A sudden malfunction of the device, or one of the sensors connected to it, could
potentially result in dangerous, imprecise dosing! Suitable preventive measures to
stop this happening must be in place.
Note:
Please read these operating instructions before commissioning the device. Keep
the manual in a place which is accessible to all users at all times.
Resetting the brightness of the LC display:
If the brightness/contrast setting has been adjusted so that the display text is no
longer legible, the basic setting can be restored as follows:
✱ Switch off the supply voltage.
✱ Switch on the supply voltage and immediately press and hold the and
keys simultaneously.
Reset the language to "English":
If the language has been adjusted so that the display text is no longer
comprehensible, use the Administrator password, 7485, to reset the language to
"English":
✱ Press the key for longer than 3 seconds.
✱ Press the key once.
✱ Briefly press the key.
✱ Enter 7485.
✱ Briefly press the key.
The required language can then be set in
ADMINISTR. LEVEL / PASSWORD / PARAMETER LEVEL / DISPLAY /
LANGUAGE.
16 China RoHS ........................................................................... 129
17 Index ....................................................................................... 131
1.1Warning signs
Danger
This symbol is used when there may be danger to personnel if the
instructions are ignored or not followed correctly!
Caution
This symbol is used when there may be damage to equipment or data if the
instructions are ignored or not followed correctly!
1.2Reference signs
Note
This symbol is used to draw your special attention to a remark.
1 Typographical conventions
1
abc
✱Action instruction
Footnote
Footnotes are remarks that refer to specific points in the text. Footnotes
consist of two parts:
A marker in the text and the footnote text.
The markers in the text are arranged as consecutive superscript numbers.
This symbol indicates that an action to be performed is described.
The individual steps are marked by this asterisk.
Example:
✱ Loosen Phillips-head screws.
6
2 Description
GeneralThe device has two analog inputs and one binary input. The first analog input
is suitable for connecting standard signals (0 - 10 V or 0(4) - 20 mA), which can
be prepared by any transmitter or sensor (such as a 2-wire transmitter). Pt100,
Pt1000 or NTC/PTC resistance thermometers (up to 4 k ohms) can be
connected to the second analog input. The power supply for a 2-wire
transmitter is integrated in the device.
Input signals can be shown as numbers or as a bar graph on the graphic
display. Parameters are displayed in plain text for easily comprehensible and
secure operation.
With two optional relay switching contacts, it is possible to implement both
simple switching or alarm functions and demanding control tasks with P, PI,
PD and PID action. If required, the device can also be provided with two freely
configurable and scalable analog outputs (0 - 10 V or 0(4) - 20 mA).
The device is suitable, for example, for displaying, measuring and controlling:
• Free chlorine, chlorine dioxide, ozone, hydrogen peroxide and peracetic
acid, in combination with sensors as per data sheet 20.2630.
• The pH value or redox potential with 2-wire transmitters as per data sheet
20.2701.
• (Hydrostatic) liquid levels with 2-wire transmitters (level probes) as per data
sheet 40.2090 or data sheet 40.4390.
• Flow rate in conjunction with transmitters as per data sheet 40.6010.
• Two temperature measuring points.
• Most sensors and transmitters that output standard signals (0 - 10 V or
0(4) - 20 mA).
Because temperature measurement is integrated, temperature compensation
takes place quickly and precisely, which is particularly important for many
analytical measurements.
Key features• Display: pH, mS/cm, µS/cm, ppm, %, mV, etc.
Special visualizations can also be configured with the setup program.
• Large, backlit LC graphic display.
• A choice of display visualizations: large numbers, bar graph or trend
display.
• Integrated calibration routines.
• Calibration logbook.
• IP67 enclosure protection for surface mounting
IP65 enclosure protection for switch cabinet mounting
• Selectable languages: German, English, French; additional languages can
be loaded later through the setup program.
• Through the setup program: user-friendly configuration, system
documentation, subsequent loading of additional languages.
