JVC AV-2937V1/E, AV-29VX71/G, AV-29VX71/S Service Manual

SERVICE MANUAL
FLAT COLOUR TELEVISION
BASIC CHASSIS
CH3
RM-C1302
AV-29VX71 AV-29VX71 AV-2937V1
/G
/S
/E

TABLE OF CONTENTS

1 PRECAUTION ......................................................................................................................................................... 1-3
2 SPECIFIC SERVICE INSTRUCTIONS ................................................................................................................... 1-4
3 DISASSEMBLY ....................................................................................................................................................... 1- 6
4 ADJUSTMENT ...................................................................................................................................................... 1-13
5 TROUBLESHOOTING ........................................................................................................................................... 1-31
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LTD.
No.52192
2003/8

SPECIFICATION

Items
Dimensions (W × H × D)
Mass 43.5kg
TV RF System B, G, I, D, K, M
Colour System TV Mode PAL / SECAM / NTSC3.58 / NTSC4.43
Video Mode PAL / SECAM / NTSC3.58 / NTSC4.43
Stereo System Playback only
Teletext system FLOF (Fastext), WST (World Standard Text)
Receiving Frequency VHF Low 46.25MHz – 140.25MHz (AS0 – S6)
VHF High 147.25MHz – 423.25MHz (S7 – S36)
Intermediate VIF 38.0MHz
Frequency SIF 31.5MHz (6.5MHz), 32.0MHz (6.0MHz), 32.5MHz (5.5MHz), 33.5MHz (4.5MHz)
Colour Sub Carrier Frequency 4.43MHz (PAL), 4.40MHz/4.25MHz (SECAM), 3.58MHz/4.43MHz (NTSC)
Aerial Input Terminal 75 unbalanced
Power Input AC110V – AC240V, 50Hz / 60Hz
Power Consumption 190W
Picture Tube Visible size : 67.6cm (Diagonal) / 54.1cm x 40.6cm (H x V)
High Voltage 32kV -1.5kV / +1.0kV (at zero beam current)
Speaker 6.5cm × 13cm, Oval type × 2
Audio Output 10W + 10W
Video / Audio Input S-Video (1) Mini-DIN 4 pin × 1
(1 / 2 / 3) Y : 1V(p-p), positive (negative sync provided), 75
Video (1/2/3) 1V(p-p), negative sync, 75, RCA pin jack × 3
Audio (1/2/3) 500mV(rms) ( -4dBs ), high impedance, RCA pin jack × 6
Component (2) RCA pin jack × 3
Video / Audio Output Video 1V(p-p), 75, RCA pin jack × 1
Headphone 3.5mm stereo mini jack × 1
Remote Control Unit RM-C1302-1H
81.2cm x 58.4cm x 52.0cm
UHF 431.25MHz – 863.25MHz (S37 – CHINA 57)
CATV Mid : X-Z, S1-S10
Super : S11-S20
Hyper : S21-S41
(Max.)
/ 145W
C : 0.286V(p-p) (Burst signal), 75
Y : 1V(p-p), positive (negative sync), 75
CB/CR : 0.7V(p-p), 75
Audio
500mV(rms)(-4dBs), Low impedance (400Hz when modulated 100%), RCA pin jack × 2
(AA/R06/UM-3 battery × 2)
(Avg.)
Contents
Design & specifications are subject to change without notice.
1-2 (No. 52192)
D
SECTION 1
PRECAUTION
1. 1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components
having such features are identified by shading on the schematics and by (
The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( GND, the ISOLATED (NEUTRAL) : ( EARTH : ( side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button.
!) on the parts list in Service manual.
) side
) side GND and
) side GND. Don't short between the LIVE
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(9) Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1500
10W resistor paralleled by a 0.15µF AC-type
capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000/V, OR MORE SENSITIVITY)
0.15µF AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSE ME TAL PA RT
(No. 52192) 1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2. 1 FEATURES
New chassis design enables use of an interactive on-screen control.
Pure flat CRT produces fine textured picture in every detail.
Wide range voltage (110V ~ 240V) for AC power input.
With AUDIO/VIDEO/S-VIDEO/COMPONENT input terminals.
