Juki EF-205, EA-605 User Manual

1.

Base

205-3201-01 A

plate,

Handle,

and

Oil

.,...

'

J

'Wick

205-1103-01C

WS-06101-~

51-60002 --I

.205-1104-018

®---

Lsi-50001

WP-05301

2.

Covers

-605-1203-01 A

205-1203-090

205-1203-00B

2

3.

Flyw-heel

4.

Spool

stand

co111.ponents

205-2201-01 B

205-2101-02A

r

205-01 01-00C

____ [ __________________________

205-0103-01

B

r--

-----···--1

,

~SS-15001

3

5.

Face

Sl-30001

205-1203-0SA

plate

and

.

Tension

adjuster

205-3202-01 B

SS-09002

'··.

4

6.

Face

205-3202-01 A

SS-09002

Sl-30001

plate

605-1201-01 A

and

~

Tension

adjuster

5

7.

Needle

bar

co111ponents

205-4101-Q2A~/

A SS-11002

205-4101-01

A------1

205-4203-01A

**

205-4203-01 8

* New part 205-4201·02A

**Please

use and Also and

205-4202-02A, 205-4203-01A,

205-4202-028, 205-4203-01

use

205-4202-02A, 205-4203-01

205-4202-028, 205-4203-01 B, and 55-11007

205-4203-02A

can

be

~205-4202-Q2A

used

from

B,

and 55-11007

A,

and N5-15001

machine Nos. F-330120 and A-637722.

and

N5-15001

**

205-4202-028

to

from

the F-330816 machine;

the F-330817 machine.

to

the A-638000 machine;

the A-638001 machine.

205-41

03-01

---

A

SS-08003 SS-06002

*205-4201-02A--

205-4201-01 A

SS-15005

,j

6

8.

Overedging

looper

coinponents

**SS-11007

NS-15001

~

SS-15001

~

12\

~

205-6306-02A

205-6306-01 B

**

205-6306-01 c

205-6101-01A

**205-6101-018

**

~~~

205-4202-02A 205-6307 -02A

~

7

= 205-61 01-01 c

U208-6101-02A

U

Please and Sl-30005

Also and Sl-30005

use

205-6101-018

use

205-6101-018

to

from

the F-361971 machine

from

the A-649347 machine.

the F-361970 machine and 205-6101-01C, 205-6101-02A

to

the A-649346 machine and 205-6101-01C, 205-6101-Q2A

••

Parts number

205-6101-01C 205-6101-02A Sl-30005

Overedge looper 7 Overedge looper stand Overedge looper set screw

Description

Page

7 7

ADDITIONAL IMPROVEMENT

PARTS

(July 1977)

9.

Double

chain

stitching

looper

SS-11002

605-6502-01

contponents

B

605-6505-01 A

605-6506-01 A

605-6102-01A

WP-03201

605-6505-02A

ll~002

8

10.

Feed

lllechanisin

coinponents

205-4202-02A

* 205-4202-028

205-7302-01

A

* 205-7302-01 B

205-7303-01 B

605-7101-01 A

205-7101-01 B

205-7304-02A

~SS-06001

205-7202-04A

*

9

Please

use and 205-7302-018, 205-4202.028 and SS-11007 from the F-343811 machine. Also and

205-7302-Q1A, 205-4202.02A and

use

205-7302-01A, 205-4202-02A

205-7302-018, 205·4202-028

and

NS-15001

and

NS-15001

SS-11007 from the A-640620 machine.

to

the F-343810 machine;

to

the A-640619 machine;

11.

Presser

foot

colllponents

----205-8201-04A

r -

---

- ----·

- -

--

- -

·1

_J

I I

~~~

I l

!

~·

", . ,"

I I

'--•..

- ---- . -·-·

-·· --·-

SS-09002

i ---605-8101-008

-.....n--;::/1---

----

.

.,....,._~:;<~·.

205-8101-01A

L

____

T

_____________

---·-

~-ss-15005

----

-~

205-8201-03A

205-8201-02C

205-8201-01 B

~

: 205-8101-048

1

j

~05-8101-00A

10

12.

