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JA95-R03
Installation And Operating Manual
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Jupiter Avionics JA95-R03 Installation And Operating Manual

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Rev
JA95-R03 Audio Controller
Remote Mount - One Transceiver
Installation and Operating Manual
Rev B
Jupiter Avionics Corporation
Kelowna BC
Canada V1Y 4N7
Tel: +1 778 478 2232
Toll-Free: 1 855 478 2232
www.jupiteravionics.com
B Page i
JA95-R03 Audio Controller - Remote Mount - One Transceiver
RECORD OF REVISIONS
Revision
Rev Date
Description
ECR
A
Jun 2016
Initial release, Serial number 1001 and higher.
4027
Prepared:
Checked:
Approved:
IMPORTANT:
Installation and Operating Manual
Copy
right 2016 Jupiter Avionics Corp.
All rights reserved
Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium for any purpose without the express prior written consent of JAC.
Information in this document is subject to change without notice.
To confirm the current revision status of this manual, visit the JAC website:
B Mar 2018
www.jupiteravionics
Updated for Rev B Build configuration.
.com
5390
MPB
Rev A Page ii
JAC
08-29-18
KDV
JAC
08-29-18
MQS
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual

Table of Contents

SECTION 1 - DESCRIPTION ................................................................................................................................................. 1
1.1 System Overview .................................................................................................................................................... 1
1.2 Features Overview .................................................................................................................................................. 1
1.3 Inputs and Outputs .................................................................................................................................................. 2
1.3.1 Inputs ............................................................................................................................................................... 2
1.3.2 Outputs ............................................................................................................................................................ 2
1.3.3 Bi-directional Ports .......................................................................................................................................... 2
1.4 Specifications .......................................................................................................................................................... 3
1.4.1 Electrical Sp ec if ic a tio n s ................................................................................................................................... 3
1.4.2 Mechanical Specifications ............................................................................................................................... 4
1.4.3 Environmental Specifications .......................................................................................................................... 4
1.4.4 Flammability of Materials ................................................................................................................................ 5
SECTION 2 – INSTALLATION ............................................................................................................................................... 6
2.1 Introduction .............................................................................................................................................................. 6
2.2 Continued Airwort hi nes s ......................................................................................................................................... 6
2.3 Unpacking and Inspecting Equipment..................................................................................................................... 6
2.3.1 Warranty .............................................................................................................................................................. 6
2.4 Installation Procedures ............................................................................................................................................ 6
2.4.1 Installation Limitations ......................................................................................................................................... 6
2.4.2 Cabling and Wiring .............................................................................................................................................. 7
2.4.3 Mechanical Installation ........................................................................................................................................ 7
2.4.4 In-Line PTT Cordsets .......................................................................................................................................... 7
2.4.5 Post Installation Checks ...................................................................................................................................... 7
2.5 Adjustments and Configuration using ProCS™ ...................................................................................................... 8
2.5.1 Configuration Cabling Requirements .............................................................................................................. 8
2.5.2 ProCS™ Setup ................................................................................................................................................ 8
2.5.3 Configurable Settings ...................................................................................................................................... 8
2.5.4 Other Configuration Features ........................................................................................................................ 13
2.6 Installation Kit ........................................................................................................................................................ 13
2.6.1 Recommended Crimp Tools ......................................................................................................................... 13
2.7 Installation Drawings ............................................................................................................................................. 13
2.7.1 Generation of Custom Drawings ................................................................................................................... 13
SECTION 3 – OPERATION .................................................................................................................................................. 14
3.1 Introduction ............................................................................................................................................................ 14
3.2 Normal Operation Mode ........................................................................................................................................ 14
3.2.1 Receiving ....................................................................................................................................................... 14
3.2.2 Transmitting (Transmit Operation) ................................................................................................................ 14
3.2.3 ICS Operation .................................................................................................................................................... 14
3.2.4 Music Operation ............................................................................................................................................ 14
3.4 Emergency Operation Mode ................................................................................................................................. 14
Appendix A - Installation Drawings ................................................................................................................................... A1
A1 Introduction ............................................................................................................................................................ A1
A2 Installation Drawings ............................................................................................................................................. A1
Appendix B - Certification Documents ............................................................................................................................. B1
B1 Airworthiness Approval ......................................................................................................................................... B2
B2 Instructions for Continued Airworthiness .............................................................................................................. B2
B3 Environmental Qualification Form ......................................................................................................................... B3
Rev B Page iii
JA95-R03 Audio Controller - Remote Mount - One Transceiver

SECTION 1 - DESCRIPTION

1.1 System Overview

The JA95-R03 audio controller is a centralized management system that distributes and controls all transceiver, receiver and warning source audio in an aircraft. It enables the selected transmission of microphone audio to a transceiver and distributes all intercom audio.
The JA95-R03 audio controller can be used in a standalone configuration or a star configuration to prevent the loss of the entire system due to the failure of one controller. It provides a passive emergency mode that directs the primary user (PAX 1) to the COM1 transceiver, NAV1 receiver and Direct Audio receiver.
The JA95-R03 audio controller can expand one headset position to four headsets or can connect 7 headsets to an ICS TIE line.
The JA95-R03 is set up on a per-installation basis using a configuration cable and a PC running the product configuration tool to download system configuration settings via the configuration connector. To facilitate future customizations and certification, no software or complex electronic devices are used in the JA95-R03 design.

1.2 Features Overvi e w

The JA95-R03 has numerous adjustable input and output levels, several audio paths are selectable, and alert audio analogue waveforms can be loaded using the configuration tool ProCS (Product Configuration Software) to write configuration commands via the JA99-001 configuration cable to the configuration connector. The configuration commands set the level of non-volatile digital control potentiometers to control audio signal levels and to non-volatile expander latches which are connected to audio gates to control the audio signal routing. The audio analogue waveforms are stored in non-volatile voice record and playback devices. The alert audio feature is intended for use as a secondary alerting system where another device provides the primary annunciation.
The JA95-R03 supports one transceiver. The JA95-R03 supports up to one receiver. The JA95-R03 has individual VOX gating. The JA95-R03 supports one Direct Audio input to provide audio at a fixed level to the users. The JA95-R03 allows transmit access for four cabin crew members (PAX1, PAX2, PAX3 and PAX4). The JA95-R03 has a one channel Alert Generator. The JA95-R03 has two modes of operation: Normal Mode and Emergency Mode. The JA95-R03 Audio Controller provides intercom functions for up to seven users.
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JA95-R03 Audio Controller - Remote Mount - One Transceiver
Name
Qty
Type
ALERT ENABLE
1
Active high discrete
ALERT KEY
1
Active low discrete (Feature selected from ProCS)
CONFIG DATA TO JA95-R03
1
Data signal
DIRECT AUDIO HI/LO
1
Audio signal
MIC HI/LO
7
Audio signal
MODE SELECT
1
Multi format signal
MUSIC L/R HI/LO
2
Audio signal
PAX 1 to 4 ICS PTT
4
Active low discrete (Feature selected from ProCS)
PAX 1 to 4 TX PTT
4
Active low discrete (Feature selected from ProCS)
POWER INPUT
1
+14 or +28 Vdc power supply
RX HI/LO
1
Audio signal
Name
Qty
Type
CONFIG DATA FROM JA95-R03
1
Data signal
PHN HI/LO
7
Audio signal MIC HI/LO
1
Audio signal
PTT
1
Active low discrete
Name
Qty
Type
ICS TIE HI/LO
1
Audio signal
Installation and Operating Manual

1.3 Inputs and Outputs

Refer to the JA95-R03 connector maps for the mating connector designators and pin assignments for the input and output signals.

