q SPECIFIC SERVICE INSTRUCTIONS .............................................................................................................. 4
q SERVICE ADJUSTMENTS ................................................................................................................................ 8
q GUIDE FOR REPAIRING ................................................................................................................................. 13
q STANDARD CIRCUIT DIAGRAM ................................................................................................................... 2-1
q PARTS LIST ..................................................................................................................................................... 19
Tuner Type:181 Channel, Quartz PLL Frequency Synthesized
Receiving Channels:VHF2-13
UHF14-69
CATV01-97 (5A)-(A-3)
98-99 (A-2)-(A-1)
14-22 (A)-(I)
23-36 (J)-(W)
37-65 (AA)-(FFF)
66-125 (GGG)-(125)
Intermediate Frequency:Picture (FP) : 45.75 MHz
Sound (FS) : 41.25 MHz
FP-FS :4.50 MHz
Antenna Input:VHF/UHF/CATV In 75 ohms coaxial, F-Type Connector
Speaker:1-5/8” (4 cm) x 2-13/16” (7 cm), 8 ohms x 2
Audio Output Power:2.5 W + 2.5 W
GENERAL
Power Source: 120 V AC, 60 Hz
Power Consumption: 80 Watts
Dimensions(W x H x D):17-1/8” (432 mm) x 13-5/8” (344.5 mm) x 15-1/2” (393.5 mm)
Weight:26.4 Ibs/12 kg
Video/Audio Inputs:Component input
Y input: 1.0 Vp-p, 75 ohm (RCA pin jack)
Pb, Pr input : 0.7 Vp-p, 75 ohm (RCA pin jack)
S-Video input
Y input: 1.0 Vp-p, 75 ohm
C input: 0.3 Vp-p, 75 ohm
Video input: 1.0 Vp-p, 75 ohm (RCA pin jack)
Audio input: -8dB, 47 kohm (RCA pin jack)
Headphone Jack:3.5 mm mini-jack
Storage Temperature-20 ºC ~ 60 ºC
Operating Temperature5 ºC ~ 40 ºC
Accessories:
Remote Control X 1
Batteries (UM-3) X 2
Design & specification are subject to change without notice.
2
No. 52130
SAFETY PRECAUTIONS
SERVICING NOTICES ON CHECKING
AV-14F704
1. KEEP THE NOTICES
As for the places which need special attentions, they are
indicated with the labels or seals on the cabinet, chassis and
parts. Make sure to keep the indications and notices in the
operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock
while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of
incombustibility and withstand voltage for safety. Therefore,
the part which is replaced should be used the part which has
the same character.
Especially as to the important parts for safety which is
indicated in the circuit diagram or the table of parts as a
mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL
POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a
tube or tape for safety, or which are assembled in the condition
that these do not contact with the printed board. The inside
wiring is designed not to get closer to the pyrogenic parts and
high voltage parts.
Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set
in this equipment, safety is secured against implosion.
However, when removing it or serving from backward, it is
dangerous to give a shock. Take enough care to deal with it.
!
6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the
cathode-ray tube and the high voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit,
use the designated parts and make sure not modify the
circuit.
Repairing except indicates causes rising of high voltage, and
it emits an X-ray from the cathoderay tube.
7. PERFORM A SAFETY CHECK AFTER SERVICING
Confirm that the screws, parts and wiring which were
removed in order to service are put in the original positions, or
whether there are the portions which are deteriorated around
the serviced places serviced or not. Check the insulation
between the antenna terminal or external metal and the AC
cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1. Unplug the plug from the AC outlet.
2. Remove the antenna terminal on TV and turn on the TV.
3. Insulation resistance between the cord plug terminals and
the eternal exposure metal [Note 2] should be more than
1M ohm by using the 500V insulation resistance meter
[Note 1].
4. If the insulation resistance is less than 1M ohm, the
inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a
Tester.
[Note 2]
External exposure metal:Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL
NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.
No. 52130
3
AV-14F704
SPECIFIC SERVICE INSTRUCTIONS
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
* After turning the power off there might still be a potential voltage
that is very dangerous. When removing the Anode Cap, make
sure to discharge the Anode Cap's potential voltage.
* Do not use pliers to loosen or tighten the Anode Cap terminal,
this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flatblade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver, touch
the support of the Anode with the tip of the Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of
alcohol. (Refer to Fig. 1-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap
was located.
Location of Anode Cap
Fig. 1-3
2. Arrange the wire of the Anode Cap and make sure the wire is not
twisted.
3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Support
CRT
Alligator Clip
GND on the CRT
2. Flip up the sides of the Rubber Cap in the direction of the arrow
and remove one side of the support.
