TV/CATV Total Channel180 Channels
Intermediate Frequency
VIF Carrier45.75MHz
SIF Carrier41.25MHz (4.5MHz)
Color Sub Carrier FrequencyNTSC:3.579545MHz
PAL-M:3.57561149MHz
PAL-N:3.58205625MHz
Aerial Input Terminal75Ω Unbalanced
Power InputRating: AC110 ~ 240V, 50/60Hz Operating: AC90 ~ 260V, 50/60Hz
Power Consumption66W
Picture TubeVisible size : 51cm measured diagonally
High Voltage26.5kV ± 1kV (at zero beam current)
Speaker6cm×12 cm Oval type × 2
Audio Output2W (Monaural)
InputVideo1Vp-p, 75Ω
Audio500mVrms (−4dBs), High impedance
OutputVideo1Vp-p, 75Ω
Audio500mVrms (–4dBs), Low impedance
Headphone JackStereo mini jack (3.5ø)
Remote Control UnitRM-C372-1H (Battery size : AA/R06/UM-3×2)
Design & specifications are subject to change without notice.
No. 560332
SAFETY PRECAUTIONS
AC VOLTMETER
(HAVING 1000Ω/V,
OR MORE SENSITIVITY)
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART
1500Ω 10W
0.15µF AC-TYPE
GOOD EARTH GROUND
AV-21F1P
1. The design of this product contains special hardware, many
circuits and components specially for safety purposes. For continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original
circuits. Service should be performed by qualified personnel
only.
2. Alterations of the design or circuitry of the products should not
be made. Any design alterations or additions will void the
manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage
resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection
afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical
components having such features are identified by shading on the schematics and by (!) on the parts list in Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended
replacement part shown in the parts list of Service manual may
cause shock, fire, or other hazards.
4. Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The
difference of the GND is shown by the LIVE : (#) side GND,
the ISOLATED (NEUTRAL) : (") side GND and EARTH : ($)
side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never
measure with a measuring apparatus (oscilloscope etc.) the
LIVE side GND and ISOLATED (NEUTRAL) side GND or
EARTH side GND at the same time.
If above note will not be kept, a fuse or any parts will be broken.
5. If any repair has been made to the chassis, it is recommended
that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform with
that specified in Service manual. Excessive high voltage can
cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect
installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft XRay emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
8. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in
the high voltage circuit area. Where a short circuit has occurred,
those components that indicate evidence of overheating should
be replaced. Always use the manufacturer's replacement components.
9. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs,
metal cabinet, screw heads, earphone jack, control shafts, etc.)
to be sure the product is safe to operate without danger of electrical shock.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts
exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of
3000V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated
200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Using a "Leakage
Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal
part having a return path to the chassis, to a known good earth
ground (water pipe, etc.). Any leakage current must not exceed
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
●Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1500Ω 10W resistor paralleled by a
0.15µF AC-type capacitor between an exposed metal part and
a known good earth ground (water pipe, etc.). Measure the AC
voltage across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part, particularly any
exposed metal part having a return path to the chassis, and
measure the AC voltage across the resistor. Now, reverse the
plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC (r .m.s.).
This corresponds to 0.2mA AC (r.m.s.).
7. Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the
picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other
end of the lead through a 10kΩ 2W resistor to the anode button.
No. 560333
AV-21F1P
FEATURES
● New chassis design enables use of an interactive on-screen control.
● Wide range voltage for AC power input.
● With AUDIO / VIDEO INPUT & OUTPUT terminals.
● MUTING button can reduce the audio level to zero instantly.
● Functional remote control to operate TV set (for channel select, volume control, power ON/OFF, etc.) from a distance.
2
C bus is used to control V/C & DEF 1 chip IC, tuner, etc.
● I
● By means of AUTO PROGRAM, the TV stations can be selected automatically and the TV channels can also be rearranged
2. Remove the 6 screws marked "A" and 2 screws marked "B".
3. Withdraw the rear cover backward.
REMOVING THE MAIN PW BOARD
● After removing the rear cover.
