56" (142cm) Measured diagonally
(W:124 cm, H:69.8 cm), 16:9 ratio
1-2 (No.YA318)
SECTION 1
PRECAUTION
1.1SAFETY PRECAUTIONS
(1) The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer.
Replacement parts must be identical to those used in the original
circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should not be
made. Any design alterations or additions will void the
manufacturer's warranty and will further relieve the manufacturer
of responsibility for personal injury or property damage resulting
therefrom.
(3) Many electrical and mechanical parts in the products have special
safety-related characteristics. These characteristics are often not
evident from visual inspection nor can the protection afforded by them
necessarily be obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts that have these
special safety characteristics are identified in the parts list of Service
manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the
parts list in Service manual. The use of a substitute replacement
which does not have the same safety characteristics as the
recommended replacement part shown in the parts list of Service
manual may cause shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are
connected to one side of the AC power line. An isolation
transformer of adequate capacity should be inserted between the
product and the AC power supply point while performing any
service on some products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE : ( ) side GND, the
ISOLATED(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND and never measure with a measuring
apparatus (oscilloscope etc.) the LIVE side GND and
ISOLATED(NEUTRAL) side GND or EARTH side GND at the same
time.
If above note will not be kept, a fuse or any parts will be broken.
(6) The high voltage applied to the picture tube must conform with that
specified in Service manual. Excessive high voltage can cause an
increase in X-Ray emission, arcing and possible component
damage, therefore operation under excessive high voltage
conditions should be kept to a minimum, or should be prevented.
If severe arcing occurs, remove the AC power immediately and
determine the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering, etc.). To
maintain the proper minimum level of soft X-Ray emission,
components in the high voltage circuitry including the picture tube
must be the exact replacements or alternatives approved by the
manufacturer of the complete product.
(7) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See ADJUSTMENT
OF B1 POWER SUPPLY).
(8) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture
tube before attempting meter connection, by connecting a clip lead
to the ground frame and connecting the other end of the lead
through a 10k
(9) When service is required, observe the original lead dress. Extra
precaution should be given to assure correct lead dress in the high
voltage circuit area. Where a short circuit has occurred, those
components that indicate evidence of overheating should be
replaced. Always use the manufacturer's replacement components.
Ω 2W resistor to the anode button.
(10) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control knobs,
metal cabinet, screwheads, earphone jack, control shafts, etc.) to
be sure the product is safe to operate without danger of electrical
shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts
exposed to the user, particularly any exposed metal part having a
return path to the chassis should withstand a voltage of 1100V AC
(r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rat-
ed up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V
or more, for a period of one second.) This method of test requires
test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line
isolation transformer during this check.). Using a "Leakage Current
Tester", measure the leakage current from each exposed metal part
of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground (water pipe, etc.).
Any leakage current must not exceed 0.5mA AC (r.m.s.). However,
in tropical area, this must not exceed 0.2mA AC (r.m.s.).
• Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line
isolation transformer during this check.). Use an AC voltmeter
having 1000
ner. Connect a 1500
type capacitor between an exposed metal part and a known
good earth ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed
metal part having a return path to the chassis, and measure the
AC voltage across the resistor. Now, reverse the plug in the AC
outlet and repeat each measurement. Any voltage measured
must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA
AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r.m.s.).
This corresponds to 0.2mA AC (r.m.s.).
(11) High voltage hold down circuit check.
GOOD EARTH GROUND
After repair of the high voltage hold down circuit, this circuit shall
be checked to operate correctly.See item "How to check the highvoltage hold down circuit".
This mark shows a fast
operating fuse, the
letters indicated below
show the rating.
Ω per volt or more sensitivity in the following man-
Ω 10W resistor paralleled by a 0.15µF AC-
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
A V
ON EACH EXPOSED
ME TAL PART
POWER CORD
REPLACEMENT WARNING.
Connecting the white line side of power
cord to "WHT" character side.
PWB
White line side
WHT
PW
(No.YA318)1-3
1.2INSTALLATION
1.2.1 INSTALLATION SITE
(1) The rear of this set is provided with ventilation openings.
Install the set more than 5 cm from a wall and in a location
with good ventilation.
(2) Avoid the following types of locations.
a) Unstable locations (location must be able to with
stand heavy weight).
b) Locations subjected to direct sunlight.
c) Near stoves or other heating devices.
d) Locations subjected to humidity or oily smoke.
e) Dusty locations.
f) Locations with strong vibration.
1.2.2 INSTALLATION ADJUSTMENT
When installing, moving or changing the orientation of the set,
perform static convergence adjustment according to the
following procedure.
Adjusting CRT color convergence have two method, AUTO,
MANUAL and RESET. It adjust on the MENU screen.
NOTE :
Please you have TV on for at least 20 minutes before sing this
feature.
This adjustment will be needed only when the colors of the
characters/lines are separated and lack in distinction. If not,
please don't perform the adjustment.
