Juniper JCS 1200 Hardware Manual

Juniper Control System (JCS) 1200 Platform
Hardware Guide
Juniper Networks, Inc.
1194 North Mathilda Avenue
Sunnyvale, California 94089
USA
408-745-2000
www.juniper.net
This product includes the Envoy SNMP Engine, developed by Epilogue Technology, an Integrated Systems Company. Copyright © 1986-1997, Epilogue Technology Corporation. All rights reserved. This program and its documentation were developed at private expense, and no part of them is in the public domain.
This product includes memory allocation software developed by Mark Moraes, copyright © 1988, 1989, 1993, University of Toronto.
This product includes FreeBSD software developed by the University of California, Berkeley, and its contributors. All of the documentation and software included in the 4.4BSD and 4.4BSD-Lite Releases is copyrighted by the Regents of the University of California. Copyright © 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994. The Regents of the University of California. All rights reserved.
GateD software copyright © 1995, the Regents of the University. All rights reserved. Gate Daemon was originated and developed through release 3.0 by Cornell University and its collaborators. Gated is based on Kirtons EGP, UC Berkeleys routing daemon (routed), and DCNs HELLO routing protocol. Development of Gated has been supported in part by the National Science Foundation. Portions of the GateD software copyright © 1988, Regents of the University of California. All rights reserved. Portions of the GateD software copyright © 1991, D. L. S. Associates.
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Juniper Networks assumes no responsibility for any inaccuracies in this document. Juniper Networks reserves the right to change, modify, transfer, or otherwise revise this publication without notice.
Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312, 6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.
Juniper Control System (JCS) 1200 Hardware Guide
Copyright © 2008, Juniper Networks, Inc. All rights reserved. Printed in USA.
Writing: Charissa Fleischer Editing: Fran Mues Illustration: Faith Bradford Brown Cover Design: Edmonds Design
Revision History 27 October 2008530-023226-01. Revision 4. Populated related topics. 8 August 2008530-023226-01. Revision 3. Updated power consumption information for AC and DC platforms. 28 July 2008530-023226-01. Revision 2. Added information about connecting multiple T-series routing platforms to the JCS 1200 platform. Revised procedures for replacing the midplane and interposers. 18 April 2008530-023226-01. Revision 1. Initial release.
The information in this document is current as of the date listed in the revision history.
YEAR 2000 NOTICE
Juniper Networks hardware and software products are Year 2000 compliant. The JUNOS software has no known time-related limitations through the year
2038. However, the NTP application is known to have some difficulty in the year 2036.
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Table of Contents

