Juniper JCS 1200 Hardware Manual

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Juniper Control System (JCS) 1200 Platform
Hardware Guide
Juniper Networks, Inc.
1194 North Mathilda Avenue
Sunnyvale, California 94089
USA
408-745-2000
www.juniper.net
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This product includes the Envoy SNMP Engine, developed by Epilogue Technology, an Integrated Systems Company. Copyright © 1986-1997, Epilogue Technology Corporation. All rights reserved. This program and its documentation were developed at private expense, and no part of them is in the public domain.
This product includes memory allocation software developed by Mark Moraes, copyright © 1988, 1989, 1993, University of Toronto.
This product includes FreeBSD software developed by the University of California, Berkeley, and its contributors. All of the documentation and software included in the 4.4BSD and 4.4BSD-Lite Releases is copyrighted by the Regents of the University of California. Copyright © 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994. The Regents of the University of California. All rights reserved.
GateD software copyright © 1995, the Regents of the University. All rights reserved. Gate Daemon was originated and developed through release 3.0 by Cornell University and its collaborators. Gated is based on Kirtons EGP, UC Berkeleys routing daemon (routed), and DCNs HELLO routing protocol. Development of Gated has been supported in part by the National Science Foundation. Portions of the GateD software copyright © 1988, Regents of the University of California. All rights reserved. Portions of the GateD software copyright © 1991, D. L. S. Associates.
This product includes software developed by Maker Communications, Inc., copyright © 1996, 1997, Maker Communications, Inc.
Juniper Networks, the Juniper Networks logo, JUNOS, NetScreen, ScreenOS, and Steel-Belted Radius are registered trademarks of Juniper Networks, Inc. in the United States and other countries. JUNOSe is a trademark of Juniper Networks, Inc. All other trademarks, service marks, registered trademarks, or registered service marks are the property of their respective owners.
Juniper Networks assumes no responsibility for any inaccuracies in this document. Juniper Networks reserves the right to change, modify, transfer, or otherwise revise this publication without notice.
Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312, 6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.
Juniper Control System (JCS) 1200 Hardware Guide
Copyright © 2008, Juniper Networks, Inc. All rights reserved. Printed in USA.
Writing: Charissa Fleischer Editing: Fran Mues Illustration: Faith Bradford Brown Cover Design: Edmonds Design
Revision History 27 October 2008530-023226-01. Revision 4. Populated related topics. 8 August 2008530-023226-01. Revision 3. Updated power consumption information for AC and DC platforms. 28 July 2008530-023226-01. Revision 2. Added information about connecting multiple T-series routing platforms to the JCS 1200 platform. Revised procedures for replacing the midplane and interposers. 18 April 2008530-023226-01. Revision 1. Initial release.
The information in this document is current as of the date listed in the revision history.
YEAR 2000 NOTICE
Juniper Networks hardware and software products are Year 2000 compliant. The JUNOS software has no known time-related limitations through the year
2038. However, the NTP application is known to have some difficulty in the year 2036.
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agreements relating to the Software, whether oral or written (including any inconsistent terms contained in a purchase order), except that the terms of a separate written agreement executed by an authorized Juniper representative and Customer shall govern to the extent such terms are inconsistent or conflict with terms contained herein. No modification to this Agreement nor any waiver of any rights hereunder shall be effective unless expressly assented to in writing by the party to be charged. If any portion of this Agreement is held invalid, the Parties agree that such invalidity shall not affect the validity of the remainder of this Agreement. This Agreement and associated documentation has been written in the English language, and the Parties agree that the English version will govern. (For Canada: Les parties aux présentés confirment leur volonté que cette convention de même que tous les documents y compris tout avis qui s'y rattaché, soient redigés en langue anglaise. (Translation: The parties confirm that this Agreement and all related documentation is and will be in the English language)).
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Table of Contents

About This Guide xxi
Objectives .....................................................................................................xxi
Audience .....................................................................................................xxii
Documentation Conventions .......................................................................xxii
List of Technical Publications ......................................................................xxiv
Obtaining Documentation ..........................................................................xxxi
Documentation Feedback ...........................................................................xxxi
Requesting Technical Support .....................................................................xxxi
Part 1 Product Overview
Chapter 1 JCS 1200 Platform Overview 3
JCS 1200 Platform Description ........................................................................3
JCS 1200 Hardware Overview .........................................................................4
JCS 1200 Platform Features and Specifications ...............................................7
Chapter 2 Hardware Component Overview 9
Major Components of the JCS 1200 Platform ..................................................9
JCS 1200 Alarm Panel Module Overview .......................................................12
JCS 1200 Alarm Panel Module Description ..............................................12
JCS 1200 Alarm Panel Module Connectors and LEDs ..............................12
JCS 1200 Fan Module Overview ....................................................................14
JCS 1200 Fan Module Description ...........................................................14
JCS 1200 Fan Module LED ......................................................................14
JCS 1200 Management Module Overview ......................................................15
JCS 1200 Management Module Description ............................................15
JCS 1200 Management Module Connectors and LEDs .............................16
JCS 1200 Media Tray Overview .....................................................................18
JCS 1200 Media Tray Description ............................................................18
JCS 1200 Media Tray Connectors and LEDs ............................................19
JCS 1200 MUX Card Overview .......................................................................20
JCS 1200 MUX Card Description .............................................................21
JCS 1200 MUX Card LEDs .......................................................................21
JCS 1200 Power Module Overview ................................................................22
JCS 1200 Power Module Description .......................................................22
JCS 1200 Power Module LEDs .................................................................23
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Juniper Control System (JCS) 1200 Platform Hardware Guide
JCS 1200 Routing Engine Overview ...............................................................24
JCS 1200 Routing Engine Description .....................................................24
JCS 1200 Routing Engine Control Panel Buttons and LEDs .....................25
JCS 1200 Switch Module Overview ................................................................27
JCS 1200 Switch Module Description ......................................................27
JCS 1200 Switch Module Components and LEDs ....................................27
JCS 1200 Power Connectors ..........................................................................30
Part 2 Initial Installation
Chapter 3 Preparing the Site for JCS 1200 Platform Installation 33
Overview of Preparing the Site for JCS 1200 Platform Installation .................33
Site Preparation Checklist for the JCS 1200 Platform .....................................33
JCS 1200 Cabinet Requirements ....................................................................34
JCS 1200 Cabinet Size and Clearance Requirements ...............................34
JCS 1200 Cabinet Airflow Requirements .................................................35
JCS 1200 Rack Requirements ........................................................................35
JCS 1200 Rack Size and Strength ............................................................36
JCS 1200 Connection to Building Structure .............................................37
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance ...........................................................................................38
Chapter 4 Unpacking the JCS 1200 Platform 39
Tools and Parts Required to Unpack the JCS 1200 Platform ..........................39
Unpacking the JCS 1200 Platform .................................................................40
Verifying Parts Received for the JCS 1200 Platform .......................................41
Chapter 5 Installing the JCS 1200 Mounting Hardware 43
JCS 1200 Platform Rack-Mounting Hardware ................................................43
Rack Mounting Hole Locations for the JCS 1200 Platform .............................43
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet ...................................................................................................44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack ...........46
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Chapter 6 Installing the JCS 1200 Platform 49
Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200
Platform ..................................................................................................49
Installing the JCS 1200 Platform Using a Mechanical Lift ...............................51
Tools Required to Install the JCS 1200 Platform Using a Mechanical
Lift ....................................................................................................51
Installing the JCS 1200 Platform Using a Lift ...........................................51
Installing the JCS 1200 Platform in a Rack Without a Lift ..............................54
Tools and Parts Required to Install the JCS 1200 Platform Without a
Mechanical Lift .................................................................................55
Removing Components from the JCS 1200 Platform ..............................55
Lifting the JCS 1200 Platform into the Rack or Cabinet ...........................56
Reinstalling Components into the JCS 1200 Platform ..............................57
Chapter 7 Connecting the JCS 1200 Platform 59
Before you Begin Connecting the JCS 1200 Platform .....................................59
Tools and Parts Required for Connecting the JCS 1200 Platform ...................60
Supplying Power to the JCS 1200 Platform ....................................................60
JCS 1200 Platform Power Overview ........................................................61
Connecting the JCS 1200 AC Platform to AC Power ................................62
Connecting the JCS 1200 DC Platform to DC Power ...............................63
Disconnecting Power from the JCS 1200 Platform ..................................65
Connecting the JCS 1200 Management Module to the Network .....................68
Connecting to the JCS 1200 Management Module Using a Network
Ethernet Connection ........................................................................69
Connecting to the JCS 1200 Management Module Using a Direct Ethernet
Connection .......................................................................................69
Connecting to the JCS 1200 Management Module Using a Console Serial
Connection .......................................................................................69
Connecting to the JCS 1200 Management Module Using a Direct Serial
Connection .......................................................................................70
Establishing Your JCS 1200 Management Module Connection .......................70
Establishing Your JCS 1200 Management Module Connection Using a
Direct Ethernet Connection ..............................................................71
Establishing Your JCS 1200 Management Module Connection Using a
Direct Serial Connection ...................................................................71
Connecting a Console to the JCS 1200 Routing Engines ................................72
Powering On a JCS 1200 Routing Engine ......................................................73
Powering Off a JCS 1200 Routing Engine ......................................................74
Connecting the JCS 1200 Platform to a T-series Routing Platform .................74
Replacing the Standard CBs in the T-series Routing Platform ..................75
Connecting an Offline T-series Routing Platform to the JCS 1200
Platform ...........................................................................................75
Powering On the T-series Routing Platform ............................................78
Verifying that the JCS 1200 Platform is Powered On Correctly ......................79
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Chapter 8 Configuration Guidelines 81
Configuring the JCS 1200 Platform ................................................................81
Part 3 Hardware Troubleshooting and Replacement Procedures
Chapter 9 Troubleshooting Common JCS 1200 Platform Problems 85
Overview of JCS 1200 Diagnostic Tools .........................................................85
JCS 1200 Troubleshooting Tables ..................................................................86
Overview of JCS 1200 Troubleshooting Tables ........................................86
Troubleshooting JCS 1200 Fan Module Problems ....................................86
Troubleshooting JCS 1200 Management Module Problems .....................87
Troubleshooting JCS 1200 Media Tray Problems .....................................88
Troubleshooting JCS 1200 Power Problems ............................................89
Light Path Diagnostic LEDs ............................................................................89
Using Diagnostic LEDs to Diagnose Problems on the JCS 1200
Platform ...........................................................................................89
Diagnostic LEDs on the JCS 1200 Platform .............................................90
Chapter 10 Replacing Components in a JCS 1200 Platform 93
JCS 1200 Hardware Component Installation Checklist ...................................94
JCS 1200 Hardware Component Installation Guidelines ................................95
JCS 1200 Platform System Reliability Guidelines ...........................................95
Replacing a JCS 1200 Alarm Panel Module or Module Filler ..........................96
Removing a JCS 1200 Alarm Panel Module or Module Filler ...................96
Installing a JCS 1200 Alarm Panel Module or Module Filler .....................96
Replacing a JCS 1200 Bezel ...........................................................................97
Removing a JCS 1200 Bezel ....................................................................97
Installing a JCS 1200 Bezel ......................................................................98
Replacing a JCS 1200 Bezel Collar .................................................................99
Removing a JCS 1200 Bezel Collar ........................................................100
Installing a JCS 1200 Bezel Collar ..........................................................102
Replacing a JCS 1200 Bezel Filter ................................................................107
Removing a JCS 1200 Bezel Filter .........................................................107
Installing the JCS 1200 Bezel Filter ........................................................108
Replacing JCS 1200 Cable Management Trays Without a Bezel ...................110
Removing the JCS 1200 Cable Management Trays Without a Bezel ......110
Installing the JCS 1200 Cable Management Trays Without a Bezel ........111
Replacing a JCS 1200 Chassis ......................................................................113
Removing Components from a JCS 1200 Chassis .................................113
Installing Components in a Replacement JCS 1200 Chassis ..................114
Replacing a JCS 1200 DC Terminal Cover ....................................................115
Removing a JCS 1200 DC Terminal Cover .............................................115
Installing a JCS 1200 DC Terminal Cover ..............................................115
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Replacing a JCS 1200 Fan Module ...............................................................116
Removing a JCS 1200 Fan Module ........................................................116
Installing a JCS 1200 Fan Module ..........................................................118
Replacing a JCS 1200 Fan Pack ...................................................................120
Removing a JCS 1200 Fan Pack ............................................................120
Installing a JCS 1200 Fan Pack ..............................................................121
Replacing a JCS 1200 Fan Shuttle ................................................................121
Removing a JCS 1200 Fan Shuttle .........................................................122
Installing a JCS 1200 Fan Shuttle ..........................................................123
Replacing a JCS 1200 Management Module or Module Filler .......................124
Removing a JCS 1200 Management Module or Module Filler ................124
Installing a JCS 1200 Management Module or Module Filler ..................125
Replacing a JCS 1200 Management Module Filler Tray ................................127
Removing a JCS 1200 Management Module Filler Tray .........................127
Installing a JCS 1200 Management Module Filler Tray ..........................128
Replacing a JCS 1200 Management Module Interposer ................................128
Replacing a JCS 1200 Media Tray ................................................................128
Removing a JCS 1200 Media Tray .........................................................128
Installing a JCS 1200 Media Tray ...........................................................129
Replacing a JCS 1200 Midplane ...................................................................130
Replacing a JCS 1200 MUX Card .................................................................131
Removing a JCS 1200 MUX Card ..........................................................131
Installing a JCS 1200 MUX Card ............................................................131
Replacing a JCS 1200 Network Clock Filler ..................................................132
Removing a JCS 1200 Network Clock Filler ...........................................132
Installing a JCS 1200 Network Clock Filler ............................................133
Replacing a JCS 1200 Power Box .................................................................134
Removing a JCS 1200 Power Box .........................................................134
Installing a JCS 1200 Power Box ...........................................................136
Replacing a JCS 1200 Power Module ...........................................................138
Removing a JCS 1200 Power Module ....................................................138
Installing a JCS 1200 Power Module ......................................................139
Replacing a JCS 1200 Routing Engine ..........................................................140
Removing a JCS 1200 Routing Engine ...................................................140
Installing a JCS 1200 Routing Engine ....................................................141
Replacing a JCS 1200 Switch Module or Module Filler .................................143
Removing a JCS 1200 Switch Module or Module Filler ..........................143
Installing a JCS 1200 Switch Module or Module Filler ............................143
Replacing a JCS 1200 Switch Module Filler Tray ..........................................145
Removing a JCS 1200 Switch Module Filler Tray ...................................145
Installing a JCS 1200 Switch Module Filler Tray ....................................146
Replacing a JCS 1200 Switch Module Interposer ..........................................146
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information 149
Definition of Safety Warning Levels ............................................................149
JCS 1200 Safety Guidelines and Warnings ...................................................150
JCS 1200 General Safety Guidelines and Warnings ...............................151
General Safety Guidelines and Warnings for the JCS 1200
Platform ...................................................................................151
Qualified Personnel Warning for the JCS 1200 Platform .................152
Restricted Access Area Warning for the JCS 1200 Platform ............152
Preventing Electrostatic Discharge Damage to the JCS 1200
Platform ...................................................................................154
Fire Safety Requirements for the JCS 1200 Platform .............................155
JCS 1200 Installation Safety Guidelines and Warnings ..........................155
JCS 1200 Chassis Lifting Guidelines ................................................155
Installation Instructions Power Warning for the JCS 1200
Platform ...................................................................................156
Rack-Mounting Requirements and Warnings for the JCS 1200
Platform ...................................................................................156
Ramp Warning for the JCS 1200 Platform ......................................160
JCS 1200 Laser and LED Safety Guidelines and Warnings .....................160
Class 1 Laser Product Warning for the JCS 1200 Platform ..............160
Class 1 LED Product Warning for the JCS 1200 Platform ................161
Laser Beam Warning for the JCS 1200 Platform .............................162
Radiation from Open Port Apertures Warning for the JCS 1200
Platform ...................................................................................163
JCS 1200 Maintenance and Operational Safety Guidelines and
Warnings ........................................................................................164
Battery Handling Warning for the JCS 1200 Platform .....................164
Jewelry Removal Warning for the JCS 1200 Platform .....................165
Lightning Activity Warning for the JCS 1200 Platform ....................166
Operating Temperature Warning for the JCS 1200 Platform ...........167
Product Disposal Warning for the JCS 1200 Platform .....................168
JCS 1200 Electrical Safety Guidelines and Warnings .............................169
In Case of an Electrical Accident .....................................................169
JCS 1200 General Electrical Safety Guidelines and Warnings ..........170
JCS 1200 AC Power Electrical Safety Guidelines and Warnings .......174
JCS 1200 DC Power Electrical Safety Guidelines and Warnings ......175
JCS 1200 Agency Approvals and Compliance Statements .....................181
Agency Approvals for the JCS 1200 Platform ..................................181
Compliance Statements for Environmental Requirements for the
JCS 1200 Platform ....................................................................183
Electronic Emission Notices for the JCS 1200 Platform ...................183
Appendix B Environmental Specifications 187
JCS 1200 Platform Environmental Specifications .........................................187
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Appendix C Power Requirements, Guidelines, and Specifications 189
Site Electrical Wiring Guidelines for the JCS 1200 Platform .........................189
AC Power Supply Electrical Specifications for the JCS 1200 Platform ..........190
Power Consumption for an AC-Powered JCS 1200 Platform ........................190
DC Power Supply Electrical Specifications for the JCS 1200 Platform ..........192
Power Consumption for a DC-Powered JCS 1200 Platform ..........................192
JCS 1200 Alarm Panel Module Interface Connector Electrical
Specifications ........................................................................................194
Appendix D Contacting Customer Support and Returning Hardware 195
Locating Component Serial Numbers ..........................................................195
Locating the JCS 1200 Chassis Serial Number .......................................196
Locating the JCS 1200 Alarm Panel Serial Number ...............................197
Locating the JCS 1200 Fan Module Serial Number ................................198
Locating the JCS 1200 Management Module Serial Number ..................199
Locating the JCS 1200 Media Tray Serial Number .................................200
Locating the JCS 1200 Midplane Serial Number ....................................201
Locating the JCS 1200 MUX Card Serial Number ...................................201
Locating the JCS 1200 Power Module Serial Number ............................202
Locating the JCS 1200 Routing Engine Serial Number ...........................203
Locating the JCS 1200 Switch Module Serial Number ............................205
Contacting Customer Support ......................................................................206
JCS 1200 Return Procedure .........................................................................207
Tools and Parts Required to Remove Components from the JCS 1200
Platform ................................................................................................208
Packing the JCS 1200 Platform for Shipment ..............................................208
Guidelines for Packing JCS 1200 Platform Components for Shipment .........209
Appendix E Cable Connector Pinouts 211
Serial Cable Characteristics for the JCS 1200 Management Module .............211
Pinouts for the RJ-45 Adapters ....................................................................212
Pinouts for the JCS 1200 Alarm Panel Interface Connector ..........................213
Part 5 Index
Index ...........................................................................................................217
Table of Contents xiii
Page 14
Juniper Control System (JCS) 1200 Platform Hardware Guide
xiv Table of Contents
Page 15

