Mass76 kg ( 168 lbs )83 kg ( 183 lbs )
TV RF System (Analog / Digital)Analog : CCIR (M)
Digital : ATSC terrestrial / Digital cable
Color System (Analog)NTSC
Sound System (Analog)BTSC system (Multi Channel Sound)
Teletext System (Analog)Closed caption (T1-T4 / C1-C4)
Receiving Channels
and Frequency (Analog)
TV / CATV Total Channel191 Channels
Intermediate Frequency
(Analog)
Color Sub Carrier (Analog)3.58MHz
Power InputAC 120V, 60Hz
Power Consumption259W (Max)
ScreenTransparent screen (unitized fresnel lens / double lenticular lens)
Screen Size48" (122cm) Measured diagonally
Projection Tube17cm (6.7") tube × 3 ( R/G/B )
High Voltage31kV+1.0kV/-1.3kV (at zero beam current)
Speaker13cm round type × 2
Audio Power Output10W+10W (Full range)
Antenna Terminal
(VHF/UHF, ATSC / DIGITAL CABLE IN)
External Input (1/2/3/4)Component Video
Digital InputHDMI jack × 1, (Digital video / audio)
Audio Output (FIX) 500mV(rms) (-4dBs), low impedance (1kHz when modulated 100%), (RCA pin jack × 2)
Monitor / Recording
Output
i Link Input / OutputTS In/Out (4-pin, S400) × 2
Digital Audio Optical OutputDigital out (optical) × 1
AV Compulink lll3.5mm mini jack × 1
Remote Control UnitRM-C14G (AA/R6/UM-3 battery × 2)
VHF Low
VHF High
Video IF
Sound IF
[INPUT-1/2]
720p / 1080i
480i / 480p
S-Video
[INPUT-1/3/4]
S-Video
02ch~06ch : 54MHz~88MHz
07ch~13ch : 174MHz~216MHz
14ch~69ch : 470MHz~806MHz
UHF
CATV 54MHz~864MHz
Low Band : 02~06
High Band : 07~13
Mid Band : 14~22
Super Band : 23~36
Hyper Band : 37~64
Ultra Band : 65~94, 100~135
Sub Mid Band : 01, 96~99
45.75MHz
41.25MHz (4.5MHz)
(W:106.3 cm, H:59.8 cm), 16:9 ratio
75Ω unbalanced, coaxial, F-type connector × 2
RCA pin jack × 6
Y : 1V (p-p), (sync signal ±0.35V, 3 value sync), 75Ω
56" (142cm) Measured diagonally
(W:124 cm, H:69.8 cm), 16:9 ratio
Design & specifications are subject to change without notice.
AV-56P775
AV-56P785
1-2 (No.YA173)
Page 3
SECTION 1
PRECAUTION
1.1SAFETY PRECAUTIONS
(1) The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer.
Replacement parts must be identical to those used in the original
circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should not be
made. Any design alterations or additions will void the
manufacturer's warranty and will further relieve the manufacturer
of responsibility for personal injury or property damage resulting
therefrom.
(3) Many electrical and mechanical parts in the products have special
safety-related characteristics. These characteristics are often not
evident from visual inspection nor can the protection afforded by them
necessarily be obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts that have these
special safety characteristics are identified in the parts list of Service
manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the
parts list in Service manual. The use of a substitute replacement
which does not have the same safety characteristics as the
recommended replacement part shown in the parts list of Service
manual may cause shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are
connected to one side of the AC power line. An isolation
transformer of adequate capacity should be inserted between the
product and the AC power supply point while performing any
service on some products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE : ( ) side GND, the
ISOLATED(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND and never measure with a measuring
apparatus (oscilloscope etc.) the LIVE side GND and
ISOLATED(NEUTRAL) side GND or EARTH side GND at the same
time.
If above note will not be kept, a fuse or any parts will be broken.
(6) The high voltage applied to the picture tube must conform with that
specified in Service manual. Excessive high voltage can cause an
increase in X-Ray emission, arcing and possible component
damage, therefore operation under excessive high voltage
conditions should be kept to a minimum, or should be prevented.
If severe arcing occurs, remove the AC power immediately and
determine the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering, etc.). To
maintain the proper minimum level of soft X-Ray emission,
components in the high voltage circuitry including the picture tube
must be the exact replacements or alternatives approved by the
manufacturer of the complete product.
(7) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See ADJUSTMENT
OF B1 POWER SUPPLY).
(8) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture
tube before attempting meter connection, by connecting a clip lead
to the ground frame and connecting the other end of the lead
through a 10kΩ 2W resistor to the anode button.
(9) When service is required, observe the original lead dress. Extra
precaution should be given to assure correct lead dress in the high
voltage circuit area. Where a short circuit has occurred, those
components that indicate evidence of overheating should be
replaced. Always use the manufacturer's replacement components.
(10) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control knobs,
metal cabinet, screwheads, earphone jack, control shafts, etc.) to
be sure the product is safe to operate without danger of electrical
shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts
exposed to the user, particularly any exposed metal part having a
return path to the chassis should withstand a voltage of 1100V AC
(r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rat-
ed up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V
or more, for a period of one second.) This method of test requires
test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line
isolation transformer during this check.). Using a "Leakage Current
Tester", measure the leakage current from each exposed metal part
of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground (water pipe, etc.).
Any leakage current must not exceed 0.5mA AC (r.m.s.). However,
in tropical area, this must not exceed 0.2mA AC (r.m.s.).
• Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line
isolation transformer during this check.). Use an AC voltmeter
having 1000Ω per volt or more sensitivity in the following manner. Connect a 1500Ω 10W resistor paralleled by a 0.15µF AC-
type capacitor between an exposed metal part and a known
good earth ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed
metal part having a return path to the chassis, and measure the
AC voltage across the resistor. Now, reverse the plug in the AC
outlet and repeat each measurement. Any voltage measured
must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA
AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r.m.s.).
This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
(11) High voltage hold down circuit check.
GOOD EARTH GROUND
After repair of the high voltage hold down circuit, this circuit shall
be checked to operate correctly.See item "How to check the highvoltage hold down circuit".
This mark shows a fast
operating fuse, the
letters indicated below
show the rating.
A V
ON EACH EXPOSED
ME TAL PAR T
POWER CORD
REPLACEMENT WARNING.
Connecting the white line side of power
cord to "WHT" character side.
PWB
White line side
WHT
PW
(No.YA173)1-3
Page 4
1.2INSTALLATION
1.2.1 INSTALLATION SITE
(1) The rear of this set is provided with ventilation openings.
Install the set more than 5 cm from a wall and in a location
with good ventilation.
(2) Avoid the following types of locations.
a) Unstable locations (location must be able to
withstand heavy weight).
b) Locations subjected to direct sunlight.
c) Near stoves or other heating devices.
d) Locations subjected to humidity or oily smoke.
e) Dusty locations.
f) Locations with strong vibration.
1.2.2 INSTALLATION ADJUSTMENT
When installing, moving or changing the orientation of the set,
perform static convergence adjustment according to the
following procedure.
Adjusting CRT color convergence have two method, AUTO,
MANUAL and RESET. It adjust on the MENU screen.
NOTE :
Please you have TV on for at least 20 minutes before sing this
feature.
This adjustment will be needed only when the colors of the
characters/lines are separated and lack in distinction. If not,
please don't perform the adjustment.
AUTO
(1) Press the [MENU] key, and select the "CONVERGENCE"
in the INITIAL SETUP menu with [function up/down] key.
(2) Press the [function left/right] key, then CONVERGENCE
menu appear.
(3) Press the [function up/down] key, and select the "AUTO".
(4) Press the [function left/right] key.
(5) The convergence adjustment will start. It will take about
25 seconds.
MANUAL
(1) Press the [MENU] key, and select the "CONVERGENCE"
in the INITIAL SETUP menu with [function up/down] key.
(2) Press the [function left/right] key, the CONVERGENCE
menu appears.
(3) Press the [function up/down] key, and select the
"MANUAL".
(4) Press the [function left/right] key, then CONVERGENCE
adjustment screen appear. [Fig.1]
• If all the crosses are white, no convergence adjustment
is needed.
(5) Select the location you want to adjust by using the [number
(2/4/5/6/8)] keys on the remote control unit. [Fig.2]
(6) Press the [SELECT] key to change the color of the box
to the color of the cross you want to adjust (red or blue).
• You cannot adjust the green cross.
(7) Use the [function up/down] key and the [function left/
right] keys to adjust the position of the cross.
(8) Adjust the three colors crosses until they overlap and
appear as a single white cross.
(9) Press the [OK] key.
(more than 5cm)
Wall
VENTILATION OPENING
NOTE :
• When you adjust the convergence, make sure you
start with the center position (position 5), and work
your way around radial for best results.
• When you make the adjustment in the center
(positions 5), you are making the adjustment for the
whale screen. In other positions, you are making the
adjustment only in that area.
• You can reset the adjustment if you do not like the
results, See below.
• If you perform AUTO CONVERGENCE after
performing MANUAL CONVERGENCE, your manual
convergence you performed will be cancelled.
(10) Press the [menu] key to end the convergence adjustment
procedure.
RESET
RESET in the CONVERGENCE menu resets all convergence
adjustments to the factory default setting.
Fig.1
2
5
8
64
Fig.2
1-4 (No.YA173)
Page 5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1FEATURES
• Rear Projection HDTV with built-in ATSC tuner.
• New chassis design enable use of an interactive on screen control.
• 3-2 PULL DOWN : You can enjoy DVD movies at the highest picture quality.
• MOTION COMPENSATION : With this function, the seamless reproduction of dynamic motion on the screen has been realized.
• Bullet-in DSD (Digital Super Detail) circuit and 3 dimension Y/C separate circuit.
1. MAIN PWB ASS'YSRP-1009A-M2SRP-1010A-M2SRP-1011A-M2
2. MI-COM & DIST MODULE PWB ASS'YSRP0D009A-M2←←
3. POWER PWB ASS'YSRP-9009A-M2←←
4. DEF & CONVERGENCE OUT PWB ASS'YSRP-2009A-M2←←
5. DIGITAL CONVERGENCE MODULE PWB ASS'YSRP0K009A-M2SRP0K010A-M2←
6. DIGITAL INPUT MODULE PWB ASS'YSRP-7809A-M2SRP-7810A-M2SRP-7811A-M2
7. FRONT CONTROL PWB ASS'YSRP0L009A-M2←←
8. REMOTE SENSOR PWB ASS'YSRP-8001A-M2←←
9. VM PWB ASS'YSRP-7209A-M2←←
10. SD CARD PWB ASS’YSRP-8509A-M2←←
11. R CRT SOCKET PWB ASS'YSRP-3109A-M2←←
12. G CRT SOCKET PWB ASS'YSRP-3209A-M2←←
13. B CRT SOCKET PWB ASS'YSRP-3309A-M2←←
14. ATSC TUNER MODULESSD-2103A-M2←←
FRONT CONTROL ASS'Y
FRONT CONTROL
13
B CRT SOCKET
PWB
12
G CRT SOCKET
PWB
7
PWB
COOLING
FAN
2
MI-COM & DIST
MODULE PWB
1
MAIN PWB
14
ATSC TUNER
MODULE
3
10
SD CARD PWB
PROJECTION UNIT
G CRT SOCKET PWB
11
R CRT SOCKET PWB
8
REMOTE SENSOR PWB
9
VM PWB
5
DIGITAL CONVERGENCE
MODULE PWB
4
DEF & CONVERGENCE OUT PWB
POWER PWB
6
DIGITAL INPUT
MODULE PWB
AV TERMINAL BOARD
VM PWB
1-8 (No.YA173)
(This figure is only MAIN UNIT)
Page 9
2.6SCREEN HANDLING CAUTIONS
2.6.1 SCREEN STORAGE
Store the SCREEN ASS'Y in a standing position in order to avoid deformation. If the screen is stored horizontally, there is risk of
deforming the screen face.