2
I
C bus control utilizes single chip ICs.
Adoption of the Picture-In-Picture (PIP) function.
By means of AUTO PROGRAM, the TV stations can be selected automatically and the TV channels can also be rearranged
automatically.
Built-in DIGITAL ECO MODE (ECONOMY, ECOLOGY).
In accordance with the brightness in a room, the brightness and/or contrast of the picture can be adjusted automatically to make the optimum picture which is easy on the eye.
Built-in OFF TIMER & RETURN +.
2. 2 MAIN DIFFERENCE LIST
! Item AV-29VX71/G AV-29VX71/S AV-2937V1/E
! MAIN PWB ASS’Y SCH-1170A-H2 SCH-1186A-H2 SCH-1187A-H2
QMPR340-165-K2 QMPR370-165-E2 QMPR340-165-K2
! POWER CORD
2.3 FUNCTIONS
!
REMOTE CONTROL UNIT
RM-C1302-1H
1
2
3 4 5
6
7
8
9 10 11 12
13 14 15
RM-C1302
16
17
18
19
20
21
22
23
24
25 26
27
28
MUTING key
1
COLOUR SYSTEM key
2
SOUND SYSTEM key
3
DISPLAY key
4
MENU (/, /) keys
5
TV/VIDEO key
6
7
OFF TIMER key
8
PICTURE MODE key
9
CHANNEL SCAN key
10
RETERN + key
11
CHANNEL (-/+) keys
12
FAVORITE CH keys
13
SUB-/REVEAL key
14
SUB+/HOLD key
15
C.SYS/SUB PAGE key
16
FREEZE/STORE key
17
POWER key
18
PIP key
19
CINEMA SURROUND key
20
ECO SENSOR key
21
TV/TEXT keys
22
Number keys
23
-/-- key
VOLUME (-/+) key
24
25
SWAP/INDEX key
26
INPUT/SIZE key
27
CANCEL key
28
POSITION/MODE Key
1-4 (No. 52192)
!
FRONT PANEL CONTROLS
!
REAR TERMINAL
3
1
1
2
3
4
5
6
1
2
HEADPHONE jack
IN (VIDEO-3) : VIDEO
IN (VIDEO-3) : AUDIO L/MONO
IN (VIDEO-3) : AUDIO R
MENU () button
CHANNEL (-/+) buttons
5 6 10 118
4
6 7
5
8
7
VOLUME (-/+) buttons
8
TV/VIDEO buttons
9
Remote control sensor
10
ECO sensor
11
POWER lamp
12
MAIN POWER button
10
9
11 12
VIDEO-1 INPUT TERMINAL
S-VIDEO
1
VIDEO
2
AUDIO L/MONO
3
AUDIO R
4
COMPONENT (VIDEO-2) INPUT TERMINAL
Y/VIDEO
5
6
B
C
C
R
7
8
AUDIO L/MONO
9
AUDIO R
OUTPUT TERMINAL
VIDEO
10
4
3
2
7
12
9
13
11
AUDIO L
12
AUDIO R
13
Aerial input terminal
(No. 52192) 1-5
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE
3.1.1 REMOVING THE REAR COVER
Unplug the power cord. (1) Remove the 16 screws [A] as shown in Fig.1.
(2) Withdraw the REAR COVER toward you.
CAUTION:
When reinstalling the rear cover, carefully push it inward after inserting the MAIN PWB into the REAR COVER groove.
3.1.2 REMOVING THE CHASSIS (CHASSIS BASE AND
CONTROL BASE)
Remove the REAR COVER. (1) Slightly raise the both sides of the CHASSIS by hand
and remove the 2 claws [B] under the CHASSIS from the front cabinet as shown in Fig.1.
(2) Withdraw the CHASSIS backward.
(If necessary, take off the wire clamp, connector's etc.)
NOTE:
When conducting a check with power supplied, be sure to confirm that the CRT earth wire is connected to the CRT SOCKET PWB and the MAIN PWB.
3.1 .5 REMOVING THE SPEAKER
Remove the REAR COVER. (1) Remove the 2 screws [G] as shown in Fig.1.