List of Figures

Figure 1: Straight-on Front View of the JCS 1200 Platform ..............................5
Figure 2: Straight-on Rear View of JCS 1200 Platform with AC
Connectors ...............................................................................................6
Figure 3: Exploded Front View of Components in the JCS 1200 Platform ......10
Figure 4: Exploded Rear View of Components in the JCS 1200 Platform .......11
Figure 5: JCS 1200 Alarm Panel Module LEDs and Connectors ......................12
Figure 6: JCS 1200 Fan Module .....................................................................15
Figure 7: JCS 1200 Management Module Input and Output Connectors ........16
Figure 8: JCS 1200 Management Module LEDs and Controls .........................17
Figure 9: JCS 1200 Media Tray ......................................................................19
Figure 10: JCS 1200 Media Tray Components ...............................................19
Figure 11: JCS 1200 MUX Card LEDs .............................................................21
Figure 12: Top: AC Power Modules; Bottom: DC Power Modules ...................22
Figure 13: JCS 1200 Power Module LEDs ......................................................23
Figure 14: JCS 1200 Routing Engine ..............................................................24
Figure 15: JCS 1200 Routing Engine Control Panel ........................................25
Figure 16: JCS 1200 Switch Module ...............................................................27
Figure 17: JCS 1200 Switch Module Components ..........................................28
Figure 18: JCS 1200 Switch Module LEDs ......................................................29
Figure 19: Typical Open-Frame Rack ............................................................37
Figure 20: JCS 1200 Chassis Dimensions and Clearance Requirements .........38
Figure 21: Installing the JCS 1200 Mounting Hardware for a Four-Post Rack
or Cabinet ...............................................................................................45
Figure 22: Installing the JCS 1200 Mounting Hardware for an Open-Frame
Rack .......................................................................................................47
Figure 23: Installing the JCS 1200 Platform in a Four-Post Rack ....................53
Figure 24: Installing the JCS 1200 Platform in an Open-Frame Rack .............54
Figure 25: Direction of Power from Power Connectors to Power Modules on
the JCS 1200 Platform .............................................................................61
Figure 26: Logical View of Power Domains on the JCS 1200 Platform ...........62
Figure 27: JCS 1200 DC Power Terminal Connectors ....................................63
Figure 28: Attaching the Cable Lugs to the JCS 1200 DC Power Terminal
Connectors .............................................................................................64
Figure 29: DC Power Terminal Connectors on the JCS 1200 Platform ...........67
Figure 30: Ports on the JCS 1200 Management Module .................................68
Figure 31: JCS 1200 Serial Port Breakout Cable .............................................72
Figure 32: Location of Switch Modules on the JCS 1200 Platform ..................76
Figure 33: Connecting the JCS 1200 Platform to a T-series Routing
Platform ..................................................................................................77
Figure 34: Removing and Installing a JCS 1200 Alarm Panel Module .............96
Figure 35: Removing and Installing a JCS 1200 Alarm Panel Module .............97
Figure 36: Removing a JCS 1200 Bezel ..........................................................98
List of Figures xv
Page 16
Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 37: Installing a JCS 1200 Bezel ...........................................................99
Figure 38: Removing and Installing the JCS 1200 Bezel Collar .....................100
Figure 39: Removing the Light Path Extension Assembly ............................101
Figure 40: Removing the Cable Management Trays .....................................102
Figure 41: Removing and Installing the JCS 1200 Bezel Collar .....................103
Figure 42: Attaching the Cable Management Trays to the Bezel Collar ........104
Figure 43: Securing the Cable Management Trays .......................................105
Figure 44: Installing the Light Path Extension Assembly ..............................106
Figure 45: JCS 1200 Bezel Filter ..................................................................107
Figure 46: Removing the Air Filter Assembly ..............................................108
Figure 47: Cutouts on the JCS 1200 Bezel Filter ...........................................109
Figure 48: Securing the Air Filter Assembly .................................................110
Figure 49: Removing and Installing the JCS 1200 Cable Management
Trays .....................................................................................................111
Figure 50: Removing and Installing the JCS 1200 Cable Management
Trays .....................................................................................................112
Figure 51: Removing and Installing a JCS 1200 DC Terminal Cover ............115
Figure 52: Removing and Installing a JCS 1200 DC Terminal Cover ............116
Figure 53: Removing and Installing a JCS 1200 Fan Module ........................117
Figure 54: Removing the Shipping Block .....................................................117
Figure 55: Removing and Installing a JCS 1200 Fan Module ........................118
Figure 56: Fan Module Orientation Marks ...................................................119
Figure 57: Installing the JCS 1200 Shipping Block ........................................119
Figure 58: Removing and Installing a JCS 1200 Fan Pack ............................120
Figure 59: Removing and Installing a JCS 1200 Fan Pack ............................121
Figure 60: Removing and Installing a JCS 1200 Fan Shuttle .........................122
Figure 61: Removing and Installing a JCS 1200 Fan Shuttle .........................123
Figure 62: Removing and Installing a JCS 1200 Management Module .........125
Figure 63: Removing and Installing a JCS 1200 Management Module .........126
Figure 64: Removing and Installing a JCS 1200 Management Module Filler
Tray ......................................................................................................127
Figure 65: Removing a JCS 1200 Media Tray ...............................................129
Figure 66: Installing a JCS 1200 Media Tray ................................................129
Figure 67: Positioning the Release Lever and Button on the JCS 1200 Media
Tray ......................................................................................................130
Figure 68: Removing and Installing a JCS 1200 MUX Card ..........................131
Figure 69: Removing and Installing a JCS 1200 MUX Card ..........................132
Figure 70: Removing and Installing a JCS 1200 Network Clock Filler ...........133
Figure 71: Removing and Installing a JCS 1200 Network Clock Filler ...........134
Figure 72: Removing and Installing a JCS 1200 Power Box .........................135
Figure 73: Loosening Thumbscrews on the Upper Power Box .....................135
Figure 74: Loosening Thumbscrews on the Lower Power Box .....................136
Figure 75: Removing and Installing a JCS 1200 Power Box .........................136
Figure 76: Tightening Thumbscrews on the Upper Power Box ....................137
Figure 77: Tightening Thumbscrews on the Lower Power Box ....................137
Figure 78: Removing and Installing a JCS 1200 Power Module ....................138
Figure 79: Removing and Installing a JCS 1200 Power Module ....................139
Figure 80: Removing and Installing a JCS 1200 Routing Engine ..................140
Figure 81: Removing and Installing a JCS 1200 Routing Engine ..................141
Figure 82: Removing and Installing a JCS 1200 Switch Module ...................143
Figure 83: Removing and Installing a JCS 1200 Switch Module ...................144
xvi List of Figures
Page 17
List of Figures
Figure 84: Removing and Installing a JCS 1200 Switch Module Filler Tray ....145
Figure 85: Placing a Component into an Electrostatic Bag ...........................154
Figure 86: JCS 1200 Declaration of Conformity ...........................................185
Figure 87: Serial Number ID Label ...............................................................195
Figure 88: JCS 1200 Chassis Serial Number Label ........................................196
Figure 89: JCS 1200 Alarm Panel Module Serial Number Label ....................197
Figure 90: JCS 1200 Fan Module Serial Number Label .................................198
Figure 91: JCS 1200 Management Module Serial Number Label ..................199
Figure 92: JCS 1200 Media Tray Serial Number Label ..................................200
Figure 93: JCS 1200 Power Module Serial Number Label .............................202
Figure 94: JCS 1200 Routing Engine Serial Number Label ...........................203
Figure 95: User Label Locations on the JCS 1200 Platform ..........................204
Figure 96: JCS 1200 Switch Module Serial Number Label ............................205
List of Figures xvii
Page 18
Juniper Control System (JCS) 1200 Platform Hardware Guide
xviii List of Figures
Page 19

List of Tables

Table 1: Notice Icons ...................................................................................xxii
Table 2: Text and Syntax Conventions ........................................................xxiii
Table 3: Technical Documentation for Supported Routing Platforms ..........xxiv
Table 4: JUNOS Software Network Operations Guides ...............................xxviii
Table 5: JUNOS Software with Enhanced Services Documentation .............xxix
Table 6: Additional Books Available Through
http://www.juniper.net/books ................................................................xxx
Table 7: JCS 1200 Features and Specifications ................................................7
Table 8: JCS 1200 Alarm Panel Module LEDs ................................................13
Table 9: JCS 1200 Fan Module LED ...............................................................15
Table 10: JCS 1200 Management Module LEDs .............................................18
Table 11: JCS 1200 Media Tray LEDs .............................................................20
Table 12: JCS 1200 MUX Card LEDs ..............................................................21
Table 13: JCS 1200 Power Module LEDs ........................................................23
Table 14: JCS 1200 Routing Engine LEDs ......................................................26
Table 15: JCS 1200 Switch Module LEDs .......................................................29
Table 16: Site Preparation Checklist ..............................................................34
Table 17: Parts List for a Fully Configured JCS 1200 Platform .......................41
Table 18: JCS 1200 Accessory Box Parts List .................................................42
Table 19: Open-Frame Rack Mounting Hole Locations ..................................44
Table 20: Troubleshooting JCS 1200 Fan Module Problems ...........................87
Table 21: Troubleshooting JCS 1200 Management Module Problems ............87
Table 22: Troubleshooting JCS 1200 Media Tray Problems ............................88
Table 23: Troubleshooting JCS 1200 Power Problems ...................................89
Table 24: Diagnostic LEDs on the JCS 1200 Platform ....................................90
Table 25: Platform Environmental Specifications ........................................187
Table 26: AC Power Electrical Specifications for the JCS 1200 Platform ......190
Table 27: AC-Powered Base JCS 1200 Platform Power Requirements .........191
Table 28: AC-Powered JCS 1200 Platform Component Power
Requirements .......................................................................................191
Table 29: DC Power Electrical Specifications for the JCS 1200 Platform ......192
Table 30: DC-Powered Base JCS 1200 Platform Power Requirements .........192
Table 31: DC-Powered JCS 1200 Platform Component Power
Requirements .......................................................................................193
Table 32: JCS 1200 Alarm Panel Interface Connector Electrical
Specifications ........................................................................................194
Table 33: Information About Your JCS 1200 Platform .................................196
Table 34: Serial Cable Characteristics for the JCS 1200 Platform .................211
Table 35: Pinouts for the AMM Adapter .......................................................212
Table 36: Pinouts for the CPU Adapter and Breakout Serial Cable ...............212
Table 37: Pinouts for the Alarm Panel Interface Connector .........................213
List of Tables xix
Page 20
Juniper Control System (JCS) 1200 Platform Hardware Guide
xx List of Tables
Page 21

About This Guide

This preface provides the following guidelines for using the JCS 1200 Platform Hardware Guide:
Objectives on page xxi
Audience on page xxii
Documentation Conventions on page xxii
List of Technical Publications on page xxiv
Obtaining Documentation on page xxxi
Documentation Feedback on page xxxi
Requesting Technical Support on page xxxi

Objectives

This manual describes hardware components, installation, basic configuration, and basic troubleshooting procedures for the Juniper Networks JCS 1200 platform. It explains how to prepare your site for JCS 1200 platform installation, unpack and install the hardware, power on the JCS 1200 platform, perform initial software configuration, and perform routine maintenance. After completing the installation and basic configuration procedures covered in this manual, see the JUNOS Protected System Domain Configuration Guide for information about further configuration.
This Hardware Guide provides information about the following tasks:
Installing and cabling the JCS 1200 platform
Installing basic JCS 1200 platform optional devices:
Alarm panel module
Fan modules
Fan shuttles
Media trays
Management modules
Management module interposers
MUX cards
Power modules
Objectives xxi
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Routing Engines
Switch modules
Switch module interposers
Performing basic troubleshooting of the JCS 1200 platform
You can obtain up-to-date information about your JCS 1200 platform and other Juniper Networks server products at http://www.juniper.net/techpubs/.
NOTE: For additional information about Juniper Networks Internet routers and the Physical Interface Cards (PICs) they supporteither corrections to or information that might have been omitted from this guidesee the hardware release notes at
http://www.juniper.net/.

Audience

This guide is designed for network administrators who are installing and maintaining a Juniper Networks router or preparing a site for router installation. To use this guide, you need a broad understanding of networks in general, the Internet in particular, networking principles, and network configuration. Any detailed discussion of these concepts is beyond the scope of this guide.

