Audio 500mV(rms)(-4dBs), Low impedance (400Hz when modulated 100%), RCA pin jack × 2
(AA/R06/UM-3 battery × 2)
Design & specifications are subject to change without notice.
1-2 (No.YA328)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1FEATURES
• New chassis design enables use of an interactive on-screen control.
• Pure flat CRT produces fine textured picture in every detail.
• Wide range voltage (110V ~ 240V) for AC power input.
• With AUDIO/VIDEO/S-VIDEO/COMPONENT input terminals.
2
C bus control utilizes single chip ICs.
•I
• By means of AUTO PROGRAM, the TV stations can be selected automatically and the TV channels can also be rearranged
automatically.
• Built-in DIGITAL ECO MODE (ECONOMY, ECOLOGY).
In accordance with the brightness in a room, the brightness and/or contrast of the picture can be adjusted automatically to make the
optimum picture which is easy on the eye.
40Gnd2- GND
41PllIf- IF-PLL loop filter
42SifAgc- AGC sound IF
43IfVo/FmRo/DvbOO Not used
44NCO Not used
45V8AudioSwitchesI8V
46AgcSsif- AGC capacitor second sound IF
47V5P2I 5V
48V-OUTO Video output
49L1I Audio-L1 input
50R1I Audio-R1 input
51V3I Video V3 input
52C4I Not used
53Audio2InLI Not used
54Audio2InRI Not used
55V2/YI Video V2 input
56L2I Audio L2 input (Left signal)
57R2I Audio R2 input (right signal)
58Y3/CvbsI S-Video Y1 input
59C1I S-Video C1 input
60AudioLsLO Audio L output for audio power amplifier
61AudioLsRO Audio R output for audio power amplifier
62HP-LO Not used
Pin nameI/OFunction
Automatic Volume Levelling/ sound IF input /
subcarrier reference output / external reference
signal input for I signalmixer for DVB operation
QssO/AmO/AudeEm
O QSS intercarrier output / AM output /
deemphasis / (front-end audio out)
Pin
No.
63HP-RO Not used
64CVBSO/PIPO CVBS / PIP output
65SVMO Not used
66FbiSoIFlyback input/sandcastle output
67HoutO Horizontal output
68VssComb- GND
69V5CombI 5V
70Vin/R2/PrIPIP R input
71Uin/B2/PbI PIP B input
72Yin/G2/YI PIP G input
73YsyncI Not used
74YoutO Not used
75Uout/INSSW2I YUV insertion input
76NCO Not used
77INSSW3I YUV insertion input
78R3/PrI Component PR input (Video-2)
79G3/YI Component Y input (Video-2)
80B3/PbI Component PB input (Video-2)
81Gnd3- GND
82V5P3I 5V
83BCLI Beam current limiter input
84BLKINIBlack current input
85RoutO R output
86GoutO G output
87BoutO B output
88V3.3A1I3.3V
89RefAdN- GND
90V3.3RefAdPI 3.3V (Positive)
91RefAdI 3.3/2V
92GndA- GND
93V1.8AI 1.8V
94V3.3A2I3.3V
95VssADC- GND
96V1.8ADCI 1.8V
97REMOTEIRemote control
98PW_LEDIPOWER LED control
99PW_LEDIPOWER LED control
100 V1.8C2I 1.8V
101 VssC2- GND
102 TIMER- Not used
103 TIMER- Not used
104 VER_PROTECTO X-ray protect
105 S_REDUCEO Sound control
106 P00/I2SDI1O Not used
107 POWERO SUB POWER control
108 SCL1I I2C bus clock
109 SDA1I/O I2C bus data
110 V3.3PI 3.3V
111 ROTATIONO Rotation
112 3.58/OTHERO NTSC 3.58 detection
113 A_MUTEO Audio muting
114 4.5/OTHERO NTSC 4.43 detection
115 PROTIProtect
116 ECO_INI ECO sensor level detection
117 V1.8C1I 1.8V (Digital)
118 DecV1V8I1.8V
119 KEY_INI Key scan data
120 VDO-DETIVideo DET input
121 VSSC1+P1- Digital GND
122 S_V_DETI S-Video DET input
123 P25/PWM4O GTVA_reset
124 V1.8C3I 1.8V (Digital)
125 VssC3- GND
126 P12/Int2I External interrupt
127 SDA0I/O I2C bus data (for memory)
128 SCL0I I2C bus clock (for memory)
Pin nameI/OFunction
(No.YA328)1-5
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
3.1.1 REMOVING THE REAR COVER
• Unplug the power cord.
(1) Remove the 2 screws [A] , 7 screws [B] and 4 screws [C]
as shown in Fig.1.
(2) Withdraw the REAR COVER toward you.
CAUTION:
When reinstalling the rear cover, carefully push it inward after
inserting the MAIN PWB into the REAR COVER groove.
