Juki MO-2404-OD4 User Manual

3
1.
FRAM~
COMPONENTS (1)
!\
~
. . '
7 v -
I
.l.
Jill
j,f,( 1 )
r.ct
15
.
16~tf/J
,.
26
29
30
-,-
1. FRAME COMPONENTS (1)
Rtt
Note
No. . .
;iO<.
1
~1
2 ~2
3
5 6
7
8 9
10
11
12 13
I.
15 16 17 18 19
20
21 22 23
2.
25
26
G()1
27
28
29
G0
30
)1
G()S
32
33
3'
35
36
37
38
39
40 41
•2
43
..
•5
.,
Part
&.
1
18.0125
118.01354
115-01301 S$-81 10422·11' cso-<00511 S$-8080322·11'
118.01503
118.02204
118.02402 NS·611 SS 611 1740-SP
118.02303
S$-41107111.sP
SS-4091015-SP
118.()1701 5S-412061il.sP
118.02501
ss-
1
090930-sP
ss-408081
118.02709 TA-125040
118.02600 118-04200
118-04309 5S-411071SSP
115-03905
118.()4002 S$-71 1061 0·51'
118-67308
3
1
18·67207
118-67108
SS.1090610
118.02808
118.()31)(1<1
$.8110422-TP
11SC2907 S$-41 1071!5-SP
118.03400
SS-7110720-SP
SS.7090S30oSP
118.03:101
118.03202
S$-3090510-SP
118.03103
B 1140-7 t
No.
'
5
·SO
0420-sP
6·SP
8
RO
·SP
8.000
Ot$Cnotton
Cloth
Cloth plate asm
S<rtwll/6440
Thrust
S..ew
Cloth
Spring
Nu
Screw
Stoppet
Screw
Sa-ew9/6440
CSoth
Scnw3116-28
Feed
Screw
Screw9/64-40
Gasket
Cowr
Gosket Screw Oupguatd
Chip
Screw
Chip Chip Chip
Sc:,.w
Screw
plate
alm
Eccenulc.
b\nhlng
c::o11al
1/8-44 L•3 2
platt
COYif
Rubber
ptug
r 11/64-40
11/6440
11/6440
plate
stdt
machan1s.m CO'If'
9/64-40
Rubber p.ltJg Rubbe
r plug:
.
11-
c::owt,ltft
guard
covt:r. l
11/64-40 L.•5
guard
eovtr
guard
cov
guard
oovtr
9/6440
Looper
LOot>et C';O¥e1'
Looper
CO'Iier
11/64-40
covet br-c-ket
, ,
L••
0--4
W•S
L • I 7
L•7
L•10
co,...
L•6
1..•8 6 L•8
• • • • ' 0 0 • • • ' '
\.•7
tft
er
L•G
hi"9f
L•4
Screw 11/64--40 L.•7
Looper cover
$c(ew
Screw 9
11/64-40
J..oopet
Loo~
Serew 91{;4-40
looper
Spring
prentr
L•7
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cover
prt~sor
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l =
N=5
L
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f>l
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8'"
JO
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6.4
6C
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b4
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II
'(} 40
.:0
..
-
(8
4 L 40
64
t-
·-
40
L=17
Y"'
L-=
L=IO
L=6
-8.6
L=8
7
A o o o o o •
L=4
I
...
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6:
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L=7
I::
7-
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I:~'J
11
64
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.
9
64
t;.o-'/'"/~
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8
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40 L =5
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l.:a6
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L 7
L
40
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0 • • • •
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0 0 0 0 0 0 • •
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. . . . .
. .
•••
,
. .
AmL
Req.
~t
I
1
I
1
2
3
1
2
1
1
4
1
1
I
1
I
2
1
2
1
3
I
I
2
1
1
2
1
Note
(iiiC)
G()
1 .....
Fo< M0·2
¢02
.....
For
<03 . FO<
?041
;.05
..
For
For
404
u-~
only
M0-~
M0.2414
MQ-2404
16
,
in
M0
-~41 4
Japan
ffor
~& fety
S"titchersl
and
the
spuc:lfled areas.
M0·2404,
oo
f*l1'
,...
~
M0·241Gftl
M0·24l•JII
Me· 2 4
04111
M0·2414.1ll
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II!!
g m
- 2 -
2. FRAME COMPONENTS (2)
0
.;:;>
19~
16
_.,.s,
~
I
-
'
25
37
40
41
~''
42
43
- 3 -
2o
FRAME COMPONENTS (2)
7 v -
.t.II!H~(2)
Ref. Note
No.
ii!C
1
2 3 4
5 6 7
8
9
10 11 12
13 14 15
003
16
004
17
005
18
005
19
005 20 21
22 23
24 25
26
002
27
006
28
007 29
30 31 001
32 33
34
35
36 37
38
39
40 41 42
43 44
1>81''
No.
