Juki TL-98P-98Q User Manual

Page 1
TL-98P/98Q
Parts list
Teilekatalog Catalogue
de pieces detachees
A99oo-a9s-zoo
Page 2
1.
HEAD
2.
ARM
3.
MAIN
4.
NEEDLE
5.
FEED
6.
DROP
7.
PRESSER,
8.
MOTOR
9.
MOVING
10.
ACCESSORIES
11.
SEPARATELY-SOLD
AND
COVER.
SHAFT,
MECHANISM
FEED
AND
OUTER
FACE THREAD
BAR,
KNOB
KNEE
MAIN
KNIFE,
COMPONENTS
PLATE
TAKE-UP
HOOK
DRIVING
COMPONENTS.
COMPONENTS
LIFTER,
CIRCUIT
LOOPER
AND
PACKING
COMPONENTS
AND
LAMP
SHAFT
WIRE
HOLDER
BOARD
AND
THREAD COMPONENTS.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COMPONENTS
AND
IDLER
AND
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . 5
COMPONENTS
. . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.......................................
AND
THREAD
COMPONENTS
TRIMMER
RELEASE
..........................
SOLENOID
COMPONENTS
COMPONENTS
. . . . . .
...
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.....................................
21
11 13 15 17 19
(Remarks) The
part
which has an available as a spare in
component Consequently, please place containing
investigation
the
part.
asterisk
part
so
that
are
your
(*)
before
the
accuracy
assured.
order
its
using
part
number
in
assembling
the
part
is
number
not
separately
and
smoothness
of
assembly
Page 3
1.
HEAD AND
OUTER
COMPONENTS
1---2
61
~
57
1 7
66
A
65
~.kJ
/
58
n60
lr59
51~
52
1 8
- 1 -
Page 4
NO.
NOTE
2 A 3 A 4 5
6 A 1 1 0 9 - E 9 8 - Z C 7
8 9
10 1 1 A 1 1 1 0 - D
12 13 14 15
16 17 18 19
20
______
21 22 23 24 25
----=z-:::6--------A-:-0::5·0:::--::0:-:0o------::0:-:9:--6::---=o:--A~O------::COR
27 28 29 30
31 32
33 34 35 36 37 38 39 40
41
-------A~3-=1~3:--3:=---~D:--97-.:C8------=-o-=o~O------::=D-=-IS~K--cP:-:RcC-E~S-:::=S-='ER
42 43 44 45 46 47 48 49
_5=-0..__
51 52 53 54 55 56 57 58 59
--=6_.,0
___ 61 62 63 64
----::=6-:::=5
______ 66 67 68 69
-=7-=0
_____ 71
72
~A~3~1~1~4~-~D~2~5~-~0~0~0~
#01 #02
______
#02
#~0-=2'--S=-:..:.M
#01 H X­#01
___:A~7103-E98-ZOA
* *
*
__
*
PART
SM-5051255-SN
11
11 A7105-D25-000 SM-5041255-SN
A1109-E98-ZBO A1109-E98-ZOO A1112-090-000 SM-4020201-SN
A1112-D98-000 A1113-E98-ZAO SM-4020201-SN A1118-E98-ZOO RE-0300000­A7103-D25-000 SM-1 SM-
SM-5030655-SN A3135-096-000 SM-4040855-SP SL-5030831-SF
A5001
A5000-096-000 A5002-096-000 A3206-030-000 A2435-
SL-5030635-SN SM-
A3128-098-000 SL-5030801-SN A3111-D98-000 A3122-D25-0AOA A311 A3127-090-000A B31 A3132-D98-000
B31 A3124-D25-000 B3120-125-000 A3124-096-AOO A1160-Q98-XBO A1160-Q98-ZBO A
11
A1160-090-00A
_:_A_,_1'----'-1
..-6--c1_-____..0_.,9cc-O:...---"O'--"O:_O::______.:BE A8521-090-000 SM-5040855-SN A8522-090-000 SM-5040855-SN SM-5040655-SN A 1 1 2 A4502­SM-5040601 A3811-550-000
­A4078-550-00B A4078-550-00B
SM-5040655-SN
SM-5041 A1116-D25-0AO ST-4861051-SN A1116-D25-000
~A~1-~1~2~1_-~3'-1~3_-~0'-0~0
A1120-313-000 SM-5051255-SN
NO.
20-202-000 21-090-000
o=------=-N~E=-=E=-=D::cLc-cE=-=P:-:-LA--=-=T=-=E=-W~H-:-:O::cLc-cE=-:cM-:-A:-S=-.
9:-::8o-_--:;:O--::A--::Oo-----::B:-::Oo-;;B;;:-;B;;;:clc:-Nc-C::;o-A-:-::;o-S~E-=c::co;;:-;v--cE=R
KO
040800-SL
8040602
-090-000
5030655-SN
2-090-
26-012-000
29-01 2 -AOO
60-
0-3 3 4-0
50
4 0 6 0 1 - S E
0 0 1
033-000
E98
-ZAO
E98
-ZOO
-SE
50 0 0-0
055-SN
-TP __
OOA
0 0
F
___
DESCRIPTION SCREW BOBBIN
BOBBIN MOTORCOVER
SCREW
NEEDLEPLATEMAS. NEEDLEPLATE SPRING SCREW
SIDECOVER STOPPER SCREW SPRING E-RING BELTCOVER SCREW SCREW
T~H~R~E~A=D_G==U~ID~E~------------
SCREW THREADTENSIONTHREADGUIDE SCREW SCREW CORD
CORD CLUTCH SPRING LINK
SCREW SCREW
THREAD SCREW ADJUSTING THREAD THREAD TENSION THREAD DISKPRESSER
THREAD KNOB ROTATIONSTOPPER KNOB BEDCOVERMAS. BEDCOVERMAS. BED RUBBER
AUXILIARYTABLESUPPORTINGPLATEA SCREW AUXILIARY SCREW SCREW(LOWER)
--
--
THREAD
CORD SCREW CORDHOLDER SCREW CLIP CLIPBAND
CABLE
SCREW
WARNING
SCREW
THREADGUIDEASM.