1.3.1 Inputs

1.3.2 Outputs

1.3.3 Bi-directional Ports

Note: There are 6 outputs for driving 7 phones.
Rev B Page 2
JA95-R03 Audio Controller - Remote Mount - One Transceiver

1.4 Specifications

1.4.1 Electrical Specifications

Power Input
Primary nominal voltage 28 Vdc Secondary nominal voltage 14 Vdc Maximum voltage 32.2 Vdc Minimum voltage 10.2 Vdc Emergency voltage 9.0 Vdc
Installation and Operating Manual
Input current at 28 Vdc ≤ 0. Input current at 14 Vdc ≤ 1.4 A
1.4.1.1 Audio Performance Rated Input Level
Receive audio rated input leve l 7.75 Vrms ±10% Direct audio rated input level 7.75 Vrms ±10% Music rated input level 400 mVrms ±10% Microphone input le vel 250 mVrms ±10% Intercom Tie Line type 1 input level 340 mVrms ±10% Intercom Tie Line type 2 input level 1.20 Vrms ±10%
Rated Output Level
Phone rated output 7.75 Vrms ±10% PAX1 Phone rated output,
in emergency mode or with power input ≤6 Vdc 2.10 Vrms ±10%
Phone rated output power,
with MUSIC input 3.88 Vrms ±10% Microphone rated output 250 mVrms ±10% Intercom Tie Line type 1 rated output 340 mVrms ±10% Intercom Tie Line type 2 rated output 1.2 Vrms ±10%
Audio Frequency Response
Audio output audio frequency response ≤3dB from 300 to 6000 Hz Alert audio output audio frequency response ≤3dB from 300 to 3000 Hz
7 A
Distortion Characteristics
Audio output distortion at rated power ≤10% Audio output distortion at 10% of rated power ≤3%
Input Impedance
Microphone input Impedance 150 Ω ±10% Direct Audio input Impedance 1000 Ω ±10% Receive Audio input Impedance 1000 Ω ±10% Music Audio input Impedance 1000 Ω ±10% Intercom Tie Line Audio input Impedance 2000 Ω ±10%
Output Load
Phone load 600 Ω ±10% Transceiver Microphone load 150 Ω ±10% Intercom Tie Line type 1 rated load 2000 Ω ±10% Intercom Tie Line type 2 rated load 2000 Ω ±10% Intercom Tie Line type 1 maximum load 666 Ω max (3 loads) Intercom Tie Line type 2 maximum load 285 Ω max (7 loads)
Rev B Page 3
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Input to output Crosstalk and Bleed-throu gh Le vel
Input to Output crosstalk ≤55 dB
Input to Input Crosstalk Level
Input to Input crosstalk ≤60 dB
Audio Noise Level without Signal
Noise level below the rated output ≥60 dB
1.4.1.2 Audio Performance, Other Microphone inputs designed for MIC type amplified dynamic /electret
Microphone inputs bias vo lt age 12 Vdc ±10% Microphone inputs circuitry type single ended MUSIC attenuation 38 dB Min RECEIVE AUDIO input circ uitry type differential PHN HI / LO output circuitry type single ended MIC output circuitry type differential ICS TIE HI / LO Circuitry Type differential PHN HI / LO output music fade in duration 2.5 ± 1.0 seconds Transmit Timer duration 90 ± 30 seconds ICS TIE audio detect threshold level from MIC audio input 7 to 9 mVrms RX Audio detect threshold control range, relative to rated receive audio input
Installation and Operating Manual
-36 to -12 dB
1.4.1.4 Discrete Signals Active low control input, active signal level ≤ +3 Vdc
Active low control input, inactive signal le ve l ≥ +10 Vdc Active l ow control input signals, when active, shall source 0.1 to 10 mA Active low control output, active output ≤ +2 Vdc Active low control output, active, current sinks ≤ 1 Adc ALERT ENABLE signal active signal level ≥ +9 Vdc ALERT ENABLE signal, when active, sinks 0.1 to 10 mAdc ALERT ENABLE signal inactive signal level ≤ +3 Vdc

1.4.2 Mechanical Specifications

Height Depth Width Weight Connectors (4):
Mounting Bonding
1.97 in [50.0 mm] max
6.79 in [172.5 mm] max
5.87 in149.1 mm] max
1.68 lb [0.77 kg] max
J1 One 37-pin D-Sub male J2 One 50-pin D-Sub male J3 One 4 pole 3.5mm stereo jack J4 One 4-40, 0.5 in. max rear stud
4 10-32 fasteners ≤ 2.5 mΩ
Installation kit part number
1.4.3
The JA95-R03 configuration connector communication standard for CONFIG DATA TO JA95 data input signal and CONFIG DATA FROM JA95 data output signal is RS-232.
Rev B Page 4
Configuration Connector
INST-JA95
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual
1.4.4 Product Configuration Software Version
Configuration of the JA95-R03 requires the Product Configuration Software (ProCS) version v0.50.4 or later. Refer to the release notes from http://www.jupiteravionics.com/productsoftware.php or contact Jupiter Avionics to ensure the correct version is used.
Rev B Page 5
JA95-R03 Audio Controller - Remote Mount - One Transceiver

SECTION 2 – INSTALLATION

2.1 Introduction

This section contains unpacking and inspection procedures, installation information, and post-installation checks.

2.2 Continued Airworthiness

Maintenance of the JA95-R03 is on condition only. Scheduled inspection and/or p er iodic maintenance of this unit is not required.

2.3 Unpacking and Inspecting Equipment

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card from the Jupiter Avionics Corporation (JAC) website - www.jupiteravionics.com/warranty

2.3.1 Warranty

This product manufactured by JAC is warranted to be free of defects in workmanship or performance for 2 years from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.
THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on­line warranty card is not completed, the product will be warranted from the date of manufacture.
Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s). JAC is the final arbiter concerning warranty issues.

2.4 Installation Procedures

WARNING: Loud noise can cause hearing damage. Set the headset volume to minimum before conducting tests, and slowly increase the volume to a comfortable listening level.
CAUTION: The power input circuitry of the unit may be damaged if the installation does not conform to the wiring instructions in this manual.

2.4.1 Installation Limitations

The conditions and tests for CAN TSO and FAA TSO approval of the JA95-R03 are minimum performance standards. Those installing the JA95-R03, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within TSO standards. The JA95-R03 may be installed only by following the applicable airworthiness requirements.
Rev B Page 6
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual

2.4.2 Cabling and Wiring

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13­1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and lis te d in Table 11-11. For shielded wire applications, use Tefzel MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily terminated interconnect. Follow the Connector Map in Appendix A of this manual.
Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed. Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a ‘clamshell’ hood that is installed after the wiring is complete.
Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance instructions.
Unless otherwise noted, all wiring sha ll be a minimum of 24 AWG, except power and ground lines, which shall be a minimum of 22 AWG. Refer to the Interconnect drawing for additional specifications. Check that the ground connection is clean and well secured, and that it shares no path with any electrically noisy aircraft accessories such as blowers, turn-and-bank instruments, or similar loads.

2.4.3 Mechanical Installati on

The JA95-R03 can be mounted in any attitude and location with adequate space and sufficient clearance for the connector and wiring harne s s. It requires no direct cooling.

