JVC CAMXJ-100 Service manual

Page 1
SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MX-J100
MX-J100
POWER
TIMER
SLEEP
ON/OFF
SOUND
ACTIVE
PROGRAM
REPEAT
MODE
BASS EX.
/SET
TAPEA/B
CD
TUNING MODE FM MODE
TAPE
FM/AM AUX
CD
DISC SKIP
VOL.
+
FADE
MUTING
VOL.
RM–SMXJ100J
REMOTE CONTROL
Contents
SP-MXJ100
COMPACT
DIGITAL AUDIO
CA-MXJ100
STANDBY
POWER
COUNTER
CLOCK/TIMER
RESET
DEMO
ACTIVE BASS EX. SOUND MODE
PROGRAM/SET
PHONES
REPEAT
COMPU
PLAY
CONTROL
FULL-LOGIC CONTROL
CD1CD2CD
PLAY & EXCHANGER
AUX FM/AM
CD TAPE
-
TUNING TUNING +
PRESET
+
PLAY REC/PLAY
CD SYNCHRO RECORDING
SP-MXJ100
OPEN / CLOSE
DISC CHANGE
3
COMPACT
DIGITAL AUDIO
VOLUME
+
CD REC START
TAPE A/B
REC/PAUSE
A B
DUBBING
EJECTEJECT
Area Suffix
J C
U.S.A.
Canada
Safety precautions Important for laser products Preventing static electricity Disassembly method Adjustment method
COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD.
1-2 1-3 1-4 1-5 1-19
Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Description of major ICs
1-23 1-24 1-24 1-25
No.20817
Jun. 2000
Page 2
MX-J100

Safety precautions

1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)
Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
Place this probe on each exposed metal part.
Warning
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-2
CAUTION
!
Page 3

Important for laser products

MX-J100
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
1-3
Page 4
MX-J100

Preventing static electricity

1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
Conductive material (conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Attention when CD mechanism assembly is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to detach the CD mechanism assembly.
CD changer unit
1. Remove the CD changer unit.
2. Remove the CD changer mechanism.
3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up assembly might destroy.)
4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate.
1-4
Card wire
Picup unit connector
Soldering
Fig.2
Fig.1
CD changer mechanism
Card wire
Picup unit connector
Page 5
MX-J100