7
2 Description
Indicator/controller
2 Analog inputs
Input 1:
Standard signal
0(4) - 20 mA or 0 - 10 V
1 Binary input
Floating
contact
Functions:
- keypad
locking
- alarm stop
- HOLD
Supply voltage
Analog outputs
Outputs 1 + 2:
0(4) - 20 mA or 0 - 10 V
Option
Setup interface
Switching outputs
Outputs 3 + 4:
- relay, changeover (SPDT)
User-friendly configuration
Subsequent language loading
System documentation
Configurable
- analog actual value output
- continuous controller output
(PID action)
Configurable
- limit controller
- pulse width output (PID)
- pulse frequency output (PID)
- modulating controller (PID)
- calibration timer run down
Standard
Input 2:
Temperature
manual input or automatic
Pt100 / Pt1000 / PTC / NTC
Supply voltage outputs
- 24 V DC +15/-25%
max. 30 mA (short-circuit proof)
for a 2-wire transmitter
110 - 240 V AC
12 - 24 V DC
20 - 30 V AC/DC
- 12 V DC (10 - 20 V), max. 10 mA
e.g. for an inductive proximity
switch
Block diagram
8
3 Identifying the device version
Typ: 2025/ 0----2 /00068 1888 888 888 310-310- 3
TN: 00528743
JUMO AQUIS 500 AS
Fulda, Ger many
www.ju mo.net
AC 110..240V -15/+10% 48..63Hz
≤ 14VA
F-Nr.: 0168122901018050001
3.1Nameplate
on the
transmitter
The date of manufacture is encoded in "F-Nr." (serial number):
1805 means year of manufacture 2018 / calendar week 05
9
3 Identifying the device version
3.2Order details
(1) Basic type
202568JUMO AQUIS 500 AS
Indicator/controller for standard signals
(2) Basic type extensions
10for panel mounting
20in surface-mounted housing
(3) Input (freely configurable)
8880(4) - 20 mA and 0 - 10 V
(4) Output 1 (for main value or continuous controller)
000no output
888analog output 0(4) - 20 mA and 0 - 10 V
(5) Output 2 (for temperature or continuous controller)
000no output
888analog output 0(4) - 20 mA and 0 - 10 V
(6) Output 3
000no output
310relay with changeover contact
(7) Output 4
000no output
310relay with changeover contact
(8) Supply voltage
23110 - 240 V AC, +10% / -15%, 48 - 63 Hz
2520 - 30 V AC/DC, 48 - 63 Hz
3012 - 24 V DC, ± 15%
List extra codes in sequence, separated by commas.
1
10
3 Identifying the device version
3.3Accessories (included in delivery)
4 x pluggable screw terminals
1 x small plug-in link
1 x large plug-in link
1 x mounting clip for cable diameters > 5 mm
2 x mounting clips for cable diameters < 5 mm
1 x mounting clip for cable diameters < 3 mm
2 x pan head screws, 3.5x6.5
4 x spacing rollers for panel mounting
4 x hexagonal nuts for panel mounting
4 x countersunk screws, M6x10
4 x fixings
1 x cable gland, M12x1.5
1 x sealing ring for M12x1.5 cable gland
1 x reducing washer, M12x1.5
2 x cable glands, M16x1.5
2 x sealing rings for M16x1.5 cable gland
1 x multi-sealing insert for M16x1.5 cable gland
1 x PVC-insulated flexible cord
3.4Accessories (optional)
TypePart no.
Protective cover for JUMO AQUIS 50000398161
Pipe installation set for JUMO AQUIS 500
DIN rail installation set for JUMO AQUIS 500
Support pillar with base clamp, arm and chain00398163
Holder for suspension fitting00453191
Back panel set 202560/6500506351
PC setup software00483602
PC interface cable including USB/TTL converter and two
adapters (USB connecting cable)
1
2
00483664
00477842
00456352
1
With the pipe installation set, the JUMO AQUIS 500 can be attached to
a pipe (e. g. a support pillar or a railing).