1. Slightly raise both sides of the Main PW Board by hand and
withdraw it backward.
(If necessary, take off the wire clamp, connectors etc.)
REMOVING THE SPEAKER
● After removing the rear cover.
1. Remove the 2 screws marked "C".
2. Follow the same step for removing the other hand speaker.
CHECKING THE MAIN PW BOARD
T o check the back side of the Main PW Board, follow the next steps.
1. Pull out the Main PW Board. (Refer to "REMOVING THE MAIN
PW BOARD".)
2. Erect the Main PW Board vertically so that you can easily check
its back side.
CAUTION:
● When erecting the Main PW Board, be careful so that there will
be no contacting with other PW Board.
● Before turning on power, make sure that all connectors are properly connected.
WIRE CLAMPING AND CABLE TYING
1. Be sure to clamp the wire.
2. Never remove the cable tie used for tying the wires together.
Should it be inadvertently removed, be sure to tie the wires with
a new cable tie.
No. 560334
FRONT CABINET
19
DY01
SPEAKER
C
CRT SOCKET PWB
(Within MAIN PWB)
AV-21F1P
(×2)
SPEAKER
18
MAIN PWB
C
(×2)
REAR COVER
(×2)
B
(×6)
A
No. 560335
AV-21F1P
REPLACEMENT OF MEMORY IC
1.MEMORY IC
This TV uses the following memory IC.
Memory IC: IC1704 on MAIN PW Board
The memory IC memorizes data for correctly operating the
video and deflection circuits. When replacing the memory IC,
be sure to use the same type IC written with the initial values
of data. In other words, use the specific IC listed in "PRINTED
WIRING BOARD PARTS LIST". For its mounting location, refer to "ADJUSTMENT LOCATIONS".
2.PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from the
wall outlet.
(2) Replacing the memory IC
Replace the memory IC with new one. Be sure to use the
memory IC written with the initial data values.
(3) Power on
Plug the power cord into the wall outlet and switch the
power on.
(4) Check and setting of SYSTEM CONSTANT SET:
1) Press the DISPLAY key and the VIDEO STATU key on
the remote control unit simultaneously.
The SERVICE MENU screen will be displayed. (See
Fig. 1.)
2) In the SERVICE MENU, again press the DISPLA Y key
and the VIDEO STATU key simultaneously. Then, the
SYSTEM CONSTANT SET screen will be displayed.
(See Fig. 2.)
3) Check whether the setting values of the SYSTEM CONSTANT SET are the same as those indicated in Table
1. If the value is different, select the setting item with
the MENU 1/4 key, and set the correct value with the
MENU 2/3 key.
(The selected value will be stored in memory when the
MENU 2/3 key is released.)
4) Press the EXIT key twice to return to the normal screen.
NAME OF REMOTE CONTROL KEYS
(5) Receive channel setting
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (channels preset).
(6) User settings
Check the user setting items in Tables 2-1 and 2-2, and if
setting value is different, set the correct value.
For setting, refer to the OPERATING INSTRUCTIONS.
(7) Setting of SERVICE MENU
Verify the setting for each setting item in the SERVICE
MENU. (See Table 3.) If readjustment is necessary, perform adjustment referring to "SERVICE ADJUSTMENTS".
