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Juniper T640 Quick Start Manual

T640 Core Router Quick Start
January 2015 Part Number: 530-062015 Revision 01
This document describes how to install the Juniper Networks®T640 Core Router.

Contents

Rack-Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tools Required to Unpack and Prepare the T640 Router for Installation . . . . . 5
Step 2: Installing the Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installing the Mounting Hardware for a Four-Post Rack or Cabinet . . . . . . . . . 7
Installing Cage Nuts, If Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the Large Mounting Shelf and Spacer Bars . . . . . . . . . . . . . . . . 8
Installing the Small Mounting Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removing the Center-Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the Mounting Hardware in an Open-Frame Rack . . . . . . . . . . . . . . . 9
Installing Cage Nuts if Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing the Large Mounting Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Removing the Spacer Bars and Center-Mounting Brackets . . . . . . . . . . . 11
Step 3: Installing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the Router Using a Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the Router Without a Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting the Router into the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reinstalling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 4: Connecting the Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 5: Connecting External Devices and PIC Cables . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting a Management Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting to a Network for Out-of-Band Management . . . . . . . . . . . . . . . . 21
Connecting the PIC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
Step 6: Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connecting Power to a T640 Router with Two-Input 160-A DC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connecting Power to a T640 Router with Three-Input 240-A DC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting the Input Mode Switch on a Three-Input 240-A DC Power
Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replacingthe Cable Restrainton a Three-Input 240-A DC Power Supply
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the DC Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting Power to a T640 Router with Four-Input 160-A DC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Connecting Power to a T640 Router with Six-Input DC Power Supplies . . . . 30
Connecting Power to a T640 Router with Three-Phase Delta AC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Connecting Power to a T640 Router with Three-Phase Wye AC Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Step 7: Powering On the T640 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Powering On the DC-Powered Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Powering On the AC-Powered Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Step 8: Performing the Initial Software Configuration . . . . . . . . . . . . . . . . . . . . . . 42
Entering Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Configuring User Accounts and Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Configuring System Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Committing the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Compliance Statements for NEBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Compliance Statements for EMC Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
European Community . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Israel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Junos OS Documentation and Release Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Self-Help Online Tools and Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Opening a Case with JTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Copyright © 2015, Juniper Networks, Inc.2

T640 Quick Start Description

This Quick Start contains information you need to install and configure the router quickly. For complete installation instructions, see the T640 Core Router Hardware Guide at
http://www.juniper.net/techpubs/hardware/.
WARNING: This Quick Start contains a summary of safetywarningsin “Safety
Warnings” on page47. For a complete list of warnings for this router, including
translations, see the T640 Core Router Hardware Guide at
http://www.juniper.net/techpubs/hardware/.
The router is shipped in a wooden crate. A wooden pallet forms the base of the crate. The router chassis is bolted to this pallet. The shipping crate also contains an accessory box and a Quick Start (this document).
T640 Quick Start Description
3Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start

Step 1: Preparing the Site

Before installing the router, make sure that the site meets all the power, environmental, and clearance requirements. See the site preparation guidelines in the T640 Core Router Hardware Guide.
•
Rack-Mounting Requirements on page 4
•
Tools Required to Unpack and Prepare the T640 Router for Installation on page 5

Rack-Mounting Requirements

•
You can install the router in many types of racks, including a four-post rack or cabinet or an open-frame rack.
•
The rack rails must be spaced widely enough to accommodate the router chassis's external dimensions: 37.45 in. (95.6 cm) high, 31 in. (78.7 cm) deep, and 17.43 in. (44.3 cm) wide. The mounting brackets extend the width to fit into standard 19-in. (48.3 cm) racks.
•
The rack must be strong enough to support the weight of the fully configured router, up to about 565 lb (256.3 kg). If you mount two routers in one rack, it must be capable of supporting a combined weight of over 1100 lb (499 kg).
•
For service personnel to remove and install hardware components, there must be adequate space at the front and back of the router. Allow at least 24 in. (61.0 cm) both in front of and behind the router.
•
The rack or cabinet must have an adequate supply of cooling air.
•
In a closed cabinet, there must be a minimum of 6 in. (15.2 cm) of unobstructed airflow behind the router, or airflow baffles must be installed to prevent recirculation of hot air and overheating.
•
If the router is the only unit in the rack, mount it at the bottom.
•
When mounting the router in a partially filled rack, load the rack from the bottom to the top, with the heaviest component at the bottom of the rack.
Copyright © 2015, Juniper Networks, Inc.4