2.4.4 In-Line PTT Cordsets

If in-line PTT cordsets (drop cords) are used, be aware that incorrectly configured or improperly shielded in-line PTT cordsets can lead to significant audio problems.

2.4.5 Post Installation Checks

2.4.5.1 Voltage/Resistance checks.
Do not attach this unit until the following conditions are met:
a) Check P2 pin 17 for +28 Vdc relative to ground. b) Check P2 pin 16 for +28 Vdc alert power relative to ground (Headset expansion option). c) Check P2 pin 34 for continuity to ground (less than 0.5 Ω). d) Check P2 pins 7, 8, 9 and 10 for continuity to ground (less than 0.5 Ω) when the relevant switch is closed. e) Check all pins for shorts to ground or adjacent pins.
2.4.5.2 Configuration
Ensure that the JA95-R03 contains the correct configuration settings. This may be done at the factory, on the maintenance bench or in the aircraft before the power on checks are performed. Refer to section 2.5.1.
2.4.5.3 Power on Checks.
Power up the aircraft’s systems and confirm normal operation of all functions of the JA95. Refer to Section 3 (Operation) for specific operational details.
a) Begin with only the PAX1 headset attac h ed. Confirm correct ICS and radio operation for both receive a
ransmit. Check yoke or cyclic switch action. Check the radio selection and inputs. Do not proceed until t
t
adios are functioning correctly.
r b) If there is a music source in the system, turn it on and check for proper mute operation. c) Unusual buzzes, hums or other background audio are symptomatic of multiple grounds, or noisy external
systems such as blowers or pumps sharing wiring with the audio system. If a transmitter fails to key or
correctly modulate it is often the result of not connecting all required grounds to the radio or external audi
system.
Rev B Page 7
nd
he
o
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual
d) Check the ICS operation and Emergency operation. e) Plug in the PAX2 headset. Check for correct ICS operation. Check yoke or cyclic switch functions. f) Plug in any remaining headsets, and check for correct ICS operation. Note that an incorrect cordset (drop cord)
or improper jack wiring may cause a wide range of problems, from loss of audio to a tone heard in the headset. g) Check that all configurations settings are correct.
When all performance checks are satisfied, complete the necessary regulatory documentation before releasing the aircraft for service. Refer to Appendix B.

2.5 Adjustments and Configuration using ProCS™

All the JA95-R03 internal adjustments are set from the Product Configuration Software ProCS™. Configuration data is sent to the JA95-R03 via the configuration connector, using the Configuration Cables and a computer running the ProCS™ software. For configuration requirements, see section 2.5.1.
For full information on the configuration process, and for installation of ProCS™ on your computer, refer to the
ProCS™ manual on the Jupiter Avionics website - www.jupiteravionics.com/productsoftware.

2.5.1 Configuration Cabling Requirements

To configure the JA95-R03, it is necessary to load the Product Configuration Software ProCS™ onto a Windows- based computer as described in the ProCS™ manual.
The cables required to configure the JA95-R03 are not included with the unit.
Cabling option 1:
Quantity Description JAC Part #
1 USB A to RS232 9-Pin Cable CAB-USB-0002
1 Configuration Cable JA99-001
Cabling option 2:
Quantity Description JAC Part #
1 USB A Male to RS232 3.5mm Plug CAB-USB-0006

2.5.2 ProCS™ Setup

The ProCS™ JA95-R03 menu item 'ProCS Setup' provides Setup drawings showing the cabling arrangement
for connecting the JA95-R03 to a computer running the ProCS™.

2.5.3 Configurable Settings

A standard unit is shipped from the factory with all internal adjustments configured to the default levels. At installation, it may be desirable to change some of these settings to suit the local operating environment.
Note: To properly configure the JA95-R03, power must be applied.
Within ProCS™, the configurable settings are grouped together into the following sections:
Rev B Page 8
JA95-R03 Audio Controller - Remote Mount - One Transceiver
The level of the receive audio detector input can be
The level of the Transceiver Mic output signal can be adjusted from 0.01 to 1.0 Vrms. (Default 0.250 Vrms)
The level of each input signal can be adjusted from 1 to 10 Vrms. (Default 7.75 mVrms)
The Receive Sidetone Level can be adjusted from 0 to -12 dB of the rated phone Level. (Default -6 dB)
2.5.3.1 Radios
T
he Radios window is used to define the radios for the transceiver and receivers.
2.5.3.2 Receive Levels
Installation and Operating Manual
2.5.3.3 Transmit Levels
W
hen the Transmit Timeout check box is checked the
transmit time-out is enabled (Default not checked)
2.5.3.4 Sidetone Level
Rev B Page 9
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual
2.5.3.5 Connector Pin Configuration The JA95-R03 can be configured for either ICS Expansion or Headset Expansion. When the mode of operation is
selected, all the buttons in the column below will automatically be selected. For ICS Expansion mode, refer to Interconnect sheets 2/3 of 6, and for Headset Expansion, see sheets 4/5 of 6.
Rev B Page 10
JA95-R03 Audio Controller - Remote Mount - One Transceiver
The level of the Alert Audio signal is adjustable from 0 to -40 dB of the rated phone level. (Default -12 dB)
If a new audio file is selected, it may be played using the arrow
Installation and Operating Manual
2.5.3.6 Alerts
WARNING: The internal audio alert is intended only to supplement, NOT replace, airframe alerts such as ‘low rotor RPM’, ‘engine out’ or ‘decision height alerting’. The alert audio feature is intended for use as a secondary alerting syste m wher e another device provides the primary annunci ation.
Audio Files
The JA95-R03 has a standard audio signal for the alert, and the audio file window allows this signal to be customized with other recordings during the configuration process. The default Alert signal loaded into the unit at the factory is JA95-R03 Wav File (Sine 1000Hz 10 sec) Rev A.WAV
Saving new Audio Files
2.5.
3.7 Audio Muting (During Transmit)
to the right of the Message line. It
may be uploaded to the JA95-R03 using the 'Program' menu
and selecting 'Program JA95-R03 Messages …'.
e that this pane will have different content if a JA95-R03 is
Not not connected.
When the Mute RX Audio check box is checked the Receive Audio is muted during transmit (Default checked)
When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit (Default checked)
When the Mute Alert Audio check box is checked the Alert Audio is muted during transmit (Default not checked)
Rev B Page 11
2.5.3.8 Music Levels
The VOX OFF Delay Time can be adjusted
The music output level of the two Music input signals to t he Ph one s au dio can be adjusted from -40 to 0 dB of rated phone l ev el (Default 0 dB).
The attenuation level of the music signal during muting can be adjusted from 0 to -40 dB (Default -40 dB).
PAX Drop Cord mode is always enabled.
2.5.3.9 ICS Tie Line
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual
he rated input and output levels of the intercom tie line can be selected as Type 1 or Type 2 (Default Type 2).
T The quantity of external loads for a type1 intercom tie line can be selected from 0 to 3 (Default 0). The quantity of external loads for a type 2 intercom tie line can be selected from 0 to 7 (Default 0).
2.5.3.10 VOX
from 0.50 to 2.00 sec (Default 1 sec).
Rev B Page 12
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Standard D-Sub Crimp Tool Chart
Tool Type
Hand crimping tool
Positioner
Insertion/extractor tool
POSITRONIC
9507-0-0-0
9502-5-0-0
4711-2-0-0
DANIELS
AFM 8
K13-1
91067-2
MIL-SPEC
M22520/2-01
M22520/2-08
M81969/1-02
Installation and Operating Manual
2.5.3.11 Connector Maps When the Mode of Operation has been selected from the Connector Pin Configuration page (see section 2.5.3.5),
only the appropriate connector maps and interconnects will be shown in this section. (See also sect ion 2.7. 1.)