Knife

co111ponents

SS-11002

205-9101-01

A----

,,"'"'

,""

""

,"'

,,

,"'

r"'

I

I I I

I

I SS-09002 """"

L.---------

,"'

,,"'"'\

,,""

"'

205-9205-00A

205-9205-01 A

205-9205-03A

*

Please

use

from

the

A-638311 machine.

205-9203-QOB

605-9205-01

to

the

A-63831 0 machine and 605-9203-00A

B

205-9205-05A

SS-15005

205-9301-00A

11

13.

,---~a_.rd

Stand

accessor·

1es

r------------

1

I

I I

I

I I

I

I I I

I

I I I

I

I I

L--···

--.

------

205-0202-01 A 605-0202-01 A

.

---1

I

I I I

I

I I I

I

L---

---

~

205-0201-02A

205-020

1-03A

------

205-4103-01A :

_________

---

---,

.J

I

I I

I I I

I

I I

I

I I

I

I I

I I I

I I

I

I I

I

I I

I

I I I

I

-----

12

14.

Motor

and

205-0301-00A

controller

colll.ponents

r-----------1-----------------------------,

205-9301-07 A

SS-09003

"'\

~

3

0l-04A

~

205-0301·03A

~

205-0301-02A~

205-0301-0lA

Nl-40001~--~

~

WP-07601

/

I f

, j

L-----------------------------------------~

13

I

·205-0302-02A I 205-0302-03A

L----------------------------------~

I

I .

...

15.

Motor

605-0301-01 A

and

controller

components

605

' I

',

',,

',

----

14

-----------------

-0302-02A I

-------------------

~

I

I I

I

Parts

Number

and

Description Index (No.

1)

J

Parts number

205-1103-01 c

205-1104-01A

t--·

205-1104-01 B 205-1105-01 A 205-1201-01 B 205-1202-00B 205-1202-04A 205-1203-00B 205-1203-0BA 205-1203-0BA 205-1203-09 D 205-1204-0 1 A

205-140 1-00A 205-2101-01 B

205-21 01-02A 205-2101-03A 205-2201-01 B

'--

205-3201-01 A 205-3202-01 A 205-3202-01 B 205-3202-02A 205-3202-03A 205-3203-00A 205-3203-00A

205-3203-01 A

205-3203-02A

205-3203-03A

for

Description

Base

plate Rubber cushion 1 205-3203-04A Rubber cushion 1 Rubber cap 1 Face

plate 4 Side cover Pouch

Front Front F Knife Belt cover 2

Oil

Flywheel driving shaft Flywheel driving shaft bush (right) Flywheel driving shaft bush (left)

--

Flywheel Thread guide (handle type) Tension thread guide Tension thread guide Needle thread guide ( Needle bar thread guide Thread tension adjuster set Thread tension adjuster set Thread tension adjuster Thread tension adjuster Tension ring

--

Tension ring Thread take-up spring

felt cover cover holder 4

rant

cover holder

cover

wick

set 1

11

L"

shape)

base base

EF-205

Page

1

2 205-3203-0SA Tension spring 2 2

5 2

3 205-3303-00A Overedge looper tension adjuster set 3 205-3303-00A Overedge looper tension adjuster set 3 205-3303-01 A Overedge looper tension adjuster spring 3 205-3303-01 A Overedge looper tension adjuster spring 1 205-4101-01 A 5 205-41 4 205-41 0 1-03A Needle bar cap 1 205-41 03-01 A

and

Parts number

205-3203-03A Thread take-up spring

205-3203-04A 205-3203-05A 205-3203-05A Tension

205-3203-0SA Tension spring

-------

205-3203-07 A Tension notched washer 205-3203-07 A Tension notched washer 205-3203-0BA 205-3203-0BA Tension adjuster 205-3301-01 B 205-3301-01 B

6 205-41 03-01 A

4 5 205-4201-01 A 4 5 4 5 205-4202-02A Driving arm stud 4

205-4201-01 A

205-4201-02A Needle bar crank rod spacer

205-4202-01 c

205-4202-02A Needle bar crank rod stud

205-4202-02A Looper stud

EA-605

----

~

01-02A

-

Description

Tension disc Tension disc Tension

Tension adjuster

Lower

Needle bar Needle bar bush

Needle Needle Needle bar eccentric cam Needle bar eccentric cam

Needle bar crank rod

seat seat

knob

knob thread guide thread guide

-

--

Page

5 4 5 4 5 4 5 4 5 4 5 4 5 4 5 4 5

6 6 6 6

12

6

7

6 6 6

7 7

March 1977

-1-

I

Parts

Number

and

Description Index (No.