SCREW
THREADGUIDE
T~H~R~E~A~D:...-::::G~U~ID~Ecc-B~ASE
THREADGUIDETOP
SCREW
WINDER WINDER
PLATEASM.
GUIDE
D
GUIDE GUIDE
PLATE
COLLAR
---------------
TAKE-UP
TENSIONER TENSION
RELEASE
TENSION
TENSION
RATCHET
COVER
SEAT
D
COVER
--
- - -
GUIDE
GUIDE
BAND
CLIP 1
LABEL
PLATE PLATE
PLATE
ASM.
LID
TABLE
PLATE
DEFLECTION SHEET
ASM.
AS
AS
M.
SPRING
ASM.
POST
PIN
DISK
PLATE
SPRING
ASM. ASM.
SUPPORTING
POST
FOR
______________________
M.
A
POWER
STOPPER
-:A:-::SM.
PLATE
SUPPLY
B
CORD
Qty
6 1
1 1
3
1
( 1 )
(1)
( 1 )
(1) (1)
(1)
( 1 )
(2)
(
1)
( 1 )
1
2
1
1
1
( 1 ) ( 1 ) ( 1 )
(1)
----n)
1
(1) (1)
(2)
(1)
( 1 )
( 1 )
( 1 )
(
1)
(
1)
1 1
( 1 )
(4)
( 1 )
1
1
1
2
1
1 1 1
1 1 4 1
(1)
(1)
(:--1~)_
(1)
#01···
#02···
FOR
CE
FOR
UL
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-2-
MARKED
WITH
(
*)
Page 5
2.
ARM COVER, FACE
PLATE
AND LAMP
COMPONENTS
-
3-
Page 6
NO.
-------
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
2 3 4 5 6 7 8 9
NOTE
#01 #02 #01 #02
*
----
*
PART
NO. A1135-98P-XBO A
11
35-Q98-ZBO A1135-98P-XAO A1135-D25-0AO A 1
502-090­A1502-090-00A A3231-957-0AO SM-5030655-SN A1136-090-0AA A1138-090-00A
-------------------------------------------------
SM-5030655-SN A1128-096-000 SM-5030655-SN A1137-090-000 A1138-500-000A SM-5040655-SN SM-5030655-SN A3221-096-000 A3226 SL-5031
-096­031-SE
A3204-090-0AO A3208-958-000 A3205-
090-000 A3216-001 A3235-096-000 A3236-096-000 SL-
5030635­SM-4830801-SN A1134-090-0AO A3217-072-000 SL-
5030801­A3218-096-000 A3219-096-0AO SM-
4041055­A3222-090-000 A1136-090-0AB A1138-090-00B A 1
502-090-000 A1502-090-00C SM-
5042005-
A3805
-Q98 A4078-550-00B A3805­A3802­SM-
096-000 096-000
5030455­A3801-D25-0AO A3801-D25-000 A3803­HA-
096-000
0034600­SM-4020301-SC A3804­SM-
D25-
5030455­A3115-D25-000 A3116-Q98-ZOO A3117-090-000 SM-5030655-SN A3119-096-000 SM-
5030655­A3118-090-0AO SM-
5030655­SL-5040631-SE A3151-535-000 A3120-D25-0AO SM-5030655-SN A3123-D25-000 SM-5030501-SC
OOB
OAO
-OOA
SN
SN
SN
-ZAO
000
SN
SN
SF
SF
OA
SF
DESCRIPTION
ARM
COVER
ARM
COVER
ARM
COVER
ARM
COVER WASHER STOP
RING
THREAD
GUIDE SCREW STOPPER OIL
WICK
SCREW
THREAD
GUIDE SCREW HANDLE
GUIDE WASHER SCREW SCREW ADJUSTING BOBBIN
WINDER SCREW BOBBIN
WINDER SPRING SCREW RUBBER BOBBIN
WINDER CONTACT SCREW SCREW HANDLE BOBBIN
ASM.
HOLDER SCREW BOBBIN BOBBIN
HOLDER
WINDER SCREW SPRING OIL
WICK
OIL
WICK
KNOB
WASHER
SCREW FACE LAMP FACE LAMP
-
PLATE
CLIP
PLATE
SWITCH SCREW LAMP
SOCKET LAMP
SOCKET LAMP
BULB SLIDE
SWITCH SCREW LAMP
INSTALLING SCREW FACE
COVER PRESSURE HOLDING SCREW SPRING SCREW FACE
COVER SCREW SCREW NUT
THREAD
TRIMMER SCREW KNIFE
INSTALLING
SCREW
MAS. MAS.
ASM.
ASM. ASM. ASM.
BASE
PLATE A ASM.
A
NO.
1
SHAFT
PLATE
SWITCH
--------------------
ASM.
RING
SWITCH
PLATE
SHAFT
CONTROLLER
HOLDER
PLATE B ASM.
B
--------------------
ASM.
BAND
INSTALLING
ASM.
----------------
BASE
INDICATING
PLATE
LATCH
KNIFE
BASE
-------------
ASM.
ASM.
INSTALLING
PLATE
ASM.
ASM.
-
----------
PLATE
-
PLATE
ASM.
·-·----·----
-----------
-~------[1
-----
--
----------
------(1")
Qty
1
1 ( 1 ) ( 1 ) ( 1 ) ( 1 ) ( 1 ) ( 1 ) ( 1 )
(1) (1) (1) (1)
(2)
(1)
(2) ( 1 ) ( 1 ) ( 1 ) ( 1 ) ( 1 ) ( 1 ) (
1)
(
1)
( 1 )
y-
( 1 ) ( 1 ) ( 1 ) (
1) ( 1 ) ( 1 ) ( 1 )
(1)
( 1 )
·c1r-
(
1)
(1) (1)
2 1
(2) ( 1 ) ( 1 ) ( 1 )
( 1 )
(1) (1)
(2)
(1) (1)
(
1)
(1) (1) (1) (1)
( 1 ) ( 1 ) (4) (2)
(1)
( 1 )
(1)
( 1 ) ( 1 )
#01· #02·
··FOR
··FOR
CE UL
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-4-
MARKED
WITH
(
*)
Page 7
3. MAIN SHAFT, THREAD
TAKE-
UP
AND IDLER COMPONENTS
7
26
~
I I
'
I I
)
/
/
/
/
/
/
/
/
I
I
I
I
l;
29
30
- 5 -
35
Page 8
NO.
