3-1. Caution at the time of set-up ............................................................................................................................ 4
3-2. Installation of the sewing machine .................................................................................................................. 5
3-3. Adjusting the height of the knee lifter ............................................................................................................. 6
3-4. Installation of thread stand ............................................................................................................................... 6
4. PREPARATION OF THE SEWING MACHINE .............................................................. 7
4-1. Method of lubrication ........................................................................................................................................ 7
4-2. Lubrication to the oil tank ................................................................................................................................. 8
4-3. Draining of oil from the oil tank ....................................................................................................................... 9
4-4. Adjusting the amount of oil in the hook .......................................................................................................... 9
4-5. Oil in the feed box ........................................................................................................................................... 10
4-7. Setting up the SC-920 ..................................................................................................................................... 14
4-8. Installing the belt cover (For LH-3528A, 3568A, 3578A and 3588A) ........................................................... 18
4-9. Attaching the needles ..................................................................................................................................... 18
4-10. How to take out the bobbin case ................................................................................................................... 19
4-11. Inserting a bobbin in a bobbin case .............................................................................................................. 19
4-12. Threading the machine head .......................................................................................................................... 20
4-18. Pedal pressure and pedal stroke ................................................................................................................... 29
4-19. Adjustment of the pedal .................................................................................................................................. 29
5. OPERATION OF THE SEWING MACHINE ................................................................30
5-2. Hand lifter ......................................................................................................................................................... 30
5-3. Adjusting the pressure of the presser foot ................................................................................................... 31
6-2. Changing the feed timing ............................................................................................................................... 35
6-3. Adjusting the thread trimming cam ............................................................................................................... 36
6-4. Adjusting the hook needle guard ................................................................................................................... 37
6-5. Adjusting the inner hook guide ...................................................................................................................... 37
6-6. Adjusting the height and the inclination of the feed dog ............................................................................ 38
6-7. Replacing the gauge ....................................................................................................................................... 39
6-8. Adjusting the thread presser spring.............................................................................................................. 39
6-9. Adjusting the position of the moving knife ................................................................................................... 40
6-10. Position of the wiper ....................................................................................................................................... 41
6-11. Caution when installing the attachments ...................................................................................................... 41
6-12. Replacing the bobbin thread slack preventer spring (For LH-3568A, 3568A-7, 3588A and 3588A-7) ..... 42
6-13. Stop of the needle bars and angle of corners for corners stitching (For LH-3568A, 3568A-7, 3588A and
S type : standard, F type : foundation, A type : light-weight materials, G type : jeans
For light -, medium - and heavy - weight materials
(with automatic thread trimmer)
LH-3528A-7
HookStandard hookStandard hook
Thread trimmerNot providedProvided
Separately
driven needle bar
Not providedNot provided
mechanism
Max. sewing speed
Needle
* 1
Gauge size
GROZ-BECKERT 134 Nm9 to Nm16 (For S, F and A types), 134 Nm16 to Nm23 (G type) (For S, F and A types), 134 Nm16 to Nm23 (G type)134 Nm16 to Nm23 (G type) (G type)
ORGAN needle DP x 5 #9 to #16 (For S, F and A types), DP x 5 #16 to #23 (G type)DP x 5 #9 to #16 (For S, F and A types), DP x 5 #16 to #23 (G type)
3/32" to 1-1/2"1/8" to 1-1/4"
2.4 to 38.1 mm3.2 to 31.8 mm
3,000 sti/min
Lift of presser foot13 mm by knee lifter, 7 mm by hand lifter lever
LubricationJUKI NEW DEFRIX OIL No. 1 or JUKI MACHINE OIL #7
Noise
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
) at the workstation :
pA
A-weighted value of 87.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 91.5 dB ; (Includes
KpA = 2.5 dB) ; according to ISO 10821C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
) at the workstation :
pA
A-weighted value of 85.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 90.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
LH-3568A-7
corner stitching)
Model name
Application
LH-3568A
(with incorporating corner stitching)
For light -, medium - and heavy - weight materials
S type : standard, G type : jeans
(with automatic thread trimmer incorporating
HookStandard hookStandard hook
Thread trimmerNot providedProvided
Separately
driven needle bar
ProvidedProvided
mechanism
Max. sewing speed
Needle
* 1
Gauge size
GROZ-BECKERT 134 Nm9 to Nm16 (S type), 134 Nm16 to Nm23 (G type) (S type), 134 Nm16 to Nm23 (G type)134 Nm16 to Nm23 (G type) (G type)
ORGAN needle DP x 5 #9 to #16 (S type), DP x 5 #16 to #23 (G type)DP x 5 #9 to #16 (S type), DP x 5 #16 to #23 (G type)
3,000 sti/min
1/8" to 3/4"
3.2 to 19.1 mm
Lift of presser foot13 mm by knee lifter, 7 mm by hand lifter lever
LubricationJUKI NEW DEFRIX OIL No. 1 or JUKI MACHINE OIL #7
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
A-weighted value of 83.5 dB ; (Includes
K
= 2.5 dBA) ; according to ISO 10821-
Noise
PA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 87.5 dB ; (Includes
K
= 2.5 dBA) ; according to ISO 10821-
pA
C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
* 1
: Needle used depends on the destination.