2
With the DIN rail installation set, the JUMO AQUIS 500 can be attached
to a 35 mm x 7.5 mm DIN rail as per EN 60715 A.1.
11
4.1General
30
60
149
134
120
161
140
77
94
94
23
(1)
4 Mounting
Mounting
location
Find a location that ensures easy accessibility for the later calibration.
The fastening must be secure and must ensure low vibration for the device.
Avoid direct sunlight!
Permissible ambient temperature at the installation location: -10 to 55°C with
max. 95% rel. humidity, no condensation.
Installation
The device can be mounted in any position.
position
4.2Surface mounting
n
Fixing brackets (1) are included with delivery.
✱ Screw four fixing brackets (1) onto the enclosure.
The fixing brackets can be turned in increments of 90°.
✱ Fasten the enclosure onto the fixing brackets (with screws, plugs, etc.) on a
surface or plate.
12
4 Mounting
ø30-50
(2)
(1)
(1)
4.3Pipe installation set / weather protection roof
The pipe installation set for JUMO AQUIS 500 (item no.: 00483664) can be
used to fasten the device (and optionally the protective roof for JUMO AQUIS
500, item no.: 00398161) onto pipes or railings with a diameter from 30 to 50
mm.
Screws (1) M5 x 30 for pipe diameters from 30 to 40 mm.
Screws (2) M5 x 40 for pipe diameters from 40 to 50 mm.
The pipe installation set is also suitable for horizontal pipes.
4.4DIN rail installation set
The DIN rail installation set for JUMO AQUIS 500 (item no.:00477842) can be
used to attach the device to a 35 mm x 7.5 mm DIN rail as defined in DIN EN
60715 A.1.
13
4 Mounting
(1)
(2)
(4)
(5)
(3)
4.5Mounting in a panel
Drilling template See section 15.4 "Panel cut-out", page 128.
The panel must be sufficiently thick to achieve the specified IP65 enclosure
protection!
✱ Prepare the panel cut-out and holes based on the drill template.
✱ Place the control panel (1) with gasket (2) in the panel cut-out and fasten it
with screws (2) spacing rollers (4) and nuts (5).
To ensure electrical safety, the cable cover must be mounted,
see next page!
14
4 Mounting
(1)
(2)
(3)
44
Depth behind
panel
✱ Make the electrical connection.
✱ Break off the required flap(s) (3) from the cable cover (2) so that the cable
can be laid in the cable path.
✱ Attach the cable cover (2) onto the control panel (1).
15
5.1Installation instructions
The electrical connection must only be performed by
qualified personnel!
The choice of cable, the installation and the electrical connection must
conform to the requirements of VDE 0100 “Regulations on the Installation of
Power Circuits with Nominal Voltages below 1000 V” or the appropriate local
regulations. Only flexible cables and wires shall be used!
If contact with live parts is possible while working on the device, it must be
completely disconnected from the electrical supply.
Load circuits must be fused for the maximum relay current in each case, in
order to prevent welding of the relay contacts in the event of a short circuit.
The electromagnetic compatibility conforms to EN 61326.
Run input, output and supply cables separately and not parallel to one
another.
Use shielded sensor cables with twisted conductors. Do not run these cables
close to current-carrying components or cables. Ground shielding at one end.
Sensor leads should be implemented as uninterrupted cables (not routed via
terminal blocks etc.).
Do not connect any additional loads to the supply terminals of the device.
The device is not suitable for use in areas with an explosion hazard (Ex areas).
Apart from faulty installation, incorrect settings on the device may also affect
the proper functioning of the subsequent process or lead to damage. Safety
devices independent of the device should therefore always be provided and
should only be capable of adjustment by specialist personnel.
5 Electrical connection
Conductor
cross-sections
and ferrules
Mounting information
Minimum
cross-section
Without ferrule0.34mm
Ferrule without collar0.25mm
Ferrule with collar, up to 1.5 mm
Ferrule with collar, from 1.5mm
Twin ferrule with collar0.25mm
2
2
0.25mm
1.5mm
2
2
2
2
2
Maximum
cross-section
2
2.5mm
2
2.5mm
2
1.5mm
2
2.5mm
2
1.5mm
Minimum
ferrule length
10mm
(stripped)
10mm
10mm
12mm
12mm
The enclosure protection specified for the device (IP67) is only achievable if not
more than one cable runs into the device through each cable gland.