AUTO
(1) Press the [MENU] key, and select the "CONVERGENCE"
in the INITIAL SETUP menu with [function up/down] key.
(2) Press the [function left/right] key, then CONVERGENCE
menu appear.
(3) Press the [function up/down] key, and select the "AUTO".
(4) Press the [function left/right] key.
(5) The convergence adjustment will start. It will take about
25 seconds.
MANUAL
(1) Press the [MENU] key, and select the "CONVERGENCE"
in the INITIAL SETUP menu with [function up/down] key.
(2) Press the [function left/right] key, the CONVERGENCE
menu appears.
(3) Press the [function up/down] key, and select the
"MANUAL".
(4) Press the [function left/right] key, then CONVERGENCE
adjustment screen appear. [Fig.1]
• If all the crosses are white, no convergence adjustment
is needed.
(5) Select the location you want to adjust by using the [number
(2/4/5/6/8)] keys on the remote control unit. [Fig.2]
(6) Press the [SLEEP TIMER] key to change the color of the
box to the color of the cross you want to adjust (red or
blue).
• You cannot adjust the green cross.
(7) Use the [function up/down] key and the [function left/
right] keys to adjust the position of the cross.
(8) Adjust the three colors crosses until they overlap and
appear as a single white cross.
(9) Press the [OK] key.
(more than 5cm)
Wall
VENTILATION OPENING
NOTE :
• When you adjust the convergence, make sure you
start with the center position (position 5), and work
your way around radial for best results.
• When you make the adjustment in the center
(positions 5), you are making the adjustment for the
whale screen. In other positions, you are making the
adjustment only in that area.
• You can reset the adjustment if you do not like the
results, See below.
• If you perform AUTO CONVERGENCE after
performing MANUAL CONVERGENCE, your manual
convergence you performed will be cancelled.
(10) Press the [menu] key to end the convergence adjustment
procedure.
RESET
RESET in the CONVERGENCE menu resets all convergence
adjustments to the factory default setting.
Fig.1
2
5
8
64
Fig.2
1-4 (No.YA318)
2.1SYSTEM SETTEING
XRAY
LOB
SYNC
MEM
VCD
AIO
TUN
PP
HDMI
NG2
OK
HD:NG
OK
OK
OK
OK
OCP
TIM
S:OK
AVSW
YC
IP
SPRT
NG5
OK
M:OK
OK
OK
OK
OK
NG 4
OK
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
Be sure to carry out the following operation at the end of
the procedure.
(1) Press the [SLEEP TIMER] key and set it to 30 minutes.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously, then enter the TEST MODE.
(3) Press the [4] key (SELF CHECK) .
(4) Turn off the power by pressing the [POWER] key on the
remote control unit.
2.2FEATURES
Built in ATSC (Advanced Television Systems Committee)
TUNER
This TV can receive both Digital broadcasting (ATSC) and
Analog broadcasting.
D.I.S.T. (Digital Image Scaling Technology)
This system uses line interpolation to double the number of
scanning lines and achieve high resolution, flicker-free picture.
SMART CAPTION
Smart caption will appear when you press the MUTING button,
only on channels where the broadcast contains CLOSED
CAPTION information.
SMART SOUND
Decreases high sound levels, giving a regulated sound level.
DIGITAL COMB FILTER
By the 3D digital comb filter, the refreshed image can be seen.
VIDEO STATUS
Expression of a favorite screen can be chosen by the VIDEO
STATUS function.
TEST MODE MAIN MENU
TEST MODE
1. I2C STOP
2. STATUS DISP.
4. SELF-CHK
5.CONVER OFF
ROM CORRECTION : ACT
ROM VERSION :
SELF CHECK MODE SCREEN
XRAY
LOB
SYNC
MEM
VCD
AIO
TUN
PP
HDMI
NG5
OK
M:OK
OK
OK
OK
OK
NG 4
OK
OCP
TIM
S:OK
AVSW
YC
IP
SPRT
NG2
OK
HD:NG
OK
OK
OK
OK
DIGITAL INPUT
Digital-in will display when any picture signal in Digital-in is
displayed.
V-CHIP
Since the V-CHIP is built in, it can choose, view and listen to a
healthy program.
MTS STEREO
The voice multiplex function of the MTS system is built in.
(MTS = Multi channel Television Sound system)
NATURAL CINEMA
Watching the movie or animation, press the Natural Cinema to
adjust the out line of the images to make thin more sharp.
VIDEO INPUT LABEL
This function is used to label video input connections for the
onscreen displays.
2.3DIFFERENCE LIST
ItemAV-48P776/HAV-48P786/HAV-56P776/HAV-56P786/H
BODY COLORSILVERBLACKSILVERBLACK
(No.YA318)1-5
2.4TECHNICAL INFORMATION
2.4.1 MAIN MICRO COMPUTER (CPU) FUNCTION
Pin
Pin nameI/OFunctionPin
No.
