JUMO AQUIS touch S 202581 Installation Instructions Manual

Modular Multichannel Measuring Device for
Liquid Analysis with Integrated Controller and
Paperless Recorder
Type 202581
Typ 202581
Installation Instructions
Volume 1(2)
V2.00/EN/00602660
JUMO AQUIS touch S
Caution!
If the device or a sensor connected to it fails abruptly, it is likely that a dange­rous overdosage occurres! For this case, appropriate precautionary measures must be taken.
Notice!
Read this operating manual before putting the device into service. Keep the operating manual at a location that is readily accessible to all users.
Content
1 Safety information .............................................................7
1.1 Warning symbols ...............................................................................7
1.2 Indicative symbols .............................................................................7
1.3 Intended use ......................................................................................8
1.4 Qualification of personnel ..................................................................8
2 Acceptance of goods, storage, and transport ................9
2.1 Checking the delivery ........................................................................9
2.2 Important information about storage and transport ............................ 9
2.3 Returning goods ................................................................................9
2.3.1 Accompanying letter for repair ........................................................... 9
2.3.2 Protection against electrostatic discharge (ESD) ............................ 10
2.4 Disposal ...........................................................................................10
3 Device Description ..........................................................11
3.1 Brief description ...............................................................................11
3.2 Block diagram ..................................................................................13
3.3 Device setup ....................................................................................14
4 Identifying the device version ........................................15
4.1 Nameplate ....................................................................................... 15
4.2 Order details ....................................................................................17
4.3 Scope of delivery .............................................................................20
4.4 Accessories .....................................................................................21
5 Mounting ..........................................................................23
5.1 Important information .......................................................................23
5.2 Dimensions ......................................................................................24
5.3 Surface mounting ............................................................................. 25
5.4 Pipe mounting ..................................................................................28
5.5 Panel installation .............................................................................. 30
6 Electrical connection ......................................................33
6.1 Installation notes .............................................................................. 33
6.2 Installing and connecting cables ...................................................... 35
Content
6.2.1 Opening the terminal compartment on the device ........................... 35
6.2.2 Installing cables ...............................................................................36
6.2.3 Preparing coaxial cables for pH/redox electrodes ........................... 38
6.2.4 Conductor cross-sections for base unit and power supply unit .......40
6.2.5 Conductor cross-sections for optional boards .................................41
6.3 Galvanic isolation ............................................................................. 42
6.4 Connection diagram ......................................................................... 43
6.4.1 Overview of connections .................................................................. 43
6.4.2 Analog inputs base unit ...................................................................44
6.4.3 Analog inputs optional boards .........................................................45
6.4.4 Analog outputs .................................................................................54
6.4.5 Binary inputs ....................................................................................55
6.4.6 Binary outputs, power supply unit board .......................................... 57
6.4.7 Binary outputs, optional boards ....................................................... 58
6.4.8 Mains power connection ..................................................................59
6.4.9 Voltage supply outputs ....................................................................59
6.4.10 Interfaces .........................................................................................61
7 Startup ..............................................................................67
7.1 Initial startup ....................................................................................67
7.2 Basic setup ......................................................................................68
7.2.1 Date and time ..................................................................................68
7.2.2 Basic settings ................................................................................... 69
7.3 Digital sensors .................................................................................70
7.3.1 Initial startup ....................................................................................70
7.3.2 Restarting and replacing .................................................................. 74
7.4 Function test ....................................................................................75
7.4.1 Checking the optional boards ..........................................................75
7.4.2 Checking sensors and inputs/outputs .............................................. 75
8 Operation .........................................................................77
8.1 Operating concept ...........................................................................77
8.1.1 Passwords and user rights ..............................................................77
Content
8.1.2 Display and control elements ........................................................... 79
8.1.3 Menu structure .................................................................................80
8.1.4 Entry of text and numbers ................................................................ 86
8.2 Device menu ....................................................................................88
8.2.1 Logon/Logoff ....................................................................................91
8.2.2 User level .........................................................................................92
8.2.3 Functional level ................................................................................93
8.2.4 Device information ........................................................................... 95
8.2.5 Service .............................................................................................96
8.2.6 Calibrating the touchscreen ............................................................. 97
8.2.7 Digital sensors .................................................................................97
8.3 Alarm/Event list ..............................................................................102
8.3.1 Alarm list ........................................................................................103
8.3.2 Event list ........................................................................................106
8.4 Memory Manager (USB flash drive) ..............................................108
9 Retrofitting optional boards .........................................111
9.1 Installing optional boards ............................................................... 111
9.2 Energy balance test ....................................................................... 114
9.2.1 Monitoring the internal temperature ............................................... 115
9.2.2 Installing the JUMO PC setup program .........................................115
9.2.3 Performing the energy balance test ............................................... 118
9.3 Ci base calibration .........................................................................121
Content
7
1 Safety information
1.1 Warning symbols
1.2 Indicative symbols
DANGER!
This symbol indicates that the risk of personal injury from electrocution exists if the appropriate precautionary measures are not taken.
WARNING!
In conjunction with the signal word "Warning", this symbol indicates that the risk of personal injury or death exists if the appropriate precautionary measures are not taken.
CAUTION!
In conjunction with the signal word "Caution", this symbol indicates that the risk of equipment damage or data loss exists if the appropriate precautionary mea­sures are not taken.
CAUTION!
This symbol indicates that components of the device can be destroyed by elec­trostatic discharge (ESD = Electro Static Discharge) if the appropriate precau­tionary measures are not taken. When returning modules, assemblies, or components from the device, use only the ESD packaging provided.
READ THE DOCUMENTATION!
This symbol, which is attached to the device, indicates that the associated doc­umentation for the device must be observed. This is necessary in order to rec­ognize the nature of the potential danger and take the necessary measures to avoid it.
HOT SURFACE!
This symbol is used if burns can result from touching a hot surface.
NOTE!
This symbol refers to important information about the product, its handling, or additional use.
REFERENCE!
This symbol refers to additional information in other sections, chapters, or other instructions.
?
1 Safety information
8
1.3 Intended use
The JUMO AQUIS touch S is designed for measurement, control, and automa­tion tasks in industrial environments as specified in the technical data. Use for any other purpose is considered contrary to the intended use.
v Chapter 20 "Technical data", Page 107
The device has been manufactured in compliance with applicable standards and guidelines as well as applicable safety regulations. Improper use can result in personal injury or property damage.
To avoid risks, the device may be used only as follows:
For the intended use
when in good order and condition
when taking into account the technical documentation provided Risks resulting from the application may arise, e.g. as the result of missing safe-
ty provisions or wrong settings, even when the device is used properly and as intended.
1.4 Qualification of personnel
This document contains the information required to ensure use of the device as intended. It is meant for technically qualified individuals who have been specially trained and have the appropriate know-how in the field of automation technology (measurement and control instrumentation).
Understanding and technically correct observance of the safety instructions and warnings contained in the supplied documentation are prerequisites for safe mounting, installation, and commissioning as well as safety during operation.
Only qualified individuals have the required technical knowledge to interpret and put into practice the safety instructions and warnings used in this documentation in any given situation.
DISPOSAL!
At the end of its service life, the device and any batteries present do not belong in the trash! Please dispose of them as required by regulations and in an envi- ronmentally sound manner.
9
2 Acceptance of goods, storage, and transport
2.1 Checking the delivery
ensure that the packaging and its contents are undamaged
check the delivery for completeness against the packing slip and order con­firmation
inform the supplier immediately if there is any damage
retain damaged parts until the situation has been clarified with the supplier
2.2 Important information about storage and transport
store the device in a dry, clean environment
observe the permissible ambient conditions,
v Chapter 20 "Technical data", Page 107
protect the device from shock during transport
the original packaging offers optimal protection for storage and transport
2.3 Returning goods
if repairs are needed, return the device in clean condition and in its entirety
use the original packaging when returning the device
2.3.1 Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods. Do not forget to state the following:
Description of the application
Description of the error that has occurred
The accompanying letter for repair is linked to www.jumo.de on the Internet un­der the heading Service & Support as follows:
Product Service
r Repair Service r Returning a device
2 Acceptance of goods, storage, and transport
10
2.3.2 Protection against electrostatic discharge (ESD)
To prevent damage from ESD, electronic assemblies, or components with a high internal resistance must be handled, packaged, and stored in an environ­ment that protects against ESD. Measures that protect against electrostatic dis­charge and electric fields are described in DIN EN 61340-5-1 and DIN EN 61340-5-2 "Electrostatics – Part 5-2 – Protection of electronic devices from elec­trostatic phenomena".
When sending back electronic assemblies or components, please note the fol­lowing:
Pack sensitive components only in an environment providing protection against ESD. Such workplaces conduct existing electrostatic charges to ground in a controlled manner and prevent electrostatic charge buildup due to friction.
Use only packaging intended specifically for ESD-sensitive assemblies/com­ponents. These must be made from conductive plastics.
No liability is assumed for damage caused by electrostatic discharge (ESD).
2.4 Disposal
Disposing of the packaging material
All packaging material is recyclable.
CAUTION!
Electrostatic charges occur in non-ESD-protected environments. Electrostatic discharge can damage assemblies or components. For transport purposes, use only the ESD packaging provided.
DISPOSAL!
At the end of its service life, the device and any replaced parts do not belong in the trash. These items are made from materials that can be reclaimed through "recycling".
Dispose of the device and the packaging material as required by regulations and in an environmentally sound manner!
The country-specific laws and regulations for handling and disposing of waste must be observed!
11
3 Device Description
3.1 Brief description
Trade fairs
The JUMO AQUIS touch S provides a central platform for the display and pro­cessing of pH value, Redox voltage, electrolytic conductivity, resistance of high­purity water and temperature as well as quantities of disinfecting agents such as free chlorine, total chlorine, chlorine dioxide, ozone, hydrogen peroxide and per­acetic acid or even flow rates. Pulse frequency inputs (counters) are available for flow rate measurement. Universal inputs can be used to measure almost any analog measurands using standard signals (4 to 20 mA or 0 to 10 V). The unit can measure and manage up to 25 parameters simultaneously.
Controlling
In addition to numerous simple alarm, limit value or timed switching functions, up to 4 higher-level, simultaneous control loops can be defined in the JUMO AQUIS touch S. These make use of the time-tested JUMO control algorithms for P, PI, PD, and PID control.
Display
A 5.5" touch-sensitive color screen is responsible for display of all parameters as well as operation and device settings. The plain text operating philosophy simplifies operation of the device by the user. German, English and, on request, French are included in the device at the factory as selectable user interface lan­guages.
v Chapter 4.2 "Order details", Page 17
Using the PC setup program, the language library of the unit can be expanded to as many as 15 languages. It's also possible to display languages that use Chi­nese and Cyrillic characters. The device is thus predestined for use around the world.
Recording
A paperless recorder is incorporated to record data. Up to 8 analog quantities and 6 binary signals are registered and displayed on the screen in a time-depen­dent curve. Storage is tamperproof and facilitates compliance with governmen­tal recording obligations. The data can be read out using the JUMO PCC software or to a USB flash drive for evaluation by the JUMO PCA 3000 PC eval­uation software.