2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34 35
1
NOTE
* *
* * * *
PART
NO. A1901-090-0CO A1902-090-000 A1901-090-0BO A
1904-090-0AO A1901-090-0AO A1219-907-000 A1408-090-000 A1209-072-000 SM-
8050602-TP A7201 RE-0600000-
A7203-090-0AO A7204-090-000A A7201-090-0AO SM-5040855-SN A1201-D98-0AO SM­A1202-090-000 A1203-007-000 SM­A1205-090-0AO SM­A1210-D25-000 A1226-D98-000
A7110-090-000 A1227-D98-000 A1204-090-000
RE-1 A1225-090-000 A A1244-096-000 A1248-096-000 A1229-090-000 A A1230-500-000A
-090-0BO
8060502
8050602 8060502-TP
000000-KO
1232-090-000A
1228-090-000A
KO
-TP
-TP
DESCRIPTION THREAD THREAD THREAD THREAD THREADTAKE-UPBODYASM. LEFT NEEDLEBARCRANKROD NEEDLE SCREW IDLER E-RING IDLER WASHER IDLER SCREW MAIN SCREW MAIN FELT SCREW MAIN SCREW MAIN SCREW MAIN MAIN MAIN E-RING STOPPER MOTOR CLUTCH CLUTCH HAND HAND SCREW
TAKE-UP TAKE-UP TAKE-UP TAKE-UP
SCREW
BAR
CRANK
MAS.
ASM.
ASM.
INSTALLING
SHAFT
SHAFT
SHAFT
SHAFT SHAFT
SHAFT SHAFT
WHEEL WHEEL
ASM.
FRONT
THRUST
DETECTOR
TIMING-BELT
PULLEY REAR
PIN
PULLEY
SPRING SPRING
BUSHING
MAS. SUPPORTING ASM. SUPPORT
PLATE
BUSHING
COLLAR
SHIELD
BUSHING
SUPPORT
ASM.
ASM.
ASM.
··-
ASM.
SHAFT
-------(1)-
·----~--------
-------
Qty
1
(1)
( 1 ) ( 1 ) ( 1 ) ( 1 )
(1) (1)
1 1
(1)
(2) ( 1 )
1 1
(2)
1 1 1 1
(2)
1 1 1 1 1 1 1 1 1 1 1 1 1
PLEASE
REFER
TO
REMARKS
FOR
PARTS
MARKED
WITH
( *)
-6-
Page 9
4. NEEDLE
B-1
BAR,
HOOK
DRMNG
SHAFT AND THREADER COMPONENTS
,-
I I I I I I
I I
I
I I
I 6 I
I I
I I
I L I
i
I
I I
-,
f--5
__
~
8
1;1
j'~!
l:l
I
l'i{f,~
_
r-,
It
_j
--iZ\l
~Lg
I
I
,------,
I
~19
1~41-18
I - I 1 7 I ,
L--
2-;,=t
'~
I
L
I
_j
52
LLf=2_~
I
14
__
j
- 7 -
Page 10
NO.
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
1 2 3
4
5 6
7 8 9
NOTE
*
* *
* *
* *
* * * *
*
PART A1404-072-000 A
1402-090-000
A1411-090-0AO
SM-8060510-SP
A
1401 1401
A A
1416-096-00AA A1420-001-000 A1416-096-0AO A1417-096-000 A1402-096-000A A1403-090-000
SM­MHA-100B1400 SM-
RE-0600000-KO A1835-090-0AO A1835-090-AOO
SM-4020301-SN
SM­A1837-700-00A A1837-090-0AO A9117-007-000 A
1830-096-0AOA
SS-6110560-TP A2462­A1802-007-000
B1806-038-000 A1801-D98-000 A1807-090-000 A1809-096-00A
SM-8050402-TP A1891-096-0AO
SM-8040402-TP A2461-
SM­A2402-090-0AOB
SM­A1450-096-0BO
SM-5030655-SN
PH-0200062-CO A1450-096-0AO A1450-096-000 A1431-096-0AO A1453-096-000 RE-0250000-KO A1433-096-000 A1452-096-000
SM-5030355-SN A1419-D25-000
SM-5030355-SN A1432-096-000A A1426-096-000 A1432-096-00A A1434-096-000 A1432-096-00C A1451-096-000 A1426-096-00B SM-1860601-SC A1430-096-000 A 1
805-
SM
-8050402
A
1440­SL-5040631 SM-4040655-SN WP-0850616-SP WP-0700616-SP A1804-007-000
SM-8050602-TP A1809-D98-000 A1413-096-0AO
SM-
NO.
-096-0BOA
-096-000A
8040402
8040602
5040855
D25
D25-
8040402 8050602
D98
D25
8030402-TP
-TP
-TP
-SN
-000
000
-TP
-TP
-OAO
-TP
-OAO
-SE
DESCRIPTION
FELT
NEEDLE NEEDLE SCREW NEEDLE NEEDLE
NEEDLE SCREW NEEDLE SCREW
------
NEEDLE NEEDLE SCREW NEEDLE(HA SCREW
E-RING BOBBIN SPRING SCREW SCREW IDLING BOBBIN BOBBIN HOOKASM. SCREW ROLLER HOOK FELT HOOK HOOK
---
-----
ECCENTRIC SCREW HOOK SCREW TREAD SCREW
THREAD
SCREW THREAD SCREW
PIN THREAD THREAD THREAD SLIDE E-RING SPRING
THREAD
SCREW NEEDLE SCREW
THREAD THREAD
PIN SPRING PIN
THREADER THREADER
SCREW
THREAD
HOOK SCREW
THREADER
SCREW SCREW WASHER WASHER HOOK SCREW PULL Y ECCENTRIC NEEDLE SCREW
BAR
UPPER
BAR
CONNECTION
BAR
ASM. BAR BAR
THREAD
CLAMP
MIS-INSERT BAR
ASM.
