.5.)
(3) From the both sides of the main body, remove the two
screws D, two screws E and screw F. (See Figs.5 and 6)
Reference:
When attaching the screw F, attach the earth wire with it.
(See Fig.6.)
(4) Remove the screw G attaching the top panel assembly.
(See Fig.6.)
(5) Release the joints b and remove the joints c in the direction
of the arrow. (See Figs.5 and 6.)
(6) Disconnect the card wire from the connector CN427
micom board while lifting the top panel assembly. (See
Fig.5.)
on the
Volume knob assembly
D
c
C
C
Volume ornament
Top panel assembly
CN427
Fig.5
E
Micom board
b
Top panel assembly
G
E
b
Top panel assembly
Earth wire
F
Fig.6
D
c
(No.MB376)1-7
3.1.3 Removing the front panel assembly
(See Figs.7 to 9)
• Remove the side panels L/R and top panel assembly.
(1) From the bottom side of the main body, remove the two
screws H attaching the front panel assembly. (See Fig.7.)
(2) From the forward side of the micom board, disconnect the
card wire from the connector CN426
(3) Disconnect the wire from the connector CN501 on the mi-
com board. (See Fig.8.)
(4) From the right side of the main body, remove the screw J
and remove the earth wire. (See Fig.8.)
Reference:
• When attaching the screw J, attach the earth wire with
it. (See Fig.8.)
• After attaching the earth wire, fix it with the spacer as
before. (See Fig.8.)
(5) From the bottom and both sides of the main body, release
the joints (d, e) of the front panel assembly and remove the
front panel assembly in the direction of the arrow. (See
Figs.7 to 9.)
. (See Fig.8.)
Front panel assembly
CN501
CN426
Micom board
Front panel assembly
H
H
Fig.7
d
e
Front panel assembly
Spacer
Fig.8
Earth wire
e
J
1-8 (No.MB376)
Fig.9
3.1.4 Removing the tuner
(See Figs.10 and 11)
• Remove the side panels L/R and top panel assembly.
(1) From the back side of the main body, remove the two
screws K attaching the tuner to the rear panel. (See
Fig.10.)
(2) Disconnect the card wire from the connector CN1
tuner. (See Fig.11.)
on the
K
Tuner
K
Fig.10
CN1
Tuner
Fig.11
(No.MB376)1-9
3.1.5 Removing the rear panel
(See Fig.12)
• Remove the side panels L/R and top panel assembly.
(1) From the back side of the main body, remove the ten
screws M and screw N attaching the rear panel.
(2) From the both sides of the main body, release the joints f
and remove the rear panel.
M
Rear panel
N
M
ff
M
Fig.12
1-10 (No.MB376)
3.1.6 Removing the switching power supply
(See Figs.13 and 14)
• Remove the side panels L/R, top panel assembly and rear
panel.
(1) From the top side of the main body, disconnect the wires
from the connector CN200
Fig.13.)
(2) Take out the switching power supply in the direction of the
arrow. (See Fig.14.)
on the regulator board. (See
Regulator board
CN200
Fig.13
Switching power supply
Fig.14
(No.MB376)1-11
3.1.7 Removing the digital amplifier board assembly
(See Figs.15 and 16)
• Remove the side panels L/R, top panel assembly, rear panel
and switching power supply.
(1) From the top side of the main body, remove the screw P
attaching the digital amplifier board assembly. (See
Fig.15.)
(2) From the left side of the main body, disconnect the connec-
tors (CN310
assembly from the regulator board. (See Fig.16.)
(3) Release the joint g of the shield case B in the direction of
the arrow and take out the digital amplifier board assembly
from the main body. (See Fig.16.)
, CN311, CN312) on the digital amplifier board
Digital amplifier board assembly
P
Fig.15
Digital amplifier board assembly
Regulator board
Shield case B
1-12 (No.MB376)
CN312 CN311 CN310
g
Fig.16
3.1.8 Removing the digital amplifier board
(See Figs.17 to 22)
• Remove the side panels L/R, top panel assembly, rear panel,
switching power supply and digital amplifier board assembly.
(1) From the forward side of the digital amplifier board assem-
bly, remove the screw Q. (See Fig.17.)
(2) From the top and bottom sides of the digital amplifier board
assembly, remove the three screws R. (See Figs.18 and
19.)
(3) Release the joints (h, j, k, m) and remove the shield case
B with the heat sink in the direction of the arrow. (See
Figs.18 to 21.)
(4) From the forward side of the digital amplifier board, remove
the screw R attaching the heat sink. (See Fig.22.)
(5) Remove the solders from the soldered sections (n, p) and
bend the sections (q, r) of the shield case A in the direction
of the arrow. (See Fig.22.)
(6) Take out the digital amplifier board from the shield case A.