(2) Withdraw the SPEAKER backward. (3) Follow the same steps when removing the other hand
SPEAKER.
3.1.6 CHECKING THE MAIN PW BOARD
To check the back side of the MAIN PWB. (1) Pull out the CHASSIS. (Refer to REMOVING THE
CHASSIS).
(2) Erect the CHASSIS vertically so that you can easily
check the back side of the MAIN PWB.
CAUTIONS:
When erecting the chassis, be careful so that there will be no contacting with other PW Board.
Before turning on power, make sure that the CRT earth wire and other connectors are properly connected.
When repairing, connect the DEG. COIL to the DEG. connector on the MAIN PWB.
3.1.3 REMOVING THE AV TERMINAL BOARD
Remove the REAR COVER. (1) Remove the 4 screws [C] as shown in Fig.1.
(2) When you pull out the AV TERMINAL BOARD in the
direction of arrow [D] as shown in Fig.1, it can be removed.
3.1.4 REMOVING THE CONTROL BASE
Remove the REAR COVER.
Remove the CHASSIS.
(1) While pushing down the 2 claws [E] as shown in Fig.
2 and pull out the CONTROL BASE in the direction of arrow [F] as shown in Fig. 2, the control base can be removed. (If necessary, take off the wire, connector's etc.)
3.1.7 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires
together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
1-6 (No. 52192)
PICTURE TUBE
[FRONT SIDE]
CONTROL BASE
E
SPEAKER
FRONT CABINET
FRONT CONTROL PWB (1/2)
(X2)
G
CONTROL BASE
SPEAKER
CHASSIS BASE
CRT SOCKET PWB
Fig.2
CLAW B (under side)
(X2)
G
CHASSIS BASE
F
Fig.2
FRONT CONTROL PWB (2/2)
MAIN PWB
CLAW B (under side)
AV TERMINAL BOARD
D
C
(×4)
REAR COVER
Fig. 1
A
(×16)
(No. 52192) 1-7
3.4 REPLACEMENT OF MEMORY IC
3.4.1 MEMORY IC
This TV uses the following memory IC.
Memory IC: IC1702 on MAIN PW Board
The memory IC memorizes data for correctly operating the video and deflection circuits. When replacing the memory IC, be sure to use the same type IC written with the initial values of data. In other words, use the specific IC listed in “PRINTED WIRING BOARD PARTS LIST”. For its mounting location, refer to “ADJUSTMENT LOCATIONS”.
3.4.2 PROCEDURE FOR REPLACING MEMORY IC
1. Power off
Switch the power off and unplug the power cord from the wall outlet.
2. Replacing the memory IC
Replace the memory IC with new one. Be sure to use the memory IC written with the initial data values.
3. Power on
Plug the power cord into the wall outlet and switch the power on.
4. Check and setting of SYSTEM CONSTANT SET:
(1) Press the [DISPLAY] key and the [PICTURE MODE]
key on the remote control unit simultaneously. The SERVICE MENU screen will be displayed.(See Fig.1.)
(2) In the SERVICE MENU, press the [DISPLAY] key and
[PICTURE MODE] key simultaneously. Then, the SYSTEM CONSTANT SET screen will be displayed.(See Fig.2.)
(3) Check whether the setting values of the SYSTEM
CONSTANT SET are the same as those indicated in Table1. If the value is different, select the setting item with the MENU [ the MENU
!]/["] key, and set the correct value with
[#]/[$] key.
(4) Press the [DISPLAY] key twice to return to the normal
screen.
5. Receive channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset).
6. User setting
Check the user setting values in Table 2 and Table 3. If setting value is different, set the correct value. For setting, refer to the
OPERATING INSTRUCTIONS
7. Setting of SERVICE MENU
Verify the setting for each setting item in the SERVICE MENU.(See Table 4.) If readjustment is necessary, perform adjustment referring to “ADJUSTMENTS PROCEDURE”.
SERVICE MENU
SERVICE MENU
1. IF
3. DEF
5. PRESET
6. PIP
1-7 : SELECT DISPLAY : EXIT
******* **** ***** ***** **** **** *** ***
2. VC
4. VSM PRESET
PLUG & PLAY (ON)
7.