Documentation Conventions

Table 1 on page xxii defines the notice icons used in this guide.
Table 1: Notice Icons
DescriptionMeaningIcon
Indicates important features or instructions.Informational note
Indicates a situation that might result in loss of data or hardware damage.Caution
Alerts you to the risk of personal injury or death.Warning
xxii Audience
Alerts you to the risk of personal injury from a laser.Laser warning
Table 2 on page xxiii defines the text and syntax conventions used in this guide.
Page 23
Table 2: Text and Syntax Conventions
About This Guide
ExamplesDescriptionConvention
Bold text like this
Fixed-width text like this
Italic text like this
Italic text like this
Plain text like this
Represents text that you type.
Represents output that appears on the terminal screen.
Introduces important new terms.
Identifies book names.
Identifies RFC and Internet draft
titles.
Represents variables (options for which you substitute a value) in commands or configuration statements.
Represents names of configuration statements, commands, files, and directories; IP addresses; configuration hierarchy levels; or labels on routing platform components.
To enter configuration mode, type the
configure command:
user@host> configure
user@host> show chassis alarms No alarms currently active
A policy term is a named structure
that defines match conditions and actions.
JUNOS System Basics Configuration
Guide RFC 1997, BGP Communities
Attribute
Configure the machines domain name:
[edit] root@# set system domain-name
domain-name
To configure a stub area, include
the stub statement at the [edit
protocols ospf area area-id]
hierarchy level. The console port is labeled
CONSOLE.
| (pipe symbol)
# (pound sign)
[ ] (square brackets)
Indention and braces ( { } )
; (semicolon)
Enclose optional keywords or variables.< > (angle brackets)
Indicates a choice between the mutually exclusive keywords or variables on either side of the symbol. The set of choices is often enclosed in parentheses for clarity.
Indicates a comment specified on the same line as the configuration statement to which it applies.
Enclose a variable for which you can substitute one or more values.
Identify a level in the configuration hierarchy.
Identifies a leaf statement at a configuration hierarchy level.
stub <default-metric metric>;
broadcast | multicast
(string1 | string2 | string3)
rsvp { # Required for dynamic MPLS only
community name members [ community-ids ]
[edit] routing-options {
static {
route default {
nexthop address; retain;
}
}
}
Documentation Conventions xxiii
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 2: Text and Syntax Conventions (continued)
J-Web GUI Conventions
Bold text like this
Represents J-Web graphical user interface (GUI) items you click or select.
ExamplesDescriptionConvention
In the Logical Interfaces box, select
All Interfaces. To cancel the configuration, click
Cancel.
> (bold right angle bracket)
Separates levels in a hierarchy of J-Web selections.

List of Technical Publications

Table 3 on page xxiv lists the software and hardware guides and release notes for Juniper Networks J-series, M-series, MX-series, and T-series routing platforms and describes the contents of each document. Table 4 on page xxviii lists the books included in the Network Operations Guide series. Table 5 on page xxix lists the manuals and release notes supporting JUNOS software with enhanced services. All documents are available at http://www.juniper.net/techpubs/.
Table 6 on page xxx lists additional books on Juniper Networks solutions that you can order through your bookstore. A complete list of such books is available at
http://www.juniper.net/books.
Table 3: Technical Documentation for Supported Routing Platforms
DescriptionBook
JUNOS Software for Supported Routing Platforms
Access Privilege
Explains how to configure access privileges in user classes by using permission flags and regular expressions. Lists the permission flags along with their associated command-line interface (CLI) operational mode commands and configuration statements.
In the configuration editor hierarchy, select Protocols>Ospf.
Class of Service
CLI User Guide
Feature Guide
xxiv List of Technical Publications
Provides an overview of the class-of-service (CoS) functions of the JUNOS software and describes how to configure CoS features, including configuring multiple forwarding classes for transmitting packets, defining which packets are placed into each output queue, scheduling the transmission service level for each queue, and managing congestion through the random early detection (RED) algorithm.
Describes how to use the JUNOS command-line interface (CLI) to configure, monitor, and manage Juniper Networks routing platforms. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Provides a detailed explanation and configuration examples for several of the most complex features in the JUNOS software.
Page 25
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
About This Guide
High Availability
MPLS Applications
Multicast Protocols
Multiplay Solutions
MX-series Layer 2 Configuration Guide
MX-series Layer 2 Solutions Guide
Network Interfaces
Provides an overview of hardware and software resources that ensure a high level of continuous routing platform operation and describes how to configure high availability (HA) features such as nonstop active routing (NSR) and graceful Routing Engine switchover (GRES).
Provides an overview of traffic engineering concepts and describes how to configure traffic engineering protocols.
Provides an overview of multicast concepts and describes how to configure multicast routing protocols.
Describes how you can deploy IPTV and voice over IP (VoIP) services in your network.
Provides an overview of the Layer 2 functions of the MX-series routers, including configuring bridging domains, MAC address and VLAN learning and forwarding, and spanning-tree protocols. It also details the routing instance types used by Layer 2 applications. All of this material was formerly covered in the JUNOS Routing Protocols Configuration Guide.
Describes common configuration scenarios for the Layer 2 features supported on the MX-series routers, including basic bridged VLANs with normalized VLAN tags, aggregated Ethernet links, bridge domains, Multiple Spanning Tree Protocol (MSTP), and integrated routing and bridging (IRB).
Provides an overview of the network interface functions of the JUNOS software and describes how to configure the network interfaces on the routing platform.
Network Management
Policy Framework
Protected System Domain
Routing Protocols
Secure Configuration Guide for Common Criteria and JUNOS-FIPS
Provides an overview of network management concepts and describes how to configure various network management features, such as SNMP and accounting options.
Provides an overview of policy concepts and describes how to configure routing policy, firewall filters, and forwarding options.
Provides an overview of the JCS 1200 platform and the concept of Protected System Domains (PSDs). The JCS 1200 platform, which contains up to six redundant pairs of Routing Engines running JUNOS software, is connected to a T320 router or to a T640 or T1600 routing node. To configure a PSD, you assign any number of Flexible PIC concentrators (FPCs) in the T-series routing platform to a pair of Routing Engines on the JCS 1200 platform. Each PSD has the same capabilities and functionality as a physical router, with its own control plane, forwarding plane, and administration.
Provides an overview of routing concepts and describes how to configure routing instances, and unicast routing protocols.
Provides an overview of secure Common Criteria and JUNOS-FIPS protocols for the JUNOS software and describes how to install and configure secure Common Criteria and JUNOS-FIPS on a routing platform.
List of Technical Publications xxv
Page 26
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
Services Interfaces
Software Installation and Upgrade Guide
Subscriber Access
System Basics
VPNs
JUNOS References
Hierarchy and RFC Reference
Provides an overview of the services interfaces functions of the JUNOS software and describes how to configure the services interfaces on the router.
Describes the JUNOS software components and packaging and explains how to initially configure, reinstall, and upgrade the JUNOS system software. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Provides an overview of the subscriber access features of the JUNOS software and describes how to configure subscriber access support on the router, including dynamic profiles, class of service, AAA, and access methods.
Describes Juniper Networks routing platforms and explains how to configure basic system parameters, supported protocols and software processes, authentication, and a variety of utilities for managing your router on the network.
Provides an overview and describes how to configure Layer 2 and Layer 3 virtual private networks (VPNs), virtual private LAN service (VPLS), and Layer 2 circuits. Provides configuration examples.
Describes the JUNOS configuration mode commands. Provides a hierarchy reference that displays each level of a configuration hierarchy, and includes all possible configuration statements that can be used at that level. This material was formerly covered in the JUNOS System Basics Configuration Guide.
Interfaces Command Reference
Routing Protocols and Policies Command Reference
System Basics and Services Command Reference
System Log Messages Reference
J-Web User Guide
J-Web Interface User Guide
JUNOS API and Scripting Documentation
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot interfaces.
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot routing policies and protocols, including firewall filters.
Describes the JUNOS software operational mode commands you use to monitor and troubleshoot system basics, including commands for real-time monitoring and route (or path) tracing, system software management, and chassis management. Also describes commands for monitoring and troubleshooting services such as class of service (CoS), IP Security (IPsec), stateful firewalls, flow collection, and flow monitoring.
Describes how to access and interpret system log messages generated by JUNOS software modules and provides a reference page for each message.
Describes how to use the J-Web graphical user interface (GUI) to configure, monitor, and manage Juniper Networks routing platforms.
xxvi List of Technical Publications
Page 27
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
About This Guide
JUNOScript API Guide
JUNOS XML API Configuration Reference
JUNOS XML API Operational Reference
NETCONF API Guide
JUNOS Configuration and Diagnostic Automation Guide
Hardware Documentation
Hardware Guide
PIC Guide
Describes how to use the JUNOScript application programming interface (API) to monitor and configure Juniper Networks routing platforms.
Provides reference pages for the configuration tag elements in the JUNOS XML API.
Provides reference pages for the operational tag elements in the JUNOS XML API.
Describes how to use the NETCONF API to monitor and configure Juniper Networks routing platforms.
Describes how to use the commit script and self-diagnosis features of the JUNOS software. This guide explains how to enforce custom configuration rules defined in scripts, how to use commit script macros to provide simplified aliases for frequently used configuration statements, and how to configure diagnostic event policies.
Describes how to install, maintain, and troubleshoot routing platforms and components. Each platform has its own hardware guide.
Describes the routing platform's Physical Interface Cards (PICs). Each platform has its own PIC guide.
DPC Guide
JUNOScope Documentation
JUNOScope Software User Guide
Advanced Insight Solutions (AIS) Documentation
Advanced Insight Solutions Guide
J-series Routing Platform Documentation
Getting Started Guide
Basic LAN and WAN Access Configuration Guide
Describes the Dense Port Concentrators (DPCs) for all MX-series routers.
Describes the JUNOScope software graphical user interface (GUI), how to install and administer the software, and how to use the software to manage routing platform configuration files and monitor routing platform operations.
Describes the Advanced Insight Manager (AIM) application, which provides a gateway between JUNOS devices and Juniper Support Systems (JSS) for case management and intelligence updates. Explains how to run AI-Scripts on Juniper Networks devices.
Provides an overview, basic instructions, and specifications for J-series routing platforms. The guide explains how to prepare your site for installation, unpack and install the router and its components, install licenses, and establish basic connectivity. Use the Getting Started Guide for your router model.
Explains how to configure the interfaces on J-series Services Routers for basic IP routing with standard routing protocols, ISDN backup, and digital subscriber line (DSL) connections.
List of Technical Publications xxvii
Page 28
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 3: Technical Documentation for Supported Routing Platforms (continued)
DescriptionBook
Advanced WAN Access Configuration Guide
Administration Guide
Release Notes
JUNOS Release Notes
Hardware Release Notes
JUNOScope Release Notes
AIS Release Notes
Explains how to configure J-series Services Routers in virtual private networks (VPNs) and multicast networks, configure data link switching (DLSw) services, and apply routing techniques such as policies, stateless and stateful firewall filters, IP Security (IPsec) tunnels, and class-of-service (CoS) classification for safer, more efficient routing.
Shows how to manage users and operations, monitor network performance, upgrade software, and diagnose common problems on J-series Services Routers.
Summarize new features and known problems for a particular software release, provide corrections and updates to published JUNOS, JUNOScript, and NETCONF manuals, provide information that might have been omitted from the manuals, and describe upgrade and downgrade procedures.
Describe the available documentation for the routing platform and summarize known problems with the hardware and accompanying software. Each platform has its own release notes.
Contain corrections and updates to the published JUNOScope manual, provide information that might have been omitted from the manual, and describe upgrade and downgrade procedures.
Summarize AIS new features and guidelines, identify known and resolved problems, provide information that might have been omitted from the manuals, and provide initial setup, upgrade, and downgrade procedures.
AIS AI-Scripts Release Notes
J-series Services Router Release Notes
Table 4: JUNOS Software Network Operations Guides
Baseline
Interfaces
xxviii List of Technical Publications
Summarize AI-Scripts new features, identify known and resolved problems, provide information that might have been omitted from the manuals, and provide instructions for automatic and manual installation, including deleting and rolling back.
Briefly describe Services Router features, identify known hardware problems, and provide upgrade and downgrade instructions.
DescriptionBook
Describes the most basic tasks for running a network using Juniper Networks products. Tasks include upgrading and reinstalling JUNOS software, gathering basic system management information, verifying your network topology, and searching log messages.
Describes tasks for monitoring interfaces. Tasks include using loopback testing and locating alarms.
Page 29
Table 4: JUNOS Software Network Operations Guides (continued)
DescriptionBook
About This Guide
MPLS
MPLS Log Reference
MPLS Fast Reroute
Hardware
Describes tasks for configuring, monitoring, and troubleshooting an example MPLS network. Tasks include verifying the correct configuration of the MPLS and RSVP protocols, displaying the status and statistics of MPLS running on all routing platforms in the network, and using the layered MPLS troubleshooting model to investigate problems with an MPLS network.
Describes MPLS status and error messages that appear in the output of the show mpls lsp extensive command. The guide also describes how and when to configure Constrained Shortest Path First (CSPF) and RSVP trace options, and how to examine a CSPF or RSVP failure in a sample network.
Describes operational information helpful in monitoring and troubleshooting an MPLS network configured with fast reroute (FRR) and load balancing.
Describes tasks for monitoring M-series and T-series routing platforms.
To configure and operate a J-series Services Router running JUNOS software with enhanced services, you must also use the configuration statements and operational mode commands documented in JUNOS configuration guides and command references. To configure and operate a WX Integrated Services Module, you must also use WX documentation.
Table 5: JUNOS Software with Enhanced Services Documentation
DescriptionBook
All Platforms
JUNOS Software Interfaces and Routing Configuration Guide
JUNOS Software Security Configuration Guide
JUNOS Software Administration Guide
JUNOS Software CLI Reference
Explains how to configure J-series interfaces for basic IP routing with standard routing protocols, ISDN service, firewall filters (access control lists), and class-of-service (CoS) traffic classification.
Explains how to configure and manage security services such as stateful firewall policies, IP Security (IPsec) virtual private networks (VPNs), firewall screens, Network Address Translation (NAT), Public Key Cryptography, and Application Layer Gateways (ALGs).
Shows how to monitor J-series devices and routing operations, firewall and security services, system alarms and events, and network performance. This guide also shows how to administer user authentication and access, upgrade software, and diagnose common problems.
Provides the complete JUNOS software with enhanced services configuration hierarchy and describes the configuration statements and operational mode commands not documented in the standard JUNOS manuals.
List of Technical Publications xxix
Page 30
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 5: JUNOS Software with Enhanced Services Documentation (continued)
J-series Only
JUNOS Software with Enhanced Services Design and Implementation Guide
DescriptionBook
Provides guidelines and examples for designing and implementing IPsec VPNs), firewalls, and routing on J-series Services Routers running JUNOS software with enhanced services.
JUNOS Software with Enhanced Services Quick Start
JUNOS Software with Enhanced Services J-series Services Router Hardware Guide
JUNOS Software with Enhanced Services Migration Guide
WXC Integrated Services Module Installation and Configuration Guide
JUNOS Software with Enhanced Services for J-series Services Router Release Notes
Explains how to quickly set up a J-series Services Router. This document contains router declarations of conformity.
Provides an overview, basic instructions, and specifications for J-series Services Routers. This guide explains how to prepare a site, unpack and install the router, replace router hardware, and establish basic router connectivity. This guide contains hardware descriptions and specifications.
Provides instructions for migrating an SSG device running ScreenOS software or a J-series Services Router running the JUNOS software to JUNOS software with enhanced services.
Explains how to install and initially configure a WXC Integrated Services Module in a J-series Services Router for application acceleration.
Summarizes new features and known problems for a particular release of JUNOS software with enhanced services on J-series Services Routers, including J-Web interface features and problems. The release notes also contain corrections and updates to the manuals and software upgrade and downgrade instructions for JUNOS software with enhanced services.
Table 6: Additional Books Available Through http://www.juniper.net/books
DescriptionBook
Interdomain Multicast Routing
JUNOS Cookbook
MPLS-Enabled Applications
Provides background and in-depth analysis of multicast routing using Protocol Independent Multicast sparse mode (PIM SM) and Multicast Source Discovery Protocol (MSDP); details any-source and source-specific multicast delivery models; explores multiprotocol BGP (MBGP) and multicast IS-IS; explains Internet Gateway Management Protocol (IGMP) versions 1, 2, and 3; lists packet formats for IGMP, PIM, and MSDP; and provides a complete glossary of multicast terms.
Provides detailed examples of common JUNOS software configuration tasks, such as basic router configuration and file management, security and access control, logging, routing policy, firewalls, routing protocols, MPLS, and VPNs.
Provides an overview of Multiprotocol Label Switching (MPLS) applications (such as Layer 3 virtual private networks [VPNs], Layer 2 VPNs, virtual private LAN service [VPLS], and pseudowires), explains how to apply MPLS, examines the scaling requirements of equipment at different points in the network, and covers the following topics: point-to-multipoint label switched paths (LSPs), DiffServ-aware traffic engineering, class of service, interdomain traffic engineering, path computation, route target filtering, multicast support for Layer 3 VPNs, and management and troubleshooting of MPLS networks.
xxx List of Technical Publications
Page 31
Table 6: Additional Books Available Through http://www.juniper.net/books (continued)
DescriptionBook
About This Guide
OSPF and IS-IS: Choosing an IGP for Large-Scale Networks
Routing Policy and Protocols for Multivendor IP Networks
The Complete IS-IS Protocol
Explores the full range of characteristics and capabilities for the two major link-state routing protocols: Open Shortest Path First (OSPF) and IS-IS. Explains architecture, packet types, and addressing; demonstrates how to improve scalability; shows how to design large-scale networks for maximum security and reliability; details protocol extensions for MPLS-based traffic engineering, IPv6, and multitopology routing; and covers troubleshooting for OSPF and IS-IS networks.
Provides a brief history of the Internet, explains IP addressing and routing (Routing Information Protocol [RIP], OSPF, IS-IS, and Border Gateway Protocol [BGP]), explores ISP peering and routing policies, and displays configurations for both Juniper Networks and other vendors' routers.
Provides the insight and practical solutions necessary to understand the IS-IS protocol and how it works by using a multivendor, real-world approach.

