JVC AV-14F3PX(PH) Service Manual

SERVICE MANUAL
COLOR TELEVISION
AV-14F3PX(PH)
AV-14F3PX
AV-14F3PX
GA2
+
CONTENTS
SPECIFICATIONS ........................................................................................................................... 2
SAFETY PRECAUTIONS ................................................................................................................ 3
FEATURES ...................................................................................................................................... 4
OPERATING INSTRUCTIONS (APPENDED).............................................................................. 1-1
SPECIFIC SERVICE INSTRUCTIONS ............................................................................................ 4
SERVICE ADJUSTMENTS........................................................................................................... .10
STANDARD CIRCUIT DIAGRAM (APPENDED) ......................................................................... 2-1
PARTS LIST................................................................................................................................... 27
COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD.
No. 56083 1
No. 56083 Sep. 2000
AV-14F3PX

SPECIFICATIONS

Item Content
Dimensions (W × H × D) 462mm × 340.5mm × 375mm Mass 10kg TV RF System CCIR (M) & (N) Color System NTSC / PAL-M / PAL-N Sound Multiplex System BTSC (Multi-channel sound) TV Receiving Channel and Frequency
VHF (VL) Band (02 ~ 06) 54MHz ~ 88MHz
VHF (VH) Band (07 ~ 13) 174MHz ~ 216MHz
UHF Band (14 ~ 69) 470MHz ~ 806MHz
CATV Receiving Channel and Frequency
Low Band (02 ~ 06)
High Band (07 ~ 13)
Mid Band (14 ~ 22) Super Band (23 ~ 36) (54MHz ~ 804MHz) Hyper Band (37 ~ 64)
Ultra Band (65 ~ 94, 100 ~ 125)
Sub Mid Band (01, 96 ~ 99)
TV/CATV Total Channel 180 Channels Intermediate Frequency
VIF Carrier 45.75MHz SIF Carrier 41.25MHz (4.5MHz)
Color Sub Carrier Frequency NTSC: 3.579545MHz
PAL-M: 3.57561149MHz PAL-N: 3.58205625MHz
Aerial Input Terminal 75 Unbalanced Power Input Rating: AC110 ~ 240V, 50/60Hz Operating: AC90 ~ 260V, 50/60Hz Power Consumption 44W Picture Tube Visible size : 34cm measured diagonally High Voltage 22.5kV ± 1kV (at zero beam current) Speaker 5cm × 9 cm Oval type × 2 Audio Output 1.5W+1.5W (Stereo) Input Video 1Vp-p, 75
Audio (L/R) 500mVrms (4dBs), High impedance
Output Video 1Vp-p, 75
Audio (L/R) 500mVrms (–4dBs), Low impedance
Headphone Jack Stereo mini jack (3.5ø) Remote Control Unit RM-C373-1H (Battery size : AA/R06/UM-3 × 2)
Design & specifications are subject to change without notice.
No. 560832

SAFETY PRECAUTIONS

AC VOLTMETER (HAVING 1000/V, OR MORE SENSITIVITY)
PLACE THIS PROBE ON EACH EXPOSED METAL PART
1500 10W
0.15µF AC-TYPE
GOOD EARTH GROUND
AV-14F3PX
1. The design of this product contains special hardware, many circuits and components specially for safety purposes. For con­tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Re­placement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufac­turer of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have spe­cial safety-related characteristics. These characteristics are of­ten not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replace­ment components rated for higher voltage, wattage, etc. Re­placement parts which have these special safety characteris­tics are identified in the parts list of Service manual. Electrical
components having such features are identified by shad­ing on the schematics and by (!) on the parts list in Ser­vice manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
4. Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when re­pairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : (#) side GND, the ISOLATED (NEUTRAL) : (") side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISO­LATED (NEUTRAL) side GND or EARTH side GND and never measure with a measuring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time. If above note will not be kept, a fuse or any parts will be bro­ken.
5. If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See AD­JUSTMENT OF B1 POWER SUPPLY).
6. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible com­ponent damage, therefore operation under excessive high volt­age conditions should be kept to a minimum, or should be pre­vented. If severe arcing occurs, remove the AC power immedi­ately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor sol­dering, etc.). To maintain the proper minimum level of soft X­Ray emission, components in the high voltage circuitry includ­ing the picture tube must be the exact replacements or alterna­tives approved by the manufacturer of the complete product.
8. When service is required, observe the original lead dress. Ex­tra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement com­ponents.
9. Isolation Check
(Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna ter­minals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of elec­trical shock.
(1) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part hav­ing a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance
rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
(2) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each ex­posed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC volt­meter having 1000 ohms per volt or more sensitivity in the fol­lowing manner. Connect a 1500 10W resistor paralleled by a
0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any volt­age measured must not exceed 0.75V AC (r.m.s.). This corre­sponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r .m.s.). This corresponds to 0.2mA AC (r.m.s.).
7. Do not check high voltage by drawing an arc. Use a high volt­age meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connect­ing a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode but­ton.
No. 56083 3
AV-14F3PX