1)

Parts number

205-4202-02A 205-4202-02A 205-4202-028 205-4202-028 205-4202-028 205-4203-01 205-4203-018

205-4203-02A

205-4203-03A 205-4203-03A 205-4204-01 205-4204-02A 205-4205-01 205-5101-01 A 205-5101-018 205-61 0 205-6101-018 205-6302-018 205-6303-00A 205-6303-01

205-6303-01 8 205-6303-02A 205-6303-03A 205-6303-04A 205-6304-008 205-6304-01 205-6304-02A 205-6304-028 205-6305-01

1-01

A

8

A

for EF-205

Description

Feed

rod stud 9

Feed

regulator screw

Driving arm pin 8q,-18 Needle bar crank rod pin Needle bar crank Needle bar crank Needle Needle bar crank shaft collar

Feed Needle bar Needle bar Needle bar clamp Throat Throat Overedge looper Overedge looper

Large gear crank rod

Large

Large gear driving arm

Large gear

Large gear shaft

Large gear shaft Small gear shaft set Small gear shaft Small gear shaft bush Small gear shaft bush Large

Feed

rod pin

bar crank shaft

rocker shaft collar 9

link link

shaft

plate plate

gear

set

thrust

link

collar

Page

9

7

and

Parts number

205-6305-018 205-6306-01 8 Looper crank

205-6306-01 c

EA-605

Large

Looper crank

link

9 205-6306-02A Looper crank shaft

6 6 6 6 6

6 205-7202-03A 6 6

205-6307 205-7101-018 205-7201-01A 205-7201-02A 205-7202-01 A 205-7202-02A

205-7202-04A 205-7301-018

9 205-7302-01A 9 205-7302-018

7 205-7302-02A 7 7 7 7 7 7 7 7 7 7 7 7 7

----

---

205-7303-018 205-7303-02A 205-7304-01 8 205-7304-02A 205-81 01-00A 205-8101-01 A 205-81 01-03A 205-8101-038 205-81 205-8101-048 205-8201-018 205-8201-02C 205-8201-03A

-02A

---·

--

01-04A Stitch tongue

Looper Feed

dog

Feed

regulator

Feed

regulator pin

Feed

regulator knob

Feed

regulator

Feed

regulator screw

Graduation indicator

Feed

rod

Feed

rocker

Feed

rocker

Feed

rocker shaft

Feed

arm

Feed

arm shaft

Feed

link

Feed

dog eccentric stud Presser Hinged presser Presser Presser

--

-

Stitch tongue

Presser Presser Presser

foot

set

foot

spring

foot

spring

bar bar clamp bar spring

Description

knob

disc

foot

--

---

Page

March

7 7 7 7 7

9 9 9

9 9 9 9

9

9 9

9

9 9 9 9

10 10 10 10 10 10 10 10 10

1977

,.

<I

-2-

Parts

Number

and

Description Index (No.

1)

for EF-205

Parts number

205-8201-04A 205-8202-00A 205-8202-01 205-8202-05A 205-8202-0SA 205-91 01-01 A 205-9101-01 A 205-9102-01A 205-9201-01 205-9203-00B 205-9203-01 205-9203-02A 205-9203-03A 205-9203-04B 205-9203-05A 205-9203-0SA 205-9203-07 205-9204-01 D 205-9204-02A 205-9205-00A 205-9205-01

I

"'

..