About This Guide xxi
Objectives .....................................................................................................xxi
Audience .....................................................................................................xxii
Documentation Conventions .......................................................................xxii
List of Technical Publications ......................................................................xxiv
Obtaining Documentation ..........................................................................xxxi
Documentation Feedback ...........................................................................xxxi
Requesting Technical Support .....................................................................xxxi
Part 1 Product Overview
Chapter 1 JCS 1200 Platform Overview 3
JCS 1200 Platform Description ........................................................................3
JCS 1200 Hardware Overview .........................................................................4
JCS 1200 Platform Features and Specifications ...............................................7
Chapter 2 Hardware Component Overview 9
Major Components of the JCS 1200 Platform ..................................................9
JCS 1200 Alarm Panel Module Overview .......................................................12
JCS 1200 Alarm Panel Module Description ..............................................12
JCS 1200 Alarm Panel Module Connectors and LEDs ..............................12
JCS 1200 Fan Module Overview ....................................................................14
JCS 1200 Fan Module Description ...........................................................14
JCS 1200 Fan Module LED ......................................................................14
JCS 1200 Management Module Overview ......................................................15
JCS 1200 Management Module Description ............................................15
JCS 1200 Management Module Connectors and LEDs .............................16
JCS 1200 Media Tray Overview .....................................................................18
JCS 1200 Media Tray Description ............................................................18
JCS 1200 Media Tray Connectors and LEDs ............................................19
JCS 1200 MUX Card Overview .......................................................................20
JCS 1200 MUX Card Description .............................................................21
JCS 1200 MUX Card LEDs .......................................................................21
JCS 1200 Power Module Overview ................................................................22
JCS 1200 Power Module Description .......................................................22
JCS 1200 Power Module LEDs .................................................................23
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Juniper Control System (JCS) 1200 Platform Hardware Guide
JCS 1200 Routing Engine Overview ...............................................................24
JCS 1200 Routing Engine Description .....................................................24
JCS 1200 Routing Engine Control Panel Buttons and LEDs .....................25
JCS 1200 Switch Module Overview ................................................................27
JCS 1200 Switch Module Description ......................................................27
JCS 1200 Switch Module Components and LEDs ....................................27
JCS 1200 Power Connectors ..........................................................................30
Part 2 Initial Installation
Chapter 3 Preparing the Site for JCS 1200 Platform Installation 33
Overview of Preparing the Site for JCS 1200 Platform Installation .................33
Site Preparation Checklist for the JCS 1200 Platform .....................................33
JCS 1200 Cabinet Requirements ....................................................................34
JCS 1200 Cabinet Size and Clearance Requirements ...............................34
JCS 1200 Cabinet Airflow Requirements .................................................35
JCS 1200 Rack Requirements ........................................................................35
JCS 1200 Rack Size and Strength ............................................................36
JCS 1200 Connection to Building Structure .............................................37
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance ...........................................................................................38
Chapter 4 Unpacking the JCS 1200 Platform 39
Tools and Parts Required to Unpack the JCS 1200 Platform ..........................39
Unpacking the JCS 1200 Platform .................................................................40
Verifying Parts Received for the JCS 1200 Platform .......................................41
Chapter 5 Installing the JCS 1200 Mounting Hardware 43
JCS 1200 Platform Rack-Mounting Hardware ................................................43
Rack Mounting Hole Locations for the JCS 1200 Platform .............................43
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet ...................................................................................................44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack ...........46
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Chapter 6 Installing the JCS 1200 Platform 49
Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200
Platform ..................................................................................................49
Installing the JCS 1200 Platform Using a Mechanical Lift ...............................51
Tools Required to Install the JCS 1200 Platform Using a Mechanical
Lift ....................................................................................................51
Installing the JCS 1200 Platform Using a Lift ...........................................51
Installing the JCS 1200 Platform in a Rack Without a Lift ..............................54
Tools and Parts Required to Install the JCS 1200 Platform Without a
Mechanical Lift .................................................................................55
Removing Components from the JCS 1200 Platform ..............................55
Lifting the JCS 1200 Platform into the Rack or Cabinet ...........................56
Reinstalling Components into the JCS 1200 Platform ..............................57
Chapter 7 Connecting the JCS 1200 Platform 59
Before you Begin Connecting the JCS 1200 Platform .....................................59
Tools and Parts Required for Connecting the JCS 1200 Platform ...................60
Supplying Power to the JCS 1200 Platform ....................................................60
JCS 1200 Platform Power Overview ........................................................61
Connecting the JCS 1200 AC Platform to AC Power ................................62
Connecting the JCS 1200 DC Platform to DC Power ...............................63
Disconnecting Power from the JCS 1200 Platform ..................................65
Connecting the JCS 1200 Management Module to the Network .....................68
Connecting to the JCS 1200 Management Module Using a Network
Ethernet Connection ........................................................................69
Connecting to the JCS 1200 Management Module Using a Direct Ethernet
Connection .......................................................................................69
Connecting to the JCS 1200 Management Module Using a Console Serial
Connection .......................................................................................69
Connecting to the JCS 1200 Management Module Using a Direct Serial
Connection .......................................................................................70
Establishing Your JCS 1200 Management Module Connection .......................70
Establishing Your JCS 1200 Management Module Connection Using a
Direct Ethernet Connection ..............................................................71
Establishing Your JCS 1200 Management Module Connection Using a
Direct Serial Connection ...................................................................71
Connecting a Console to the JCS 1200 Routing Engines ................................72
Powering On a JCS 1200 Routing Engine ......................................................73
Powering Off a JCS 1200 Routing Engine ......................................................74
Connecting the JCS 1200 Platform to a T-series Routing Platform .................74
Replacing the Standard CBs in the T-series Routing Platform ..................75
Connecting an Offline T-series Routing Platform to the JCS 1200
Platform ...........................................................................................75
Powering On the T-series Routing Platform ............................................78
Verifying that the JCS 1200 Platform is Powered On Correctly ......................79
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Chapter 8 Configuration Guidelines 81
Configuring the JCS 1200 Platform ................................................................81
Part 3 Hardware Troubleshooting and Replacement Procedures
Chapter 9 Troubleshooting Common JCS 1200 Platform Problems 85
Overview of JCS 1200 Diagnostic Tools .........................................................85
JCS 1200 Troubleshooting Tables ..................................................................86
Overview of JCS 1200 Troubleshooting Tables ........................................86
Troubleshooting JCS 1200 Fan Module Problems ....................................86
Troubleshooting JCS 1200 Management Module Problems .....................87
Troubleshooting JCS 1200 Media Tray Problems .....................................88
Troubleshooting JCS 1200 Power Problems ............................................89
Light Path Diagnostic LEDs ............................................................................89
Using Diagnostic LEDs to Diagnose Problems on the JCS 1200
Platform ...........................................................................................89
Diagnostic LEDs on the JCS 1200 Platform .............................................90
Chapter 10 Replacing Components in a JCS 1200 Platform 93
JCS 1200 Hardware Component Installation Checklist ...................................94
JCS 1200 Hardware Component Installation Guidelines ................................95
JCS 1200 Platform System Reliability Guidelines ...........................................95
Replacing a JCS 1200 Alarm Panel Module or Module Filler ..........................96
Removing a JCS 1200 Alarm Panel Module or Module Filler ...................96
Installing a JCS 1200 Alarm Panel Module or Module Filler .....................96
Replacing a JCS 1200 Bezel ...........................................................................97
Removing a JCS 1200 Bezel ....................................................................97
Installing a JCS 1200 Bezel ......................................................................98
