Jupiter Avionics JA95-002 Installation And Operating Manual

JA95-002
Audio Controller - Six Transceiver
Installation and Operating Manual
Rev D
Jupiter Avionics Corporation
Kelowna BC
Canada V1Y 4N7
Tel: +1 778 478 2232
Toll-Free:1 855 478 2232
www.jupiteravionics.com
RECORD OF REVISIONS
Revision
Rev Date
Description
ECR
A
Mar 2014
Initial release, Serial number 1001 and higher.
2299
B
Apr 2014
Environmental Qualification Form Rev B inserted
2800
C
Apr 2014
Environmental Qualification Form Rev D inserted
2809
D
Jul 2018
Update and Revise
5649
Prepared:
Checked:
Approved:
IMPORTANT:
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
Copyright 2014 Jupiter Avionics Corp.
All rights reserved
Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium for any purpose without the express prior written consent of JAC.
Information in this document is subject to change without notice.
To confirm the current revision status of this manual, visit the JAC website:
www.jupiteravionics
.com
MPB
Rev D Page ii
JAC
09-27-18
KDV
JAC
09-27-18
MQS
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

Table of Contents

SECTION 1 - DESCRIPTION ........................................................................................................................................... 1
1.1 System Overview .............................................................................................................................................. 1
1.2 Features Overview ............................................................................................................................................ 1
1.3 Inputs and Outputs ........................................................................................................................................... 2
1.3.1 Inputs ........................................................................................................................................................ 2
1.3.2 Outputs ..................................................................................................................................................... 2
1.3.3 Bi-directional Ports .................................................................................................................................... 2
1.4 Specifications .................................................................................................................................................... 3
1.4.1 Electrical Sp ec ifications ............................................................................................................................ 3
1.4.2 Mechanical Specifications ........................................................................................................................ 5
1.4.3 Configuration Connector ........................................................................................................................... 5
1.4.4 Product Configuration Softw are Ver sion .................................................................................................. 5
1.4.5 Flammability of Materials .......................................................................................................................... 5
SECTION 2 – INSTALLATION ........................................................................................................................................ 6
2.1 Introduction ....................................................................................................................................................... 6
2.2 Continued Airwort hi nes s ................................................................................................................................... 6
2.3 Unpacking and Inspecting Equipment .............................................................................................................. 6
2.3.1 Warranty ....................................................................................................................................................... 6
2.4 Installation Procedures ..................................................................................................................................... 6
2.4.1 Installation Limitations .................................................................................................................................. 6
2.4.2 Cabling and Wiring ....................................................................................................................................... 6
2.4.3 Mechanical Installation ................................................................................................................................. 7
2.4.4 In-Line PTT Cordsets .................................................................................................................................... 7
2.4.5 Legend Replacement .................................................................................................................................... 7
2.4.6 Post Installation Checks ............................................................................................................................... 7
2.5 Adjustments and Configuration using ProCS™ ............................................................................................... 8
2.5.1 Configuration Cabling Requirements ........................................................................................................ 8
2.5.2 ProCS™ Setup ......................................................................................................................................... 8
2.5.3 Configurable Settings ............................................................................................................................... 8
2.5.4 Other Configuration Features ................................................................................................................. 15
2.6 Installation Kit ................................................................................................................................................. 15
2.6.1 Recommended Crimp tools .................................................................................................................... 15
2.7 Installation Drawings ....................................................................................................................................... 16
2.7.1 Generation of Custom Drawings ............................................................................................................ 16
SECTION 3 – OPERATION ........................................................................................................................................... 17
3.1 Introduction ..................................................................................................................................................... 17
3.2 Front Panel Controls ....................................................................................................................................... 17
(1) Transceiver Switches .................................................................................................................................. 18
(2) Receiver Switches ...................................................................................................................................... 18
(3) Receive Volume Control ............................................................................................................................. 18
(4) Mode Switch ............................................................................................................................................... 18
(5) Multi-function (Transmit/ICS) Switch .......................................................................................................... 19
(6) Music/Configuration Connector (/io) ........................................................................................................ 19
(7) Transmit Annunciator - TX .......................................................................................................................... 19
(8) Transmit Selector ........................................................................................................................................ 19
(9) VOX Threshold Control ............................................................................................................................... 20
(10) CALL Annunciator ....................................................................................................................................... 20
(11) ICS Volume Control .................................................................................................................................... 20
3.3 Normal Operation Mode ................................................................................................................................. 21
3.3.1 Panel Lighting ......................................................................................................................................... 21
3.3.2 Receiving ................................................................................................................................................ 21
3.3.3 Transmitting (Transmit Operation) .......................................................................................................... 21
3.3.4 FM2 PTT Operation ................................................................................................................................ 21
3.3.5 VOX Operation ....................................................................................................................................... 21
3.3.6 ICS Operation ......................................................................................................................................... 21
3.3.7 Multi-Function (XMIT / ICS) Switch Operation ........................................................................................ 22
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JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
3.3.8 Music Operation ...................................................................................................................................... 22
3.4 Emergency Operation Mode ........................................................................................................................... 22
3.4.1 Auto Emergency Mode ........................................................................................................................... 22
3.4.2 Selected Emergency Mode ..................................................................................................................... 22
Appendix A - Installation Drawings ........................................................................................................................... A1
A1 Introduction ..................................................................................................................................................... A1
A2 Installation Drawings ....................................................................................................................................... A1
Appendix B - Certification Documents ...................................................................................................................... B1
B1 Airworthiness Approval ................................................................................................................................... B2
B2 Instructions for Continued Airworthiness ........................................................................................................ B2
B3 Environmental Qualification Form .................................................................................................................. B3
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JA95-002 Audio Controller – Six Transceiver

SECTION 1 - DESCRIPTION

1.1 System Overview

The JA95-002 audio controller is a centralized audio management system that distributes and controls all transceiver, receiver and alert audio in an aircraft. It enables the selected transmission of microphone audio to a transceiver and distributes all intercom audio.
The JA95-002 audio controller can be used in a standalone configuration or a star configuration to prevent the loss of the entire system due to the failure of one controller. It provides a passive emergency mode that directs the primary user (pilot) to the COM1 transceiver, NAV1 receiver and Direct Audio 1 & 2.
The JA95-002 is set up on a per-installation basis using a configuration cable and a PC running the product configuration tool to download system configuration settings via the front panel music / configuration connector (/io) without the necessity of removing the unit from the panel. To facilitate future customizations and certification, no software or complex electronic devices are used in the JA95-002 design.

1.2 Features Overvi e w

The JA95-002 features a 37-pin D-Sub connector, which interfaces with the radio receive audio and crew phones, a 50-pin D-Sub connector which interfaces with the power and passenger headset connections. This layout minimizes crosstalk and follows industry standard interconnect for multi-user Audio Controllers.
Many of the input and output levels are adjustable, several audio paths are selectable, and alert audio analog waveforms can be loaded using the configuration program ProCS™ (Product Configuration Software) to write configuration commands via the JA99-001 configuration cable to the front panel music / configuration connector. The audio waveforms are stored in non-volatile devices. The alert audio feature is intended for use as a secondary alerting system where another device provides the primary annunciation.
The JA95 provides intercom functions for up to seven users. It supports up to 6 transceivers, each selectable from a rotary switch, and up to 5 receivers (2 on one toggle switch and 3 on the other).
The JA95 features individual VOX gating, and supports two Direct Audio inputs to provide audio at a fixed level to the users.
The JA95 has a CVR output and a two channel Alert Generator. Each alert has a separate key input. The JA95 allows transmit access for three crew members (Pilot, Co-pilot and Passenger 1). A Music / Configuration connector is provided on the faceplate of the JA95 for configuration of audio levels and
routing. The port can also be used as a music input and is compatible with most music players. The JA95 has two modes of operation: Normal Mode and Emergency Mode.
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Name
Qty
Type
ALERT ENABLE
1
Active high discrete
ALERT KEY
2
Active low discrete (Feature selected from ProCS)
CALL
1
Active low discrete (Feature selected from ProCS)
CONFIG DATA TO JA95
1
Data signal
DIRECT AUDIO
2
Audio signal (one selected from ProCS)
FRONT PANEL MUSIC
2
Audio signal
LIGHTS INPUT
1
Analog control signal
MIC HI/LO
6
Audio signal
MODE SELECT / CONFIG AUDIO
1
Multi format signal
MUSIC
2
Audio signal
PAX 1 ICS PTT
1
Active low discrete (Feature selected from ProCS)
PAX 1 TX PTT
1
Active low discrete (Feature selected from ProCS)
PILOT and COPILOT ICS PTT
2
Active low discrete
PILOT and COPILOT TX PTT
2
Active l ow discrete
POWER INPUT
1
14 to 28 Vdc power supply
RX HI/LO AUDIO
11
Audio signal (6 Com TX, 5 Nav RX)
Name
Qty
Type
CVR
1
Audio signal (Feature selected from ProCS)
CONFIG DATA FROM JA95
1
Data signal
PHONES
7
Audio signal MF SW (Multifunction Switch)
2
Active low discrete (Feature selected from ProCS)
MIC
6
Audio signal (transceiver MIC)
Transmit PTT
6
Active l ow discrete
RX COMP OUT
1
Audio signal (Feature selected from ProCS)
Name
Qty
Type
ICS TIE
1
Audio signal
DIGITAL TIE IN & OUT
1
Not implemented
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

1.3 Inputs and Outputs

Refer to the JA95-002 connector maps for the mating connector designators and pin assignments for the input and output signals.