3 Device Description
12
Application examples
The modular setup and open structure of the device permits a host of potential applications:
Municipal and industrial water treatment in wastewater treatment plants
Process systems
Drinking and bathing water monitoring
Pharmaceutical water
Food and beverage production (CIP/SIP plants)
Gas scrubbers / air washers
Cooling tower control
Ion exchangers
RO-units (reverse osmosis)
Power stations and energy plants
Fish breeding
Desalination of seawater
NOTE!
The device is not suitable for use in a potentially explosive atmosphere.
13
3 Device Description
3.2 Block diagram
Voltage supply
according - order details
AC 110 to 240 V, 48 to 63 Hz or
AC/DC 20 to 30 V, 48 to 63 Hz
parallel tap from PWR IN, e.g. for supplying pumps
Voltage supply outputs: DC ±5 V for ISFET pH-sensors and DC 24 V (see order details) for transmitters, sensors etc.
Relay switching output with changeover contact
Serial interface for Modbus and digiLine
Optional board:
RS422/485 (Modbus and digiLine) PROFIBUS-DP
Relay switching outputs with normally open contact
Standard signals 0 to 10 V or 0(4) to 20 mA
Power supply unit and base unit with series connections
Expansion slots for AddOn with Optional boards
PWR IN
OUT 1 binary output
DC ±5 V
DC 24 V
2× PWR OUT
OUT 3 binary output
OUT 4 analog output
OUT 5 analog output
OUT 2 binary output
USB device interface
COM 1 RS422/485
OUT 8/9
Analog/binary output
IN 11 analog input
IN 12 analog input
OUT 6/7
Analog/binary output
Ethernet
COM 2
COM 2
IN 11
IN 12
OUT 16/17
OUT 18/19
OUT 14/15
OUT 12/13
OUT 10/11
LAN
IN 7 Option analysis 1
IN 8 Option analysis 2
IN 9 Option analysis 3
IN 10 Option analysis 4
OUT 10/11
Analog/binary output
OUT 12/13
Analog/binary output
OUT 14/15
Analog/binary output
OUT 16/17
Analog/binary output
OUT 18/19
Analog/binary output
for web server, e-mail, setup program, Modbus TCP/IP and JUMO PCC/PCA3000
Optional boards for Analog outputs:
Optional boards for binary outputs:
only OUT 14/15 Optional board for voltage supply outputs
Standard signals 0 to 10 V/ 0(4) to 20 mA
1-way relay changeover contact/ 2-way relay normally open contact/ 1-way solid state relay triac/ 2-way solid state relay PhotoMOS®/ 1-way logic output 0/22 V/ 2-way logic output 0/12 V
:
DC ±5 V for ISFET pH-sensors DC 24 V for transmitters, sensors etc.
Input for standard signal
(current signal) 0(4) to 20 mA
via USB flash drive firmware,
extract measurement-data memory,
save service data,
save/load configuration
Pt100, Pt1000,
RTD temperature probe with
customer-specific characteristic line,
IN 5 additionally: update resistance
transmitter and NTC
Switching signals
Pulse frequency signals
for e.g. manual
mode, timer start/stop etc.
IN 2 and IN 3 additionally:
for
Pulse generator, e.g. impeller
sensors for flow measurement
IN 1 binary input 1
IN 6 universal input
IN 2 binary input 2
IN 3 binary input 3
IN 4 temperature input 1
IN 5 temperature input 2
USB host interface
(optional)
Optional board
Universal inputs:
0(4) to 20 mA, 0 to 10 V, Pt100,
Pt1000, RTD temperature probe
with customer-specific characteristic
line, Resistance transmitter
IN 13/14/15
Binary inputs
IN 16/17/18
Binary inputs
Optional board
3-way binary input:
for up - 3 switching signals
Optional boards for
analysis inputs
(in any combination):
pH-value/redox potential/NH
electrolytic conductivity
(conductive)
electrolytic conductivity
(inductive)
3
for pH sensors (conventional and
ISFET), redox-, or NH sensors/
for
Conductivity sensors
in 2-/4 conductor technology/
for inductive
conductivity sensors from JUMO
3
IN 7
IN 8
IN 9
IN 10
IN
13/14/15
IN
16/17/18
OUT 8/9
OUT 6/7
for setup program and extract measurement data via JUMO PCC/PCA3000
3 Device Description
14
3.3 Device setup
(1) TFT-touchscreen (2) Case (terminal compartment cover opened) (3) Connection terminals, power supply unit (4) Connection terminals, base unit (5) Expansion slots (6) USB interfaces (USB device interface and connection for optional USB
host socket)
(7) USB host socket, IP67 (also available, see Extra Code 269 Chapter 4.2
"Order details", Page 17)
(8) Cable fittings
(1)
(2)
(3)
(4)
(5)
(7) (8)
(6)
15
4 Identifying the device version
4.1 Nameplate
The nameplate on the device enclosure identifies the device version. It is locat­ed on the outside of the enclosure on the right.
Example of a nameplate
It is helpful to become familiar with the technical features of the device prior to startup. Compare the type code on the nameplate with the order details.
(1) Data matrix code (for service purposes) (2) Information symbol (Read documentation!
Chapter 1.1 "Warning symbols", page 7
(3) Part number (4) Serial number (5) Approval mark (6) Voltage supply (7) MAC address of the Ethernet interface (saved in the device and thus ap-
plicable to retrofitted or replacement Ethernet optional boards as well)
(8) Type code
(1)
(2)
(3)(4)
(6)
(8)
(7)
(5)
4 Identifying the device version
16
"Order details", page 17
In the event of technical questions, please have the information from the name­plate available for the member of our support team.
17
4 Identifying the device version
4.2 Order details
NOTE!
In addition to the standard languages of German, English, and French, 13 ad­ditional languages (e.g. Russian, Chinese, Italian etc.) are available. Please use the contact information on the back of this manual to contact JUMO in this regard.
Slot
(1) Basic type
202581 JUMO AQUIS touch S
(2) Version
8 Standard with default settings 9 Customer-specific configuration (specification in plain text)
(3) National language
01 German 02 English 03 French
(4) Analysis input 1 IN 7
0 Not used 1 pH/Redox/NH
3
2 CR resistive conductivity measurement (2 and 4-pole) 3 Ci inductive conductivity measurement
(5) Analysis input 2 IN 8
0 Not used 1 pH/Redox/NH
3
2 CR resistive conductivity measurement (2 and 4-pole) 3 Ci inductive conductivity measurement
(6) Analysis input 3 IN 9
0 Not used 1 pH/Redox/NH
3
2 CR resistive conductivity measurement (2 and 4-pole) 3 Ci inductive conductivity measurement
(7) Analysis input 4 IN 10
0 Not used 1 pH/Redox/NH
3
2 CR resistive conductivity measurement (2 and 4-pole) 3 Ci inductive conductivity measurement
4 Identifying the device version
18
(8) Input/output 1 IN 11, OUT 6/7
00 Not used 10 Universal input 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× solid state relay PhotoMOS®
a
(9) Input/output 2 IN 12, OUT 8/9
00 Not used 10 Universal input 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
(10) Input/output 3 IN 13/14/15,
OUT 10/11
00 Not used 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
18 3× digital inputs
(11) Input/output 4 IN 16/17/18,
OUT 12/13
00 Not used 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
18 3× digital inputs
19
4 Identifying the device version
(12) Output 5 OUT 14/15
00 Not used 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
19 Supply voltage output ±5 V DC, 24 V
(13) Output 6 OUT 16/17
00 Not used 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
(14) Output 7 OUT 18/19
00 Not used 11 Relay (changeover contact) 12 2× relays (normally open contact) 13 Solid state relay triac 230 V, 1 A 14 Logic output 0/22 V 15 2× logic outputs 0/12 V 16 analog output 17 2× PhotoMOS®
a
solid-state relay
(15) Voltage supply
23 AC 110 to 240 V +10/-15 %; 48 to 63 Hz 25 AC/DC 20 to 30 V; 48 to 63 Hz
(16) Interface Com2 COM 2
00 Not used 54 RS422/485 Modbus RTU 64 PROFIBUS-DP
(17) Interface Com3 LAN
00 Not used 08 Ethernet
(18) Voltage output
1DC12V 2DC24V
4 Identifying the device version
20
4.3 Scope of delivery
Content of the JUMO AQUIS touch S accessories kit
(19) Extra code
000 None 213 Recording function 214 Math and logic module 269 USB host socket (IP67) 962 JUMO digiLine protocol activated
a
PhotoMOS® is a registered trademark of Panasonic.
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Order code: /---------- Order example: 202581 / 8 - 01 - 1 - 2 - 0 - 0 - 10 - 10 - 13 - 13 -
(12) (13) (14) (15) (16) (17) (18) (19)
------/,...
a
11 - 11 - 11 - 23 - 64 - 00 - 1 / 213 , 214
a
List all desired extra codes separated by commas.
JUMO AQUIS touch S according to order details Mini-DVD with JUMO PC setup program as demo version, Adobe Acrobat Reader, operating manual
and data sheet in PDF format, GSD generator and JUMO PCC / PCA 3000 as demo version JUMO AQUIS touch S accessories kit, part no. 00597460 Mounting plate for surface mounting, part no. 00597799 Terminal diagram sticker Installation instructions in 2 volumes B 202581.4
6× M12 × 1.5 hexagon nut 6× gasket 10.2 × 14.5 × 1 for M12 cable fitting 6× M12 × 1.5 cable fitting 6× plug for M12 cable fitting 3× M16 × 1.5 hexagon nut 3× gasket 14.2 × 19.5 × 1 for M16 cable fitting 3× M16 × 1.5 cable fitting 3× plug for M16 cable fitting 26× cable tie 2.5 × 98 PA 3× self-tapping screw 60 × 16 TORX PLUS®
a
30IP (for panel mounting kit)
1× snap ferrite to suppress interference from the power supply cable to the device
a
TORX PLUS® is a registered trademark of Acument Intellectual Properties, LLC. USA.
21
4 Identifying the device version
4.4 Accessories
Order code Type Part no.
703571 (20258x)/10 Universal input 00581159 703571 (20258x)/213 Activation of the recording function 00581176 703571 (20258x)/214 Activate math and logic module 00581177 703571 (20258x)/11 Binary output relay (changeover contact) 00581160 703571 (20258x)/12 Binary outputs 2× relay (normally open contact) 00581162 703571 (20258x)/13 Solid state relay triac 230 V, 1 A 00581164 703571 (20258x)/14 Logic output 0/22 V 00581165 703571 (20258x)/15 2 Logic outputs 0/12 V 00581168 703571 (20258x)/16 analog output 00581169 703571 (20258x)/17 Digital outputs 2× solid state relay PhotoMOS®
a
00581171
703571 (20258x)/54 Serial interface RS422/485 for Modbus RTU and
digiLine
00581172
703571 (20258x)/64 PROFIBUS-DP 00581173 703571 (20258x)/08 Ethernet 00581174 20258x/3 Analysis input Ci for inductive conductivity 00584265 20258x/2 Analysis input CR for resistive conductivity 00584263 20258x/1 Analysis input pH/Redox/NH
3
00584264 20258x/18 Digital inputs 3× potential-free contact 00592962 20258x/19 Voltage supply output DC ±5 V, 24 V 00592963 202581/269 USB host socket (IP67) 00608741
Ethernet RJ-45 connector for self-assembly (4-pole) (PG209791)
00594813
USB flash drive 2.0 (2 GB)
b
00505592
USB cable, A-connector to Mini-B connector, length 3 m
00506252
Full configuration kit, cable fittings 00597461 Panel mounting kit 00602403 Pipe-mounted kit 00602401 Protective roof kit 00602404 JUMO PC setup program AQUIS touch S/P,
(PG202599)
00594355
JUMO PCA3000/PCC software package
c
00431884
a
PhotoMOS® is a registered trademark of Panasonic.
b
The USB flash drive indicated has been tested and is designed for industrial applications. No liability is assumed for flash drives from other manufacturers.
c
Communication and evaluation software for stored recording function measurement data
4 Identifying the device version
22
23
5 Mounting
5.1 Important information
Mounting site
When determining the mounting site, it is important to ensure that the device specifications are respected. The relevant tables with device specification data can be found in the chapter entitled "Technical data" The device must not be ex­posed to severe oscillations or continuous vibrations. Electromagnetic fields caused by equipment such as motors or transformers must be avoided! Direct heat radiation, in particular sunlight causes, due to protection rating IP67, the inside of the case to heat up and can damage the device. The customer must ensure that the device is not exposed to direct sunlight.