Fig. 1
SYSTEM CONSTANT-
SYSTEM CONSTANT SET 1
SYSTEM COMB TILT SUPER BASS TEXT LANGUAGE
: SEL -+ : OPE
MULTI YES YES NO ERAPU E/R/A/P
DISP : EXIT
SYSTEM CONSTANT-
SYSTEM CONSTANT SET 2
MSP BILINGUAL B / B SOUND TUNER COLOUR AUTO
: SEL -+ : OPE
NO NO NO MU NO
DISP : EXIT
SYSTEM CONSTANT-
.
SYSTEM CONSTANT SET 3
LOCK 1 MHz
500 KHz 250 KHz
156. 25 KHz
31.25 KHz
: 040 : 040 : 040 : 030 : 030
DISPLAY
MENU
PICTURE MODE
1-8 (No. 52192)
NAME OF REMOTE CONTROL KEYS
MENU
MENU
MENU
: SEL -+ : OPE
SYSTEM CONSTANT-
SYSTEM CONSTANT SET 4
3D SURROUND
: SEL -+ : OPE
Fig. 2
DISP : EXIT
YES
NOAMP TUNER YESCOMPONENT YESPIP YES16 : 9
ONM.L. delete
DISP : EXIT
3.4.3
FACTORY SETTING VALUE
!
SETTING OF SYSTEM CONSTANT SET
Setting item Setting content
Setting value
AV-29VX71/G AV-29VX71/S AV-2937V1/E
SYSTEM MULTI ←←
COMB YES ←←
TILT YES ←←
SUPER BASS NO ←←
TEXT ERAPU ←←
LANGUAGE E/R/A/P E/R/A/P/U
MSP NO ←←
BILINGUAL NO ←←
B/B SOUND NO YES NO
TUNER MU ←←
COLOUR AUTO NO YES NO
LOCK 1MHz 040 ←←
500KHz 040 ←←
250KHz 040 ←←
MULTI TRIPLE PAL SINGLE
YES NO
YES NO
YES NO
ERCMI ERAPU NO
E/R/A/P/U E/R/A/P E/R/U E
YES NO
YES NO
YES NO
MU MA
YES NO
000 240
000 240
000 240
VIET
156.25KHz 030 ←←
31.25KHz 030 ←←
3D SURROUND YES ←←
AMP TUNER NO ←←
COMPONENT YES ←←
PIP YES ←←
16 : 9 YES ←←
M.L. delete ON ←←
000 240
000 240
YES NO
YES NO
YES NO
YES NO
YES NO
ON OFF
Table 1
(No. 52192) 1-9
!
SETTING OF SWITCHES ON FRONT PANEL AND REMOTE CONTROL UNIT
Setting item Setting value
POWER Off
SUB POWER On
VOLUME 15
COLOR SYSTEM PAL
SOUND SYSTEM B/G
PICTURE MODE (VSM) BRIGHT
CINEMA SURROUND OFF
OFF TIMER 00
CHANNEL POSITION PRESET 1
Table 2
!
SETTING OF MENU SCREEN
Setting item Setting value
INPUT TV
VNR OFF
COMPRESS (16:9) OFF
AUTO SHUTOFF OFF
CHILD LOCK OFF
BLUE BACK ON
VIDEO-2 SET VIDEO
AUTO CH PRESET Refer to OPERATING INSTRUCTIONS
MANUAL CH PRESET Refer to OPERATING INSTRUCTIONS
LANGUAGE ENG
TEXT LANGUAGE GROUP-4 [AV-29VX71/G, AV-29VX71/S], GROUP-3 [AV-2937V1/E]
TINT Center
COLOUR Center
BRIGHT Center
CONT Maximum
SHARP Center
BASS Center
TREBLE Center
BALANCE Center
AI VOLUME ON
FAVORITE CH RED PR1
FAVORITE CH GREEN PR2
FAVORITE CH YELLOW PR3
FAVORITE CH BLUE PR4
AI ECO SENSOR OFF
AI ECO DISPLAY OFF
PIP INPUT MODE VIDEO-1
PIP POSITION Lower left
Table 3
1-10 (No. 52192)
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