1.3.1 Inputs

1.3.2 Outputs

1.3.3 Bi-directional Ports

Note: There are 6 outputs for driving 7 phones.
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Specifi
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Power In
.4.1.1
Rated In
Rated Ou
Electrica
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Primary n Secondar Maximum Minimum Emergenc
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Audio Pe
ut Level
Receive a Direct aud Direct aud Music rat Micropho Intercom Intercom CONFIG
tput Level
l Specifica
minal voltag nominal vol
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y voltage
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formance
dio rated in io 1 rated in io 2 rated in d input level
e input level ie Line type ie Line type
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ions
age
ut level ut level ut level
input level input level
evel
28 Vdc 14 Vdc
32.2 Vdc
10.2 Vdc
9.0 Vdc
≤ 0.7 A ≤ 1.4 A
7.75 Vrm
7.75 Vrm
2.50 Vrm 400 mVr 250 mVr 340 mVr
1.20 Vrm 400 mVr
10% 10% 10% s 10% s 10% s 10% 10% s 10%
udio Fr
Distortion
Input Imp
Phone rat Pilot Phon in Phone rat wi
Pilot Phon Pilot Phon
Micropho CVR rate CVR rate CVR rate CVR rate Receive Intercom Intercom
quency Res
Audio out Alert audi
Characterist
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d output
e rated outp
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6 Vdc
t
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7.75 Vrm
2.20 Vrm
3.88 Vrm
130 mVr
1.64 Vrm
250 mVr 500 mVr 250 mVr
1.00 Vrm 500 mVr
2.5 Vrms 340 mVr
1.2 Vrms
≤3dB fro ≤3dB fro
≤10%
10%
10%
10%
s 20%
20%
s10% s10% s10% 10% s 10%
10%
s 10%
10%
300 to 600 300 to 300
Hz Hz
Micropho Direct Au Direct Au Receive
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e input Impe io 1 input Im io 2 input Im
udio input Im
ance edance edance
pedance
150  1 1000   100  1 1000  
% 0% % 0%
Page
JA95-002 Audio Controller - Six Transceiver
Output Load
Phone load 600 ±10% Transceiver Microphone load 150 Ω ±10% CVR load 5000 Ω ±10% Receive Composite Audio load 600 Ω ±10% Intercom Tie Line type 1 rated load 2000 Ω ±10% Intercom Tie Line type 2 rated load 2000 Ω ±10% Intercom Tie Line type 1 maximum load 666 max (3 loads) Intercom Tie Line type 2 maximum load 285 max (7 loads)
Volume Controls
Receive Audio control variation 32 ±3dB ICS Audio control variation 42 ±3dB
Input to output Crosstalk and Bleed-throu gh Le vel
Input to Output crosstalk ≤55 dB
1
Input to Input Crosstalk Level
Installation and Operating Manual
Input to Input crosstalk 60 dB
Audio Noise Level without Signal
Noise level below the rated output 60 dB
1.4.1.2 Audio Performance, Other
CVR HI / LO output circ uitr y type (Normal) differential CVR HI / LO output circuitry typ e (Emergency) single ended Microphone inputs desig ne d for MIC type amplified dynamic Microphone inputs circuitry type single ended MUSIC LEFT / RIGHT HI / LO audio input circuitry type differential FRONT MUSIC LEFT / RIGHT audio input circuitry type: single ended RECEIVE AUDIO input circ uitry type differential PHN HI / LO output circuitry type single ended MIC output circuitry type differential RX Composite Audio output circuitry type differential ICS TIE HI / LO Circuitry Type differential DIRECT AUDIO 2 HI to PILOT PHN HI connection 100
1.4.1.3 Discrete Signals
Active low control output, active, current 1 Adc
1.4.1.4 Lights Input
LIGHTS INPUT ranges 0 to 28, 0 to 14 and 0 to 5 Vdc LIGHTS INPUT current 10 mA max.
1
Input to DIR AUDIO 2 crosstalk is not applicable
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JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

1.4.2 Mechanical Specifications

Height 1.875 in (47.6 mm) max Behind panel depth 5.48 in (139 mm) max Faceplate width 5.75 in (146 mm) max Behind panel width 5.00 in (127 mm) max Weight 1.64 lbs. (0.74 kg) max Connectors (3): One 4 pole 3.5mm stereo jack
One 37-pin D-Sub male One 50-pin D-Sub male Mounting 4 Dzus fasteners
Installation kit part number INST-JA95

1.4.3 Configuration Connector

The JA95-002 configuration connector communication standard for CONFIG DATA TO JA95 data input signal and CONFIG DATA FROM JA95 data output signal is RS-232.

1.4.4 Product Configuration Software Version

Configuration of the JA95-002 requires the Product Configuration Software (ProCS) version v0.50.3 or later. Refer to the release notes from http://www.jupiteravionics.com/productsoftware.php or contact Jupiter Avionics to ensure the correct version is used.

1.4.5 Flammability of Materials

The JA95-002 complies with the requirements of RTCA/DO-160G Sec 26.3.3 "Flammability", through equivalent flammability testing of materials and the Small Parts Exemption.
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JA95-002 Audio Controller – Six Transceiver

SECTION 2 – INSTALLATION

2.1 Introduction

This section contains unpacking and inspection procedures, installation information, and post-installation checks.

2.2 Continued Airworthiness

Maintenance of the JA95-002 is on condition only. Scheduled inspection and/or p er iodic maintenance of this unit is not required.

2.3 Unpacking and Inspecting Equipment

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card from the Jupiter Avionics Corporation (JAC) website – www.jupiteravionics.com/warrantyregistration.

2.3.1 Warranty

All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.
THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on­line warranty card is not completed, the product will be warranted from the date of manufacture.
Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s). JAC is the final arbiter concerning warranty issues.

2.4 Installation Procedures

WARNING: Loud noise can cause hearing damage. Set the headset volume to minimum before conducting tests, and slowly increase the volume to a comfortable listening level.
CAUTION: The power input circuitry of the unit may be damaged if the installation does not conform to the wiring instructions in this manual.

2.4.1 Installation Limitations

The conditions and tests for CAN TSO approval of the JA95 are minimum performance standards. Those installing the JA95, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within TSO s tandards. The JA95 may be installed only by following the applicable airworthiness requirements.

2.4.2 Cabling and Wiring

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13­1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily terminated interconnect. Follow the Connector Map in Appendix A of this manual.
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JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed. Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a ‘clamshell’ hood that is installed after the wiring is complete.
Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance instructions.
Unless otherwise noted, all wiring shall be a minimum of 24 AWG, except power and ground lines, which shall be a minimum of 22 A WG. Refer to the Interconnect drawing for additional specifications. Check that the ground connection is clean and well secured, and that it shares no path with any electrically noisy aircraft accessories such as blowers, turn-and-bank instruments, or similar loads.

2.4.3 Mechanical Installati on

The JA95-002 can be m ounted in any attitude and location with adequate space for the front panel and sufficient clearance for the connector and wiring harness. It requires no direct cooling.

2.4.4 In-Line PTT Cordsets

If in-line PTT cordsets (drop cords) are used, be aware that incorrectly configured or improperly shielded in-line PTT cordsets can lead to significant audio problems.