Climatic conditions
The ambient temperature and the relative humidity at the mounting site must correspond to the technical data.
v
Installation position
The device can be installed in any position. However, the viewing angle of the TFT touchscreen should be taken into consideration.
v Chapter 20 "Technical data", Page 107
Space requirement
Ensure adequate access to the region around the cable entry points. The mini­mum bending radius of the cables must be taken into account!
DANGER!
Under no circumstances may the device be installed or removed while under voltage! This poses the risk of electrocution.
Switch-off the entire system beforehand. This work must be performed only by qualified personnel!
The device must never be installed in potentially-explosive areas! There is the risk of an explosion.
5 Mounting
24
5.2 Dimensions
137.5 mm
301.5 mm
270.5 mm
247.5 mm
138 mm
283.2 mm
301 mm
33.3 mm
120.5 mm
Side view Front view
View from below
(cable entries)
25
5 Mounting
5.3 Surface mounting
(1) JUMO AQUIS touch S (2) Mounting plate for surface mounting (3) Self-tapping screws 60 × 16 TORX PLUS®
a
30IP (supplied as stan-
dard with the JUMO AQUIS touch S)
a
TORX PLUS® is a registered trademark of Acument Intellectual Pro-perties, LLC. USA.
(4) Fastening screws (hex-headed screws Ø 6 mm)
(1) (2) (3)
299 mm
171 mm
(1) (2) (4)
5 Mounting
26
Drilling diagram
(1) JUMO AQUIS touch S (4) Fastening screws (hex-headed screws Ø 6 mm) (5) Weather protection canopy, stainless steel 1.4301 (part no.
00602404)
299 mm
171 mm
(5)(1) (4)
299 mm
171 mm
6.6 mm
15 mm
Ø
27
5 Mounting
Procedure
Step Action 1 Use the drilling diagram to mark the mounting holes on the mount-
ing surface. You can also use the mounting plate as a template for this purpose. Leave enough space around the cable entries to permit routing of cables.
2 Use suitable fastening screws (4) in order to ensure that the screw
heads are at a distance of about 1 cm from the mounting surface.
3 Using the screws (3), fasten the mounting plate (2) to the the back
of the unit (1).
4 Hook the device (1) and where applicable the weather protection
canopy (5) with the mounting plate into the screws.
5 Tighten the fastening screws.
5 Mounting
28
5.4 Pipe mounting
The optional pipe mounting kit (part no. 00602401) is needed for pipe mounting. A weather protection canopy (part no. 00602404) is also available.
(1) Pipe/mast (customer provision) with a diameter of 35 to 55 mm (2) Self-tapping screws 60 × 16 TORX PLUS®
a
30IP (supplied as stan-
dard with the JUMO AQUIS touch S)
a
TORX PLUS® is a registered trademark of Acument Intellectual Pro-perties, LLC. USA.
(3) Pipe clips from the pipe mounting kit (part no. 00602401) (4) Mounting plate for pipe mounting from the pipe mounting kit
(part no. 00602401) (5) JUMO AQUIS touch S (6) Weather protection canopy, stainless steel 1.4301 (part no.
00602404)
Ø D
(1) (3) (4) (5)(2)
Ø D
(1) (3) (4) (6) (5)(2)
29
5 Mounting
Procedure
Step Action 1 Using the screws (2), fasten the mounting plate (4) and possibly
the weather protection canopy (6) to the right side of the unit (5).
2 Insert the two pipe clips (3) through the slots in the mounting straps
on the mounting plate (4) as shown in the drawing.
3 Place the device on the pipe/mast (1) such that the pipe clips (3)
enclose the pipe; close the pipe clips (3) and tighten them.
5 Mounting
30
5.5 Panel installation
The optional panel mounting kit (part no. 00602403) is needed for installation in a control panel.
Using this kit, the device can be installed in control panels or machine/equip­ment panels, for instance, and fastened from behind. When installed in this way, the lines connecting to the device are protected behind the panels.
NOTE!
Installation in a control panel provides protection class IP20. When the JUMO AQUIS touch S is installed in the wall of control cabinets, the protection class of the control cabinet no longer applies; instead, the protection class for instal­lation in a control panel applies (IP20).
CAUTION!
Ensure that the control panel provides adequate support for the device. The weight values listed in the technical data must be taken into account to en­sure adequate mechanical stability for control panel installation.
vChapter 20.14 "Case", Page 121
31
5 Mounting
Procedure
(1) Fastening bracket, stainless steel 1.4301 from the panel mounting kit
(part no. 00602403) (2) Self-tapping screws 60 × 16 TORX PLUS®
a
30IP (supplied as stan-
dard with the JUMO AQUIS touch S)
a
TORX PLUS® is a registered trademark of Acument Intellectual Pro-perties, LLC. USA.
(3) JUMO AQUIS touch S (4) Control panel with cutout 273 mm × 257 mm
Material thickness of panel: 1.5 to 5 mm
(2)(1) (3) (4)
1,5 ... 5 mm
257 mm
273 mm
Step Action 1 Insert the screws (2) about 2 to 3 threads into the holes provided
for this purpose in the back of the device (3).
2 Place the device in the cutout provided for this purpose in the con-
trol panel (4) as shown in the drawing.
3 Hook the fastening bracket (1) into the screws (2) inserted into the
back of the device (3).
4 Securely tighten the screws (2) in the back of the device.
5 Mounting
32
33
6 Electrical connection
6.1 Installation notes
Qualification of personnel
The electrical connection must only be carried out by qualified personnel.
Electrical wiring
When selecting the electrical wiring material as well as when installing and connecting the device electrically, comply with the requirements of DIN VDE 0100 "Low-voltage electrical installations" and the applicable country-specif­ic regulations (e. g. based on IEC 60364).
The input, output, and power supply lines must be separated from one an­other spatially and not laid in parallel.
Select suitable cables for sensors and interfaces (shielded and twisted or co­axial cable). These lines must not be installed near live electrical compo­nents or current-carrying wiring.
Sensor lines must be uninterrupted (not connected via terminal blocks or the like).
Provide shielding in accordance with the connection diagram on the device.
In a star wiring configuration, grounding wires must be connected to an equi­potential grounding busbar and insulation must be intact. Keep lines as short as possible. Ensure proper potential equalization/bonding.
DANGER!
Observe the following instructions!
6 Electrical connection
34
Electrical safety
Disconnect all phases of the power supplied to the device (power grid, out­side power supply sources for relays/solid state relays etc.) If current-carry­ing components could be touched while work is being performed.
Fuses for power supply circuits should be rated at no more than 10 A (slow­blow).
To prevent destruction of device outputs in the event of an external short cir­cuit, short-circuit currents in circuits with relay or semiconductor outputs should be limited through use of appropriate fuses.
The device is not suitable for installation in potentially explosive areas.
Besides incorrect installation, wrong settings on the device can adversely af­fect performance of the connected process. For this reason, independently operating safety devices, e.g. pressure relief valves, temperature limiters/ monitors, liquid-metering limiters and overflow prevention devices should be provided and adjustment of them restricted only to train technical personnel. Appropriate safety regulations must be observed in this connection.
Plug-in screw terminal strips should not be unplugged until after the power has been disconnected.
References to other information
The electromagnetic compatibility conforms to the standards and regulations cited in the technical data.
The specifications for galvanic isolation must be taken into account during planning and electrical installation.
Chapter 6.3 "Galvanic isolation", page 42
35
6 Electrical connection
6.2 Installing and connecting cables
6.2.1 Opening the terminal compartment on the device
Step Action 1 Loosen the screws on the terminal compartment cover. 2 Remove the terminal compartment cover.
(1)
(2)
NOTE!
After all work in the terminal compartment has been completed, ensure that the terminal compartment cover is reattached. All 6 screws must be tightened to a torque of 1 Nm. Otherwise, the IP67 protection class is no longer provided. In the open state, the device has the protection class IP20.
6 Electrical connection
36
6.2.2 Installing cables
Procedure
(1) Strain relief strip (2) IP67 cable fittings
(1) (2)
Step Action 1 Insert the provided cable fittings, together with the appropriate seals, into the corre-
sponding cable entry openings in the enclosure and then tighten the glands with the lock nuts.
2 Insert one cable through each cable fitting and then tighten the cable fitting. Ensure that
the cable is sealed properly. 3 Seal unneeded cable fittings with the provided plugs and then tighten the cable fittings. 4 Multi-conductor cables
Strip the sheathing off the cable to a point where the sheathing still reaches the upper
edge of the tongue on the strain relief strip (1).
When putting together cables, ensure that shielding is properly insulated.
Preparing coaxial cables:
Chapter 6.2.3 "Preparing coaxial cables for pH/redox electrodes", page 38
5 To relieve any strain on the cable, use a cable tie to attach the cable to a free tongue
on the strain relief strip (1). 6 Attach the supplied snap ferrite to the power supply cable outside the device housing.
Simply press the snap ferrite around the cable until it snaps together. 7 Connect the cable in accordance with the connection diagram.
Chapter 6.4 "Connection diagram", page 43
37
6 Electrical connection
NOTE!
Open or improperly sealed cable fittings void the protection type IP67 for the en­closure. Ensure that all cable fittings are sealed and tightened to the correct in­stallation torque.
Chapter 20.14 "Case", page 121
6 Electrical connection
38
6.2.3 Preparing coaxial cables for pH/redox electrodes
Coaxial cable with Shield-Kon
®
connector
1
Preparing your own coaxial cable
Remove outer sheathing from the cable > Pull back the braided shield
.
Remove black, semiconducting layer (see image) > Strip insulation off inside conductor > Attach Shield-Kon® connector
1
for shield
Length Part number
1.5 m 00085154 5 m 00307298 10 m 00082649
ø5 mm
ø2 mm
ø1.5 mm
1.Shield-Kon is a registered trademark of THOMAS & BETTS INTERNATIONAL, Inc., Wilmington Del., US.