1ATSC_RX O Serial communication for ATSC tuner43 CLKSWO Not used
2/MICON_VI V. sync for OSD 44 ON_TIMO
3LB_PRO I Low B protect detection [Protection: H]45 CONVER_RXD O Serial communication for convergence control
4NC - Not used46 CONVER_TXD I Serial communication for convergence control
5/RST I CPU reset [Reset: L] 47 SBT1 I Use for on board writing [Setting: H]
6HDMI_IRI Interrupt request for HDMI [Empty: H]48 NC - Not used
7/TEST I Operation test for CPU [+3.3V Fixed]49 ATSC_RST O Reset for ATSC tuner [Reset: H]
8OSD_YS O Ys (blanking) for OSD 50 NC - Not used
2
9SDA4 I/O I
10 SYNC_SEL O Sync select for DIST process52 ROTATION_LO Rotation control (left)
11 A_MU O Audio muting [Muting: H] 53 ROTATION_RO Rotation control (right)
12 /MICON_HI H. sync for OSD 54 DC_COTL O Black level DC reproduce control
13 BBE_SWO BBE control [ON: H]55 HDMI_HPO HDMI control [HDCP Error: L]
14 OSDXI - Oscillation for OSD 56 EDID_WPO EDID data writing protect [Data writing: L]
15 OSDXO - Oscillation for OSD 57 LIGHT_DETO
16 SDA2 I/O I2C bus (data) for MTS decode 58 /LOB_POW O Low-B power control [Power on: L]
17 AC IN I AC for timer clock 59 COMPLINK I/O Not used
6. DIGITAL CONVERGENCE MODULE PWB SSR0K010A-M2←SSR0K011A-M2←
7. REMOTE SENSOR PWBSSR-8001A-M2←←←
8. VM PWBSSR-7201A-M2←←←
9. R CRT SOCKET PWBSSR-3101A-M2←←←
10. G CRT SOCKET PWBSSR-3201A-M2←←←
11. B CRT SOCKET PWBSSR-3301A-M2←←←
12. FRONT CONTROL PWBSSR0L010A-M2←←←
13. SD CARD PWBSSR-8501A-M2←←←
FRONT CONTROL ASS'Y
11
B CRT SOCKET
PWB
10
G CRT SOCKET
PWB
12
FRONT CONTROL
PWB
1
MAIN PWB
2
ATSC TUNER
MODULE PWB
9
R CRT SOCKET PWB
7
REMOTE SENSOR PWB
8
VM PWB
6
DIGITAL CONVERGENCE
MODULE PWB
5
4
POWER PWB
3
DIGITAL INPUT PWB
SD CARD PWB
PROJECTION UNIT
VM PWB
G CRT SOCKET PWB
DEF & CONVERGENCE OUT PWB
13
AV TERMINAL BOARD
(This figure is only MAIN UNIT)
(No.YA318)1-7
2.6SCREEN HANDLING CAUTIONS
2.6.1 SCREEN STORAGE
Store the SCREEN ASS'Y in a standing position in order to avoid deformation. If the screen is stored horizontally, there is risk of
deforming the screen face.
When necessary to place the SCREEN ASS'Y horizontally, position the screen side upwards and sure to place spacers between the
screen and resting site (floor or stand etc.) to prevent the screen from sagging.
2.6.2 SCREEN SURFACE
Since the screen surface is easily scratched or soiled, use ample care when handling.
DISASSEMBLY PROCEDURE
If the screen or screen panel need to
be replaced, remove the 14 (48 inch) /
20(56 inch) screws A .
Leave the screen with protector, fresnel lens
and double lenticular lens attached. If cannot
FRONT PANEL
be disassembled further.
SENSOR
SCREEN BRACKET
(TOP)
SCREEN
SCREEN BRACKET
SENSOR
(RIGHT)
A
(x 2)
[56 inch only]
SENSOR
SCREEN BRACKET
(BOTTOM)
A
(x 4)
[56 inch only]
SCREEN BRACKET
(LEFT)
A
(x 14)
SENSOR
1-8 (No.YA318)
2.7PROJECTION UNIT REPLACEMENT
2.7.1 ADJUSTMENT DURING REPLACEMENT
When replacing the three R, G and B projection units, first replace the R and B units and perform focus / screen / raster centering
adjustments with reference to the G unit. Then replace the G unit and perform G focus / screen / convergence adjustment. Finally
perform R & B . Convergence adjustments. Use care to simultaneously removes all three-projection units.
2.7.2 DISASSEMBLY CAUTION
The projection units include locations that are not to be disassembled during service. When replacing projection unit parts,
disassemble to the state indicated in the figure below.
The figure indicates screws and wires that are not to be removed. Use care not to remove these.
Deflection yoke wires : to connector on DEF/CONVERGENCE OUT PWB ASS'Y.
