Juki LK-1900 User Manual

Computer-controlled High Speed Bar Tacking
Industrial Sewing Machine
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LK-1900
PARTS LIST
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292
91903
No.11
90-00
CONTENTS
§
1.
FRAME & MISCELLANEOUS COVER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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2.
MAIM SHAFT & NEEDLE BAR COMPONENTS
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3. PRESSER
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LIFTER
COMPONENTS
.........................................................
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..............................................
3
5
4. SHUTTLE DRIVER
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5. WIPER MECHANISM COMPONENTS
?1'
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6. TENSION RELEASE & THREAD TENSION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*vP.Qd) ·
7.
TENSION RELEASE & THREAD TRIMMER MECHANISM COMPONENTS ............
*V}>{>d)
8. FEED MECHANISM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
~1JIW!*
9.
LUBRICATION COMPONENTS
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10. SENSOR CABLE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7
t
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11. THREAD STAND COMPONENTS
*
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12.
CONTROL BOX COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
...........
..........................
..........................................................
. . .
....
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10
. 11
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. OPERATION BOX & PEDAL COMPONENTS
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14. WIRING DIAGRAM
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15.ACCESSORIE PART COMPONENTS
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16.
OPTION COMPONENTS
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17.
TABLE COMPONENTS
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NUMERICAL INDEX
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GUIDE GUIDE
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#01
141-04152 2 141-04202 3
141-04301 4 141-04400 5 141-04509 6
#01
141-04608 7 141-05100 8 9
10
#01
141-04707
141-04905
141-05001
II 141-04806 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 :
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PA-2502507-AO
#02
141-05902
#02 #02
141-06009 141-05209 141-05308 HD-0005700-0A
#01
SS-6110610-TP
#01
II3-92107 I35-064I5
#Ol
WP-0560860-SE
#01
135-44705
BI513-210-DOO
#01
D2502-232-DOO NS-6150310-SP
#01
Bl515-210-DOO SD-0640391-TP SD-0790601-SP CS-079101A-SH
#01 SD-0800341-SP #02
SD-0800341-SP SD-1000401-SP SL-4031
#02
138-60200
#02
138-60606 SM-6061802-TP SM-6061802-TP HX-0033900-00 SS-8150822-TP
#01
SS-7110840-SP
#01
SS-4151215-SP SS-7110840-SP
#01
WP-0560860-SE
#01
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#02
SM-6061002-TP
#02
SD-0800342-TP
#02
SS-41512I5-SP NM-6540023-SB
#02 #02
RE-0600000-KO
#02
PJ-3040605-01
141-05506
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#02
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091-SC
PRESSER
LOWERING
LIFTING
FOOT
ARM
CONNECTING PRESSER SPRING LIFTING PRESSER LIFTING LIFTING LIFTING AIR
CYLINDER LIFTING LIFTING PRESSER SENSOR
PHOTO SCREW OIL
PUMP CONNECTING WASHER
ROD
LIFTING
SUSPENSION
LINK SOLENOID
LINK LINK LINK
CYLINDER CYLINDER
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INSTALLING
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11/64-40
SUPPORT
ARM
5.6XI2X0.8 SPRING MAGNET
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15/64-28
SHAFT
PIN HINGE
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SCREW THRUST HINGE
SCREW HINGE
SCREW HINGE
SCREW
SCREW
CYLINDER
D=
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WASHER
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15/64-28 I 1/64-40 I5/64-28 I 1/64-40
5.6XI2X0.8
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15/64-28 NUT E-RING
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#0 I ....
#02
.... FOR
FOR
LK-
1900SS,
liS,
LK-1900SA,HA,FA,MA
FS,
MS
-6-
LK-1900SS, LK-1900SA,
liS,
FS,
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MSTH
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2
3
4
5 6
7
8
9
10
-~~-
12 13 14 15 16 17 18
19 20 21
22
23 24 25 26 27
28
29
30 31 32
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34 35
:IIi :l7
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4ii
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511
51 52
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141-03402 141-03154
141-03105 Bl813-980-000 83505-280-000 83504-280-000 SS-6090440-SP
WP-0952616-SD
CQ-2522000-00 81820-210-DOO BP-3000000-00 Ili821-210-DOO Ill820­BI822-215-POO RE-0300000-KO
#
01
141-03253
;:o6
141-03352 81836-210-DOO 81802-210-
105-23504
138-16855
135-08700
135-08809
135-08908
135-08403
135-09153
#03
BI411-804-AOO
#03
lli411-804-BOO
#03
BI411-804-COO
#03
lll4ll-804-DOO Ill808-980-000 Il1812-980-0AO Ili812-980-000
SS-6121212-TP
#02
Ili815-980-000
#01
141-03501
#01
Ili816-980-000
04
BI818-280-000
#
05
DI818-282-NOO
#
Ili819-280-000
138-12102
BI828-980-0BB CS-080081C-SH CS-1000811-SP CS -120 SS-8110520-TP
NS-6660430-SP
RE-0900000-KO SD-0801021-TP SS-6060410-TP SS-6110480-SP SS-7110840-SP SS-6151220-SP SS-8150822-TP SS-7111110-TP
#05
141
215-PAO
I 0 I 0-
-03659
DOO
SH
OSCILLATOR SHUTTLE SHUTTLE
SHUTTLE SHUTTLE SHUTTLE
SCREW WASHER
OIL SHUTTLE VINYL SHUTTLE
-A
INNER INNER
E-RING
INNER
INNER OSCILLATING CRANK
WASHER
CYLINDER HOOK HOOK HOOK LOWER LOWER BEARING NEEDLE NEEDLE BEARING LOWER DRIVER SHUTTLE
SCREW SHUTTLE
SHUTTLE AUXILIARY
INNER
SHUTTLE SHUTTLE
BOBBIN BOBBIN
THRUST
THRUST
THRUST SCREW
NUT E-RING
III
NGE SCREW SCREW SCREW SCREW SCREW SCREW SfiUTTLE
ASM.