2.4.5 Legend Replacement

The JA95-002 illuminated legends are field replaceable. For further information, refer to the Legend Replacement’ document in Appendix A of this manual.

2.4.6 Post Installation Checks

2.4.6.1 Voltage/Resistance checks.
Do not attach this unit until the following conditions are met:
a) Check P1 pin 19 for lights buss voltage. b) Check P2 pin 17 for +28 Vdc or +14 Vdc relative to ground. c) Check P2 pin 34 for continuity to ground (less than 0.5 ). d) Check P2 pins 6 thru 13 for continuity to ground (less than 0.5 Ω) when the relevant switch is closed. e) Check all pins for shorts to ground or adjacent pins.
2.4.6.2 Configuration
Ensure that the JA95 contains the correct configuration settings. This may be done at the factory, on the maintenance bench or in the aircraft before the power on checks are performed. Refer to section 2.5.1.
2.4.6.3 Power on Checks.
Power up the aircraft’s systems and confirm normal operation of all functions of the JA95. Refer to Section 3 (Operation) for specific operational details.
a) Begin with only the pilot’s headset attached. Confirm correct ICS and radio operation for both receive a
ransmit. Check yoke or cyclic switch action. Check the radio selection and inputs. Do not proceed until t
t radios are functioning correctly.
nd
he
b) If there is a music source in the system, turn it on and check for proper mute operation. c) Unusual buzzes, hums or other background audio are symptomatic of multiple grounds, or noisy external
systems such as blowers or pumps sharing wiring with the audio system. If a transmitter fails to key or correctly modulate it is often the result of not connecting all required grounds to the radio or external audio s
ystem. d) Check the ICS operation and Emergency operation. e) Plug in the co-pilot’s headset. Check for correct ICS operation. Check yoke or cyclic switch functions.
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JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
f) Plug in any remaining headsets, and check for correct ICS operation. Note that an incorrect cordset (drop cord)
or improper jack wiring may cause a wide range of problems, from loss of audio to a tone heard in the headset.
g) Check that all configurations settings are correct.
When all performance checks are satisfied, complete the necessary regulatory documentation before releasing the aircraft for service. Refer to Appendix B.

2.5 Adjustments and Configuration using ProCS™

All the JA95-002 internal adjustments are set from the Product Configuration Software ProCS™. Configuration data is sent to the JA95-002 via the front panel connector (/io), using the Configuration Cables and a computer running the ProCS™ software. For configuration requirements, see section 2.5.1.
For full information on the configuration process, and for installation of ProCS™ on your computer, refer to the
ProCS™ manual on the Jupiter Avionics website - www.jupiteravionics.com/productsoftware.

2.5.1 Configuration Cabling Requirements

To configure the JA95-002, it is necessary to load the Product Configuration Software ProCS™ onto a Windows- based computer as described in the ProCS™ manual.
The cables required to configure the JA95-002 are not included with the unit.
Cabling option 1:
Quantity Description JAC Part #
1 USB A to RS232 9-Pin Cable CAB-USB-0002 1 Configuration Cable JA99-001
Cabling option 2:
Quantity Description JAC Part #
1 USB A Male to RS232 3.5mm Plug CAB-USB-0006

2.5.2 ProCS™ Setup

The ProCS™ JA95-002 menu item 'ProCS Setup' provides Setup drawings showing the cabling arrangement for connecting the JA95-002 to a computer running the ProCS™.

2.5.3 Configurable Settings

A standard unit is shipped from the factory with all internal adjustments configur ed to the defau lt le vels. At inst all ati on, it may be desirable to change some of these settings to suit the local operating environment.
Note: To properly configure the JA95-002, power must be applied to the unit, and the mode (EMER/NORM) switch must be in the NORM position
W
ithin ProCS™, the configurable settings are grouped together into the following sections:
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JA95-002 Audio Controller - Six Transceiver
The Radios window
receivers and CVR.
2.5.3.1 Front Panel Switches
T
he Front Panel Switches window is used to specify the text for each legend.
Installation and Operating Manual
Note: If the name of a front panel switch is changed using this software, the change will be incorporated in every other section that refers to that switch name, including the connector maps, to give truly customized installation diagrams.
2.5.3.2 Radios
is used to define the radios assigned to the transceivers,
Rev D Page 9
2.5.3.3 Receive Levels
The receive and direct audio input level of each of the eleven RX and the DIRECT AUDIO inputs can be adjusted from 1.00 to 10.00 Vrms. (Default 7.75
The Receive Audio Detector threshold can be adjusted from
-36 to -12 dB of rated input level. (Default -24 dB)
The level of the receive composite audio output (RX COMP OUT) can be adjusted from 0.25 to 2.5 Vrms. (Default 1.00 Vrms)
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
Rev D Page 10
2.5.3.4 Transmit Levels
When the Transmit Timeout check box is checked the transmit time-out is
The level of each of the six Transceiver MIC output signals can be adjusted from 0.01 to 1 Vrms. (Default 250 mVrms)
The Receive Sidetone Level can be adjusted from 0 to -12 dB of the rated phone Level. (Default -6 dB)
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
enabled (Default not checked) When the FM2 Duplex check box is checked the COM5 (FM2) radio is set to
duplex operation (Default not checked) (see sectio n 3.3. 4)
2.5.3.5 Sidetone Levels
2.5.3.6 Connector Pin Configuration
Multi-Function Switch The front panel multi-function switch is a green two-position momentary centre-off switch. Its default configuration
is as the pilot’s PTT switch, with ‘XMIT’ in the up position, and ‘ICS’ in the down position. However, it may be configured to provide a ground to operate different circuitry to suit the needs of the user, and an appropriate legend can be inserted.
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JA95-002 Audio Controller - Six Transceiver
If a new audio file is selected, it may be played using the arrow
Installation and Operating Manual
Several of the connector pins can be configured to meet the requirements of specific installations. Refer to JA95-002 Interconnect sheets 5/6 of 6.
2.5.3.7 Alerts
Warning: The internal audio alerts are intended only to supplement, not replace, airframe alerts such as ‘low rotor RPM’, ‘engine out’ or ‘decision height alerting’. The alert audio featur e is intended for use as a secondary alerting system where another device provides the primary annunciation.
Audio Files The JA95-002 has standard audio signals for each of the two alerts, and the audio files window allows these
signals to be customized with other recordings during the configuration process. The default Alert signals loaded into the unit at the factory are:
JA95-002 Wav File (Sine 300Hz 10 sec) Rev A.WAV JA95-002 Wav File (Sine 1000Hz 10 sec) Rev A.WAV
Saving new Audio Files
to the right of the Message line. I
and selecting 'Program JA95-002 Messages… ' . N
not connected.
Rev D Page 12
t may be uploaded to the JA95-002 using the 'Program' menu
ote that this pane will have different content if a JA95-002 is
The levels of the two Alert Audio signals are indi vidually adjustable from 0 to -40 dB of the rated phone level. (Default -12 dB)
The output levels of the Cockpit Voice Recorder audio may be adjusted as shown.
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
2.5.3.8 Audio Muting
When the Mute RX Audio check box is checked the Receive Audio is muted during transmit (Default checked)
When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit (Default checked)
When the Mute Alert Audio check box is checked the Alert Audio is muted during transmit (Default not checked)
The Mute Music Audio check box is always checked (i.e. Mute Music Audio is always enabled.)
2.5.3.9 CVR Level
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When the 'Configure DME1 Switch as Music Selector' check box (Default not checked)
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
2.5.3.10 Music Levels Music Output Level
The music output level of the four Music input signals to the Phones audio can be adjusted from -40 to 0 dB of rated phone level (Default 0 dB).
The attenuation level during muting of the music signal can be adjusted from 0 to -40 dB (Default -40 dB).
is checked the DME1 switch becomes a music select sw it ch
The music Input levels can be adjusted from 0.1 0 to 1.00 Vr ms (Default 0.40 Vrms)
2.5.3.11 ICS Tie Line
The rated input and output levels of the intercom tie line can be selected as Type 1 or Type 2 (Default Type 2). The quantity of external loads for a type1 intercom tie line can be selected from 0 to 3 (Default 0). The quantity of external loads for a type 2 intercom tie line can be selected from 0 to 7 (Default 0).
Rev D Page 14
2.5.3.12 Lighting Voltage
Connector Type
Hand crimp tool
Positioner
Insertion/extraction tool
Positronic
9507
9502-3
M81969/1-04
Positronic
AFM8 (Daniels)
M22520/2.08 KB-1
The VOX OFF Delay Time can be adjusted
The rated input level for the lighting voltage may be selected from
+5 Vdc, +14 Vdc or +28Vdc
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
(Default +28 Vdc)
2.5.3.13 VOX
When the PAX Drop Cord Enable check box is checked, the VOX circuits for the passenger microphones are configured for use with drop cords (Default not checked)
2.5.3.14 Connector Maps
This section contains connector maps and interconnects that are automatically generated to show changes that affect the installation of the JA95-002, such as switch labels and voltages. See section 2.7.1 .
.
from 0.50 to 2.00 sec (Default 1 sec).