25 mm
Sensor
Inner conductor
Shield-Kon® connector
39
6 Electrical connection
Use shrink tubing to insulate the braided shield
Preparing a shielded multiconductor cable
Strip the insulation off the connecting cable and pull back the shield
Attach wire ferrules to the ends of the conductors and a Shield-Kon® connector
1
for shielding
Inner conductor
Shrink sleeve
NOTE!
The black, semiconducting layer must not touch with the inside conductor! This would short-circuit the signal from the pH electrode.
1.Shield-Kon is a registered trademark of THOMAS & BETTS INTERNATIONAL, Inc., Wilmington Del., US.
60 mm
60 mm
Shield-Kon® connector
6 Electrical connection
40
Use shrink tubing to insulate the shield and Shield-Kon® connector
1
6.2.4 Conductor cross-sections for base unit and power supply unit
The terminals on the base unit and power supply unit are spring-cage terminals.
^
1.Shield-Kon is a registered trademark of THOMAS & BETTS INTERNATIONAL, Inc., Wilmington Del., US.
60 mm
Shield-Kon® connector
Ferrule Conductor cross sec-
tion
Length to strip
m in ima l Max im um
without ferrule
Power supply unit 0.2 mm
²
1mm
2
8mm
Base unit 0.2 mm
²
1mm
2
8mm
Ferrule without lip
Power supply unit 0.25 mm
2
0.75 mm28mm
Base unit 0.25 mm
2
0.75 mm28mm
with ferrule with lip
Power supply unit 0.25 mm
2
0.75 mm28mm
Base unit 0.25 mm
2
0.75 mm28mm
Rigid
Power supply unit 0.2 mm
²
1.5 mm
2
8mm
Base unit 0.2 mm
²
1.5 mm
2
8mm
41
6 Electrical connection
6.2.5 Conductor cross-sections for optional boards
The terminals on optional boards are plug-in screw terminals.
Optional boards for Ferrule Conductor cross sec-
tion
Length to strip
m in ima l Max im um
Universal inputs Analog outputs Digital inputs Digital outputs PhotoMOS®
a
Logic outputs Voltage supply output
without ferrule 0.14 mm
2
1.5 mm
2
7mm
with ferrule with lip 0.25 mm
2
0.5 mm
2
7mm
Ferrule without lip 0.25 mm
2
1.5 mm
2
7mm
Rigid 0.14 mm
2
1.5 mm
2
7mm
Analysis inputs pH/Redox/NH
3
Analysis inputs CR
b
Analysis inputs Ci
c
Digital outputs relay Digital outputs triac
without ferrule 0.2 mm
²
2.5 mm
²
7mm
with ferrule with lip 0.25 mm
2
1.5 mm
2
7mm
Ferrule without lip 0.25 mm
2
2.5 mm
²
7mm
Rigid 0.2 mm
²
2.5 mm
²
7mm
a
PhotoMOS® is a registered trademark of Panasonic.
b
CR analysis inputs = Analysis inputs for resistive conductivity
c
CR analysis inputs = Analysis inputs for inductive conductivity
6 Electrical connection
42
6.3 Galvanic isolation
.
Optional boards for binary outputs:
Relay for 2-way normally open contact,
1-way changeover contact
OUT 6 to OUT 19
Optional boards for binary outputs:
Solid state relay triac
OUT 6 to OUT 19
Optional boards for analog outputs:
0/4 to 20 mA or 0 to 10 V
OUT 6 to OUT 19
Optional boards for binary outputs:
Logic output 0/22 V
OUT 6 to OUT 19
Optional boards for binary outputs:
Solid state relay PhotoMOS
OUT 6 to OUT 19
®
Binary outputs Relay, power supply unit board OUT 1 to OUT 3
Analog input 0/4 to 20 mA, base unit IN 6
Analog outputs, base unit OUT 4 to OUT 5
Binary inputs, base unit IN1toIN3
Temperature input 1 on base unit IN 4
Temperature input 2 on base unit IN 5
USB host interface, base unit
Voltage supply output
DC 24 V base unit
Voltage supply output DC ±5 V base unit
USB device interface, base unit
RS485/RS422 base unit COM 1
Optional board: Ethernet
LAN
Optional boards for analysis inputs:
IN7toIN10
Optional boards for universal inputs:
IN 11 to IN 12
Optional board: RS485/RS422, PROFIBUS-DP
COM 2
Optional boards: 3-way binary inputs
IN 13 to IN 18
Optional boards
Base unit and Power supply unit board
Optional boards for voltage supply
outputs DC 24 V and DC ±5 V:
OUT 14/15
Optional boards for binary outputs:
2-way logic output 0/12 V
OUT 6 to OUT 19
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC 30 V DC 50 V
AC/DC 3.6 kV
Voltage supply AC 110 to 240 V; 48 to 63 Hz or AC/DC 20 to 30; 48 to 63 Hz
AC 3.6 kV
AC 3.6 kV
AC 3.6 kV
Note!
If sensors that are not electrically isolated are connected to a digital input and supplied by an external power source, potential differences between the in­ternal and external ground can cause problems. Providing the supply voltage from the voltage supply outputs of the JUMO AQUIS touch S is preferable in such cases.
43
6 Electrical connection
6.4 Connection diagram
6.4.1 Overview of connections
Module Connector terminal Type
Inputs Base
unit
IN 1 to IN 3 Digital inputs
IN 4 to IN 5 Temperature inputs
IN 6 Universal input
Option­al boards
IN 7 to IN 10 analysis inputs
IN 11 to IN 12 Universal inputs
IN 13 to IN 18 Digital inputs
Outputs Power
supply unit
PWR OUT Mains voltage lead out
OUT 1 to 2 Relay outputs normally open contact
OUT 3 Relay outputs changeover contact
Base unit
OUT 4 to OUT 5 Analog output
±5 V Voltage supply output ±5 V for ISFET sen-
sors
24 V Voltage supply output DC 24 V for external
transmitters
a
Option­al boards
OUT 6 to OUT 19 Analog/digital outputs, OUT 14/15 also for
voltage supply output DC ±5 V, 24 V
Interfaces Base
unit
COM 1 RS422/485
USB device interface USB device interface
USB host interface connec­tion
b
USB host interface connection
b
Option­al boards
COM 2 PROFIBUS-DP or RS422/485
LAN Ethernet
a
The desired output voltage must be stated on the order (see order details).
b
Use requires the USB host socket (see Chapter 4.2 "Order details", page 17, Extra Code 269).
6 Electrical connection
44
6.4.2 Analog inputs base unit
Connector/ terminal
Connection variant Symbol
IN 4 RTD temperature probe
2-wire circuit Pt100, Pt1000 or customer-specific characteristic line
RTD temperature probe 3-wire circuit Pt100, Pt1000 or customer-specific characteristic line
IN 5 RTD temperature probe
2-wire circuit Pt100, Pt1000 or customer-specific characteristic line
RTD temperature probe 3-wire circuit Pt100, Pt1000 or customer-specific characteristic line
NTC 2-wire circuit
NTC 3-wire circuit
Resistance potentiometer A=Start E=End S = Slider
IN 6 Standard signal
Current 0(4) to 20 mA
18
20
18
19
20
21
23
21
22
23
21
23
21
22
23
A
S
E
21
22
23
+
-
X
I
24
25
45
6 Electrical connection
6.4.3 Analog inputs optional boards
Universal inputs
Slot Connection variant Symbol
IN 11 IN 12
RTD temperature probe 2-wire circuit Pt100, Pt1000 or customer-specific characteristic line
RTD temperature probe 3-wire circuit Pt100, Pt1000 or customer-specific characteristic line
Resistance potentiometer A=Start E=End S = Slider
Standard signal Voltage 0to10V
Standard signal Current 0(4) to +20 mA
2
4
2
3
4
A
S
E
2
3
4
+
-
X
U
1
4
+
-
X
I
3
4
6 Electrical connection
46
pH/Redox/NH3 analysis inputs
There are currently 2 versions of the "pH/Redox/NH3 analysis input" optional board in use. The connection diagram contains the connection terminal layout for both version I and version II. To identify the version of your optional board, compare the connection terminal layout to the following illustrations:
I = First version II = Revised version
12
3
5
6
III
4
5
6
1 2
47
6 Electrical connection
Slot Option/
connec­tion variant
Wire (color)
a
Potential Terminal Symbol
DC ±5 V
Tempera­ture input
Analysis input pH/redox
III
IN 7 IN 8 IN 9 IN 10
ISFET-pH sensor
A (blue) DC +5 V 1
B (black) GND
with jump­er to F
2
C (green) DC -5 V 3
D (white/ black)
Ion-sensi­tive gate
11
EBypass 34
55
F (yellow) Reference 6 6
G (white) Compensa-
tion ther­mometer in 3-wire cir­cuit
Connec­tion
b
H (red)
I (red/black)
The RTD temperature probe is used to provide a temperature-com­pensated pH-value measurement, and can be connected to a tem­perature input or universal input.
c
a
The conductor colors listed refer to JUMO ISFET-pH sensors. The orange-colored conductor is not con­nected.
b
The connection diagram for the selected analog input concerned must be observed when connecting the temperature probe.
A
G
H
I
B
C
D
E
F
ϑ
G
H
I
6 Electrical connection
48
c
When connecting the temperature probe of JUMO ISFET pH sensors to process connection 615 (NTC 8k55), no customer-specific linearization like that for the JUMO AQUIS 500 pH is needed. The IN 5 tem­perature input supports connection of 8k55-NTC temperature probes.
Slot Option/connection variant Symbol
IN 7 IN 8 IN 9 IN 10
pH/Redox
Asymmetric connection of a combination electrode
Standard connection variant For temperature compensation, a separate temperature sen­sor can be connected to an analog input.
A = Glass/metal electrode B = Reference electrode
Terminal 2 is not connected!
A
B
1
3/4
5
6
49
6 Electrical connection
IN 7 IN 8 IN 9 IN 10
pH/Redox
Asymmetric connection of a combination electrode with integrated resistance thermometer and VarioPin termi­nal head
The RTD temperature probe is used to provide a tempera­ture-compensated pH-value measurement, and can be con­nected to a temperature input or universal input.
A = Glass/metal electrode (core) B = Reference electrode (inner shield) C = Shield (outer shield) D = RTD temperature probe E = RTD temperature probe F = RTD temperature probe
Terminal 2 is not connected!
Slot Option/connection variant Symbol
?
A
B
E
F
D
C
1
3/4
5
6
6 Electrical connection
50
IN 7 IN 8 IN 9 IN 10
pH/Redox
Symmetric connection of a combination electrode
Symmetric connection is used to reduce interference from stray electromagnetic fields along the sensor cable.
A = Glass/metal electrode (core) B = Reference electrode (inner shield) C = Liquid potential (grounding pin, pipe, or container wall at the measuring point) D = Shield (outer shield)
Terminal 2 is not connected!
Slot Option/connection variant Symbol
1
3/4
5
6
A
B
D
C
51
6 Electrical connection
IN 7 IN 8 IN 9 IN 10
pH/Redox
Symmetric connection of a combination electrode with integrated resistance thermometer and VarioPin termi­nal head
Symmetric connection is used to reduce interference from stray electromagnetic fields along the sensor cable. The RTD temperature probe is used to provide a tempera­ture-compensated pH-value measurement, and can be con­nected to a temperature input or universal input.