Obtaining Documentation

To obtain the most current version of all Juniper Networks technical documentation, see the products documentation page on the Juniper Networks Web site at
http://www.juniper.net/.
Copies of the Management Information Bases (MIBs) available in a software release are included on the documentation DVDs and at http://www.juniper.net/.

Documentation Feedback

We encourage you to provide feedback, comments, and suggestions so that we can improve the documentation. You can send your comments to
techpubs-comments@juniper.net, or fill out the documentation feedback form at https://www.juniper.net/cgi-bin/docbugreport/. If you are using e-mail, be sure to include
the following information with your comments:
Document name
Document part number
Page number
Software release version (not required for Network Operations Guides [NOGs])

Requesting Technical Support

Technical product support is available through the Juniper Networks Technical Assistance Center (JTAC). If you are a customer with an active J-Care or JNASC support contract, or are covered under warranty, and need postsales technical support, you can access our tools and resources online or open a case with JTAC.
JTAC policiesFor a complete understanding of our JTAC procedures and policies,
review the JTAC User Guide located at
http://www.juniper.net/customers/support/downloads/710059.pdf.
Obtaining Documentation xxxi
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Product warrantiesFor product warranty information, visit
http://www.juniper.net/support/warranty/.
JTAC Hours of Operation The JTAC centers have resources available 24 hours
a day, 7 days a week, 365 days a year.
Self-Help Online Tools and Resources
For quick and easy problem resolution, Juniper Networks has designed an online self-service portal called the Customer Support Center (CSC) that provides you with the following features:
Find CSC offerings: http://www.juniper.net/customers/support/
Search for known bugs: http://www2.juniper.net/kb/
Find product documentation: http://www.juniper.net/techpubs/
Find solutions and answer questions using our Knowledge Base:
http://kb.juniper.net/
Download the latest versions of software and review release notes:
http://www.juniper.net/customers/csc/software/
Search technical bulletins for relevant hardware and software notifications:
https://www.juniper.net/alerts/
Join and participate in the Juniper Networks Community Forum:
http://www.juniper.net/company/communities/
Open a case online in the CSC Case Management tool: http://www.juniper.net/cm/
To verify service entitlement by product serial number, use our Serial Number Entitlement (SNE) Tool located at https://tools.juniper.net/SerialNumberEntitlementSearch/.
Opening a Case with JTAC
You can open a case with JTAC on the Web or by telephone.
Use the Case Management tool in the CSC at http://www.juniper.net/cm/ .
Call 1-888-314-JTAC (1-888-314-5822 toll-free in the USA, Canada, and Mexico).
For international or direct-dial options in countries without toll-free numbers, visit us at http://www.juniper.net/support/requesting-support.html.
xxxii Requesting Technical Support
Page 33
Part 1

Product Overview

JCS 1200 Platform Overview on page 3
Hardware Component Overview on page 9
Product Overview 1
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Juniper Control System (JCS) 1200 Platform Hardware Guide
2 Product Overview
Page 35
Chapter 1

JCS 1200 Platform Overview

JCS 1200 Platform Description on page 3
JCS 1200 Hardware Overview on page 4
JCS 1200 Platform Features and Specifications on page 7

JCS 1200 Platform Description

The Juniper Control System (JCS) 1200 platform is a high-density, high-performance rack-mounted control and Routing Engine platform. The JCS 1200 platform provides 12 bays for Routing Engines and other JCS 1200 platform components, integrating common resources that are shared by the Routing Engines. The use of common resources provides a small server-system footprint that contains high-performing servers with minimal cabling.
The JCS 1200 platform connects to up to three T-series routing platforms through Gigabit Ethernet links connected between control boards on the T-series platform and switch cards in the JCS 1200 chassis. Each Routing Engine (or Routing Engine pair) in the JCS 1200 comprises the control plane of a single Protected System Domain (PSD).
Related Topics JCS 1200 Hardware Overview on page 4
PSDs provide you with the ability to divide Flexible PIC Concentrators (FPCs) on a T-series routing platform and assign them to multiple administratively separated routers. PSDs separate the control plane from the forwarding plane and reduce capital expenses by enabling the sharing of interfaces. Each PSD acts as a self-contained router.
Major Components of the JCS 1200 Platform on page 9
JCS 1200 Platform Features and Specifications on page 7
JCS 1200 Platform Description 3
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Juniper Control System (JCS) 1200 Platform Hardware Guide

JCS 1200 Hardware Overview

The JCS 1200 platform has the following hardware features:
Hot-swap capability, which allows you to add, remove, or replace Routing Engines,
media trays, management modules, switch modules, alarm panel modules, MUX cards, power modules, and fans without removing power from the JCS 1200 platform.
A midplane that connects all JCS 1200 components.
A management module that functions as a systems management processor.
There are two management module bays.
Power modules that provide redundant power for all JCS 1200 components.
There are four power modules that operate in redundant pairs. Each pair provides power to selected JCS 1200 components.
Fans that provide cooling for most JCS 1200 components. There are three fans
connected to each power module on the front of the JCS 1200 platform and four hot-swappable fan modules on the rear of the JCS 1200 platform.
Two switch modules that support external network interface connections to
network resources and control boards of T-series routing platforms.
Four high-speed switch module bays that support high-speed external network
interface connections to network resources and other devices.
NOTE: The high-speed switch module bays are not currently supported on the JCS 1200 platform.
A media tray that contains two universal serial bus (USB) version 2.0 ports that
can be used by any Routing Engine. There are two media tray bays.
Figure 1 on page 5 shows a straight-on front view of a JCS 1200 AC platform.
4 JCS 1200 Hardware Overview
Page 37
Chapter 1: JCS 1200 Platform Overview
Figure 1: Straight-on Front View of the JCS 1200 Platform
Figure 2 on page 6 shows a straight-on rear view of a JCS 1200 AC platform with AC power connectors.
JCS 1200 Hardware Overview 5
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 2: Straight-on Rear View of JCS 1200 Platform with AC Connectors
Related Topics JCS 1200 Alarm Panel Module Description on page 12
JCS 1200 Fan Module Description on page 14
JCS 1200 Management Module Description on page 15
JCS 1200 Media Tray Description on page 18
JCS 1200 MUX Card Description on page 21
JCS 1200 Power Module Description on page 22
JCS 1200 Routing Engine Description on page 24
JCS 1200 Switch Module Description on page 27
JCS 1200 Power Connectors on page 30
JCS 1200 Platform Features and Specifications on page 7
6 JCS 1200 Hardware Overview
Page 39

JCS 1200 Platform Features and Specifications

Table 7 on page 7 provides a summary of the features and specifications of the JCS 1200 platform.
Table 7: JCS 1200 Features and Specifications
Chapter 1: JCS 1200 Platform Overview
Media tray (on front):
Minimum: One hot-swappable media tray
Maximum: Two hot-swappable media
trays
Each media tray consists of:
Two USB v2.0 ports (output power:
500 mA maximum) Front system LED panel
Routing Engine bays (on front): Twelve
hot-swappable Routing Engine (blade) bays
Module bays (on front):
Four hot-swappable power module bays
Four hot-swappable switch module bays
NOTE: Only two switch module bays are currently supported.
Two hot-swappable management module
bays
Module bays (on rear):
Two hot-swappable MUX card bays
One hot-swappable alarm panel module
bay
Telco alarm connector
Direct serial connector for Routing
Engines Rear system LED panel
Power modules:
JCS 1200 DC platform:
Four DC hot-swappable power modules
that provide redundancy to all JCS 1200 components
JCS 1200 AC platform:
Four AC hot-swappable power modules
that provide redundancy to all JCS 1200 components
Management module:
Minimum: One hot-swappable
management module Maximum: Two hot-swappable
management modules: one active, one hot stand-by
Redundant cooling: Four hot-swappable fan
module bays (N+1 redundant)
Security features:
Login password for remote connection
Secure Sockets Layer (SSL) security for
remote management access ANSI T1.276 enhanced security features
Predictive Failure Analysis (PFA) alerts:
Fans
Routing Engine dependent features
Size (12 U):
Height: 21 in. (53.34 cm), minus 8 mm
for clearance Depth:
Without optional bezel:
25.64 in. (65.1 cm) With optional bezel: 27.80 in.
(70.6 cm)
Width: 17.43 in. (44.3 cm)
Weight:
Full configured weight with Routing
Engines: Approximately 350 lb (158.8 kg)
Empty chassis without modules or
Routing Engines: Approximately 329 lb (149.6 kg)
Environment:
Air temperature:
JCS 1200 platform on:
Altitude: –197 ft to 6000 ft (–60
to 1800 m) 41° to 104° F (5° to 40° C)
Altitude: 6000 ft to 13000 ft
(1800 m to 4000 m) 41° to 86° F (5° to 30° C)
JCS 1200 platform off: –40° to 70° C
(–40° to 158° F).
Humidity: 5% to 85%
Acoustics: declared sound power level:
7.8 bels
Electrical input (N+N redundant):
JCS 1200 DC platform input voltage (four inputs at 60-A rating each):
Minimum: –40 V DC
Maximum: –72 V DC
DC isolated
JCS 1200 AC platform input voltage (four inputs at 16 A rating each):
Minimum: 180 V AC
Maximum: 265 V AC
Sine-wave input (50/60 Hz single-phase)
Heat output:
Approximate heat output in British thermal units (Btu) per hour:
JCS 1200 DC platform:
Minimum configuration: 4270 Btu per
hour (1251 watts) Maximum configuration: 19680 Btu
per hour (5766 watts)
JCS 1200 AC platform:
Minimum configuration: 4175 Btu per
hour (1223 watts) Maximum configuration: 21850 Btu
per hour (6400 watts)
JCS 1200 Platform Features and Specifications 7
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Related Topics JCS 1200 Hardware Overview on page 4
JCS 1200 Platform Environmental Specifications on page 187
AC Power Supply Electrical Specifications for the JCS 1200 Platform on page 190
Power Consumption for an AC-Powered JCS 1200 Platform on page 190
DC Power Supply Electrical Specifications for the JCS 1200 Platform on page 192
Power Consumption for a DC-Powered JCS 1200 Platform on page 192
8 JCS 1200 Platform Features and Specifications
Page 41
Chapter 2

Hardware Component Overview

This chapter describes the hot-swappable components for the JCS 1200 platform in the following topics:
Major Components of the JCS 1200 Platform on page 9
JCS 1200 Alarm Panel Module Overview on page 12
JCS 1200 Fan Module Overview on page 14
JCS 1200 Management Module Overview on page 15
JCS 1200 Media Tray Overview on page 18
JCS 1200 MUX Card Overview on page 20
JCS 1200 Power Module Overview on page 22
JCS 1200 Routing Engine Overview on page 24
JCS 1200 Switch Module Overview on page 27
JCS 1200 Power Connectors on page 30

Major Components of the JCS 1200 Platform

Figure 3 on page 10 and Figure 4 on page 11 show the locations of the major components in the JCS 1200 platform. These modules supply common functions to the Routing Engines that are installed in the bays in the front of the JCS 1200 platform.
Major Components of the JCS 1200 Platform 9
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 3: Exploded Front View of Components in the JCS 1200 Platform
10 Major Components of the JCS 1200 Platform
Page 43
Chapter 2: Hardware Component Overview
Figure 4: Exploded Rear View of Components in the JCS 1200 Platform
NOTE: The JCS 1200 platform comes with two DC power boxes or two AC power boxes. The power boxes cannot be changed from the type that is already installed.
Related Topics JCS 1200 Hardware Overview on page 4
JCS 1200 Alarm Panel Module Description on page 12
JCS 1200 Fan Module Description on page 14
JCS 1200 Management Module Description on page 15
JCS 1200 Media Tray Description on page 18
JCS 1200 MUX Card Description on page 21
JCS 1200 Power Module Description on page 22
JCS 1200 Routing Engine Description on page 24
JCS 1200 Switch Module Description on page 27
JCS 1200 Power Connectors on page 30
Major Components of the JCS 1200 Platform 11
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Juniper Control System (JCS) 1200 Platform Hardware Guide

JCS 1200 Alarm Panel Module Overview

Topics include:
JCS 1200 Alarm Panel Module Description on page 12
JCS 1200 Alarm Panel Module Connectors and LEDs on page 12
JCS 1200 Alarm Panel Module Description
The JCS 1200 platform comes with an alarm panel module that provides telecom relays and LED alarm status. You can also connect each Routing Engine to a console by connecting an external breakout cable to the serial port on the alarm panel module.
Related Topics JCS 1200 Alarm Panel Module Connectors and LEDs on page 12
JCS 1200 Alarm Panel Module Interface Connector Electrical
Specifications on page 194
Pinouts for the JCS 1200 Alarm Panel Interface Connector on page 213
JCS 1200 Alarm Panel Module Interface Connector Electrical
Specifications on page 194
Replacing a JCS 1200 Alarm Panel Module or Module Filler on page 96
Locating the JCS 1200 Alarm Panel Serial Number on page 197
JCS 1200 Alarm Panel Module Connectors and LEDs
Figure 5 on page 12 shows the location of LEDs and connectors on the alarm panel module.
Figure 5: JCS 1200 Alarm Panel Module LEDs and Connectors
12 JCS 1200 Alarm Panel Module Overview
Page 45
The JCS 1200 alarm panel module consists of the following components:
Serial connectorThis DB-60 connector provides direct access to the serial ports
on each of the 12 Routing Engine bays. Use this connector to attach the optional serial port breakout cable and connect up to 12 local consoles.
Telco alarm connectorThe alarm panel module provides one DB-15 connector
(male) for critical, major, and minor telco alarms. Each of the alarms has a relay that enables multiple system alarm indicators to be daisy-chained together.
LEDsThe alarm panel module contains seven LEDs. Table 8 on page 13
describes the function of each LED.
Table 8: JCS 1200 Alarm Panel Module LEDs
Chapter 2: Hardware Component Overview
DescriptionStateColorName
Power is present in the JCS 1200 platform.On steadilyGreenPower-on
Critical system fault
Major system fault
BlueLocation
NOTE: The color of this LED can be set to amber or red through the management module.
NOTE: The color of this LED can be set to amber or red through the management module.
Off
On steadily or flashing
On steadilyAmber or red
On steadilyAmber or red
The power subsystem, the power module, or the LED has failed.
CAUTION: If the power-on LED is off, it does not mean that no electrical current is present in the JCS 1200 platform. The LED might be defective. To remove all electrical current from the JCS 1200 platform, you must disconnect all power cords from the rear power connectors.
Indicates that the LED has been turned on by the system administrator, to aid in visually locating the JCS 1200 platform. After the JCS 1200 platform has been located, you can have the system administrator turn off the location LED.
The JCS 1200 platform has a critical system fault. A critical system fault is an error or event that is detected by the system and that has a significant impact to the system. In this case, the system cannot continue to operate or is operating in a nonredundant power or cooling configuration.
The JCS 1200 platform has a major system fault. The system can continue to operate but may lose some functionality and performance.
fault
removal
module fault
On steadilyAmberMinor system
On steadilyBlueFRU ready for
On steadilyAmberAlarm panel
The JCS 1200 platform has a minor system fault. The system can continue to operate, usually without noticeable loss of functionality or performance.
It is safe to remove the alarm panel module from the JCS 1200 platform.
Indicates that there is a fault on the alarm panel module. The system can continue to operate, usually without the use of the components on the alarm panel module.
JCS 1200 Alarm Panel Module Connectors and LEDs 13
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Related Topics JCS 1200 Alarm Panel Module Description on page 12
JCS 1200 Alarm Panel Module Connectors and LEDs on page 12
JCS 1200 Alarm Panel Module Interface Connector Electrical
Specifications on page 194
Pinouts for the JCS 1200 Alarm Panel Interface Connector on page 213
Replacing a JCS 1200 Alarm Panel Module or Module Filler on page 96
Locating the JCS 1200 Alarm Panel Serial Number on page 197