2.5.4 Other Configuration Features

The model number, serial number and check sum of the JA95-002 Audio Controller can be entered and viewed in the Comments pane of the JA95-002 Product Information Window for future reference.

2.6 Installation Kit

The kit required to install this unit is not included with the unit. The installation kit (Part # INST-JA95) consists of the following:
Quantity Description JAC Part #
2 TAG ring CON-5500-0625 1 D-Sub 37-pin connector, hood and 37 crimp pins CON-3420-0037 1 D-Sub 50-pin connector, hood and 50 crimp pins CON-3420-0050 2 Heat Shrink Tubing WIR-HTSK-1000

2.6.1 Recommended Crimp tool s

Rev D Page 15
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

2.7 Installation Drawings

The drawings and documents required for Installation can be found in Appendix A of this manual.

2.7.1 Generation of Custom Drawings

The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard version of the JA95-002. However, if a unit has been configured using JAC’s ProCS™ software to change switch legends or lighting voltages, the software can be used to generate fully customized interconnects and connector maps for use by the installer.
Rev D Page 16
JA95-002 Audio Controller – Six Transceiver
1
2
3 9 11 6 5 4 7
8
10

SECTION 3 – OPERATION

3.1 Introduction

This section contains the operating instruc tions for the JA95-002.

3.2 Front Panel Controls

Note: The legends and annunciators are re movable and may be repla ced with custom ordered parts. For the purpose of this manual the contro ls will be refer red to by the defaul t legend and annuncia tor names a s shown below .
1. Transceiver switches and as s ociated leg ends
2. Receiver switches and associated legends
3. Receive volume control
4. Mode switch
5. Pilot’s Transmit/ICS (Multi-function) switch
6. Music/configuration inp ut connector and legend
7. Transmit annunciator (deadfront)
8. Transmit selector
9. VOX threshold control
10. CALL annunciator (deadfront)
11. ICS volume control
Rev D Page 17
JA95-002 Audio Controller - Six Transceiver

(1) Transceiver Switches

These are six white two-position toggle switches. When a switch is set to the ‘up’ position, audio from the associated transceiver is routed to the phones.
The legends (above the switches) are interchangeable to allow customization. (Default – COM1, COM2, AUX, FM1, FM2, FM3.)

(2) Receiver Switches

These are two blue three-position centre-off toggle switches. When a switch is set to the ‘up’ or ‘down’ position audio from the selected receiver is routed to the phones.
The legends (two above and two below the switches) are interchangeable to allow customization. (Default – NAV1, NAV2, and ADF1, M/D.)
Installation and Operating Manual
Note: When M/D is selected, both MKR and DME audio will be routed to the phones.

(3) Receive Volume Control

This is a rotary knob that adjusts the phones volume of the receive audio from minimum (CCW) to maximum (CW). Individual radio volume controls should be set to a nominal level, and then adjusted for changing flight conditions using this control.

(4) Mode Switch

This is a red two-position locking toggle switch. When set to the ‘up’ position, the unit is Emergency mode, and when set to the ‘down’ position, the unit is in Normal mode. The legends are interchangeable to allow customization. (Default – EMER, NORM.)
The switch is lockable to prevent accidental changing of the mode. The switch must be lifted to release the lock.
For full information on Emergency and Normal Mode operation, see sections 3.3 and 3.4 below.
Rev D Page 18
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

(5) Multi-function (Transmit/ICS) Switch

This is a green two-position centre-off momentary toggle switch. When in the default XMIT/ICS configuration, this switch acts as
the pilot’s ‘Press-to-talk’ (PTT) button. The unit will transmit on the selected transceiver when the switch is held in the ‘up’ position, and when held in the ‘down’ position, it will transmit on the intercom.
See section 3.3.7 below for Multi-function Switch operation.
Note: At installation, this switch may be configured to operate in default or alternative mode. Check with your installing agency for confirmation of the operation of this switch. The legends are interchangeable to allow customization.

(6) Music/Configuration Connector (/io)

This is a music input that is compatible with most music players. It accepts a 3 pole 3.5mm stereo plug with a slim diameter connector housing.
(This connector is also used during installation to change configuration settings.)
CAUTION: If an unapproved connector or cable is used, damage to the unit or to any attached device may occur. If in doubt, contact JAC for a list of approved cables, music sources and devices.

(7) Transmit Annunciator - TX

This is a deadfront annunciator that will illuminate when the JA95 is transmitting.
The default legend is ‘TX’, but it is int erc hang eab le to allow customization.

(8) Transmit Selector

This is a rotary six-position control that is used to select transmission via one of the six transceivers.
Each of the transmit selector positions is linked by a white line to the corresponding transmit select annunciator, transceiver switch and legend.
The appropriate annunciator will light green to show which transceiver is selected for transmit - ‘FM3’ in this example.
Rev D Page 19
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

(9) VOX Threshold Control

This is a rotary knob that is used to select the VOX threshold of the unit. See below.
When rotated fully clockwise (cw), the threshold will be at maximum and VOX ICS operation is disabled and ICS PTT input is required for ICS operation.
When rotated fully counterclockwise (ccw), the threshold will be at minimum (almost live).
To adjust the unit for VOX (Voice activated) use, the VOX control should be set fully ccw and then slowly rotated cw to the point where no intercom audio can be heard. The VOX control should be adjusted for proper operation with ambient noise.

(10) CALL Annunciator

This is a deadfront annunciator. When enabled, it will illuminate when a ground is applied to
the CALL input from another user’s audio controller or by an external ‘call’ button.
The default legend is 'CALL', but it is interchangeable to allow customization.
Note: Check with your installing agency for confirmation of the operation of this annunciator. The legends are interchangeable to allow customization.

(11) ICS Volume Control

This is a rotary control used to adjust the volume of all ICS audio to suit the ambient conditions. Rotating the control completely cw gives rated level, and completely ccw reduces the output to minimum level.
Rev D Page 20
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

3.3 Normal Operation Mode

Note: Numbers in parentheses refer to the front panel controls shown in section 3.2.
The JA95-002 is in Normal mode when the front panel EMER / NORM switch (4) is in the NORM position and suitable electrical power is supplied to the unit.

3.3.1 Panel Lighting

The legends and annunciators will be illuminated (when appropriate) and dim through the aircraft lighting buss.

3.3.2 Receiving

When the JA95-002 receives an incoming transmission on a transceiver or receiver that has been selected, either by the white transceiver receive switches (1) or the transmit selector (8), the incoming audio will be directed to the user’s phones.
The audio level of incoming transmissions is set by the front panel RX volume control (3). It will be muted if the unit is transmitting and muting of receive audio during transmit is enabled.

3.3.3 Transmitting (Transmit Operation)

To select a transceiver, rotate the Transmit Select Switch until it aligns with the line leading to the Transceiver Select switch legend (see 1) - default legends COM 1, COM 2, AUX, FM 1, FM 2, or FM3. The corresponding Transmit Select annunciator will illum inat e.
When the user’s TX PTT is activated, the unit will transmit on the selected transceiver, and the deadfront Transmit Annunciator (7) will illuminate ‘TX’. All MIC and sidetone audio will be routed to the user’s phones, and any music will be muted for the duration of the transmission.

3.3.4 FM2 PTT Operation

Note: If the FM2 transceiver has been configured as duplex, it can be used with a cellphone or sat-phone. Check your configurat io n with the ins ta lling agency.
If the unit has been configured for cellphone or sat-phone use and FM2 has been selected for transmit, momentarily activating the TX PTT (either from the faceplate or by some other method) will keep the FM 2 transmitting. A second momentary activation of the TX PTT, or moving the Transmit Selector away from FM 2, will stop the FM 2 from transmitting.