A = Glass/metal electrode (core) B = Reference electrode (inner shield) C = Liquid potential (grounding pin, pipe, or container wall at the measuring point) D = Shield (outer shield) E = RTD temperature probe F = RTD temperature probe G = RTD temperature probe
Terminal 2 is not connected!
Slot Option/connection variant Symbol
ϑ
A
B
E
F
G
D
C
1
3/4
5
6
6 Electrical connection
52
Electrolytic conductivity analysis inputs
Slot Option/connection variant Symbol
IN 7 IN 8 IN 9 IN 10
Ci optional board (inductive conductivity measurement) Connection via an M12 plug, Attach connections for compensation thermometer (2-wire cable for socket) to a suitable analog input (2-wire circuit),
The factory-installed wiring must not be changed!
Core colors of the conductor connection of the M12 socket to the screw terminal connection on the optional board: A= Brown B = White C= Pink D= Silver E= Black F = Green (temperature sensor) G = Yellow (temperature sensor)
CR optional board (resistive conductivity measurement) 2-electrode system with 2-wire conductor Terminal 1 must be connected to the outer electrode on concentric conductivity sensors.
A = Outer electrode (core color for JUMO types with fixed ca­ble: White) B = Inner electrode (core color for JUMO types with fixed ca­ble: Brown) C = Shield
1
2
3
4
6
Te mp . measur input
A
G
B
C
D
E
F
C
B
A
1
2
3
4
6
53
6 Electrical connection
IN 7 IN 8 IN 9 IN 10
CR optional board (resistive conductivity measurement) 2-electrode system with 4-wire conductor (Wiring to minimize the measuring error caused by lead-wire resistance)
Terminal 1 must be connected to the outer electrode on concentric conductivity sensors.
A/B = Outer electrode C/D = Inner electrode E = Shield
CR optional board (resistive conductivity measurement) 4-electrode system
A = Outer electrode 1 (I hi) (core color of CR-4P cable for JUMO types: Red) B = Inner electrode 1 (U hi) (core color of CR-4P cable for JUMO types: Gray) C = Inner electrode 2 (U lo) (core color of CR-4P cable for JUMO types: Pink) D = Outer electrode 2 (I lo) (core color of CR-4P cable for JUMO types: Blue) E = Shield
Slot Option/connection variant Symbol
E
C
D
B
A
1
2
3
4
6
E
C
D
B
A
1
2
3
4
6
6 Electrical connection
54
6.4.4 Analog outputs
Base unit
Optional boards
Connector/ terminal
Connection variant Symbol
OUT 4 analog output
DC 0to10V or DC 0(4) to 20 mA (configurable)
OUT 5 analog output
DC 0to10V or DC 0(4) to 20 mA (configurable)
+
-
U
I
X
X
8
9
+
-
U
I
X
X
10
11
Slot Option/connection variant Symbol
OUT 6/7 OUT 8/9 OUT 10/11 OUT 12/13 OUT 14/15 OUT 16/17 OUT 18/19
analog output DC 0to10V or DC 0(4) to 20 mA (configurable)
+
-
U
I
X
X
1
2
55
6 Electrical connection
6.4.5 Binary inputs
Base unit
Connec­tor/ terminal
Connection variant Wire Potential Terminal Symbol
24 V IN 1 IN 2 IN 3
IN 1 to 3 Digital input
(potential-free contact)
A Potential-
free contact
12 14 16
B131517
In the digital input configuration, the "Contact" option must be set to "Potential-free contact".
Digital input (external voltage source)
A Logic sig-
nal +
12 14 16
B Logic sig-
nal -
13 15 17
In the digital input configuration, the "Contact" option must be set to "Ext. voltage supply".
Digital input (NPN transistor switch­ing output)
a
A Switching
signal (collector)
12 14 16
B Sensor - 13 15 17
C
b
Sensor + 26
D
b
Sensor - 27
In the digital input configuration, the "Contact" option must be set to "Potential-free contact".
A
B
+
-
A
B
+
A
B
C
D
-
6 Electrical connection
56
IN 1 to 3 Digital input
(PNP transistor switch­ing output)
a
A Switching
signal (collector)
12 14 16
B Sensor - 13 15 17
C
b
Sensor + 26
D
b
Sensor - 27
In the digital input configuration, the "Contact" option must be set to "Ext. voltage supply".
a
The connection variants for transistor switching outputs (NPN / PNP) are especially important for the flow measurement via impeller sensor (type 406020, part no. 00525530, 00525531) at inputs IN 2 and IN 3 (pulse frequency inputs). However, other sensors with transistor switching output can also be connected.
b
The voltage supply output on the base unit is available for the DC 24 V voltage supply to sensors.
Connec­tor/ terminal
Connection variant Wire Potential Terminal Symbol
24 V IN 1 IN 2 IN 3
A
B
C
D
+
-
57
6 Electrical connection
Optional boards
6.4.6 Binary outputs, power supply unit board
Connector/ terminal
Connection variant Symbol
IN 13/14/15 IN 16/17/18
3× binary input (potential-free contact)
1 2 3
4
Connector/ terminal
Connection variant Symbol
OUT 1 OUT 2
Relay N/O contact
OUT 3 Relay
Changeover contact
NO
1
2
NC
Com
NO
1
2
3
6 Electrical connection
58
6.4.7 Binary outputs, optional boards
Slot Option/connection variant Symbol
OUT 6/7 OUT 8/9 OUT 10/11 OUT 12/13 OUT 14/15 OUT 16/17 OUT 18/19
Relay Changeover contact
2× relay N/O contact
Solid state relay triac 230 V/1 A
2× solid state relay PhotoMOS®
a
50 V/200 mA
Digital output 0/22 V
2× binary output 0/12 V
a
PhotoMOS® is a registered trademark of Panasonic.
WARNING!
Combining a mains voltage circuit with a protective low-voltage circuit on the option "dual normally open contacts" is not permissible.
NC
Com
NO
1
2
3
NO
NO
1
2 3
4
1
2
1
2
3
4
+
-
1
2
+
-
+
-
1
2
3
4
59
6 Electrical connection
6.4.8 Mains power connection
6.4.9 Voltage supply outputs
Base unit
Connector/ terminal
Connection variant Symbol
PWR IN Mains power input
L1
N
PE
L1
PE
N
Connector/ terminal
Connection variant Symbol
DC ±5 V Voltage supply
(e.g.ISFET sensor or digiLine)
DC 24 V Voltage supply for external transmitters
+
-
-
-
U
=
1
2
3
+
-
U
=
26
27
6 Electrical connection
60
Power supply unit board
t
Optional board
Connector/ terminal
Connection variant Symbol
PWR OUT Mains voltage
lead out
L1
N
PE
L1
PE
N
Slot Connection variant Symbol
OUT 14/15 Voltage supply DC 24 V
for external transmitters 24 V
Voltage supply DC ±5V (e. g. ISFET sensors or digiLine)
+
-
U
=
1
2
+
-
-
-
U
=
3
4
5
61
6 Electrical connection
6.4.10 Interfaces
Base unit interfaces
NOTE!
When installing the bus cabling for digital sensors, heed the information regard­ing line length and number of sensors in the Annex.
Chapter 21.2 "Planning the cabling for digital sensors", page 129
Connector/ terminal
Connection variant Symbol
COM 1 RS422
RS485
RxD+
RxD-
TxD+
TxD-
4
5
6
7
RxD/TxD+
RxD/TxD-
6
7
6 Electrical connection
62
COM 1 digital sensors
For connection of a digiLine bus line to operate digital sen­sors, JUMO offers 5-wire M12 digiLine Master connecting cable. A total of up to 6 sensors with digiLine electronics and digital sensors from the product groups 2026xx can be oper­ated over a digiLine bus. The voltage supplies of DC 5 V and DC 24 V for the sensors on the bus are provided by the volt­age supply outputs on the device (base unit or optional board).
Chapter 6.4.9 "Voltage supply outputs", page 59
Connecting the M12 digiLine connecting cable: A= Gray B= Black C= Brown D= Blue E = Blue (preassembled jumper for connection of the
GND terminals for 5 und 24 V) F = White G = Shield (black with cable lug for connection to
the ground)
USB device USB device
Type Mini-B (socket)
USB host Connection for USB host socket
a
Type A
a
Use requires the USB host socket (see Chapter 4.2 "Order details", page 23, Extra Code 269).
Connector/ terminal
Connection variant Symbol
A
B
C
D
E
G
F
6
7
+5 V
GND
+24 V
GND
1
5
41
63
6 Electrical connection
Optional board interfaces
Slot Connection variant Terminating resistors Symbol
COM 2 RS422
terminating resistors with DIP switches on optional board configurable
with terminating resistors
without terminating resistors
RS485
terminating resistors with DIP switches on optional board configurable
1 2 3 4
1 2 3 4
RxD+
RxD-
TxD+
TxD-
1
3
4
2
RxD/TxD+
RxD/TxD-
3
4
6 Electrical connection
64
COM 2 digital sensors
Connection to optional board: RS422/485 serial interface
For connection of a digiLine bus line, JUMO offers 5-wire M12 digiLine Master connecting cable. Up to 6 sen­sors with digiLine electronics can be operated over a dig­iLine bus. The voltage supplies of DC 5 V and DC 24 V for the sensors on the bus are provid­ed by the voltage supply out­puts on the device (base unit or optional board).
Chapter 6.4.9 "Voltage sup-
ply outputs", page 59
Connecting the M12 digiLine connecting cable: A= Gray B= Black C= Brown D= Blue E = Blue (preassembled
jumper for connection of
the GND terminals for 5
and 24 V) F = White G = Shield (black with
cable lug for
connection to the ground)
with terminating resistors
without terminating resistors
Slot Connection variant Terminating resistors Symbol
1 2 3 4
1 2 3 4
A
B
C
D
E
G
F
3
4
+5 V
GND
+24 V
GND
65
6 Electrical connection
COM 2 PROFIBUS-DP
3 = RxD/TxD-P 5 = DGND 6 = VP 8 = RxD/TxD-N
LAN Ethernet
Type RJ 45 (socket)
Slot Connection variant Terminating resistors Symbol
5 4 3 2
9 8 7 6
1
NOTE!
Only 1 serial interface per device can be used for digiLine (see Chapter 10.13 "Serial interfaces", page 44). A maximum of 6 sensors can be connected to the selected interface.
6 Electrical connection
66
67
7 Startup
7.1 Initial startup
WARNING!
Prior to startup, ensure that the device has been installed and connected prop­erly and in compliance with the installation instructions. Observe the safety instructions in this description.
Chapter 1 "Safety information", page 7
CAUTION!
A buffer battery is built into the device. Its purpose is to maintain data when the device is switched off or if the voltage supply is interrupted. If the battery ap­proaches the end of its operating life (approximately 7 years) then a battery prealarm will indicate that status. When the battery is empty a battery alarm will indicate that status. The battery must be exchanged before it is empty. The bat­tery must be exchanged by the JUMO Service department! In this case, send in the device!
CAUTION!
The touchscreen must not be operated with sharp or pointed objects, as these could damage the protective film and the touchscreen.
Step Action
1 Switch on the supply voltage to the device and wait until it has boot-
ed up. 2 Select the operating language. 3 Log in as user "Master" or "Service" in order to have access to the
configuration in the device menu.