Tools Required to Unpack and Prepare the T640 Router for Installation

Figure 1: Rack Clearances and Router Dimensions
Tools Required to Unpack and Prepare the T640 Router for Installation
•
A mechanical lift—recommended
•
1/2-in. or 13-mm open-end or socket wrench to remove bracket bolts from the shipping pallet
•
Phillips screwdrivers, numbers 1 and 2
•
DC-powered routers: 7/16-in. (11 mm) hexagonal-head external drive nut driver, with a torque range between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm), for tightening nuts to terminal studs on each power supply on a DC-powered router
•
AC-powered router:
•
Phillips (+) screwdriver, number 2 to access the metal AC wiring compartment
5Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
•
1/4-in. slotted screwdriver to attach the ground wire and input terminal wires of the AC power cord.
•
Wire cutters
•
Cage nuts, if needed for your rack or cabinet
•
Electrostatic discharge wrist strap
•
Antistatic mat
•
Blank panels to cover any slots not occupied by a component
Copyright © 2015, Juniper Networks, Inc.6

Step 2: Installing the Mounting Hardware

To install the mounting hardware:
•
Installing the Mounting Hardware for a Four-Post Rack or Cabinet on page 7
•
Installing the Mounting Hardware in an Open-Frame Rack on page 9

Installing the Mounting Hardware for a Four-Post Rack or Cabinet

Figure 2: Mounting Hardware for a Four-Post Rack or Cabinet
Step 2: Installing the Mounting Hardware
An x in Table 1 on page 7 indicates a mounting hole location.
Table 1: Four-Post Rack and Cabinet Mounting Hole Locations
Spacer BarsLarge ShelfDistance Above “U” DivisionHole
Small Shelf
–x–19.86 U34.75 in. (88.3 cm)60
–x–16.86 U24.26 in. (61.6 cm)51
–x–13.86 U24.26 in. (61.6 cm)42
7Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
Table 1: Four-Post Rack and Cabinet Mounting Hole Locations (continued)
To install the mounting hardware for a four-post rack or cabinet:
•
Installing Cage Nuts, If Needed on page 8
•
Installing the Large Mounting Shelf and Spacer Bars on page 8
•
Installing the Small Mounting Shelf on page 9
•
Removing the Center-Mounting Brackets on page 9
Spacer BarsLarge ShelfDistance Above “U” DivisionHole
Small Shelf
–x–10.86 U19.01 in. (48.3 cm)33
–x–7.86 U13.76 in. (34.9 cm)24
xx–4.86 U8.51 in. (21.6 cm)15
x––3.86 U6.76 in. (17.1 cm)12
x––4.86 U5.01 in. (12.7 cm)9
xx–1.86 U3.26 in. (8.3 cm)6
x––0.86 U1.51 in. (3.8 cm)3
––x0.5 U0.88 in. (2.2 cm)2

Installing Cage Nuts, If Needed

For racks without threaded holes, you must install cage nuts in the locations specified in
Table 1 on page 7:
•
On each front rack rail, install cage nuts for the large shelf and spacer bars.
•
On each rear rack rail, install cage nuts for the small shelf.