LOWER-BUSHING
x 1 #
CASE
POSITIONING
PREVENTING
CASE
ASM.
HOLDING
DRIVING DRIVING
DRIVING
DRIVING
CUTTER
CUTTER
SUPPORTING
B
SUPPORTING
SUPPORTING
PLATE
BAR
BAR OPERATING
A
C
LEVER
DRIVING
DRIVING
SHAFT SHAFT
SHAFT
-
------
SHAFT
SHAFT
AUXILIARY
LEVER
GUIDE
THREAD
BAR
SUPPORT
OPERATING
SHAFT
HOOK
A 1 B
SHAFT
ROD
GUIDE
BUSHING
ASM.
BRACKET
------
PREVENTING
14)
FINGER
SPRING
CAM
FRONT
PULLEY
BUSHING
THRUST
CAM
CAM
ASM.
PLATE
PLATE PLATE
SUPPORTING
GUIDE
CYLINDER
CYLINDER
GEAR
HOLDER
SHAFT
ASM.
REAR
ASM.
BUSHING
COLLAR
---------
ASM.
ASM.
PLATE
A
B
ASM.
BUSHING
PLATE
ASM.
ASM.
ASM.
Qty
( 1 )
-----rrr-
( 1 ) ( 1 ) ( ( 1 ) ( 1 )
(1)
(
(3)
(2)
(2)
-----rrr-
------(2)
·----~---
(2)
( 1 )
(1)
(
(1) (1)
(1)
( 1 ) ( 1 ) ( 1 )
(1) (1) (1) (1) (1)
(1)
( 1 ) (2) ( 1 )
(2)
( 1 )
1
1
1
1)
1 1 1 2 1 1
1) 1 1 1 1 1
1 1 2 1 1 1 2 1
1 2 1
1
1)
1
1 1 1
1
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-8-
MARKED
WITH
(
*)
Page 11
5.FEEDMEC
HANISM COMPONENTS
- 9 -
Page 12
NO.
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
37
38
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
NOTE
* * * * *
PART
NO. SM-4860655-SN A1208-090-000 A1701-090-000 A1207-090-0AO SM-
8060802
RE-0600000-KO A1618-090-000 A1614-090-0AO RE-0600000-KO A1619-090-0AO SM-
8050602 A1618-090-000 A1622-090-0AO SM-
8050602 A
1627-090-000A
A
1625-090-000A
RE-
0600000-
NM
-6030002­SM-8031400-TP A1653-090-000 SM-5030655-SN B1148-012-000 A1147-090-000 A1652-090-000 A1647-096-0AO SM-
8030402
A1618-090-000
RE-0600000-KO
A1618-090-000
RE-
0600000-
A1602-090-000
SM-
8030502
A1603-090-000
RE-
0300000-
A1605-090-0AO
SM-4041
WP-0430801-SD RE-0200000-KO
SM-
A1710-090-000 A
1606-090-000
A
1635-090-000 A1711-090-000 A1601-096-000 A1612-090-0AO
SM-
SM-5041455-SP WP-0430801-SD A1203-008-0AO
SM­A1604-090-000 RE-0800000-KO A
1626-090-000A SM-5041255-SN A1620-090-0BO A1621-090-000 A 1
620-090­A1683-090-000 RE-0600000-KO A1623-090-000 A
1628-090-000A SL­SM-5041055-SN WP-0430801-SC SM-5040855-SN
055-SP
8030502
8040602-TP
8060502-TP
5030831-
-TP
-TP
-TP
KO
SF
-TP
KO
-TP
KO
-TP
OAO
SF
DESCRIPTION SCREW FEED
CAM
THRUST
FEED
ROD FEED
CAM
ASM. SCREW E-RING CONNECTING FORKED E-RING FORKED SCREW FORKED FEED SCREW ROT
------.
FEED E-RING NUT SCREW STOPPER SCREW SPRING PIN 1 SCREW FEED
------
SCREW FORKED E-RING FEED E-RING FEED SCREW FEED E-RING FEED SCREW WASHER E-RING SCREW FEEDBASESQUAREBLOCK SCREW FEED SQUARE FEED FEED SCREW SCREW WASHER
THRUST
SCREW REAR E-RING FEED SCREW FEED FEED FEED SPRING E-RING
INSTALLING
FEED SCREW SCREW
WASHER
SCREW
ROD
LINK ROD
REGULATOR
AT!
ON
STOPPER
·----
REGULATOR
DIAL
ASM.
ROD
ROD
CONNECTING BASE
BASE
SHAFT
SHAFT
DOG ROD
ROD
BUSHING
REGULATOR
REGULATOR REGULATOR REGULATOR
REGULATOR
ARM
A
BLOCK
SHAFT
ARM
COLLAR
PLATE
PLATE
SHAFT
ASM.
ASM.
SHAFT
ASM.
.
SHAFT
CONNECTING
SHAFT
ASM.
SHAFT
ASM.
ASM.
SHAFT
LEVER LEVER LEVER
LEVER
SHAFT
-----------
---------
BUSHING
ARM(PARTIAL SHAFT ARM
ASM.
ASM.