Chapter 8.2.1 "Logon/Logoff", page 91
4 Make all the settings required for a basic setup.
Chapter 7.2 "Basic setup", page 68
5 Configure the analog and digital inputs you wish to use.
Chapter 10.6 "Analog inputs", page 15
Chapter 10.8 "Digital inputs of base unit and optional boards",
page 27 6 Check the hardware functions of the device.
Chapter 7.4 "Function test", page 75
7 Calibrate any analysis sensors connected to the device.
Chapter 11 "Calibration in general", page 45
8 The device is now ready for use. You can configure the displays
and functions of the device according to your needs.
7 Startup
68
7.2 Basic setup
This chapter deals with the most important settings for initial startup of the de­vice. The installation instructions discuss the settings for:
Analog and digital inputs
Display and visualization of the input signals on overview screens and indi­vidual screens
Analog and digital outputs
You are now able to activate basic functions such as measuring, alerting, and transmitting analog values in the form of a standard signal to other measuring and control systems, both open- and closed-loop. The complete range of device functions is described in the operating manual.
see B 202581.0
7.2.1 Date and time
The date and time settings are made in the "Parameterization" menu.
The following table explains the parameters for setting the date and time.
Parameters Selection/
setting option
Explanation
Current date/time
Date/time entry dialog
Setting the current date and time
Time zone GMT -720 to +720 min Difference between local time
and GMT
Switch daylight saving time
inactive, automatic
Automatic switch from daylight saving time to standard time
Start DST
Month January to December Month for switch to daylight saving time
Weekday Monday to Sunday Weekday for switch to daylight saving time
Day in month first
second third fourth last
Number of the selected weekday for switch to daylight saving time in the respective month
Time hh:mm:ss Time to switch to daylight sav­ing time
End DST
Month January to December Month to switch to standard time
Weekday Monday to Sunday Weekday to switch to standard time
69
7 Startup
7.2.2 Basic settings
The "Basic Settings" menu of the device contains a set of basic device settings that must be made when starting up the device.
Device Menu > Configuration > Basic Settings
Explanations of the individual configuration items in the "Basic Settings" menu can be found in the chapter on configuration.
Chapter 10.3 "Basic settings", page 10
Day in month first
second third fourth last
Number of the selected weekday for switch to standard time in the respective month
Time hh:mm:ss Time to switch to standard time
Parameters Selection/
setting option
Explanation
NOTE!
Settings in the "Configuration" menu can be changed only if a user with corre­sponding user rights is logged in.
Chapter 8.2.1 "Logon/Logoff", page 91
7 Startup
70
7.3 Digital sensors
aa
7.3.1 Initial startup
JUMO sensors with digiLine electronics
Thanks to plug & plug, startup of sensors with digiLine electronics is very simple. As soon as a sensor with digiLine electronics is connected to the bus, the JUMO AQUIS touch S detects and links it to an available (not yet linked) and suitably configured input for digital sensors. The status of the link can be checked in the assignment table. If, prior to connection of the sensor, no input for digital sen­sors was configured with a suitable sensor type, this can also be done after con­nection of the sensor. Automatic linking of the sensor to the input for digital sensor occurs here as well. If several sensors of the same kind need to be put into operation, they must be put into operation individually in succession or the link must be established manually in the device menu. For a sensor to be linked automatically to an input for digital sensors, the follow­ing conditions must be met:
An available (unlinked) input for digital sensors must be configured for the sensor type of the sensor being connected. This can be checked by viewing the assignment table. All configured inputs for digital sensors are listed there with configuration information and link status.
The sensor type listed for the configured input for digital sensors must match the type of sensor being connected.
If "TAG check" is activated in the configuration of linkable inputs for digital sensors, the "Sensor TAG" must match the "TAG number" in the digiLine electronics of the sensor.
The baud rates of the digiLine electronics and the serial interface of the JUMO AQUIS touch P must match. A bus scan can be used to change a pos­sibly incorrect baud rate for the connected digiLine electronics to the correct setting (see Chapter 8.2.7 "Digital sensors", page 97). When using digital sensors from the JUMO product groups 2026xx, it is necessary to ensure that the serial interface of the device is set to a baud rate of 9600 (see Chap­ter 10.13 "Serial interfaces", page 44).
NOTE!
For operation of digital sensors, you need the extra code "JUMO digiLine pro­tocol activated“ (see Chapter 4.2 "Order details", page 17)
NOTE!
Only one serial interface of the device can be configured for operation of digital sensors. If your device has 2 serial interfaces (base unit and possibly an op­tional board), select 1 interface for connection of digital sensors and set its pro­tocol to "Modbus digital sensors".
71
7 Startup
Viewing the assignment table:
Chapter 8.2.7 "Digital sensors", page 97
Manual linking:
Chapter "Procedure for manual linking of sensors", page 100
Configuring the inputs for digital sensors:
Chapter 10.10 "Digital sensors", page 29
The following table describes the startup procedure for an individual JUMO sen­sor with digiLine electronics.
Step Action
1 Log in as user "Master" or "Service" in order to have access to the
configuration in the device menu.
Chapter 8.2.1 "Logon/Logoff", page 91
2 Ensure that the serial interface being used for operation of digital
sensors is configured correctly. The protocol must be set to "Mod­bus digital sensors".
3 Open the configuration of the digital sensors, select an available
output for digital sensors and enter the type information for the sen­sor being connected.
Open the configuration of the digital sensors: Device Menu > Configuration > Digital Sensors 1 to 6 > General
4 Open the assignment table for the digital sensors and check
whether an entry exists for the input for digital sensors that was just configured. The line number must match the number of the input for digital sensors and the assignment table entry must show the status "Installation". The status is visualized by symbols in the right column of the assignment table.
Open the assignment table: Device Menu > Digital Sensors
Chapter 8.2.7 "Digital sensors", page 97
5 Connect the sensor with digiLine electronics to the bus. 6 Check whether the assignment table entry has changed from "In-
stallation" to "linked". If this is not the case after a waiting period of about 10 seconds, linking has failed. In such a case, check the cor­rectness of the configuration and bus cabling (see Chapter 21.1 "Troubleshooting and remedies for digital sensors", page 125). For diagnosis, it is helpful to display more information about the assign­ment table entry. To display the information, press the "Info" but­ton. This opens a text window in which, among other things, the most recent bus fault is displayed.
Chapter 8.2.7 "Digital sensors", page 97
7 Startup
72
Digital JUMO sensors from the product groups 2026xx
JUMO sensors with a digital interface from the product groups 2026xx can com­municate with the JUMO AQUIS touch S over the digiLine bus just like JUMO sensors with digiLine electronics. However, they do not support plug & play and must be put into operation in another way. The following table describes the startup procedure for an individual digital JUMO sensor from the product groups 2026xx.
NOTE!
Only one serial interface of the device can be configured for operation of digital sensors. If your device has 2 serial interfaces (base unit and possibly an op­tional board), select 1 interface for connection of digital sensors and set its pro­tocol to "Modbus digital sensors" and the baud rate to "9600".
Step Action
1 Log in as user "Master" or "Service" in order to have access to the
configuration in the device menu.
Chapter 8.2.1 "Logon/Logoff", page 91
2 Ensure that the serial interface being used for operation of digital
sensors is configured correctly.
The required settings are:
Protocol: Modbus digital sensors
Baud rate: 9600
3 In the configuration, select an available input for digital sensors and
enter the type information in the "General" folder of the sensor be­ing connected.
Open the menu: Device Menu > Configuration > Digital Sensors > Digital Sensors 1 to 6 > General
Chapter 7.3 "Digital sensors", page 70
4 Open the assignment table for digital sensors in the device menu.
Open the assignment table: Device Menu > Digital Sensors
Chapter 8.2.7 "Digital sensors", page 97
5 Localize the entry whose number (1 to 6) matches that selected in
step 1 and in the configured input for digital sensors.
73
7 Startup
6 Check whether this entry has the status "Installation". If this is not
the case, check the configuration of the selected input for digital sensors.
Example of view showing the status of assignment table entries:
Chapter 8.2.7 "Digital sensors", page 97
7 Connect the sensor to the digiLine bus. 8 Highlight the prepared assignment table entry
(status "Installation") by tapping it.
9 Open the "Link" submenu and highlight the assignment table entry
that was just created by tapping it.
Chapter 8.2.7 "Digital sensors", page 97
10 Using the "Scan Button", start a sensor scan and wait until the sen-
sors scan is completed. If the sensor was detected, it will appear in the list of this menu with its status.
Chapter 8.2.7 "Digital sensors", page 97
11 Leave the "Link" submenu by pressing the "Exit" button. This takes
you back to the display of the assignment table.
Step Action
linked
Installation
Button for open­ing the submenu for linking
Button for open­ing the manual scan
7 Startup
74
7.3.2 Restarting and replacing
Sensors with digiLine electronics
A digiLine electronics assembly that was disconnected from the bus for mainte­nance and repair is detected again automatically upon reconnection, linked to its original assignment table entry and resumes operation. When replacing JUMO digiLine electronics assemblies, each electronics as­sembly must be replaced individually before the next one is disconnected from the bus. In this way, each new digiLine electronics assembly is linked automat­ically with the original assignment table entry.
Digital sensors from the product groups 2026xx
A digital sensor from the product groups 2026xx that was disconnected from the bus for maintenance and repair is detected again automatically upon reconnec­tion, linked to its original assignment table entry and resumes operation. When replacing digital sensors from the product groups 2026xx, it is necessary to follow the initial startup procedure to put the new digital sensors into operation (see Chapter 7.3.1 "Initial startup", page 70).
6 Check whether the assignment table entry has changed from "In-
stallation" to "linked". If this is not the case after a waiting period of about 10 seconds, linking has failed. In such a case, check the cor­rectness of the configuration and bus cabling (see Chapter 21.1 "Troubleshooting and remedies for digital sensors", page 125). For diagnosis, it is helpful to display more information about the assign­ment table entry. To display the information, press the "Info" but­ton. This opens a text window in which, among other things, the most recent bus fault is displayed.
Chapter 8.2.7 "Digital sensors", page 97
Step Action
75
7 Startup
7.4 Function test
Important hardware information is displayed in the "Device Info" menu. The functionality of the device can be checked from here.
7.4.1 Checking the optional boards
Open the hardware information for the installed optional boards as follows: Device Menu > Device Info > Slots
A tab with hardware and software information for each correctly installed option­al board now appears.
If no tab appears for an optional board, the board was not recognized and there is a hardware problem. In such cases, check whether the optional board con­cerned was installed correctly.
Chapter 9.1 "Installing optional boards", page 111
If this is not successful, contact Technical Support at JUMO. The contact data can be found on the back of these installation instructions.
7.4.2 Checking sensors and inputs/outputs
To check correct operation of all inputs/outputs, you can display the current an­alog and binary values.
Device Menu > Device Info > Inputs/Outputs
Depending on the type of input, up to 2 columns will be visible in the Device Info screens for inputs.
Compensated: Display value that is calculated from the value measured by the sensor through use of an appropriate compensation method and after taking the corresponding calibration values into account. This suppresses incorrect measured values that can be caused by outside factors (e.g. temperature) or sensor wear (e.g. a dirty electrode).