(Refer to Fig. 1-2.)
Fig. 1-1
Rubber Cap
CRT
Support
Fig. 1-2
Fig. 1-4
4. Insert one end of the Anode Support into the anode button, then
the other as shown in Fig. 1-5.
Support
CRT
5. Confirm that the Support is securely connected.
6. Put on the Rubber Cap without moving any parts.
Fig. 1-5
4
No. 52130
AV-14F704
2. REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
1. Put the Masking Tape (cotton tape) around the Flat Package IC
to protect other parts from any damage.
(Refer to Fig. 2-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Masking Tape
(Cotton Tape)
2. Heat the IC leads using a blower type IC desoldering machine.
(Refer to Fig. 2-2.)
NOTE
Do not add the rotating and the back and forth directions force
on the IC, until IC can move back and forth easily after
desoldering the IC leads completely.
IC
Fig. 2-1
Fig. 2-1
Blower type IC
desoldering machine
3. When IC starts moving back and forth easily after desoldering
completely, pickup the corner of the IC using a tweezers and
remove the IC by moving with the IC desoldering machine.
(Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not
to break or damage the foil of each IC leads or solder lands
under the IC when removing it.
Blower type IC
desoldering machine
Tweezers
IC
Fig. 2-3
4. Peel off the Masking Tape.
5. Absorb the solder left on the pattern using the Braided Shield
Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction
towards the IC pattern.
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
No. 52130
IC pattern
Fig. 2-4
5
AV-14F704
INSTALLATION
1. Take care of the polarity of new IC and then install the new IC
fitting on the printed circuit pattern. Then solder each lead on the
diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 2-5
2. Supply the solder from the upper position of IC leads sliding to
the lower position of the IC leads.
(Refer to Fig. 2-6.)
4. When bridge-soldering between terminals and/or the soldering
amount are not enough, resolder using a Thintip Soldering Iron.
(Refer to Fig. 2-8.)
IC
Thin-tip Soldering Iron
Fig. 2-8
5. Finally, confirm the soldering status on four sides of the IC using
a magnifying glass.
Confirm that no abnormality is found on the soldering position
and installation position of the parts around the IC. If some
abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or repairing,
do not repair the bending of leads. If the bending of leads are
repaired, the pattern may be damaged. So, be always sure to
replace the IC in this case.
Solder
IC
Supply soldering
from upper position
to lower position
Soldering Iron
Fig. 2-6
3. Absorb the solder left on the lead using the Braided Shield Wire.
(Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-7
6
No. 52130
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 1 second.
Set KeyRemocon KeyOperations
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
0
1
3
6
8
9
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE: Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the channel setting, and
the POWER ON total hours.
Remocon format selection. (JVC format → NEC format)
NOTE: Supplied remocon can not be operated at NEC format.
(The “N” is always displayed on the monitor.)
Do not use this for the normal servicing.
POWER ON total hours is displayed on the screen.
Refer to the “CONFIRMATION OF HOURS USED”.
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the “WHEN REPLACING EEPROM (MEMORY) IC”.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the “ELECTRICAL ADJUSTMENT” (On-Screen Display Adjustment).
AV-14F704
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE:If you set a factory initialization, the total hours is reset
to “0”.
1. Set the VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel button
(6) on the remote control for more than 1 second.
3. After the confirmation of using hours, turn off the power.
ADDRESS DATA
INIT 00 D0
CRT ON 0010
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: No need setting for after INI 1F due to the adjustment value.
INI
+0+1+2+3+4+5+6+7+8+9+A+B+C+D+E+F
D0E802645EB3243739AC
0000044040407F
50000000160699280F10000DC2A6884300
Table 1
1. Enter DATA SET mode by setting VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second.
ADDRESS and DATA should appear as FIG 1.
3. ADDRESS is now selected and should “blink”. Using the VOL. +/- button on the remote, step through the ADDRESS until required
ADDRESS to be changed is reached.
4. Press ENTER to select DATA. When DATA is selected, it will “blink”.
5. Again, step through the DATA using VOL. +/- button until required DATA value has been selected.
6. Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7. Repeat steps 3 to 6 until all data has been checked.
8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
9. Turn on the POWER.
10. Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 1 second.
11. After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
No. 52130
7
AV-14F704
SERVICE ADJUSTMENTS
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the circuits or
replacing electrical parts or PCB assemblies.
CAUTION
•Use an isolation transformer when performing any service on this
chassis.
•Before removing the anode cap, discharge electricity because it
contains high voltage.
• When removing a PCB or related component, after unfastening
or changing a wire, be sure to put the wire back in its original
position.