FEATURES

New chassis design enables use of an interactive on-screen control.
Wide range voltage for AC power input.
With AUDIO / VIDEO INPUT & OUTPUT terminals.
MUTING button can reduce the audio level to zero instantly.
Functional remote control to operate TV set (for channel select, volume control, power ON/OFF, etc.) from a distance.
2
C bus is used to control V/C & DEF 1 chip IC, tuner, etc.
I
By means of AUTO PROGRAM, the TV stations can be selected automatically and the TV channels can also be rearranged
automatically.
Built-in RETURN +.
Built-in RTC (real-time clock) enables ON/OFF timer settings.

SPECIFIC SERVICE INSTRUCTIONS

DISASSEMBLY PROCEDURE
REMOVING THE REAR COVER
1. Unplug the AC power cord.
2. Remove the 5 screws marked "A" and 2 screws marked "B".
3. Withdraw the rear cover backward.
REMOVING THE MAIN PW BOARD
After removing the rear cover.
1. Slightly raise both sides of the Main PW Board by hand and remove the PB stopper "C" from the cabinet.
2. Withdraw the Main PW Board backward. (If necessary, take off the wire clamp, connectors etc.)
REMOVING THE SPEAKER
After removing the rear cover.
1. Remove the 2 screws marked "D".
2. Follow the same step for removing the other hand speaker.
CHECKING THE MAIN PW BOARD
T o check the back side of the Main PW Board, follow the next steps.
1. Pull out the Main PW Board. (Refer to "REMOVING THE MAIN PW BOARD".)
2. Erect the Main PW Board vertically so that you can easily check its back side.
CAUTION:
When erecting the Main PW Board, be careful so that there will be no contacting with other PW Board.
Before turning on power, make sure that all connectors are prop­erly connected.
WIRE CLAMPING AND CABLE TYING
1. Be sure to clamp the wire.
2. Never remove the cable tie used for tying the wires together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
No. 560834
FRONT CABINET
SPEAKER
D
CRT SOCKET PWB (Within MAIN PWB)
MAIN PWB
AV-14F3PX
(×2)
SPEAKER
REAR COVER
D
(×2)
A
(×5)
C
B
(×2)
No. 56083 5
AV-14F3PX
REPLACEMENT OF MEMORY IC
1. MEMORY IC
This TV uses the following memory IC.
Memory IC: IC1704 on MAIN PW Board
The memory IC memorizes data for correctly operating the video and deflection circuits. When replacing the memory IC, be sure to use the same type IC written with the initial values of data. In other words, use the specific IC listed in "PRINTED WIRING BOARD PARTS LIST". For its mounting location, re­fer to "ADJUSTMENT LOCATIONS".
2. PROCEDURE FOR REPLACING MEMORY IC
(1) Power off
Switch the power off and unplug the power cord from the wall outlet.
(2) Replacing the memory IC
Replace the memory IC with new one. Be sure to use the memory IC written with the initial data values.
(3) Power on
Plug the power cord into the wall outlet and switch the power on.
(4) Check and setting of SYSTEM CONSTANT SET:
1) Press the DISPLAY key and the VIDEO STATU key on the remote control unit simultaneously. The SERVICE MENU screen will be displayed. (See Fig. 1.)
2) In the SERVICE MENU, again press the DISPLA Y key and the VIDEO STATU key simultaneously. Then, the SYSTEM CONSTANT SET screen will be displayed. (See Fig. 2.)
3) Check whether the setting values of the SYSTEM CON­STANT SET are the same as those indicated in Table
1. If the value is different, select the setting item with the MENU 1/4 key, and set the correct value with the MENU 2/3 key. (The selected value will be stored in memory when the MENU 2/3 key is released.)
4) Press the EXIT key twice to return to the normal screen.
NAME OF REMOTE CONTROL KEYS
(5) Receive channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset).
(6) User settings
Check the user setting items in Tables 2-1 and 2-2, and if setting value is different, set the correct value. For setting, refer to the OPERATING INSTRUCTIONS.
(7) Setting of SERVICE MENU
Verify the setting for each setting item in the SERVICE MENU. (See Table 3.) If readjustment is necessary, per­form adjustment referring to "SERVICE ADJUSTMENTS".
SERVICE MENU
PICTURE SOUND VIDEO STATUS OTHERS LOW LIGHT HIGH LIGHT RF AFC CHK VCO (CW) I2C BUS CTRL
SELECT BY OPERATE BY
EXIT BY
EXIT
IT
Fig. 1
SYSTEM CONSTANT-I
SYSTEM CONSTANT VIDEO : 2
AUDIO : MTS VARI. OUT : NO GAME : YES CINEMA : YES
SELECT BY OPERATE BY
EXIT BY
EXIT
IT
SYSTEM CONSTANT-II
DISPLAY
VIDEO STATUS
EXIT
MENU
DISPLAY
PICTURE BOOSTER
CLOSED CAPTION
SLEEP TIMER
VIDEO
STATUS
COLOUR
SYSTEM
EXIT
CHANNEL
TV/VIDEO
100+
MENU
POWER
1
23
456
78
0
HYPER SURROUND
VOLUME
RETURN+
MUTING
+
SYSTEM CONSTANT CCD : YES
RETURN+ : YES SURROUND :
✽✽✽✽✽✽✽✽
9
MENU
MENU
MENU
SELECT BY OPERATE BY
✽✽✽✽✽
Fig. 2
YES
EXIT BY
EXIT
IT
No. 560836
SETTING OF SYSTEM CONSTANT SET
Table 1
Setting item Setting contents Se tting value
AV-14F3PX
VIDEO 2 AUDIO MTS VARI. OUT NO GAME YES CINEMA YES CCD YES RETURN+ YES SURROUND YES
USER SETTING VALUES
Setting of Function
Setting item Setting value Setting item Setting value
MAIN POWER OFF SLEEP TIMER 0 SUB POWER ON VIDEO STATUS STANDARD CHANNEL CH 02 CLOSED CAPTION OFF (CC1/T1) CHANNEL PRESET Refer to OPERATING INSTRUCTIONS COLOR SYSTEM AUTO VOLUME 10 HYPER SURROUND OFF TV/VIDEO TV PICTURE BOOSTER OFF DISPLAY OFF
12 MONO PH. MONO MTS YES NO YES NO YES NO YES NO YES NO YES NO
Table 2-1
Setting of Menu
Setting item Setting value Setting item Setting value
TINT CENTER ON/OFF TIMER NO COLOR CENTER CHANNEL SUMMARY Unnecessary to set PICTURE CENTER SET LOCK CODE Unnecessary to set BRIGHT CENTER CHILD LOCK OFF DETAIL CENTER AUTO TUNER SETUP AIR BASS CENTER NOISE MUTING OFF TREBLE CENTER BACKGROUND BLACK BALANCE CENTER CLOSED CAPTION CC1 / T1 MTS STEREO LANGUAGE ENG. SET CLOCK Unnecessary to set
Table 2-2
No. 56083 7
AV-14F3PX
SERVICE MENU SETTING ITEMS
Table 3