SERVICE MENU
PICTURE
VIDEO STATUSOTHERS
LOW LIGHTHIGH LIGHT
RF AFC CHK
VCO (CW)I2C BUS CTRL
SELECT BY
OPERATE BY
EXIT BY
EXIT
IT
Fig. 1
SYSTEM CONSTANT-I
SYSTEM CONSTANT
VIDEO: 1
AUDIO: MONO
VARI. OUT: NO
GAME: YES
CINEMA: YES
SELECT BY
OPERATE BY
EXIT BY
EXIT
IT
SYSTEM CONSTANT-II
DISPLAY
VIDEO STATUS
EXIT
MENU
DISPLAY
PICTURE
BOOSTER
CLOSED
CAPTION
SLEEP
TIMER
VIDEO
STATUS
COLOUR
SYSTEM
EXIT
CHANNEL
TV/VIDEO
100+
MENU
POWER
1
23
456
78
0
VOLUME
−
RETURN+
MUTING
+
SYSTEM CONSTANT
CCD: YES
RETURN+: YES
SURROUND:
✽✽✽✽✽✽✽✽
9
MENU
MENU
MENU
SELECT BY
OPERATE BY
✽✽✽✽✽
Fig. 2
NO
EXIT BY
EXIT
IT
No. 560336
SETTING OF SYSTEM CONSTANT SET
Table 1
Setting item Setting contentsSetting value
AV-21F1P
VIDEO 1
AUDIOMONO
VARI. OUT NO
GAME YES
CINEMA YES
CCD YES
RETURN+ YES
SURROUND NO
USER SETTING VALUES
● Setting of Function
Setting itemSetting valueSetting itemSetting value
MAIN POWEROFFDISPLAYOFF
SUB POWERONSLEEP TIMER0
CHANNELCH 02VIDEO STATUSSTANDARD
CHANNEL PRESETRefer to OPERATING INSTRUCTIONSCLOSED CAPTIONOFF (CC1/T1)
VOLUME10COLOR SYSTEMAUTO
TV/VIDEOTVPICTURE BOOSTEROFF
Setting itemSetting valueSetting itemSetting value
TINTCENTERSET LOCK CODEUnnecessary to set
COLORCENTERCHILD LOCKOFF
PICTURECENTERAUTO TUNER SETUPAIR
BRIGHTCENTERNOISE MUTINGOFF
DETAILCENTERBACKGROUNDBLACK
SET CLOCKUnnecessary to setCLOSED CAPTIONCC1 / T1
ON/OFF TIMERNOLANGUAGEENG.
CHANNEL SUMMARYUnnecessary to set
Table 2-2
No. 560337
AV-21F1P
SERVICE MENU SETTING ITEMS
Table 3
Service menuSetting itemService menuSetting item
PICTURE1. PICTURE
2. BRIGHT
3. COL. PALM
4. COL. PALN
5. COL. NTSC
6. TINT
7. TV DTL
8. EXT PIC.
9. EXT BRI.
10. EXT COL.
11. EXT TINT
12. EXT DTL
13. P/N KILL
14. Y S CONT
15. TV Y-DL
16. EXT Y-DL
17. WPL SW
18. Y GAMMA
19. P/N G P.
20. COL. L SW
21. COL. LMT.
22. PN C. ATT
23. OFST. SW
24. OFST. B-Y
25. OFST. R-Y
26. C-TOF SW
27. TV T FO
28. TV T Q
29. EXT T FO
30. EXT T Q
31. C-TRAP
32. C-TR. FO
33. C-TRAP Q
34. FIX B/W
35. APA P. FO
36. DC TRAN.
37. B. ST. SW
38. B. ST. PO.
39. ABL GAIN
40. ABL PO.
41. HALF T.
42. DRV G SW
43. NT. COMB
44. COIN DET
45. NOISE L.
46. VCD MODE
47. V AGC SP
48. H POS. 50
49. H BLK. 50
50. V POS. 50
51. V SIZE50
52. V S CR50
53. V LIN. 50
Do not adjust.
Do not adjust.
54. H POS. 60
55. H BLK. 60
56. V POS. 60
57. V SIZE60
58. V S CR60
59. V LIN. 60
60. RF AGC
VIDEO STATUSTINT
COLOR
PICTURE
BRIGHT
DETAIL
G DRIVE
B DRIVE
R CUT.
G CUT.
B CUT.
OTHERS1. OSD HP
2. OSD VP
3. H-CK SW
LOW LIGHTR CUTOFF
G CUTOFF
B CUTOFF
HIGH LIGHTG DRIVE
B DRIVE
RF AFC CHKRF AFC
FINE
VCO (CW)IF VCO (CW) adjustment mode
I2C BUS CTRLI2C BUS
(Fixed to ON state.)
Do not adjust.