·--··-
Qty
2 1 1 1
(2)
3 1 1 1 1
rn--
1 1
(2)
1 1 1 1 1 1 1 1
1 1
2
1 1 1 1 1 1 1 1
1 ( 1 ) ( 1 )
1
1
1
2
1
1
1 1
(1) (1) (1)
1
(2)
1 1 1 1
1 ( 1 ) (
1)
(
1)
(
1)
(
1)
1
1
1
1
2
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-
10-
MARKED
WITH
(
*)
Page 13
FEED
KN
OB COMPONENTS 6. DROP
1 6
28
)
-
11-
Page 14
NO.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NOTE
--
*
*
PART
NO. A1604-090-000 A1203-008-0AO SM
-8060502-TP
RE-0800000-KO
A1704-090-0AO
SM-4041
055-SP WP-0430801-SD A1601-096-000 A
1665-096-0BOA
A
1665-096-0AOA A1663-096-000 A 1
---
662-096-000
A1667-096-000
RE-0500000-KO SM-
8040402
A1674-D25-0AO
SM-5030855-SN RE-
0400000-
A
1671
-096-0AOA A1668-096-000 A1673-096-000
---
RE-0800000-KO A1702-096-0AO A1661-096-000 A1702-096-000 SM-5041 SM­A2446-
055-SN
8040602-TP
096-
SM-5040855-SN
WP-1000316-RZ
---
-
-TP
KO
OAO
VERTICAL THRUST
SCREW E-RING
VERTICAL
SCREW WASHER VERTICAL
DROP
DROP
-
GUIDE GUIDE
SPRING
E-RING
SCREW
DROP
SCREW
E-RING
DROP GUIDE
--
SPRING
E-RING VERTICAL
DROP VERTICAL SCREW SCREW WIRE
SCREW WASHER
DESCRIPTION
FEED
SHAFT
COLLAR
FEED
SHAFT
-----
FEED
SHAFT
FEED
CHANGE
FEED
PIN
A
FEED
FEED
SPRING
FEED
FEED
FEED
CHANGE
KNOB
ADJUSTING
ARM
CONNECTING
ARM
---
---
INSTALLING
ASM.
----
ASM.
PLATE
REAR
ARM
SHAFT SHAFT
ARM
ASM.
SHAFT
ASM.
METAL
ASM.
PLATE PLATE
ASM.
------
SUPPORT
----------------(2)
MAS.
ASM.
ASM.
---·
Qty
(2)
(1) (1)
(1)
--(1)
( 1 ) ( 1 )
(1)
(2)
( 1 )
(1)
1 1
1 1
1 1
1 1 1 1 1 1 1 1
1
1 2 1
PLEASE
REFER
TO
REMARKS
FOR
PARTS
MARKED
WITH
(
*)
-
12-
Page 15
7.
PRESSER, KNEE LIFTER, WIRE HOLDER AND THREAD RELEASE COMPONENTS
2
4
5~
1 7
1 8
1 9
8
9
r
1 0
-
13-
Page 16
NO.
1
2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
NOTE
* * * *
* * *
* * *
* *
PART
509-090-000
A 1 A1503-D25-0AO A1505-D25-000 A1501-090-000 A1132-025-000 A1507-096-0AO
SM-
8060502 A1508-090-000 A1515-090-000 B1524-012-0AO A1513-090-000 A1512-090-000 A3406­A3407­A3408-
SM-
5040855­A3413-090-000 A3411 A3412-096-000 A3413-090-00A A341 SM-5041255-SN A3422­SM­A3420­A3421 SM­A31 A2440­SM­A2449-090-000 A2440­RE-0300000-KO A2444 NS-6620310-SP D3159-555-BOO A244 A2448­SM-5040855-SN NS-6620310-SP
------
A2441­SM-4040655-SN A1517-090-0AO A1517-090-00C A A1517-090-00B RE-0300000-KO A1517-090-00A A1518-090-000 A1519-090-000
0-090-000
8040602-TP
-090-000A
5030455-
06-202-000
5030655-
7-090-000
1517
-090-000
-090-000
-090-00D
NO.
090-000 090-000 090-000
090-000
090-000
D25
-oco
D25-
090-000
096-000
-TP
SN
SF
SN
OAO
DESCRIPTION PRESSER PRESSURE PRESSER PRESSER
SCREW
PRESSER SCREW
PRESSER SPRING STANDARD LIFTING LIFTING KNEE KNEE STOPPING SCREW KNEE SPRING PLATE SNAP CLAW SCREW CLAW SCREW KNEE SPRING SCREW WASHER
WIRE
SCREW WIRE
WIRE
E-RING CONNECTING
NUT WIRE WIRE WIRE
SCREW
NUT WIRE
SCREW THREAD BUSHING SPRING THREAD E-RING THREAD THREAD SPRING
REGULATING
SPRING BAR
BAR
LEVER
LEVER
LEVER LIFTER LIFTER
PLATE
LIFTER
PIN
LEVER
LEVER
LIFTER
HOLDER
TUBE
HOLDER
SET CABLE
TUBE
------~
TUBE
RELEASE
RELEASE RELEASE
RELEASE
INDICATOR
CONNECTION
PRESSER
-----
SHAFT
LEVER LEVER
LINK
SHAFT
ACTUATING LEVER
MAS.
HOLDER
(PARTIAL
LINK
SCREW
HOLDER
PLATE
PLATE PLATE
PLATE
SCREW
ASM.
--------
FOOT
------
SHAFT
PLATE
SHAFT
ASM.
B
ASM.
ASM.
B
A SHAFT
ASM.
ASM.
)
--·-------
------------
Qty
(1)
---
-------
(1) (1) (1)
(2)
(1)
( ( 1 ) ( 1 ) ( 1 )
( 1 ) (
.T1T-
( 1 ) ( 1 ) ( 1 )
1 1 1 1 1 1
1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1
1)
2 1 1 1 1
1)
1
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-
14-
MARKED
WITH
( * )
Page 17
8.
MOTOR AND MAIN CIRCUIT BOARD COMPONENTS
-
15-
Page 18
NOTE
NO.