.!I,
ll
11
8.()()406
11
5.()()808
118.()()604 S$o412101 S.SP
118.05009
118.08805
118.04101 SS-4151415-SP
118.()()505 SS.7090510.sP 118
.()()90
1
118.()()760
S$-809041 O.sP
118.()()802
118.01008
118.01107
WP.0370316-SD
SSo4090815.SP
NS.609031
o.sP
118.00307 SS-612251 O.SP
PS.0000182·KO
S$
o6122030.SP
118.05108 T A
o20
50805-RO
118.03806
118.03707
SS-4120615.sP
SS.9151210oTP
118.05207
TA-1871602-RO 11
8-41400
11841509 118o41301
ST
-0030821.0A
115.03703
WP.0751576-SD
WS.0822010·KP NS-668041 O.sP
11
S.03901
11
S.03802
88219-125..()00
S$-6741010-SP
WP.0370316..SO
Oe${:dption
e.c.
:r.tll!.'l'll
Upper
Gasket • • • . . . . . • • . . . . • • • . . . . . • . . . . . . .
Oil
5cfe,v3/16-28 L
Sponge . . . . . . . . • • • . . . • • • • . .
Color belt . . . . . . . • • • . . . , • • • • , , • • • • • • , . ,
Belt cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw 15/64-28
Upper
Screw9/64-40l=4.6
F3ce Face
Sctcw9/64-40L•3.5
Facepla
Safety Safety
Washer 3.7 X 8 X 0.3
S<:rew9/64.4()Lo8
Nut 9/64---40
Side
Scre-.v3/16-28 L .. ts
Springpin4.0x18
Screw3/16-28
Sponge
Rubberplug
Chipguardoover
Chipgual'doovcr.uppcr
Screw3/16·28L=6 ...•...•.•...
Scrcwt5/64-28L
Thread guide, large ,
RubbO<PIUlJ
Filter
Filter
Fitter
Screw 0-=3-24
S<:rCw$tud
Washet7.5x19x1.5
Spring
Nut
Oil Oil resecvoir
Oil
Sc'e·.v3/S·28L=10 ...
Washer3.7x8x0.3
cover
cap
. . . • • • . . . . • • • • . . . . . . . . . . . .
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cover gasket , , , , , . ,
plate
cover
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cover asm. .
te
cover pin
plate plate
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. . . . . • • • . . . . . • . • . . . . . • . . . . .
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L• 20
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• 11.8
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ate , .•••
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L=S
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9/32-28
prMe
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40
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• • • • • • • • •
? ~ ............
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L=3.5
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3.1X 8 XQ.3
L=8
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7.5XI9XI.S
8.2XI5X2
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3.7X8X0
64-GO
•••••••••••••••• L=2S
4.0XI8
•••....••••
L=20
.A;f.;..-~
L=8
?•
?z
.....
L=6.,,
15·64
?.8 •..•
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18.7
:r
0 = 3
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l=l6.........
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24
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32
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1
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1
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1
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1
2
2
2
1
1
1 1
2
1
I
2
1
I
1
1 1
5
4 4
4
4
1
1
1
1
1
Note
~ite}
001
002
003 ¢04
005 ..... Special
¢06
00
..... F
or
.....
Supplied
..... Special
.....
Special
....
.
Supp
7 .....
Supplied
M0-2404,
with
order order
order
lied
with
with
M0-2414
{For
M0-2416)
~rt
for
part
fo
part
(For
M0·2404.
MQ.-2404, M0·2
r
M0·2416
M0-2414)
4l4
MO
·Z404 ·
it.!Uil.il>( MO·
i~~Q;i;l<$a!.(M0·2404.
1U
J;i:s<:!\llll>(
t~~oj;i;;tiii\a!.
{')/it$.ft.
1'1'Rlim~
24141ll
24
M0-24
(
M0·2404,
16ill)
M0·
M0·24141ll)
16ill)
24
14Rl)
- 4 -
3.
CRANKSHAFT COMPONENTS
,
2
r----
13
-Jj
9
14
-
~
-II
II
II
...
ii5
.J?
I
__
_
10
I
I
I
I
I
19
29
3
25
1_.,:
43
I
I
34
36
35
-
5-
3. CRANKSHAFT COMPONENTS
<I
Re
f.
Note
No.
;,;;IC,
1
¢01 001 SSo7091110oTP
2
0
02
3
4
<>02
¢02
5
6
7
8
001
9
10 11 12
13 14 15 16
17
¢()1
18
19
'20
001
21 22
23
24
002
25 26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43 44
45
46
47
Part
8
1214
SSo6090810oTP
81214·716-000
8121 81219·804.000
8 1
21
118·1
116-60900
118°11106 11845153
SS-7110910°$1' SO-Q450701oTP
115-16053
5So7110910oTP S0.0450701
116·51007 81212o704-QOO
8 1 2,
118·32151
SD·0460701oTP
118°32201 SS·71 SS-91 5121
118o291 SDo0460701
118 SS-7110910oTP
118-31153
S0-0450701-TP
1
18·31203
5S-7110910oTP SS-9151210·TP
S8o 1 1
115°10609
WZ·264031 O·KH
R0.3473501 118°11403
SS-4121015.SP
118°11502
118°11205 SS-8151150-sP
WP-Q76401 6oSP 5So9681
118-11304
SS·
7112420-sP
WS.Q451040oKP
No.