Do not adjust.
Do not adjust.
Do not adjust.
No. 560338
REPLACEMENT OF CHIP COMPONENT
■ CAUTIONS
1. Avoid heating for more than 3 seconds.
2. Do not rub the electrodes and the resist parts of the pattern.
3. When removing a chip part, melt the solder adequately.
4. Do not reuse a chip part after removing it.
■ SOLDERING IRON
1. Use a high insulation soldering iron with a thin pointed end
of it.
2. A 30W soldering iron is recommended for easily removing
parts.
■ REPLACEMENT STEPS
1. How to remove Chip parts
● Resistors, capacitors, etc.
(1) As shown in the figure, while pushing the chip part with twee-
zers, alternately melt the solder at its each end.
AV-21F1P
2. How to install Chip parts
● Resistors, capacitors, etc.
(1) Apply solder to the pattern as indicated in the figure.
(2) Shift the chip part with tweezers and remove it.
● Transistors, diodes, variable resistors, etc.
(1) Apply extra solder to each lead.
SOLDER
(2) As shown in the figure, while pushing the chip part with twee-
zers, alternately melt the solder at its each lead. Then, shift
and remove the chip part.
SOLDER
(2) Grasp the chip part with tweezers and place it on the solder.
Then heat and melt the solder at both ends of the chip part.
● Transistors, diodes, variable resistors, etc.
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the solder.
(3) First solder lead A as indicated in the figure.
A
B
C
(4) Then solder leads B and C.
A
Note : After removing the part, remove remaining solder from
the pattern.
No. 560339
B
C
AV-21F1P
SERVICE ADJUSTMENTS
BEFORE STARTING SERVICE ADJUSTMENT
1. There are 2 ways for adjusting this TV: One is with the
REMOTE CONTROL UNIT and the other is the conventional
method using adjustment parts and components.
2. The setting (adjustment) using the REMOTE CONTROL
UNIT is made on the basis of the initial setting values. The
setting values which adjust the screen to the optimum condition can be different from the initial setting values.
3. Make sure that connection is correctly made to AC power source.
4. Turn on the power of the TV and measuring instrument for warming up for at least 30 minutes before starting adjustment.
5. If the receive or input signal is not specified, use the most appropriate signal for adjustment.
6. Never touch parts (such as variable resistors, transformers and
capacitors) not shown in the adjustment items of this service
adjustment.
7. Preparation for adjustment (presetting):
Unless otherwise specified in the adjustment items, preset the
following functions with the remote control unit.
VIDEO STATUS
TINT, COLOR, PICTURE, BRIGHT
DETAIL
Function
Setting value
STANDARD
CENTER
MEASURING INSTRUMENT
ADJUSTMENT/CHECK ITEMS
AND FIXTURES
Adjustment/Check item Page
1. DC voltmeter (or Digital voltmeter)
2. Oscilloscope
3. Signal generator (Pattern generator)
[PAL / SECAM / NTSC]
4. Remote control unit
5. TV audio multiplex signal generator
6. Frequency counter
B1 POWER SUPPLY Check16
IF VCO Adjustment16
RF AGC Adjustment16
FOCUS Adjustment16
DEFLECTION CIRCUIT Adjustment17
VIDEO/CHROMA CIRCUIT Adjustment18
VIDEO STATUS Adjustment21
X-RAY PROTECTION Check22
PURITY, CONVERGENCE Adjustment23
BASIC OPERATION IN SERVICE MENU
1. TOOL OF SERVICE MENU OPERATION
Operate the SERVICE MENU with the remote control unit.
2. SERVICE MENU ITEMS
With the SERVICE MENU, various settings (adjustments) can be made, and they are broadly classified in the following items of settings:
● PICTURE..................... For entering/adjusting the setting values (adjustment values) of the VIDEO/CHROMA and DEFLECTION cir-
● VIDEO STATUS .......... For setting the values for CINEMA and GAME.
● OTHERS...................... For setting the values of other items.
● LOW LIGHT................. For setting the values of WHITE BALANCE circuit.