) at the workstation :
pA
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
) at the workstation :
pA
A-weighted value of 84 dBA ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
PA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 88.5 dBA ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
– 1 –
Model nameLH-3578A
Application
For medium - and heavy - weight materials
(with automatic thread trimmer)
G type : jeans
LH-3578A-7
HookLarge hookLarge hook
Thread trimmerNot providedProvided
Separately
driven needle bar
Not providedNot provided
mechanism
Max. sewing speed
Needle
* 1
Gauge size
Lift of presser foot
GROZ-BECKERT 134 Nm16 to Nm23 (G type) (G type)
ORGAN needle DP x 5 #16 to #23 (G type)DP x 5 #16 to #23 (G type)
3/16" to 1-1/12"3/16" to 3/8"
4.8 to 38.1 mm4.8 to 9.5 mm
13 mm by knee lifter, 7 mm by hand lifter lever
3,000 sti/min
LubricationJUKI NEW DEFRIX OIL No. 1 or JUKI MACHINE OIL #7
Noise
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
) at the workstation :
pA
A-weighted value of 87.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 91.5 dB ; (Includes
KpA = 2.5 dB) ; according to ISO 10821C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
) at the workstation :
pA
A-weighted value of 85.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 90.5 dB ; (Includes
K
= 2.5 dB) ; according to ISO 10821-
pA
C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
LH-3588A-7
corner stitching)
Model name
Application
LH-3588A
(with incorporating corner stitching)
For medium - and heavy - weight materials
(with automatic thread trimmer incorporating
G type : jeans
HookLarge hookLarge hook
Thread trimmerNot providedProvided
Separately
driven needle bar
ProvidedProvided
mechanism
Max. sewing speed
Needle
* 1
Gauge size
Lift of presser foot
GROZ-BECKERT 134 Nm16 to Nm23 (G type) (G type)
ORGAN needle DP x 5 #16 to #23 (G type)DP x 5 #16 to #23 (G type)
13 mm by knee lifter, 7 mm by hand lifter lever
3,000 sti/min
3/16" to 3/8"
4.8 to 9.5 mm
LubricationJUKI NEW DEFRIX OIL No. 1 or JUKI MACHINE OIL #7
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
A-weighted value of 83.5 dB ; (Includes
K
= 2.5 dBA) ; according to ISO 10821-
Noise
PA
C.6.2 -ISO 11204 GR2 at 3,000 sti/min.
- Sound power level (LWA) :
A-weighted value of 87.5 dB ; (Includes
K
= 2.5 dBA) ; according to ISO 10821-
pA
C.6.2 -ISO 3744 GR2 at 3,000 sti/min.
* 1
: Needle used depends on the destination.
) at the workstation :
pA
Declaration
- Equ iva lent c ontinuou s emission so und
pressure level (L
Hold and transport the sewing machine with two persons as shown in the illustration.
When carrying the sewing machine, take extreme care not to hold the thread tension controllers
by hand. (If you hold the thread tension controllers by hand, they can break.)
(2) Caution when placing the sewing machine
Do not put protruding articles such as the screwdriver and the like at the location where the sewing machine
is placed.
– 4 –
3-2. Installation of the sewing machine
(1) Installing the under cover
3
1
1) The under cover should rest on the four corners
of the machine table groove.
7
8
3
1
A
4
18.5mm
3
B
1
22.5mm
2
2) Fix two rubber seats 1 on side A (operator’s
side) using nails 2 as illustrated above. Fix two
cushion seats 3 on side B (hinged side) using a
rubber-based adhesive. Then place under cover
on the xed seats.
4
6
3) Mount rubber hinge seats 7 on the table and x the
table with nails.
Insert hinge 6 into the machine main body. Engage the hing-
es with rubber hinge seats 7 mounted on the table. Then,
put the machine head down on the machine head cushions
which are located at the four corners of the table.