Service menu Setting itemService menu Setting item
PICTURE 1. PICTURE
2. BRIGHT
3. COL. PALM
4. COL. PALN
5. COL. NTSC
6. TINT
7. TV DTL
8. EXT PIC.
9. EXT BRI.
10. EXT COL.
11. EXT TINT
12. EXT DTL
13. P/N KILL
14. Y S CONT
15. TV Y-DL
16. EXT Y-DL
17. WPL SW
18. Y GAMMA
19. P/N G P.
20. COL. L SW
21. COL. LMT.
22. PN C. ATT
23. OFST. SW
24. OFST. B-Y
25. OFST. R-Y
26. C-TOF SW
27. TV T FO
28. TV T Q
29. EXT T FO
30. EXT T Q
31. C-TRAP
32. C-TR. FO
33. C-TRAP Q
34. FIX B/W
35. APA P. FO
36. DC TRAN.
37. B. ST. SW
38. B. ST. PO.
39. ABL GAIN
40. ABL PO.
41. HALF T.
42. DRV G SW
43. NT. COMB
44. COIN DET
45. NOISE L.
46. VCD MODE
47. V AGC SP
48. H POS. 50
49. H BLK. 50
50. V POS. 50
51. V SIZE50
52. V S CR50
53. V LIN. 50
Do not adjust.
Do not adjust.
54. H POS. 60
55. H BLK. 60
56. V POS. 60
57. V SIZE60
58. V S CR60
59. V LIN. 60
60. RF AGC
SOUND 1. NOISE
2. IN LEVEL
3. FH MON.
4. ST VCO
5. PILOT
6. FILTER
7. LOW SEP.
8. HI SEP.
9. 5FH MON.
10. SAP VCO
11. IN GAIN
12. FIL. OFF.
VIDEO STATUS TINT
COLOR PICTURE BRIGHT DETAIL G DRIVE B DRIVE R CUT. G CUT. B CUT.
OTHERS 1. OSD HP
2. OSD VP
3. H-CK SW
LOW LIGHT R CUTOFF
G CUTOFF B CUTOFF
HIGH LIGHT G DRIVE
B DRIVE
RF AFC CHK RF AFC
FINE
VCO (CW) IF VCO (CW) adjustment mode
I2C BUS CTRL I2C BUS
(Fixed to ON state.)
Do not adjust.
Do not adjust.
Do not adjust.
Do not adjust.
Do not adjust.
Do not adjust.
No. 560838
REPLACEMENT OF CHIP COMPONENT
CAUTIONS
1. Avoid heating for more than 3 seconds.
2. Do not rub the electrodes and the resist parts of the pattern.
3. When removing a chip part, melt the solder adequately.
4. Do not reuse a chip part after removing it.
SOLDERING IRON
1. Use a high insulation soldering iron with a thin pointed end of it.
2. A 30W soldering iron is recommended for easily removing parts.
REPLACEMENT STEPS
1. How to remove Chip parts
Resistors, capacitors, etc.
(1) As shown in the figure, while pushing the chip part with twee-
zers, alternately melt the solder at its each end.
AV-14F3PX
2. How to install Chip parts
Resistors, capacitors, etc.
(1) Apply solder to the pattern as indicated in the figure.
(2) Shift the chip part with tweezers and remove it.
Transistors, diodes, variable resistors, etc.
(1) Apply extra solder to each lead.
SOLDER
(2) As shown in the figure, while pushing the chip part with twee-
zers, alternately melt the solder at its each lead. Then, shift and remove the chip part.
SOLDER
(2) Grasp the chip part with tweezers and place it on the solder.
Then heat and melt the solder at both ends of the chip part.
Transistors, diodes, variable resistors, etc.
(1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First solder lead A as indicated in the figure.
A
B
C
(4) Then solder leads B and C.
A
Note : After removing the part, remove remaining solder from
the pattern.
No. 56083 9
B
C
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