3.1.2 REMOVING THE MAIN PW BOARD
• Remove the REAR COVER.
(1) Slightly raise the both sides of the MAIN PWB by hand.
(2) Withdraw the MAIN PWB backward.
(If necessary, take off the wire clamp and connectors, etc.)
3.1.3 REMOVING THE SPEAKER
• Remove the REAR COVER.
(1) Remove the 2 screws [D] as shown in Fig.1.
(2) Follow the same steps when removing the other hand
SPEAKER.
3.1.4 CHECKING THE MAIN PW BOARD
• To check the back side of the MAIN PWB.
(1) Pull out the MAIN PWB. (Refer to REMOVING THE MAIN
PW BOARD).
(2) Erect the MAIN PWB vertically so that you can easily check
its back side.
CAUTIONS:
• Before turning on power, make sure that the CRT earth wire
and other connectors are properly connected.
• When repairing, connect the DEG. COIL to the DEG.
connector on the MAIN PWB.
• When repairing, connect the DEG. COIL to the DEG.
connector on the MAIN PWB.
3.1.5 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire.
(2) Never remove the cable tie used for tying the wires
together.
Should it be inadvertently removed, be sure to tie the wires
with a new cable tie.
1-6 (No.YA328)
PICTURE TUBE
FRONT CABINET
D
(x2)
SPEAKER
MAIN PWB
(CRT SOCKET PWB)
SPEAKER
(x2)
MAIN PWB
FBT
(FRONT LED PWB)
D
MAIN PWB
B
(x7)
A
(x2)
REAR COVER
Fig.1
C
(x4)
(No.YA328)1-7
3.2REPLACEMENT OF MEMORY IC
EXIT
3.2.1 MEMORY IC
This TV uses the following memory IC.
Memory IC: IC702 on MAIN PWB
The memory IC memorizes data for correctly operating the video
and deflection circuits. When replacing the memory IC, be sure
to use the same type IC written with the initial values of data. In
other words, use the specific IC listed in "PRINTED WIRING
BOARD PARTS LIST". For its mounting location, refer to
"ADJUSTMENT LOCATIONS".
3.2.2 PROCEDURE FOR REPLACING MEMORY IC
1. Power off
Switch the power off and unplug the power cord from the wall
outlet.
2. Replacing the memory IC
Replace the memory IC with new one. Be sure to use the
memory IC written with the initial data values.
3. Power on
Plug the power cord into the wall outlet and switch the power on.
4. Check and setting of SYSTEM CONSTANT SET:
(1) Press the [DISPLAY] key and the [PICTURE MODE] key
on the remote control unit simultaneously.
The SERVICE MENU screen will be displayed.(See
Fig.1.)
(2) In the SERVICE MENU, press the [DISPLAY] key and
[PICTURE MODE] key simultaneously. Then, the
SYSTEM CONSTANT SET screen will be
displayed.(See Fig.2.)
(3) Check whether the setting values of the SYSTEM
CONSTANT SET are the same as those indicated in
Table 1.
If the value is different, select the setting item with the
MENU [] / [] key, and set the correct value with the
MENU [] / [] key.
(4) Press the [DISPLAY] key twice to return to the normal
screen.
5. Receive channel setting
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (channels preset).
6. User setting
Check the user setting values in Table 2 and Table 3. If setting
value is different, set the correct value.
For setting, refer to the OPERATING INSTRUCTIONS.
7. Setting of SERVICE MENU
Verify the setting for each setting item in the SERVICE
MENU.(See Table 4.) If readjustment is necessary, perform
adjustment referring to "ADJUSTMENTS PROCEDURE".
NAME OF REMOTE CONTROL KEYS
SERVICE MENU
SERVICE MENU
1. IF
3. AUDIO
5. VSM W/B
7. PLUG & PLAY (ON)
1-7 : SELECTDISPLAY : EXIT
******* **** ***** *****
**** **** *** ***
2. V/C
4. DEF
6. S TATUS
Fig.1
SYSTEM CONSTANT-1
SYSTEM CONSTANT SET 1
SYSTEM
COMB
TILT
SUPER BASS
TEXT
LANGUAGE
: SEL : OPE
SYSTEM CONSTANT-2
SYSTEM CONSTANT SET 2
SOUND
BILINGUAL
BLUE BACK MUTE
COLOUR AUTO
ECO SENSOR
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
NOTE :
After removing the part, remove remaining solder from the
pattern.
A
B
C
(4) Then solder leads B and C.
A
B
C
(No.YA328)1-11
SECTION 4
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) You can make the necessary adjustments for this unit with either the remote control unit or with the adjustment
equipment and parts as given below.
(2) Adjustment with the remote control unit is made on the basis of the initial setting values, however, the new setting
values used for setting the screen to its optimum condition may differ from the initial settings.