2.5.4 Other Configuration Features

In the JA95-R03 Product Information Window, the model number, serial number and check sum of the JA95-R03 audio panel can be viewed.

2.6 Installation Kit

The kit required to install this unit is not included with the unit. The installation kit (Part # INST-JA95) consists of the following:
Quantity Description JAC Part #
2 TAG ring CON-5500-0625 1 D-Sub 37-pin connector, hood and 37 crimp pins CON-3420-0037 1 D-Sub 50-pin connector, hood and 50 crimp pins CON-3420-0050 2 Heat Shrink Tubing WIR-HTSK-1000

2.6.1 Recommended Crimp Tools

2.7 Installation Drawings

The drawings and documents required for Installation can be found in Appendix A of this manual.

2.7.1 Generation of Custom Drawings

The connector maps and interconnects in Appendix A of this manual are generic drawings based on the standard version of the JA95-R03. However, if a unit has been configured using JAC’s ProCS™ soft ware to make changes, the software can be used to generate fully customized interconnec ts and connector maps for use by the installer.
Rev B Page 13
JA95-R03 Audio Controller - Remote Mount - One Transceiver

SECTION 3 – OPERATION

3.1 Introduction

This section contains the operating instruc tions for the JA95-R03. The JA95-R03 may be configured to operate either as Intercom Expansion equipment or Headset Expansion
Equipment.

3.2 Normal Operation Mode

The JA95-R03 is in Normal mode when suitable electrical power is supplied to the unit.

3.2.1 Receiving

When operating as intercom expansion equipment and the JA95-R03 receives an incoming transmission on a transceiver or receiver, the incoming audio will be directed to the user’s phones.
The audio level of any incoming transmission will depend upon the level selected during installation by the ProCS™. It will be muted if the unit is transmitting and muting of receive audio during transmit is enabled.

3.2.2 Transmitting (Transmit Operation)

When operating as intercom expansion equipment and the user’s TX PTT is activated, the unit will transmit on the transceiver. All MIC and sidetone audio will be routed to the user’s phones, and any music will be muted for the duration of the transmission.

3.2.3 ICS Operation

In Headset Expansion mode, ICS audio is the sum of all the MIC audio from users with ICS KEY active. In ICS Expansion mode, ICS audio is the sum of all the MIC audio from users PAX5 to PAX7, and MIC audio from
users PAX1 to PAX4 with ICS key active. In ICS Expansion mode, the ICS audio also includes the audio input on the ICS TIE from other audio controllers. In ICS Expansion mode, the ICS audio is muted during transmit if the Mute ICS Audio During Transmit option is
selected in ProCS. The ICS audio is output on the phones of each user. The ICS audio level at the phones is configured by the ProCS application.

3.2.4 Music Operation

Music to the phones will be muted by incoming audio (ICS, Receive, Direct or Alert Audio) or if the unit is transmitting. When the incoming audio has ended, the music will gradually return to the previous level.

3.4 Emergency Operation Mode

Emergency mode is entered automatically if power to the unit is lost. In emergency mode the PAX1 phone and MIC signals are connected by mechanical relay contacts to the COM1
transceiver, the NAV1 receiver and the DIRECT AUDIO, and the PAX1 TX PTT is connected to the COM1 PTT. Rev B Page 14
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual

Appendix A - Installation Drawings

A1 Introduction

The drawings necessary for installation and troubleshooting of the JA95-R03 Audio Controller - Remote Mount - One Transceiver are in this Append ix, as listed below.
Note: A fully customized set of Connector Maps and Interconnects can be created using the ProCS software. Refer to the ProCS™ manual for further information.