1
#01 #02
2
#01
3
4
#02
5
#01
6
#02 7 8 9
---:c1-=0--:-:--=-:-~A:-=c7=-:-1
11
#01
12
#02 A 71
13
#02
14
#02
15 1 6
--A~7--c1--=o=co=--=--='o-=o--=gc.:--'----=-o~O"=c-~Mc-:::O'-cCT=-'o-=R~R-'--U"=B"=B'""E='=R
17 18 19 20
#01
21
#02
22
#02
23
#01
24
#02 A 7101
25
26
#02
27 28
#01
29
#02 A 7101
~3-=0---'#:':-::-0..;:1~A:-=c4-:--=-5-:::-0-:::1_-_
31
#02
32 33
#01
34
#02
__::::3_-,5
___
36 37 38 39
40
41
42 43 44 45
46 47 48 49 50 51 52 53 54
__::::5_-,5
___ 56 57 58 59 60
61 62 63 64 65 66 67 68 69 70
----
71 72 73 74
__-S:'-'M~-,--5=-0=3,=2c.:-0:-=5:...1'=-,..,....=S:..::E=---::S:.,.:C::,:R,o:E::,W:.:...,-c-c-=-~~,....,
#01 #02
#01 #01 #01 #01 #02 #o1-A7100-Q98-XOE #02 #02 #01
__._Ac"-'3"-'2=2_._7~-c-=D_--2c.:-5:...-----=:o0_--B:.,.:O-___
#01 #02
#01 #02 #01 #02
PART A7100-Q98-XCO A7100-Q98-ZCO ST-5041051-SC NM-6040001 A7120-Q98-XOO A7120-096-000 A7122-D25-0AO SL-5030531-SF SL-
A7100-Q98-XAO
060702001-000 WP-0451016-SC PS-
A7100-D98-00A A7100-D98-00B RE-0400000-KR SL-5041031-SF NM-3040550-SC A7113-D25-000 A7101-Q98-XAO
A4032-01S-ZOO A4078-550-00B
SM-5030655-SN A7101-Q98-XOO
A4501-Q98-ZAO A4501-E98-ZOO
A4503­A4503-E98-ZOO
A7300-E98-ZAOA A4015-E98-ZAO A4100-Q98-XAO A4100-Q98-ZAO A4078-550-00B A4502-D25-000 A4504-D25-ZOO SM-5030655-SN A7100-Q98-XOD A7100-090-00D
A7100-090-00E A4040-Q98 A4040-Q98-XAO A7112-090-000 A4043-D25-000 SM-5031401-SE SL-5030831-SF A3225
ST-5030551-SR SL-5030831-SF A3228-D25-000 A4505-Q98 A4505-Q98-ZAO SM-5040855-SN A40 SM-5050855-SN A4078-550-00B A4042-D25-000 A4044-D25-000 A4035-Q98-XAO A4035-Q98-ZAO HF-0030031-PO HF-0059050-PO A4078-550-00B A4016-D25-000 SL-5030851 ST-5030851
NO. D E S C R I P T I 0 N
-SN
5031
251-
c:c2-:::1_-~0--::9c-=6:--~0:-"A~O:--~M~P=-=:D~E'=T:-=E=-cC'-cT'-:I:-'CO-':-N'--B=--=-cOARD
OO-Q98-ZAO
0200142-
-Q98
-ZAO
-090-000 E98
-XAO
D25-000
-ZAO
-096-000
-XAO
11
-096-000
-SN
-SN
MOTORCASM. MOTORCASM. SCREW NUT MOTORBOARDINSTALUNGBASE MOTORBOARDINSTALUNGBASE MPDETECTIONBOARDASM. SCREW
SP
SCREW
MOTORAASM. MOTOR A ASM. SPACER
WASHERS
KP
MOTOR
MOTORSHAFTPULLEY PULLEYFLANGE E-RING SCREW NUT
WASHER
MOTORBRACKETASM. MOTOR POWERSWITCH
CUP
SCREW MOTORBRACKET MOTOR INLET
INLET INLETINSTALUNGPLATE
INLET INLETCOVER
EXTERNAL CONTROLLER POWERCORDINLETASM. POWERCORDINLETASM. CUP INLETCOVER COVER SCREW CARBON CARBON BRUSH
BRUSHCAP MAIN MAIN MOTOR POWER SCREW SCREWA THREAD THBEADIRIMMER SCREW SCREW THREAD POWER POWERTRANSFORMERASM. SCREW HALF SCREW MAIN CASE MAIN FILTER FILTER FUSE FUSE FILTER FILTER SCREW SCREW
SHAFT
BRACKET
BAND
BRACKET
INSTALUNG
INSTALLING
COVER
THREAD
SOCKET
BAND
BOARD BOARDASM.
STITCH
BOARD
COVER
BOARD
BOARDASM. BOARDASM.
BOARD BOARD
UD
BRUSH BRUSH
CAP
ASM.
TIMING
BOARD
B 1
TRIMMER
TRIMMER
TRANSFORMER
SWITCH
CUP
INSULATION
SHUT
PLATE
PULLEY
PIN
CUSHION
ASM.
-------------(1)
----------(1T
PLATE
ASM.
PLATEASM_-------------------czr-
TRIMMING
BELT
COVER
SWITCH SWITCH
SWITCH
BAND
CUP
BAND
COVER
ASM.
BUTTON
BOARD BOARD
BUTTON
ASM.
SEAT
SOCKET
CASE
ASM.
-------~~------
AS
M.
ASM.
----
Qty
1
1 (2) (2) (1)
(1)
(1) (1)
(1)
( 1 )
(1) (1)
(1)
(1)
(1)
(1) (1)
(1)
(2) (2) (1) (1) (1) (1)
(2) (1) (1) (1)
(1) (1)
(1) (2)
(1) (1) (1) (1) (1) (1) (1) (2) (2) (2)
-(2)
(2)
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
4
1
1
1
1
1
1
1
1
1
2
#01·
··FOR
#02···
CE
FOR
UL
PLEASE
REFER
TO
REMARKS
-
16-
FOR
PARTS
MARKED
WITH ( *)
Page 19
9. MOVING KNIFE,
LOOPER
AND THREAD TRIMMER SOLENOID COMPONENTS
@ I
/~111~38
2s
; J ! I
-5~~36
/.
~37
27
I
-
17-
4
3----4
I
40~
~42
Page 20
NO.