•When you exchange IC and Transistor for a heat sink, apply the
silicon grease on the contact section of the heat sink. Before
applying new silicon grease, remove all the old silicon grease.
(Old grease may cause damages to the IC and Transistor.)
Prepare the following measurement tools for electrical
adjustments.
1. Oscilloscope
2. Digital Voltmeter
3. Multi-Sound Signal Generator
4. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the Channel button
(9) on the remote control for more than 1 second to appear the
adjustment mode on the screen as shown in Fig. 1-1.
TV
2. BASIC ADJUSTMENTS
2-1: CONSTANT VOLTAGE
1. Place the set with Aging Test for more than 5 minutes.
2. Set condition is AV MODE without signal.
3. Connect the digital voltmeter to the TP003.
4. Adjust the VR502 until the DC voltage is 115 ± 1V.
2-2: CUT OFF
1. Place the set with Aging Test for more than 15 minutes.
2. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (01) on the remote control to select “CUT OFF”.
3. Adjust the Screen Volume until a dim raster is obtained.
2-3: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
1. Place the set with Aging Test for more than 10 minutes.
2. Receive the gray scale pattern from the Pattern Generator.
3. Using the remote control, set the brightness and contrast to
normal position.
4. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (12) on the remote control to select “R. BIAS”.
5. Press the CH. UP/DOWN button on the remote control toselect
the “R. BIAS”, “G. BIAS”, “B. BIAS”, “B. DRIVE” or “G. DRIVE”.
6. Adjust the VOL. UP/DOWN button on the remote control to
whiten the R. BIAS, G. BIAS, B. BIAS, B. DRIVE, and G. DRIVE
at each step tone sections equally.
7. Perform the above adjustments 5 and 6 until the white color is
looked like a white.
2-4: FOCUS
1. Receive the monoscope pattern.
2. Turn the Focus Volume fully counterclockwise once.
3. Adjust the Focus Volume until picture is distinct.
00 OSD 35
Fig. 1-1
3. Use the Channel UP/DOWN button or Channel button (0-9) on
the remote control to select the options shown in Fig. 1-2.
4. Press the MENU button on the remote control to end the
adjustments.
NO.
FUNCTION
00
OSD H
01
CUT OFF
H. VCO
02
03
H. PHASE
04
AFC GAIN
05
V. SHIFT
06
H. SIZE
V. SIZE
07
08
V. LINEARITY
09
VS CORRECTION
10
DRIVE R
11
DRIVE B
R CUT OFF
12
13
G CUT OFF
14
B CUT OFF
15
BRIGHT MAX
16
BRIGHT CENT
BRIGHT MIN
17
NO.
FUNCTION
18
CONTRAST MAX
19
CONTRAST CENT
CONTRAST MIN
20
21
COLOR MAX
22
COLOR CENT
23
COLOR MIN
24
TINT
SHARPNESS
25
26
Cb DELAY FINE
27
Cr DELAY FINE
28
Cb PEDESTAL ADJ
29
Cr PEDESTAL ADJ
E/W PARABOLA
30
31
E/W CORNER
32
E/W TRAPEZIUM
33
LEVEL
34
SEPARATION1
SEPARATION2
35
Fig. 1-2
2-5: HORIZONTAL POSITION
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to
normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (03) on the remote control to select "H.PHASE".
4. Press the VOL. UP/DOWN button on the remote control until the
SHIFT quantity of the OVER SCAN on right and left becomes
minimum.
2-6: VERTICAL POSITION
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to
normal position.
3. Adjust the VR401 until the horizontal line becomes fit to the
notch of the shadow mask.
8
No. 52130
AV-14F704
2-7: VERTICAL SIZE
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to
normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (07) on the remote control to select “V. SIZE”.
4. Press the VOL. UP/DOWN button on the remote control until the
SHIFT quantity of the OVER SCAN on upside and downside
becomes 9 ± 2%.
2-8: VERTICAL LINEARITY
NOTE: Adjust after performing adjustments in section 2-7.
After the adjustment of Vertical Linearity, reconfirm the
Vertical Position and Vertical Size adjustments.
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to
normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (08) on the remote control to select “V. LIN”.
4. Press the VOL. UP/DOWN button on the remote control until the
SHIFT quantity of the OVER SCAN on upside and downside
becomes minimum.
2-9: LEVEL
1. Receive the VHF HIGH (70dB).
2. Connect the AC voltmeter to the pin 6 of CP101.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (33) on the remote control to select “LEVEL”.
4. Press the VOL. UP/DOWN button on the remote control until the
AC voltmeter is 75 ± 2mV.