JCS 1200 Fan Module Overview

Topics include:
JCS 1200 Fan Module Description on page 14
JCS 1200 Fan Module LED on page 14
JCS 1200 Fan Module Description
The JCS 1200 platform comes with four hot-swappable fan modules for cooling redundancy. The fan module speeds vary depending on the ambient air temperature within the JCS 1200 platform, which is reported by the media tray. If the ambient temperature is 77° F (25° C) or below, the JCS 1200 platform fan modules run at their minimum rotational speed. If the ambient temperature is above 77° F (25° C), the fan modules run faster, increasing their speed as required to control internal JCS 1200 platform temperature. Each fan module contains two fans operating as a pair in a series. If one fan fails, the remaining fan runs at full speed and continues to cool the JCS 1200 platform. Replace a failed fan module as soon as possible to restore cooling redundancy.
NOTE: While the JCS 1200 is operating, remove only one fan module at a time. Removing two fan modules might cause the JCS 1200 platform to overheat. If you remove two fan modules while the JCS 1200 platform is operating, the management module powers off all Routing Engines.
Related Topics JCS 1200 Fan Module LED on page 14
Replacing a JCS 1200 Fan Module on page 116
Troubleshooting JCS 1200 Fan Module Problems on page 86
Locating the JCS 1200 Fan Module Serial Number on page 198
JCS 1200 Fan Module LED
Figure 6 on page 15 shows the location of the LED on the fan module.
14 JCS 1200 Fan Module Overview
Page 47
Figure 6: JCS 1200 Fan Module
Table 9 on page 15 describes the function of the LED.
Table 9: JCS 1200 Fan Module LED
Chapter 2: Hardware Component Overview
DescriptionStateColorName
On steadilyAmberFan module error
Related Topics JCS 1200 Fan Module Description on page 14
Replacing a JCS 1200 Fan Module on page 116
Troubleshooting JCS 1200 Fan Module Problems on page 86
Locating the JCS 1200 Fan Module Serial Number on page 198

JCS 1200 Management Module Overview

Topics include:
JCS 1200 Management Module Description on page 15
JCS 1200 Management Module Connectors and LEDs on page 16
JCS 1200 Management Module Description
The management module is a hot-swappable module that you use to configure and manage JCS 1200 components. See the JUNOS Protected System Domain Configuration Guide for information about configuring the management module.
An error has been detected in the fan module or power to the fan module is not present. The system-error LEDs on the JCS 1200 alarm panel are also lit.
You can order the JCS 1200 platform with one or two hot-swappable management modules. Install the management modules in management module bay 1 and management module bay 2 to provide redundancy.
JCS 1200 Management Module Overview 15
Page 48
Juniper Control System (JCS) 1200 Platform Hardware Guide
NOTE: When you install a management module into the JCS 1200 platform, a management module interposer must be installed into the bay before installing the management module.
Related Topics JCS 1200 Management Module Connectors and LEDs on page 16
Replacing a JCS 1200 Management Module Filler Tray on page 127
Replacing a JCS 1200 Management Module Interposer on page 128
Replacing a JCS 1200 Management Module or Module Filler on page 124
Troubleshooting JCS 1200 Management Module Problems on page 87
Locating the JCS 1200 Management Module Serial Number on page 199
JCS 1200 Management Module Connectors and LEDs
Figure 7 on page 16 shows the input and output connectors on the management module.
Figure 7: JCS 1200 Management Module Input and Output Connectors
Figure 8 on page 17 shows the location of LEDs and controls on the management module.
16 JCS 1200 Management Module Connectors and LEDs
Page 49
Chapter 2: Hardware Component Overview
Figure 8: JCS 1200 Management Module LEDs and Controls
The management module consists of the following components:
Serial connectorUse this connection to configure and manage the JCS 1200
components over a serial line through the management module CLI. This connector provides local access to the CLI and any Routing Engine. For example, you can connect a notebook computer to the serial connector and a terminal emulator program to configure the IP addresses, user accounts, and other management settings through the CLI user interface. See the JUNOS Protected System Domain Configuration Guide for more information.
Video connectorThe video connector is not supported.
Console (Ethernet) connectorUse this connector for a remote Ethernet
connection to a network management station on the network.
Two USB ports for mouse and keyboardThe USB ports are not supported.
Reset buttonWhen you press this button, the blowers operate at full speed
while the management module is initializing.
The reset button provides the following functions:
Press and release the reset button to restart the management module.
Press and hold the reset button for 8 seconds to restore the management
module to factory default settings.
LEDsThere are five LEDs on the management module that provide status
information about the management module and remote management connection. Table 10 on page 18 describes the functions of these LEDs (see Figure 8 on page 17).
JCS 1200 Management Module Connectors and LEDs 17
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 10: JCS 1200 Management Module LEDs
DescriptionStateColorName
The management module has power.On steadilyGreenPower-on
On steadilyGreenActive
On steadilyAmberManagement module
error
Ethernet Link (LINK)
On steadilyGreen
(TX/RX)
Related Topics JCS 1200 Management Module Description on page 15
Replacing a JCS 1200 Management Module Filler Tray on page 127
Replacing a JCS 1200 Management Module Interposer on page 128
Replacing a JCS 1200 Management Module or Module Filler on page 124
Troubleshooting JCS 1200 Management Module Problems on page 87
Locating the JCS 1200 Management Module Serial Number on page 199

JCS 1200 Media Tray Overview

The management module is actively controlling the JCS 1200 platform. Only one management module actively controls the JCS 1200 platform. If two management modules are installed in the JCS 1200 platform, this LED is lit on only one module.
An error has been detected in the management module. When this LED is lit, the JCS 1200 system error LED is also lit on the alarm panel.
There is an active connection through the Ethernet port to the network.
There is activity through the port over the network link.FlashingGreenEthernet activity
Topics include:
JCS 1200 Media Tray Description on page 18
JCS 1200 Media Tray Connectors and LEDs on page 19
JCS 1200 Media Tray Description
Figure 9 on page 19 shows the JCS 1200 media tray.
18 JCS 1200 Media Tray Overview
Page 51
Chapter 2: Hardware Component Overview
Figure 9: JCS 1200 Media Tray
The media tray is a hot-swappable module that provides two USB connectors for use by the Routing Engines, error LEDs, an ambient air temperature sensor and a pressure sensor for use by the management module, and two compact flash bays.
You can order the JCS 1200 platform with one or two hot-swappable media trays. The media trays can be installed in media tray bay 1 and media tray bay 2 to provide redundancy.
Related Topics JCS 1200 Media Tray Connectors and LEDs on page 19
Replacing a JCS 1200 Media Tray on page 128
Troubleshooting JCS 1200 Media Tray Problems on page 88
Locating the JCS 1200 Media Tray Serial Number on page 200
JCS 1200 Media Tray Connectors and LEDs
Figure 10 on page 19 shows the location of LEDs and connectors on the media tray.
Figure 10: JCS 1200 Media Tray Components
Each media tray consists of the following components:
USB connectorsUse these connectors to upgrade software on the Routing
Engines. The attached USB device must be compatible with USB v2.0, or earlier.
LED panelThe LEDs on the media tray provide status information for your
JCS 1200 platform. Table 11 on page 20 describes the functions of these LEDs.
JCS 1200 Media Tray Connectors and LEDs 19
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 11: JCS 1200 Media Tray LEDs
DescriptionStateColorName
Power is present in the JCS 1200 platform.On steadilyGreenPower-on
Critical system fault (CRT)
Major system fault (MJR)
fault (MNR)
BlueLocation
NOTE: The color of this LED can be set to amber or red through the management module.
NOTE: The color of this LED can be set to amber or red through the management module.
Off
Flashing or on steadily
On steadilyAmber or red
On steadilyAmber or red
On steadilyAmberMinor system
The power subsystem, the power module, or the LED has failed.
CAUTION: If the power-on LED is off, it does not mean that electrical current is not present in the JCS 1200 platform. The LED might be defective. To remove all electrical current from the JCS 1200 platform, you must disconnect all power cords from all power input connectors.
Indicates that this LED has been turned on by the system administrator to aid in visually locating the JCS 1200 platform.
NOTE: You can turn off the location LED through the management module.
The JCS 1200 platform has a critical system fault. A critical system fault is an error or event that is detected by the system and that has a significant impact to the system. In this case, the system cannot continue to operate or is operating in a nonredundant power or cooling configuration.
The JCS 1200 platform has a major system fault. The system can continue to operate but might lose some function and performance.
The JCS 1200 platform has a minor system fault. The system can continue to operate, usually without noticeable loss of functionality or performance.
Related Topics JCS 1200 Media Tray Description on page 18
Replacing a JCS 1200 Media Tray on page 128
Troubleshooting JCS 1200 Media Tray Problems on page 88
Locating the JCS 1200 Media Tray Serial Number on page 200

JCS 1200 MUX Card Overview

Topics include:
JCS 1200 MUX Card Description on page 21
JCS 1200 MUX Card LEDs on page 21
20 JCS 1200 MUX Card Overview
On steadilyAmberMedia tray fault
There is a fault on the media tray. The system can continue to operate, usually without the use of the components on the media tray.
Page 53
JCS 1200 MUX Card Description
The JCS 1200 platform comes with two hot-swappable multiplexer (MUX) cards for redundancy. The MUX card controls the USB connectors, console redirection, and status LEDs on the JCS 1200 platform. Replace a MUX card as soon as possible, to restore redundancy.
Related Topics JCS 1200 MUX Card LEDs on page 21
Replacing a JCS 1200 MUX Card on page 131
Locating the JCS 1200 MUX Card Serial Number on page 201
JCS 1200 MUX Card LEDs
Figure 11 on page 21 shows the location of the LEDs on the JCS 1200 MUX card.
Figure 11: JCS 1200 MUX Card LEDs
Chapter 2: Hardware Component Overview
The functions of the MUX card LEDs are described in Table 12 on page 21.
Table 12: JCS 1200 MUX Card LEDs
NOTE: When removing the MUX card, you must install another MUX card in its place to maintain proper cooling in the JCS 1200 platform.
Related Topics JCS 1200 MUX Card Description on page 21
Replacing a JCS 1200 MUX Card on page 131
DescriptionStateColorName
On steadilyBlueFRU ready for removal
On steadilyAmberMUX card fault
Indicates that it is safe to remove the device from the JCS 1200 platform.
There is a fault on the MUX card. The system can continue to operate, usually without the use of the components on the MUX card.
JCS 1200 MUX Card Description 21
Page 54
Juniper Control System (JCS) 1200 Platform Hardware Guide
Locating the JCS 1200 MUX Card Serial Number on page 201

JCS 1200 Power Module Overview

Topics include:
JCS 1200 Power Module Description on page 22
JCS 1200 Power Module LEDs on page 23
JCS 1200 Power Module Description
Figure 12 on page 22 shows the AC and DC power modules.
Figure 12: Top: AC Power Modules; Bottom: DC Power Modules
The JCS 1200 platform is configured with four hot-swappable power modules.
Power modules are required in bays 1 and 2. They supply power to Routing Engine bays 1 through 6, media trays 1 and 2, management module bays 1 and 2, and switch module bays 1 through 4.
Power modules are required in power module bays 3 and 4 if you install Routing Engines in Routing Engine bays 7 through 12 or if you install switch modules in any of switch module bays 7 through 10.
22 JCS 1200 Power Module Overview
Page 55
Each pair of power modules operates as a redundant pair. If either power module fails, the remaining power module continues to supply power, but there is no redundancy; the failed power module must be replaced as soon as possible.
Related Topics JCS 1200 Power Module LEDs on page 23
Replacing a JCS 1200 Power Module on page 138
Replacing a JCS 1200 Power Box on page 134
Troubleshooting JCS 1200 Power Problems on page 89
Locating the JCS 1200 Power Module Serial Number on page 202
JCS 1200 Power Module LEDs
Figure 13 on page 23 shows the LEDs on each power module.
Figure 13: JCS 1200 Power Module LEDs
Chapter 2: Hardware Component Overview
The LEDs on each power module indicate the condition of the power module and fan pack.
NOTE: The orientation of the power module that is shown in Figure 13 on page 23 is for one of the top power modules. Modules in the bottom power module bays are rotated 180°.
Table 13 on page 23 describes the functions of the LEDs on the power modules.
Table 13: JCS 1200 Power Module LEDs
On steadilyGreenInput power
On steadilyAmberPower module error
DescriptionStateColorName
The input from the external power source connected to the power module is present and within specifications. During typical operation, both the input power and output power LEDs are lit.
A power module failure has occurred, and the power module is not operating within specifications.
A fan pack has failed and is not operating within specifications.On steadilyAmberFan error
JCS 1200 Power Module LEDs 23
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 13: JCS 1200 Power Module LEDs (continued)
DescriptionStateColorName
On steadilyGreenOutput power
Related Topics JCS 1200 Power Module Description on page 22
Replacing a JCS 1200 Power Module on page 138
Replacing a JCS 1200 Power Box on page 134
Troubleshooting JCS 1200 Power Problems on page 89
Locating the JCS 1200 Power Module Serial Number on page 202

JCS 1200 Routing Engine Overview

Topics include:
JCS 1200 Routing Engine Description on page 24
JCS 1200 Routing Engine Control Panel Buttons and LEDs on page 25
JCS 1200 Routing Engine Description
Figure 14 on page 24 shows a JCS 1200 Routing Engine.
The output from the power module to the other components and Routing Engines is present and within specifications. During typical operation, both the input power and output power LEDs are lit.
Figure 14: JCS 1200 Routing Engine
24 JCS 1200 Routing Engine Overview
Page 57
KVM select button
Activity LED
Mastership LED
Information LED
Blade-error LED
Media-tray select button
Power-control button
Power-on LED
Chapter 2: Hardware Component Overview
The JCS 1200 platform provides 12 bays for Routing Engines. A Routing Engine is a hot-swappable independent server with its own processors, memory, storage, network controllers, operating system, and applications. The Routing Engine is installed in a bay in the JCS 1200 platform and shares power, fans, switches, and ports with other Routing Engines.
NOTE: JCS 1200 Routing Engines can be used only on the JCS 1200 platform.
The Ethernet controllers on the Routing Engine communicate with the network through the Ethernet-compatible switch modules on the JCS 1200 platform. Network signals to and from the Routing Engine are automatically routed to a same-network-interface switch module through circuitry in the JCS 1200 platform.
Related Topics JCS 1200 Routing Engine Control Panel Buttons and LEDs on page 25
Powering On a JCS 1200 Routing Engine on page 73
Powering Off a JCS 1200 Routing Engine on page 74
Replacing a JCS 1200 Routing Engine on page 140
Locating the JCS 1200 Routing Engine Serial Number on page 203
JCS 1200 Routing Engine Control Panel Buttons and LEDs
NOTE: The control panel door is shown in the closed position in Figure 15 on page 25. To access the power control button, you must open the control panel door.
Figure 15: JCS 1200 Routing Engine Control Panel
JCS 1200 Routing Engine Control Panel Buttons and LEDs 25
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Each Routing Engine consists of the following components:
Keyboard/video/mouse (KVM) select buttonThis button is not supported.
Media tray select buttonPress this button to associate the shared media tray
(removable media drives and front panel USB ports) with the Routing Engine. The LED on the button flashes while the request is being processed and then is lit when ownership of the media tray has been transferred to the Routing Engine. It can take approximately 20 seconds for the operating system in the Routing Engine to recognize the media tray.
If there is no response when you press the media tray select button, you can use the management module to determine whether local control has been enabled on the Routing Engine.
Power-control buttonPress this button to power on or power off the Routing
Engine.
LEDsThere are five LEDs that indicate the status of the Routing Engine.
Table 14 on page 26 describes the functions of these LEDs.
Table 14: JCS 1200 Routing Engine LEDs
On steadilyAmberInformation
On steadilyAmberBlade-error
Flashing rapidlyGreenPower-on
Related Topics JCS 1200 Routing Engine Description on page 24
Powering On a JCS 1200 Routing Engine on page 73
Powering Off a JCS 1200 Routing Engine on page 74
Replacing a JCS 1200 Routing Engine on page 140
DescriptionStateColorName
There is activity on the hard disk drive or network.On steadilyGreenActivity
Indicates mastership in a redundant Routing Engine pair.On steadilyBlueMastership
A system error in the Routing Engine has been placed in the management module event log. The information LED can be turned off through the management module
A system error has occurred in the Routing Engine (blade). The blade-error LED turns off only after the error is corrected.
The service processor (BMC) on the Routing Engine is communicating with the management module.
The Routing Engine has power but is not turned on.Flashing slowlyGreen
The Routing Engine has power and is turned on.On steadilyGreen
Locating the JCS 1200 Routing Engine Serial Number on page 203
26 JCS 1200 Routing Engine Control Panel Buttons and LEDs
Page 59