When necessary to place the SCREEN ASS'Y horizontally, position the screen side upwards and sure to place spacers between the
screen and resting site (floor or stand etc.) to prevent the screen from sagging.
2.6.2 SCREEN SURFACE
Since the screen surface is easily scratched or soiled, use ample care when handling.
DISASSEMBLY PROCEDURE
If the screen or screen panel need to
be replaced, remove the 14 (48 inch) /
20(56 inch) screws A .
Leave the screen with protector, fresnel lens
and double lenticular lens attached. If cannot
be disassembled further.
SCREEN
SENSOR
SCREEN BRACKET
(RIGHT)
FRONT PANEL
SENSOR
SCREEN BRACKET
SENSOR
A
(x 2)
[56 inch only]
(BOTTOM)
SCREEN BRACKET
A
(x 4)
[56 inch only]
(TOP)
SCREEN BRACKET
(LEFT)
A
(x 14)
SENSOR
2.7PROJECTION UNIT REPLACEMENT
2.7.1 ADJUSTMENT DURING REPLACEMENT
When replacing the three R, G and B projection units, first replace the R and B units and perform focus / screen / raster centering
adjustments with reference to the G unit. Then replace the G unit and perform G focus / screen / convergence adjustment. Finally
perform R & B . Convergence adjustments. Use care to simultaneously removes all three-projection units.
2.7.2 DISASSEMBLY CAUTION
The projection units include locations that are not to be disassembled during service. When replacing projection unit parts,
disassemble to the state indicated in the figure below.
The figure indicates screws and wires that are not to be removed. Use care not to remove these.
Deflection yoke wires : to connector on DEF/CONVERGENCE OUT PWB ASS'Y.
[R="RHV", G="GHV", B="BHV"]
Convergence yoke wires : to connector on DEF/CONVERGENCE OUT PWB ASS'Y.
[R="R", G="G", B="B"]
2/4 POLE
Check that tape is applied to the CRT neck.
If absent, the deflection yoke can dislodge.
Do not remove screws
LENS ASS'Y
LENS ASS'Y SCREW ( x 4)
MAGNET
TAP E
CRT ASS'Y (COUPLER ASS'Y)
Do not disassembly
R CRT SOCKET PWB ASS'Y
G CRT SOCKET PWB ASS'Y
B CRT SOCKET PWB ASS'Y
VM PWB (G only)
ANODE wires : to DIVIDER
DEF. / CONVER. YOKE
(No.YA173)1-9
Page 10
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
• Make sure that the power cord is pull out from the AC wall
outlet.
3.1.1 SPEAKER GRILLE
(1) Remove 2 screws [A] from rear side.
(2) The SPEAKER GRILLE bottom is pull out to the front, and
4 claws which are fixing the SPEAKER GRILLE are
removed.
(3) Take out the SPEAKER GRILLE.
*Remove the both side SPEAKER GRILLE same manner.
3.1.2 SPEAKER
• Take out the SPEAKER GRILLE.
(1) Remove 4 screws [B].
(2) Take out the SPEAKER.
(3) Disconnect the speaker wire from speaker terminal.
* Remove the both side SPEAKER same manner.
3.1.3 FRONT PANEL
• Take out the SPEAKER GRILLE.
(1) Remove 4 screws [C].
(2) The FRONT PANEL upper is pull out to the front, and 2
claws which are fixing the FRONT PANEL are removed.
(3) Take out the FRONT PANEL.
3.1.4 FRONT CONTROL BOX
• Take out the SPEAKER GRILLE.
• Take out the FRONT PANEL.
(1) Remove 5 screws [D].
(2) Take out the FRONT CONTROL BOX.
3.1.5 FRONT CONTROL PWB
• Take out the FRONT CONTROL BOX.
(1) Remove 2 screws [E].
(2) Take out the connector [CN00R
the FRONT CONTROL PWB.
Remove 3 screws
(3)
[F]
from rear side of FRONT CONTROL
BOX.
(4) Take out the FRONT CONTROL PWB.
], [CN001G], [CN001H] on
FRONT
SPEAKER
B
(x4)
CONTROL BOX
SPEAKER
GRILL
FRONT
PANEL
FRONT CONTROL BOX
FRONT VIEW
FRONT CONTROL PWB
FRONT
CONTROL PWB
FRONT
CLAW
(x4)
C
(x4)
CN001H
SPEAKER
WIRE
E
(x2)
CLAW
(x2)
CN001G
E
A
F
(x3)
D
(x5)
D
(x2)
CN00R
(x2)
(x5)
CLAW
(x4)
SPEAKER
GRILL
F
A
(x2)
(x3)
AV TERMINAL
BOARD
1-10 (No.YA173)
CAUTION AT DISASSEMBLY
DIGITAL INPUT MODULE PWB
1
3
5
SB
connector
Fig.1
Prior to disassembly, unplug the power cord from the AC
outlet without fail. (Turn the power "off".)
Short the SB connector [1] pin and [2] pin of the DIGITAL
INPUT MODULE PWB. (At the time of assembling)
Before the rear panel is inserted into the cabinet, release
the short-circuit between the SB connector [1] pin and
[2] pin of the DIGITAL INPUT MODULE PWB.
2
4
6
After releasing the short-circuit between the SB
connectors, do not turn the power on until the rear panel
is inserted into the cabinet.
Negligence in carrying out the above steps may cause
the inactivation of the TV.
Page 11
3.1.6 SCREEN ASS'Y
• Take out the SPEAKER GRILLE.
• Take out the FRONT CONTROL BOX.
(1) Disconnect the connector [CN00Z
].
(2) Remove 4 screws [A] attaching the SCREEN ASS’Y.
(3) Remove 10 screws [B] from rear side.
(4) Take out the SCREEN ASS'Y.
NOTE :
• Please place the SCREEN ASS'Y on a flat table without fail.
• Because of the large size, at least 2 parsons are
recommended for removal and reassemble.
• Use core not to scratch the screen during work.
• During assembly, be sure to engage the left and right tabs
with the cabinet mounting positions.
• When than supporting the SCREEN ASS'Y, avoid grasping
the top of the screen panel, instead grasp the left and right
areas.
3.1.7 CONVERGENCE SENSOR
• Take out the SPEAKER GRILLE.
• Take out the FRONT CONTROL BOX.
• Take out the SCREEN ASS’Y.
(1) Remove the 1 screw [C] attaching the SENSOR HOLDER.
(2) Remove the claw of the SENSOR HOLDER to take out the
CONVERGENCE SENSOR.
(3) Take out the 3 others CONVERGENCE SENSOR same
manner.
A
(x4)
B
(x10)
REAR COVER
SENSOR
HOLDER1
CLAW
CONVERGENCE
SENSOR
(Front view)
SCREEN ASS'Y
FRONT
CN00Z
BODY
Fig.2
SCREEN ASS'Y
FRONT
3.1.8 MIRROR
• Take out the SPEAKER GRILLE.
• Take out the FRONT CONTROL BOX.
• Take out the SCREEN ASS'Y.
(1) Remove 9 screws [D] attaching the mirror brackets of the
upper, left and right side.
(2) Raise slightly to disengage of the mirror from the bottom
bracket. (If necessary, loosen the screws attaching the
bottom bracket)
(3) Take out the MIRROR.
NOTE :
• The MIRROR is front coated.
Do not touch the front of the MIRROR.
• At least 2 persons are recommended for removable and
reassemble.
C
(x4)
FRONT
D
(x9)
MIRROR BRACKET
CONNECTOR
CONVERGENCE
SENSOR
MIRROR
Fig.3
SENSOR
HOLDER1
BRACKET
SENSOR
HOLDER2
REAR COVER
BODY
Fig.4
(No.YA173)1-11
Page 12
3.1.9 REAR PANEL
(1) Remove 8 screws [A].
(2) Remove 4 screws [B].
(3) Take out the REAR PANEL.
NOTE :
• Before the rear panel is inserted into the cabinet, release the
short-circuit between the [SB] connector [1] and [2] pin of the
DIGITAL INPUT MODULE PWB. (Refer to "CAUTION AT
DISASSEMBLY" on Page 10).
• After releasing the short circuit between the [SB]
connectors, do not turn the power on until the rear panel is
inserted into the cabinet.
• Prior to starting the work, be sure to read the following
written instructions on the CAUTION LABEL attached to the
REAR PANEL.
3.1.10 PARTITION
• Take out the REAR PANEL.
(1) Pull out the PARTITION backward.
Prior to starting the work, be sure to read the following
written instructions on the CAUTION LABEL attached to
the REAR PANEL.
UNPLUG THE POWER CORD FROM AC OUTLET BEFORE
OPEN THE REAR PANEL.
When the rear panel is removed, follow "CAUTION AT
DISASSEMBLY" procedure in the service manual before
plugging the TV's power cord into an AC outlet.
Failure to follow the procedure will result in PERMANENT
damage to some of the television features.
FRONT
REAR COVER
PARTITION
A
(x8)
CAUTION LABEL
B
(x4)
REAR PANEL
BODY
Fig.5
3.1.11 REAR COVER
• Take out the SPEAKER GRILLE.
• Take out the FRONT CONTROL BOX.
• Take out the SCREEN ASS'Y.
(1) Remove 2 screws [ C ].
(2) Remove 2 screws [ D ] from front side.
(3) Slightly pull for backside to disengage of the REAR COVER
from hooks.
(4) Take out the REAR COVER.
NOTE :
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
REAR COVER
C
(x2)
HOOK
BRACKET
BODY
D
FRONT
D
(x2)
Fig.6
1-12 (No.YA173)
Page 13
3.1.12 MAIN UNIT
• Take out the SPEAKER GRILLE.
• Take out the FRONT PANEL.
• Take out the REAR PANEL.
(1) Remove 4 screws [A] from front side.
(2) Disconnect the connector [CN00Z
].
(3) Remove 2 screws [B] attaching the MAIN CHASSIS and
BODY.
(4) Pull out the MAIN UNIT rear side.
NOTE :
• Except for confirmation of projection of images on the screen
and audio output through the speakers, the removed MAIN
UNIT is still workable in the same state as if it is still built-in
the TV set. Therefore, the MAIN UNIT can be removed, if
necessary, for board diagnosis, electric testing, etc. apart
from confirmation of screen images and audio output.