8
!0
9
6
7
4) Attach head support rod 9 to the table.
!1
!0
!3
D
!2
C
5) Detach inlet port !0 for circulation which is xed on the feed box cover. Insert the inlet port into lter !1
until it will go no further without fail and place them in opening C.
Place urethan lter !2 on D, and place lter !3 of thin plate type (small mesh plate) on it.
Circulation trouble may occur unless inlet port !0 for circulation is securely inserted into ler !1
until it goes no further.
– 5 –
3-3. Adjusting the height of the knee lifter
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
2
1
1) The standard height of the presser foot lifted using the knee lifter is 12 mm.
2) You can adjust the presser foot lift up to 13 mm using knee lifter adjust screw 1.
Do not operate the sewing machine in the state that the presser foot 3 is lifted by 12 mm or
more since the needle bar 2 comes in contact with the presser foot 3.
3-4. Installation of thread stand
2
3
1
Assemble the thread stand, set it up on the machine
table using the installation hole in the table and
tighten nut 1 gently.
300 mm from the top
surface of table
When you use power supplied by the overhead
power line, pass the power supply cord through hol-
low spool rest rod 2.
– 6 –
4. PREPARATION OF THE SEWING MACHINE
4-1. Method of lubrication
For this sewing machine, one of two different lubricating methods can be selected.
(1) Method of circulating lubrication (when the oil collected in the under cover is reused)
Lubrication to
hook side
Reux oil
from hook
Filter for plunger
To ensure the long service life of the sewing machine, be sure to clean up the aforementioned
lter sections (at four locations) periodically (approximately once three months). When the lter
is clogged, lubrication trouble will occur and break-down will be caused.
In addition, when the oil becomes dirty, replace the oil gathered in the oil tank and the under
cover.
Plunger
Urethan lter
Lubrication
Oil tank
Ball oat case
Oil inlet lter
Circulation
Filter for
circulation
(2) Method of non-circulation type lubrication (when only the clean oil is always used)
Insert inlet port 1 for circulation into section 3 of
the feed box cover until it will go no further to put it
into the state as it has been delivered to your plant.
* Drain oil dropped into the under cover by remov-
ing drain screw 2.
When inlet port for circulation 1 comes
in contact with the oil surface, oil is
absorbed without passing the lter. As a
result, break-down will be caused.
If inlet port 1 for circulation is not insert-
3
1
2
ed into the feed box cover, oil may leak
from inlet port 1 for circulation or the
quantity of oil in the hook may uctuate.
– 7 –
4-2. Lubrication to the oil tank
WARNING :
1. Do not connect the power plug until the lubrication has been completed so as to prevent
accidents due to abrupt start of the sewing machine,
2. To prevent the occurrence of an inammation or rash, immediately wash the related portions if
oil adheres to your eyes or other parts of your body.
3. If oil is mistakenly swallowed, diarrhea or vomitting may occur. Put oil in a place where children
cannot reach.
Lower
engraved
marker line
3
2
1
Upper
engraved
marker line
Fill the oil tank with oil for hook lubrication before
operating the sewing machine.
1) Remove oil hole cap 1 and ll the oil tank with
JUKI NEW DEFRIX OIL No.1 (Part No. : MD-
FRX1600C0) or JUKI MACHINE OIL #7 (Part
No. : MML007600CA) using the oiler supplied
with the machine.
2) Add oil until the top end of oil amount indicating
rod 3 does not go above the upper engraved
marker line.
If the oil tank is lled with an excessive amount
of oil, oil will leak from the air vent hole in the ball
oat case or proper lubrication will not be carried
out. So, be careful.
3) When you operate the sewing machine, rell oil if
the top end of oil amount indicating rod 3 comes
down to the lower engraved marker line of oil
amount indicating window 2.
• For the rst time you ll the oil tank with oil, add 280 cc of oil as a guide and check to be sure
that the oil amount indicating rod works. If the oil amount indicating rod does not work, bring it
to the workable state by tiling the sewing machine once.
• When you use a new sewing machine or a sewing machine after an extended period of disuse,
use the sewing machine after performing break-in at 2,000 sti/min or less.
• For the oil for hook lubrication, purchase JUKI NEW DEFRIX OIL No. 1 (Part No. : MD-
FRX1600C0) or JUKI MACHINE OIL #7 (Part No. : MML007600CA).
• Be sure to lubricate clean oil.