16
5.2Electrical isolation
3,700 V AC
1
Setup interface
Supply voltage
30 V AC
50 V DC
Supply voltage
for a 2-wire transmitter
3,700 V AC
Relay contacts
Binary input
Supply voltage
for an inductive proximity switch
30 V AC
50 V DC
Analog output 1
Secondary input (Pt100/Pt1000)
30 V AC
50 V DC
Analog output 2
Main input standard signal
0(4) ... 20 mA or 0 - 10 V
5 Electrical connection
1
Not for SELV/PELV of 30 (12 - 24 V DC) supply voltage!
17
5 Electrical connection
(1)
(2)
5.3Opening and closing the device
Opening the
device
Closing the
device
✱ Prior to opening, loosen all cable fittings (2) so that the cables are
moveable.
✱ Push connection cable a little into the case so that enough cable reserve is
available for opening.
✱ Loosen the 4 front-panel screws (1) of the case lid and pull them out as
much as possible.
✱ Pull the lid to the front and then fold to the front. The user needs to be able
to easily open the lid. Do not use force while opening!
✱ When closing the device, pull the connecting cables to the outside while
the cable fittings are in a released state and make sure that the lines in the
inside of the device run properly. Pay attention to the corresponding
sheathing measurement to ensure strain relief and protection type (IP67) of
the cable fitting.
✱ The user must be able to close the lid with the 4 screws without a high
degree of pressure.
✱ Tighten cable fittings.
18
5.4Connecting the cables
(1)
The electrical connection for the surface-mountable housing is easily
accessible when the device is folded out.
5 Electrical connection
The device contains a guide plate that ensures an optimum cable path. After
laying the cables, the cable cover (1) must be attached until it clicks, like
shown above. This is important to ensure the electrical safety!
To connect the individual core wires, remove pluggable screw terminals from
the control panel.
Run the connecting cables through the cable glands.
19
5 Electrical connection
987654103
NL1
(L-) (L+)
11 12 13 14 15
13 14 15 16
9876541032
1
11 12
(3)
(1)
(2)
figure without cable cover
and without sensor cable
987654103
11 12 13 14 15
9876541032
1
(L-)
NL1
(L+)
13 14 15 16
11 12
Row 1
Row 2
Interior view
✱ Lead the connecting cables in through the cable fittings.
✱ Use the cable clip (3) to clamp the signal cable to the shielding.
The clip (3) must only be attached by a 3.5 x 6.5 pan head screw! If the screw
is any longer, dangerous voltage could be directed to the cable shielding!
✱ Break off the required flap(s) from the cable cover so that the cable can be
laid in the cable path. Attach the cable cover.
✱ Connect the cores as assigned below, and as seen in section 5.6 "Pin
configuration", page 21.
✱ Push the plug-in terminals for row 1 (1) and row 2 (2) into the sockets in the
device.