• When wire clamps are removed during work, use care to re-
store them precisely to their original positions. Performance
can be affected if these are not returned to the original positions.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
• When carrying the MAIN UNIT, use care not to drop, shock
or shake it.
• Do not stain or damage the lens of the PROJECTION UNIT.
• Do not look the projection side of a PROJECTION UNIT
when the image is projected.
3.1.12.1 CHECKING THE P.W. BOARD
When checking the MAIN PWB, POWER & LINE FILTER PWB,
DEF & CONVERGENCE OUT PWB, etc., raise the MAIN UNIT
with the front side down for the make of convenience.
3.1.13 FOCUS PACK
• Take out the MAIN UNIT.
(1) Remove 1 screw [C] (Fig.7).
(2) Take out the FOCUS PACK.
(3) Take out wires connecting the FOCUS PACK.
BODY
A
(x4)
REAR SIDE VIEW
MAIN CHASSIS
CN00Z
B
(x2)
MAIN UNIT
FOCUS PACK
SPEAKER
WIRE
C
(x1)
SPEAKER
CONNECTOR
FRONT
MAIN UNIT
BODY
FRONT
Fig.7
3.1.14 AV TERMINAL BOARD
• Take out the REAR PANEL.
(1) Remove 4 screws [D].
(2) Remove 2 screws [E].
(3) Pull out the POWER CORD CLAMP from AV TERMINAL
BOARD right side.
(4) Disconnect the connector [AU], [DC], [Q] and [SR] on the
DIGITAL INPUT MODULE PWB.
(5) Take out the AV TERMINAL BOARD.
3.1.15 DIGITAL INPUT MODULE PWB
• Take out the AV TERMINAL BOARD.
(1) Remove 1 screw [F].
(2) Remove 2 screws [G] from rear side of the AV TERMINAL
BOARD.
(3) Take out the DIGITAL INPUT MODULE PWB.
NOTE :
• When removing the DIGITAL INPUT MODULE PWB, refer
to the "CAUTION AT DISASSEMBLY" section on page 1-10.
E
(x2)
D
(x4)
FRONT
AV TERMINAL
BOARD
F
(x1)
MAIN
CHASSIS
Fig.8
DIGITAL INPUT
MODULE PWB
AU
DC
Q
SR
POWER
CORD CLAMP
G
(x2)
(No.YA173)1-13
Page 14
3.1.16 MAIN CHASSIS
• Take out the REAR PANEL.
(1) Remove 2 screws [A].
(2) Pull out the MAIN CHASSIS for backside.
NOTE :
If necessary, remove the anode wires, connectors, respectively.
•
3.1.17 COOLING FAN
• Take out the REAR PANEL.
(1) Disconnect the connector [CN9701
] on the ATSC TUNER
MODULE.
(2) Remove 4 screws [B].
(3) Take out the COOLING FAN.
3.1.19 SD CARD PWB
• Take out the REAR PANEL.
• Take out the MAIN CHASSIS.
(1) Remove 3 screws [F].
(2) Disconnect the connector [CN1001
] on the SD CARD
PWB.
(3) Take out the SD CARD PWB.
3.1.20 DIGITAL CONVERGENCE MODULE PWB
• Take out the REAR PANEL.
• Take out the MAIN CHASSIS.
(1) Remove 2 screws [G].
(2) Take out the DIGITAL CONVERGENCE MODULE PWB.
MI-COM & DIST MODULE PWB AND ATSC TUNER MODULE
3.1.18
• Take out the REAR PANEL.
• Take out the AV TERMINAL BOARD.
• Take out the MAIN CHASSIS.
(1) Disconnect the connector [CN000E
], [CN000Y] on the MI-
COM & DIST MODULE PWB.
(2) Disconnect the connector [CN9601
] on the ATSC TUNER
MODULE.
(3) Remove 2 screws [C].
(4) Remove 4 screws [D].
(5) Remove 5 screws [E].
(6) Take out the MI-COM & DIST MODULE PWB and ATSC
TUNER MODULE.
E
B
(x4)
COOLING FAN
(x5)
ATSC TUNER
MODULE
CN9601
HANGER
BRACKET
CN9701
CN000E
MI-COM & DIST
MODULE PWB
CN1001
CN000Y
3.1.21 DEF & CONVERGENCE OUT PWB
• Take out the REAR PANEL.
• Take out the MAIN CHASSIS.
(1) Remove 1 screw [H].
(2) Take out the DEF & CONVERGENCE OUT PWB.
3.1.22 POWER PWB
• Take out the REAR PANEL.
• Take out the MAIN CHASSIS.
(1) Remove 1 screw [I].
(2) Take out the POWER PWB.
SD CARD
PWB
F
(x3)
D
(x4)
C
(x2)
I
(x1)
G
(x2)
H
(x1)
FRONT
1-14 (No.YA173)
MANI CHASSIS
POWER PWB
DEF & CONVERGENCE
OUT PWB
A
Fig.9
(x2)
DIGITAL
CONVERGENCE
MODULE PWB
FRONT
Page 15
3.1.23 PROJECTION UNIT
• Take out the SPEAKER GRILLE.
• Take out the FRONT CONTROL BOX.
• Take out the REAR PANEL.
• Take out the MAIN UNIT.
(1) Take out the CRT SOCKET PWB.
(2) Remove 4 screws [A].
(3) Pull out the PROJECTION UNIT upward.
NOTE :
• Refer to "PROJECTION UNIT REPLACEMENT" on page 1-
9 when taking out and replacing the PROJECTION UNIT.
• When wire clamps are removed during work, use care to
restore them precisely to their original positions.
Performance can be affected if these are not returned to the
original positions.
3.1.24 HV DIVIDER
• Take out the REAR PANEL.
(1) Remove 1 screw [B].
(2) Take out the HV DIVIDER.
*Wires of the transformer (FBT) and CRT of each
PROJECTION UNIT can be removed by turning the
connector portions.
NOTE :
• If necessary, remove the anode wires, and replacing the HV
DIVIDER, take care to correctly engage the connector.
3.1.25 REMOTE SENSOR PWB
• Take out the REAR PANEL.
(1) Disconnect the connector [R].
(2) Remove 1 screw [C].
(3) Take out the REMOTE SENSOR PWB.
REMOTE
SENSOR PWB
R
Pull
CONNECTOR
Turn
B
(x1)
FRONT
C
A
(x4)
(x1)
Fig.10
PROJECTION UNIT
REMOTE
SENSOR PWB
HV
DIVIDER
(No.YA173)1-15
Page 16
3.2MEMORY IC REPLACEMENT
3.2.1 MEMORY IC
This memory IC stores data for proper operation of the video and
deflection circuits.
When replacing, be sure to use an IC containing this (initial
value) data.
3.2.2 MEMORY IC REPLACEMENT PROCEDURE
(1) Power off
Switch off the power and disconnect the power cord from
the wall outlet.
(2) Replace the memory IC
Initial value must be entered into the new IC.
(3) Power on
Connect the power cord to the wall outlet and switch on the
power.
(4) SERVICE MENU setting
Before entering the SERVICE MENU, confirm that the setting
of TV/CATV SW of the REMOTE CONTROL UNIT is at the
"TV" side and the setting of VCR/DVD SW of the REMOTE
CONTROL UNIT is at the "VCR" side. If the switches have not
been properly set, you cannot enter the SERVICE MENU.
a) Press [SLEEP TIMER] key and, while the indication
of SLEEP TIMER 0 MIN is being displayed, press
[DISPLAY] key and [VIDEO STATUS] key (Fig.2)
simultaneously.
b) The SERVICE MENU screen of Fig.1 is displayed.
c) Verify what to set in the SERVICE MENU, and set
whatever is necessary (Fig.1).
Refer to the SERVICE ADJUSTMENT for setting.
d) Press the [BACK] key twice to return normal screen.
(5) Receive channel setting
Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE)
and set the receive channels (Channels Preset) as described.
(6) User settings
Check the user setting items according to after page.
Where these do not agree, refer to the OPERATING
INSTRUCTIONS (USER'S GUIDE) and set the items as
described.
Setting itemSetting valueSetting itemSetting value
POWER
CHANNEL
VOLUME
INPUT
DISPLAY
ASPECT
VIDEO STATUS
SOUND
SMART SOUND OFF
SPLIT SOURCELEFT SIDE : CA 02
POSITION ADJUSTMENT
CENTER CH INPUT
XDS ID
CONVERGENCE
POWER INDICATOR
Off
CABLE-02
10
TV
OFF
REGULAR
DYNAMIC
A.H.S
OFF
BBE
ON
OFF (AV-56P585 only)
RIGHT SIDE : INPUT1
Center
OFF
ON
AUTO
HIGH
TINT / COLOR / PICTURE/
BRIGHT / DETAIL
COLOR TEMPERATURE
DIG. NOISE CLEAR
VSM (Velocity Scan Modulation)
NATURAL CINEMA
BASS / TREBLE / BALANCE
MTS
ON / OFF TIMER
LANGUAGE
NOISE MUTING
FRONT PANEL LOCK
CLOSED CAPTION
FRONT PANEL LOCK
V1 SMART INPUT
VIDEO INPUT LABEL
AUTO SHUT OFF
DIGITAL-IN
DIGITAL AUDIO
CHANNEL SUMMARY
V-CHIP
AUTO DEMO
Refer to setting of Video status
memory at shipping factory
setting
LOW
OFF
ON
AUTO
Center
STEREO
OFF
ENG
ON
OFF
OFF ( CC1 / T1 )
OFF
OFF
BLANK
OFF
SIZE 1
DIGITAL
Refer to Last memory
(CH. summary)
OFF
OFF
1-18 (No.YA173)
Page 19
3.3REPLACEMENT OF CHIP COMPONENT
3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
Note :
After removing the part, remove remaining solder from the
pattern.
A
B
C
(4) Then solder leads B and C.
A
B
C
(No.YA173)1-19
Page 20
SECTION 4
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) You can make the necessary adjustments for this unit with
either the Remote Control Unit or with the adjustment tools
and parts as given below.
(2) Adjustment with the Remote Control Unit is made on the
basis of the initial setting values, however, the new setting
values which set the screen to its optimum condition may
differ from the initial settings.
(3) Make sure that AC power is turned on correctly.
(4) Turn on the power for set and test equipment before use,
and start the adjustment procedures after waiting at least
30 minutes.
(5) Unless otherwise specified, prepare the most suitable
reception or input signal for adjustment.
(6) Never touch any adjustment setting value which are not
specified in the list for this adjustment.
(7) Presetting before adjustment
Unless otherwise specified in the adjustment instructions,
preset the following functions with the remote control unit.