3.3.5 VOX Operation

A user’s MIC audio is routed to the ICS when the MIC audio level exceeds the VOX threshold. A user’s MIC audio is disconnected from the ICS when the MIC audio level falls below the VOX threshold for 0.5 to 2
seconds.

3.3.6 ICS Operation

ICS audio is the sum of all the MIC audio from users with ICS KEY active or with MIC audio level exceeding the VOX Threshold level.
The ICS audio also includes the audio input on the ICS TIE from other audio controllers. The ICS audio is output on the phones of each user. The ICS audio is muted during transmit. The ICS audio level at the phones is controlled by the ICS volume control (12).
Rev D Page 21
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

3.3.7 Multi-Function (XMIT / ICS) Switch Operation

Note: At installation, this switch may be configured to operate in default or alternative mode. Check with your installing agency for confirmation of the operation of this switch.
Default Operation
When in the default XMIT/ICS configuration, this switch acts as the pilot’s ‘Press-to-talk (PTT) button. The unit will transmit on the selected transceiver when the switch is set to the ‘up’ position, and when set to the ‘down’ position, it will transmit on the intercom.
Alternative Operation
This switch may be configured to provide a ground signal to operate other equipment.

3.3.8 Music Operation

Music to the phones will be muted by incoming audio (ICS, Receive, Direct or Alert Audio) or if the unit is transmitting. When the incoming audio has ended, the music will gradually return to the previous level.

3.4 Emergency Operation Mode

Emergency mode can be selected by the Mode switch on the front panel, or entered automatically if power to the unit is lost.

3.4.1 Auto Emergency Mode

If the unit is in emergency mode because power has been lost to the unit, the sum of the COM 1 transceiver, NAV 1 receive, and DIRECT AUDIO will be routed to the pilot’s phones and the CVR. The pilot's microphone and transmit key are connected to the COM 1 transceiver. No other function in the JA95 will operate when power is lost. All indicator LEDs, legends and annunciators will be dark.

3.4.2 Selected Emergency Mode

If the unit is in emergency mode because the EMER / NORM switch is in the EMER position and sufficient power is applied to the JA95, the sum of the COM 1 receive, NAV 1 receive, DIRECT AUDIO and Alert audio will be routed to the pilot’s phones and the CVR. The pilot's microphone and transmit key are connected to the COM 1 transceiver. The pilot is disconnected from the ICS. The COM 1 transceiver and NAV 1 receiver and DIRECT AUDIO are not available to the other users. All other functions of the JA95 will operate. The LEDs, legends and annunciators will retain normal functionality.
Rev D Page 22
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

Appendix A - Installation Drawings

A1 Introduction

The drawings necessary for installation and troubleshooting of the JA95-002 Audio Controller are in this Appendix, as listed below.
Note: A fully customized set of Connector Maps and Interconnects can be created using the ProCS™ s
oftware. Refer to the ProCS™ manual for