Replacing a JCS 1200 Bezel Collar .................................................................99
Removing a JCS 1200 Bezel Collar ........................................................100
Installing a JCS 1200 Bezel Collar ..........................................................102
Replacing a JCS 1200 Bezel Filter ................................................................107
Removing a JCS 1200 Bezel Filter .........................................................107
Installing the JCS 1200 Bezel Filter ........................................................108
Replacing JCS 1200 Cable Management Trays Without a Bezel ...................110
Removing the JCS 1200 Cable Management Trays Without a Bezel ......110
Installing the JCS 1200 Cable Management Trays Without a Bezel ........111
Replacing a JCS 1200 Chassis ......................................................................113
Removing Components from a JCS 1200 Chassis .................................113
Installing Components in a Replacement JCS 1200 Chassis ..................114
Replacing a JCS 1200 DC Terminal Cover ....................................................115
Removing a JCS 1200 DC Terminal Cover .............................................115
Installing a JCS 1200 DC Terminal Cover ..............................................115
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Replacing a JCS 1200 Fan Module ...............................................................116
Removing a JCS 1200 Fan Module ........................................................116
Installing a JCS 1200 Fan Module ..........................................................118
Replacing a JCS 1200 Fan Pack ...................................................................120
Removing a JCS 1200 Fan Pack ............................................................120
Installing a JCS 1200 Fan Pack ..............................................................121
Replacing a JCS 1200 Fan Shuttle ................................................................121
Removing a JCS 1200 Fan Shuttle .........................................................122
Installing a JCS 1200 Fan Shuttle ..........................................................123
Replacing a JCS 1200 Management Module or Module Filler .......................124
Removing a JCS 1200 Management Module or Module Filler ................124
Installing a JCS 1200 Management Module or Module Filler ..................125
Replacing a JCS 1200 Management Module Filler Tray ................................127
Removing a JCS 1200 Management Module Filler Tray .........................127
Installing a JCS 1200 Management Module Filler Tray ..........................128
Replacing a JCS 1200 Management Module Interposer ................................128
Replacing a JCS 1200 Media Tray ................................................................128
Removing a JCS 1200 Media Tray .........................................................128
Installing a JCS 1200 Media Tray ...........................................................129
Replacing a JCS 1200 Midplane ...................................................................130
Replacing a JCS 1200 MUX Card .................................................................131
Removing a JCS 1200 MUX Card ..........................................................131
Installing a JCS 1200 MUX Card ............................................................131
Replacing a JCS 1200 Network Clock Filler ..................................................132
Removing a JCS 1200 Network Clock Filler ...........................................132
Installing a JCS 1200 Network Clock Filler ............................................133
Replacing a JCS 1200 Power Box .................................................................134
Removing a JCS 1200 Power Box .........................................................134
Installing a JCS 1200 Power Box ...........................................................136
Replacing a JCS 1200 Power Module ...........................................................138
Removing a JCS 1200 Power Module ....................................................138
Installing a JCS 1200 Power Module ......................................................139
Replacing a JCS 1200 Routing Engine ..........................................................140
Removing a JCS 1200 Routing Engine ...................................................140
Installing a JCS 1200 Routing Engine ....................................................141
Replacing a JCS 1200 Switch Module or Module Filler .................................143
Removing a JCS 1200 Switch Module or Module Filler ..........................143
Installing a JCS 1200 Switch Module or Module Filler ............................143
Replacing a JCS 1200 Switch Module Filler Tray ..........................................145
Removing a JCS 1200 Switch Module Filler Tray ...................................145
Installing a JCS 1200 Switch Module Filler Tray ....................................146
Replacing a JCS 1200 Switch Module Interposer ..........................................146
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information 149
Definition of Safety Warning Levels ............................................................149
JCS 1200 Safety Guidelines and Warnings ...................................................150
JCS 1200 General Safety Guidelines and Warnings ...............................151
General Safety Guidelines and Warnings for the JCS 1200
Platform ...................................................................................151
Qualified Personnel Warning for the JCS 1200 Platform .................152
Restricted Access Area Warning for the JCS 1200 Platform ............152
Preventing Electrostatic Discharge Damage to the JCS 1200
Platform ...................................................................................154
Fire Safety Requirements for the JCS 1200 Platform .............................155
JCS 1200 Installation Safety Guidelines and Warnings ..........................155
JCS 1200 Chassis Lifting Guidelines ................................................155
Installation Instructions Power Warning for the JCS 1200
Platform ...................................................................................156
Rack-Mounting Requirements and Warnings for the JCS 1200
Platform ...................................................................................156
Ramp Warning for the JCS 1200 Platform ......................................160
JCS 1200 Laser and LED Safety Guidelines and Warnings .....................160
Class 1 Laser Product Warning for the JCS 1200 Platform ..............160
Class 1 LED Product Warning for the JCS 1200 Platform ................161
Laser Beam Warning for the JCS 1200 Platform .............................162
Radiation from Open Port Apertures Warning for the JCS 1200
Platform ...................................................................................163
JCS 1200 Maintenance and Operational Safety Guidelines and
Warnings ........................................................................................164
Battery Handling Warning for the JCS 1200 Platform .....................164
Jewelry Removal Warning for the JCS 1200 Platform .....................165
Lightning Activity Warning for the JCS 1200 Platform ....................166
Operating Temperature Warning for the JCS 1200 Platform ...........167
Product Disposal Warning for the JCS 1200 Platform .....................168
JCS 1200 Electrical Safety Guidelines and Warnings .............................169
In Case of an Electrical Accident .....................................................169
JCS 1200 General Electrical Safety Guidelines and Warnings ..........170
JCS 1200 AC Power Electrical Safety Guidelines and Warnings .......174
JCS 1200 DC Power Electrical Safety Guidelines and Warnings ......175
JCS 1200 Agency Approvals and Compliance Statements .....................181
Agency Approvals for the JCS 1200 Platform ..................................181
Compliance Statements for Environmental Requirements for the
JCS 1200 Platform ....................................................................183
Electronic Emission Notices for the JCS 1200 Platform ...................183
Appendix B Environmental Specifications 187
JCS 1200 Platform Environmental Specifications .........................................187
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Appendix C Power Requirements, Guidelines, and Specifications 189
Site Electrical Wiring Guidelines for the JCS 1200 Platform .........................189
AC Power Supply Electrical Specifications for the JCS 1200 Platform ..........190
Power Consumption for an AC-Powered JCS 1200 Platform ........................190
DC Power Supply Electrical Specifications for the JCS 1200 Platform ..........192
Power Consumption for a DC-Powered JCS 1200 Platform ..........................192
JCS 1200 Alarm Panel Module Interface Connector Electrical
Specifications ........................................................................................194
Appendix D Contacting Customer Support and Returning Hardware 195
Locating Component Serial Numbers ..........................................................195
Locating the JCS 1200 Chassis Serial Number .......................................196
Locating the JCS 1200 Alarm Panel Serial Number ...............................197
Locating the JCS 1200 Fan Module Serial Number ................................198
Locating the JCS 1200 Management Module Serial Number ..................199
Locating the JCS 1200 Media Tray Serial Number .................................200
Locating the JCS 1200 Midplane Serial Number ....................................201
Locating the JCS 1200 MUX Card Serial Number ...................................201
Locating the JCS 1200 Power Module Serial Number ............................202
Locating the JCS 1200 Routing Engine Serial Number ...........................203
Locating the JCS 1200 Switch Module Serial Number ............................205
Contacting Customer Support ......................................................................206
JCS 1200 Return Procedure .........................................................................207
Tools and Parts Required to Remove Components from the JCS 1200
Platform ................................................................................................208
Packing the JCS 1200 Platform for Shipment ..............................................208
Guidelines for Packing JCS 1200 Platform Components for Shipment .........209
Appendix E Cable Connector Pinouts 211
Serial Cable Characteristics for the JCS 1200 Management Module .............211
Pinouts for the RJ-45 Adapters ....................................................................212
Pinouts for the JCS 1200 Alarm Panel Interface Connector ..........................213
Part 5 Index
Index ...........................................................................................................217
Table of Contents xiii
Juniper Control System (JCS) 1200 Platform Hardware Guide
xiv Table of Contents