[R="RHV", G="GHV", B="BHV"]
Convergence yoke wires : to connector on DEF/CONVERGENCE OUT PWB ASS'Y.
[R="R", G="G", B="B"]
2/4 POLE
Check that tape is applied to the CRT neck.
If absent, the deflection yoke can dislodge.
Do not remove screws
LENS ASS'Y
LENS ASS'Y SCREW ( x 4)
MAGNET
TAP E
CRT ASS'Y (COUPLER ASS'Y)
Do not disassembly
R CRT SOCKET PWB ASS'Y
G CRT SOCKET PWB ASS'Y
B CRT SOCKET PWB ASS'Y
VM PWB (G only)
ANODE wires : to DIVIDER
DEF. / CONVER. YOKE
(No.YA318)1-9
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
CAUTION AT DISASSEMBLY:
• Be sure to perform the SYSTEM SETTEING, at the end of the procedure.
• Make sure that the power cord is disconnected from the outlet.
• Pay special attention not to break or damage the parts.
• When removing each board, remove the connectors as required. Taking notes of the connecting points (connector numbers)
makes service procedure manageable.
• Make sure that there is no bent or stain on the connectors before inserting, and firmly insert the connectors.
3.1.1 REMOVING THE SPEAKER GRILL (Fig.1)
(1) Remove 2 screws [A] from rear side.
(2) Pull out the SPEAKER GRILL bottom to the front, and 4
claws which are fixing the SPEAKER GRILL are removed.
(3) Remove the SPEAKER GRILL.
(4) Remove the both side SPEAKER GRILL same manner.
3.1.2 REMOVING THE SPEAKER (Fig.1)
• Remove the SPEAKER GRILL.
(1) Remove 4 screws [B].
(2) Remove the SPEAKER.
(3) Disconnect the speaker wire from speaker terminal.
(4) Remove the both side SPEAKER same manner.
3.1.3 REMOVING THE FRONT PANEL (Fig.1)
• Remove the SPEAKER GRILL.
(1) Remove 4 screws [C].
(2) The FRONT PANEL upper is pull out to the front, and 2
claws which are fixing the FRONT PANEL are removed.
(3) Remove the FRONT PANEL.
3.1.4 REMOVING THE FRONT CONTROL BOX (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
(1) Remove 5 screws [D].
(2) Remove the FRONT CONTROL BOX.
3.1.6 REMOVING THE SCREEN ASS'Y (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
• Remove the FRONT CONTROL BOX.
(1) Remove 4 screws [G] attaching the SCREEN ASS'Y.
(2) Remove 10 screws [H] from rear side.
(3) Remove the SCREEN ASS'Y.
NOTE :
• Please place the SCREEN ASS'Y on a flat table without fail.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
• Use care not to scratch the screen during work.
• During assembly, be sure to engage the left and right tabs
with the cabinet mounting positions.
• When than supporting the SCREEN ASS'Y, avoid grasping
the top of the screen panel, instead grasp the left and right
areas.
3.1.7 REMOVING THE CONVERGENCE SENSOR (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
• Remove the FRONT CONTROL BOX.
• Remove the SCREEN ASS'Y.
(1) Remove 1 screw [I] attaching the SENSOR HOLDER.
(2) Remove the claw of the SENSOR HOLDER then remove
the CONVERGENCE SENSOR.
(3) Remove the 3 others CONVERGENCE SENSOR same
manner.
3.1.5 REMOVING THE FRONT CONTROL PWB (Fig.1)
• Remove the FRONT CONTROL BOX.
(1) Remove 2 screws [E].
(2) Remove 3 screws [F] from rear side of FRONT CONTROL
BOX.
(3) Remove the FRONT CONTROL PWB.
1-10 (No.YA318)
3.1.8 REMOVING THE MIRROR (Fig.1)
• Remove the SPEAKER GRILL
• Remove the FRONT PANEL.
• Remove the FRONT CONTROL BOX.
• Remove the SCREEN ASS'Y.
(1) Remove 9 screws [J] attaching the mirror brackets of the
upper, left and right side.
(2) Raise slightly to disengage of the mirror from the bottom
bracket. (If necessary, loosen the screws attaching the
bottom bracket)
(3) Remove the MIRROR.
NOTE :
• The MIRROR is front coated. Do not touch the front of the
MIRROR.
• At least 2 persons are recommended for removable and
reassemble.
3.1.9 REMOVING THE REAR COVER (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
• Remove the FRONT CONTROL BOX.
• Remove the SCREEN ASS'Y.
(1) Remove 2 screws [ K ].
(2) Remove 2 screws [ L ] from front side.
(3) Slightly pull for backside to disengage of the REAR
COVER from hooks.
(4) Remove the REAR COVER.
NOTE :
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
3.1.10 REMOVING THE REAR PANEL (Fig.1)
(1) Remove 12 screws [M].
(2) Remove the REAR PANEL.