A2 Installation Drawings

further information.
DOCUMENT Rev
JA95-002 Connector Map A JA95-002 Interconnect A JA95-002 Mechanical Installation B JA95-002 Equipment Block Diagram A
Reference Documents
TOL-CUST-EXTR Legend Replacement A
Rev D Page A1
1 2 3 4 5 6 7 8 9 10 11 12 13
14
15 16 17
20 21 22 23 24 25 26 27 28 29 30 31 32
33
34 35
18 19
36 37
CVR HI / DIRECT AUDIO 2 HI
COM 1 RX HI
COM 2 RX HI
AUX RX HI
FM 1 RX HI
FM 2 RX HI
NAV 1 RX HI
NAV 2 RX HI
FM 3 RX HI
ADF RX HI
DME RX HI
MKR RX HI
DIRECT AUDIO 1 HI
MUSIC LEFT HI / RX COMP OUT HI
MUSIC RIGHT HI / DIGITAL TIE IN+
ICS TIE HI / DIGITAL TIE OUT +
COPILOT PHN HI
PILOT PHN HI
LIGHTS INPUT
CVR LO / DIRECT AUDIO 2 LO
COM 1 RX LO
COM 2 RX LO
AUX RX LO
FM 1 RX LO
FM 2 RX LO
NAV 1 RX LO
NAV 2 RX LO
FM 3 RX LO
ADF RX LO
DME RX LO
MKR RX LO
DIRECT AUDIO 1 LO
MUSIC LEFT LO / RX COMP OUT LO
MUSIC RIGHT LO / DIGITAL TIE IN-
ICS TIE LO / DIGITAL TIE OUT -
COPILOT PHN LO
PILOT PHN LO
P1
37 PIN FEMALE DMIN MATING CONNECTOR
RECEIVE CONNECTOR
VIEW IS FROM REAR OF MATING CONNECTOR
1 1 1
1 1 1
NOTE: 1 CONFIGURABLE CONTACT
1
1
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Audio Controller - Six Transceiver
P1 Connector Map
JA95-002 1/3
JA95-002 Connector Map Rev A.dwg
TAT
JAC
03-27-14
SRM
JAC
03-28-14
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1 2 3 4 5 6 7 8 9 10 11 12 13
14
15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30
31
32 33
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
COM 1 PTT
COM 1 MIC HI
COM 1 MIC LO
COM 2 MIC HI
COM 2 MIC LO
AUX MIC HI
AUX MIC LO
FM 1 MIC HI
FM 1 MIC LO
FM 2 MIC HI
FM 2 MIC LO
PAX 1 MIC HI
PAX 1 MIC LO
PILOT MIC HI
PILOT MIC LO
COPILOT MIC HI
COPILOT MIC LO
PAX 2 MIC HI
PAX 2 MIC LO
PAX 3 MIC HI
PAX 3 MIC LO
PAX 4 MIC HI
PAX 4 MIC LO
PAX 5 MIC HI
PAX 5 MIC LO
PAX 1 PHN HI
PAX 1 PHN LO
PAX 2 PHN HI
PAX 2 PHN LO
PAX 4 & 5 PHN HI
PAX 4 & 5 PHN LO
COM 2 PTT
AUX PTT
FM 1 PTT
FM 2 PTT
PAX 1 TX PTT / MF SW 2
PILOT TX PTT
PILOT ICS PTT
COPILOT TX PTT
COPILOT ICS PTT
PAX 1 ICS PTT / MF SW 1 / ALERT 1 KEY
ALERT 2 KEY / CALL
FM 3 PTT
FM 3 MIC HI
FM 3 MIC LO
ALERT ENABLE
POWER INPUT
POWER GROUND
P2
50 PIN FEMALE DMIN MATING CONNECTOR
PTT OUT PTT IN
MIC OUT MIC IN PAX PHN OUT
VIEW IS FROM REAR OF MATING CONNECTOR
PAX 3 PHN HI
PAX 3 PHN LO
TRANSMIT CONNECTOR
1 1 11
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JA95-002 Connector Map Rev A.dwg
TAT
03-27-14
03-28-14
JAC
SRM
JAC
KDV
P3
4 POLE MALE 3.5MM STEREO
TIP: TX DATA 1ST RING: RX DATA 2ND RING: GROUND 3RD RING: CONFIG AUDIO
ACCEPTS THE FOLLOWING PLUG FORMATS
JA99 CONFIGURATION CABLE
IPHONE 3GS OR 4
TIP: LEFT MUSIC 1ST RING: RIGHT MUSIC 2ND RING: GROUND
MP3 STEREO PLAYER,
MATING PLUG NAMES JA95 SIGNAL NAMES
CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT / CONFIG AUDIO
FRONT PANEL MUSIC LEFT FRONT PANEL MUSIC RIGHT
GROUND
FRONT PANEL MUSIC/CONFIGURATION CONNECTOR
3 POLE MALE 3.5MM STEREO
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JA95-002 3/3
JA95-002 Connector Map Rev A.dwg
TAT
03-27-14
03-28-14
JAC
SRM
JAC
KDV
JA95-002 INTERCONNECT WIRING NOTES
NOTES
ALL WIRE SIZE SHOULD BE 24 AWG MIN UNLESS OTHERWISE SPECIFIED. UNSHIELDED WIRE SHOULD BE SELECTED PER FAA AC43.13-1B CHANGE 1 PARA 11-76 TO 11-78. WIRE TYPES
SHOULD BE IN ACCORDANCE WITH MIL-W-22759 AS DESCRIBED IN FAA AC43.13-1B CHANGE 1 PARA 11-85 AND 11-86 AND LISTED IN TABLE 11-11 OR 11-12. ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL-DTL-27500 (REVISION H OR LATER).
CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE. LENGTH NOT TO EXCEED 3 FT (0.9 M).
CABLE SHIELDS AT THE JA95-002 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P/N: MS27741-5 OR EQUIVALENT.
CONNECTOR PIN HAS MORE THAN ONE FUNCTION. SEE THE OPTIONS SECTION OF THIS DRAWING FOR ALTERNATE INTERCONNECT WIRING.
ONLY +28 VDC OR +14 VDC OR +5 VDC LIGHTS INPUT VOLTAGE MAY BE APPLIED AT ONE TIME. THE FRONT PANEL MUSIC INPUT SHALL NOT BE CONNECTED TO ANY OTHER AUDIO INPUT.
THE DIRECT AUDIO 2 SHALL NOT BE WIRED IN PARALLEL WITH ANY OTHER AUDIO INPUT. THE DIRECT AUDIO 2 INPUT IS BEST SUITED FOR AUDIO SIGNALS THAT ARE TO BE ROUTED TO THE PILOT PHONES WHEN IN EMERGENCY MODE.
2
1.
3
4
CONNECTOR PIN LEGENDS LEGEND RESERVED INTERNAL CIRCUITS MAY EXIST AND MAY BE ACTIVATED FOR FUTURE USE. NO EXTERNAL
WIRE CONNECTION.
5 6
7
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Interconnect Notes
JA95-002 1/5
JA95-002 Interconnect Rev A.dwg
TAT
JAC
03-27-14
SRM
JAC
03-28-14
KDV
COM 1 RX HI
COM 1 RX LO
RX LO
COM 1
2
21
COM 2 RX HI
COM 2 RX LO
RX LO
COM 2
3
22
AUX RX HI
AUX RX LO
RX LO
AUX
4
23
FM 1 RX HI
FM 1 RX LO
RX LO
FM 1
5
24
FM 2 RX HI
FM 2 RX LO
RX LO
FM 2
6
25
NAV 1 RX HI
NAV 1 RX LO
RX LO
NAV 1
7
26
NAV 2 RX HI
NAV 2 RX LO
RX LO
NAV 2
8
27
FM 3 RX HI
FM 3 RX LO
RX LO
FM 3
9
28
ADF RX HI
ADF RX LO
RX LO
ADF
10 29
DME RX HI
DME RX LO
RX LO
DME
11 30
MKR RX HI
MKR RX LO
RX LO
MKR
12 31
DIRECT AUDIO 1 HI
DIRECT AUDIO 1 LO
RX LO
DIRECT AUDIO 1
13 32
MUSIC LEFT HI
MUSIC LEFT LO
RX LO
MUSIC LEFT
14 33
MUSIC RIGHT HI
MUSIC RIGHT LO
RX LO
MUSIC RIGHT
15 34
ICS TIE HI
ICS TIE LO
HI LO
ICS TIE EXPANSION
16 35
COPILOT PHN HI
COPILOT PHN LO
PHN LO
COPILOT
HEADSET JACK
17 36
PILOT PHN HI
PILOT PHN LO
PHN LO
PILOT HEADSET JACK
18 37
LIGHTS INPUT + 28 VDC LIGHTS19
JA95-002 J1
P1
37 PIN FEMALE DMIN
MATING CONNECTOR
2 3
2
4
4
4
HI LO
1
20
5
+ 14 VDC LIGHTS
5
+ 5 VDC LIGHTS
5
CVR HI
CVR LO
CVR
4
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J1 Interconnect
JA95-002 2/5
JA95-002 Interconnect Rev A.dwg
TAT
JAC
03-27-14
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JAC
03-28-14
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JA95-002 J2
P2 50 PIN FEMALE DMIN MATING CONNECTOR
COM 1 MIC HI
COM 1 MIC LO
MIC LO COM 1
18 35
COM 1 PTT 1 KEY
COM 2 MIC HI
COM 2 MIC LO
MIC LO COM 2
19 36
COM 2 PTT
2 KEY
AUX MIC HI
AUX MIC LO
MIC LO
AUX
20 37
AUX PTT
3
KEY
FM 1 MIC HI
FM 1 MIC LO
MIC LO FM 1
21
38
FM 1 PTT
4
KEY
FM 2 MIC HI
FM 2 MIC LO
MIC LO FM 2
22 39
FM 2 PTT
5 KEY
PILOT MIC HI
PILOT MIC LO
MIC LO
PILOT HEADSET JACK
24
41
COPILOT MIC HI
COPILOT MIC LO
MIC LO
COPILOT HEADSET JACK
25 42
PILOT TX PTT 7
PILOT TX SWITCH
PILOT ICS PTT 9
PILOT ICS SWITCH
COPILOT TX PTT 8
COPILOT TX SWITCH
COPILOT ICS PTT 10
COPILOT ICS SWITCH
MIC LO
PAX 1 HEADSET JACK
PHN LO
PAX 1 MIC HI
PAX 1 MIC LO
23 40
PAX 1 PHN HI
PAX 1 PHN LO
30 47
MIC LO
PAX 2 HEADSET JACK
PHN LO
PAX 2 MIC HI
PAX 2 MIC LO
26 43
PAX 2 PHN HI
PAX 2 PHN LO
31 48
MIC LO
PAX 3 HEADSET JACK
PHN LO
PAX 3 MIC HI
PAX 3 MIC LO2744
PAX 3 PHN HI
PAX 3 PHN LO3249
MIC LO
PAX 4 HEADSET JACK
PHN LO
PAX 4 MIC HI
PAX 4 MIC LO2845
PAX 4 & 5 PHN HI
PAX 4 & 5 PHN LO3350
MIC LO
PAX 5 HEADSET JACK
PHN LO
PAX 5 MIC HI
PAX 5 MIC LO
29 46
FM 3 MIC HI
FM 3 MIC LO
MIC LO FM 3
14 15
PAX 1 TX PTT
6 PAX 1 TX PTT
PAX 1 ICS PTT 11
PAX 1 ICS PTT
ALERT 2 KEY
12 ALERT 2 KEY
ALERT ENABLE
+ 28 VDC ALERT POWER16
POWER INPUT
+ 28 VDC POWER
17
POWER GROUND
AIRFRAME GROUND
34
1A
22 AWG 22 AWG
2 3
2
2
4 4 4
FM 3 PTT KEY13
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J2 Interconnect
JA95-002 3/5
JA95-002 Interconnect Rev A.dwg
TAT
JAC
03-27-14
SRM
JAC
03-28-14
KDV
PART OF JA99-001
CONFIGURATION CABLE
JA95-002 FRONT PANEL MUSIC/CONFIGURATION INPUT
P3 4 POLE MALE 3.5MM STEREO MATING CONNECTOR
OPTION: PROGRAMMING FROM JA99-001
LEFT MUSIC
STEREO PLAYER
RIGHT MUSIC GROUND
P3 3 POLE MALE 3.5MM STEREO MATING CONNECTOR
OPTION: STEREO PLAYER
J3
FRONT PANEL MUSIC LEFT
FRONT PANEL MUSIC RIGHT
GROUND
TIP
1ST RING
2ND RING
RESERVED FRONT PANEL MUSIC LEFT FRONT PANEL MUSIC RIGHT GROUND
3RD RING
TIP 1ST RING 2ND RING
J3
CONFIG DATA TO JA95
CONFIG DATA FROM JA95
GROUND
MODE SELECT/CONFIG AUDIO CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND
3RD RING
TIP 1ST RING 2ND RING
MODE SELECT/CONFIG AUDIO
6
JA95-002 FRONT PANEL MUSIC/CONFIGURATION INPUT
JA95-002
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Interconnect Options
JA95-002 4/5
JA95-002 Interconnect Rev A.dwg
TAT
JAC
03-27-14
SRM
JAC
03-28-14
KDV
RX COMP OUT HI
RX COMP OUT LO
HI LO
RECORDER
14 33
DIGITAL TIE IN+
DIGITAL TIE IN-
TX+ TX-
JAC DIGITAL ICS TIE LINE
15 34
DIGITAL TIE OUT+
DIGITAL TIE OUT-
RX+ RX-
16 35
JA95-002
P/O J1
P/O P1 37 PIN FEMALE DMIN MATING CONNECTOR
OPTION: RX COMPOSITE OUT
JA95-002
P/O J1
P/O P1 37 PIN FEMALE DMIN MATING CONNECTOR
OPTION: DIGITAL ICS TIE LINE
MF SW 2 6
MF SW 2
MF SW 1 11
MF SW 1
JA95-002
P/O J2
P/O P2 50 PIN FEMALE DMIN MATING CONNECTOR
OPTION: MULTI-FUNCTION SWITCH OUTPUTS (MF SW 1 & MF SW 2)
CALL 12
JA95-002
P/O J2
P/O P2 50 PIN FEMALE DMIN MATING CONNECTOR
OPTION: CALL INPUT
CALL
ALERT 1 KEY
11
JA95-002
P/O J2
P/O P2 50 PIN FEMALE DMIN MATING CONNECTOR
OPTION: CONFIGURABLE SWITCH INPUTS (ALERT 1 KEY)
ALERT 1 KEY
CHASSIS GROUND
JA95-002
J4 THREADED STUD 4-40 0.25 in.
OPTION: CHASSIS GROUND
22 AWG
DIRECT AUDIO 2 HI
DIRECT AUDIO 2 LO
HI LO
DIRECT AUDIO 2
1
20
JA95-002
P/O J1
P/O P1 37 PIN FEMALE DMIN MATING CONNECTOR
OPTION: DIRECT AUDIO 2 IN
JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Audio Controller - Six Transceiver
Interconnect Options
JA95-002 5/5
JA95-002 Interconnect Rev A.dwg
TAT
7
JAC
03-27-14
SRM
JAC
03-28-14
KDV
J2
J1
J4
5.48in MAX
139.2mm MAX
3.25in
82.6mm
2.53in
64.3mm
5.00in MAX
127mm MAX
7.62mm MAX
0.30in MAX
0.89in
22.6mm
47.6mm MAX
1.875in MAX J3
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES: 1 DEC PLACE: 0.1 2 DEC PLACE: 0.01 3 DEC PLACE: 0.005 ANGLES:
MATERIAL:
JUPITER AVIONICS TEMPLATE SOLIDWORKS PORT R AI T SI Z EA REVB . D RW D O T
FINISH:
0.5 DEG
N/A
N/A
5.75in MAX
146.1mm MAX
PREPARED TAT
CHECKED
APPROVED
CONFIDENTIAL & PROPRIETARY
TO JUPITER AVIONICS CORP.
DRAWING NOT TO SCALE
09-27-18
09-27-18
JAC
AH
JAC
KDV
32mm MAX
1.26in MAX
CENTER OF GRAVITY
0.03in [0.8mm]
WEIGHT: 1.64 lbs [0.74 kg] MAX.
TITLE
Audio Controller - Six Transceiver
NCAGE CODE
L00N3
DOC. NO.
PART NO.
JA95-002
JA95-002 Mechanical Installation Rev B.SLDDRW
SHEET
1/1
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT
DOC NO.
Audio Controller - Six Transceiver
Equipment Block Diagram
JA95-002 1/1
JA95-002 Equipment Block Diagram Rev A.dwg
TAT/CPM
PILOT
COPILOT
PAX 1
PAX 2
PAX 3
PAX 4
PAX 5
14 - 28 VDC POWER
5, 14 or 28 VDC LIGHTS
COM 1
COM 2
AUX
FM1
FM2
NAV 1
NAV 2
ADF
RX AUDIO
RX AUDIO
TX AUDIO
TX PTT
MUSIC
DIRECT AUDIO
TIE LINE
RX COMP
OUT
OTHER AUDIO PANEL(S) RECORDING DEVICE
PILOT PHONE,
MICROPHONE, TX PTT, ICS PTT
COPILOT PHONE,
MICROPHONE, TX PTT, ICS PTT
PASSENGER
PHONES, MICROPHONE
CVR
PAX 1 & 2 TX AND ICS PTT
CVR
ALERT 1, 2 & 3 KEY
MKR
INTERCOM
DME
MULTI-FUNCTION SWITCH OUTPUTS 1 & 2
1
1
1
CONFIGURABLE FUNCTION1
JA95-002
1 1
1
1
FM3
DIRECT AUDIO 2
MUSIC
DIRECT AUDIO 1
TX
CALL
1
JAC
08-14-17
CPM
JAC
08-14-17
KDV
Jupiter Avionics Corporation Audio Controllers
Jupiter Avionics Corporation (JAC) products have field-replaceable illuminated
To facilitate legend removal, JAC provides a legend extractor tool - part #
To remove a legend, hold the extractor firmly between Pull the legend away from the faceplate as shown in figure 3.
Figure 1
Figure 2
Legend
Extractor tool recess
Field-Replaceable Legends
legends. This permits easy customization, and allows the same units to be used in multiple different configurations with only minimal changes.
The internal circuitry ensures that, although the legends are individually illuminated, the illumination is consistent and uniform throughout all legends, and never needs to be balanced. This means that if it is a requirement to change the labelling due to damage or for a different project, there is no need for costly and time-consuming illumination checks.
Legend Removal
Caution: Take care not to scratch or otherwise damage the faceplate or the legend.
TOL-CUST-EXTR (figure 1) that fits into the recesses on the legend.
Legend Replacement
the forefinger and thumb, and use a tweezer-like action to grip the legend (figure 2).
Figure 3
Legend Replacement
To replace a legend, align the text correctly, and then apply gentle pressure until the body of the legend support seats firmly into the faceplate.
Once the new legend is in place, ensure that it has seated correctly by checking that it illuminates. The unit is now ready for use.
T
OL-CUST-EXTR – Legend Replacem ent Page 1 of 1
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