Heat sink
Shield case B
k
Fig.20
Digital amplifier board assembly
Q
Fig.17
Shield case B
Digital amplifier board assembly
Shield case B
R
hh
Fig.18
Heat sink
Heat sink
RR
Shield case B
m
Fig.21
q
n
Heat sink
R
Digital amplifier board
Fig.22
Heat sink
Shield case A
p
r
j
Digital amplifier board assembly
Fig.19
(No.MB376)1-13
3.1.9 Removing the micom board
(See Fig.23)
• Remove the side panels L/R, top panel assembly and rear
panel.
(1) From the right side of the main body, remove the screw S
attaching the micom board.
Reference:
• When attaching the screw S, attach the earth wire with
it.
• After attaching the earth wire, fix it with the spacer as
before.
(2) Disconnect the card wire from the connector CN421
forward side of the micom board.
Reference:
Remove the tuner as required. (See Figs.10 and 11.)
(3) Disconnect the card wire from the connector CN426
forward side of the micom board.
(4) Disconnect the wire from the connector CN501
ward side of the micom board.
(5) Disconnect the connectors (CN423
the micom board from the regulator board toward this side
to remove the micom board.
3.1.10 Removing the regulator board
(See Fig.24)
• Remove the side panels L/R, top panel assembly, tuner, rear
panel, switching power supply, digital amplifier board assembly and micom board.
(1) From the top side of the main body, disconnect the card
wires from the connectors (CN208
tor board.
Reference:
When connecting the card wire to the connector CN208
pass it through the hole s of the regulator board as before.
(2) Remove the three screws T and take out the regulator
board.
3.1.11 Removing the video board
(See Fig.24)
• Remove the side panels L/R, top panel assembly, tuner, rear
panel, switching power supply, digital amplifier board assembly and micom board.
Reference:
Remove the regulator board as required.
(1) From the top side of the main body, remove the two screws
U and take out the video board in the direction of the arrow.
(2) Disconnect the card wire from the connector CN703
video board.
, CN424, CN425) on
, CN210) on the regula-
on the
on the
on the for-
on the
Micom board
CN501
Spacer
CN426
CN424
Earth wire
CN421
CN423
CN425
S
Fig.23
Video board
Regulator board
CN210
,
T
CN208
T
Fig.24
U
CN703
s
U
1-14 (No.MB376)
3.1.12 Removing the DVD mechanism assembly
(See Figs.25 to 28)
• Remove the side panels L/R, top panel assembly, tuner, rear
panel, switching power supply, digital amplifier board assembly, micom board and regulator board.
(1) From the right side of the main body, remove the screw V
attaching the metal chassis. (See Fig.25.)
(2) From the top side of the main body, remove the two screws
W and take out the metal chassis. (See Fig.26.)
Reference:
When attaching the metal chassis, pass the card wire
through the hole t on the metal chassis as before.
(3) Disconnect the card wire from the connector CN703
video board. (See Fig.27.)
(4) Remove the screw X and take out the DVD mechanism as-
sembly from the bottom chassis. (See Fig.27.)
Reference:
When the resolution of DVD mechanism assembly is done sequentially, remove a CD fitting in the direction of the arrow.
(See Fig.28.)
on the
DVD mechanism assembly
Bottom chassis
Video board
X
CN703
Metal chassis
CD fitting
V
Fig.25
t
Metal chassis
W
Fig.27
DVD mechanism assembly
Fig.28
Fig.26
W
(No.MB376)1-15
3.1.13 Removing the switch board
Y
Y
(See Fig.29)
• Remove the side panels L/R and top panel assembly.
From the inside of the top panel assembly, remove the three
screws Y and take out the switch board.
3.1.14 Removing the front board
(See Fig.30)
• Remove the side panels L/R, top panel and front panel assem-
blies.
(1) From the inside of the front panel assembly, disconnect the
card wire from the connector CN605
(2) Remove the five screws Z and take out the front board.
3.1.15 Removing the FL board
(See Fig.30)
• Remove the side panels L/R, top panel assembly, front panel
assembly and front board.
Remove the two screws Z and take out the FL board.
on the front board.
Top panel assembly
Switch board
Front board
Z
Fig.29
Z
FL board
CN605
Z
3.1.16 Removing the headphone board
(See Fig.30)
• Remove the side panels L/R, top panel and front panel assem-
blies.
(1) Remove the two screws Z and take out the support board.
(2) Take out the headphone board.
Z
Headphone board
Z
Fig.30
Z
Support board
1-16 (No.MB376)
3.2DVD mechanism section
• Remove the DVD mechanism assembly from the main body.
(See "3.1.6 Removing the DVD mechanism assembly".)
3.2.1 Removing the clamper base
(See Fig.1)
(1) From the top side of the DVD mechanism assembly, re-
move the two screws A attaching the clamper base.
(2) Lift the clamper base in an upward direction to remove it
from the projections a of the DVD mechanism assembly.
(3) Slide the clamper base in the direction of the arrow and re-
move it from the joints b.
Clamper base
A
a
b
3.2.2 Removing the tray assembly
(See Fig.2)
(1) From the top side of the DVD mechanism assembly, re-
move the two screws B attaching the shaft guide of the tray
assembly.