Installing the Large Mounting Shelf and Spacer Bars

1. On the front side of each front rail, partially insert a mounting screw into the lowest
hole specified in Table 1 on page 7 for the large shelf.
2. Install the large shelf on the front side of the front rack rails. Rest the bottom slot in
each flange on one of the mounting screws.
3. Tighten all the screws completely.
4. Place one spacer bar over a flange of the large shelf.
5. Partially insert a mounting screw into each of the nonthreaded holes in the recesses
of the spacer bar.
Copyright © 2015, Juniper Networks, Inc.8

Installing the Small Mounting Shelf

6. Repeat Step 4 and Step 5 for the other spacer bar.
7. Tighten all the screws completely.
Installing the Small Mounting Shelf
The small shelf installs on the back of the rear rails, extending toward the center of the rack. See Table 1 on page 7.
1. Partially insert a mounting screw into the lowest hole specified in Table 1 on page 7.
2. Install the small shelf on the back of the rear rack rails. Rest the bottom slot on each
flange on one of the mounting screws.
3. Partially insert screws into the open holes in the ears of the small shelf.
4. Tighten all the screws completely.

Removing the Center-Mounting Brackets

The router is shipped with a spacer bar attached to the back of each front-mounting flange, and two center-mounting brackets attached to the chassis. Remove the center mounting brackets from the chassis by loosening the screws at the top and bottom of each bracket.

Installing the Mounting Hardware in an Open-Frame Rack

To install the mounting hardware for an open frame rack:
•
Front-mount: Attach the large mounting shelf on the back of the rails. Remove the center-mounting brackets from the chassis.
•
Center mount: Attach the large mounting shelf on the back of the rails. You do not have to remove the center-mounting brackets from the chassis.
The small mounting shelf is not needed for open-frame racks.Table 2 on page 10 specifies the holes in which you insert mounting screws, and cage nuts if needed.
9Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
Figure 3: Mounting Hardware for an Open-Frame Rack
An x in Table 2 on page 10 indicates a mounting hole location.
Table 2: Open-Frame Rack Mounting Hole Locations
Large ShelfDistance Above U DivisionHole
x19.5 U34.13 in. (86.7 cm)59
x17.5 U30.63 in. (77.8 cm)53
x16.5U28.88 in. (73.3 cm)50
x14.5 U25.38 in. (64.5 cm)44
x13.5 U23.63 in. (60.0 cm)41
x11.5 U20.13 in. (51.1 cm)35
x10.5 U18.38 in. (46.7 cm)32
Copyright © 2015, Juniper Networks, Inc.10

Installing Cage Nuts if Needed

Table 2: Open-Frame Rack Mounting Hole Locations (continued)
Large ShelfDistance Above U DivisionHole
x10.14 U17.75 in. (45.1 cm)31
•
Installing Cage Nuts if Needed on page 11
•
Installing the Large Mounting Shelf on page 11
•
Removing the Spacer Bars and Center-Mounting Brackets on page 11
Installing Cage Nuts if Needed
Install cage nuts, if needed. On the back of the rack rails, install cage nuts for the large shelf in the mounting holes specified in Table 2 on page 10.

Installing the Large Mounting Shelf

1. On the rear of each rack rail, partially insert a mounting screw in the lowest hole
specified in Table 2 on page 10.
2. Install the shelf on the rack. Rest the bottom slot in each flange on one of the installed
mounting screws.
3. Partially insert screws into the open holes in the flanges of the large shelf.
4. Tighten all the screws completely.

Removing the Spacer Bars and Center-Mounting Brackets

The router is shipped with a spacer bar attached to the back of each front-mounting flange, and two center-mounting brackets attached to the chassis.
•
If you plan to front-mount the router in an open-frame rack:
1. Remove the spacer bars by loosening the screws that fasten the spacer bars to the
front-mounting flanges.
2. Remove the center-mounting brackets from the chassis by loosening the screws
at the top and bottom of each bracket.
•
If you plan to center-mount the router in an open-frame rack, leave the center-mounting brackets attached to the chassis. Optionally, you can remove the spacer bars.
11Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start