10 11 12 13 14 15
-----------
16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
70 71 72 73 74 75
3
7 8 9
1 2
4 5 6
NOTE
A1872-090-0BOA A1873-090-000
*
A1888-096-000 D2404-
*
A1872-090-0AO
*
RE-0400000-KO SM-5030655-SN D2406-555-DOH SS-206021 A1890-090-000A
*
SM-4040855-SP A1882-D25-000 RE-0400000-KO A1869-090-000
SM-4050855-SP A1870-D25-0CO RE-0500000-KO A1876-090-0AO
*
RE-0500000-KO A1870-D25-0AO
*
A1881
*
A1878-090-0AO
*
RE-0400000-KO A1880-090-000
*
A1734-D25-000 SL­A1728-090-00A A1727-D25-0AO A1726-D25-000 SM-5030631-SF A1728-090-00A A1724-D25-0AO RE-0500000-0KO A1733-D25-000 A1729-D25-000 SL-5030631 A1735-D25-AOO A1735-D25-000 A1723-D25-000 RE-0400000-KO A2435-033-000 SL­A31 A1705-D98-0BOA
A1706-090-0AOA
*
A1705-D98-000
*
A1708-090-000
*
SM-5030655-SN
*
A1707-090-000
*
RE-0300000-KO
*
A1712-090-0AO
*
A1730-090-00A
*
A1731
*
A1730-090-00B
*
A1732-D25-000
*
SM-5030655-SN
*
A1735-D25-AOO
*
SM-5040855-SN
A231
SM-50406055-SN
A2470-T70-000 A2400-D25-0AO
PS-0200142-KH
A2401
SL­RE-0300000-KO
A2470-D25-0AO WP-0530516-RZ A2464-D25-0AO
RE-0400000-KO
A2467­A2469-T70-000 SM-5030355-SN SM-5030401 A4078-550-00B
PART
5030631-
5030655-
09-9DC-000
------------
0-D25-0AO
5030655-
NO.
555-
-090-000
---
-090-000
-D25-000
D25
-000
BOO
0-SP
-SF
-SN
SS
SF
SF
DESCRIPTION MOVING SCREW MOVING
COUNTER
MOVING E-RING SCREW
COUNTER
SCREW
KNIFE SCREW MOVING E-RING MOVING SCREW MOVING E-RING MOVING E-RING MOVING SPRING MOVING E-RING ROLLER SPRING SCREW
WASHER
LOOPER LINK SCREW
WASHER
LINK E-RING SPRING LOOPER SCREW
STOPPER
LOOPER
THREAD
E-RING
KNIFE KNIFE KNIFE
THREAD
KNIFE KNIFE KNIFE KNIFE KNIFE KNIFE
ARM
LINK
ARM
ARM
LINK
TRIMMER
cOL.L.AR:-
SCREW WASHER
LOOPER LOOPER LOOPER LOOPER SCREW LOOPER E-RING LOOPER LOOPER WASHER LOOPER LOOPER SCREW STOPPER SCREW SOLENOID SCREW CUSHION
THREAD
PIN SOLENOID SCREW E-RING OPERATING
WASHER AUXILIARY
E-RING SPRING SOLENOID SCREW SCREW CABLE
MAS. INSTALLING
SPRING SHAFT CAM
LINK LINK
STOPPER
TRIMMER
BAND
BASE
KNIFE
MOUNTING
BASE
KNIFE
GUIDE LINK ARM INSTALLING ARM INSTALLING ROLLER
SHAFT
ARM
FIXING
SUPPORT
RUBBER
LINK
RUBBER
INSTALLING
RUBBER
LINK
PLATE
ARM
ARM
ASM.
ASM. A
B
COVER
LINK
ASM.
STOPPER
MAS.
ASM.
SPRING
ASM.
ARM
ASM.
PLATE
SPRING
STOPPER
SOLENOID
ARM
ASM.
PLATE
BASE
SOLENOID
ASM.
PLATE
PLATE
PLATE
ASM.
ASM.
RACK
PLATE
LINK
ASM.
ASM.
~-
MAS.
ASM.
A
---
Qty
1 ( 1 ) ( 1 ) ( 1 )
(1)
--C1T (2)
(1) (1)
(1
-·--
·----~---
ASM.
0) 2 1 2 1 2 1
(1) (1)
( 1 ) (
1)
Tff
( 1 ) (2)
(1)
(
1)
--Tn--
( 1 )
(1)
( 1 )
(1)
(1)
( 1 ) ( 1 )
(1)
( 1 )
(1)
( 1 ) ( 1 )
1 1 1 1 1 1
(1) (1) (1)
(2) ( 1 )
-------C1T
(6) ( 1 )
( 1 )
(1)
1 1 1 2 1 3 1 1 1 1 2
------
1 1 1 1 1 1 1 2 4 1
PLEASE
REFER
TO
REMARKS
FOR
PARTS
-
18-
MARKED
WITH
(
*)
Page 21
10. MOVING KNIFE,
LOOPER
AND THREAD TRIMMER SOLENOID COMPONENTS
61 . 6 2
~
7
~
1 0
~
~
35
32
65·66-
28-
INSTRUCTION
MANUAL
0
64
63-
-
19-
Page 22
NO.