In case of the circulation type lubrication method, when using the sewing machine for the rst
time, the oil amount in the oil tank decreases until the oil has collected in the ler for circulation.
When the top end of oil amount indicating rod is lower than the lower engraved marker line, add
the oil to the oil tank again so that the top end enters between the upper and lower engraved
marker lines.
– 8 –
4-3. Draining of oil from the oil tank
WARNING :
1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power
plug until draining of oil has been completed.
2. To prevent the occurrence of an inammation or rash, immediately wash the related portions if
oil adheres to your eyes or other parts of your body.
3. If oil is mistakenly swallowed, diarrhea or vomitting may occur. Put oil in a place where children
cannot reach.
1
When draining oil from the oil tank, loosen and re-
move oil conrming window 1.
Oil may burst out from the oil conrming
window at the time of draining.
It is recommended, in this case, only to
loosen the oil conrming window instead
of removing it. Then, drain oil while con-
trolling the oil amount bursting out from
the oil amount conrming window 1.
4-4. Adjusting the amount of oil in the hook
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
1
Oil amount
decreases
Adjust the amount oil using adjusting screw 1. Turn screw 1 clockwise to increase the amount of oil in the
hook or counterclockwise to decrease it. Measure the amount of oil in ve seconds. When the amount of oil
is excessively decreased, break-down will be caused. So, be careful.
Oil splashes
Oil a mount
increases
– 9 –
To use in safety, replace the oil wick of hook section with a new one approximately once a year
with the procedure below.
1
3
4
2
1) Loosen setscrews
large hook : 3 places) and remove hook gib
2) Remove inner hook
(small hook : 2 places,
2
.
3
1
.
3) Loosen oil plug 4 with the L-shaped screwdriver
(Part No. : B9101490000) and remove it.
4) �raw out oil wick 5 inserted into oil plug 4, and
replace it with a new one.
[Part No. of oil wick 5]
Small hook / Large hook/ Large hookLarge hook 11015906
Oil Q’ty in the hook is largish 11404704
When strongly pressing oil wick 5, it may
be broken. Lightly insert it to such an
extent that it is not drawn out.
4-5. Oil in the feed box
5
After the replacement, assemble oil plug
inner hook 3 and hook gib
to the hook by
1
4
,
reversing the above procedure.
Perform conrming of oil splash.
When loosening/assembling, do not allow
the slit section of oil plug 4 to be burred.
When using the sewing machine, make sure that the
oil is put in the feed box from oil conrming window 1.
If you nd abnormal discoloring of oil
or dust in the oil through the oil amount
indicating window, loosen the window to
drain oil and ll the oil tank with new oil.
1
– 10 –
4-6. Applying grease
WARNING :
To protect against possible personal injury due to abrupt start of the machine, be sure to start the
following work after turning the power off and ascertaining that the motor is at rest.
To use the sewing machine in safety, periodically perform grease-up (standard is once in 2 to 3 years) to the
grease applying sections of the respective models with the cotton bar or the like. When using SC-920, when
the time of grease-up comes, the warning alarm sounds. When the alarm sounds, perform grease-up.
• Never lubricate oil to the grease applying places.
• When grease is applied more than is necessary, there is a fear that grease leaks from the thread
take-up lever cover section or the needle bar. So, be careful.
• Be sure to use the grease contained in JUKI GREASE A TUBE (Part No. : 40006323) supplied
with the machine head as accessories.
(1) Sections to be applied with grease
[LH-3528A, 3528A-7, 3578A, 3578A-7]
Thread take-up
lever (oil wick)
Needle bar
Square block
Face plate
lubrication felt
[LH-3528A-7, 3568A-7, 3578A-7, 3588A-7]
1
2
3
Remove wiper cover 1, and apply grease to slot section 2 of wiper solenoid base and wiper link collar 3.
– 11 –
[LH-3568A, 3568A-7, 3588A, 3588A-7]
Thread take-up
lever (oil wick)
Felt
Needle bar
Square block
Needle bar bracket
[Common]
Face plate
lubrication felt
A
Remove the rubber cap, take out the felt in A, pour
new grease in the hole, and put the felt to which
grease has been soaked after removing old grease
adhered to the inside of the hole and the felt.
Further, pour grease above the felt and cover it with
the rubber cap.
– 12 –
(2) Releasing procedure of the grease-up warning for SC-920
When the time of grease-up has
come, screen display of LED 5 on
the left-hand gure becomes "E220".
After performing grease-up, release
the warning following the procedure
below.