Disassembly method

<Main body>
Removing the top cover and the side covers (See Fig.1 to 3)
1.
Remove the three screws A on the back of the body and the two screws B on both sides of the body.
2.
Remove the top cover upward from behind.
3.
Remove the two screws C attaching the side covers on the back of the body and the six screws D on both sides.
4.
Slide the right and left covers backward and unhook the two hooks a in the lower part of the side covers as shown in Fig.2-2.
Hook
A
C
Side cover(L)
A
Fig.1
Top cover
Top cover
A
C
Side cover(R)
B
Hook
Side cover(R)
D
D
B
Hooks a
Fig.2Fig.2-2
Top cover
D
D
D
Hooks a
Fig.3
Side cover(L)
D
1-5
Page 6
MX-J100
Removing the CD Tray fitting
(See Fig. 4 to 6)
Prior to performing the following procedure, remove the top cover and the side covers.
ATTENTION:
Be sure to remove the CD tray fitting before removing the CD changer unit.
1.
Press the POWER button. Press the OPEN/CLOSE button to eject the CD tray.
2.
Move the CD tray fitting upward and release the joint b.
3.
Press the OPEN/CLOSE button to insert the tray.
Removing the CD Tray fitting
(See Fig. 5 to 7)
CD tray
OPEN/CLOSE button
POWER button
Fig.4
Joint b
CD tray fitting
- How to eject the CD tray without turning on power -
1.
Turn the black loading pulley gear marked c from the back of the CD changer unit as shown in Fig.7 and draw the CD tray toward the front.
2.
Move the CD tray fitting upward and release the joint b.
3.
Push and insert the CD tray manually.
Joint b
Fig.5
CD tray
Marked c Loading pulley gear
1-6
This slot of the board.
Fig.7
Fig.6
Page 7
MX-J100
Removing the CD changer unit
(See Fig.8 to 10)
Prior to performing the following procedure, remove the top cover, the side covers and the CD Tray fitting.
1.
Disconnect the card wire from connector SCW1 of the CD servo board on the back of the CD changer unit.
2.
Disconnect the harness from connector FW2 on the inner side of the mother(main) board in the body.
3.
Remove the two screws E attaching the CD changer unit on the back of the body.
4.
Draw the CD changer unit upward from behind while pulling the rear panel outward.
CD servo board
SCW1
Mother(main) board
Fig.8
CD changer unit
FW2
E
Rear panel
Front panel assembly
Fig.9
CD changer unit
Rear panel
Fig.10
1-7
Page 8
MX-J100
Removing the front panel assembly
(See Fig.11 to 13)
Front panel assembly
Mother (main) board
Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit.
There is no need to remove the rear panel.
1.
Disconnect the harness from head wire connector DW1 and DW2 on the inner side of the mother (main) board in the body.
2.
Disconnect the harness from connector HCW1 of the headphone board on the right side of the body.
3.
Remove the three screws F attaching the front panel assembly on both sides of the body. Remove the screw V attaching the earth terminal extending from the front compartment.
4.
Remove the screw G attaching the front panel assembly on the bottom of the body.
5.
Release the two joints d on both sides and two joints e on the bottom of the body using a screwdriver. At the same time, disconnect the front compartment from connector CCW1 and CCW2 of the mother(main) board.
Joint d
F
earth wire
CCW1
CCW2
DW2
DW1
V
Fig.11
Front panel assembly
F
Headphone board
HCW1
Mother (main) board
Fig.12
Joint e
Fig.13
G
F
Joint d
Joint e
1-8
Page 9
MX-J100
Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit.
There is no need to remove the front panel assembly.
Remove the seven screws H attaching the mother(main) board and the tuner board to the rear panel on the back of the body.
Remove the three screws I attaching the heat sink to the rear panel on the back of the body.
Remove the three screws J attaching the rear panel on the back of the body.
1.
2.
3.
Removing the rear panel (See Fig.14)
Prior to performing the following procedure, remove the rear panel.
Disconnect the harness from connector HCW1 of the mother(main) board on the right side of the body. Release the harness from the clamp in the body.
Disconnect the harness from head wire connector DW1 and DW2 extending to the mother(main) board in the body.
Disconnect the harness from connector RCW1 of the power transformer.
Remove the screw K attaching the earth terminal to the base chassis.