List of Figures

Figure 1: Straight-on Front View of the JCS 1200 Platform ..............................5
Figure 2: Straight-on Rear View of JCS 1200 Platform with AC
Connectors ...............................................................................................6
Figure 3: Exploded Front View of Components in the JCS 1200 Platform ......10
Figure 4: Exploded Rear View of Components in the JCS 1200 Platform .......11
Figure 5: JCS 1200 Alarm Panel Module LEDs and Connectors ......................12
Figure 6: JCS 1200 Fan Module .....................................................................15
Figure 7: JCS 1200 Management Module Input and Output Connectors ........16
Figure 8: JCS 1200 Management Module LEDs and Controls .........................17
Figure 9: JCS 1200 Media Tray ......................................................................19
Figure 10: JCS 1200 Media Tray Components ...............................................19
Figure 11: JCS 1200 MUX Card LEDs .............................................................21
Figure 12: Top: AC Power Modules; Bottom: DC Power Modules ...................22
Figure 13: JCS 1200 Power Module LEDs ......................................................23
Figure 14: JCS 1200 Routing Engine ..............................................................24
Figure 15: JCS 1200 Routing Engine Control Panel ........................................25
Figure 16: JCS 1200 Switch Module ...............................................................27
Figure 17: JCS 1200 Switch Module Components ..........................................28
Figure 18: JCS 1200 Switch Module LEDs ......................................................29
Figure 19: Typical Open-Frame Rack ............................................................37
Figure 20: JCS 1200 Chassis Dimensions and Clearance Requirements .........38
Figure 21: Installing the JCS 1200 Mounting Hardware for a Four-Post Rack
or Cabinet ...............................................................................................45
Figure 22: Installing the JCS 1200 Mounting Hardware for an Open-Frame
Rack .......................................................................................................47
Figure 23: Installing the JCS 1200 Platform in a Four-Post Rack ....................53
Figure 24: Installing the JCS 1200 Platform in an Open-Frame Rack .............54
Figure 25: Direction of Power from Power Connectors to Power Modules on
the JCS 1200 Platform .............................................................................61
Figure 26: Logical View of Power Domains on the JCS 1200 Platform ...........62
Figure 27: JCS 1200 DC Power Terminal Connectors ....................................63
Figure 28: Attaching the Cable Lugs to the JCS 1200 DC Power Terminal
Connectors .............................................................................................64
Figure 29: DC Power Terminal Connectors on the JCS 1200 Platform ...........67
Figure 30: Ports on the JCS 1200 Management Module .................................68
Figure 31: JCS 1200 Serial Port Breakout Cable .............................................72
Figure 32: Location of Switch Modules on the JCS 1200 Platform ..................76
Figure 33: Connecting the JCS 1200 Platform to a T-series Routing
Platform ..................................................................................................77
Figure 34: Removing and Installing a JCS 1200 Alarm Panel Module .............96
Figure 35: Removing and Installing a JCS 1200 Alarm Panel Module .............97
Figure 36: Removing a JCS 1200 Bezel ..........................................................98
List of Figures xv
Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 37: Installing a JCS 1200 Bezel ...........................................................99
Figure 38: Removing and Installing the JCS 1200 Bezel Collar .....................100
Figure 39: Removing the Light Path Extension Assembly ............................101
Figure 40: Removing the Cable Management Trays .....................................102
Figure 41: Removing and Installing the JCS 1200 Bezel Collar .....................103
Figure 42: Attaching the Cable Management Trays to the Bezel Collar ........104
Figure 43: Securing the Cable Management Trays .......................................105
Figure 44: Installing the Light Path Extension Assembly ..............................106
Figure 45: JCS 1200 Bezel Filter ..................................................................107
Figure 46: Removing the Air Filter Assembly ..............................................108
Figure 47: Cutouts on the JCS 1200 Bezel Filter ...........................................109
Figure 48: Securing the Air Filter Assembly .................................................110
Figure 49: Removing and Installing the JCS 1200 Cable Management
Trays .....................................................................................................111
Figure 50: Removing and Installing the JCS 1200 Cable Management
Trays .....................................................................................................112
Figure 51: Removing and Installing a JCS 1200 DC Terminal Cover ............115
Figure 52: Removing and Installing a JCS 1200 DC Terminal Cover ............116
Figure 53: Removing and Installing a JCS 1200 Fan Module ........................117
Figure 54: Removing the Shipping Block .....................................................117
Figure 55: Removing and Installing a JCS 1200 Fan Module ........................118
Figure 56: Fan Module Orientation Marks ...................................................119
Figure 57: Installing the JCS 1200 Shipping Block ........................................119
Figure 58: Removing and Installing a JCS 1200 Fan Pack ............................120
Figure 59: Removing and Installing a JCS 1200 Fan Pack ............................121
Figure 60: Removing and Installing a JCS 1200 Fan Shuttle .........................122
Figure 61: Removing and Installing a JCS 1200 Fan Shuttle .........................123
Figure 62: Removing and Installing a JCS 1200 Management Module .........125
Figure 63: Removing and Installing a JCS 1200 Management Module .........126
Figure 64: Removing and Installing a JCS 1200 Management Module Filler
Tray ......................................................................................................127
Figure 65: Removing a JCS 1200 Media Tray ...............................................129
Figure 66: Installing a JCS 1200 Media Tray ................................................129
Figure 67: Positioning the Release Lever and Button on the JCS 1200 Media
Tray ......................................................................................................130
Figure 68: Removing and Installing a JCS 1200 MUX Card ..........................131
Figure 69: Removing and Installing a JCS 1200 MUX Card ..........................132
Figure 70: Removing and Installing a JCS 1200 Network Clock Filler ...........133
Figure 71: Removing and Installing a JCS 1200 Network Clock Filler ...........134
Figure 72: Removing and Installing a JCS 1200 Power Box .........................135
Figure 73: Loosening Thumbscrews on the Upper Power Box .....................135
Figure 74: Loosening Thumbscrews on the Lower Power Box .....................136
Figure 75: Removing and Installing a JCS 1200 Power Box .........................136
Figure 76: Tightening Thumbscrews on the Upper Power Box ....................137
Figure 77: Tightening Thumbscrews on the Lower Power Box ....................137
Figure 78: Removing and Installing a JCS 1200 Power Module ....................138
Figure 79: Removing and Installing a JCS 1200 Power Module ....................139
Figure 80: Removing and Installing a JCS 1200 Routing Engine ..................140
Figure 81: Removing and Installing a JCS 1200 Routing Engine ..................141
Figure 82: Removing and Installing a JCS 1200 Switch Module ...................143
Figure 83: Removing and Installing a JCS 1200 Switch Module ...................144
xvi List of Figures
List of Figures
Figure 84: Removing and Installing a JCS 1200 Switch Module Filler Tray ....145
Figure 85: Placing a Component into an Electrostatic Bag ...........................154
Figure 86: JCS 1200 Declaration of Conformity ...........................................185
Figure 87: Serial Number ID Label ...............................................................195
Figure 88: JCS 1200 Chassis Serial Number Label ........................................196
Figure 89: JCS 1200 Alarm Panel Module Serial Number Label ....................197
Figure 90: JCS 1200 Fan Module Serial Number Label .................................198
Figure 91: JCS 1200 Management Module Serial Number Label ..................199
Figure 92: JCS 1200 Media Tray Serial Number Label ..................................200
Figure 93: JCS 1200 Power Module Serial Number Label .............................202
Figure 94: JCS 1200 Routing Engine Serial Number Label ...........................203
Figure 95: User Label Locations on the JCS 1200 Platform ..........................204
Figure 96: JCS 1200 Switch Module Serial Number Label ............................205
List of Figures xvii
Juniper Control System (JCS) 1200 Platform Hardware Guide
xviii List of Figures