JCS 1200 Switch Module Overview

Topics include:
JCS 1200 Switch Module Description on page 27
JCS 1200 Switch Module Components and LEDs on page 27
JCS 1200 Switch Module Description
Figure 16 on page 27 shows the JCS 1200 switch module.
Figure 16: JCS 1200 Switch Module
Chapter 2: Hardware Component Overview
The JCS 1200 platform supports two hot-swappable switch module bays (see JCS 1200 Hardware Overview on page 4 for the location of the switch module bays). You must install a switch module interposer into the bay before you install a switch module into the JCS 1200 platform.
NOTE: High-speed switch modules are not supported.
Related Topics JCS 1200 Switch Module Components and LEDs on page 27
Replacing a JCS 1200 Switch Module Filler Tray on page 145
Replacing a JCS 1200 Switch Module Interposer on page 146
Replacing a JCS 1200 Switch Module or Module Filler on page 143
Locating the JCS 1200 Switch Module Serial Number on page 205
JCS 1200 Switch Module Components and LEDs
Figure 17 on page 28 shows the components on the switch module.
JCS 1200 Switch Module Overview 27
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 17: JCS 1200 Switch Module Components
The switch module consists of the following components:
One RS-232 console port that provides an additional means to install software
and configure the switch module. This USB-style connector enables connection of a special serial cable to the switch module.
Six external copper 1000Base-T Ethernet ports for 10/100/1000 Mbps connections
to the T-series routing platform. These ports are identified as EXT1, EXT2, EXT3, EXT4, EXT5, and EXT6 in the switch configuration menus and are labeled 1 through 6 (from top to bottom) on the switch module. You can use RJ-45 ports labeled 1 through 3 to connect up to three T-series routing platforms running JUNOS Release 9.2 to the JCS 1200 platform. The RJ-45 ports labeled 4 and 5 on the switch module are reserved for future use. You can use the RJ-45 port labeled
6 to manage the switch module.
Eight LEDs that indicate the status of the switch module and the network (see
Figure 18 on page 29).
28 JCS 1200 Switch Module Components and LEDs
Page 61
Figure 18: JCS 1200 Switch Module LEDs
Chapter 2: Hardware Component Overview
The functions of the switch module LEDs are described in Table 15 on page 29.
Table 15: JCS 1200 Switch Module LEDs
OK
module error (fault) (!)
Ethernet link (LINK)
GreenEthernet activity
(Tx/Rx)
Related Topics JCS 1200 Switch Module Description on page 27
On steadilyGreen
On steadilyAmberGigabit Ethernet switch
On steadilyGreen
Flashing
NOTE: The flash frequency is proportional to the amount of traffic on the network link.
DescriptionStateColorName
The switch module has passed the power-on self-test (POST) with no critical faults and is operational.
The switch module has failed the POST or detected an operational fault.
NOTE: When the Gigabit Ethernet switch module error LED is lit, the system-error LED on the alarm panel is also lit
There is a connection (or link) to a device using that connector.
Data is being transmitted or received (that is, activity is occurring) between that port and another device on the network link.
Replacing a JCS 1200 Switch Module Filler Tray on page 145
Replacing a JCS 1200 Switch Module Interposer on page 146
Replacing a JCS 1200 Switch Module or Module Filler on page 143
Locating the JCS 1200 Switch Module Serial Number on page 205
JCS 1200 Switch Module Components and LEDs 29
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Juniper Control System (JCS) 1200 Platform Hardware Guide

JCS 1200 Power Connectors

Connect a power cord from each power connector to an appropriate power source. See Connecting the JCS 1200 AC Platform to AC Power on page 62 or Connecting the JCS 1200 DC Platform to DC Power on page 63 for more information.
Related Topics JCS 1200 AC Power Electrical Safety Guidelines and Warnings on page 174
Connecting the JCS 1200 AC Platform to AC Power on page 62
JCS 1200 DC Power Electrical Safety Guidelines on page 175
Connecting the JCS 1200 DC Platform to DC Power on page 63
30 JCS 1200 Power Connectors
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Part 2

Initial Installation

Preparing the Site for JCS 1200 Platform Installation on page 33
Unpacking the JCS 1200 Platform on page 39
Installing the JCS 1200 Mounting Hardware on page 43
Installing the JCS 1200 Platform on page 49
Connecting the JCS 1200 Platform on page 59
Configuration Guidelines on page 81
Initial Installation 31
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Juniper Control System (JCS) 1200 Platform Hardware Guide
32 Initial Installation
Page 65
Chapter 3

Preparing the Site for JCS 1200 Platform Installation

Topics include:
Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Cabinet Requirements on page 34
JCS 1200 Rack Requirements on page 35
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance on page 38

Overview of Preparing the Site for JCS 1200 Platform Installation

To prepare your site for installation, review the guidelines and requirements in the following topics:
General Safety Guidelines and Warnings for the JCS 1200 Platform on page 151
JCS 1200 Cabinet Size and Clearance Requirements on page 34
JCS 1200 Cabinet Airflow Requirements on page 35
JCS 1200 Rack Size and Strength on page 36
JCS 1200 Connection to Building Structure on page 37
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance on page 38
Related Topics Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Platform Environmental Specifications on page 187

Site Preparation Checklist for the JCS 1200 Platform

The checklist in Table 16 on page 34 summarizes the tasks you need to perform when preparing a site for platform installation.
Overview of Preparing the Site for JCS 1200 Platform Installation 33
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 16: Site Preparation Checklist
Environment
Verify that environmental factors such as temperature and humidity do not exceed
JCS 1200 Platform Environmental Specifications on page 187
platform tolerances.
Power
Locate sites for connection of system grounding.
JCS 1200 DC Power Grounding Requirements and Warning on page 178
DatePerformed ByFor More InformationItem or Task
Calculate the power consumption and requirements.
Rack
Verify that your rack meets the minimum requirements for the installation of the platform.
Plan rack location, including required space clearances.
If a rack is used, secure rack to floor and building structure.
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
JCS 1200 Platform Environmental Specifications on page 187
Power Consumption for an
AC-Powered JCS 1200 Platform on page 190
Power Consumption for a
DC-Powered JCS 1200 Platform on page 192
JCS 1200 Cabinet Size and
Clearance Requirements on page 34
JCS 1200 Rack Size and
Strength on page 36
JCS 1200 Clearance Requirements for Airflow and Hardware Maintenance on page 38
JCS 1200 Connection to Building Structure on page 37

JCS 1200 Cabinet Requirements

The JCS 1200 platform can be installed in a standard 800-mm (or larger) enclosed cabinet. The following topics describe cabinet requirements:
JCS 1200 Cabinet Size and Clearance Requirements on page 34
JCS 1200 Cabinet Airflow Requirements on page 35
JCS 1200 Cabinet Size and Clearance Requirements
The minimum size cabinet that can accommodate the JCS 1200 platform is 600 mm wide and 800 mm deep. A cabinet larger than the minimum requirement provides better airflow and reduces the chance of overheating. To accommodate a single JCS 1200 platform, the cabinet must be at least 12 U (21 in. (53.34 cm)) high.
34 JCS 1200 Cabinet Requirements
Page 67
The minimum front and rear clearance requirements depend on the mounting configuration you choose. The minimum total clearance inside the cabinet is 30.70 in. between the inside of the front door and the inside of the rear door.
NOTE: If you mount the JCS 1200 platform in a cabinet, be sure that sufficient room is provided for cable management and cables.
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Platform Environmental Specifications on page 187
JCS 1200 Cabinet Airflow Requirements on page 35
JCS 1200 Cabinet Airflow Requirements
Chapter 3: Preparing the Site for JCS 1200 Platform Installation
When you mount the JCS 1200 platform in a cabinet, you must ensure that ventilation through the cabinet is sufficient to prevent overheating. Consider the following list of requirements when you plan for chassis cooling:
Ensure that the cool air supply you provide through the cabinet can adequately
dissipate the thermal output of the JCS 1200 platform. For information about the JCS 1200 platform's environmental specifications, including its operating temperature and thermal output, see JCS 1200 Platform Environmental Specifications on page 187.
Ensure that the cabinet allows the chassis hot exhaust air to exit from the cabinet
without recirculating into the JCS 1200 platform. An open cabinet (without a top or doors) that employs hot air exhaust extraction from the top allows the best airflow through the chassis. If the cabinet contains a top or doors, perforations in these elements assist with removing the hot air exhaust.
Route and dress all cables to minimize the blockage of airflow to and from the
chassis.
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Platform Environmental Specifications on page 187
JCS 1200 Cabinet Size and Clearance Requirements on page 34

JCS 1200 Rack Requirements

The JCS 1200 platform can be installed in a rack. Many types of racks are acceptable, including four-post (telco) racks and open-frame racks. An example of an open-frame rack appears in Figure 19 on page 37.
JCS 1200 Cabinet Airflow Requirements 35
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Juniper Control System (JCS) 1200 Platform Hardware Guide
The following topics describe rack requirements:
JCS 1200 Rack Size and Strength on page 36
JCS 1200 Connection to Building Structure on page 37
JCS 1200 Rack Size and Strength
The JCS 1200 platform is designed for installation in a 19-in. rack as defined in Cabinets, Racks, Panels, and Associated Equipment (document number EIA-310-D) published by the Electronics Industry Association (http://www.eia.org).
With the use of adapters, the JCS 1200 platform is designed to fit into a 600-mm-wide rack or cabinet , as defined in the four-part Equipment Engineering (EE); European telecommunications standard for equipment practice (document numbers ETS 300 119-1 through 119-4) published by the European Telecommunications Standards Institute (http://www.etsi.org). Use approved wing devices to narrow the opening between the rails.
The rack rails must be spaced widely enough to accommodate the JCS 1200 chassis's external dimensions: 21 in. (53.34 cm) high, 25.64 in. (65.1 cm) deep, and
17.43 in. (44.3 cm) wide. The outer edges of the mounting brackets extend the width to 19 in. (48.3 cm). The spacing of rails and adjacent racks must also allow for the clearances around the JCS 1200 platform and rack that are specified in JCS 1200 Clearance Requirements for Airflow and Hardware Maintenance on page 38.
For instructions about installing the mounting hardware, see Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46 or Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or Cabinet on page 44.
The chassis height of 21 in. (53.34 cm) is approximately 20 U. A U is the standard rack unit defined in Cabinets, Racks, Panels, and Associated Equipment (document number EIA-310-D) published by the Electronics Industry Association.
The rack must be strong enough to support the weight of the fully configured platform, up to 350 lb (158.8 kg). If you stack two fully configured platforms in one rack, it must be capable of supporting about 878 lb (399.1 kg).
36 JCS 1200 Rack Size and Strength
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Chapter 3: Preparing the Site for JCS 1200 Platform Installation
Figure 19: Typical Open-Frame Rack
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Platform Environmental Specifications on page 187
JCS 1200 Connection to Building Structure on page 37
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance on page 38
JCS 1200 Connection to Building Structure
Always secure the rack to the structure of the building. If your geographical area is subject to earthquakes, bolt the rack to the floor. For maximum stability, also secure the rack to ceiling brackets.
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
JCS 1200 Connection to Building Structure 37
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Juniper Control System (JCS) 1200 Platform Hardware Guide
JCS 1200 Rack Size and Strength on page 36
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance on page 38

JCS 1200 Clearance Requirements for Airflow and Hardware Maintenance

When planning the installation site, allow sufficient clearance around the rack (see Figure 20 on page 38):
For the cooling system to function properly, the airflow around the chassis must
be unrestricted.
For service personnel to remove and install hardware components, there must
be adequate space at the front and back of the platform. Allow at least 30 in. (72.6 cm) in front of the rack and 24 in. (61.0 cm) behind the rack.
Airflow vents provided along the sides of the chassis must remain open and
uncovered for proper cooling.
Figure 20: JCS 1200 Chassis Dimensions and Clearance Requirements
Related Topics Overview of Preparing the Site for JCS 1200 Platform Installation on page 33
Site Preparation Checklist for the JCS 1200 Platform on page 33
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
JCS 1200 Rack Size and Strength on page 36
38 JCS 1200 Clearance Requirements for Airflow and Hardware Maintenance
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Chapter 4

Unpacking the JCS 1200 Platform

This chapter describes how to prepare to install the JCS 1200 platform. Topics include:
Tools and Parts Required to Unpack the JCS 1200 Platform on page 39
Unpacking the JCS 1200 Platform on page 40
Verifying Parts Received for the JCS 1200 Platform on page 41

Tools and Parts Required to Unpack the JCS 1200 Platform

To unpack the JCS 1200 platform and prepare for installation, you need the following tools:
Phillips (+) screwdriver, number 2
1/2-in. or 13-mm open-end or socket wrench to remove bracket bolts from the
shipping pallet
Blank panels to cover any slots not occupied by a component
Related Topics Unpacking the JCS 1200 Platform on page 40
Verifying Parts Received for the JCS 1200 Platform on page 41
Tools and Parts Required to Unpack the JCS 1200 Platform 39
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Juniper Control System (JCS) 1200 Platform Hardware Guide

Unpacking the JCS 1200 Platform

The platform is shipped in a cardboard box strapped securely to a wood pallet. Plastic straps secure the top and bottom in place. The JCS 1200 chassis is bolted to this pallet. Quick Start installation instructions and a cardboard accessory box are also included in the shipping container.
The shipping container measures 32.5 in. (82.6 cm) high, 35 in. (88.9 cm) wide, and 27 in. (68.6 cm) deep. The total weight of the container containing the JCS 1200 platform and accessories can range from 329 lb (149.6 kg) to 350 lb (158.8 kg).
NOTE: The JCS 1200 platform is maximally protected inside the shipping crate. Do not unpack it until you are ready to begin installation.
To unpack the JCS 1200 platform:
1. Move the shipping container to a staging area as close to the installation site as
possible, where you have enough room to remove the components from the chassis. While the chassis is bolted to the pallet, you can use a forklift or pallet jack to move it.
2. Position the shipping container with the wooden pallet on the bottom and the
corrugated cardboard facing up.
3. Remove the plastic straps that hold the top and bottom of the shipping container
in place.
4. Remove the corrugated container cover and set it aside.
5. Remove the foam covering the top of the JCS 1200 platform.
6. Remove the accessory box and the Quick Start documentation.
7. Verify the parts received against the lists in Verifying Parts Received for the
JCS 1200 Platform on page 41.
8. Remove the vapor corrosion inhibitor (VCI) packs attached to the pallet. Be careful
not to break the VCI packs open.
9. To remove the bolts and screws from the brackets holding the chassis on the
pallet, use a 1/2-in. socket wrench and a number 2 Phillips screwdriver.
10. Store the brackets and bolts inside the accessory box.
11. Save the corrugated shipping container cover, pallet, and packing materials in
case you need to move or ship the JCS 1200 platform later. The packaging utilizes recyclable materials in the design and should be disposed of properly. Recycle packaging according to your local, state, or country specific laws and regulations.
Related Topics To proceed with the installation, see:
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44.
Installing the JCS 1200 Platform Using a Lift on page 51
40 Unpacking the JCS 1200 Platform
Page 73