Disconnect connector CCW1 and CCW2 connected to the mother(main) board from the front compartment (The mother(main)) board will be detached with the tuner board and the assembly.
1.
2.
3.
4.
5.
Removing the mother(main) board
(See Fig.15 and 16)
Fig.14
Fig.15
Fig.16
H
Rrear panel
H
H
J
J
I
Front panel assembly
Mother (main) board
Headphone board
HCW1
Mother (main) board
Heat sink
Tuner board
DW2
DW1
CCW2
CCW1
Power transformer
RCW1
K
Clamp
1-9
Page 10
MX-J100
Removing the heat sink
(See Fig.17 and 18)
Prior to performing the following procedure, remove the mother(main) board.
1.
Remove the three screws L attaching the heat sink cover plate.
2.
Remove the two screws M attaching the power IC to the heat sink and the three screws N attaching the heat sink to the mother (main) board.
Removing the tuner Board
(See Fig. 18 to 20)
The tuner board can be removed even if the mother(main) board is attached.
1.
Release the joint tab f of the tuner board holder and the mother(main) board, and disconnect connector FW1 connected to the mother(main) board. Remove the tuner board assembly (Refer to Fig.18).
2.
Remove the screw O attaching the tuner board holder. Release the two tabs g outward and remove the tuner board from the holder.
Removing the power transformer
(See Fig .21)
Prior to performing the following procedure, remove the top cover and the side covers.
Heat sink cover plate
Tuner board
Heat sink cover plate
Heat sink
Fig.17
Joint tab f
N
Fig.18
L
M
FW1
Mother(main) board
Mother(main) board
1.
Disconnect the power cord from connector RCW2 of the power transformer.
2.
Disconnect the harness from connector RCW1 of the power transformer.
3.
Remove the four screws P attaching the power transformer and the screw Q attaching the earth terminal.
ATTENTION:
RCW1
1-10
Prior to disconnecting the power cord from the body, remove the rear panel.
Q
P
Power transformer
Fig.21
P
RCW2
Power cord
Tuner board
FW1
O
Tuner board holder
Fig.19
Tuner board
Fig.20
Tab g
Tab g
Page 11
MX-J100
Prior to performing the following procedure, remove the power / CD switch board.
Pull out the volume knob toward the front.
Disconnect the card wire from the mechanism board of the cassette mechanism assembly.
Remove the nine screws S attaching the system board.
1.
2.
3.
Removing the system board
(See Fig.22 and 23)
Remove the three screws R attaching the power / CD switch board and release the three tabs h outward.
Disconnect the harness from connector UCW2 of the power / CD switch board.
1.
2.
Prior to performing the following procedure, remove the top cover, the side covers, the CD tray fitting and the front panel assembly.
Removing the power / CD switch board
(See Fig.22)
Disconnect the card wire from the mechanism board of the cassette mechanism assembly.
Remove the seven screws U attaching the cassette mechanism assembly.
1.
2.
Removing the cassette mechanism assembly (See Fig.25)
<Front panel assembly>
Remove the system board temporarily and remove the screw T attaching the headphone board. Pull out the headphone board.
1.
Removing the headphone board
(See Fig.24)
Fig.22
Fig.23
Fig.24
Fig.25
Tab h
Power / CD switch board
R
S
Headphone board
Tab h
Tab h
Cassette mechanism assembly
UCW2
R
S
S
S
S
S
System board
Mechanism board
Front panel assembly
Volume knob
Headphone board
T
Cassette mechanism assembly
Mechanism board
U
U
U
U
1-11
Page 12
MX-J100
<CD changer unit>
Prior to performing the following procedure, remove the CD changer unit.
Removing the CD tray (See Fig.26 to 28)
1.
Turn the black loading pulley gear marked c on the under side of the CD changer unit in the direction of the arrow and draw the CD tray toward the front until it stops.
2.
Disconnect the card wire from connector SCW5 of the CD servo board on the upper side of the CD changer unit.
3.
Push down the two tray stoppers marked i and pull out the CD tray.
Loading pulley gear marked c
CD tray
CD tray
Fig.26
Reinstall the CD tray (See Fig.29 to 30)
1.
Align the gear-cam with the gear-tray as shown fig.29, then mount the CD tray.
2.
When assembling the CD tray, take extreme care not engage with gear - synchro.
Gear-cam
Gear-tray
Fig.27
Tray stopper marked i
CD tray
Tray stopper marked i
CD servo board
SCW5
Fig.28
Gear-convert
Gear-convert
1-12
Gear-tray
Gear-cam
timing point
Gear-tray
CD tray
Fig.29 Fig.30
Gear-synchro
Page 13