Sample screen: Hardware Information for an op­tional board "Universal input"
7 Startup
76
Uncompensated: Value measured by sensor (raw value of the measure- ment input, e.g. pH measuring chain voltage) These sensor values are subject to distortion caused by outside factors. Display of uncompensated values is used primarily for diagnostic purposes. The compensated values are used for the actual measurement of analysis variables.
The following example considers analysis inputs in the form of a conductivity measurement input and a pH measurement input. The device calculates the (compensated) values of the process variable from the (uncompensated) raw measurement data.
Sample screen: IN 7 measures conduc­tivity IN 8 me as ur es pH -v al ue IN 9 not used IN 10 not used
77
8 Operation
8.1 Operating concept
This chapter explains how to use the functions at the operating level (e.g. con­troller and data monitor) and access the menu structure for editing device set­tings. The JUMO AQUIS touch S is operated by means of the touchscreen, using either a finger or stylus with a soft, rounded plastic tip.
8.1.1 Passwords and user rights
The device has 4 users with factory-configured user names, passwords, and user rights. The passwords in the device can be changed.
⇨ Chapter 8.2.1 "Logon/Logoff", page 91
The JUMO PC setup program is needed to change user names and user rights.
Refer to B 202581.0 for user management
The following table provides an overview of the factory-set user accounts.
Factory-set passwords
CAUTION!
The touchscreen must not be operated with sharp or pointed objects, as these could damage the protective film and the touchscreen.
CAUTION!
Use only a soft cloth to clean the touchscreen. Commercially available cleaners may contain substances that damage the protective film and the display.
NOTE!
Operation depends on the user's rights. Operating and setting options are re­stricted, depending on the user who is logged in.
The "Master" and "Service" users have access to all menus and functions (de­fault setting).
Chapter 8.1.1 "Passwords and user rights", page 77
Users Every-
one
User 2 User 1 Service Master
Factory-set password - 20 110 3000 9200
8 Operation
78
Factory-set user rights
Every-
one
User 2 User 1 Service Master
Display of:
Current measuring values on overview and detailed screens
Configuration data
parameters
Device information
XXX X X
Display of:
History of measurement data in the recording function
Event and alarm list
Service data
User actions
Acknowledge alarms
•Calibrate
Read out history of measure­ment data in the recording function
Display and change user level parameters
Read out service data
Link digital sensors manually
XX X X
User actions
Operate control functions
Change settings
Changing the settings at the perimeter level
Set date and time
Configuration
Initialize calibration
XX X
Configuration
Configuration of all functions
Activate extra codes
XX
User rights
Users
79
8 Operation
8.1.2 Display and control elements
(1) Touchscreen (2) Toolbar with buttons for operation (3) "Device menu" button with display of:
Date and time
Logged-in user ("Master" in the example)
Remaining memory display in percent for recording function (in the example: 100 %)
(4) "Alarm/Event List" button (5) "Select operator screen" button (direct selection of the desired operation
screen) (6) "Home" button (back to main screen) (7) Placeholder for context-sensitive buttons
Assignment depends on the particular operator screen.
Specific buttons are shown in the placeholders on the operation screens
for the controller and recording functions.
see B 202581.0 chapter for controller and recording functions
(8) "Next operation screen" button (for scrolling through operator screens)
(4)(5) (7) (8)(6)(3)
(1)
(2)
8 Operation
80
8.1.3 Menu structure
At the operating level, 3 different navigation buttons are available to select ap­propriate screens for display and control of device functions. The "Device menu" and "Alarm/event list" menu levels are also displayed by means of corresponding buttons. The device menu contains submenus for set­ting, servicing, and diagnosing the device and its functions. The memory manager opens automatically as soon as a USB flash drive is in­serted into the USB host interface. It exchanges data between the device and the flash drive. The USB host socket is required to connect the USB flash drive (see Chapter 4.2 "Order details", page 17, Extra Code 269).
81
8 Operation
Overview of the menu structure
Home
Select
operator
display
Next
operator
display
Operating level
Navigation in the
operating loop
Configuration
Parameterization
User level
Function level
Service
Device info
Calibration
Login/logoff
Device settings
menue
Recorder
Update to USB
Secure hardware
remove
Memory manager
Plug-in
USB flash drive
Alarm list
Event list
Alarm-/
event list
Recorder backup
to USB
Save configuration
to USB
Load configuration
from USB
Read out
Service data
Software
update
Calibrate
touchscreen
Digital
sensors
8 Operation
82
NOTE!
The "Recorder Update to USB" and "Recorder Backup to USB" items appear in the "Memory Manager" menu only if the extra "Recording function" is en­abled.
Chapter 4.2 "Order details", page 17
83
8 Operation
Operation screens in the operation loop
Diagram Operator screen Description
(1) General screen 1 Freely configurable overview display of measuring values and dig-
ital signal states
The overviews can be configured as a 2-part screen or a 4-part screen.
2-part screen:
Display of 2 primary and 2 secondary measured values per screen, 1 additional measured value and 3 binary values.
4-part screen:
Display of 4 primary and 4 secondary measured values per screen, 1 additional measured value and 3 binary values.
(2) General screen 2
(1)
(3)
(4)
(2)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
8 Operation
84
(3) Detailed screen 1 Freely configurable large-section screen
Display of 1 main measuring value, 1 second measuring value, 1 additional value and up to 3 binary values, as well as additional vi­sualization of the main measuring value and the alarm limits for an analog input with a bar graph
(4) Detailed screen 2 (5) Detailed screen 3 (6) Detailed screen 4 (7) Detailed screen 5 (8) Detailed screen 6 (9) Diagram
group 1
Up to 4 analog measuring values and 3 digital functions can be dis­played on a configurable recorder screen. Diagrams of disabled groups are not available in the operation loop.
(10) Diagram
group 2
(11) Process screen User-defined visualization screen that is freely configurable by
means of an editor in the PC setup program
B202581.0
With the aid of static and dynamic graphic and display elements for analog and binary values, it is possible to create a screen that dis­plays the process flow concerned in an especially vivid manner. If no process screen is configured, none is available for the operation loop.
(12) Controller over-
view
The active controller channels are visualized here in an overview display. The controller overview becomes available as part of the operating loop only if at least 2 controllers are activated. The cur­rent setpoint values, actual values and output levels are displayed for all active controllers. In addition, the operating states of the con­trollers are displayed (manual mode, hold, self-optimization).
(13) Controller screen
Controller 1
The controllers are visualized in detail on the controller screens. The controller screens are available as part of the operation loop only for the respectively configured channels. The information dis­played includes the current setpoint value, actual value and output level. The binary values of switching controller outputs are visual­ized. In addition, controls for setpoint value entry, manual output level control and self-optimization are available. Access to the op­erating functions depends on the user rights of the logged-in user.
(14) Controller screen
Controller 2
(15) Controller screen
Controller 3
(16) Controller screen
Controller 4
Diagram Operator screen Description
85
8 Operation
Display of invalid values
Invalid input signals/measured values or errors in the analog input configuration are detected and shown in the measured value displays as follows:
Example of display of invalid values:
Type of error Display underrange: measuring range underflow
overrange: measuring range overflow
Compensation error: An error occurred when compensat-
ing for factors affecting the measurements of the analysis. It is necessary to check the measuring circuits and settings of the compensation signals and the configuration of the analysis measuring input affected.
Invalid display value
Possible errors include:
Incorrect input signal:
An analog input has an incorrect signal or an analog input was selected for
which an optional board is not even present. Error in the formula used by the mathematics module: The result from a formula is invalid (e.g. division by zero) The extra code "Math and logic module" is explained
in the JUMO AQUIS touch S operating manual.
B 202581.0
Display overrun: The value to be displayed is outside the limits of -99999 to 99999.
8 Operation
86
8.1.4 Entry of text and numbers
Dialogs for entry of text or numbers appear automatically when the correspond­ing entry field is tapped.
Text entry dialog
There are 2 special features in addition to conventional entry of characters:
Special characters appear for selection automatically at those buttons that contain special characters.
The text list simplifies entry of frequently used character strings. A history of character strings entered is stored internally in the device. These are then available for selection in the text list and can be copied simply by tapping the line for the entry.
Selection of umlauts/ special characters
Selection from the text
Entry line
87
8 Operation
Number entry dialog
This dialog opens if an entry field for numerical values is tapped. Special feature : The "Exp" button permits entry of an exponent as a power of ten. Procedure: Enter the numerical base value > Tap "Exp" > Enter the exponent > Confirm the entry
Entry dialog buttons
Explanation Button
Confirm entry (the value entered is accepted and the dia­log closed)
Cancel entry (the value entered is discarded and the dia­log closed)
Delete 1 character
Delete entry line completely
Open text list (select from a history of character strings en­tered)
Entry of an exponent as a power of ten
8 Operation
88
8.2 Device menu
The device menu contains submenus for setting and configuring all device func­tions. To open one of the submenus in the device menu, tap the corresponding entry. The device menu is opened by tapping the "Device menu" button at the operat­ing level.
Chapter 8.1.2 "Display and control elements", page 79Chapter 8.1.3 "Menu structure", page 80
NOTE!
Operation depends on the user's rights. Operating and setting options are re­stricted, depending on the user who is logged in.
The "Master" and "Service" users have access to all menus and functions (fac­tory setting).
Chapter 8.1.1 "Passwords and user rights", page 77
Device menu items
Description
Logon/Logoff This is where the user logs on and logs out. In addition, pass-
words can be changed here.
Chapter 8.2.1 "Logon/Logoff", page 91
Calibration Sensor calibration can be configured and performed here. In
addition, current calibration values and the calibration log­book are displayed.
Chapter 11 "Calibration in general", page 45
"Device menu" button
89
8 Operation
User level Permits fast and simple access to a
selection of up to 25 frequently needed parameters from the parameter level and the configuration level.
No user level is configured at the factory. The user level must be configured and loaded into the device with the aid of the JUMO PC setup program. The "User Level" entry does not appear in the device menu as long as no user level is config­ured.
Chapter 8.2.2 "User level", page 92
Configuration Basic operation of the device inputs and outputs and the de-
vice functions is set here.
Chapter 10 "Configuration", page 9
Parameteriza­tion
Set date and time
Chapter 7.2.1 "Date and time", page 68
The setting of controller parameter sets and controller set­point values is discussed in the operating manual.
B 202581.0
Functional level Manual operation of certain functions for testing and diag-
nostic purposes (e.g. start wash contact or reset counter)
Chapter 8.2.3 "Functional level", page 93
Device informa­tion
Information about the device hardware and software, viewing of current analog and binary values for all device functions, inputs, and outputs
Chapter 8.2.4 "Device information", page 95
Service Display and readout of service data for diagnostic purposes,
saving, and loading of a default configuration and perfor­mance of the basic Ci base calibration for startup of Ci anal­ysis inputs (inductive conductivity)
Chapter 8.2.5 "Service", page 96
Calibrate Touchscreen
Calibration of the touchscreen to ensure the reliability and convenience of touch control
Chapter 8.2.6 "Calibrating the touchscreen", page 97
Digital sensors Open an overview of all configured digital sensors (Assign-
ment table), check the link status of the sensors and manu­ally link sensors that are not linked
Chapter 8.2.7 "Digital sensors", page 97
Device menu items
Description
8 Operation
90
To navigate in submenus, menu items are opened by tapping the folder icons identified with a plus sign. Open menu structures are identified with a m inu s sign and can be closed again by tapping the folder icon. Currently open windows can be left either by tapping "Exit" or the "Close win­dow" button. Data are saved automatically when an open window is closed. Set­tings that were changed in the submenus take effect.