5.5Terminal assignment
20
5 Electrical connection
ϑ
9
8
10
ϑ
9
8
10
11
12
5.6Pin configuration
ConnectionTerminalRow
Power supply voltage for transmitter/controller
Supply voltage (23):
110 — 240 V AC -15/+10%, 48 — 63 Hz
Supply voltage (25):
20—30V AC/DC, 48—63Hz
Supply voltage (30):
12 — 24 V DC +/-15% (permissible only for
connection to SELV/PELV circuits)
NC3
Power supply voltage for proximity switch
12 V DC (10 - 20 V)11 L+
Power supply voltage for transmitter
24 V DC (-15 / +20 %)14 L+
Inputs
NC1
Standard signal input
0(4) - 20 mA
or
0 - 10 V and 10 - 0 V
Resistance thermometer in 2-wire circuit8
1 N (L-)
2 L1 (L+)
12 ⊥
15 L-
2
3
6
7
4 -
5 +
9
10
1
1
1
2
Inputs
Resistance thermometer in 3-wire circuit9
8
10
Binary input 11
2
12
Outputs
21
5 Electrical connection
+
-
+
-
6
4
5
10
8
9
ConnectionTerminalRow
Analog output 1
0 - 20 mA and 20 - 0 mA or 4 - 20 mA and
20 - 4 mA
or
0 - 10 V and 10 - 0 V
(electrically isolated)
Analog output 2
0 - 20 mA and 20 - 0 mA or 4 - 20 mA and
20 - 4 mA
or
0 - 10 V and 10 - 0 V
(electrically isolated)
Switching output K1
(floating)
Switching output K2
(floating)
+ 13
- 14
2
+ 15
- 16
4 pole
5 NC
6 NO
1NC7
8 pole
9 NC
10 NO
22
6 Operation
(2)
(1)
(4)
(6)
(5)
(3)
CAL
EXIT
PGM
device operation via the optional set-up program, See section 12 "Setup
program", page 104.
Operation via the device keypad is described
below.
6.1Controls
(1)Displaybacklit (during operation)
(2) keyStart calibration
(3) keyCancel entry / Exit level
(4) keyChange level
Forward selection
Confirm selection
(5) keyReduce numerical value
Forward selection
(6) keyIncrease numerical value
Forward selection
23
6 Operation
(1)(2)(3)(5)(4)(6)
(7)
(8)(9)
(10)
(11)
EXIT
6.2Display
6.2.1Measuring mode (normal display)
Example
Relay K1 is active
(1)
Relay K2 is active
(2)
Binary input 1 is
(3)
triggered
Keypad is locked
(4)
device status (notes)
(5)
- Alarm (e.g. overrange)
- Calib flashes (calibration timer
expired)
- Calib (customer calibration
active)
Output mode
(6)
- Man (manual mode)
- Hold (hold mode)
To return to measuring mode (MEASURING):
press the key or wait for a "timeout".
Measurement value
(7)
Measurement unit
(8)
Temperature of measuring
(9)
material
(10)
device status e.g.
- Measuring (normal)
- Calibration status
(11)
AL R1 = Alarm, controller 1
AL R2 = Alarm, controller 2
AL R12 = Alarm, controllers 1
and 2
24
6.3Principle of operation
EXIT
or
timeout
(appr. 60 s)
PGM
Normal display
> 2 s
Measurement mode
Operator level
Administrator level
Calibration level
Calibration logbook
Device info
Main menu
Standard signal
Temperature input
Binary input
Controller channel 1
Switch output
Analog1
2
Display
Controller channel 2
Controller spec. funct.
1
Switch output 2
output
Analog output
Operator level
Password
Parameter level
Enable
Calibration enable
freigabe
Delete logbook
level
Basic settings
Calibration
Administrator level
Zero point
Final value
2-Point calibration
Calibration level
Calibration data
Calibration logbook
Input
Signal type
Operating mode
Unit
Decimal point
Scaling start
Scaling end
ADMINISTR. LEVEL, See section 6.10 "Administrator level", page 35
Password
PAR AMETER LE VEL
STANDARD SIGNAL
TEMPERATURE INPUT
BINARY INPUT
CONTROLLER CHANNEL 1
CONTROLLER CHANNEL 2
CONTROLLER SPEC. FUNCT.
SWITCH OUTPUT 1
SWITCH OUTPUT 2
ANALOG OUTPUT 1
ANALOG OUTPUT 2
DISPLAY
ENABLE LEVEL
STANDARD SIGNAL
TEMPERATURE INPUT
BINARY INPUT
CONTROLLER CHANNEL 1
CONTROLLER CHANNEL 2
CONTROLLER SPEC. FUNCT.