SETTING POSITION
Setting itemSetting position
VIDEO STATUSSTANDARD
TINT / COLOR / PICTURE /
BRIGHT / DETAIL
00 (Center)
COLOR TEMPERATURELOW
DIG. NOISE CLEAROFF
NATURAL CINEMAAUTO
VSM (Velocity Scan Modulation)OFF
BASS / TREBLE / BALANCE00 (Center)
A.H.SOFF
BBEOFF
ASPECTFULL
VERTICAL POSITIONCenter
ON/OFF TIMEROFF
AUTO SHUTOFFOFF
4.2MEASURING INSTRUMENT AND FIXTURES
(1) DC voltmeter (or digital voltmeter)
(2) Oscilloscope
(3) Signal generator (Pattern generator)
[NTSC / 480i / 480p / 720p / 1080i]
(4) TV audio multiplex signal generator
(5) Remote control unit
4.3ADJUSTMENT FLOWCHART
WHEN REPLACING SCREEN AND PROJECTION UNIT
• Contains only the main adjustments. Also confirm other adjustments as required.
Operate the SERVICE MENU with the REMOTE CONTROL UNIT.
4.4.2 SERVICE MENU ITEMS
In general, basic setting (adjustments) items or verifications are performed in the SERVICE MENU.
1.PICTURE / SOUNDThis sets the setting values of the VIDEO, AUDIO and DEFLECTION circuits.
2.YC SEPThis is used when the YC SEPARATION circuit is adjusted. [Do not adjust]
3.WHITE BALANCEThis sets the setting values of the WHITE BALANCE.
4.MEMORY SETUPThis sets the setting values of the MEMORY ADDRESS. [Do not adjust]
5.RF AFCThis is used when the IF VCO is adjusted. [Do not adjust]
6.CONVER AThis is used when the CONVERGENCE is adjusted.
7.CONVER BThis is used when the CONVERGENCE is adjusted.
8.IPThis sets the setting value of the DIST circuit. [Do not adjust]
9.DSDThis sets the setting value of the DSD circuit. [Do not adjust]
0.HDMIThis sets the setting value of the DIGITAL INPUT circuit. [Do not adjust]
4.4.3 BASIC OPERATIONS OF THE SERVICE MENU
(1) How to enter the SERVICE MENU
Press [SLEEP TIMER] key and, while the indication of "SLEEP TIMER 0 MIN." is being displayed, press [DISPLAY] key and [VIDEO
STATUS] key simultaneously to enter the SERVICE MENU screen.
(2) Releasing SERVICE MENU
After returning to the SERVICE MENU upon completion of the setting work, press the [BACK] key again.
4.4.4 DESCRIPTION OF STATUS DISPLAY
The status display on the upper part of the SERVICE MENU
screen is common.
STATUS DISPLAY
SIGNAL
SYSTEM
ASPECT/
MULTI
VIDEO
STATUS
NTSC FULL ST L FL MUTE
A01 IN LEVEL 008
[1.PICTURE/SOUND]
MEMORY
MODE
IP CHANGING
MODE
WHITE
BALANCE
(2) ASPECT / MULTI
1) ONE SCREEN
FULL: FULL
PANO: PANORAMA
CINE: CINEMA
REGU: REGULAR
2) MULTI SCREEN
M1: One screen (for adjustment)
M2-1: TWIN (4 : 3)
M2-2: TWIN (16 : 9)
M12: INDEX
FL: FRAME
LI: LINE
23: COMPULSORY NATURAL CINEMA IN
(6) MEMORY MODE
MUTE: Press [MUTING] key
DIR: Change data then memory at the same time.
1-22 (No.YA173)
Page 23
4.4.5 SERVICE MENU SETTING
1. PICTURE/SOUND
AUDIO / VIDEO / DEFLECTION circuit adjustment.
1. SETTING ITEM No.
A: AUDIO
S: SIGNAL
D: DEFLECTION
F: FACTORY SETTING
• Press [CH+] / [CH-] key
F01D01S01A01
Item No. is up/down
• Press [SLEEP TIMER] key
Skip change
2. SETTING ITEM NAME
Describe setting item name
3. SETTING VALUE
• Press [VOL+] / [VOL-] key
Set the setting value.
• Press [MUTING] key
Memorize the data.
1.PICTURE/SOUND
NTSC FULL ST L FL MUTE
3. WHITE BALANCE
Adjustment of LOW LIGHT / HIGH LIGHT.
1. SELECT ITEM
• Press [CH+] / [CH-] key
2. SETTING VALUE
BRIGHT
• Press [VOL+] / [VOL-] key
DRIVE
[2] key : DRIVE R is up
[5] key : DRIVE R is down
[3] key : DRIVE B is up
[6] key : DRIVE B is down
CUTOFF
[7] key : CUTOFF G is up
[TUNE] key : CUTOFF G is down
[8] key : CUTOFF R is up
F01D01S01A01
[0] key : CUTOFF R is down
[9] key : CUTOFF B is up
[RETURN+] key : CUTOFF B is down
3. WHITE BALANCE
BRIGHT VALUE
R.DRIVE VALUE
B.DRIVE VALUE
BR 118
DRV R 089 B 108
CUT R 247 G 244 B 226
B.CUT OFF VALUE
G.CUT OFF VALUE
R.CUT OFF VALUE
A01 IN LEVEL 008
SETTING ITEM No.
A01~A27 / S01~S99
D01~D32 / F01~F70
2. YC SEP
YC separation circuit setting.
[Do not adjust]
2.YC SEP
NTSC FULL ST L FL MUTE
YCM001 000
002
SETTING ITEM No.
YCM001~YCM185
YCS001~YCS114
SETTING
VALUE
SETTING
ITEM NAME
SETTING
VALUE
4. MEMORY SETUP
Main memory data edition.
[Do not adjust]
4.MEMORY SETUP
ADDR 0000
01234567
AA 55 00 00 FF 00 00 00
89ABCDEF
00 00 00 00 00 00 00 00
5. RF AFC
Setting the RF VCO adjustment.
[Do not adjust]
5.RF AFC
TOO HIGH
TUNER
AFC
FINE
GOOD TOO LOW
MAIN
ON
+28
(NOTE)
AFC Select ON / OFF
FINE FineTuning(-77~+77)
AFC ON:Auto Setting
(No.YA173)1-23
Page 24
6. CONVER A
CPA01 FINE OFF 0
Setting the CONVERGENCE PHASE adjustment.
• Setting for 6.CONVER A is described in the CONVERGENCE
adjustment.
6.CONVER A
CPA01 FINE OFF 0
CPA01 FINE OFF 0
SETTING ITEM No.
CPA01~CPA11
CCA01~CCA12
CBA01~CBA94
SETTING ITEM NAME
SETTING VALUE
8. IP
DIST circuit data setting.
[Do not adjust]
NTSC FULL ST L FL MUTE
IPA001 0C7
8.IP
SETTING ITEM No.
IPA001~IPA042
SETTING VALUE
• Press [INPUT] key
CBA01CCA01CPA01
Skip change
7. CONVER B
Setting the CONVERGENCE POINT (fine).
• Setting for 7.CONVER B is described in the CONVERGENCE
adjustment.
7.CONVER B
9. DSD
DSD circuit data setting.
[Do not adjust]
9.DSD
NTSC FULL ST L FL MUTE
DSA001 0CF
002
• Press [SLEEP TIMER] key
Skip change
0. HDMI
DIGITAL INPUT circuit data setting.
[Do not adjust]
0.HDMI
NTSC FULL ST L FL MUTE
HDM001 000
SETTING ITEM No.
DSA001~DSA053
DSB001~DSB053
DSC001~DSC044
DSD001~DSD017
SETTING VALUE
DSD001DSC001DSB001DSA001
SETTING ITEM No.
HDM001~HDM080
RHD001~RHD170
SETTING VALUE
4.4.6 DESCRIPTION OF TEST MODE
(1) Press [SLEEP TIMER] key to set 30 minutes.
(2) While the indication "SLEEP TIMER 30 MIN." is being displayed, Press [DISPLAY] key and [VIDEO STATUS] key
simultaneously to enter the TEST MODE MENU screen as shown in the Fig.1.
(3) Press [ 5 ] key to enter the 5.CONVER OFF.
(4) Press [INPUT] key to select the crosshatch pattern.
TEST MODE
1. I2C STOP
2. STATUS DISP.
4. SELF-CHK
5. CONVER OFF
ROM CORRECTION : ACT
ROM VERSION :
*******
Fig. 1
Fig. 2
Fig. 3
1-24 (No.YA173)
Page 25
4.5INITIAL SETTING VALUE OF SERVICE MENU
(1) Adjustment of the SERVICE MENU is made on the basis of the initial setting values; however, the new setting values which set
the screen in its optimum condition may differ from the initial setting.
(2) Do not change the initial setting values of the setting items NOT LISTED IN ADJUSTMENT.
(3) "---" is not adjusted. Setting value is not displayed.
CAUTION:
Never change the initial setting value any adjustments except for those that are designated in the adjustment procedures.
In case where you have made undesignated adjustments by mistake, never press the [MUTING] key on the remote control unit.
Whenever you had not pressed the [MUTING] key, you would be able to recover the initial value by switching the [POWER] key.
(2) Connect resistor 6.8kΩ (1/4W, ±34Ω) between 2 pin
& 3 pin of the S1 connector.
(3) Make sure that the screen picture disappears.
(4) Unplug the power cord.
(5) Remove the resistor [6.8kΩ] from S1 connector.
(6) Again plug the power cord, make sure that the
normal picture is displayed on the screen.
RESISTOR
6.8K 34 1/4W
X-RAY2
TP-E
( )
HIGH VOLTAGE
check
X-RAY1NCTP-91B
139.5V
Signal
generator
B1
CN008
2
X-RAY
R565
CRT anode(1) Receive NTSC whole black signal.
HV voltmeter
4.6.2 HORIZONTAL FREQUENCY ADJUSTMENT
Item
H. FREQUENCY
adjustment
Measuring
instrument
Signal
generator
Test pointAdjustment partDescription
[1.PICTURE/SOUND]
D15 : H. FREQ.
D18 : DEF. RST
Remote
control unit
unoptimum synchronization
(Horizontal frequency difference)
optimum synchronization
(Horizontal frequency
optimal condition)
TP-91
D561D562
TP-E
R562
T502
FBT
3
1
R563
R561
C311
SERVICE CONNECTOR
54321
S1
FR311D311
(2) Connect the HV voltmeter between CRT anode and
GND.
(3) Check the high voltage DC 31.6kV+1.0kV / -1.5kV.
(1) Receive NTSC crosshatch signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < D18 > (DEF. RST) and change the data 0
to 1 (free run).
(5) While observing the screen, adjust the < D15 >
(H. FREQ) so that an optimum horizontal
synchronization is obtained. (see figure)
(6) After adjustment, select < D18 > and change the
data 1 to 0.
(7) Press [MUTING] key to memorize the set value.