1
6
234
5
WARNING :
To avoid possible personal injuries caused by movement other than that you desired, do not operate
the switches in the procedure other than those required, as described below, to specify the functions.
6
5
1) Turn OFF the power to the unit.
2) Pressing switch
the power to the unit.
3) When the screen is displayed,
, turn ON
4
1
1
234
6
234
5
keep switch
for three seconds until the buzzer
sounds twice.
4) Set the setting No.6 to "118".
When you want to advance the
setting No.6, press switch
to advance the setting No.
2
When you want to return the set-
ting No.6, press switch
to return the setting No.
held pressed
4
6
6
1
Keep pressing switch 2 or switch 1, and the setting No. 6 will advance (return)
continuously. If the setting No. 6 is moved forward (or backward), the previous (or subsequent)
content of the setting is conrmed. Be careful when the content of a setting is changed (when
the up / down switch is touched).
– 13 –
6
5
5) When setting No. 6 is adjusted
to "118", the current set value is
displayed on LED 5. Then Press
switch 4 (switch 3) to
change to "1".
6) When the change has been com-
pleted, press switch 2 or
to specify the changed value.
1
1
234
After completion of the operation, turn the power OFF and re-turn it
ON to restore the normal operation.
When turning OFF the
power before performing
this work, the contents
which have been changed
are not updated.
(3) Releasing procedure of the grease-up “error” For SC-920
When using the machine for a certain period of time after the display of error No. 220 (continuing using the
machine without performing grease-up at the time of displaying No. 220), error No. 221 is displayed and the
machine stops running.
In this case, apply grease to the specied sections, then reset the error according to the description given in
"(2) Releasing procedure of the grease-up warning for SC-920" p. 13
.
After completion of the operation, turn the power OFF and re-turn it ON to restore the normal operation.
4-7. Setting up the SC-920
(1) Specications
Supply voltage3-phase 200 to 240V
Frequency50Hz/60Hz
Operating envi-
ronment
Input320VA
Temperature : 0 to 40˚C
Humidity : 90% or less
(2) Installing on the table (LH-3528A-7, 3568A-7, 3578A-7 and 3588A-7)
Parts supplied with SC-920
×
8
9
!0
Table
Parts supplied with LH-3500A
6
1
7
4
1
Operator side
3
1) Hammer decoration boltHammer decoration bolt 1 supplied with the LH-
3500A into table.
The decoration bolt supplied with the
SC-920 is not used.
– 14 –
6
7
4
3
2
2)
Fix rubber cushion 6 on control-box mounting plate
with nut 4 and spring washer 7. Three sets of
3
are required.
2
Table
8
9
!0
4
1B
1
1A
1B
Operator side
3) Fix control-box mounting plates 2 assembled
in step 2) on the table with decoration bolts 1,
washers 8, spring washers 9 and nuts !0.
Screw
at one location this side as observed
1A
from the operator should be securely tightened,
and two screws
at two locations far side
1B
from the operator should be temporarily tight-
ened.
* Install control-box mounting plate 3 as illustrat-
ed in the gure, carefully checking the installing
direction and the location of holes.
* The washers, spring washers and nuts supplied
with the SC-920 should be used.
4) Place the SC-920 on rubber cushions 6 and x
with nuts 4 and washers 5.
Install the control box while carefully changing the
position of the temporarily-xed control-box mounting
plate (right one as observed from the worker).
5
6
Away from the
operator side
4
5
6
1. If you use the decoration bolt supplied
with the SC-920, the control box cannot
be installed since the bolt interferes with
the control box.
2. If the control-box mounting plates are
xed on the table in a wrong installing
direction or with the hole located at a
wrong position, the control box cannot
be installed.
4
5
6
Away from the
operator side
– 15 –
(3) Setting procedure of the machine head
For the operation panel other than CP-18, refer to the Instruction Manual for the operation panel
to be used for the setting procedure of the machine head.
1
1
6
234
6
234
5
5
1) Call function setting No. 95 refer-
ring to
SC-920"
"#-6. Setting functions of
in the Instruction Manual
for the SC-920.
2) The type of machine head can be
selected by pressing switch 3 (
switch 4).
* Refer to "CAUTIONS WHEN SET-
TING UP THE SEWING MACHINE"
or "Machine head list" on the sepa-
rate sheet for the types of machine
heads.
1
6
234
5
3) After selecting the type of machine
head, by pressing switch 1 (
switch 2), the step proceeds to
96 or 94, and the display automati-
cally changes to the contents of the
setting corresponding with the type
of machine head.
– 16 –
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