3.1.11 REMOVING THE PARTITION (Fig.1)
• Remove the REAR PANEL.
(1) Pull out the PARTITION backward.
(No.YA318)1-11
SENSOR
HOLDER
MIRROR
BRACKET
I
REAR
COVER
MIRROR
H
K
SCREEN
ASS'Y
G
CONVERGENCE
SENSOR
FRONT
SENSOR
HOLDER
FRONT
CONTROL
BOX
J
I
CONVERGENCE
SENSOR
SENSOR
HOLDER
I
L
MIRROR
BRACKET
I
PARTITION
M
REAR
PANEL
A
L
M
A
SPEAKER
GRILL
1-12 (No.YA318)
FRONT
PANEL
D
C
SPEAKER
GRILL
B
SPEAKER
Fig.1
BODY
FRONT
CONNTOROL
F
PWB
E
FRONT CONTROL
BOX
3.1.12 REMOVING THE MAIN UNIT (Fig.3)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
• Remove the FRONTCONTROL BOX.
• Remove the REAR PANEL.
(1) Remove 4 screws [N] from front side of both sides.
(2) Remove 2 screws [O] attaching the MAIN CHASSIS and
BODY.
(3) Remove the SPEAKER CONNECTOR.
(4) Pull out the MAIN UNIT rear side.
NOTE :
• Except for confirmation of projection of images on the screen
and audio output through the speakers, the removed MAIN
UNIT is still workable in the same state as if it is still built-in
the TV set. Therefore, the MAIN UNIT can be removed, if
necessary, for board diagnosis, electric testing, etc. apart
from confirmation of screen images and audio output.
• When wire clamps are removed during work, use care to
restore them precisely to their original positions.
Performance can be affected if these are not returned to the
original positions.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
• When carrying the MAIN UNIT, use care not to drop, shock
or shake it.
• Do not stain or damage the lens of the PROJECTION UNIT.
• Do not look the projection side of a PROJECTION UNIT
when the image is projected.
3.1.12.1 CHECKING THE P.W. BOARD (Fig.2)
When checking the MAIN PWB, POWER PWB, DEF &
CONVERGENCE OUT PWB, etc., raise the MAIN UNIT with the
front side down for the make of convenience.
3.1.14 REMOVING THE MAIN CHASSIS (Fig.2)
• Remove the REAR PANEL.
(1) Remove 2 screws [T].
(2) Pull out the MAIN CHASSIS for backside.
NOTE :
• If necessary, remove the anode wires, connectors,
respectively.
3.1.15 REMOVING THE DIGITAL SIGNAL PWB (Fig.2)
• Remove the REAR PANEL.
• Remove the AV TERMINAL BOARD.
• Remove the MAIN CHASSIS.
(1) Remove the craw [U] on the CN1004
(2) Remove the DIGITAL SIGNAL PWB.
3.1.15.1 REMOVING THE ATSC TUNER MODULE PWB
(Fig.2)
• Remove the REAR PANEL.
• Remove the AV TERMINAL BOARD.
• Remove the MAIN CHASSIS.
(1) Remove 2 screws [V].
(2) Pull out the ATSC TUNER MODULE PWB.
3.1.15.2 REMOVING THE DIGITAL CONVERGENCE
MODULE PWB (Fig.2)
• Remove the REAR PANEL.
• Remove the AV TERMINAL BOARD.
• Remove the MAIN CHASSIS.
(1) Remove 2 screws [W].
(2) Pull out the DIGITAL CONVERGENCE MODULE PWB.
connector.
3.1.12.2 REMOVING THE FOCUS PACK (Fig.2)
• Remove the MAIN UNIT.
(1) Remove 1 screw [P].
(2) Remove the FOCUS PACK.
(3) Remove wires connecting the FOCUS PACK.
3.1.13 REMOVING THE AV TERMINAL BOARD (Fig.2)
• Remove the REAR PANEL.
(1) Remove 1 screws [Q].
(2) Remove 5 screws [R].
(3) Pull out the POWER CORD CLAMP from AV TERMINAL
BOARD right side.
(4) Remove the AV TERMINAL BOARD.
3.1.13.1 REMOVING THE SD CARD PWB (Fig.2)
• Remove the REAR PANEL.
• Remove the AV TERMINAL BOARD.
(1) Remove 2 screws [S].
(2) Remove the SD CARD PWB.
3.1.15.3 REMOVING THE DEF & CONVERGENCE OUT PWB
(Fig.2)
• Remove the REAR PANEL.
• Remove the MAIN CHASSIS.
(1) Remove 1 screw [X].
(2) Remove the DEF & CONVERGENCE OUT PWB.
3.1.16 REMOVING THE POWER PWB (Fig.2)
• Remove the REAR PANEL.
• Remove the MAIN CHASSIS.
(1) Remove 1 screw [Y].
(2) Remove the POWER PWB.