Removing the sensor board / the tray motor (See Fig.31 to 33)
Prior to performing the following procedure, remove the CD tray.
1.
Release the two tabs j attaching the sensor board on the under side of the CD tray.
2.
Disconnect the harness from connector CW1 on the sensor board and release the harness from the two hooks k. Remove the sensor board.
3.
Remove the screw W attaching the tray turn table. Detach the tray turn table from the tray.
4.
Pull outward the tab marked m attaching the tray turn table motor assembly on the upper side of the tray and detach the tray turn table motor assembly from the tray.
Hooks k
MX-J100
Tab j
CW1
Tab j
Sensor board
Fig.31
Tray turn table
Tray
Tray turn table motor assembly
W
Fig.32
Tab m
Fig.33
1-13
Page 14
MX-J100
Removing the belt, the CD servo board and the switch board (See Fig.34 and 35)
Prior to performing the following procedure, remove the CD tray.
1.
Detach the belt from the pulley on the upper side of the CD changer unit (Do not stain the belt with grease).
2.
Disconnect the card wire from the pickup unit connector on the under side of the CD changer unit.
3.
Disconnect the motor wire harness from connector on the CD mechanism board.
4.
Remove the two screws X attaching the CD servo board. First release the n side of the two tabs n and two tabs o attaching the CD servo board motor to raise the CD servo board slightly, then release the o side.
If the tabs n and o are hard to release, it is recommendable to unsolder the two soldered parts on the motor terminal of the CD servo board. Disconnect the terminal CW3 connected to the switch board and remove the CD servo board.
Tabs p
CD changer unit
Fig.34
X
CD servo board
Tabs o
Belt
Soldered parts
Motor
Tabs n
5.
Release the three tabs p attaching the switch board outward and detach the switch board.
Switch board
CW3
Pickup unit connector
Fig.35
CD mechanism board
motor connecter
1-14
Page 15
Removing the CD mechanism holder assembly (mechanism included)
(See Fig.36 to 39)
1.
Disconnect the harness from connector on the CD mechanism board in the CD mechanism assembly on the under side of the CD changer unit. Disconnect the card wire from the pickup unit connector.
2.
Remove the screw Y attaching the shaft on the right side of the CD mechanism holder assembly. Pull outward the stopper fixing the shaft on the left side and remove the CD mechanism holder assembly from behind in the direction of the arrow.
3.
Turn the CD mechanism holder assembly half around the lift up slide shaft r of the CD mechanism holder assembly until the turn table is reversed, and pull out the CD mechanism holder assembly.
MX-J100
Motorconnecter
CD changer unit
CD mechanism assembly
Pickup unit connector
Fig.36
Lift up slide shaft
Y
Stopper
CD mechanism holder assembly
Fig.37
Lift up slide shaft r
CD mechanism holder assembly
Fig.39
CD mechanism holder assembly
Fig.38
1-15
Page 16
MX-J100
<CD mechanism section>
Removing the CD mechanism holder from the CD chassis to remove the CD mechanism. (Refer to "Removing the CD mechanism holder assembly" (Pag.2-11))
Removing the pickup unit.
1. Loosen the two screws A fixing the chassis.(Fig.1)
2. Removing the feed gear stopper c on the bottom of the mechanism and pull out the gear. (Fig.1, Fig.3, Fig.4)
3. Pull out the shaft by opening the pickup shaft stopper outward to unlock.(Fig.1, Fig.2)
4. Removing the pickup unit.(Fig.1)
Removing the motor board.
1. Unsolder the motor terminal on the motor board.(Fig.3)
2. Remove the moter board.(Fig.3)
Removing the feed motor.
Remove the two motor fixing screws at B and removing the feed motor.(Fig.1, Fig.3)
Removing the spindle motor.
The spindle motor cannot be removed as a single unit. When removing the spindle motor, change the chasis and turntable together as aunit.(Fig.5)
Stopper
A
A
Stopper
Shutter
Pickup unit
B
Fig.1
Fig.2
Shaft
Feed Gear
Shaft
Screw
W
Turn table
Screw
Spindle motor
Motor board
Feed motor
Spindle motor
Unsolder
c
Unsolder
Fig.3
1-16
B
Chassis
(Feed gear stopper)
Fig.4Fig.5
Page 17
MX-J100
<Cassette mechanism section>
Removing the record/playback mechanism.
Removing the R/P head.
1. Remove the screw A on the right side of the R/P head.(Fig.1, Fig.2)
2. Remove the screw B on the left side of the R/P head.(Fig.1, Fig.2)
Remove the erase head.
Remove the screw C fixing the erase head.(Fig.1)