SWITCH OUTPUT 1
SWITCH OUTPUT 2
ANALOG OUTPUT 1
ANALOG OUTPUT 2
DISPLAY
,
See section 6.10.2 "Parameter level", page 37
, See section 6.10.3 "Enable level", page 37
26
Measuring modeADMINISTRATOR LEVEL
BASIC SETTINGS,
INPUT
SIGNAL TYPE
OPERATING MODE
UNIT
DECIMAL POINT
SCALING START
SCALING END
NEW DEVICE INITIALIZE
See section 6.10.4 "Basic settings", page 39
6 Operation
CALIBRATION LEVEL
ZERO POINT
FINAL VALUE
2-POINT CALIBRATION
CALIBRATION LOGBOOK
DEVICE INFO
CALIBRATION LEVEL
40
ZERO POINT
FINAL VALUE
2-POINT CALIBRATION
CALIBRATION ENABLE
ZERO POINT
FINAL VALUE
2-POINT CALIBRATION
DELETE LOGBOOK
,
See section 6.10.6 "Calibration level", page
27
6 Operation
(3)
(1)
(2)
PGM
6.5Measuring mode
6.5.1Normal display
VisualizationThe following are displayed in measuring mode:
- the analog input signal
- the unit: (configurable as pH, mS/cm, µS/cm, ppm, %, mV, etc.)
- the temperature of the measuring material
(1)MEASURING -> measuring mode
(2)23.7°C -> the temperature of the measuring material
(3)1.58 ppm -> the measurement value calculated from the standard
signal at the input
The "trend display" or "bar graph" display types can also be selected in
measuring mode, see "MEAS. DISPLAY TYPE" page 118.
6.6Input/output information
6.6.1Min/Max values
Activating the
display of min/
max values
The device is in measuring mode (normal display)
✱ Press the key for less than 2 seconds.
The minimum and maximum values of the main variable (ppm, pH,
conductivity, etc.), and the temperature are displayed.
28
The extreme values of the main measurement variable and the temperature are
not mutually assigned (e. g. not 1.16 ppm at 15.3°C).
To return to measuring mode:
EXIT
PGM
PGM
EXIT
PGM
press the key or wait for a "timeout".
Measurements with "out of range" are ignored.
Press the key again briefly to go to "Output level limit" mode.
The min/max value memory can be reset:
Operator level/ Display / Min/Max reset.
If the basic setting is changed or there is a loss of power,
the min and max values are deleted.
6.6.2Output level limit
6 Operation
The device is in measuring mode (normal display)
✱ Press the key twice for less than 2 seconds.
The output level of both controller contacts will be displayed (if available).
The output level of an output can only be displayed if the output concerned
has been configured:
e.g. Administr. level/ Parameter level/ Ctr. chan.1 or 2.
To return to the normal display:
Press the key or wait for a "time out".
Press the key again to go to "Manual mode overview" mode.
29
6 Operation
Simulation modeMANUAL mode
"Higher order"
controller
Switching output
K1 / K1
Analog output
A1 / A1
6.7MANUAL mode / simulation mode
These functions can be used to set the switching outputs and analog outputs
of the device manually to a defined state. This facilitates dry startup,
troubleshooting and customer service.
Simulation mode directly accesses switching outputs K1/2 or analog outputs
1/2. When simulation mode has been selected, MANUAL mode is not
possible!
In MANUAL mode the settings for "higher order controllers" are taken into
consideration.
6.7.1MANUAL mode via "higher order control functions"
Higher order
switching
functions
Select manual
mode
The JUMO AQUIS 500 is configured for higher order control functions when
the following setting is made:
User level / controller channel 1 or 2 / control type Limit value or pulse length
or pulse frequency or modulating or continuous controller.
When the configuration is set to continuous controller, analog outputs 1 and/or
2 are activated. In other configurations switching outputs K1 or K2 are
switched.
In the factory setting of the device the MANUAL mode parameter is disabled
and can only be activated by the administrator!
This parameter must first be enabled for other users.
30
✱ Set to Administrator level / Password / Parameter level / Special controller
functions / Manual mode locked, Momentary action or Switching.
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