(No.YA318)1-13
3.1.16.1 REMOVING THE PROJECTION UNIT (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL.
• Remove the FRONT CONTROL BOX.
• Remove the REAR PANEL.
• Remove the MAIN UNIT.
(1) Remove the CRT SOCKET PWB.
(2) Remove 4 screws [Z].
(3) Pull out the PROJECTION UNIT upward.
NOTE :
• Refer to "PROJECTION UNIT REPLACEMENT" when
taking out and replacing the PROJECTION UNIT.
• When wire clamps are removed during work, use care to
restore them precisely to their original positions.
Performance can be affected if these are not returned to the
original positions.
3.1.16.2 REMOVING THE HV DIVIDER (Fig.2)
• Remove the REAR PANEL.
(1) Remove 1 screw [a].
(2) Remove the HV DIVIDER.
NOTE :
• Wires of the transformer (FBT) and CRT of each
PROJECTION UNIT can be removed by turning the connector
portions.
• If necessary, remove the anode wires, and replacing the HV
DIVIDER, take care to correctly engage the connector.
3.1.16.3 REMOVING THE REMOTE SENSOR PWB (Fig.2)
• Remove the REAR PANEL.
(1) Remove 1 screw [b].
(2) Remove the REMOTE SENSOR PWB.
3.1.16.4 REMOVING THE COOLANT PAN (Fig.2)
• Remove the REAR PANEL.
(1) Remove 2 screw [c].
(2) Remove the COOLANT PAN.
1-14 (No.YA318)
FOCUS
PACK
FRONT
P
Z
MAIN UNIT
BODY
PROJECTION
UNIT
SPEAKER
N
FRONT
CONNECTOR
REAR SIDE VIEW
MAIN UNIT
BODY
MAIN
CHASSIS
O
FRONT
Fig.3
COOLANT
PAN
MAIN UNIT
DIGITAL SIGNAL
V
PWB
V
ATSC TUNER MODULE PWB
b
REMOTE
SENSOR
PWB
c
HV
DIVIDER
W
DIGITAL
CONVERGENCE
MODULE
a
X
Y
T
MAIN CHASSIS
POWER
S
CORD
CLAMP
POWER
CORD
U
SD CARD
T
PWB
Q
AV TERMINAL
BOARD
Fig.2
R
(No.YA318)1-15
3.2MEMORY IC REPLACEMENT
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC LIST
SimbolNumber of pins Mounting PWBMain content of data
IC1803
8-pinMAIN PWBInitial setting data is memorized.
3.2.2 MEMORY IC REPLACEMENT PROCEDURE
1. POWER OFF
Switch off the power and disconnect the power plug.
2. REPLACE THE MEMORY IC
Be sure to use the memory IC written with the initial setting
values.
3. POWER ON
Connect the power plug to the AC outlet and switch on the
power.
4. RECEIVING CHANNEL SETTING
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (Channels Preset) as described.
5. USER SETTING
Check the user setting items according to the given in page
later. Where these do not agree, refer to the OPERATING
INSTRUCTIONS and set the items as described.
6. SERVICE MODE SETTING
Verify what to set in the SERVICE MODE, and set whatever is
necessary. Refer to the INITIAL SETTING VALUE OF
SERVICE MENU.
3.2.3 SERVICE ADJUSTMENT ITEM
SERVICE MODE MAIN MENU
1.PICTURE/SOUND
2.YC SEP
3.WHITE BALANCE
4.MEMORY SETUP
5.RF AFC
6.CONVER A
7.CONVER B
8.IP
9.DSD
0.HDMI
Setting itemsSettingsItem No.
1.PICTURE/SOUND (Video / Audio setting)
Audio circuits (A)Adjust A01 to A27
Video circuits (S)Adjust S01 to S99
Deflection circuits (D)Adjust D01 to D32
Factory setting items (F)FixedF01 to F86
2.YC SEP (3D YC separation setting) [Do not adjust]
FixedYCM001 to YCM131
3.WHITE BALANCE (White balance adjustment)
BR
DRV R
Adjust
DRV B
CUT R
CUT G
CUT B
4.MEMORY SETUP (Memory data edit) [Do not adjust]
5.RF AFC (AFC setting) [Do not adjust]
Fixed---
6.CONVER A (Convergence adjustment)
Adjust CPA01 to CPA11
Adjust CCA01 to CCA12
Adjust CBA01 to CBA94
7.CONVER B (Convergence adjustment)
Adjust---
8.IP (DIST processing setting) [Do not adjust]
FixedIPA001 to IPA042
9.DSD (Digital super detail setting) [Do not adjust]
FixedDSA001 to DSA053
FixedDSB001 to DSB053
FixedDSC001 to DSC044
FixedDSD001 to DSD017
0.HDMI (Digital input processing setting) [Do not adjust]
FixedHDM001 to HDM080
FixedRHD001 to RHD170
1-16 (No.YA318)
3.2.4 SETTINGS OF FACTORY SHIPMENT
3.2.4.1BUTTON OPERATION
Setting itemSetting position
POWEROff
CHANNELCABLE-02
VOLUME10
3.2.4.2REMOTE CONTROL DIRECT OPERATION
Setting itemSetting position
INPUTTV
CHANNELCABLE-02
VOLUME10
MUTINGOFF
DISPLAYOFF
ASPECTREGULAR
SLEEP TIMEROFF
THEATER PROOFF
VIDEO STATUSDYNAMIC
C. C.OFF
SOUND HYPER SURROUND OFF
SMART SOUNDOFF
MTSSTEREO
4. PICTURE ADJUST
Customers can adjust the picture setting of menu screen as their own like but the picture standard value during factory shipment is as below.