2-10: OSD HORIZONTAL
1. Activate the adjustment mode display of Fig. 1-1.
2. Press the VOL. UP/DOWN button on the remote control until the
difference of A and B becomes minimum.
(Refer to Fig. 2-1)
TV
00 OSD 35
A B
Fig. 2-1
2-11: SEPARATION 1, 2
Please do the method (1) or method (2) adjustment.
Method (1)
1. Set the multi-sound signal generator for each different Lch and
R-ch frequency (Ex. L-ch=2KHz, R-ch=400Hz) and receive the
RF.
2. Connect the oscilloscope to the Audio Out Jack.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (34) on the remote control to select “SEP1”.
4. Press the VOL. UP/DOWN button on the remote control to adjust
it until the audio output wave becomes a fine sine wave.
5. Press the CH UP button once the set to “SEP 2” mode.
Then perform the above adjustment 4.
Method (2)
1. Set the multi-sound signal generator L-ch=1KHz, R-ch =Non
input and receive the RF.
2. Connect the oscilloscope to the Audio Out Jack (R-ch).
3. Press the AUDIO SELECT button on the remote control to set to
the stereo mode.
4. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (34) on the remote control to select “SEP 1”.
5. Press the VOL. UP/DOWN button on the remote control to adjust
it until the R-ch output becomes minimum.
6. Set the multi-sound signal generator L-ch=Non input, R-ch=1KHz
and receive the RF.
7. Connect the oscilloscope to the Audio Out Jack (L-ch).
8. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (35) on the remote control to select “SEP 2”.
9. Press the VOL. UP/DOWN button on the remote control to adjust
it until the L-ch output becomes minimum.
2-12: BRIGHT CENTER
1. Receive the monoscope pattern. (RF Input)
2. Using the remote control, set the brightness and contrast to
normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (16) on the remote control to select “BRI. CENT”.
4. Press the VOL. UP/DOWN button on the remote control until the
white 15% is starting to be visible.
5. Receive the monoscope pattern. (Audio Video Input)
6. Press the TV/VCR button on the remote control to set to the AV
mode. Then perform the above adjustments 2~4.
7. Press the TV/VCR button on the remote control to set to the CS
mode.
8. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (16) on the remote control to select “BRI. CENT”.
9. Press the VOL. UP/DOWN button on the remote control to set
the same step numbers as the AV.
No. 52130
9
AV-14F704
2-13: TINT/COLOR CENT
1. Receive the color bar pattern. (RF Input)
2. Connect the oscilloscope to TP024.
3. Using the remote control, set the brightness, contrast, color and
tint to normal position.
4. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (24) on the remote control to select “TINT”.
5. Press the VOL. UP/DOWN button on the remote control until the
section “A” becomes a straight line
(Refer to Fig. 2-2).
6. Connect the oscilloscope to TP023.
7. Press the CH DOWN button 2 times to set to “COL. CENT”
mode.
8. Adjust the VOLTS RANGE VARIABLE knob of the oscilloscope
until the range between white 100% and 0% is set to 4.4 scales
on the screen of the oscilloscope.
9. Press the VOL. UP/DOWN button on the remote control until the
red color level is adjusted to 115 ± 10% of the white level.
(Refer to Fig. 2-3)
10. Receive the color bar pattern. (Audio Video Input)
11. Press the TV/VCR button on the remote control to set to the AV
mode. Then perform the above adjustments 2~9.
12. Press the TV/VCR button on the remote control to set to the CS
mode.
13. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (24) on the remote control to select “TINT”.
14 Press the VOL. UP/DOWN button on the remote control to set
the same step numbers as the AV.
15. Press the CH DOWN button 2 times to set to “COL.CENT”
mode.
16. Press the VOL. UP/DOWN button on the remote control to set
the same step numbers as the AV.
“A”
Fig. 2-2
2-14: CONTRAST MAX MANUAL
1. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (18) on the remote control to select “CONT.
MAX”.
2. Press the VOL. UP/DOWN button on the remote control until the
contrast step No. becomes “89”.
3. Receive a broadcast and check if the picture is normal.
4. Press the TV/VCR button on the remote control to set to the AV
mode. Then perform the above adjustments 1~3.
5. Press the TV/VCR button on the remote control to set to the CS
mode.
6. Activate the adjustment mode display of Fig. 1-1 and press the
channel button (18) on the remote control to select “CONT.
MAX”.
7. Press the VOL. UP/DOWN button on the remote control until the
contrast step No. becomes “72”.
2-15: Confirmation of Fixed Value (step No.)
Please check if the fixed values of the each adjustment items are
set correctly referring below.