List of Tables

Table 1: Notice Icons ...................................................................................xxii
Table 2: Text and Syntax Conventions ........................................................xxiii
Table 3: Technical Documentation for Supported Routing Platforms ..........xxiv
Table 4: JUNOS Software Network Operations Guides ...............................xxviii
Table 5: JUNOS Software with Enhanced Services Documentation .............xxix
Table 6: Additional Books Available Through
http://www.juniper.net/books ................................................................xxx
Table 7: JCS 1200 Features and Specifications ................................................7
Table 8: JCS 1200 Alarm Panel Module LEDs ................................................13
Table 9: JCS 1200 Fan Module LED ...............................................................15
Table 10: JCS 1200 Management Module LEDs .............................................18
Table 11: JCS 1200 Media Tray LEDs .............................................................20
Table 12: JCS 1200 MUX Card LEDs ..............................................................21
Table 13: JCS 1200 Power Module LEDs ........................................................23
Table 14: JCS 1200 Routing Engine LEDs ......................................................26
Table 15: JCS 1200 Switch Module LEDs .......................................................29
Table 16: Site Preparation Checklist ..............................................................34
Table 17: Parts List for a Fully Configured JCS 1200 Platform .......................41
Table 18: JCS 1200 Accessory Box Parts List .................................................42
Table 19: Open-Frame Rack Mounting Hole Locations ..................................44
Table 20: Troubleshooting JCS 1200 Fan Module Problems ...........................87
Table 21: Troubleshooting JCS 1200 Management Module Problems ............87
Table 22: Troubleshooting JCS 1200 Media Tray Problems ............................88
Table 23: Troubleshooting JCS 1200 Power Problems ...................................89
Table 24: Diagnostic LEDs on the JCS 1200 Platform ....................................90
Table 25: Platform Environmental Specifications ........................................187
Table 26: AC Power Electrical Specifications for the JCS 1200 Platform ......190
Table 27: AC-Powered Base JCS 1200 Platform Power Requirements .........191
Table 28: AC-Powered JCS 1200 Platform Component Power
Requirements .......................................................................................191
Table 29: DC Power Electrical Specifications for the JCS 1200 Platform ......192
Table 30: DC-Powered Base JCS 1200 Platform Power Requirements .........192
Table 31: DC-Powered JCS 1200 Platform Component Power
Requirements .......................................................................................193
Table 32: JCS 1200 Alarm Panel Interface Connector Electrical
Specifications ........................................................................................194
Table 33: Information About Your JCS 1200 Platform .................................196
Table 34: Serial Cable Characteristics for the JCS 1200 Platform .................211
Table 35: Pinouts for the AMM Adapter .......................................................212
Table 36: Pinouts for the CPU Adapter and Breakout Serial Cable ...............212
Table 37: Pinouts for the Alarm Panel Interface Connector .........................213
List of Tables xix
Juniper Control System (JCS) 1200 Platform Hardware Guide
xx List of Tables

About This Guide

This preface provides the following guidelines for using the JCS 1200 Platform Hardware Guide:
Objectives on page xxi
Audience on page xxii
Documentation Conventions on page xxii
List of Technical Publications on page xxiv
Obtaining Documentation on page xxxi
Documentation Feedback on page xxxi
Requesting Technical Support on page xxxi

Objectives

This manual describes hardware components, installation, basic configuration, and basic troubleshooting procedures for the Juniper Networks JCS 1200 platform. It explains how to prepare your site for JCS 1200 platform installation, unpack and install the hardware, power on the JCS 1200 platform, perform initial software configuration, and perform routine maintenance. After completing the installation and basic configuration procedures covered in this manual, see the JUNOS Protected System Domain Configuration Guide for information about further configuration.
This Hardware Guide provides information about the following tasks:
Installing and cabling the JCS 1200 platform
Installing basic JCS 1200 platform optional devices:
Alarm panel module
Fan modules
Fan shuttles
Media trays
Management modules
Management module interposers
MUX cards
Power modules
Objectives xxi
Juniper Control System (JCS) 1200 Platform Hardware Guide
Routing Engines
Switch modules
Switch module interposers
Performing basic troubleshooting of the JCS 1200 platform
You can obtain up-to-date information about your JCS 1200 platform and other Juniper Networks server products at http://www.juniper.net/techpubs/.
NOTE: For additional information about Juniper Networks Internet routers and the Physical Interface Cards (PICs) they supporteither corrections to or information that might have been omitted from this guidesee the hardware release notes at
http://www.juniper.net/.