Step 3: Installing the Router

Because of the router's size and weight, we recommend that you install the router using a mechanical lift. If a lift is unavailable, see the instructions for installing the rack without a mechanical lift.
•
Installing the Router Using a Lift on page 12
•
Installing the Router Without a Mechanical Lift on page 13

Installing the Router Using a Lift

CAUTION: Do not lift the router using the installation handle or the handles
on the sides of the chassis. Use these handles only to help position the router.
1. Make sure the rack is properly secured to the building in its permanent location.
2. Remove the power supplies from the router as described in the T640 Core Router
Hardware Guide.
3. Insert the captive screws of the installation handle into the holes previously occupied
by the captive screws of the power supplies. Attach the installation handle, tightening the captive screws firmly to secure it to the chassis.
4. Load the router onto the lift, making sure it rests securely on the lift platform.
5. Using the lift, position the router in front of the rack or cabinet, centering it in front of
the large mounting shelf.
6. Carefully lower the router onto the shelf. The shelf ensures that the holes in the
mounting brackets align with the holes in the rack rails.
7. With one person pulling on the installation handle from the rear of the rack or cabinet
while another person pushes on the front-mounting flanges:
•
Four-post rack or cabinet: Slide the chassis onto the mounting shelves until the front-mounting flanges contact the spacer bars.
•
Front-mounting in an open-frame rack: Slide the chassis onto the large mounting shelf until the front-mounting flanges contact the rack rails.
•
Center-mounting in an open-frame rack: Slide the chassis onto the large mounting shelf until the center-mounting brackets contact the rack rails.
8. Move the lift away from the rack.
9. Install the mounting screws:
•
Four-post rack or cabinet: Install a mounting screw into each of the holes aligned with the threaded holes in the spacer bars.
•
Open-frame rack: Install a mounting screw into each of the open mounting holes aligned with the rack, starting from the bottom.
10. Reinstall the power supplies as described in the T640 Core Router Hardware Guide.
Copyright © 2015, Juniper Networks, Inc.12
Figure 4: Loading the Router onto the Lift

Installing the Router Without a Mechanical Lift

Installing the Router Without a Mechanical Lift
To install the router without a mechanical lift:
•
Removing Components on page 13
•
Lifting the Router into the Rack on page 16
•
Reinstalling Components on page 18

Removing Components

NOTE: For complete instructions on removing router components, see the
T640 Core Router Hardware Guide.
13Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
Before lifting the router, you must remove the following components (see
Figure 5 on page 15 and Figure 6 on page 16:
•
Power supplies
•
Cable management system
•
Switch Interface Boards (SIBs)
•
Control Boards (CBs)
•
SONET Clock Generators (SCGs)
•
Fan trays
•
Flexible PIC Concentrators (FPCs)
To remove the components from the router:
1. Slide each component out of the chassis evenly so that it does not become stuck or
damaged.
2. Label each component as you remove it so you can reinstall it in the correct location.
3. Immediately store each removed component in an electrostatic bag.
4. Do not stack removed components. Lay each one on a flat surface.
Copyright © 2015, Juniper Networks, Inc.14
Removing Components
Figure 5: Components to Remove from the Front of the Router
15Copyright © 2015, Juniper Networks, Inc.
T640 Core Router Quick Start
Figure 6: Components to Remove from the Rear of the Router

Lifting the Router into the Rack

WARNING: Do not lift the router using the installation handle or the handles
on the sides of the chassis. Use these handles only to help position the router.
Lifting the chassis and mounting it into a rack requires four people to lift and a fifth person to secure the mounting screws. The empty chassis weighs over 205 lbs (64.7 kg).
1. Make sure the rack is in its permanent location and is secured to the building.
2. Insert the captive screws of the installation handle into the holes previously occupied
by the captive screws of the power supplies.
3. Move the router as close as possible to the rack. Use a pallet jack if one is available.
4. With two people in the front and two people in the back, hold the bottom of the chassis
and carefully lift it onto the large and small (if installed) mounting shelves.
Copyright © 2015, Juniper Networks, Inc.16
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