NOTE
1 2 3 4 5
-=-6----A~9=-:--1
7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
-26____
27 28 29
30
#01
31
#02 32 33
34 35
~------
36
37 38 39
40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60 61
#01 62
#02 63
#02 64
#02
65
--=6-=6--#:-:--=-0-=-2----cA:-c9=-2=-·50
#01
PART
NO. D E S C R I P T I 0 N A9121-D25-ZAO A911
0-700-000 A9107-102-000 A9137-956-000 A9117-007-000
o·4-090-000
A1150-090-000 A91
02-062­A9133-090-000 MHA1M-111422 A91
21
-503­A9150-E98-ZAOA A
51
33-
E98 A5133-E98-BBO A5140-E98-ZAO A8001-Q98-ZBO A 7
31 0-E98 HX-0012300-0A A8005­SL­ABOO A8001
E98
5030631-
----
1-096-
-096-000
---------------
A1161-008-000A WP-0430801 ST-5031051-SR
A8002-096-000
A
7102
-Q98 A8006-096-000 A8401-D25-000A A9101-98P-XOC A9101-Q98-ZOC A9402-D25-0AO A9301 A9302-
J0231
-D25-000
D25-
-082-AOB A8501-E98-ZBO A940
1 -
D98­A9400-D98-0AAA A9404­A8501
090-000
-E98-ZBOA
A9406-D98-000 A9405-
D98­A3425-090-0AOA A9405-
090-000 A8501-E98-ZAO A8501-E98-ZOO A8502-090-000 ST-0751651-SN A8503-
090-000 A8504-090-000 ASS05-
090 ST-5041211-SN PS-0200142-KH A8508-D98-000 SL-5030635-SN A8509-D98-000 ST-5041211-SN A851
O-D98-000 ST-5041211-SN ST-5041211-SN A4421-980-'0AFC A6071-776-ZAOA A9153-65D-OOO A9900-Q98-ZOO A9250-98P-XOO
-Q98
BAO
OOOA
-ABO
-ZOO
-ZOO SF
OAO
-SC
-ZAO
000
OAA
000
_:-OAO
-ZOO
ACCESSORYBAGASM.
SCREWDRIVER SCREWDRIVER(SMALL) CLEANING
BRUSH
BOBBIN HEMMER
SPOOLCAP OILER
ZIPPER
NEEDLE(HAX1#11,#14)
--
----
ACCESSORY
--- ---
FOOT
- - - -
BAG UPPERFEEDATTACHMENTASM. 1/4 1/5
QUILTING QUILTING
FOOT FOOT
COMPENSATINGFOOTASM.
PEDAL EXTERNAL
CORD CORD
SCREW
-------------------
PEDAL PEDAL
SWITCH
CASE
THREAD HOLDER PROTECTION
SWITCH SWITCH
CASE CASE
TRIMMER
TUBE
RUBBERSEAT
WASHER
SCREW
PEDAL
CONTROLLER
PEDAL MAIN
SWITCH
SWITCH
BODY
INSTALLING
ASM.
CASE
CASE
CARTONCASE(HEAD) CARTON
SET FRONT REAR
HEAD AUXILIARY AUXILIARY AUXILIARY AUXILIARY AUXILIARY
KNEE
KNEE
KNEE
KNEE
CASE(HEAD)
PLATE
ASM.
STYROFOAM STYROFOAM VINIL
SHEET TABLE TABLE TABLE TABLE TABLE
PAD PAD
FIXING
PAD
ASM.
PAD
METAL
PACKING SUPPORT SUPPORT POLYETHYLENE MAS.
TAPE
FITTING AUXILIARYTABLEASM. AUXILIARYTABLE AUXILIARYTABLECLAWA
SCREW
AUXILIARY
KNEE
AUXILIARY
PAD
TABLE
CLAW
RETAINER
TABLE
STAND SCREW PIN BOBBIN
LID SCREW LID
INSTALLING
PLATE SCREW HOOK
SUPPORT
BASE SCREW SCREW POWER POWER
WARRANTY
PARTS
INSTRUCTION INSTRUCTION
CORD CORD
CARD
SHEET
SET
ASM.
SET
ASM.
MANUAL MANUAL
MAS.
ASM.
ASM.
ASM.
B
ASM.
SWITCH
P-LATE--·---------(1_)_
PACKING
MAS.
PLATE, PLATE,
BUFFER
ASM.
BAG
-~~---~~--1-
ASM.
LEFT
ASM. ( 1)
RIGHT
BAG
-~---
Qty
1
(1) (1) (1)
(4)
(1)
(1) (1)
(1)
(1) (
1) (1) (1) (1) (1)
1 (1) (1) (1) (1)
(1)
(1) (4) (4) (5)
(1)
1 1
1 1 1 1 1 1
ASM.
(1) (1) (1)
-~--ri)-~
(3) (1) (1) (1)
·-(ly-
(1) (2) (1) (2)
---(2T
(8) (2) (1) (2)
(1)
(2) (1) (2) (6)
1
1
1
1
1
-----1-
#01··· #02···
FOR FOR
CE UL
-20-
Page 23
11. SEPARATELY
-SOLD
COMPONENTS
1
-
21-
Page 24
NO.
--=5
1 2 3 4
6
___
NOTE
A1109-090-AAO A1109-090-BAO A9812-E98-ZAO A9813-E98-ZAO
___:_A_:_9=-=8--'1-'-1
A9811
PART
- E 9 8 -
-E98-BAO
NO.
AA
0
DESCRIPTION NEEDLE NEEDLE LAMP
BUSTER PRESSER 1/5
QUILTING
1
/4
QUILTING
PLATE(FOR PLATE(FOR
PACK
FOOT
FOR FOOT
Fo-=0=-=o=-=T=---------
THIN THICK
ASM.
THIN
MATERIALS)
MATERIALS)
MATERIALS
ASM.
--------
Qty
1 1 1 1 1
1
-22-
Page 25
JUKI
CORPORATION
HOUSEHOLD
8-2-1,
CHOFU-SHI, JAPAN
SEWING
KOKURYO-CHO,
TOKYO
MACH
It£
182-8655
DIVISION
PHONE: (81)3-3480-5034
FAX:
(81
)3-3480-5037
Copyright @ 2004 JUKI
All
rights reserved throughout the world.
04.03 Printed
in
CORP.
Japan
!WJJ!!!!!!!!!!!!!i!!!!!i.<lw.!!!!!!!!!!!l!!!!! I l!l!l!!!l!:!$!!!!!!!1!1 !!!i!l!!!!!!!!!!!!!i!3!i!!!l!!!!!!l!l!l!!!!!!!!!!!!!!!!! !!!!!!!!!!!i!!!!!!!!!!!!!I!!!!!!!!!!!!Bm!!!i!!!!!l!l!!li!ll
llllllll!l!!!ii!W~I!i!I!!IE!I!i!!l!i!
l!:!$!!1!:!$!!!181!il!il!i
Loading...