Audience

This guide is designed for network administrators who are installing and maintaining a Juniper Networks router or preparing a site for router installation. To use this guide, you need a broad understanding of networks in general, the Internet in particular, networking principles, and network configuration. Any detailed discussion of these concepts is beyond the scope of this guide.

Documentation Conventions

Table 1 on page xxii defines the notice icons used in this guide.
Table 1: Notice Icons
DescriptionMeaningIcon
Indicates important features or instructions.Informational note
Indicates a situation that might result in loss of data or hardware damage.Caution
Alerts you to the risk of personal injury or death.Warning
xxii Audience
Alerts you to the risk of personal injury from a laser.Laser warning
Table 2 on page xxiii defines the text and syntax conventions used in this guide.
Table 2: Text and Syntax Conventions
About This Guide
ExamplesDescriptionConvention
Bold text like this
Fixed-width text like this
Italic text like this
Italic text like this
Plain text like this
Represents text that you type.
Represents output that appears on the terminal screen.
Introduces important new terms.
Identifies book names.
Identifies RFC and Internet draft
titles.
Represents variables (options for which you substitute a value) in commands or configuration statements.
Represents names of configuration statements, commands, files, and directories; IP addresses; configuration hierarchy levels; or labels on routing platform components.
To enter configuration mode, type the
configure command:
user@host> configure
user@host> show chassis alarms No alarms currently active
A policy term is a named structure
that defines match conditions and actions.
JUNOS System Basics Configuration
Guide RFC 1997, BGP Communities
Attribute
Configure the machines domain name:
[edit] root@# set system domain-name
domain-name
To configure a stub area, include
the stub statement at the [edit
protocols ospf area area-id]
hierarchy level. The console port is labeled
CONSOLE.
| (pipe symbol)
# (pound sign)
[ ] (square brackets)
Indention and braces ( { } )
; (semicolon)
Enclose optional keywords or variables.< > (angle brackets)
Indicates a choice between the mutually exclusive keywords or variables on either side of the symbol. The set of choices is often enclosed in parentheses for clarity.
Indicates a comment specified on the same line as the configuration statement to which it applies.
Enclose a variable for which you can substitute one or more values.
Identify a level in the configuration hierarchy.
Identifies a leaf statement at a configuration hierarchy level.
stub <default-metric metric>;
broadcast | multicast
(string1 | string2 | string3)
rsvp { # Required for dynamic MPLS only
community name members [ community-ids ]
[edit] routing-options {
static {
route default {
nexthop address; retain;
}
}
}
Documentation Conventions xxiii
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 2: Text and Syntax Conventions (continued)
J-Web GUI Conventions
Bold text like this
Represents J-Web graphical user interface (GUI) items you click or select.
ExamplesDescriptionConvention
In the Logical Interfaces box, select
All Interfaces. To cancel the configuration, click
Cancel.
> (bold right angle bracket)
Separates levels in a hierarchy of J-Web selections.