A2 Installation Drawings

DOCUMENT Rev
JA95-R03 Connector Map A JA95-R03 Equipment Block Diagram (ICS Expansion) A JA95-R03 Equipment Block Diagram (Headset Expansion) A
JA95-R03 Equipment Block Diagram (Standby ICS) JA95-R03 Interconnect A
JA95-R03 Mechanical Inst a llatio n
A
B
Rev B Page A1
1 2 3 4 5 6 7 8 9 10 11 12 13
14
15 16 17
20 21 22 23 24 25 26 27 28 29 30 31 32
33
34 35
18 19
36 37
SPARE 1
COM 1 RX HI / ICS EXPANSION PHONES HI
SPARE 2
SPARE 3
SPARE 4
SPARE 5
NAV 1 RX HI
SPARE 7
SPARE 8
SPARE 9
SPARE 10
DIRECT AUDIO HI
MUSIC LEFT HI
MUSIC RIGHT HI
ICS TIE HI / SPARE 11
PAX 2 PHN HI
PAX 1 PHN HI
SPARE 12
SPARE 15
COM 1 RX LO / ICS EXPANSION PHONES LO
SPARE 16
SPARE 17
SPARE 18
SPARE 19
SPARE 20
SPARE 21
SPARE 22
DIRECT AUDIO LO
MUSIC LEFT LO
MUSIC RIGHT LO
ICS TIE LO / SPARE 23
PAX 2 PHN LO
PAX 1 PHN LO
P1
37 PIN FEMALE DMIN MATING CONNECTOR
RECEIVE CONNECTOR
VIEW IS FROM REAR OF MATING CONNECTOR
1
1
NOTE: 1 CONFIGURABLE CONTACT
SPARE 6
SPARE 14
SPARE 13
NAV 1 RX LO
1
1
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
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PREPARED
CHECKED
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DOC NO.
CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP.
Audio Controller - Remote Mount - One Transceiver
P1 Connector Map
JA95-R03 1/3
JA95-R03 Connector Map Rev A.dwg
TAT
JAC
06-07-16
SRM
JAC
06-08-16
KDV
1 2 3 4 5 6 7 8 9 10 11 12 13
14
15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30
31
32 33
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
COM 1 PTT / ICS EXPANSION PTT
COM 1 MIC HI / ICS EXPANSION MIC HI
COM 1 MIC LO / ICS EXPANSION MIC LO
SPARE 10
SPARE 11
SPARE 12
SPARE 13
SPARE 14
SPARE 15
SPARE 16
PAX 3 MIC HI
PAX 3 MIC LO
PAX 1 MIC HI
PAX 1 MIC LO
PAX 2 MIC HI
PAX 2 MIC LO
PAX 4 MIC HI
PAX 4 MIC LO
PAX 5 MIC HI / SPARE 18
PAX 5 MIC LO / SPARE 19
PAX 6 MIC HI / SPARE 20
PAX 6 MIC LO / SPARE 21
PAX 7 MIC HI / SPARE 22
PAX 7 MIC LO / SPARE 23
PAX 3 PHN HI
PAX 3 PHN LO
PAX 4 PHN HI
PAX 4 PHN LO
PAX 6 & 7 PHN HI
PAX 6 & 7 PHN LO
SPARE 1
SPARE 2
SPARE 3
SPARE 4
PAX 3 TX PTT / PAX 3 ICS PTT
PAX 1 TX PTT / PAX 1 ICS PTT
PAX 1 ICS PTT / SPARE 5
PAX 2 TX PTT / PAX 2 ICS PTT
PAX 2 ICS PTT / SPARE 6
PAX 3 ICS PTT / ALERT 1 KEY
PAX 4 TX PTT / PAX 4 ICS PTT
PAX 4 ICS PTT / SPARE 7
SPARE 8
SPARE 9
ALERT ENABLE
POWER INPUT
POWER GROUND
P2
50 PIN FEMALE DMIN MATING CONNECTOR
PTT IN
PAX MIC IN PAX PHN OUT
VIEW IS FROM REAR OF MATING CONNECTOR
PAX 5 PHN HI
PAX 5 PHN LO
TRANSMIT CONNECTOR
1 1 1 1 1 1
1
SPARE 17
1 1
11111
11
1
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
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PREPARED
CHECKED
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DOC NO.
CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP.
Audio Controller - Remote Mount - One Transceiver
P2 Connector Map
JA95-R03 2/3
JA95-R03 Connector Map Rev A.dwg
TAT
06-07-16
06-08-16
JAC
SRM
JAC
KDV
P3
4 POLE MALE 3.5MM STEREO
TIP: TX DATA 1ST RING: RX DATA 2ND RING: GROUND 3RD RING: CONFIG AUDIO
ACCEPTS THE FOLLOWING PLUG FORMATS
JA99 CONFIGURATION CABLE
MATING PLUG NAMES JA95 SIGNAL NAMES
CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT / CONFIG AUDIO
CONFIGURATION CONNECTOR
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
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PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP.
Audio Controller - Remote Mount - One Transceiver
P3 Connector Map
JA95-R03 3/3
JA95-R03 Connector Map Rev A.dwg
TAT
06-07-16
06-08-16
JAC
SRM
JAC
KDV
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT
DOC NO.
Audio Controller - Remote Mount - One Transceiver
Equipment Block Diagram - ICS Expansion
JA95-R03 1/1
JA95-R03 Equipment Block Diagram (ICS Expansion) Rev A.dwg
TAT
PAX 1
PAX 2
PAX 3
PAX 4
MESSAGE KEY MUSIC
MESSAGE KEY
PAX 1 PHONE,
MICROPHONE, ICS & TX PTT
PAX 2 PHONE,
MICROPHONE, ICS & TX PTT
MUSIC
EXISTING AUDIO PANEL
PAX 3 PHONE,
MICROPHONE, ICS & TX PTT
PAX 4 PHONE,
MICROPHONE, ICS & TX PTT
ICS TIE LINE
ICS Expansion
DROP CORD PAX 5
DROP CORD PAX 6
DROP CORD PAX 7
ONE RECEIVER
ONE TRANSCEIVER
ONE DIRECT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT
DOC NO.
Audio Controller - Remote Mount - One Transceiver
Equipment Block Diagram - Headset Expansion
JA95-R03 1/1
TAT
PAX 1
PAX 2
PAX 3
PAX 4
+14 VDC - +28 VDC POWER
MESSAGE KEY MUSIC
MESSAGE KEY
PAX 1 PHONE,
MICROPHONE, ICS PTT
PAX 2 PHONE,
MICROPHONE, ICS PTT
MUSIC
ICS EXPANSION PTT
EXISTING AUDIO PANEL
PAX 3 PHONE,
MICROPHONE, ICS PTT
PAX 4 PHONE,
MICROPHONE, ICS PTT
ICS EXPANSION MIC
ICS EXPANSION PHONES
PAX ICS PTT PAX MIC PAX PHONE
Headset Expansion
COM3
COM3
MIC
PILOT COPILOT
COM2
COM2
MIC
COM1
COM1
MIC
NAV2NAV1 NAV4NAV3
COM
1/2
SPEAKER
PA
PILOT
CREW
MKR
CABIN AUDIO ICS ISOLATION
SQ
VOL
O F F
SQ
VOL
O F F
SENS TEST
JAC
06-22-16
SRM
JAC
06-22-16
KDV
PILOT
PILOT TX KEY
PILOT ICS
MAIN / STANDBY
JA95-R03
REMOTE STANDBY ICS
PILOT PHN
PILOT MIC
PILOT TX KEY
PILOT ICS KEY
JA94-001A
DUAL AUDIO CONTROLLER
PILOT PHN
PILOT MIC
PILOT TX KEY
PILOT ICS KEY
AIRCRAFT
AVIONICS
COPILOT
COPILOT TX KEY
COPILOT ICS
MAIN / STANDBY
Part of JA95-R03
REMOTE STANDBY ICS
COPILOT PHN
COPILOT MIC
COPILOT TX KEY
COPILOT ICS KEY
PREPARED
CHECKED
APPROVED
CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP.
COPILOT PHN
COPILOT MIC
COPILOT TX KEY
COPILOT ICS KEY
COM 1 RX, TX, KEY
NAV 1 RX DIR AUD
SRM
JAC
08-23-18
SRM
JAC
08-24-18
KDV
TITLE
NCAGE CODE PART NO. SHEET
L00N3
DOC NO.
JA95-R03 Equipment Block Diagram (Standby ICS) Rev A
Equipment Block Diagram
For a Remote Standby ICS
JA95-R03 1/1
JA95-R03 INTERCONNECT WIRING NOTES
NOTES
ALL WIRE SIZE SHOULD BE 24 AWG MIN UNLESS OTHERWISE SPECIFIED. UNSHIELDED WIRE SHOULD BE SELECTED PER FAA AC43.13-1B CHANGE 1 PARA 11-76 TO 11-78. WIRE TYPES
SHOULD BE IN ACCORDANCE WITH MIL-W-22759 AS DESCRIBED IN FAA AC43.13-1B CHANGE 1 PARA 11-85 AND 11-86 AND LISTED IN TABLE 11-11 OR 11-12. ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL-DTL-27500 (REVISION H OR LATER).
CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE. LENGTH NOT TO EXCEED 1 FT (0.3 M).
CABLE SHIELDS AT THE JA95-R03 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P/N: MS27741-5 OR EQUIVALENT.
CONNECTOR PIN HAS MORE THAN ONE FUNCTION. SEE THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING.
2
1.
3
4
CONNECTOR PIN LEGENDS LEGEND SPARE INTERNAL CIRCUITS MAY EXIST AND MAY BE ACTIVATED FOR FUTURE USE. NO EXTERNAL
WIRE CONNECTION.
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
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PREPARED
CHECKED
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DOC NO.
CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP.
Audio Controller - Remote Mount - One Transceiver
Interconnect Notes
JA95-R03 1/6
JA95-R03 Interconnect Rev A.dwg
TAT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