(No.YA173)1-43
Page 44
4.6.3 FOCUS & BEAM SPOT ADJUSTMENT
Item
FOCUS &
BEAM SPOT
Measuring
instrument
Signal
generator
Test pointAdjustment partDescription
adjustment
Similar
adhesive
(Securing
adhesive)
LENS FOCUS
SCREW
PROJECTION UNIT & LENS ASS'Y
BEAM SPOT adjustment point
4 pole magnet adjustment
DEFLECTION
YOKE
4 POLE
MAGNET
(CRT adjustment location)
< Defocus > < Optimum Focus >
optimum center and defocus
round as circle
red
green
center should be same point
2 pole magnet adjustment
blueblue
TEST MODE
[5.CONVER OFF]
R Def. yoke (DY)
G Def. yoke (DY)
B Def. yoke (DY)
[PROJECTION UNIT]
R LENS FOCUS screw
G LENS FOCUS screw
B LENS FOCUS screw
[PROJECTION UNIT
(LENS ASS'Y)]
4 pole magnet
2 pole magnet
[PROJECTION UNIT
(R / G / B CRT neck)]
R FOCUS VR
G FOCUS VR
B FOCUS VR
[FOCUS PACK]
CENTERING
MAGNET
2 POLE
MAGNET
(1) Receive NTSC crosshatch signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select DYNAMIC mode with [VIDEO STATUS] key.
(4) Select 5.CONVER OFF from TEST MODE menu,
then dot pattern is appear.
(5) Press [INPUT] key to appear crosshatch pattern.
(6) Adjust the R, G and B DY position to mark straight
horizontal line.
LENS FOCUS
(1) Makes a red single color.
NOTE :
When making a single color, while adjusting focus of
one CRT, put the cap on other lens.
(2) By turning the LENS FOCUS screw (in LENS
ASS'Y), for optimum focus at the screen center.
Check for absence of difference in the peripheral
focus. If the peripheral focus is poor, slightly shift the
center focus to obtain overall balanced focus.
(3) In the same manner, produce green and blue single
color and adjust their respective focus.
(4) After adjustment, fixes a screw.
NOTE :
There is not a difference in the focus in the top and the
bottom, on either side, in the diagonal.
When the difference of the focus is big, it removes a
main lens, and it puts a washer between the main lens
and the coupler and adjusts it.
BEAM SPOT
(5) Change dot pattern with [INPUT] key.
(6) Makes a red single color.
(7) Turn the R FOCUS VR clockwise from just focus
point, to set the dot diameter approx. to 30mm.
(8) Turn the 4 pole magnet of the projection unit CRT
neck and make beam shape round as circle on the
position between center and both ends of the
screen.
(9) Adjust the R FOCUS VR for optimum focus at the
position indicated in the figure.
(10) Turn the 2 pole magnet of the CRT neck as optimum
focus and defocus center should become the same
point.
(11) In the same manner, adjust for the green and blue
single color focus.
(12) Secure the 4 and 2 pole magnets with similar adhe-
sive.
CRT FOCUS
(13) Receive NTSC crosshatch signal.
(14) Select DYNAMIC mode with [VIDEO STATUS] key.
(15) Makes a red single color.
(16) Adjust the R FOCUS VR for optimum focus at the
position indicated in the figure.
(17) In the same manner, adjust for the green and blue
single color focus.
1-44 (No.YA173)
CRT FOCUS adjustment point
Page 45
4.6.4 DEFLECTION & CONVERGENCE ADJUSTMENT
• The adjustment using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
• At first the adjustment in FULL mode should be done, then the data for the other ASPECT mode is corrected in the respective value
at the same time.
4.6.4.1FLOWCHART OF ADJUSTMENT
CAUTION:
All adjustments of the DEFLECTION circuit for this model should be carried out under the status without convergence operation.
To enter the mode without convergence operation, select 1.PICTURE/SOUND and change the data in the setting item F62 from 0
to 1. (For details, please refer to the adjustment of DEFLECTION.)
As a result, you can get the screen as shown in bellow figure. Adjust the DEFLECTION circuit in order of the steps indicated by the
downward arrows.
NOTE:
When every adjustment of the DEFLECTION circuit has completed, start the adjustment of convergence.
Adjustment
location
sequence
Overall position & size
Center
Center perimeter
(If center deviated, readjust)
PREPARATION
Without
convergence
operation
SCREEN TILT
H.POSITION
/SIZE
(coarse)
RASTER
CENTERING
H.SIZE
SIDE PIN
TRAPEZIUM
CONVERGENCE
CONVERGENCE
PHASE
Perimeter
(If center deviated, readjust)
Corner (Final adjust)
R and B only
Crosshatch Completed
(From a collection of squares)
DEFLECTION
V.POSITION
/ SIZE
/ LINEARITY
H.POSITION
OVERALL
CONVERGENCE
( LINE / POINT )
AUTO
CONVERGENCE
PRESET
(No.YA173)1-45
Page 46
4.6.4.2PREPARATION
Item
SCREEN TILT
adjustment
H. POSITION /
H. SIZE (coarse)
adjustment
RASTER
CENTERING
adjustment
Measuring
instrument
Signal
generator
Remote
control unit
Signal
generator
Remote
control unit
Signal
generator
Remote
control unit
R G B
Test pointAdjustment partDescription
TEST MODE
[5.CONVER OFF]
G DEF. YOKE
R DEF. YOKE
B DEF. YOKE
[PROJECTION UNIT]
[1.PICTURE/SOUND]
D03 : H. SIZE
D14 : H. CENTER
F62 : Without
convergence operation
TEST MODE
[5. CONVER OFF]
G CENTERING
magnet
R CENTERING
magnet
B CENTERING
magnet
[PROJECTION UNIT]
mechanical
center
• Confirm correct FOCUS adjustment.
(1) Receive NTSC crosshatch signal.
(2) Enter TEST MODE [5.CONVER OFF].
(3) Select crosshatch pattern with [INPUT] key.
(4) Makes a green single color.
NOTE :
When making a single color, while adjusting of one
CRT, put the cap on other lens.
(5) Temporarily secure the G deflection yoke to the top
of the neck and adjust the tilt of the deflection yoke
so that the horizontal line at the center becomes flat.
After adjustment, fasten the temporal screw.
(6) Adjust the tilt of the R and B deflection yokes in the
same manner as for G.
NOTE :
Make sure that the adjustment of CRT FOCUS is
optimized at the center and at the fringe of the center
in turn. If the proper adjustment has not been done,
adjust FOCUS VR again.
(1) Receive NTSC circle (or crosshatch) signal.
(2) Select 1. PICTURE/SOUND from SERVICE MENU.
(3) Select < F62 > (Without convergence operation) with
[CH +] / [CH -] keys.
(4) Change the data 0 to 1, then it makes picture without
convergence operation.
(5) Makes a green single color.
NOTE :
When making a single color, while adjusting of one
CRT, put the cap on other lens.
(6) Select < D03 > (H. SIZE) and shorten the level until
and perpendicular amplitude of vibration with until
the blanking in Left and Right and on either side can
be seen.
(7) Select < D14 > (H. CENTER) and adjust horizontal
position to make the screen center and signal
center.
(8) Select < D03 > and adjust horizontal size to make
screen picture approx. 92% of H-SIZE.
(9) After adjustment, select < F62 > and change the
data 1 to 0.
(10) Press [MUTING] key to memorize the set value.
NOTE :
Carry out after finishing adjustment of H. POSITION and
H. SIZE.
(1) Receive NTSC crosshatch signal.
(2) Enter TEST MODE [5.CONVER OFF] and select
crosshatch pattern with [INPUT] key.
(3) Adjust G CENTERING magnet to make horizontal
and vertical line center as mechanical center of
screen.
(4) Red and blue color too, are reflected by it.
(5) Using R CENTERING magnet and B CENTERING
magnet, adjusts for the line of the red(L1) and the
blue(L2) to become the position of the left figure.
NOTE :
Vertical center position of the red and blue are the
same as green.
R G B
L1 = 40mmL2 = 45mm
1-46 (No.YA173)
Page 47
4.6.4.3DEFLECTION ADJUSTMENT
Item
V. POSITION /
V.SIZE /
Measuring
instrument
Signal
generator
Test pointAdjustment partDescription
V.LINEARITY
adjustment
Remote
control unit
no-signal area
C
C
no-signal area
AV-48P775
C35mm50mm
H. POSITION
adjustment
Signal
generator
Remote
control unit
[1.PICTURE/SOUND]
D01 : V. SIZE
D05 : V. LINE
D06 : V. CENT
F62 : Without
convergence operation
AV-56P775
AV-56P785
[1.PICTURE/SOUND]
D14 : H. CENTER
F62 : Without
convergence operation
• To memorize every time after finish adjustment on each
mode.
(1) Receive NTSC circle pattern signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < F62 > (Without convergence operation).
(5) Change the data 0 to 1, then it makes picture without
(7) Adjust < D01 >, < D05 > and < D06 > to make A = B
(precision ±2mm), and adjust to make C same value
as table.
(8) After adjustment, select < F62 > and change the
B
data 1 to 0.
(9) Press [MUTING] key to memorize the set value.
NOTE :
Do not adjust < D04 > (V. SCORE), if it is different
vertical position after adjust vertical linearity, to adjust
vertical position.
(1) Receive NTSC circle pattern signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < F62 > (Without convergence operation).
(5) Change the data 0 to 1, then it makes picture without
convergence operation.
(6) Select < D14 > (H. CENTER).
(7) Adjust < D14 > to make D = E as shown figure.
(8) After adjustment, select < F62 > and change the
data 1 to 0.
(9) Press [MUTING] key to memorize the set value.
H. SIZE
adjustment
DE
Signal
generator
[1.PICTURE/SOUND]
D03 : H. SIZE
F62 : Without
Remote
convergence operation
control unit
Screen size
(92%)
Picture size
100%
(1) Receive NTSC crosshatch signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < F62 > (Without convergence operation).
(5) Change the data 0 to 1, then it makes picture without
convergence operation.
(6) Select < D03 > (H. SIZE).
(7) Adjust < D03 > to make sure that the vertical screen
size of the picture size is 92%.
(8) After adjustment, select < F62 > and change the
data 1 to 0.
(9) Press [MUTING] key to memorize the set value.
(No.YA173)1-47
Page 48
Item
SIDE PIN
adjustment
TRAPEZIUM
adjustment
Measuring
instrument
Signal
generator
Remote
control unit
Signal
generator
Remote
control unit
Test pointAdjustment partDescription
[1.PICTURE/SOUND]
D02 : EW
D08 : BOT.CORN
D09 : TOP.CORN
F62 : Without
convergence operation
(1) Receive NTSC crosshatch signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < F62 > (Without convergence operation).
(5) Change the data 0 to 1, then it makes picture without
convergence operation.
(6) Select < D02 > (EW), < D08 > (BOT.CORN) and
< D09 > (TOP.CORN).
Straight
(7) Adjust < D02 >, < D08 > and < D09 > to make the
vertical lines at the left and right edges of the screen
straight.
(8) After adjustment, select < F62 > and change the
data 1 to 0.
(9) Press [MUTING] key to memorize the set value.
NOTE :
After making adjustments, confirm that the
horizontal position is properly adjusted. If the
horizontal is out of alignment, readjust it. Adjust H.
SIZE & SIDE PIN reparably.
[1.PICTURE/SOUND]
D07 : EW.TRAP
F62 : Without
convergence operation
(1) Receive NTSC crosshatch signal.
(2) Select FULL mode with [ASPECT] key.
(3) Select 1. PICTURE/SOUND from SERVICE MENU.
(4) Select < F62 > (Without convergence operation).
(5) Change the data 0 to 1, then it makes picture without
convergence operation.