(1) Close window (2) Closed menu structure (plus sign) (3) Open menu structure (minus sign)
(1)
(2)
(3)
91
8 Operation
8.2.1 Logon/Logoff
To access the "Logon/Logoff" menu, tap the "Device menu" button and then se­lect the "Logon/Logoff" menu item. The user can log on/off here and change passwords for the currently configured user accounts.
An overview of the factory-configured users and their rights can be found in the "User Management" chapter.
Chapter 8.1.1 "Passwords and user rights", page 77
After the re-authentication time has elapsed, a logged-on user is logged off au­tomatically. It is then necessary to log on again. The re-authentication timeout does not take effect if:
The logon/logoff dialog is open
The memory manager is open
During calibration of analysis sensors
During calibration of the touchscreen
The re-authentication time is set using the JUMO PC setup program.
Chapter 21.8.3 "User list", page 306
Change password
Log off user
Log on user
Back to Operating loop
8 Operation
92
8.2.2 User level
The user level consists of a user-defined list of parameters and configuration settings. You need the JUMO PC setup program to configure the user level.
see B 202581.0 in the "PC Setup Program" chapter
The user level can be opened from the device menu only if it has been config­ured beforehand with the aid of the PC setup program. If this has not been done, there is no user level in the device menu. Opening the user level provides easy and uncomplicated access to the selected parameters and settings. These can be edited from here. The entry dialog is opened by tapping the display field for a desired data point.
View of the user level (example)
To make an en­try, tap the display
NOTE! Changing the date/time settings and the configuration data that are relevant for
recording of measurement data initiates a restart of measurement data record­ing by the data monitor or recording function. This is also the case if the change is made from the user level. The restart terminates the current recording of measurement data. In the case of the "Data monitor" function, the content of the screen is deleted. Additional information on the recording function can be found in the operating manual.
see B 202581.0
93
8 Operation
8.2.3 Functional level
The functional level is used primarily for testing and diagnostic purposes. Analog and binary values of the outputs can be controlled manually here. This may be useful, for instance, for checking an individual piece of equipment in a plant. When performing maintenance and repair work, counters for operating hours, switching actions and flow rates can be reset.
Functional level menu items:
Flow: Display the current flow rate, display and reset the total quantity count- er
Washtimer: Manually start the wash process, display the time remaining un­til the wash process and the current binary value
Analog outputs: Read and manually control the current values of analog outputs
Digital outputs: Read current binary values, manually control digital output outputs
Counters: Reset the counters (operating hours and service counters)
WARNING!
When manually controlling equipment in a system, it is absolutely essential to take appropriate measures to prevent personal injury and property damage.
Ensure that only qualified personnel has access to the functional level. The fac­tory settings restrict access to just "Master" and "Service" users.
NOTE!
Manual control of analog and digital outputs is possible only if the "Enable menu. mode" option is activated for the specific output in the configuration. In general, actions at the function level can be executed only by the "Master" and "Service" users.
Chapter 10.7 "Analog outputs of base unit and optional boards", page 26 Chapter 10.9 "Digital outputs of base unit and optional boards", page 28 Chapter 8.2.1 "Logon/Logoff", page 91
8 Operation
94
Manual control of analog/digital outputs
Activate the configuration setting "Enable menu mode" for the outputs you wish to control manually. "Manual mode buttons" buttons for manual control for these outputs then appear at the functional level. To adjust output values manually, proceed as follows:
Select Device Menu > Functional Level > Analog or Digital Output tab > Tap "Manual mode" button >
Tap Output Display field > Entry dialog opens > Enter
value > Confirm
An activated manual mode can be recognized by the green background of the particular output value display at the functional level.
View of functional level analog outputs (example)
Once "Manual mode" has been switched off, the output immediately returns to the value assigned in its configuration. The output display is once again yellow.
(1) "Manual mode" button (2) Yellow background: Manual mode off (3) Green background: Manual mode active
(1)
(2)
(3)
95
8 Operation
8.2.4 Device information
For testing and diagnostic purposes, the "Device info" menu provides access to extensive data about the hardware and software of the device, as well as current analog and binary values.
Device Info menu items:
General: Information about the main board, device software and Ethernet configuration
Slots: Equipping overview of expansion slots, display of diagnostic and ver­sion information for the installed optional boards
Inputs/outputs: Overview of all analog and binary values of the inputs and outputs of the device
Functions: This menu is particularly helpful when checking functions after configuration changes. It contains detailed information about all internal functions (math/logic, flow, limit value, timer, washtimer, counter, and control­ler) via their current status.
Ethernet info: Ethernet communication statistics for diagnosis by trained personnel
8 Operation
96
8.2.5 Service
The "Service" menu is used for in-device troubleshooting and diagnostics. It is intended primarily for trained personnel. When troubleshooting together with Service, the operator can access data that the JUMO service technicians need for diagnosis.
Service Menu items
Default-configuration: The operator can store the current device configu­ration in the device's memory. This configuration can be reloaded as the ac­tive configuration at any time. This is important, for instance, to return to the initial configuration after configuration changes made for testing purposes.
Configurations can also be saved with the PC setup program or on a USB flash drive with the aid of the Memory Manager.
see B 202581.0 in the "PC Setup Program" chapterChapter 8.4 "Memory Manager (USB flash drive)", page 108
Debug Window: The Debug window can be used to check the behavior of the device software in detail. Data are displayed to assist the JUMO service technicians during troubleshooting.
Ci base calibration: The Ci base calibration is required when starting up an optional board or sensor for inductive conductivity measurements and can be performed here.
Chapter 9.3 "Ci base calibration", page 121
Digital sensor 1 to 6: For each digital JUMO sensor from the product group 2026xx that is operating on the device, a menu appears here that allows you to reset the calibration date of the sensor to the default settings.
NOTE!
The Service menu appears in the Device menu only if a user with corresponding user rights is logged in.
Chapter 8.2.1 "Logon/Logoff", page 91
97
8 Operation
Service data: Status information that can be evaluated by JUMO service personnel for diagnostic purposes can be read here. In addition, the "Service count." and "Internal data" are displayed. The service counters record the number of switching operations executed by the digital outputs. The voltage of the buffer battery and the board tempera-
ture are shown in the "Internal data".
8.2.6 Calibrating the touchscreen
To ensure precise and reliable operation of touchscreen control, you can open the "Calibrate touchscreen" menu. The device then prompts you tap 4 points on the touchscreen. Simply follow the instructions on the display.
8.2.7 Digital sensors
The assignment table (list of all configured inputs for digital sensors) is displayed here. Up to 6 digital sensors can be connected and operated via the selected serial interface. The link status of the configured sensors is displayed in the form of a symbol in the right column.
CAUTION!
A buffer battery is built into the device. Its purpose is to maintain data when the device is switched off or if the voltage supply is interrupted. If the battery ap­proaches the end of its operating life (approximately 7 years) then a battery prealarm will indicate that status. When the battery is empty a battery alarm will indicate that status. The battery must be exchanged before it is empty. The bat­tery must be exchanged by the JUMO Service department! In this case, send in the device!
8 Operation
98
Link status symbols for the assignment table entries
Status Explanation Symbol
linked Communication between the sensor electronics
and the JUMO AQUIS touch S has been suc­cessfully established. The sensor is operating.
Installation The device searches for the individual assign-
ment table entry of a linkable sensor. A new sen­sor can be linked manually or automatically if the following prerequisites are met:
The sensor type must match the settings of the assignment table entry.
The sensor version must be compatible
Operation of bus communication must be as­sured through correct interface settings (with JUMO digiLine electronics, the interfaces are configured automatically during the scan)
Known sensors are identified and assigned and linked with the known entry After successful assignment, the status changes from "Installation" to "linked" following connec­tion of the sensor to the bus. If a sensor cannot be linked, the status remains "Installation". If the status has not changed from "Installation" to "linked" after a waiting period of about 15 sec­onds, linking of the sensor electronics has failed. A description of the startup procedure for digital sensors can be found in the chapter on startup.
Chapter 7.3 "Digital sensors", page 70
99
8 Operation
In addition to the "Exit" button, this view also has "Info" and "Link" buttons. The following table explains the function of these buttons.
Submenu for linking
In this menu, the bus can be "scanned" for connected sensors. The sensors de­tected are displayed in a list. Sensors that are not detected cannot be linked here manually. In addition to the "Exit" button, this view also has "info", "Scan" and "Link" buttons. Corresponding user rights are needed to access the "Link" submenu. The default settings authorize the "Master", "User 1", "User 2" and "Service" users for this.
Chapter 8.1.1 "Passwords and user rights", page 77
The following table explains the function of these buttons.
Explanation Button
The "Info" button opens an overview of important information to more easily identify the individual sensor connected.
With the "Link" button, you can access the submenu for linking sensors that are not linked. Digital sensors from the JUMO prod­uct groups 2026xx must be linked by means of this button during startup. When errors occur during the startup of digital sensors, you usually have the ability here to detect connected digital sen­sors by means of a bus scan and then to link the detected sen­sors manually. Help for problems when sensor electronics cannot be detected or linked can be found in the Annex.
Chapter 21.1 "Troubleshooting and remedies for digital sen-
sors", page 125
Explanation Button
The "Info" button opens an overview of important information to more easily identify the individual sensor connected.
Pressing the "Scan" button starts the search for sensors con­nected to the bus. Detected sensors are listed on conclusion of the bus scan.
Detected sensors can be linked manually with the "Link" button in this menu. It appears in this view when one of the detected sensors in the list has been highlighted by a tapping it in this menu. The procedure is described at the end of this table. Help for problems when digital sensors cannot be detected or linked can be found in the Annex.
Chapter 21.1 "Troubleshooting and remedies for digital sen-
sors", page 125
8 Operation
100
Procedure for manual linking of sensors
Step Action
1 In the "Digital Sensors" menu, highlight the assignment table entry
to be linked.
2 Open the "Link" submenu by tapping the corresponding button in
the "Digital Sensors" menu.
3 Open the "bus scan" by pressing the "Scan" button (magnifying
glass).
4 In the list of detected sensors, highlight the one that you wish to link
with the previously highlighted assignment table entry. JUMO sen­sors with digiLine electronics can be identified by the hardware ad­dress on the nameplate of the digiLine electronics. It is also displayed in the list of detected sensors and in the sensor informa­tion ("Info" button).
5 The "Link" button now appears above the table. Press this button
to link the selected assignment table entry with the sensor selected from the list of detected sensors.
6 If the link was successful, the previously selected entry now has
the status "linked" in the assignment table. If the sensor electronics could not be linked, an error message appears. The error message displays a table with information about the selected assignment ta­ble entry and the sensor selected from the list of detected sensors. The error message is displayed in the lower area.
Example of an error message:
No assignment table entry was selected be­fore the "Link" sub­menu was opened.
Loading...