COM 1 RX HI
COM 1 RX LO
RX LO
COM 1
2
21
SPARE 2
SPARE 14322
SPARE 3
SPARE 15
4
23
SPARE 4
SPARE 16524
SPARE 5
SPARE 17625
SPARE 6
SPARE 18
7
26
SPARE 7
SPARE 19
8
27
SPARE 8
SPARE 20
9
28
SPARE 9
SPARE 21
10 29
SPARE 10 SPARE 22
11 30
12
31
DIRECT AUDIO HI
DIRECT AUDIO LO
RX LO
DIRECT AUDIO
13 32
MUSIC LEFT HI
MUSIC LEFT LO
HI LO
MUSIC LEFT
14 33
MUSIC RIGHT HI
MUSIC RIGHT LO
HI LO
MUSIC RIGHT
15 34
ICS TIE HI
ICS TIE LO
HI LO
ICS TIE EXPANSION
16 35
PAX 2 PHN HI
PAX 2 PHN LO
PHN LO
PAX 2 HEADSET JACK
17 36
PAX 1 PHN HI
PAX 1 PHN LO
PHN LO
PAX 1 HEADSET JACK
18 37
SPARE 12
19
JA95-R03 J1
P1 37 PIN FEMALE DMIN MATING CONNECTOR
2 3
2
4
4
4
SPARE 1
SPARE 13120
ICS TIE EXPANSION
N/C N/C
N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
RX LO
NAV 1
NAV 1 RX HI
NAV 1 RX LO
7
26
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Remote Mount - One Transceiver
J1 Interconnect - ICS Tie Expansion
JA95-R03 2/6
JA95-R03 Interconnect Rev A.dwg
TAT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
JA95-R03 J2
P2
50 PIN FEMALE DMIN
MATING CONNECTOR
COM 1 MIC HI
COM 1 MIC LO
MIC LO COM 1
18 35
COM 1 PTT 1
KEY
SPARE 10 SPARE 111936
SPARE 1 2
SPARE 12 SPARE 132037
SPARE 2 3
SPARE 14 SPARE 152138
SPARE 3
4
SPARE 16 SPARE 172239
SPARE 4
5
PAX 1 MIC HI
PAX 1 MIC LO
MIC LO
PAX 1 HEADSET JACK
24
41
PAX 2 MIC HI
PAX 2 MIC LO
MIC LO
PAX 2 HEADSET JACK
25 42
PAX 1 TX PTT 7
PAX 1 TX SWITCH
PAX 1 ICS PTT 9
PAX 1 ICS SWITCH
PAX 2 TX PTT 8
PAX 2 TX SWITCH
PAX 2 ICS PTT 10
PAX 2 ICS SWITCH
MIC LO
PAX 3 HEADSET JACK
PHN LO
PAX 3 MIC HI PAX 3 MIC LO2340 PAX 3 PHN HI
PAX 3 PHN LO3047
MIC LO
PAX 4 HEADSET JACK
PHN LO
PAX 4 MIC HI PAX 4 MIC LO2643 PAX 4 PHN HI
PAX 4 PHN LO3148
MIC LO
PAX 5 HEADSET JACK
PHN LO
PAX 5 MIC HI PAX 5 MIC LO2744 PAX 5 PHN HI
PAX 5 PHN LO3249
MIC LO
PAX 6 HEADSET JACK
PHN LO
PAX 6 MIC HI PAX 6 MIC LO2845
PAX 6 & 7 PHN HI
PAX 6 & 7 PHN LO
33 50
MIC LO
PAX 7 HEADSET JACK
PHN LO
PAX 7 MIC HI PAX 7 MIC LO2946
SPARE 8 SPARE 91415
PAX 3 TX PTT 6 PAX 3 TX PTT
PAX 3 ICS PTT 11 PAX 3 ICS PTT
PAX 4 TX PTT 12 PAX 4 TX PTT
PAX 4 ICS PTT 13
PAX 4 ICS PTT
ALERT ENABLE
16
POWER INPUT
+ 28 VDC POWER17
POWER GROUND
AIRFRAME GROUND
34
1A
22 AWG 22 AWG
2 3
2
2
4 4
4
4
OPTION: ICS TIE EXPANSION
N/C N/C N/C
N/C N/C N/C
N/C N/C N/C
N/C N/C N/C
N/C
N/C
N/C
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Remote Mount - One Transceiver
J2 Interconnect - ICS Tie Expansion
JA95-R03 3/6
JA95-R03 Interconnect Rev A.dwg
TAT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
ICS EXPANSION PHONES HI
ICS EXPANSION PHONES LO
RX LO
PAX PHN
2
21
SPARE 2
SPARE 14
3
22
SPARE 3
SPARE 15
4
23
SPARE 4
SPARE 16
5
24
SPARE 5
SPARE 17
RX LO
NAV 1
6
25
DIRECT AUDIO HI
DIRECT AUDIO LO
HI LO
DIRECT AUDIO
13 32
MUSIC LEFT HI
MUSIC LEFT LO
HI LO
MUSIC LEFT
14 33
MUSIC RIGHT HI
MUSIC RIGHT LO
HI LO
MUSIC RIGHT
15 34
SPARE 11 SPARE 23
16 35
PAX 2 PHN HI
PAX 2 PHN LO
PHN LO
PAX 2 HEADSET JACK
17 36
PAX 1 PHN HI
PAX 1 PHN LO
PHN LO
PAX 1 HEADSET JACK
18 37
SPARE 12
19
JA95-R03 J1
P1 37 PIN FEMALE DMIN MATING CONNECTOR
2 3
2
4
4
SPARE 1
SPARE 13
1
20
N/C N/C
N/C N/C
N/C
AUDIO PANEL
OPTION: HEADSET EXPANSION
NAV 1 RX HI
NAV 1 RX LO
7
26
SPARE 6
SPARE 18
8
27
SPARE 7
SPARE 19
9
28
SPARE 8
SPARE 20
10 29
SPARE 9
SPARE 21
11 30
SPARE 10 SPARE 22
12 31
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
N/C N/C
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Remote Mount - One Transceiver
J1 Interconnect - Headset Expansion
JA95-R03 4/6
JA95-R03 Interconnect Rev A.dwg
TAT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
JA95-R03 J2
P2
50 PIN FEMALE DMIN
MATING CONNECTOR
ICS EXPANSION MIC HI
ICS EXPANSION MIC LO
MIC LO PAX MIC
18 35
ICS EXPANSION PTT
1 KEY
SPARE 10 SPARE 111936
SPARE 1 2
SPARE 12 SPARE 132037
SPARE 2 3
SPARE 14 SPARE 152138
SPARE 3
4
SPARE 16 SPARE 172239
SPARE 4 5
PAX 1 MIC HI
PAX 1 MIC LO
MIC LO
PAX 1 HEADSET JACK
24 41
PAX 2 MIC HI
PAX 2 MIC LO
MIC LO
PAX 2 HEADSET JACK
25 42
PAX 1 ICS PTT 7
PAX 1 ICS SWITCH
SPARE 5 9
PAX 2 ICS PTT 8
PAX 2 ICS SWITCH
SPARE 6 10
MIC LO
PAX 3 HEADSET JACK
PHN LO
PAX 3 MIC HI PAX 3 MIC LO2340 PAX 3 PHN HI
PAX 3 PHN LO
30 47
MIC LO
PAX 4 HEADSET JACK
PHN LO
PAX 4 MIC HI PAX 4 MIC LO2643 PAX 4 PHN HI
PAX 4 PHN LO3148
PAX 5 HEAD PHONE JACK
PHN LO
SPARE 18 SPARE 192744
PAX 5 PHN HI
PAX 5 PHN LO3249
PHN LO
SPARE 20 SPARE 212845
PAX 6 & 7 PHN HI
PAX 6 & 7 PHN LO3350
PAX 7 HEAD PHONE JACK
PHN LO
SPARE 22 SPARE 232946
SPARE 8 SPARE 91415
PAX 3 ICS PTT
6 PAX 3 ICS PTT
PAX 4 ICS PTT 12 PAX 4 ICS PTT
ALERT 1 KEY 11 ALERT 1 KEY
ALERT ENABLE + 28 VDC ALERT POWER
16
POWER INPUT
+ 28 VDC POWER17
POWER GROUND
AIRFRAME GROUND
34
1A
22 AWG 22 AWG
2 3
2
2
4
4
4
AUDIO PANEL
N/C
N/C
N/C N/C
N/C N/C
N/C N/C
OPTION: HEADSET EXPANSION
N/C N/C
SPARE 7 13
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
N/C
PAX 6 HEAD PHONE JACK
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Remote Mount - One Transceiver
J2 Interconnect - Headset Expansion
JA95-R03 5/6
JA95-R03 Interconnect Rev A.dwg
TAT
JAC
06-16-16
SRM
JAC
06-16-16
KDV
PART OF JA99-001
CONFIGURATION CABLE
JA95-R03 CONFIGURATION INPUT
P3 4 POLE MALE 3.5MM STEREO MATING CONNECTOR
OPTION: CONFIGURATION FROM ProCS APPLICATION
J3
CONFIG DATA TO JA95
CONFIG DATA FROM JA95
GROUND
MODE SELECT/CONFIG AUDIO CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND
3RD RING
TIP 1ST RING 2ND RING
MODE SELECT/CONFIG AUDIO
CHASSIS GROUND
JA95-R03
J4 THREADED STUD 4-40 0.25 in.
OPTION: CHASSIS GROUND
20 AWG
ICS TIE HI
ICS TIE LO
HI LO
ICS TIE
16 35
JA95-R03 AUDIO CONTROLLER
OPTION: MULTIPLE AUDIO CONTROLLER
HI LO
ICS TIE
HI LO
ICS TIE
2ND AUDIO CONTROLLER
3RD AUDIO CONTROLLER
4TH AUDIO CONTROLLER
UP TO THREE WITH A TYPE 1 ICS TIE LINE UP TO SEVEN WITH A TYPE 2 ICS TIE LINE
P/O J1
P/O P1 37 PIN FEMALE DMIN MATING CONNECTOR
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Remote Mount - One Transceiver
Interconnect Options
JA95-R03 6/6
JA95-R03 Interconnect Rev A.dwg
TAT
06-16-16
06-16-16
JAC
SRM
JAC
KDV
1.97in MAX
50.0mm MAX
5mm MAX
6.18in
6.79in MAX
172.
8mm
156.
5.87in MAX
149.
1mm MAX
4.65in
118.
1mm
0.60in
15.
2mm
1.20in
30.
5mm
0.38in
9.
5mm
18in
6.
156.8mm
0.30in
6mm
7.
0.21
5.4 x 8
3.08in
78.2mm
3.63in
92.2mm
0.88in
22.4mm
CENTER OF GRAVITY
0.03in [0.8mm]
WEIGHT: 1.68 lbs [0.77 kg] MAX.
30in
0.
7.6mm
JUPITER AVIONICS TEMPLATE SOLIDWORKS PORT R AI T SI Z EB REV B. D RW D O T
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES: 1 DEC PLACE: 0.1 2 DEC PLACE: 0.01 3 DEC PLACE: 0.005 ANGLES:
MATERIAL: N/A FINISH:
0.5 DEG
N/A
PREPARED
TAT
JAC
CHECKED
04-05-18
AH
JAC
APPROVED
CONFIDENTIAL & PROPRIETARY
TO JUPITER AVIONICS CORP.
DRAWING NOT TO SCALE
04-05-18
KDV
TITLE
Audio Controller - Remote Mount - One Transceiver
NCAGE CODE
L00N3
DOC. NO.
PART NO.
JA95-R03
JA95-R03 Mechanical Installation Rev B.SLDDRW
SHEET
1/1
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual

Appendix B - Certification Documents

Rev B Page B1
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual

B1 Airworthiness Approval

Airworthiness approval of the JA95-R03 may require completion of a TCCA Major Modification Report per CAR STD (AWM) 571 Appendix L, or a FAA Form 337. The sample wording for a description of the work is provided to assist the Installing Agency in preparing Instructions for Continued Airworthiness (ICA) when replacing an existing audio panel with a Jupiter Avionics JA95-R03 Audio Controller - Remote Mount – One Transceiver. This sample may be modified appropriately for new installations. It is the installer’s responsibility to determine the applicability of the method used. Installations performed outside Canada must follow the applicable aviation authority’s regulations.
Sample Wording:
Removed the existing [model] audio panel and replaced with a Jupiter Avionics JA95-R03 Audio Controller - Remote Mount – One Transceiver in [aircraft location].
The JA95-R03 is approved to CAN-TSO-C139. The JA95-R03 meets RTCA DO-160F environmental qualifications for this installation.
Installed in accordance with the JA95-R03 Installation Man ual, Revision [ ], and AC 43.13-2, Chapters 2, and 3. The JA95-R03 interfaces with existing aircraft systems per the Installation Manual instructions. The JA95-R03 Installati on Manu al pr ovides detailed installation instructions an d wiring diagrams (Section 2, and
Appendices A and B). Power is supplied to the JA95-R03 through an existing [ ]-Amp circuit breaker that was previously used by the original
audio panel. The net electrical load is unchanged. Aircraft equipment list, weights and balance amended. Compass compensation checked and found to conform to
applicable regulations.

B2 Instructions for Continued Airworthiness

Maintenance of the JA95-R03 Audio Controller - Remote Mount – One Transceiver is “on condition” only. Refer to the JA95-R03 Maintenance Manual. Periodic maintenance of the JA95-R03 is not required.
The following sample Instructions for Continued Airworthiness (ICA) provides assistance in preparing ICA for the Jupiter Avionics JA95-R03 unit installation as part of a Type Certificate (TC) or Supplemental Type Certificate (STC) project to comply with CAR STD (AWM) 523/527/525/529.1529 or FAR 23/25/27/29.1529 “Instructions for Continued Airworthiness”.
Items that may vary by aircraft make and model are shown in brackets (“[ ]”) and should be filled in as appropriate. Some of the checklist items do not apply, in which case they should be marked “N/A” (Not Applicable).
Instructions for Continued Airworthiness, Jupit er Avionics JA95-R03 Audio Controller - Remote Mount – One Transceiver in an [Aircraft Make and Model]
1. Introduction
[Aircraft that has been altered: Registration number, Make, Model and Serial Number] Content, Scope, Purpose and Arrangement: This document identifies the Instructions for Continued
Airworthiness for a Jupiter Avionics JA95-R03 installed in an [aircraft make and model].
Applicability: Applies to a Jupiter Avionics JA95-R03 installed in an [aircraft make and model]. Definitions/Abbreviations: None, N/A. Precautions: None, N/A. Units of Measurement: None, N/A. Referenced Publication s: JA95-R03 Installation and O per ati ng Manual
JA95-R03 Maintenance Ma nual STC/TC # [applicable STC/TC number for the specific aircraft installation]
Distribution: This document should be a permanent aircraft record.
Rev B Page B2
JA95-R03 Audio Controller - Remote Mount - One Transceiver
Installation and Operating Manual
2. Description of the System/Alteration
Jupiter Avionics JA95-R03 Audio Controller - Remote Mount – One Transceiver with interface to external transceivers and [include other equipment/systems as appropriate]. Refer to Appendix A of this manual for interconnect information. Refer to aircraft manufacturer approved interconnect for actual installation.
3. Control, Ope ration Information
Refer to section 3 of this manual.
4. Servicing Information
N/A
5. Maintenance Instructions
Maintenance of the JA95-R03 is ‘on condition’ only. Periodic maintenance is not required. Refer to the JA95-R03 Maintenance Ma nual.
6. Troubleshooting Information
Refer to the JA95-R03 Maintenance Manual.
7. Removal and Replacement Information
Refer to Section 2 of this manual - the JA95-R03 Installation and Operating Manual. If the unit is removed and r
einstalled, a functional check of the equipment should be conducted.
8. Diagrams
Refer to Appendix A of this manual - the JA95-R03 Installation and Operating Manual - for installation drawings and interconnect examples .
9. Special Inspection Requirements
N/A
10. Application of Protective Treatments
N/A
11. Data: Relative to Structural Fasteners
JA95-R03 and appropriate mounting hardware installation, removal and replacement should be in accordance w
ith applicable provisions of AC 43.13-1B and AC 43.13-2A.
12. Special Tools
N/A
13. This Section is for Commuter Category Aircraft Only
A. Electrical loads: Refer to Section 1 of the JA95-R03 Installation and Operating Manual. B. Methods of balancing flight controls: N/A.
. I
C
dentification of primary and secondary structures: N/A.
D
pecial repair methods applicable to the airplane: N/A.
. S
14. Overhaul Period
No additional overhaul time limitations.
15. Airworthiness Limitation Section
N/A