Verifying Parts Received for the JCS 1200 Platform

A packing list is included in each shipment. Check the parts in the shipment against the items on the packing list. The packing list specifies the part numbers and descriptions of each part in your order.
If any part is missing, contact a Juniper Networks customer service representative.
A fully configured JCS 1200 platform contains the JCS 1200 platform chassis with installed components, listed in Table 17 on page 41, and an accessory box, which contains the parts listed in Table 18 on page 42. The parts shipped with your JCS 1200 platform can vary.
Table 17: Parts List for a Fully Configured JCS 1200 Platform
Chapter 4: Unpacking the JCS 1200 Platform
QuantityComponent
1Chassis
1Chassis bezel
1Cable management collar
12Routing Engines
1Management modules
1Management module interposer trays
2Media trays
2MUX cards
1Switch modules
1Switch module interposer trays
4Power modules
2Air filters
1Quick Start installation instructions
1Large mounting shelf
1Small mounting shelf
Blank panels for slots without components installed
Verifying Parts Received for the JCS 1200 Platform 41
One blank panel for each slot not occupied by a component
Page 74
Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 18: JCS 1200 Accessory Box Parts List
QuantityPart
2Front rack-mount bracket
2Mid rack-mount bracket
8Rack-mount screws M5 x12 mm
DB-9, to connect the JCS 1200 platform through the serial port
cable
module
a four-post rack
a four-post or two-post rack
Worldwide
1Serial port breakout cable, with 14 RJ-45 jacks to female
12RJ-45 CPU adapters for use with the serial port breakout
2RJ-45 ETH adapters for use with the switch module
2RJ-45 AMM adapters for use with the management
1Label, accessories contents, JCS 1200
1Small rear shelf for mounting the JCS 1200 platform in
1Large front shelf for mounting the JCS 1200 platform in
1Bottom cable manager
1Top cable manager
7Cable manager screws
1Juniper Networks Compliance Form Letter, RoHS
Related Topics Tools and Parts Required to Unpack the JCS 1200 Platform on page 39
Unpacking the JCS 1200 Platform on page 40
42 Verifying Parts Received for the JCS 1200 Platform
1Juniper Networks Product Warranty
1End User License Agreement
1Accessory box, 19" x 12" x 3"
Page 75
Chapter 5

Installing the JCS 1200 Mounting Hardware

This chapter describes the procedures for installing the mounting hardware:
JCS 1200 Platform Rack-Mounting Hardware on page 43
Rack Mounting Hole Locations for the JCS 1200 Platform on page 43
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46

JCS 1200 Platform Rack-Mounting Hardware

The JCS 1200 platform can be installed in a four-post rack or cabinet or an open-frame rack. Before you install the JCS 1200 platform, you install the mounting hardware on the rack. The procedure for installing the mounting hardware depends on the type of rack.
All mounting options require that you to install the supplied large mounting shelf. The supplied small mounting shelf is needed only for a four-post rack or cabinet.
Related Topics Rack Mounting Hole Locations for the JCS 1200 Platform on page 43
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46

Rack Mounting Hole Locations for the JCS 1200 Platform

Table 19 on page 44 specifies the holes in which you insert mounting screws (and cage nuts if needed) to install the mounting hardware required in a four-post or two-post open-frame rack (an X indicates a mounting hole location). The hole distances are relative to one of the standard U divisions on the rack. The bottom of all mounting shelves is at 0.04 in. (0.02 U) above a U division.
JCS 1200 Platform Rack-Mounting Hardware 43
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Table 19: Open-Frame Rack Mounting Hole Locations
Large ShelfDistance Above U DivisionHole
9.86 U17.26 in. (43.8 cm)30
8.86 U15.51 in. (39.4 cm)27
7.86 U13.76 in. (34.9 cm)24
6.86 U12.01 in. (30.5 cm)21
5.86 U10.26 in. (26.0 cm)18
4.86 U8.51 in. (21.6 cm)15
3.86 U6.76 in. (17.1 cm)12
2.86 U5.01 in. (12.7 cm)9
1.86 U3.26 in. (8.3 cm)6
0.86 U1.51 in. (3.8 cm)3
0.50 U0.88 in. (2.2 cm)2
0.14 U0.25 in. (0.6 cm)1
X
X
XX
XX
XX
XX
XX
X
X
Related Topics JCS 1200 Platform Rack-Mounting Hardware on page 43
Small ShelfChassis
XX
XX
X
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46

Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or Cabinet

If you are installing the JCS 1200 platform in a four-post rack or cabinet, you must first install the large mounting shelf, followed by the small mounting shelf.
To install the mounting shelves (see Figure 21 on page 45):
1. If the rack rails require cage nuts, install cage nuts into the holes specified in
Rack Mounting Hole Locations for the JCS 1200 Platform on page 43 for the large shelf on the front side of the rack rails.
2. On the front of each front rack rail, partially insert a mounting screw into the
hole containing the lowest cage nut.
3. Install the large shelf on the front rack rails. Rest the bottom slot of each ear on
a mounting screw.
4. Partially insert a mounting screw into holes 3, 6, 9, and 30 in each ear of the
large shelf.
44 Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or Cabinet
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Chapter 5: Installing the JCS 1200 Mounting Hardware
5. Tighten all the screws completely.
6. If the rack rails require cage nuts, install cage nuts into the holes specified in
Rack Mounting Hole Locations for the JCS 1200 Platform on page 43 for the small shelf on the rear side of the rack rails.
7. On the back of each rear rack rail, partially insert a mounting screw into the hole
containing the lowest cage nut.
8. Install the small shelf on the back rack rails. Rest the bottom slot of each ear on
a mounting screw. The small shelf installs on the back of the rear rails, extending toward the center of the rack. The bottom of the small shelf should align with the bottom of the large shelf.
9. Partially insert screws into the open holes in the ears of the small shelf.
10. Tighten all the screws completely.
11. On the sides of the JCS 1200 chassis, attach the front-mounting brackets using
six of the mounting screws provided.
Figure 21: Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or Cabinet
Related Topics JCS 1200 Platform Rack-Mounting Hardware on page 43
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
Rack Mounting Hole Locations for the JCS 1200 Platform on page 43
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or Cabinet 45
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Installing the JCS 1200 Platform Using a Lift on page 51
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46

Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack

If you are installing the JCS 1200 platform in a front-mount or center-mount open-frame rack, you must first install the large mounting shelf on the rack. The small mounting shelf is not needed.
For information about the holes in which you insert mounting screws (and cage-nuts if needed) to install the mounting hardware in an open-frame rack (an X indicates a mounting hole location), see Rack Mounting Hole Locations for the JCS 1200 Platform on page 43. The hole distances are relative to one of the standard U divisions on the rack. For reference, the bottom of all mounting shelves is at
0.04 in. (0.02 U) above a U division.
To install the large mounting shelf (see Figure 22 on page 47):
1. If the rack rails require cage nuts, install cage nuts into the holes specified for
the large shelf on the rear side of the rack rails.
2. If the rack rails require cage nuts, install cage nuts into the holes specified for
the chassis on the front side of the rack rails
3. On the rear of each rack rail, partially insert a mounting screw into the highest
hole specified for the large shelf.
4. Install the large shelf on the rack. Hang the shelf over the mounting screws using
the keyhole slots located near the top of the large shelf flanges.
5. Partially insert screws into the open holes in the ears of the large shelf.
6. Tighten all the screws completely.
7. Attach the mounting brackets to the sides of the chassis:
If you plan to front-mount the chassis in an open-frame rack, attach the
front-mounting brackets using six of the mounting screws provided.
If you plan to center-mount the chassis in an open-frame rack, attach the
center-mounting brackets using the eight mounting screws provided.
46 Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack
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Chapter 5: Installing the JCS 1200 Mounting Hardware
Figure 22: Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack
Related Topics JCS 1200 Platform Rack-Mounting Hardware on page 43
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
Rack Mounting Hole Locations for the JCS 1200 Platform on page 43
Installing the JCS 1200 Platform Using a Lift on page 51
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack 47
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48 Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack
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Chapter 6

Installing the JCS 1200 Platform

This chapter provides instructions for installing the JCS 1200 platform into a rack and adding optional devices to your JCS 1200 platform.
Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200
Platform on page 49
Installing the JCS 1200 Platform Using a Mechanical Lift on page 51
Installing the JCS 1200 Platform in a Rack Without a Lift on page 54

Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200 Platform

To avoid harm to yourself or the platform as you install and maintain it, follow the guidelines for working with and near electrical equipment, as well as the safety procedures for working with networking equipment. However, providing an exhaustive set of guidelines for working with electrical equipment is beyond the scope of this manual.
For a discussion of how to make the installation site a safe environment, see the following topics:
Site Preparation Checklist for the JCS 1200 Platform on page 33
JCS 1200 Cabinet Size and Clearance Requirements on page 34
JCS 1200 Cabinet Airflow Requirements on page 35
JCS 1200 Rack Size and Strength on page 36
JCS 1200 Connection to Building Structure on page 37
JCS 1200 Clearance Requirements for Airflow and Hardware
Maintenance on page 38
For a list of safety warnings, see the following topics:
Definition of Safety Warning Levels on page 149
General Safety Guidelines and Warnings for the JCS 1200 Platform on page 151
Qualified Personnel Warning for the JCS 1200 Platform on page 152
Restricted Access Area Warning for the JCS 1200 Platform on page 152
Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
Fire Safety Requirements for the JCS 1200 Platform on page 155
Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200 Platform 49
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Juniper Control System (JCS) 1200 Platform Hardware Guide
JCS 1200 Chassis Lifting Guidelines on page 155
Installation Instructions Power Warning for the JCS 1200 Platform on page 156
Rack-Mounting Requirements and Warnings for the JCS 1200 Platform on page 156
Ramp Warning for the JCS 1200 Platform on page 160
Class 1 Laser Product Warning for the JCS 1200 Platform on page 160
Class 1 LED Product Warning for the JCS 1200 Platform on page 161
Laser Beam Warning for the JCS 1200 Platform on page 162
Radiation from Open Port Apertures Warning for the JCS 1200
Platform on page 163
Battery Handling Warning for the JCS 1200 Platform on page 164
Jewelry Removal Warning for the JCS 1200 Platform on page 165
Lightning Activity Warning for the JCS 1200 Platform on page 166
Operating Temperature Warning for the JCS 1200 Platform on page 167
Product Disposal Warning for the JCS 1200 Platform on page 168
For a list of electrical safety warnings, see the following topics:
In Case of an Electrical Accident on page 169
General Electrical Safety Guidelines and Warnings Electrical Codes for the
JCS 1200 Platform on page 170
Grounded Equipment Warning for the JCS 1200 Platform on page 171
Midplane Energy Hazard Warning for the JCS 1200 Platform on page 172
Multiple Power Supplies Disconnection Warning for the JCS 1200
Platform on page 172
TN Power Warning for the JCS 1200 Platform on page 173
Copper Conductors Warning for the JCS 1200 Platform on page 174
JCS 1200 AC Power Electrical Safety Guidelines and Warnings on page 174
JCS 1200 DC Power Electrical Safety Guidelines on page 175
DC Power Disconnection Warning for the JCS 1200 Platform on page 176
JCS 1200 DC Power Grounding Requirements and Warning on page 178
DC Power Wiring Sequence Warning for the JCS 1200 Platform on page 179
DC Power Wiring Terminations Warning for the JCS 1200 Platform on page 180
Related Topics Installing the JCS 1200 Platform Using a Lift on page 51
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
50 Safety Requirements, Warnings, and Guidelines for Installing the JCS 1200 Platform
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Chapter 6: Installing the JCS 1200 Platform

Installing the JCS 1200 Platform Using a Mechanical Lift

Because of the JCS 1200 platform's size and weightup to 350 lb (158.8 kg) depending on the configurationwe strongly recommend that you install the JCS 1200 platform using a mechanical lift. If you do not use a lift to install the JCS 1200 platform, see Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56 for complete instructions to safely install the platform.
Before installing the JCS 1200 platform, you should have prepared your site and reviewed the guidelines in Overview of Preparing the Site for JCS 1200 Platform Installation on page 33. The Site Preparation Checklist for the JCS 1200 Platform on page 33 summarizes the tasks you need to perform when preparing a site for platform installation. You also need to unpack the JCS 1200 platform from the shipping container, as described in Unpacking the JCS 1200 Platform on page 40.
Topics include:
Tools Required to Install the JCS 1200 Platform Using a Mechanical Lift on page 51
Installing the JCS 1200 Platform Using a Lift on page 51
Tools Required to Install the JCS 1200 Platform Using a Mechanical Lift
To install the platform, you need the following tools:
Mechanical lift
Phillips (+) screwdriver, number 2
ESD grounding wrist strap
Related Topics Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46
Installing the JCS 1200 Platform Using a Lift on page 51
Installing the JCS 1200 Platform Using a Lift
Before installing the JCS 1200 platform in the rack:
Read the safety information in JCS 1200 Chassis Lifting Guidelines on page 155.
Remove the JCS 1200 platform from the shipping container, as described in
Unpacking the JCS 1200 Platform on page 40.
Install the mounting hardware, as described in “Installing the JCS 1200 Mounting
Hardware for a Four-Post Rack or Cabinet on page 44 or Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46.
Installing the JCS 1200 Platform Using a Mechanical Lift 51
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Juniper Control System (JCS) 1200 Platform Hardware Guide
CAUTION: Before front mounting the JCS 1200 platform in a rack, have a qualified technician verify that the rack is strong enough to support the JCS 1200 platform's weight and is adequately supported at the installation site.
To install the JCS 1200 platform using a lift (see Figure 23 on page 53 and Figure 24 on page 54):
1. If you are installing the platform in an open-frame rack, ensure that the rack is
in its permanent location and is secured to the building. Ensure that the installation site allows adequate clearance for both airflow and maintenance. For details, see Overview of Preparing the Site for JCS 1200 Platform Installation on page 33.
2. Load the platform onto the lift, making sure it rests securely on the lift platform.
3. Using the lift, position the platform in front of the rack or cabinet, centering it
in front of the mounting shelves.
4. Lift the chassis approximately 0.75 in. (1.91 cm) above the surface of the
mounting shelves and position it as close as possible to the shelves.
5. Carefully slide the platform onto the mounting shelves so that the bottom of the
chassis and the mounting shelves overlap by approximately 2 in.
6. With two people pulling on the chassis from the rear of the rack or cabinet while
two people push on the mounting flanges, slide the platform onto the mounting shelves until the front-mounting or center-mounting flanges contact the rack rails. The shelves ensure that the holes in the mounting flanges align with the holes in the rack rails.
7. Install a mounting screw into each of the open mounting holes in the
rack-mounting brackets to fasten the chassis to the rack, starting from the bottom.
8. Move the lift away from the rack.
9. Visually inspect the alignment of the platform. If the platform is installed properly
in the rack, all the mounting screws on one side of the rack should be aligned with the mounting screws on the opposite side, and the platform should be level.
52 Installing the JCS 1200 Platform Using a Lift
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Chapter 6: Installing the JCS 1200 Platform
Figure 23: Installing the JCS 1200 Platform in a Four-Post Rack
Installing the JCS 1200 Platform Using a Lift 53
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 24: Installing the JCS 1200 Platform in an Open-Frame Rack
Related Topics Tools Required to Install the JCS 1200 Platform Using a Mechanical Lift on page 51