(6) Select < D07 > (EW.TRAP).
Parallel
(7) Adjust < D07 > to bring the vertical lines at the right
and left edges of the screen parallel.
(8) After adjustment, select < F62 > and change the
data 1 to 0.
(9) Press [MUTING] key to memorize the set value.
NOTE :
After making adjustments, confirm that the
horizontal position is properly adjusted. If the
horizontal is out of alignment, readjust it. Adjust H.
SIZE & SIDE PIN reparably.
Be sure to make it the value of Table1. Supposing data
differs, correct to the value of Table1.
When data is corrected (when the [MUTING] key is
pushed), it is necessary to perform an AUTO
CONVERGENCE PRESET, after a convergence
adjusts exactly.
(1) Receive NTSC crosshatch signal.
(2) Select 6.CONVER A from SERVICE MENU.
(3) Select < CPA > item with [INPUT] key.
(4) Check and set data that < CPA04 > to < CPA11> are
same value as table1.
(5) Press [MUTING] key to memorize the set values.
REMOTE CONTROL KEY POSITION
SELECT key
For adjusting color change
INPUT key
CPA
CCA
**
MUTING key
For storing adjustment
data in memory
CH+ / CH- keys
Item No. change
[CH+] : up
[CH- ] : down
VOL+ / VOL- keys
Setting value change
[VOL+] : up
[VOL- ] : down
OK key
For display color change
Two colors : adjusting color + green
Three colors : RGB
**
CBA
**
TV
CATV VCR DVD
MULTI SCREEN
INDEX
TWIN
FREEZE
SWAP
INPUT
123
D/A
456
i.LINK MENU
789
TIMER
TUNE
THEATER
FAVORITE
PRO
SOUND
C.C.
MUTING
CH
VOLVOL
OK
CH
MENU
VCR CHANNEL
PREV NEXT
REW
RECPAUSE
STOP
OPEN CLOSE
RM-C14G
ASPECT
SELECT
ML/MTS
0
VIDEO
STATUS
NATURAL
CINEMA
VCR DVD
POWER
POWER
SLEEP
DISPLAY
RETURN+
TV
SUB
CHANNEL
SUB
LIGHT
GUIDE
BACK
TV VCR
FFPLAY
STILL PAUSE
+
(No.YA173)1-49
Page 50
Item
OVERALL
CONVERGENCE
(LINE)
check
CCA01
CCA02
CCA03
CCA04
CCA05
CCA06
CCA07
CCA08
CCA09
CCA10
CCA11
CCA12
Measuring
instrument
Signal
generator
Remote
control unit
Item nameItem No.
H CENT
H SIZE
H LIN
H SKEW
EW PIN
H BOW
V CENT
V SKEW
V SIZE
V. LIN
V. KEY
TB PIN
Test pointAdjustment partDescription
[ 6.CONVER A ]
CPA01 : FINE OFF
CCA01 : H CENT
CCA02 : H SIZE
CCA03 : H LIN
CCA04 : H SKEW
CCA05 : EW PIN
CCA06 : H BOW
CCA07 : V CENT
CCA08 : V SKEW
CCA09 : V SIZE
CCA10 : V LIN
CCA11 : V KEY
CCA12 :TB PIN
NOTE:
Be sure to make it the value of Table2. Supposing data
differs, correct to the value of Table2.
When data is corrected (when the [MUTING] key is
pushed), it is necessary to perform an AUTO
CONVERGENCE PRESET, after a convergence
adjusts exactly.
(1) Receive NTSC crosshatch signal.
(2) Select 6.CONVER A from SERVICE MENU.
(3) Select < CPA01 > (FINE OFF).
(4) Change the data 0 to1. (Clear the fine adjustment
data)
(5) Select < CCA > item with [INPUT] key. Then a green
crosshatch pattern for adjustment will be displayed
on the screen.
Initial setting value
GREEN
0
-27
-96
0
-91
0
-19
0
-108
15
0
280
RED
-246
-54
240
0
-26
-30
8
0
-77
12
114
153
BLUE
395
16
-348
-10
-17
21
12
4
-105
8
-77
230
(6) Check and set data < CCA01 > to < CCA12 > are
same value as table2.
(7) Press [SELECT] key to change the adjusting color to
red and blue.
NOTE:
Press [OK] key to change the display colors.
Whenever [OK] key is pressed, the menu will
sequence in this order: "2 colors (adjusting
color+green)" → "3 colors (RGB)"
(8) Press [MUTING] key to memorize the set values.
(9) Select < CPA01 >.
(10) Change the < CPA01 > 1 to 0.
(11) Press [MUTING] key to memorize the set values.
Table2
1-50 (No.YA173)
Page 51
Item
:0V#4:
: 0 V#4 :
A
OVERALL
CONVERGENCE
(POINT)
adjustment
B4
B3
V#0
V#1
V#2
V#3
V#4
V#5
V#6
V#7
V#8
rea C
48" model174
56" model204
INPUT key
For adjustment
pattern change
crosshatch
/ Adjust point
crosshatch
Number keys
For cursor shifting
[2] : up
[4] : left
[5] : center
[6] : right
[8] : down
MUTING key
For storing
adjustmentdata
in memory
Measuring
instrument
Signal
Test pointAdjustment partDescription
[ 7.CONVER B ]NOTE:
generator
Remote
control unit
A4
A3
A2
A1
B2
B1
Cursor
Point of adjustment
Fig.1
H#1H#5H#6H#8H#7
Area D
H#4H#3H#2H#0
Area A
Fig.2
A1
A2
A3
A4
B1
348
435
522
82
407
509
611
96
SPAN TABLE (mm)
REMOTE CONTROL KEY POSITION
TV
CATV VCR DVD
MULTI SCREEN
INDEX
TWIN
FREEZE
SWAP
INPUT
123
D/A
456
i.LINK MENU
789
TIMER
TUNE
THEATER
FAVORITE
PRO
SOUND
C.C.
MUTING
CH
VOLVOL
OK
CH
MENU
VCR CHANNEL
PREV NEXT
REW
RECPAUSE
STOP
OPEN CLOSE
RM-C14G
ASPECT
SELECT
ML/MTS
VIDEO
STATUS
NATURAL
CINEMA
VCR DVD
POWER
POWER
SLEEP
DISPLAY
RETURN+
0
CHANNEL
LIGHT
TV VCR
FFPLAY
STILL PAUSE
SUB
SUB
GUIDE
BACK
TV
SELECT key
For adjusting
color change
+
DISPLAY key
Displaying
adjustment data
Display colors
change for adjusting
VOL+ / VOL- /
CH+ / CH- keys
For convergence
adjustments
[CH- ] : down
[VOL+] : left
[VOL -] : right
[CH+] : up
B2
164
192
OK key
Area B
B3
246
287
B3
287
335
Perform this adjustment after performing OVERALL
CONVERGENCE (LINE) check.
It adjusts displaying and checking adjustment data by
the [DISPLAY] key. Adjust in order of area A, area B,
area C and area D.
(1) Receive NTSC crosshatch signal.
(2) Select 7.CONVER B from SERVICE MENU. Then
appear green crosshatch pattern for adjustment.
(See Fig.1)
(3) Press [DISPLAY] key for displaying and checking
position of the adjusting point so that it is located at
the place as shown in Fig.2.
(6) Adjust area A.
(7) Adjust area B.
(8) Adjust area C.
(9) Adjust area D. It adjusts toward an outside from the
inside of a screen. (e.g. H#3 > H#2 > ---)
H#0 is fixed data with the value inputted by
adjustment of area C. When the point of H#0 needs
to be adjusted, adjusts the data of H#1 and H#2.
If the data of H#1 adjusts H#0, H#2 will move, the
data of H#2 adjusts H#1 and H#2. It repeats if
needed. (See Fig.3)
(10) Press [SELECT] key to select the red and blue
crosshatch patterns, respectively, and make
convergence adjustments so that they align with the
adjusting points of the green crosshatch pattern
(reference color).
(11) Press [OK] key to change the display colors to 3
colors from 2 colors (adjusting color + green) and
make sure that the convergence has been aligned
with each other.
(12) Press [MUTING] key to memorize the set values.
(13) Perform an AUTO CONVERGENCE PRESET.
ADJUSTMENT PROCEDURE OF LINE H#1
H#0H#1
H#2H#0 H#1H#2H#0H#1H#2
NOTE:
Adjust in consideration of a surrounding line moving.
Fig.3
(No.YA173)1-51
Page 52
Item
AUTO
CONVERGENCE
(SUPER FOCUS)
setting
FRONT CONTROL
INPUT-4
S-VIDEO VIDEOAUDIO
Measuring
instrument
Test pointAdjustment partDescription
Signal
generator
Remote
control unit
OVER
RL/MONO
PRESET IS OPERATING
SUPER FOCUS IS OPERATING
POWER
S
UPER FOCUS
S
UPER FOCUS
MENU
[ 6.CONVER A ]
[ 7.CONVER B ]
CHANNELVOLUMESUPER
-+-+
OPERATE
FOCUS
SUPER FOCUS button
AUTO CONVERGENCE (SUPER FOCUS) PRESET
AUTO CONVERGENCE PRESET is a work in which you
store (memorize) an optimum reference CONVERGENCE
in SUPER FOCUS operation in the unit. At the factory, this
PRESET has been carried out and memorized in the unit
after adjusting CONVERGENCE. However, PRESET will
be invalid when the servicing is carried out in accordance
with the following conditions. In this case, it is necessary
to execute PRESET again.
CONDITIONS THAT RESET IS EXECUTED
(1) When the data is memorized with the [MUTING]
key on SERVICE MENU 6.CONVER A regardless
of the change of data (CPA, CCA, CDA and CBA).
(2) When the data is memorized with the [MUTING]
key on SERVICE MENU 7.CONVER B regardless
of CONVERGENCE adjustment.
NOTE FOR PRESET
• It is required that you must execute PRESET when
CONVERGENCE has been properly adjusted
because the CONVERGENCE will be a reference to
SUPER FOCUS.
• When SENSOR around the SCREEN is replaced to
new one, it is also necessary to execute PRESET. In
this case, perform RESET according to the steps 1 or
2, then execute PRESET again.
HOW TO EXECUTE PRESET
When executing SUPER FOCUS with AUTO on
CONVERGENCE of the USER MENU or SUPER
FOCUS button on the FRONT CONTROL, you can
execute PRESET automatically when RESET is
applied. In this case, a dimmed block will be displayed
in the center of the screen. (When SUPER FOCUS is
operated, a crossshape pattern will be displayed in the
center of the screen.)
NOTE :
When a unicolor block in the center of the screen
flashes on and off at PRESET or SUPER FOCUS, it
means that the input from SENSOR is not normal
(input level is too low). In this case, make sure that
SENSOR receives enough light from the backside.
• Not receives enough light
It is necessary to readjust RASTER CENTER, H/V
SIZE and CONVERGENCE.
• Receives enough light
Failure of the sensor or defects of detection route
(circuit).