B3 Environmental Qualification Form

See next pages.
Rev B Page B3
JA95-R03 Audio Controller
Environmental Qualification Form - BC Rev B
Prepared:
KDV
Checked:
Approved:
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Temperature and Altitude
4.0
Equipment tested to Category (C4)(D1)(A1)
Ground Survival Low Temperature
4.5.1
Equipment tested to Category C4 (-55 °C)
Short-Time Operating Low Temperature
4.5.1
Equipment tested to Category C4 (-45 °C)
Operating Low Temperature
4.5.2
Equipment tested to Category C4 (-45 °C)
Ground Survival High Temperature
4.5.3
Equipment tested to Category C4 (+85 °C)
Short-Time Operating High Temperature
4.5.3
Equipment tested to Category C4 (+70 °C)
Operating High Temperature
4.5.4
Equipment tested to Category C4 (+70 °C)
In-Flight Loss of Cooling
4.5.5
Equipment identified as Category X, no test performed
Altitude
4.6.1
Equipment tested to Category D1 (50,000 ft)
Decompression
4.6.2
Equipment tested to Category A1 (8,000 to 50,000 ft)
Overpressure
4.6.3
Equipment tested to Category A1 (-15,000 ft)
Temperature Variation
5.0
Equipment tested to Category B (5 °C/min)
Humidity
6.0
Equipment tested to Category A (48 hours)
Nomenclature
Audio Controller – Remote Mount - One Transceiver
Type/Model/ Part No.:
JA95-R03
TSO No.:
CAN-TSO-C139; TSO-C139
Manufacturer’s Build Configuration:
JA95-R03 Build Configuration Rev B
Manufacturer’s Test Report:
JA95-001 Test Report (Qualification - Final) Rev B JA95-R03 Test Report (Environmental - Vibration - 20160629) Rev A JA95-R03 Test Report (Environmental - Operational Shock &
Crash Safety - 20160630) Rev A JA95-R03 CAN-TSO Design Change Assessment (BC Rev B) Rev A
Manufacturer’s Specification and/or Other Applicable Specification:
JA95-001 Declaration of Design and Performance Rev D JA95-R03 Derivative Declaration of Design and Performance (BC Rev
B) Rev A
Manufacturer:
Jupiter Avionics Corporation
Address:
1959 Kirschner Road, Kelowna, BC, Canada, V1Y 4N7
Revision & Change No of DO-160:
Rev. F dated December 6, 2007
Dates Tested:
Sept 28 to Dec 27, 2012 Jun 29 to July 18, 2016
JAC
03-19-18
SRM
JAC
03-20-18
KDV
Rev A Page 1 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
JA95-R03 Audio Controller
Environmental Qualification Form - BC Rev B
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Operational Shock and Crash Safety Operational Shock Crash Safety (impulse) Crash Safety (sustained)
7.0
Equipment tested to Category B (6 g for 11 ms) Equipment tested to Category B (20 g for 11 ms) Equipment tested to Category B (20 g for 3 sec)
Vibration Fixed Wing –Sine Fixed Wing – Random Helicopter – Random, unknown (See remark 4)
8.0
Equipment tested to Categories: SM SB U2FF1
Explosive Atmosphere
9.0
Equipment identified as Category X, no test performed
Waterproofness
10.0
Equipment identified as Category X, no test performed
Fluids Susceptibility
11.0
Equipment identified as Category X, no test performed
Sand and Dust
12.0
Equipment identified as Category X, no test performed
Fungus
13.0
Equipment identified as Category X, no test performed
Salt Fog Test
14.0
Equipment identified as Category X, no test performed
Magnetic Effect
15.0
Equipment tested to Category Z (0 < D < 0.3 m)
Power Input DC Equipment
DC Current Ripple DC Inrush
16.0
Equipment tested to Category: Z (+28 Vdc equipment),
B (+14 Vdc and + 28 Vdc equipment) X, no test performed X, no test performed
Voltage Spike
17.0
Equipment tested to Category A (600Vp, 10 us)
Audio Frequency Susceptibility
18.0
Z (+28 Vdc equipment), B (+14 Vdc equipment)
Induced Signal Susceptibility Magnetic Fields into Equipment Magnetic Fields into Cables Electric Fields into Cables Voltage Spikes into Cables
19.0
Equipment tested to Category [ZC] 20 A at 400Hz 30 A-m at 400Hz 1800V-m at 400Hz L=3.0m
Rev A Page 2 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
JA95-R03 Audio Controller
Environmental Qualification Form - BC Rev B
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Radio Frequency Susceptibility Radiated Conducted (See remark 3)
20.0
Equipment tested to Category RR R (20 V/m CW&SW) and (150 V/m PM) R (30 mA)
Radio Frequency Emission (See remark 3)
21.0
Equipment tested to Category H
Lightning Induced Transient Susceptibility Pin Injection Cable Bundle (See remark 3)
22.0
Equipment tested to Category [A3J33] Waveform Set A, Test Level 3 Waveform Set J, Test Levels 33
Lightning Direct Effects
23.0
Equipment identified as Category X, no test performed
Icing
24.0
Equipment identified as Category X, no test performed
Electrostatic Discharge
25.0
Equipment identified as Category X, no test performed
Fire, Flammability
26.0
Equipment identified as Category X, no test performed
Other Tests
N/A
N/A
REMARKS
1. This product is a derivative of the JA95-001. All tests were performed on a JA95-001 and JA95-R03. A similarity analysis between the two products is detailed in the Jupiter Avionics Corp. document:
JA95-R03 CAN-TSO Design Change Assessment (BC Rev B) Rev A
2. Test information can be found in the Jupiter Avionics Corp. documents:
JA95-001 Test Report (Qualification - Final) Rev B JA95-R03 Test Report (Environmental - Vibration - 20160629) Rev A JA95-R03 Test Report (Environmental - Operational Shock & Crash Safety - 20160630) Rev A
3. Testing of Radio Frequency Susceptibility, Radio Frequency Emission and Lightning Induced Transient Susceptibility was conducted at CKC Laboratories in Bothell, WA, USA. Reference Jupiter Avionics Corp. document: JA95-001 Test Report (CKC Labs DO-160F Section 20,
21, 22 – 2012-11-26 to 30) Rev A
4. During exposure to vibration test conditions the following critical resonances changed frequency greater than 2.5%:
Orientation Initial Freq. Final Freq. Side Mount, Vertical 1054 Hz 1016 Hz
Rev A Page 3 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
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