(2) Remove the tray assembly from the projections c of the
DVD mechanism assembly and take out the tray assembly.
a
A
DVD mechanism assembly
Tray assembly
b
Fig.1
DVD mechanism assembly
Shaft guide
cc
B
Fig.2
(No.MB376)1-17
3.2.3 Removing the traverse mechanism assembly
(See Figs.3)
(1) From the bottom side of the DVD mechanism assembly, re-
move the four screws C attaching the traverse mechanism
assembly.
(2) Take out the traverse mechanism assembly with the DVD
module board.
DVD mechanism assembly
DVD module board
3.2.4 Removing the DVD module board
(See Figs.4 and 5)
• Remove the traverse mechanism assembly.
(1) From the side of the traverse mechanism assembly, solder
the short land sections d on the pickup. (See Fig.4.)
(2) From the bottom side of the traverse mechanism assem-
bly, release the lock of the connector CN101
module board in the direction of the arrow 1 and disconnect
the card wire. (See Fig.5.)
Caution:
• Solder the short land sections d on the pickup before
disconnecting the card wire from the connector CN101
on the DVD module board. If the card wire is disconnected without attaching solder, the pickup may be destroyed by static electricity. (See Figs.4 and 5.)
• When attaching the DVD module board, be sure to remove solders from the short land sections d after connecting the card wire to the connector CN101
DVD module board. (See Figs.4 and 5.)
(3) Disconnect the card wire from the connector CN201
DVD module board. (See Fig.5.)
(4) Remove the two screws D attaching the DVD module
board. (See Fig.5.)
(5) Remove the DVD module board from the projection e in an
upward direction and remove the engagement section g in
the direction 3 while removing the engagement section f in
the direction of the arrow 2. (See Fig.5.)
on the DVD
on the
on the
C
Traverse mechanism assembly
Fig.3
d
Traverse mechanism assembly
Fig.4
e
D
Card wire
11
2
Card wire
CN101
C
Pickup
CN201
D
g
3
1-18 (No.MB376)
f
DVD module board
Traverse mechanism assembly
Fig.5
3.2.5 Removing the pickup
(See Figs.4,6 to 8)
• Remove the traverse mechanism assembly.
(1) From the side of the traverse mechanism assembly, solder
the short land sections d on the pickup. (See Fig.4.)
(2) Release the lock of the connector on the pickup in the di-
rection of the arrow and disconnect the card wire. (See
Fig.6.)
Caution:
• Solder the short land sections d on the pickup before
disconnecting the card wire from the connector on the
pickup. If the card wire is disconnected without attaching solder, the pickup may be destroyed by static electricity. (See Figs.4 and 6.)
• When attaching the pickup, be sure to remove solders
from the short land sections d after connecting the
card wire to the connector on the pickup. (See Figs.4
and 6.)
(3) Remove the screw E attaching the plate and thrust spring.
(See Fig.6.)
(4) Remove the engagement section h attaching the plate to
the feed holder and remove the plate. (See Fig.6.)
(5) Remove the engagement sections (i, j), remove the thrust
spring. (See Fig.6.)
(6) Remove the shaft of the pickup from the section k on the
traverse mechanism assembly and remove the shaft from
the section m while moving it in the direction of the arrow.
(See Fig.7.)
(7) Remove the pickup from the section n of the traverse
mechanism assembly and take out the pickup with the
shaft. (See fig.7.)
(8) From the bottom side of the pickup, remove the two screws
F attaching the SW actuator and lead spring. (See Fig.8.)
(9) Pull the shaft out of the pickup. (See Fig.8.)
i
Thrust spring
Plate
E
j
Thrust spring
h
Card wire
Traverse mechanism assembly
Feed holder
Connector
Fig.6
Traverse mechanism assembly
Pickup
k
Shaft
Pickup
Fig.7
Torsion spring
m
n
(No.MB376)1-19
3.2.6 Attaching the pickup
(See Figs.4,6 to 9)
• See "3.2.5 Removing the pickup".
(1) Attach the shaft, SW actuator and lead spring to the pickup.
(See Fig.8.)
(2) Align the pickup to the section n of the traverse mechanism
assembly first and set the both ends of the shaft of the pickup in the sections (k, m) of the traverse mechanism assembly. (See Fig.7.)
Note:
When attaching the shaft to the section m, attach it under
the torsion spring. (See Fig.7.)
(3) Attach the plate and thrust spring. (See Fig.6.)
(4) Remove solders from the short land sections d after con-
necting the card wire to the connector on the pickup. (See
Figs.4 and 6.)
(5) Turn the feed gear M in the direction of the arrow 1 to move
the pickup in the direction of the arrow 2. (See Fig.9.)
Shaft
Feed gear M
Fig.8
Pickup
SW actuator
Lead spring
F
1
2
Pickup
Fig.9
1-20 (No.MB376)
Loading...
+ 44 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.