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
Note :
After removing the part, remove remaining solder from the
pattern.
1-18 (No.YA318)
A
B
C
(4) Then solder leads B and C.
A
B
C
SECTION 4
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) You can make the necessary adjustments for this unit with
either the Remote Control Unit or with the adjustment tools
and parts as given below.
(2) Adjustment with the Remote Control Unit is made on the
basis of the initial setting values, however, the new setting
values which set the screen to its optimum condition may
differ from the initial settings.
(3) Make sure that AC power is turned on correctly.
(4) Turn on the power for set and test equipment before use,
and start the adjustment procedures after waiting at least
30 minutes.
(5) Unless otherwise specified, prepare the most suitable
reception or input signal for adjustment.
(6) Never touch any adjustment setting value which are not
specified in the list for this adjustment.
(7) Presetting before adjustment
Unless otherwise specified in the adjustment instructions,
preset the following functions with the remote control unit.
4.2MEASURING INSTRUMENT AND FIXTURES
(1) DC voltmeter (or digital voltmeter)
(2) Oscilloscope
(3) Signal generator (Pattern generator)
[NTSC / 480i / 480p / 720p / 1080i]
(4) TV audio multiplex signal generator
(5) Remote control unit
SETTING POSITION
Setting itemSetting position
VIDEO STATUSSTANDARD
TINT / COLOR / PICTURE /
BRIGHT / DETAIL
00 (Center)
COLOR TEMPERATURELOW
DIG. NOISE CLEAROFF
NATURAL CINEMAAUTO
VSM (Velocity Scan Modulation)OFF
BASS / TREBLE / BALANCE00 (Center)
ASPECTFULL
VERTICAL POSITIONCenter
ON/OFF TIMEROFF
AUTO SHUTOFFOFF
4.3ADJUSTMENT FLOWCHART
WHEN REPLACING SCREEN AND PROJECTION UNIT
• Contains only the main adjustments. Also confirm other adjustments as required.
Operate the SERVICE MODE with the REMOTE CONTROL UNIT.
4.4.2 SERVICE MODE ITEMS
In general, basic setting (adjustments) items or verifications are performed in the SERVICE MODE.
1.PICTURE/SOUNDThis sets the setting values of the Video / Audio / Deflection circuits.
2.YC SEPThis is used when the YC separation circuit is adjusted. [Do not adjust]
3.WHITE BALANCEThis sets the setting values of the WHITE BALANCE.
4.MEMORY SETUPThis sets the setting values of the MEMORY ADDRESS. [Do not adjust]
5.RF AFCThis is used when the IF VCO is adjusted. [Do not adjust]
6.CONVER AThis is used when the CONVERGENCE is adjusted.
7.CONVER BThis is used when the CONVERGENCE is adjusted.
8.IPThis sets the setting value of the DIST circuit. [Do not adjust]
9.DSDThis sets the setting value of the DSD (Digital super detail) circuit. [Do not adjust]
0.HDMIThis sets the setting value of the Digital input circuit. [Do not adjust].
4.4.3 HOW TO ENTER THE SERVICE MODE
(1) Set the SLLEP TIMER to 0 minutes using the [SLEEP
TIMER] key.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously, then enter the SERVICE MODE.
(3) When the main menu is displayed, press any key of the [0]
to [9] key to enter the corresponding sub menu mode.
NOTE:
Before entering the SERVICE MODE, confirm that the setting
of TV / CATV switch of the REMOTE CONTROL UNIT is at the
"TV" side and the setting of VCR / DVD switch is at the "VCR"
side. If the switches have not been properly set, you cannot
enter the SERVICE MODE.
4.4.4 HOW TO STORE OF SETTING VALUE
When adjustment is completed, press the [MUTING] key to
memorize the adjustment value. If not to do it, adjustment data is
not memorized to the memory IC. And if exit the adjustment
mode before memorize the data, the adjustment value which you
change is canceled.
4.4.5 HOW TO EXIT THE SERVICE MODE
Press the [BACK] key to exit the SERVICE MODE.