NEEDLE
OUTER LUBRICATING FELT
9/64-40
L=
9.5Xl4.8X2.6
WICK
OIL
FELT,A
PIPE
OIL
FELT,B
HOOK
PRESSER
HOOK
PRESSER
3
HOOK
PRESSER
HOOK
PRESSER
ECCENTRIC
ROD
ARM
COVER
COVER
COVER
SHAFT SHAFT
CAP PRESSER PRESSER PRESSER
REAR
GEAR A ASM.
(A) DRIVING DRIVING
LEVER LEVER
(D)
SHAFT
THRUST
ASM.
DRIVER
3/16-28 L=l2.0
UPPER
SPRING
UPPER
SPRING
SHUTTLE
HOOK
RACE
ADJUSTING
CASE
ASM. (RACING
COLLAR
ASM. COLLAR COLLAR
ASM. D=
11/64-40 L-4.5
1/4-40
9
SCREW
D= 8 H=
3/32-56L=3.5
11/64-
40
11/64-40
L=4.3
L=7.8 15/64-28 L= 15/64-28
L=8
11/64-40 L=l0.5
RACE
RING
RING
PLATE
4.0
ASM. SPRING
ASM.
, A
ASM.
, B
SHAFT
SPRING SPRING SPRING
METAL
BEARING BEARING
WASIIER
( F
TYPE)
RACE
SPRING
SHAFT
D=8. 0 W=8
I 2
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ll.5
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11/64-40
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3/32-56
11/64-
40
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40 15/64-28 L=ll 15/64-28
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NOTE
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£,iD
#
01 .... FOR LK·
#02
....
FOR LK-
I900FS,MS,FA,MA
1900SS,HS,SA,HA
#03 .... SELECTIVE
#04 .... FOR LK-
#05
....
FOR LK-
#06 .... FOR LK-
1900SS,FS,MS,SA,FA,MA
190011S,
1900SS,SA
PART
HA
-8-
LK-1900FS,MS,FA,MAJU LK
-I
900SS , liS,
.ift
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811&
LK·I900SS, LK-1900US, LK
- I
900SS,
SA,
FS,
MS, liAfH SAJI]
IIAJU SA,
FA,MAJIJ
5.
WIPER
')1
MECHANISM COMPONENTS
/"\~~
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2
REF.
NO
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___
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__________ p _
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2
3
4
5 G 7 #01 8 #02 D2101-L7A-MAO
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10
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12 l:i 14
135-09500 135-09609 135-09708 135-09807
135-09955 81229-232-000 B2101-280-0AO
135-74009 B2109-280-000
SD-0530221-SP SD-0640211-SP SS-4110815-SP
10
E_
§
_c
WIPER
CONNECTING
WIPER
CONNECTING SPRING OIL
SHIELD
WIPER
CONNECTING SNAP
RING
WIPER
ASM. WIPER
ASM.
WIPER
BASE
WIPER
CONNECTING
IIINGE
SCREW
HINGE
SCREW
SCREW
11/64-40
7·8
_
~
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CAP
PLATE
D= D=
1 3
_
r_
T
_1
_ q
,!l
____________
LINK 9-f/1"-
PLATE
AHM
ASM.
SCREW
5.3
II=
2.2
6.35
II=
2.1
L=8
t __ ~ __
9-fll"­9-f/1'- lt/1111' 9-fll"­9-f/1'-
~)(9
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lt/111~
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lt/1191'
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D=5.311=2.2 D=6.35
,?:~·
11/64-40
~
~~
11=2.1
L=8 I
~t_Y
I I
#01
....
FOR
NOTE
Otni!)
#02
....
LK-1900SS,FS,MS,SA,FA,MA
FOR
LK-
190011S,
IIA
-9-
LK-1900SS,FS,MS,SA,FA,MAJII LK-
190011S,
IIAJIJ
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