● HIGH LIGHT ................ For setting the values of WHITE BALANCE circuit .
● RF AFC CHK ............... For checking the RF AFC circuit. (Do not adjust.)
● VCO (CW) ................... For adjusting the IF circuit.
● I2C BUS CTRL............. I2C BUS ON/OFF CONTROL. (Fixed to ON.)
cuits.
No. 5603310
AV-21F1P
3. BASIC OPERATION IN SERVICE MENU
NOTE: In each menu screen, key operation guide will appear
at the bottom, which will help your menu operation.
(1) How to enter SERVICE MENU
Press the DISPLAY key and the VIDEO STATUS key on the
remote control unit simultaneously.
The SERVICE MENU screen will be displayed. (See Fig. 1.)
• To return to the previous screen, press the EXIT key on
the remote control unit.
(2) Selection of Sub Menu Screen
See Fig. 3, menu diagram, on the next page.
1) Press the MENU 1/4 key on the remote control unit to
select an item in the SERVICE MENU screen.
2) Enter the Sub Menu as follows:
● Entering "PICTURE" and "OTHERS" Sub Menus
Press the MENU 2/3 key in the SERVICE MENU
screen. Then, the Screen A shown in Fig. 3 on the
next page will appear.
In the Screen A, press the MENU 1/4 key to enter
the Sub Menu screen.
● Entering other than above Sub Menus
Press the MENU 2/3 key in the SERVICE MENU
screen. Then, the Sub Menu screen will directly appear.
• To return to the previous screen, press the EXIT key on
the remote control unit.
SERVICE MENU
SERVICE MENU
PICTURE
VIDEO STATUSOTHERS
LOW LIGHTHIGH LIGHT
RF AFC CHK
VCO (CW)I2C BUS CTRL
SELECT BY
OPERATE BY
EXIT BY
EXIT
SERVICE MENU items
Key Operation Guide
1/4 key: Press to select an item.
2/3 key: Press to enter the SUB MENU screen of the
selected item.
EXIT key:Press to return to the previous screen.
Fig. 1 SERVICE MENU
SERVICE MENU → SUB MENU
PICTURE
VIDEO STATUSOTHERS
LOW LIGHTHIGH LIGHT
RF AFC CHK
VCO (CW)I2C BUS CTRL
IT
(3) Method of Setting in the Sub Menu Screen
* Once the setting values are set, they are automatically
memorized.
1) PICTURE, VIDEO STATUS, OTHERS
1/4 key: Press to select an item in the Sub Menu.
2/3 key:Press to select the value of the selected item.
EXIT key: Press to return to the previous screen.
VIDEO STATUS key: In the VIDEO STATUS sub menu
screen, press to switch between VIDEO STATUS-GAME and VIDEO STATUS-CINEMA.
2) LOW LIGHT, HIGH LIGHT
Setting will be done by using the numeral key on the remote control unit.
3) RF AFC CHK
Do not adjust.
4) VCO (CW)
Setting will be done by adjusting the CW TRANSF . (T1 11)
on the Main PWB.
5) I2C BUS CTRL
Do not adjust. This item should always be fixed to ON to
normally operate the TV set.
(4) Release of SERVICE MENU
After completing the setting, repeatedly press the EXIT key
until the screen returns to the normal screen.
Fig. 2
SUB MENU: PICTURE
1. PICTURE
✽✽✽✽✽✽✽✽✽
SELECT BY
OPERATE BY
✽✽✽
EXIT BY
EXIT
IT
SUB MENU item
Setting Value
1/4 key: Press to select an item.
2/3 key: Press to set the value.
EXIT key:Press to return to the previous screen.
Fig. 2 SUB MENU example (PICTURE)
No. 5603311
AV-21F1P
SERVICE MENU AND SUB MENU SCREENS
SERVICE MENU (MAIN MENU)
SERVICE MENU
PICTURE
VIDEO STATUSOTHERS
LOW LIGHTHIGH LIGHT
RF AFC CHK
VCO (CW)I2C BUS CTRL