1-52 (No.YA173)
S
UPER FOCUS
SENSOR IS NOT NORMAL
Page 53
4.6.5 VIDEO ADJUSTMENT
Item
RGB CUTOFF
adjustment
Measuring
instrument
Signal
generator
Oscilloscope
Remote
control unit
Item No.Item nameInitial setting value
S03
S14
S16
S18
S20
S21
S22
BRIGHT
CUTOF R
CUTOF G
CUTOF B
CUTOFSWR
CUTOFSWG
CUTOFSWB
[1.PICTURE/SOUND]
S14: CUTOF R
S16: CUTOF G
S18: CUTOF B
R SCREEN VR
G SCREEN VR
B SCREEN VR
[FOCUS PACK]
(1) Receive NTSC signal (include 0% or -3% black).
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Select FULL mode with [ASPECT] key.
(4) Set the COLOR TEMP is LOW mode.
(5) Connect the oscilloscope to TP-G.
(6) Select 1.PICTURE/SOUND from SERVICE MENU.
(7) Select < S03 > (BRIGHT).
(8) Set < S03 > to 127.
(9) Select < S16 > (CUTOF G).
(10) Adjust < S16 > so that the 0% or -3% signal portion
and the 100% signal portion of both sides may
127
185
185
185
001
001
001
become the 180V.
(11) Press [MUTING] key to memorize the set value.
(12) Receive 480i component signal (include 0% or -3%
black).
(13) Select < S03 >.
(14) Set < S03 > to 127.
(15) Select < S16 >.
(16) Set < S16 > same as memorized NTSC value.
(17) Select STANDARD mode with [VIDEO STATUS]
key.
(18) Select FULL mode with [ASPECT] key.
(19) The COLOR TEMP set at the LOW mode.
(20) Set 1080i component signal (include 0% or -3%
black).
(21) Select < S03 >.
(22) Set < S03 > to 127.
(23) Select < S16 >.
(24) Set < S16 > same as memorized NTSC value.
(25) Connect the oscilloscope to TP-R and < S14 >
(CUTOF R) adjust same manner as for (6.) to (11.)
above.
(26) Connect the oscilloscope to TP-B and < S18 >
(CUTOF B) adjust same manner as for (6.) to (11.)
above.
(27) Adjust SCREEN VR for RGB respectively, so that
the black (3%) becomes faintly whitish.
NOTE :
If it is difficult to adjust the SCREEN precisely,
adjust the SCREEN VR for one of 3 colors while
masking other 2 colors.
(No.YA173)1-53
Page 54
Item
WHITE
BALANCE
(LOW LIGHT)
adjustment
BRIGHT LEVEL
DRIVE
CUTOFF
Item No.Item name
S03
S10
S12
S14
S16
S18
WHITE
BALANCE
(HIGH LIGHT)
adjustment
Item
S10089052057
S12108107109
Measuring
instrument
Signal
generator
Test pointAdjustment partDescription
[3.WHITE BALANCE]
BR
CUT R
Remote
CUT B
control unit
3. WHITE BALANCE
BR
DRV
R
B
R
GBCUT
Setting value
REMOTE CONTROL UNIT
123
456
789
RETURN+
TUNE
1.PICTURE/SOUND3.WHITE BALANCE
Initial setting
BRIGHT
DRIVE R
DRIVE B
CUTOF R
CUTOF G
CUTOF B
Signal
generator
0
value
127
085
085
185
185
185
TV
Item name
BR
DRV R
DRV B
CUT R
CUT G
CUT B
Initial setting
[1.PICTURE/SOUND]
S10: DRIVE R
S12: DRIVE B
Remote
control unit
[3.WHITE BALANCE]
DRV R
DRV B
Signal
NTSC480i1080i
REMOTE CONTROL UNIT
123
Initial setting value
DRIVE B
456
DRIVE R
789
RETURN+
TUNE
TV
0
value
127
085
085
215
215
215
NOTE :
Before starting the adjustment, warm up the unit for
more than 30 minutes.
(1) Receive NTSC gray scale signal (include 0% black).
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Set the COLOR TEMP is LOW mode.
(4) Select 3.WHITE BALANCE from SERVICE MENU.
(5) Select < BR >, < DRV R >, < DRV B >, < CUT R >,
< CUT G > and < CUT B >.
(6) Set the initial setting value.
(7) Adjust < BR > so that the LOW-LIGHT should be
visible.
(8) Adjust using [ 8 ] / [ 0 ] keys and [ 9 ] / [ TV ] keys so
that a black portion may become black.
(9) Press [MUTING] key to memorize the set values.
(10) Input 480i component signal (include 0% black) from
COMPONENT VIDEO terminal.
(11) Repeat steps 5 to 9 above.
(12) Input 1080i component signal (include 0% black)
from COMPONENT VIDEO terminal.
(13) Repeat steps 5 to 9 above.
NOTE :
• 3. WHITE BALANCE < BR >, < DRV R >, < DRV B >,
< CUT R >, < CUT G > and < CUT B > are equal to 1.
PICTURE/SOUND < S03 >, < S10 >, < S12 >, < S14 >,
< S16 > and < S18 >.
• 3. WHITE BALANCE < BR >, < DRV R > and < DRV
B > are same value as 1. PICTURE/SOUND < S03 >,
< S10 > and < S12 >.
• 3. WHITE BALANCE < CUT R >, < CUT G > and < CUT
B > are same value as 1. PICTURE/SOUND < S14 >,
< S16 > and < S18 > plus 30.
• For example, 3.WHITE BALANCE < BR > value was
changed from 127 to 120, 1.PICTURE/SOUND < S03
> value was changed from 127 to 120 automatically.
3. WHITE BALANCE < CUT R > value was changed
from 215 to 210, 1.PICTURE/SOUND < S03 > value
was changed from 185 to 180 automatically.
(1) Receive NTSC gray scale signal (include 75%
white).
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Set the COLOR TEMP is LOW mode.
(4) Select 1.PICTER/SOUND from SERVICE MENU.
(5) Select < S10 > (DRIVE R) and < S12 > (DRIVE B).
(6) Set the initial setting value.
(7) Select 3.WHITE BALANCE from SERVICE MENU.
(8) Adjust using [ 2 ] / [ 5 ] keys and [ 3 ] / [ 6 ] keys so
that the natural white should be visible on 75% white.
(9) Press [MUTING] key to memorize the set values.
(10) Input 480i component gray scale signal (include
75% white) from COMPONENT VIDEO terminal.
(11) Repeat steps 4 to 9 above.
(12) Input 1080i component grayscale signal (include
75% white) from COMPONENT VIDEO terminal.
(13) Repeat steps 4 to 9 above.
1-54 (No.YA173)
Page 55
Item
SUB BRIGHT
adjustment
Measuring
instrument
Signal
generator
Test pointAdjustment partDescription
Remote
control unit
Setting value
STANDARD THEATER
Item
S03
Signal
NTSC480i1080i
STANDARD THEATER
124124
Table 1
SUB
CONTRAST
Signal
generator
adjustment (1)
Remote
control unit
Setting value
STANDARD THEATER
Item
S04
Signal
NTSC480i1080i
STANDARD THEATER
050050
Table 2
SUB
CONTRAST
adjustment (2)
Signal
generator
TP-G
[G CRT
SOCKET PWB]
Oscilloscope
Remote
control unit
SETTING VOLTAGE
Signal
Video status
STANDARD60V74V78V
THEATER53V58V62V
NTSC480i1080i
Table 3
[1.PICTURE/SOUND]
S03: BRIGHT
STANDARD THEATER
124
127
126124
[1.PICTURE/SOUND]
S04: CONTRAST
STANDARD THEATER
050
056
044050
[1.PICTURE/SOUND]
S04: CONTRAST
(1) Receive NTSC signal (include 0% or -2% black).
(2) Select STANDARD mode with [VIDEO STATUS] key.
(3) Set the COLOR TEMP is LOW mode.
(4) Select 1.PICTURE/SOUND from SERVICE MENU.
(5) Select < S03 > (BRIGHT).
(6) Set the initial setting value. (See Table 1)
(7) If the brightness is not the best with the initial setting
value, make fine adjustment until you get the best
brightness.
(8) Press [MUTING] key to memorize the set values.
(9) Select THEATER mode with [VIDEO STATUS] key.
(10) Repeat steps 4 to 8 above.
(11) Input 480i component signal (include 0% or -2%
black) from COMPONENT VIDEO terminal.
(12) Repeat steps 2 to 10 above.
(13) Input 1080i component signal (include 0% or -2%
black) from COMPONENT VIDEO terminal.
(14) Repeat steps 2 to 10 above.
[ Method of adjustment without measuring instrument ]
(1) Receive NTSC gray scale signal.
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Set the COLOR TEMP is LOW mode.
(4) Select 1.PICTURE/SOUND from SERVICE MENU.
(5) Select < S04 > (CONTRAST).
(6) Set the initial setting value. (See Table 2)
(7) If the contrast is not the best with the initial setting
value, make fine adjustment of the < S04 > until you
get the optimum contrast.
(8) Press [MUTING] key to memorize the set values.
(9) Select THEATER mode with [VIDEO STATUS] key.
(10) Repeat steps 4 to 8 above.
(11) Input 480i component black & white signal from
COMPONENT VIDEO terminal.
(12) Repeat steps 2 to 9 above.
(13) Receive 1080i component black & white signal from
COMPONENT VIDEO terminal.
(14) Repeat steps 2 to 9 above.
[ Method of adjustment with measuring instrument ]
(1) Receive NTSC gray scale signal (include -3%).
(2) Select STANDARD mode with [VIDEO STATUS] key.
(3) Select FULL mode with [ASPECT] key.
(4) Set the COLOR TEMP is LOW mode.
(5) Connect the oscilloscope to TP-G.
(6) Select 1.PICTURE/SOUND from SERVICE MENU.
(7) Select < S04 > (CONTRAST).
(8) Adjust < S04 > so that the -3% signal portion and the
100% signal portion of both sides may become the
follow table voltage.
(9) Press [MUTING] key to memorize the set value.
(10) Select THEATER mode with [VIDEO STATUS] key.
(11) Repeat steps 8 to 9 above.
(12) Receive 480i component gray scale signal (include
-3%).
(13) Repeat steps 2 to 9 above.
(14) Set 1080i component gray scale signal (include -3%).
(15) Repeat steps 2 to 9 above.
(No.YA173)1-55
Page 56
Item
SUB COLOR /
SUB TINT /
B-Y GAIN
adjustment (1)
Measuring
instrument
Signal
generator
Remote
control unit
Test pointAdjustment partDescription
TP-R
[R CRT
SOCKET PWB]
TP-B
[1.PICTURE/SOUND]
S01 : COLOR
S02 : TINT
S07 : B-Y
[B CRT
SOCKET PWB]
TP-E (GND)
Signal
Item
S01
S02060050068066062059065065
S07017027024018012013020019
NTSC480i480p
STANDARD THEATER
096083
Initial setting value
STANDARD THEATER
075
STANDARD THEATER
076085079
720p / 1080i
STANDARD THEATER
071074
[ Method of adjustment without measuring instrument ]
(1) Receive NTSC color bar signal (include 75% white).
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Select 1.PICTURE/SOUND from SERVICE MENU.