Appendix B - Certification Documents

Rev D Page B1
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual

B1 Airworthiness Approval

Airworthiness approval of the JA95-002 may require completion of a TCCA Major Modification Report per CAR STD (AWM) 571 Appendix L. The sample wording for a description of the work is provided to assist the Installing Age ncy in preparing Instructions for Continued Airworthiness (ICA) when replacing an existing audio panel with a Jupiter Avionics JA95-002 Audio Controller. This sample may be modified appropriately for new installations. It is the installer’s responsibility to determine the applicability of the method used. Installations performed outside Canada must follow the applicable aviation authority’s regulations.
Sample Wording:
Removed the existing [model] audio panel and replaced with a Jupiter Avionics JA95-002 Audio Controller in [aircraft location].
The JA95-002 is approved to CAN-TSO-C139. The JA95-002 meets RTCA DO-160F environmental qualifications for this installation. See Section 1 of the JA95-002 Installation Manual.
Installed in accordance with the JA95-002 Installation Manual, Re vis ion [ ], and A C 43. 13-2, Chapters 2, and 3. The JA95-002 interfaces with existing aircraft radios per the Installation Manual instructions. The JA95-002 Insta llati on Manu al provides detailed installation instructions and wiring diagrams (Section 2, and
Appendices A and B). Power is supplied to the JA95-002 through an existing [ ]-Amp circuit breaker that was previously used by the original
audio panel. The net electrical load is unchanged. Aircraft equipment list, weights and balance amended. Compass compensation checked and found to conform to
applicable regulations.