Installing the JCS 1200 Platform in a Rack Without a Lift

Because of the JCS 1200 platform's size and weightup to 350 lb (158.8 kg) depending on the configurationwe strongly recommend that you install the JCS 1200 platform using a mechanical lift, as described in Installing the JCS 1200 Platform Using a Lift on page 51. If you do not use a lift to install the platform, refer to the following procedures:
Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical
Lift on page 55
Removing Components from the JCS 1200 Platform on page 55
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
Reinstalling Components into the JCS 1200 Platform on page 57
54 Installing the JCS 1200 Platform in a Rack Without a Lift
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Chapter 6: Installing the JCS 1200 Platform
Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical Lift
To install the platform, you need the following tools and parts:
Phillips (+) screwdriver, number 2
ESD grounding wrist strap
Related Topics Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46
Removing Components from the JCS 1200 Platform on page 55
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
Removing Components from the JCS 1200 Platform
Before lifting the JCS 1200 platform, you must remove the following components:
Fan modules
Fan shuttle
Management modules
Media trays
Power modules
Routing Engines
Switch modules
NOTE: For detailed instructions on removing JCS 1200 components, see the removal procedures for each component.
To remove the components from the JCS 1200 platform:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and
connect the strap to one of the ESD points on the chassis.
2. Slide each component out of the chassis evenly so that it does not become stuck
or damaged.
3. Label each component as you remove it so you can reinstall it in the correct
location.
4. Immediately store each removed component in an electrostatic bag.
5. Do not stack removed components. Lay each one on a flat surface.
Related Topics Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical
Lift on page 55
Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical Lift 55
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Removing a JCS 1200 Fan Module on page 116
Removing a JCS 1200 Fan Shuttle on page 122
Removing a JCS 1200 Management Module or Module Filler on page 124
Removing a JCS 1200 Media Tray on page 128
Removing a JCS 1200 Power Module on page 138
Removing a JCS 1200 Routing Engine on page 140
Removing a JCS 1200 Switch Module or Module Filler on page 143
Lifting the JCS 1200 Platform into the Rack or Cabinet on page 56
Lifting the JCS 1200 Platform into the Rack or Cabinet
Before you begin, see the following topics:
Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical
Lift on page 55
Removing Components from the JCS 1200 Platform on page 55
Lifting the chassis and mounting it in a rack requires four people. The empty chassis weighs approximately 329 lb (149.6 kg).
1. Ensure the rack is in its permanent location and is secured to the building.
2. Position the JCS 1200 platform in front of the rack or cabinet, centering it in
front of the mounting shelves. Use a pallet jack if one is available.
3. With one person on each side and one person in the front, hold onto the bottom
of the chassis and carefully lift it onto the large and small (if installed) mounting shelves.
4. Carefully slide the JCS 1200 platform onto the mounting shelves so that the
bottom of the chassis and the mounting shelves overlap by approximately 2 in.
5. Install a mounting screw into each of the open mounting holes in the
rack-mounting flanges to fasten the chassis to the rack, starting from the bottom.
6. Visually inspect the alignment of the JCS 1200 platform. If the JCS 1200 platform
is installed properly in the rack, all the mounting screws on one side of the rack should be aligned with the mounting screws on the opposite side, and the platform should be level.
Related Topics Tools and Parts Required to Install the JCS 1200 Platform Without a Mechanical
Lift on page 55
Removing Components from the JCS 1200 Platform on page 55
Installing the JCS 1200 Mounting Hardware for a Four-Post Rack or
Cabinet on page 44
Installing the JCS 1200 Mounting Hardware for an Open-Frame Rack on page 46
56 Lifting the JCS 1200 Platform into the Rack or Cabinet
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Reinstalling Components into the JCS 1200 Platform
NOTE: For detailed instructions on reinstalling JCS 1200 components, see the installation procedure for each component.
To reinstall components:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and
connect the strap to one of the ESD points on the chassis.
2. Slide each component into the chassis evenly so that it does not become stuck
or damaged.
3. Tighten screws, as needed, for each component.
NOTE: Make sure that all empty slots are covered with a blank panel before operating the JCS 1200 platform.
Chapter 6: Installing the JCS 1200 Platform
Related Topics Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
Installing a JCS 1200 Fan Module on page 118
Installing a JCS 1200 Fan Shuttle on page 123
Installing a JCS 1200 Management Module or Module Filler on page 125
Installing a JCS 1200 Media Tray on page 129
Installing a JCS 1200 Power Module on page 139
Installing a JCS 1200 Routing Engine on page 141
Installing a JCS 1200 Switch Module or Module Filler on page 143
Reinstalling Components into the JCS 1200 Platform 57
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Juniper Control System (JCS) 1200 Platform Hardware Guide
58 Reinstalling Components into the JCS 1200 Platform
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Chapter 7

Connecting the JCS 1200 Platform

This chapter discusses the following procedures:
Before you Begin Connecting the JCS 1200 Platform on page 59
Tools and Parts Required for Connecting the JCS 1200 Platform on page 60
Supplying Power to the JCS 1200 Platform on page 60
Connecting the JCS 1200 Management Module to the Network on page 68
Establishing Your JCS 1200 Management Module Connection on page 70
Connecting a Console to the JCS 1200 Routing Engines on page 72
Powering On a JCS 1200 Routing Engine on page 73
Powering Off a JCS 1200 Routing Engine on page 74
Connecting the JCS 1200 Platform to a T-series Routing Platform on page 74
Verifying that the JCS 1200 Platform is Powered On Correctly on page 79

Before you Begin Connecting the JCS 1200 Platform

Before connecting the T-series routing platform to the JCS 1200 platform, ensure that the bootROM version for all FPCs is ROM Monitor Version 6.4 or later. If an FPC bootROM version is earlier than Version 6.4, the FPC will not come online. To upgrade the firmware, you must contact your Juniper Networks customer support representative.
To determine if you need to upgrade the FPC firmware, display the version of the firmware on all FPCs by issuing the show chassis firmware command:
user@host> show chassis firmware Part Type Version FPC 0 ROM Juniper ROM Monitor Version 7.5b4 O/S Version 9.1-20080222.0 by builder on 2008-0 FPC 1 ROM Juniper ROM Monitor Version 6.4b18 O/S Version 9.1-20080222.0 by builder on 2008-0 FPC 2 ROM Juniper ROM Monitor Version 7.5b4 O/S Version 9.1-20080222.0 by builder on 2008-0 FPC 4 ROM Juniper ROM Monitor Version 6.4b18 O/S Version 9.1-20080222.0 by builder on 2008-0 FPC 5 ROM Juniper ROM Monitor Version 6.4b20 O/S Version 9.1-20080222.0 by builder on 2008-0 FPC 6 ROM Juniper ROM Monitor Version 7.5b4 O/S Version 9.1-20080222.0 by builder on 2008-0
Before you Begin Connecting the JCS 1200 Platform 59
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Juniper Control System (JCS) 1200 Platform Hardware Guide
FPC 7 ROM Juniper ROM Monitor Version 6.4b20 O/S Version 9.1-20080222.0 by builder on 2008-0 SPMB 0 ROM Juniper ROM Monitor Version 6.4b18 O/S Version 9.1-20080222.0 by builder on 2008-0 SPMB 1 ROM Juniper ROM Monitor Version 6.4b18 O/S Version 9.1-20080222.0 by builder on 2008-0
CAUTION: By default, SNMP is enabled on the management module. Do not disable SNMP. If you disable SNMP, you might not be able to access the management module.
Related Topics Connecting the JCS 1200 Platform to a T-series Routing Platform on page 74

Tools and Parts Required for Connecting the JCS 1200 Platform

To connect the JCS 1200 platform to T-series routing platforms, power, and management devices and to power on the platform, you need the following tools and parts:
2.5-mm Phillips (+) screwdriver
7/16-in. hexagonal-head external drive socket wrench, or nut driver, with a torque
range between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm), for tightening nuts to terminal studs on each power supply on a DC-powered router.
CAUTION: Do not substitute a nonmetric nut driver or wrench. A tool that does not fit the nuts exactly can damage them. If a 10-mm. tool is not available, use pliers or an adjustable wrench.
Wire cutters
Pliers
Electrostatic discharge (ESD) grounding wrist strap
Related Topics JCS 1200 Platform Power Overview on page 61
Connecting the JCS 1200 Management Module to the Network on page 68
Establishing Your JCS 1200 Management Module Connection on page 70
Connecting a Console to the JCS 1200 Routing Engines on page 72
Connecting the JCS 1200 Platform to a T-series Routing Platform on page 74

Supplying Power to the JCS 1200 Platform

Topics include:
JCS 1200 Platform Power Overview on page 61
Connecting the JCS 1200 AC Platform to AC Power on page 62
60 Tools and Parts Required for Connecting the JCS 1200 Platform
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Connecting the JCS 1200 DC Platform to DC Power on page 63
Disconnecting Power from the JCS 1200 Platform on page 65
JCS 1200 Platform Power Overview
The JCS 1200 platform does not have a power switch. The platform has four power connectors; each powers a power module. As viewed from the rear of the JCS 1200 platform, power connector 1 (top-right connector) supplies power to power module bay 1, power connector 2 (bottom-left connector) supplies power to power module 2, power connector 3 (top-left connector) supplies power to power module 3, and power connector 4 (bottom-right connector) supplies power to power module 4 (see Figure 25 on page 61).
Figure 25: Direction of Power from Power Connectors to Power Modules on the JCS 1200 Platform
Chapter 7: Connecting the JCS 1200 Platform
Power modules 1 and 2 are redundant and provide power to Routing Engine bays 1 through 6; power modules 3 and 4 are redundant and provide power to Routing Engine bays 7 through 12. To ensure power redundancy, a typical power configuration is to supply power to power connectors 1 and 4 from one power source location while supplying power to power connectors 2 and 3 from another power source location. The power domains are shown in Figure 26 on page 62.
JCS 1200 Platform Power Overview 61
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Figure 26: Logical View of Power Domains on the JCS 1200 Platform
NOTE: The release handles on the fan shuttle have a safety switch that disables power output from the power boxes. If the release handles are not secured to the chassis with the thumbscrews, the JCS 1200 platform will not power on.
Related Topics Connecting the JCS 1200 AC Platform to AC Power on page 62
Connecting the JCS 1200 DC Platform to DC Power on page 63
Connecting the JCS 1200 AC Platform to AC Power
The JCS 1200 platform has four AC power C20 input connectors. The appliance coupler at the female end of the detachable AC power cord inserts into the AC power input connector. The coupler is type C20 (right angle) as described by International Electrotechnical Commission (IEC) standard 60320. The plug at the male end of the power cord fits into the power source receptacle that is standard for your geographical location. Use the AC power cords to connect AC power to the JCS 1200 platform.
To supply power to the JCS 1200 platform:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and
connect the strap to one of the ESD points on the chassis.
2. Connect one end of each power cord to a power connector on the rear of the
JCS 1200 platform.
3. Connect the other end of each power cord to a 200-240 volt, 20-amp power
distribution unit or appropriate electrical outlet. An external surge protective device (SPD) is not required at the AC power input of the JCS 1200 platform.
62 Connecting the JCS 1200 AC Platform to AC Power
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The Routing Engines in the JCS 1200 platform are connected to power but are not turned on. After the JCS 1200 platform has power, depending on the configuration settings, the Routing Engines might have to be individually turned on.
Related Topics JCS 1200 Platform Power Overview on page 61
Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
Powering On a JCS 1200 Routing Engine on page 73
Connecting the JCS 1200 DC Platform to DC Power on page 63
Connecting the JCS 1200 DC Platform to DC Power
The JCS 1200 DC power inputs are configured for DC isolated return (DC-I). The DC return terminal or conductor is not connected to the equipment frame or the grounding means of the equipment.
Chapter 7: Connecting the JCS 1200 Platform
CAUTION: Only trained service personnel other than Juniper Networks service technicians are authorized to make the connections to and disconnections from the –48 volt DC power source. Juniper Networks service technicians are not certified or authorized to install or remove the –48 volt power cable. The customer is responsible for ensuring that only trained service personnel install or remove the –48 volt power cable.
The JCS 1200 DC platform has four DC power terminal connectors (see Figure 27 on page 63). Each DC terminal has four M6 (0.25-inch) studs, one for –48 V DC, one for RETURN (RTN), and two for connecting the grounding cable (GND). Each terminal has a terminal cover. Remove the terminal cover before connecting cables to each terminal, and reinstall the terminal cover on each terminal before supplying power to the JCS 1200 platform. For more information, see Replacing a JCS 1200 DC Terminal Cover on page 115.
Figure 27: JCS 1200 DC Power Terminal Connectors
Connecting the JCS 1200 DC Platform to DC Power 63
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Juniper Control System (JCS) 1200 Platform Hardware Guide
To connect the JCS 1200 DC platform to DC power:
1. Ensure that the voltage across the DC power source cable leads is 0 V and that
there is no chance that the cable leads might become active during installation.
2. Verify that a licensed electrician has attached the cable lugs to the power cables.
3. Switch both circuit breakers on the power supply faceplate to the off position
(O).
4. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and
connect the strap to one of the ESD points on the chassis.
5. Remove the terminal cover for each terminal.
6. Attach the lugs on the DC source power cables to the terminal studs, making
sure the cables are not touching or in the way of any JCS 1200 platform components. When connecting a cable lug to each stud, install a flat washer on the stud, install the cable lug, install a flat washer, install a split washer, and then install a nut (see Figure 28 on page 64). Torque the wiring terminal nuts to
13.3 lb-in. (1.5 Nm).
Figure 28: Attaching the Cable Lugs to the JCS 1200 DC Power Terminal Connectors
a.
Attach the positive (+) DC source power cable lugs to the RTN (return)
terminals.
b.
Attach the negative (–) DC source power cable lugs to the –48V (input)
terminals.
c. Attach the safety ground wire to the other two terminals.
7. Verify that the power and ground cabling are correct.
8. Replace the terminal cover for each terminal.
64 Connecting the JCS 1200 DC Platform to DC Power
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The Routing Engines in the JCS 1200 platform are connected to power but are not turned on. After the JCS 1200 platform has power, depending on the configuration settings, the Routing Engines might have to be individually turned on.
Related Topics JCS 1200 Platform Power Overview on page 61
JCS 1200 DC Power Electrical Safety Guidelines on page 175
Replacing a JCS 1200 DC Terminal Cover on page 115
Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
Powering On a JCS 1200 Routing Engine on page 73
Connecting the JCS 1200 AC Platform to AC Power on page 62
Disconnecting Power from the JCS 1200 Platform
You can disconnect power from the JCS 1200 platform by powering off the Routing Engines and disconnecting the JCS 1200 platform from the power source.
Chapter 7: Connecting the JCS 1200 Platform
To disconnect power from the JCS 1200 platform:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist and
connect the strap to one of the ESD points on the chassis.
2. Power off each Routing Engine (for more information, see Powering Off a
JCS 1200 Routing Engine on page 74).
3. Disconnect power from the JCS 1200 platform.
NOTE: After you disconnect the JCS 1200 platform from power, wait at least 5 seconds before you connect the JCS 1200 platform to power again.
JCS 1200 DC platform:
Disconnecting Power from the JCS 1200 Platform 65
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Juniper Control System (JCS) 1200 Platform Hardware Guide
a. Make sure the Routing Engines are powered off.
CAUTION: This device does not provide a power control button. Powering off Routing Engines or removing power modules and switch modules does not turn off electrical current to the device. The device also might have more than one power cord. To remove all electrical current from the product, make sure that all power cords are disconnected from the power source.
CAUTION: Only trained service personnel other than Juniper Networks service technicians are authorized to make the connections to and disconnections from the –48 volt DC power source. Juniper Networks service technicians are not certified or authorized to install or remove the –48 volt power cable. The customer is responsible for ensuring that only trained service personnel install or remove the –48 volt power cable.
b. Turn off the power source.
c. Remove the DC terminal cover for each power terminal. See Removing
a JCS 1200 DC Terminal Cover on page 115 for more information.
66 Disconnecting Power from the JCS 1200 Platform
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Chapter 7: Connecting the JCS 1200 Platform
Figure 29: DC Power Terminal Connectors on the JCS 1200 Platform
d. Remove the nut, split washer, flat washer, and cable lug from each
terminal post.
e. Remove the power cables.
JCS 1200 AC platform:
a. Make sure the Routing Engines are powered off.
CAUTION: This device does not provide a power control button. Powering off Routing Engines or removing power modules and switch modules does not turn off electrical current to the device. The device also might have more than one power cord. To remove all electrical current from the product, make sure that all power cords are disconnected from the power source.
Related Topics Preventing Electrostatic Discharge Damage to the JCS 1200 Platform on page 154
b. Disconnect all power cords on the JCS 1200 platform from the power
connectors.
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Juniper Control System (JCS) 1200 Platform Hardware Guide
Connecting the JCS 1200 AC Platform to AC Power on page 62
Connecting the JCS 1200 DC Platform to DC Power on page 63

Connecting the JCS 1200 Management Module to the Network

The management module supports network connection through an Ethernet connector or a serial connector (see Figure 30 on page 68).
Figure 30: Ports on the JCS 1200 Management Module
All management module network connections to Routing Engines are made through the CLI. You can perform initial configuration of the management module after you connect it to your network; however, because some requirements are imposed by the default management module settings, it might be easier to perform these setup operations through a direct connection.
For direct connection of a computer to the management module Ethernet connector, you need a Category 5 or higher Ethernet cable.
Network connections through the serial connector may require an Advanced Management Module (AMM) adapter.
See the JUNOS Protected System Domain Configuration Guide for information about accessing the management module CLI.
The following topics describe how to make typical network connections for a management module:
Connecting to the JCS 1200 Management Module Using a Network Ethernet
Connection on page 69
Connecting to the JCS 1200 Management Module Using a Direct Ethernet
Connection on page 69
Connecting to the JCS 1200 Management Module Using a Console Serial
Connection on page 69
Connecting to the JCS 1200 Management Module Using a Direct Serial
Connection on page 70
68 Connecting the JCS 1200 Management Module to the Network
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