List of Technical Publications

Table 3 on page xxiv lists the software and hardware guides and release notes for Juniper Networks J-series, M-series, MX-series, and T-series routing platforms and describes the contents of each document. Table 4 on page xxviii lists the books included in the Network Operations Guide series. Table 5 on page xxix lists the manuals and release notes supporting JUNOS software with enhanced services. All documents are available at http://www.juniper.net/techpubs/.
Table 6 on page xxx lists additional books on Juniper Networks solutions that you can order through your bookstore. A complete list of such books is available at
http://www.juniper.net/books.
Table 3: Technical Documentation for Supported Routing Platforms
DescriptionBook
JUNOS Software for Supported Routing Platforms
Access Privilege
Explains how to configure access privileges in user classes by using permission flags and regular expressions. Lists the permission flags along with their associated command-line interface (CLI) operational mode commands and configuration statements.
In the configuration editor hierarchy, select Protocols>Ospf.
Class of Service
CLI User Guide
Feature Guide
xxiv List of Technical Publications
Provides an overview of the class-of-service (CoS) functions of the JUNOS software and describes how to configure CoS features, including configuring multiple forwarding classes for transmitting packets, defining which packets are placed into each output queue, scheduling the transmission service level for each queue, and managing congestion through the random early detection (RED) algorithm.
Describes how to use the JUNOS command-line interface (CLI) to configure, monitor, and manage Juniper Networks routing platforms. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Provides a detailed explanation and configuration examples for several of the most complex features in the JUNOS software.
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
About This Guide
High Availability
MPLS Applications
Multicast Protocols
Multiplay Solutions
MX-series Layer 2 Configuration Guide
MX-series Layer 2 Solutions Guide
Network Interfaces
Provides an overview of hardware and software resources that ensure a high level of continuous routing platform operation and describes how to configure high availability (HA) features such as nonstop active routing (NSR) and graceful Routing Engine switchover (GRES).
Provides an overview of traffic engineering concepts and describes how to configure traffic engineering protocols.
Provides an overview of multicast concepts and describes how to configure multicast routing protocols.
Describes how you can deploy IPTV and voice over IP (VoIP) services in your network.
Provides an overview of the Layer 2 functions of the MX-series routers, including configuring bridging domains, MAC address and VLAN learning and forwarding, and spanning-tree protocols. It also details the routing instance types used by Layer 2 applications. All of this material was formerly covered in the JUNOS Routing Protocols Configuration Guide.
Describes common configuration scenarios for the Layer 2 features supported on the MX-series routers, including basic bridged VLANs with normalized VLAN tags, aggregated Ethernet links, bridge domains, Multiple Spanning Tree Protocol (MSTP), and integrated routing and bridging (IRB).
Provides an overview of the network interface functions of the JUNOS software and describes how to configure the network interfaces on the routing platform.
Network Management
Policy Framework
Protected System Domain
Routing Protocols
Secure Configuration Guide for Common Criteria and JUNOS-FIPS
Provides an overview of network management concepts and describes how to configure various network management features, such as SNMP and accounting options.
Provides an overview of policy concepts and describes how to configure routing policy, firewall filters, and forwarding options.
Provides an overview of the JCS 1200 platform and the concept of Protected System Domains (PSDs). The JCS 1200 platform, which contains up to six redundant pairs of Routing Engines running JUNOS software, is connected to a T320 router or to a T640 or T1600 routing node. To configure a PSD, you assign any number of Flexible PIC concentrators (FPCs) in the T-series routing platform to a pair of Routing Engines on the JCS 1200 platform. Each PSD has the same capabilities and functionality as a physical router, with its own control plane, forwarding plane, and administration.
Provides an overview of routing concepts and describes how to configure routing instances, and unicast routing protocols.
Provides an overview of secure Common Criteria and JUNOS-FIPS protocols for the JUNOS software and describes how to install and configure secure Common Criteria and JUNOS-FIPS on a routing platform.
List of Technical Publications xxv
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
Services Interfaces
Software Installation and Upgrade Guide
Subscriber Access
System Basics
VPNs
JUNOS References
Hierarchy and RFC Reference
Provides an overview of the services interfaces functions of the JUNOS software and describes how to configure the services interfaces on the router.
Describes the JUNOS software components and packaging and explains how to initially configure, reinstall, and upgrade the JUNOS system software. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Provides an overview of the subscriber access features of the JUNOS software and describes how to configure subscriber access support on the router, including dynamic profiles, class of service, AAA, and access methods.
Describes Juniper Networks routing platforms and explains how to configure basic system parameters, supported protocols and software processes, authentication, and a variety of utilities for managing your router on the network.
Provides an overview and describes how to configure Layer 2 and Layer 3 virtual private networks (VPNs), virtual private LAN service (VPLS), and Layer 2 circuits. Provides configuration examples.
Describes the JUNOS configuration mode commands. Provides a hierarchy reference that displays each level of a configuration hierarchy, and includes all possible configuration statements that can be used at that level. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Interfaces Command Reference
Routing Protocols and Policies Command Reference
System Basics and Services Command Reference
System Log Messages Reference
J-Web User Guide
J-Web Interface User Guide
JUNOS API and Scripting Documentation
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot interfaces.
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot routing policies and protocols, including firewall filters.
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot system basics, including commands for real-time monitoring and route (or path) tracing, system software management, and chassis management. Also describes commands for monitoring and troubleshooting services such as class of service (CoS), IP Security (IPsec), stateful firewalls, flow collection, and flow monitoring.
Describes how to access and interpret system log messages generated by JUNOS software modules and provides a reference page for each message.
Describes how to use the J-Web graphical user interface (GUI) to configure, monitor, and manage Juniper Networks routing platforms.
xxvi List of Technical Publications
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
About This Guide
JUNOScript API Guide
JUNOS XML API Configuration Reference
JUNOS XML API Operational Reference
NETCONF API Guide
JUNOS Configuration and Diagnostic Automation Guide
Hardware Documentation
Hardware Guide
PIC Guide
Describes how to use the JUNOScript application programming interface (API) to monitor and configure Juniper Networks routing platforms.
Provides reference pages for the configuration tag elements in the JUNOS XML API.
Provides reference pages for the operational tag elements in the JUNOS XML API.
Describes how to use the NETCONF API to monitor and configure Juniper Networks routing platforms.
Describes how to use the commit script and self-diagnosis features of the JUNOS software. This guide explains how to enforce custom configuration rules defined in scripts, how to use commit script macros to provide simplified aliases for frequently used configuration statements, and how to configure diagnostic event policies.
Describes how to install, maintain, and troubleshoot routing platforms and components. Each platform has its own hardware guide.
Describes the routing platform's Physical Interface Cards (PICs). Each platform has its own PIC guide.
DPC Guide
JUNOScope Documentation
JUNOScope Software User Guide
Advanced Insight Solutions (AIS) Documentation
Advanced Insight Solutions Guide
J-series Routing Platform Documentation
Getting Started Guide
Basic LAN and WAN Access Configuration Guide
Describes the Dense Port Concentrators (DPCs) for all MX-series routers.
Describes the JUNOScope software graphical user interface (GUI), how to install and administer the software, and how to use the software to manage routing platform configuration files and monitor routing platform operations.