(3) Make sure that AC power is turned on correctly.
(4) Turn on the power for the set and test equipment before use, and start the adjustment procedures after waiting at least 30
minutes.
(5) Unless otherwise specified, prepare the most suitable reception or input signal for adjustment.
(6) Never touch any adjustment parts, which are not specified in the list for this variable resistors, transformers, trimmer capacitors,
etc.
4.2PRESETTING BEFORE ADJUSTMENT
Unless otherwise specified in the adjustment instructions, preset the following functions with the remote control unit.
User mode setting position
Setting itemSetting value
PICTURE MODE (VSM)BRIGHT
VNROFF
AI ECO SENSOROFF
BALANCECentre
CINEMA SURROUNDOFF
COMPRESS (16:9)OFF
4.3MEASURING INSTRUMENT AND FIXTURES
(1) DC voltmeter (or Digital voltmeter)
(2) Oscilloscope
(3) Signal generator (Pattern generator) [PAL/SECAM/NTSC]
(4) Remote control unit
4.4ADJUSTMENT ITEMS
B1 VOLTAGE
FOCUS ADJUSTMENT
IF CIRCUIT ADJUSTMENTS
• IF VCO adjustment
• DELAY POINT (AGC TAKE-OVER) adjustment
VIDEO CIRCUIT ADJUSTMENTS
• WHITE BALANCE (Low light) adjustment
• WHITE BALANCE (High light) adjustment
• SUB BRIGHT adjustment
• SUB CONTRAST adjustment
• SUB COLOUR 1 adjustment
• SUB COLOUR 2 adjustment
• SUB TINT 1 adjustment
• SUB TINT 2 adjustment
AUDIO SETTING
DEFLECTION CIRCUIT ADJUSTMENTS
• V.SLOPE adjustment
• V.POSITION adjustment
• V.HEIGHT adjustment
• H.POSITION adjustment
• V. LINEARITY adjustment
• H. PARALLEL adjustment
• H.BOW adjustment
VSM PRESET SETTING
PURITY AND CONVERGENCE ADJUSTMENTS
• PURITY adjustment
• STATIC CONVERGENCE adjustment
• DYNAMIC CONVERGENCE adjustment
1-12 (No.YA328)
4.5ADJUSTMENT LOCATIONS
POWER
CORD
DEG COIL
MAIN PWB ASS'Y
POWER SW
S901
PW
DEG
MAIN PWB ASS'Y
(FRONT LED)
CN10A
S805
CN00A
S804 S802
S803 S801
1
T
6
IC701
TOP
J808
J807
IC702
J806
J809
41
CN00S
HV
FRONT
DEF
YOKE
U
41
B1
GND
J804J801 J802 J803
61
TU001
1. 5V
I2C
2. SCL0
3. SDA0
4. SCL1
5. SDA1
6. GND
CN00C
CN00C
5
1
X
CN00X
1. B1
2. NC
3. X-RAY2
4. X-RAY1
5. GND
MAIN PWB ASS'Y (CRT SOCKET)
(SOLDER SIDE)
T
1
6
TP-47G/R
TP-47B
14
HVT
UPPER : FOCUS
LOWER : SCREEN
TOP
TP-47R/G
TP-E
E1
41
CRT EARTH
(BRAIDED ASS'Y)
U
(No.YA328)1-13
4.6BASIC OPERATION IN SERVICE MENU
Operate the SERVICE MENU with the remote control unit.
4.6.1 SERVICE MENU ITEMS
With the SERVICE MENU, various settings (adjustments) can be made, and they are broadly classified in the following items of settings:
1. IFFor entering/adjusting the setting values (adjustment values) of the IF circuit.
2. V/CFor entering/adjusting the setting values (adjustment values) of the VIDEO circuit.
3. AUDIOFor entering/adjusting the setting values (adjustment values) of the AUDIO circuit.
4. DEFFor entering/adjusting the setting values (adjustment values) of the DEFLECTION circuit.
5. VSM W/BFor setting the values of STANDARD, SOFT, BRIGHT and COOL, NORMAL, WARM.
6. STATUSThis is not used for service.
7. PLUG & PLAY (ON) This is not used for service.
4.6.2 BASIC OPERATION IN SERVICE MENU
1. HOW TO ENTER SERVICE MENU
Press the [DISPLAY] key and the [PICTURE MODE] key on the remote control unit simultaneously.
The SERVICE MENU screen will be displayed. (See Fig. 1 on the next page.)
2. SELECTION OF SUB MENU SCREEN
Press one of the keys 1 to 6 on the remote control unit, and select the SUB MENU SCREEN from the SERVICE MENU. (See Fig.1 on the next page.)
SERVICE MENU → SUB MENU
1. IF5. VSM W/B
2. V/C6. STATUS
3. AUDIO7. PLUG & PLAY (ON)
4. DEF
3. METHOD OF SETTING
NOTES:
• Once the setting values are set, they are memorized automatically.