(4) Select < S01 > (COLOR) and < S02 > (TINT).
(5) Set the initial setting value.
(6) If the color or tint is not the best with the initial setting
values, make fine adjustment until you get the best
color or the best tint.
(7) Select < S07 > (B-Y).
(8) Set the initial setting value.
(9) If the color bar is not clearly with the initial setting
value, make fine adjustment until you get the clearly
color bar.
(10) Press [MUTING] key to memorize the set values.
(11) Select THEATER mode with [VIDEO STATUS] key.
(12) Repeat steps 3 to 10 above.
(13) Input 480i component color bar signal from
COMPONENT VIDEO terminal.
(14) Repeat steps 2 to 12 above.
(15) Input 480p component color bar signal from
COMPONENT VIDEO terminal.
(16) Repeat steps 2 to 12 above.
(17) Input 1080i component color bar signal from
COMPONENT VIDEO terminal.
(18) Repeat steps 2 to 12 above.
1-56 (No.YA173)
Page 57
Item
SUB COLOR /
SUB TINT /
B-Y GAIN
adjustment (2)
Setting item
Signal
Measuring
instrument
Signal
generator
Oscilloscope
Test pointAdjustment partDescription
TP-R
[R CRT
SOCKET PWB]
TP-B
[1.PICTURE/SOUND]
S01 : COLOR
S02 : TINT
S07 : B-Y
[B CRT
Remote
control unit
SOCKET PWB]
TP-E (GND)
W
YR(W-Y)(W-R)
(-)
0
(+)
Fig.1
(-)
0
W
(W-B)
B
(+)
Fig.2
Setting value [V]
ABCD
STANDARDTHEATERSTANDARDTHEATER
S01
(W-R)
S02
(W-Y)
S01
(W-R)
S02
(W-Y)
S07
(W-B)
S07
(W-B)
[ Method of adjustment with measuring instrument ]
(1) Receive NTSC color bar signal (include 75% white).
(2) Select STANDARD mode with [VIDEO STATUS]
key.
(3) Connect the oscilloscope to TP-R.
(4) Select 1.PICTURE/SOUND from SERVICE MENU.
(5) Select < S01 > (COLOR) and < S02 > (TINT).
(6) Adjust < S01 > and < S02 > to be following setting
value A[V]. (Refer to the table)
(7) Press [MUTING] key to memorize the set values.
(8) Select THEATER mode with [VIDEO STATUS] key.
(9) Adjust < S01 > and < S02 > to be following setting
value B[V] same as above. (Refer to the table)
(10) Press [MUTING] key to memorize the set values.
(11) Select STANDARD mode with [VIDEO STATUS]
key.
(12) Connect the oscilloscope to TP-B.
(13) Adjust < S07 > (B-Y) to be setting value C[V]. (Refer
to the table)
(14) Press [MUTING] key to memorize the set values.
(15) Select THEATER mode with [VIDEO STATUS] key.
(16) Adjust < S07 > to be setting value D[V]. (Refer to the
table)
(17) Press [MUTING] key to memorize the set values.
(18) Confirm that LOW-LIGHT is not different after
adjusting. If it is green or magenta, to adjust LOW-
LIGHT again. If adjust again, to set offset value
again.
(19) Input 480i component color bar from COMPONENT
VIDEO terminal.
(20) Repeat steps 2 to 17 above.
(21) Input 480p component color bar from COMPONENT
VIDEO terminal.
(22) Repeat steps 2 to 17 above.
(23) Input 1080i component color bar from
COMPONENT VIDEO terminal.
(24) Repeat steps 2 to 17 above.
NTSC+40
480i+30
480p+36
1080i+24
+12
+12
+16
+3
+26
+12
+16
+17
Table
+4
+3
+4
+5
+18
-1
-4
-8
+14
-2
-4
-5
(No.YA173)1-57
Page 58
4.6.6 AUDIO (MTS) ADJUSTMENT
Item
MTS INPUT
LEVEL
Measuring
instrument
Remote
control unit
check
MTS
SEPARATION
adjustment
TV audio
multiplex
signal
AUDIO OUT
L output
R output
generator
Oscilloscope
Remote
control unit
L-Channel
signal waveform
1 cycle
Test pointAdjustment partDescription
[1.PICTURE/SOUND]
A01 : IN LEVEL
(1) Select 1.PICTURE / SOUND from SERVICE MENU.
(2) Select < A01 > (IN LEVEL).
(3) Verify that < A01 > is set at its initial setting value.
[1.PICTURE/SOUND]
A02: LOW SEP.
A03 : HI SEP.
(1) Input stereo L signal (300Hz) from the TV audio
multiplex signal generator to the antenna terminal.
(2) Connect an oscilloscope to L OUTPUT pin of the
AUDIO OUT, and display one cycle portion of the
300Hz signal.
(3) Change the connection of the oscilloscope to R
OUTPUT pin of the AUDIO OUT, and enlarge the
voltage axis.
(4) Select < A02 > (LOW SEP.).
(5) Set the initial setting value of < A02 >.
(6) Adjust < A02 > so that the stroke element of the
R-Channel
crosstalk portion
Minimum
300Hz signal will become minimum.
(7) Change the signal to 3kHz, and similarly adjust
< A03 > (HI SEP.).
(8) Press [MUTING] key to memorize the set values.
1-58 (No.YA173)
Page 59
SECTION 5
TROUBLESHOOTING
5.1SELF-DIAGNOSIS FUNCTIONS
• This model has self-check functions that inform of the failure of the TV by detecting abnormality.
• Operational state is always monitored and the identified is memorized on the record.
Therefore, diagnosis may be prevented against expectations if "NG" are indicated in many items. When recurrence of symptoms can
be predicted, erase (reset) the history of failure and allow the unit to again record the results of diagnosis.
5.1.1 HOW TO ENTER THE SELF-DIAGNOSIS MODE
(1) Set the < SLEEP TIMER 30 MIN. > with [SLEEP TIMER]
key. (Fig.1)
(2) During the < SLEEP TIMER 30 MIN. > display, press
[DISPLAY] key and [VIDEO STATUS] key at the same time.
(3) Then < TEST MODE > screen is displayed. (Fig.2)
(4) Press [ 4 ] key then < SELF-CHECK > screen is appear.
(Fig.3)
SLEEP TIMER
30 MIN.
5.1.2 HOW TO EXIT FROM THE SELF-DIAGNOSIS MODE
• With initialization
By using the remote control unit, turn the power off. At this
time, the failure record is cleared.
• With not initialization
(1) Take off the AC plug from the wall outlet. At this time, the
failure record is not cleared.
(2) Press the [BACK] key the SELF-CHECK screen return to
TEST MODE screen.
5.1.3 EXPLANATION FOR ACTIVATION OF SELF-DIAGNOSIS
FUNCTIONS
• The latest failure is stored on the record at the end.
The failure record for each check item is counted to the
number of 9 at the maximum, When more than 9 failures are
stored on the record, the counter remains stopped at 9.
• SYNC is neither counted nor stored in memory.
• Because of the timing of Vcc start-up and shut-down of the IC
connecting to the I
2
C bus during which the power is turned on
and off, the operation may be interpreted as an error.
In order to avoid the misinterpretation, the self-check functions
should be started at about 3 seconds after the power is turned
on.
Fig.1
TEST MODE
1. I2C STOP
2. STATUS DISP
4. SELF-CHK
5. CONVER OFF
ROM CORRECTION : ACT
ROM VER. : MN102H75
Fig.2
ITEMCOUNTRESULT
XRAY
OK
OCP
LOB
SYNC
MEM
VCD
AIO
TUN
DET
HDMI
OK
M:OK
OK
OK
OK
OK
OK
OK
TIM
S:OK
AVS W
YC
IP
SPRT
NG2
OK
HD:OK
OK
OK
NG7
OK
Fig.3
SELF-CHECK SCREEN
IndicationCheck itemDetails of detectionMethod of detection
XRAYX-ray radiation protection------------
OCPB1 over-current protectionB1 over-current is detected.
Q971 : DEF & CONVERGENCE OUT
PWB
At about 3 seconds after the power is turned
on, the self-check function starts. If NG is
detected for 200ms, the power is turned off
automatically.
LOBLow B short protectionOperation of low B short protection
circuit.
Q1961(5V), Q1962(9V) : MAIN PWB
At about 3 seconds after the power is turned
on, the self-check function starts. If NG is
detected for 200ms, the power is turned off
automatically.
(No.YA173)1-59
Page 60
IndicationCheck itemDetails of detectionMethod of detection
TIMTimerThe AC power frequency is changed as
follows :
50Hz → 60Hz
60Hz → 50Hz
Periodically check the power frequency by
counting the AC pulse and monitor whether or
not the frequency is changed except for the
time immediately after resetting.
IC1701(MICOM) 17pin: MI-COM &
DIST MODULE PWB
SYNCPresence or absence of
synchronized signal
Presence of synchronized signal.
HD : Component signal
M : NTSC main signal
S : NTSC sub signal
IC1301(AN15394A) : MI-COM & DIST
When entering the self-check mode, "OK" is
shown.
While running the mode with picture signal, if
the synchronized signal is disappeared, "NG"
is shown.
MODULE PWB
MEMMemory (EEP-ROM) ACK is returned when I
carried out.
IC1703(MEMORY) : MAIN PWB
AVSWAV switchDitto
C traffic is
The state is monitored every time when I2C
traffic is carried out. Then the state is counted
as a failure if ACK is not returned.
Ditto
2
IC1301(AN15852A) and
IC1501(CXA2069Q) : MAIN PWB
VCDVideo process
(RGB process)
Ditto
IC1301(AN15394A) : MI-COM & DIST
Ditto
MODULE PWB
AIOAudio process
(MTS decode / audio control)
YC3D YC separationDitto
Ditto
IC1502(M62320) : MAIN PWB
Ditto
Ditto
IC3001(MN82832) : MI-COM & DIST
MODULE PWB
TUNRF tunerDitto
Ditto
TU1101 : MAIN PWB
DETDIST processDitto
Ditto
IC1001(JCC5055) : MI-COM &DIST
MODULE PWB
HDMIDigital input processDitto
Ditto
IC001(SII9993) : DIGITAL INPUT
MODULE PWB
SPRTSplit protection--------
5.1.4 SELF-CHECK DISPLAY LED
The self-check results are shown on the following LED display.
Method of indication when the raster is not displayed.
Each failure is shown by turning POWER LED on and off at
specified intervals.
• For X-ray radiation protection, B1 over-current protection, low
B short protection and CRT neck broken protection, the power
of the TV is turned off if NG is detected. Immediately after the
power is turned off, POWER LED will be turning on and off.
When the power is turned off, you cannot turn the power on
again until the AC plug is taken out and put in again.
1-60 (No.YA173)
ItemPOWER LED ON / OFF intervals
X-ray radiation
Turning on and off 0.1-second intervals
protection
B1 over-current
Turning on and off 1-second intervals
protection
Low B short protection Turning on and off 2-second intervals
CRT neck broken
Turning on and off 3-second intervals
protection
Page 61
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YA173)
Printed in Japan
VPT
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