Removing the pinch roller.
1. Pull out the pinch roller by opening the pinch roller stopper outward to unlock .(Fig.3)
2. When reassembling the pinch roller, refer to fig. 4 to hook up the spring.
R/P Head
E. Head
Stoppsr
A
B
C
Fig.1
B
Pinch roller assembly
A
Spring
Pinch roller
Return spring
R/P Head Fig.2
Pinch roller
stopper
Fig.3
Pinch roller
Pinch roller
spring
Return spring
Return spring
Fig.4
1-17
Page 18
MX-J100
Removing the motor.
1. Remove the two screws D fixing the motor. Be careful to grease's splash when the
drive belt comes off.(Fig.5, Fig.6)
2. Unsolder the motor terminal.(Fig.5)
Removing the mechanism board.
1. Unsolder the four parts a on the solenoid
coil terminal.(Fig.5)
2. Remove the two screws E fixing the board.(Fig.5)
3. Unhook the three parts b from the board.(Fig.5)
4. Remove the mechanism board.(Fig.5)
Removing the flywheel.
Remove the cut-washers at c and d from the
capstan shaft, then remove the flywheen. When reassembling the flywheel, be sure to use new washers as they cannot be reused.(Fig.8, Fig.9)
a
E
Drive belt
Mecha.
board
b
Motor
Motor
terminal
D
D
Fig.5
Drive belt
Fig.6
E
Drive belt
Motor
b
a
1-18
Sleeve
Flywheel
c
Washer
Sleeve
d
FR belt
Capstan
washer
Flywheel
Fig.7
FR belt
Fig.8Fig.9
Capstan
washer
Flywheel
Page 19
*
TESTER
MAIN PCB
VT GND
Ajustment method
Tuner
MX-J100
ITEAM
Received FREQ.
Adjustment point
Output
Adjustment Location of Tuner PCB
AM(MW) OSC Adjustment
520~1720 KHz
Adjustment
Non-
1~7.0±0.5V
590 KHz
AM(MW) RF Adjustment
MW -ANT
Maximum Output(Fig1-4)
Fig 1-4 OSC Voltage
1-19
Page 20
MX-J100
FM THD Adjustment
SSG FREQ.
98 MHz
Adjustment point
FM DETECTOR COIL
(TL3)
Output
60 dB
Minumum Distortion (0.3% below) (Figure 1-1)
FM Search Level Adjustment
SSG FREQ.
Adjustment point
(TSR1)
Output
BEACON SENSITIVITY SEMI-VR(20K½)
28 dB(±2dB)
98 MHz
Output GND
FM S.S.G
FM Antenna Terminal
Speaker Terminal
SET
Input
output
Distortion Meter
Figure1-1 IF CENTER and THD Adjustment
FM Antenna
SET
FM IN
FM S.S.G
28 dB
GND
Oscilloscope
Input
Adjust TSR1 so that “TUNED” of FL T is lighted (Figure 1-2)
*Adjust FM S.S.G level to 28dB
AM(MW) I.F Adjustment
SSG FREQ.
Frequency
450 kHz
520 kHz
Adjustment point
AM I.F COIL
(TL2)
Maximum output (Figure 1-3)
Figure1-2 FM Auto Search Level Adjustment
60cm
OUTPUT
AM SSG 450KHZ
INPUT
AM ANT IN
Speaker Terminal
OUTPUT
VTVM Oscilloscope
Figure1-3 AM I.F Adjustment
20 k½
TL2
1-20
Page 21
(GND)
VTVM
1. To adjust tape speed
1) Measuring tape: VT 712 (or equivalent)
(Tapes recorded with 3kHz)
2) Connect the cassette deck to the frequency counter as in figure 1-5.
Notes
NOR SPEED Control
1
OUT (connected to the frequency counter)
Turn UVR2 to left and right (FRONT PCB)
3KHz
Remark
Standard
To Adjust
Pre-Setup
Item
Step
Pre-Setup Condition
1) Deck A:VT 712
2) Press PLAY SW button
3) Deck B:Same as above
Cassette Deck
output
SPK OUT
Frequency Counter
Figure 1-5
Figure 1-6
SPK OUT
Recording /Play head
FWD PLAY
REVERSE PLAY
AZIMUTH control screw
Figure 1-7
In Out
Cassette Deck
Oscilloscope
±1% range
Figure 1-8
Audio OSC.
SET (MAIN PCB)
Oscilloscope
AUX IN
LINE OUT
VTVM
IN
DW2
IN OUT
TP
Cassette deck
MX-J100
1-21
Page 22
MX-J100
2. To adjust playback lebel/REC
Notes
1) Before the actual adjustment, clean the play/recording head.
2) Measuring tape : i) VT 705(or equivalent 12.5kHz AZIMUTH control)
3) The cassette deck is connections as shown in figure 1-7.
1 Adjust Deck A Play Level
Step
Item
Pre-Setup Condition
Pre-Setup
To Adjust
Standard
Remark
After putting VT705
TP1 OUT
AZIMUTH
1
Adjust Deck B Play Level/REC BIAS
2
Step
1
2
Item
AZIMUTH
Recording Bias Voltage
(VTVM is connected to the scope)
Pre-Setup Condition
TP1 OUT (VTVM is connected to the scope)
Fig 1-8
into Deck A
- Press FWD PLAY button.
After putting VT705 into Deck B
1)Press FWD PLAY button.
2)Press REV PLAY button.
After putting MTT­5512 into Deck B
1)Press REC PLAY button.
2)MAIN PCB DCW2, connectted to VTVM
Pre-Setup
- Turn the control screw to as shown in Figure 1-6.
To Adjust
- Turn the control screw to as shown in Figure 1-6.
Turn DVR1,DVR2
to the right and left
Max output and same phase (both channels)
Standard
Max output and same phase (both channels)
7V(±0.5V)
After adjustment secure it with REGION LOCK.
Remark
After adjustment secure it with REGION LOCK.
1-22
Page 23