& •
·704~
5-8
16.()()()
5-804.000
1809
-804.000
10910oTP
OoTP
57
·32201
50003.00
61
OoTP
oTP
oTP
.00
Oe-s.cription E.C.
Crank.sh.aft bushing 0
Sc••w9/64o40L=10.5
Scre-w9/6440·L=7.5
Cnmksh3h
bu$hlng 0 . , ,
Felt • • • • . . .
Gasket
Ball bearing 0 ,
C<enkshaft bushing C
Rubber
Crank.sh&h.
Knife
Screw
Hinge
Connecting
Screw
Hin-ge
Oil
Searing retainer &Ubcaring
Lo..wr l
Hinge
Stopper
. . . . . . . . . . . . . . . . . . . . . . . . . . . • . 0 .;t 9 Jt.
cap
.....••.••••••...••.•
• . • .
driving rod.asm. . . . . . . . . . • • , . , , ,
....•.•....••.•
sc
rew
0
-=-
4.5 H=7
rod asm.
11/64-40
screw
wick
ooper
screw
..•
.............
L=-8.5
0=4.5
•••.
8
driving rod
0=4.5
Screw 11/64-40 L=8.5
ScrowJ5/64-28L•11.8, ..
Chain l
ooper
driving
Hingctatw0"'4.5H•?
Stopper
................•..
Screw11164-40L
Upper
HingC$Cfew0•
Stopeer
Screw
looper
driving
.•......
11/6440
4,5H
L=8.5
Scrcw15/64·28L•11
Ball
bearing A
........
••.•
o.
.....•••....••......•.
••.
.
•.
, ,
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••••
.•••••
••••••••••
••
.....
H=7
, ,
••••
.•..
..••...••••.....
asm
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~
M0•2416ffi
M0·240 4!J.i!:
lli
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200m
M0·2414 eo.;-2ooffl
5. FEED MECHANISM COMPONENTS (1)
~
IJ
III!Ji\'t
( 1 )
1
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31
- 9 -
5. FEED MECHANISM COMPONEN
TS
(1)
~
LJ
IJilfff<(
1 )
Ref.
Note
No.
;
:UC.
1 2 3
4
5 8 1
6
7
8 9
tO
11
12 13
14
15
16 17 CS-095081
18
19
20 21 22
23 24
¢()1
25 26 27
28 29
30 31
32
33 34
35 36
37 38
39
40
41 42
43
44 45
Pa
n No.
0
••
118-24059
115-30
SS-6
118-24000
8 NS-6620320-SP
118·24109
81620-804.()()()
62107-8 SS-6121220-
118-23604
81614-704.000
TA
8161l-804.0AO
SS-9151210-TP
SS.S110410-TP
SS-6121020·5~
81615·704.000 8 1 6 1 3 -804 .()()()
SS·7110910·TP
118
81610-804
61609 118
SS-8 SS-6110710-TP
8 1 SO.Q26021l·SP
81 PS-0300 132·K H
SS-6660310-TP SS-81104n-TP
118·23309 118-23408
SS-6090440
118-23200 118·24406
81651
81654·704.000
81652-?04.000
6 1 SS·71!:i1SW
118-14704
102
121
220·TP
6'
8-804
1667
-804
-1030402-RO
-23176
.aoo
-23507 110
606.704
604 . 704
-704.000
650·704.000
1f
.000 .()()()
16.()()() TP
8·SH
.()00
aoo
750-SP
.()()()
.()00
·SP
SP
Description
E.
C.
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Eeed rocker asm.
Main
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r
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Washer B . .
Nut
3/16-32
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feed
Collar ,
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Screw
3/16·28
Crank pin
Feed rocker
Rubber pt
Forkedlinkasm
Screw
Th
15/64-28
rusu;ollar8$m.0=9.53W~
Screwl1/64-40L"3.5 Screw3/16·28L=9.5
Feed
rocktr
Rocker shaft
Screw Feed
Crank
Be
1116440
eccentric
rod . . . . • • , , . • • • , , . • • • • • , , . . • • , , ,
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Note
(~till
00
1 ..... Selec1ing
part
for f
it
lolerance.
- 10 -
6. FEED MECHANISM COMPONENTS (2)
5 I
I
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rlliffi( 2 )
24~
.~-.
'
..
~ .
-
11
-
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