SERVICE MODE SELECT KEY
TV/CATV
switch
TV
DVD
CATV VCR
DISPLAY
SLEEP
TIMER
VIDEO
STATUS
MUTING
VOL -
MENU
SLEEP
TIMER
THEATER PRO
VIDEO STATUS
ASPECT
SUB CH
FAVORITE
MUTING
VOL
–
MENU
VCR CHANNEL
PREV NEXT
REC
OPEN/CLOSE
DISPLAY C.C. D/A
1
4
7
TUNE
ML/MTS SOUND GUIDE
CH +
CH –
VCR/DVD
POWER
PLAYFFREW
STOP PAUSE
RM-C1270G
TV
POWER
INPUT
2
5
8
RETURN+
0
OK
VOL
+
BACK
TV/VCR
STILL/PAUSE
3
6
9
/TV
VCR/DVD
switch
POWER
NUMBER
CH +
VOL +
BACK
CH -
(No.YA318)1-21
4.4.6 DESCRIPTION OF STATUS DISPLAY
The status display on the upper part of the SERVICE MODE
screen is common (to all models).
FULL: FULL
PANO: PANORAMA
CINE: CINEMA
REGU: REGULAR
(3) VIDEO STATUS
ST: STANDARD
DA: DYNAMIC
TH: THEATER
GA: GAME
(4) WHITE BALANCE
H: HIGH
L: LOW
(5) IP CHANGING MODE
FL: FRAME
LI: LINE
23: COMPULSORY NATURAL CINEMA IN
(6) MEMORY MODE
MUTE: Press [MUTING] key
DIR: Store the data to the memory at the same time.
4.4.7 SERVICE MODE SETTING
1. PICTURE / SOUND
Audio, video and Deflection circuit adjustment.
• Press [SLEEP TIMER] key
For skipping the adjustment item.
Skip change
• Press [CH+] / [CH-] key
For scrolling up/down the adjustment item.
Item No. is up/down
• Press [VOL+] / [VOL-] key
For scrolling up/down the data values.
• Press [MUTING] key
For memorizing the data values.
3. WHITE BALANCE
White balance data adjustment.
3. WHITE BALANCE
SETTING
VALUE
BRIGHTNESS
DRIVE
CUTOFF
BR
DRV
CUT
R
R
B
B
G
BRIGHTNESS
[VOL+] key: BRIGHT is up
[VOL-] key: BRIGHT is down
DRIVE
[2] key: DRIVE R is up
[5] key: DRIVE R is down
[3] key: DRIVE B is up
[6] key: DRIVE B is down
CUTOFF
[7] key: CUTOFF G is up
[TUNE] key
: CUTOFF G is down
[8] key: CUTOFF R is up
[0] key: CUTOFF R is down
[9] key: CUTOFF B is up
[RETURN+] key: CUTOFF B is down
• Press [MUTING] key
For memorizing the data values.
F01D01S01A01
F01D01S01A01
R.DRIVE VALUE
B.DRIVE VALUE
B.CUTOFF VALUE
G.CUTOFF VALUE
R.CUTOFF VALUE
1-22 (No.YA318)
6. CONVER A
CPA01 FINE OFF 0
Setting the CONVERGENCE PHASE adjustment.
CBA01CCA01CPA01
• Setting for 6.CONVER A is described in the CONVERGENCE
adjustment.
6.CONVER A
SETTING ITEM No.
CPA01~CPA11
CCA01~CCA12
CBA01~CBA94
7. CONVER B
Setting the CONVERGENCE POINT (fine).
• Setting for 7.CONVER B is described in the CONVERGENCE
Skip change
adjustment.
CPA01 FINE OFF 0
CPA01 FINE OFF 0
SETTING VALUE
SETTING ITEM NAME
7.CONVER B
• Press [INPUT] key
4.4.8 DESCRIPTION OF TEST MODE
(1) Press [SLEEP TIMER] key to set 30 minutes.
(2) While the indication "SLEEP TIMER 30 MIN." is being displayed, Press [DISPLAY] key and [VIDEO STATUS] key
simultaneously to enter the TEST MODE MENU screen as shown in the Fig.1.
(3) Press [ 5 ] key to enter the 5.CONVER OFF.
(4) Press [INPUT] key to select the crosshatch pattern.
TEST MODE
1. I2C STOP
2. STATUS DISP.
4. SELF-CHK
5. CONVER OFF
ROM CORRECTION : ACT
ROM VERSION :
*******
Fig. 1
Fig. 2
Fig. 3
(No.YA318)1-23
4.5INITIAL SETTING VALUE OF SERVICE MENU
(1) Adjustment of the SERVICE MODE is made on the basis of the initial setting values. however, the new setting values which
displays on the screen in its optimum condition may differ from the initial setting value.
(2) Do not change the initial setting values of the items not listed in "ADJUSTMENT PROCEDURE".
(3) "---" is impossible to adjust.
(4) When the FULL mode has been established, the setting of other modes will be done automatically. However, if the picture quality
has not been optimized, adjust each mode again, respectively.