Flow of functional operation until TOC read

Power ON
Play Key
RESET a CD LSI
Confirm that the voltage at the pin38 of KB9223(IC922) is "L" "H".
MX-J100
Check Point
LIMIT SW ON
SET Default value of TE gain, TE balance
Automatic adjusting of
focus bias
Automatic adjusting of
FE offset
Automatic adjusting of
TE offset
LASER power ON
Detection of disk
Confirm that the voltage at the pin41 of KB9223(IC922) is "H" "L" "H".
Confirm that the voltage at the pin70 of KB9223(IC922) is 3.5V.
Tracking error waveform at TOC reading
Pin 54 of KB9223/TE (IC922)
Approx
0.4V
2.50V
Disc states to rotate
Approx.3.7sec
Disc is rotated
Automatic adjusting of
TE balance
Automatic adjusting of
TE gain
TOC reading
Play a disc
Confirm that the signal from pin46 of KB9223(IC922) is 3.5V as a accelerated pulse during approx.1.96s.
Confirm the waveform of the Tracking error signal at the pin 54 of KB9223(IC922).
Confirm the eye-pattern at the pin74 of KB9223(IC922).
1-23
Page 24
MX-J100

Maintenance of laser pickup

(1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens with a alcohol soaked cotton swab.
(2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear.
1. The level of RF output (EFM output:ampli tude of eye pattern) will below.
Is the level of
RFOUT under
1.1V
0.2Vp-p?
YES
O.K
NO
Replace it.