• It must not be adjusted without inputting a signal.
(1) 1. IF
[1.VCO ] : Under normal conditions, no adjustment is required.
(a) [1] keySelect 1. IF.
(b) [1] keySelect 1. VCO.
(c) [DISPLAY] keyWhen this is pressed twice, you will return to the SERVICE MENU.
[2.DELAY POINT ]
(a) [1] keySelect 1. IF.
(b) [2] keySelect 2. DELAY POINT.
(c) MENU [] / [] keyAdjust the setting value.
(d) [DISPLAY] keyWhen this is pressed twice, you will return to the SERVICE MENU.
(2) 2. V/C, 3. AUDIO and 4. DEF
(a) [2] ~[4] keysSelect one from 2. V/C, 3. AUDIO and 4. DEF
(b) MENU [] / [] keySelect setting items.
(c) MENU [] / [] keyAdjust the setting values of the setting items.
Use the number keys on the remote control unit for setting the WHITE BALANCE.
For the setting, refer to each item concerned.
(d) [DISPLAY] keyWhen this is pressed, you will return to the SERVICE MENU.
(3) 5. VSM W/B
(a) [5] keysSelect 5. VSM W/B.
(b) MENU [OK] keySelect preset items.
(c) MENU [] / [] keyAdjust setting items.
(d) MENU [] / [] keyAdjust the setting values of the setting items.
(e) [DISPLAY] keyWhen this is pressed, you will return to the SERVICE MENU.
(4) 6. STATUS
This is for display only.
(5) 7. PLUG & PLAY (ON)
This is not used for service.
4. Release of SERVICE MENU
After completing the setting, return to the SERVICE MENU by pressing the [DISPLAY] key, then again press the [DISPLAY] key to
return to the normal screen.
1-14 (No.YA328)
4.6.3 SERVICE MENU FLOW CHART
SERVICE MENU
SERVICE MENU
1. IF
3. AUDIO
5. VSM W/B
7. PLUG & PLAY (ON)
1-7 : SELECTDISPLAY : EXIT
******* **** ***** *****
**** **** *** ***
2. V/C
4. DEF
6. STATUS
IF SERVICE MENU
1. VCO
2. DELAY POINT
V/C
1. SCREEN
1. IF
2. V/C
PAL
HBC
WBC
BRI
VCO (CW)
TOO HIGH
ABOVE REFERENCE
JUST REFERENCE
BELOW REFERENCE
TOO LOW
DELAY POINT
AGC TAKEOVER
Setting item
1. SCREEN(READ DATA)
2. CUTOFF (B/G)
**
**
**
3. WDR (R/G/B)
4. BRIGHT (TV/VDO1/2/3)
5. CONT (TV/VDO1/2/3/TV
16:9/VDO16:9)
6. COLOUR (TV/VDO1/2/3/
DVD)
7. TINT (TV/VDO1/2/3)
8. SHARP (TV/VDO1/2/3)
Y DELAY (TV/VDO1/2/3
9.
/S-VDO)
10. TINT DVD
11. AMP T.SHARP
12. TWIN CONT.
*****
**
MHz
6. STATUS
STATUS
V/C STATUS
ECO EOF NOL VNR
****
ADC ECO =
COSMIC STATUS
*******
**
** ** ** ** ** ** ** **
5. VSM W/B
VSM PRESET BRIGHT
1. BRIGHT
***
1. BRIGHT
2. CONT
3. COLOUR
4. SHARP
5.HUE
Setting item
1. R-DRIVE
2. G-DRIVE
3. B-DRIVE
3. AUDIO
AUDIO
1. DCXO ADJ. =
NOT NICAM
0002
*******
0009
*******
000A
*******
4. DEF
DEF FULL 50Hz
1. V-SHIFT
***
***
(**)
Setting item
1. DCXO ADJ
2. NICAM lower ERRLIM
3. NICAM upper ERRLIM
4. A2 ID THR
MENU EQUALIZER
EQUALIZER RF
USER
SOUND TURBO
THEATER
MUSIC
NEWS
1. V-SHIFT
2. V-SLOPE
3. V-SIZE
4. H-CENT
5. H-SIZE
6. TRAPEZ
7. EW-PIN
8. COR-UP
EQUALIZER VIDEOEQUALIZER DVD
USER
SOUND TURBO
THEATER
MUSIC
NEWS
4 : 3 / 16 : 9
Setting item
Setting value (Hexadecimal)
Setting value
Sereen size
FULL
COMPRESS
USER
SOUND TURBO
THEATER
MUSIC
NEWS
9. COR-LO
10. ANGLE
11. BOW
12. V-S. CR
13. V-LIN
14. V-ZOOM
15. V-SCROLL
Fig.1
(No.YA328)1-15
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