B2 Instructions for Continued Airworthines s

Maintenance of the JA95-002 Audio Controller is “on condition” only. Refer to the JA95-002 Mai nten anc e Ma nua l. Periodic maintenance of the JA95-002 is not required.
The following sample Instructions for Continued Airworthiness (ICA) provides assistance in preparing ICA for the Jupiter Avionics JA95-002 unit installation as part of a Type Certificate (TC) or Supplemental Type Certificate (STC) project to comply with CAR STD (AWM) 523/527/525/529.1529 or FAR 23/25/27/29.1529 “Instructions for Continued Airworthiness”.
Items that may vary by aircraft make and model are shown in brackets (“[ ]”) and should be filled in as appropriate. Some of the checklist items do not apply, in which case they should be marked “N/A” (Not Applicable).
Instructions for Continued Airworthiness, Jupi t er Avionics JA95-002 Audio Controller in an [Aircraft Make and Model]
1. Introduction
[Aircraft that has been altered: Registration number, Make, Model and Serial Number] Content, Scope, Purpose and Arrangement: This document identifies the Instructions for Continued Airworthiness
for a Jupiter Avionics JA95-002 installed in an [aircraft make and model].
Applicability: Applies to a Jupiter Avionics JA95-002 installed in an [aircraft make and model]. Definitions/Abbreviations: None, N/A. Precautions: None, N/A. Units of Measurement: None, N/A. Referenced Publication s: JA95-002 Installation an d O perati ng Manual
JA95-002 Maintenanc e Ma nua l JA95-002 Operating Manual STC/TC # [applicable STC/TC number for the specific aircraft installation]
Distribution: This document should be a permanent aircraft record.
Rev D Page B2
JA95-002 Audio Controller - Six Transceiver
Installation and Operating Manual
2. Description of the System/Alteration
Jupiter Avionics JA95-002 Audio Controller with interface to external transceivers and [include other equipment/systems as appropriate]. Refer to Appendix A of this manual for interconnect information. Refer to aircraft manufacturer approved interconnect for actual installation.
3. Control, Operation Information
Refer to section 3 of this manual or to the Jupiter Avionics JA95-002 Operating Manual.
4. Servicing Information
N/A
5. Maintenance Instructions
Maintenance of the JA95-002 is ‘on condition’ only. Periodic maintenance is not required. Refer to the JA95-002 Maintenanc e Ma nua l.
6. Troubleshooting Information
Refer to the JA95-002 Maintenance Manual.
7. Removal and Replacement Information
Refer to Section 2 of this manual - the JA95-002 Installation and Operating Manual. If the unit is removed and reinstalled, a functional check of the equipment should be conducted.
8. Diagrams
Refer to Appendix A of this manual - the JA95-002 Installation and Operating Manual - for installation drawings and interconnect examples .
9. Special Inspection Requirements
N/A
10. Application of Protective Treatments
N/A
11. Data: Relative to Structural Fasteners
JA95-002 and appropriate mounting hardware installation, removal and replacement should be in accordance with applicable provisions of AC 43.13-1B and AC 43.13-2A.
12. Special Tools
N/A
13. This Section is for Commuter Category Aircraft Only
A. Electrical loads: Refer to Section 1 of the JA95-002 Installation and Operating Manual. B. Methods of balancing flight controls: N/A. C. Identification of primary and seconda ry structures: N/A. D. Special repair methods applicable to the airplane: N/A.
14. Overhaul Period
No additional overhaul time limitations.
15. Airworthiness Limitation Section
N/A

B3 Environmental Qualification Form

See next pages.
Rev D Page B3
JA95-002 Audio Controller
Environmental Qualification Form - BC Rev B
Prepared:
KDV
Checked:
Approved:
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Temperature and Altitude
4.0
Equipment tested to Category (C4)(D1)(A1)
Ground Survival Low Temperature
4.5.1
Equipment tested to Category C4 (-55 °C)
Short-Time Operating Low Temperature
4.5.1
Equipment tested to Category C4 (-45 °C)
Operating Low Temperature
4.5.2
Equipment tested to Category C4 (-45 °C)
Ground Survival High Temperature
4.5.3
Equipment tested to Category C4 (+85 °C)
Short-Time Operating High Temperature
4.5.3
Equipment tested to Category C4 (+70 °C)
Operating High Temperature
4.5.4
Equipment tested to Category C4 (+70 °C)
In-Flight Loss of Cooling
4.5.5
Equipment identified as Category X, no test performed
Altitude
4.6.1
Equipment tested to Category D1 (50,000 ft)
Decompression
4.6.2
Equipment tested to Category A1 (8,000 to 50,000 ft)
Overpressure
4.6.3
Equipment tested to Category A1 (-15,000 ft)
Temperature Variation
5.0
Equipment tested to Category B (5 °C/min)
Humidity
6.0
Equipment tested to Category A (48 hours)
Operational Shock and Crash Safety Operational Shock Crash Safety (impulse) Crash Safety (sustained)
7.0
Equipment tested to Category B (6 g for 11 ms) Equipment tested to Category B (20 g for 11 ms) Equipment tested to Category B (20 g for 3 sec)
Nomenclature
Audio Controller - Six Transceiver
Type/Model/ Part No.:
JA95-002
TSO No.:
CAN-TSO-C139; TSO-C139
Manufacturer’s Build Configuration:
JA95-002 Build Configuration Rev B
Manufacturer’s Test Report:
JA95-001 Test Report (Qualification - Final) Rev B JA95-002 CAN-TSO Design Change Assessment (BC Rev B) Rev A
Manufacturer’s Specification and/or Other Applicable Specification:
JA95-001 Declaration of Design and Performance Rev D JA95-002 Derivative Declaration of Design and Performance Rev B
Manufacturer:
Jupiter Avionics Corporation
Address:
1959 Kirschner Road, Kelowna, BC, Canada, V1Y 4N7
Revision & Change No of DO-160:
Rev. F dated December 6, 2007
Dates Tested:
Sept 28 – Dec 27, 2012
JAC
09-12-18
SRM
JAC
09-12-18
KDV
Rev A Page 1 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
JA95-002 Audio Controller
Environmental Qualification Form - BC Rev B
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Vibration Fixed Wing –Sine Fixed Wing – Random Helicopter – Random, unknown (See remark 4)
8.0
Equipment tested to Categories: SM SB U2FF1
Explosive Atmosphere
9.0
Equipment identified as Category X, no test performed
Waterproofness
10.0
Equipment identified as Category X, no test performed
Fluids Susceptibility
11.0
Equipment identified as Category X, no test performed
Sand and Dust
12.0
Equipment identified as Category X, no test performed
Fungus
13.0
Equipment identified as Category X, no test performed
Salt Fog Test
14.0
Equipment identified as Category X, no test performed
Magnetic Effect
15.0
Equipment tested to Category Z (0 < D < 0.3 m)
Power Input DC Equipment
DC Current Ripple DC Inrush
16.0
Equipment tested to Category: Z (+28 Vdc equipment),
B (+14 Vdc and + 28 Vdc equipment) X, no test performed X, no test performed
Voltage Spike
17.0
Equipment tested to Category A (600Vp, 10 us)
Audio Frequency Susceptibility
18.0
Z (+28 Vdc equipment), B (+14 Vdc equipment)
Induced Signal Susceptibility Magnetic Fields into Equipment Magnetic Fields into Cables Electric Fields into Cables Voltage Spikes into Cables
19.0
Equipment tested to Category [ZC] 20 A at 400Hz 30 A-m at 400Hz 1800V-m at 400Hz L=3.0m
Radio Frequency Susceptibility Radiated Conducted (See remark 3)
20.0
Equipment tested to Category RR R (20 V/m CW&SW) and (150 V/m PM) R (30 mA)
Radio Frequency Emission (See remark 3)
21.0
Equipment tested to Category H
Rev A Page 2 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
JA95-002 Audio Controller
Environmental Qualification Form - BC Rev B
CONDITIONS
SECTION
DESCRIPTION OF TESTS CONDUCTED
Lightning Induced Transient Susceptibility Pin Injection Cable Bundle (See remark 3)
22.0
Equipment tested to Category [A3J33] Waveform Set A, Test Level 3 Waveform Set J, Test Levels 33
Lightning Direct Effects
23.0
Equipment identified as Category X, no test performed
Icing
24.0
Equipment identified as Category X, no test performed
Electrostatic Discharge
25.0
Equipment identified as Category X, no test performed
Fire, Flammability
26.0
Equipment identified as Category X, no test performed
Other Tests
N/A
N/A
REMARKS
1. This product is a derivative of the JA95-001. All tests were performed on the JA95-001. A similarity analysis between the two products is detailed in the Jupiter Avionics Corp. document: JA95-002 CAN-TSO Design Change Assessment (BC Rev B) Rev A
2. Test information can be found in the Jupiter Avionics Corp. document: JA95-001 Test Report (Qualification - Final) Rev B
3. Testing of Radio Frequency Susceptibility, Radio Frequency Emission and Lightning Induced Transient Susceptibility was conducted at CKC Laboratories in Bothell, WA, USA. Reference Jupiter Avionics Corp. document: JA95-001 Test Report (CKC Labs DO-160F Section 20,
21, 22 – 2012-11-26 to 30) Rev A
4. During exposure to vibration test conditions the following critical resonances changed frequency greater than 2.5%:
Orientation Initial Freq. Final Freq. Horizontal 72.5 Hz 75.0 Hz Vertical 338 Hz 329 Hz
203 Hz 208 Hz
Lateral 140 Hz 136 Hz
156 Hz 168 Hz 169 Hz 157 Hz 265 Hz 285 Hz
Rev A Page 3 of 3
CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION.
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