Replacement of laser pickup

Turn off the power switch and,disconnect the power cord from the ac outlet.
Replace the pickup with a normal one.(Refer to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on. At this time,check that the laser emits for about 3seconds and the objective lens moves up and down. Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
(3) Semi-fixed resistor on the APC PC board The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power.Since this adjustment should be performed to match the characteristics of the whole optical block, do not touch the semi-fixed resistor. If the laser power is lower than the specified value,the laser diode is almost worn out, and the laser pickup should be replaced. If the semi-fixed resistor is adjusted while the pickup is functioning normally,the laser pickup may be damaged due to excessive current.
1-24
Page 25
Description of major ICs
LC75341 (FIC1):Function
MX-J100
1-25
Page 26
MX-J100
LC72131D (HIC1) : PLL
XIN
XOUT
FMIN
AMIN
CE
DI
CL
DO
VDD
Vss
22
16
15
17
21
1
1/2
3
4
5
6
C2B
1/F
P0WER
ON
RESET
REFERENCE DIVIDER
SWALLOW COUNTER
1/16, 1/17 4D1ts
12bita PROGRAMMABLE
DIVIDER
DATA SHIFT REGISTER
LATCH
PHASE DETECTOR CHARGE PUMP
UNLOCK
DETECTOR
UNIVERSAL
COUNTER
18
19
20
12
PD
AIN
ADUT
IFIN
STK402-040 (AIC1)
7 8 9 10
BO1 BO2 BO3 BO4
11
IO1
13
IO2
1-26
Page 27
LA1837 (TIC1) : FM IF/DET AM RF/IF/DET
MX-J100
1-27
Page 28
MX-J100
KS9286B (IC928) : DSP/D-A Converter
S0S1
SBCK
SDAT
EFMI
CNTVOL
DPFIN
DPFOUT
DPDO
SMEF
SMON
SMDP SMSD
LOCK XOUT
XIN
MDAT
MCK
MLT
TRCNT
/ISTAT
66
72 73 75 76 70
37 38 36
69 68
26
SUBCODE
SYNC
DETECTOR
EFM
PHASE
DETECTOR
5 3
4 2
9 8
DIGITAL
PLL
DIGITAL
CLV
SERVO
CPU
INTERFACE
MODE
SELECTOR
23BIT SHIFT
REGISTER
FRAME SYNC
DETECTOR
PROTECTOR
INSERTER
X-TAL
TIMING
GENERATOR
TRACK
COUNTER
DIGITAL
OUTPUT
32
33
SUBCODE
OUTPUT
EFM
DEMODULATOR
ADDRESS
GENERATOR
16K
SRAM
ECC
INTERPOLATOR
DIGITAL
FILTER
& DE-EMPH
D/A
CONVERTER
SUBCODE-Q
REGISTER
30
SQDT SQCK
29
8BIT DATA BUS
11
LRCHO
12
ADATAO
14
BCKO
77
BCKI
67
ADATAI
80
LRCHI
24
EMPH
17
VREFL1
22
VREFH1
1-28
63
62
61
XTALSEL
TESTO
CDROM
65
TEST1
7
DATX
19
20
RCHOUT
LCHOUT
Page 29
KB9223 (IC922) : ASSP(CD RF)
FEI
59 54 22 30 29 31 38 37 36 35 51 52 58 26 28 27 3
73
RF–
RFO
PD1
PD2
PD
LD
VR
ARF
IRF
ASY
EFM
RFI
DCB
74
65
66
63
67
F
68
E
79
EI
69
70
71
78
76
75
32
33
77
2
4
RF Amp
RF Amp
Focus Error Amp
FE-BIAS Adjustment
Tracking Error Amp E/F Balance & Gain
Control
APC Amp
Center Voltage Amp.
RF Level AGC
&
Equalizer
EFM
Comparator
Defect Dectection
Circuit
TE1
WDCH
TRCNT
LOCH
ISTAT
RESET
Micom Data
Interface Logic
MICOM TO SERVO CONTROL
AUTO SEQUENCER
ADJUSTMENT-FREE CONTROL
FS1 to
FS4
TM to
TM6
BAL1 to
BAL5
Built-in Post Filter Amp (L&R)
15 16 13 14 19 17 12 11 9 105
MLT
PS1 to
PS4
MDATA
MCK
ATSC
GA1 to
GAS
TZC
FE2
FLB
FGD
FS3
Focus Phase
Compensation
& Offset cancel circuit
Tracking Phase
Compensation Block
& Jump Pulse GEN.
Sled Servo Amplifier
& Sled Kick GEN.
Spindle Servo LPF
(Double Speed)
MIRROR DETECTION
CIRCUIT
FOK DETECTION
CIRCUIT
MX-J100
60
FDFCT
47
FE-
48
FEO
57
TDFCT
49
TE-
50
TEO
53
TE2
55
LPFT
62
TG2
61
TGU
43
SLO
SL–
44
SL+
42
46
SPDLO
45
SPDL-
23
SMDP
24
SMON
25
SMEF
FSET
6
MIRROR
39
MCP
1
FOK
40
DCC1
GC10
GC11
CH10
CH11
MUTEI
RRC
CH20
CH21
GC21
GC20
1-29
Page 30
MX-J100
KA9258D (IC925) : 4-ch Motor driver
28 27 26 25 24 23 22 21 20 19 18 17 16 15
10K
VCC VCC
GND
10K
10K
10K
T • S D
10K
+-
LEVEL SHIFT
REGULATOR
10K
50K
MUTE
LEVEL SHIFT
-+
10K
10K
1 2 3 4 5 6 7 8 9 10 11 12 13 14
GND
KA22291(DIC1) : Cassette amp.
PB
PR IN(2)
NF(2)
23 22 21 8 20 19 18 15
100K
A-IN
B-IN
PBOUT(2)
Vcc
Vcc
REC GND
PB OUT(1)
24
16
17
9
1
RECORD
LREF
PLAYBACK
LREF
100K
N.F
PRE
INPUT
REC.BIAS
PB.BIAS
INPUT
PRE
NF
MODE CONTROL
/BIAS CIRCUIT
A-IN
B-IN
2 3 4 5 7 6 10
PU
NF(1)
PB IN(1) A/BSWPB GND MUTE
R/PSWMUTE
SW
R/P SW
A/B SELECT S/W
MUTE
ALC RECOUT(2)
(IN2)
ALC TIME CONSTANT
IN(1)
OUT(1)
REC
ALC
DET
100K
PRE
PRE
100K
N.F
INPUT
INPUT
N.F
14
REC NF(2)
REC IN(2)
13
12
REC IN(1)
REC IN(1)
11
1-30
Page 31
MX-J100
VICTOR COMPANY OF JAPAN, LIMITED
AUDIO & COMMUNICATION BUSINESS DIVISION PERSONAL & MOBILE NETWORK B.U. 10-1,1Chome,Ohwatari-machi,maebashi-city,371-8543,Japan
Printed in Japan 200006(V)
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