Describes the Advanced Insight Manager (AIM) application, which provides a gateway between JUNOS devices and Juniper Support Systems (JSS) for case management and intelligence updates. Explains how to run AI-Scripts on Juniper Networks devices.
Provides an overview, basic instructions, and specifications for J-series routing platforms. The guide explains how to prepare your site for installation, unpack and install the router and its components, install licenses, and establish basic connectivity. Use the Getting Started Guide for your router model.
Explains how to configure the interfaces on J-series Services Routers for basic IP routing with standard routing protocols, ISDN backup, and digital subscriber line (DSL) connections.
List of Technical Publications xxvii
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
Advanced WAN Access Configuration Guide
Administration Guide
Release Notes
JUNOS Release Notes
Hardware Release Notes
JUNOScope Release Notes
AIS Release Notes
Explains how to configure J-series Services Routers in virtual private networks (VPNs) and multicast networks, configure data link switching (DLSw) services, and apply routing techniques such as policies, stateless and stateful firewall filters, IP Security (IPsec) tunnels, and class-of-service (CoS) classification for safer, more efficient routing.
Shows how to manage users and operations, monitor network performance, upgrade software, and diagnose common problems on J-series Services Routers.
Summarize new features and known problems for a particular software release, provide corrections and updates to published JUNOS, JUNOScript, and NETCONF manuals, provide information that might have been omitted from the manuals, and describe upgrade and downgrade procedures.
Describe the available documentation for the routing platform and summarize known problems with the hardware and accompanying software. Each platform has its own release notes.
Contain corrections and updates to the published JUNOScope manual, provide information that might have been omitted from the manual, and describe upgrade and downgrade procedures.
Summarize AIS new features and guidelines, identify known and resolved problems, provide information that might have been omitted from the manuals, and provide initial setup, upgrade, and downgrade procedures.
AIS AI-Scripts Release Notes
J-series Services Router Release Notes
Table 4: JUNOS Software Network Operations Guides
Baseline
Interfaces
xxviii List of Technical Publications
Summarize AI-Scripts new features, identify known and resolved problems, provide information that might have been omitted from the manuals, and provide instructions for automatic and manual installation, including deleting and rolling back.
Briefly describe Services Router features, identify known hardware problems, and provide upgrade and downgrade instructions.
DescriptionBook
Describes the most basic tasks for running a network using Juniper Networks products. Tasks include upgrading and reinstalling JUNOS software, gathering basic system management information, verifying your network topology, and searching log messages.
Describes tasks for monitoring interfaces. Tasks include using loopback testing and locating alarms.
Table 4: JUNOS Software Network Operations Guides (continued)
DescriptionBook
About This Guide
MPLS
MPLS Log Reference
MPLS Fast Reroute
Hardware
Describes tasks for configuring, monitoring, and troubleshooting an example MPLS network. Tasks include verifying the correct configuration of the MPLS and RSVP protocols, displaying the status and statistics of MPLS running on all routing platforms in the network, and using the layered MPLS troubleshooting model to investigate problems with an MPLS network.
Describes MPLS status and error messages that appear in the output of the show mpls lsp extensive command. The guide also describes how and when to configure Constrained Shortest Path First (CSPF) and RSVP trace options, and how to examine a CSPF or RSVP failure in a sample network.
Describes operational information helpful in monitoring and troubleshooting an MPLS network configured with fast reroute (FRR) and load balancing.
Describes tasks for monitoring M-series and T-series routing platforms.
To configure and operate a J-series Services Router running JUNOS software with enhanced services, you must also use the configuration statements and operational mode commands documented in JUNOS configuration guides and command references. To configure and operate a WX Integrated Services Module, you must also use WX documentation.
Table 5: JUNOS Software with Enhanced Services Documentation
DescriptionBook
All Platforms
JUNOS Software Interfaces and Routing Configuration Guide
JUNOS Software Security Configuration Guide
JUNOS Software Administration Guide
JUNOS Software CLI Reference
Explains how to configure J-series interfaces for basic IP routing with standard routing protocols, ISDN service, firewall filters (access control lists), and class-of-service (CoS) traffic classification.
Explains how to configure and manage security services such as stateful firewall policies, IP Security (IPsec) virtual private networks (VPNs), firewall screens, Network Address Translation (NAT), Public Key Cryptography, and Application Layer Gateways (ALGs).
Shows how to monitor J-series devices and routing operations, firewall and security services, system alarms and events, and network performance. This guide also shows how to administer user authentication and access, upgrade software, and diagnose common problems.
Provides the complete JUNOS software with enhanced services configuration hierarchy and describes the configuration statements and operational mode commands not documented in the standard JUNOS manuals.
List of Technical Publications xxix
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 5: JUNOS Software with Enhanced Services Documentation (continued)
J-series Only
JUNOS Software with Enhanced Services Design and Implementation Guide
DescriptionBook
Provides guidelines and examples for designing and implementing IPsec VPNs), firewalls, and routing on J-series Services Routers running JUNOS software with enhanced services.
JUNOS Software with Enhanced Services Quick Start
JUNOS Software with Enhanced Services J-series Services Router Hardware Guide
JUNOS Software with Enhanced Services Migration Guide
WXC Integrated Services Module Installation and Configuration Guide
JUNOS Software with Enhanced Services for J-series Services Router Release Notes
Explains how to quickly set up a J-series Services Router. This document contains router declarations of conformity.
Provides an overview, basic instructions, and specifications for J-series Services Routers. This guide explains how to prepare a site, unpack and install the router, replace router hardware, and establish basic router connectivity. This guide contains hardware descriptions and specifications.
Provides instructions for migrating an SSG device running ScreenOS software or a J-series Services Router running the JUNOS software to JUNOS software with enhanced services.
Explains how to install and initially configure a WXC Integrated Services Module in a J-series Services Router for application acceleration.
Summarizes new features and known problems for a particular release of JUNOS software with enhanced services on J-series Services Routers, including J-Web interface features and problems. The release notes also contain corrections and updates to the manuals and software upgrade and downgrade instructions for JUNOS software with enhanced services.
Table 6: Additional Books Available Through http://www.juniper.net/books
DescriptionBook
Interdomain Multicast Routing
JUNOS Cookbook
MPLS-Enabled Applications
Provides background and in-depth analysis of multicast routing using Protocol Independent Multicast sparse mode (PIM SM) and Multicast Source Discovery Protocol (MSDP); details any-source and source-specific multicast delivery models; explores multiprotocol BGP (MBGP) and multicast IS-IS; explains Internet Gateway Management Protocol (IGMP) versions 1, 2, and 3; lists packet formats for IGMP, PIM, and MSDP; and provides a complete glossary of multicast terms.
Provides detailed examples of common JUNOS software configuration tasks, such as basic router configuration and file management, security and access control, logging, routing policy, firewalls, routing protocols, MPLS, and VPNs.
Provides an overview of Multiprotocol Label Switching (MPLS) applications (such as Layer 3 virtual private networks [VPNs], Layer 2 VPNs, virtual private LAN service [VPLS], and pseudowires), explains how to apply MPLS, examines the scaling requirements of equipment at different points in the network, and covers the following topics: point-to-multipoint label switched paths (LSPs), DiffServ-aware traffic engineering, class of service, interdomain traffic engineering, path computation, route target filtering, multicast support for Layer 3 VPNs, and management and troubleshooting of MPLS networks.
xxx List of Technical Publications
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