'

205-9205-02A 205-9205-03A 205-9205-04A 205-9205-05A 205-930 1-00A 205-9301-01 205-9301-02A 205-9301-03A

Presser Presser

B

Presser Presser Presser Upper Upper Lower

A

Chain looper rod eccentric Upper

B

Upper knife driving forked rod Upper knife driving shaft Upper knife driving shaft bush Upper Upper knife driving arm pin Upper

A

Upper Upper knife arm Upper knife arm shaft Upper

A

Upper Lower Upper knife holder screw Upper knife holder spring Upper knife Lower

A

Lower Lower Lower knife cover

adjuster screw bar bar bar

bar knife knife

knife

knife knife

knife

knife knife knife

Description

lifter

set 10 lifter lifter

stopper screw lifter

plate 10

cam

driving shaft set

driving arm

driving arm cap arm square block

holder set holder

holder disc

holder shaft coller

holder set holder holder screw

Page

10 205-01 01-00C Spool stand set

10 10 205-0102-01 B Spool support plate

11 12 205-0201-00A Accessory 11

8 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

and

Parts number Description

205-0101-01 205-01 02-00B

205-01 02-02A Spool 205-01 03-01 B Telescopic pipe set

205-0201-01 A Accessory 205-0201-02A 205-0201-03A 205-0201-04A Heart 205-020 1-06A Screw driver 205-0201-07 A Spanner 205-0201-08A 205-0201-09A 205-0202-01 A 205-0301-00A 205-0301-01 A 205-030 1-02A 205-0301-03A Carbon brush cap 205-0301-03A 205-0301-04A 205-030 1-04A 205-0301-05A Terminal 205-0301-05A 205-0301-0SA 205-0301-07 A 205-0301-07 A 205-0302-00A Controller

EA-605

c Spool stand arm

support plate set

Spool

wedge

Tweezers Oiler

shaped

Cleaning Net Vinyl

cover Motor Motor Carbon

Carbon Motor Motor

Terminal Terminal Bracket Bracket

set

brush

brush cap pulley pu I ley

box box

brush

box box box

set

driver

packing packing

Page

12

13 13

14 13 14 13 14 13 13 14 13

March

3 3

3 3 3 3

12 12

12

12 12 12 12

13 13

1977

-3-

)

Parts

Number

and

Description Index (No.

1)

Parts number

205-0302-01 A 205-0302-02A 205-0302-03A 205-0302-03A 205-0303-01

205-0303-01 A 305-8101-01 A 605-1201-01 A 605-1202-00B 605-1203-01

605-1203-02A

605-3101-01

605-3202-01 A

605-3301-0 1 A

605-3302-01 A

605-3305·-00A

605-3305-01

605-4102-01 A

605-6102-01A

605-6304-00A

605-6304-01

605-6305-00A

605-6305-00B

605-6305-04A

605-6305-05A

605-6305-06A

605-6306-01

605-6306-02A

605-6502-01

A

B

for

Description

Controller Connector Plug 13 Plug 14 V.

belt

V.

belt

Presser

Face

Side cover

Knife Sewing margin Thread take-up Tension thread guide

Lower thread guide arm 5

Looper thread guide spring 7 Chain looper thread, tension adjuster 5 Tension spring

Needle clamp Chain looper 8 Small gear shaft set Small gear shaft 7

Large Large

Large Small

Looper change lever

Looper crank shaft 7 Overedge looper collar 7 Chain looper rod

foot

plate

cover

link link link link

-----

gauge

spring 7

--

EF-205

Page

13 605-6502-02A 13

13 14 10

5 2 2 2 605-81 01-00B 6 5

5 6

7

7 7 SS-06001 Large

7 7

8

and

Parts number

605-6503-01 A 605-6505-01 A 605-6505-02A Chain looper shaft 605-6505-03A 605-6505-04A Chain looper shaft 605-6505-05A 605-6506-01 A Chain looper arm 605-7101-01 A 605-81 01-00A

605-9203-00A Upper 605-9204-01 A Upper 605-9205-01 B Upper 605-0202-01 A 605-030 1-00A 605-0301-01 A 605-0301-02A 605-030 1-03A Terminal box 605-0302-00A Controller 605-0302-01 A Controller 605-0302-02A

SS-06001 Overedge looper collar screw SS-06001 SS-06001 SS-06001 Stitch tongue screw SS-06002 Needle position adjusting screw SS-08001 Needle set screw

EA-605

--

Chain looper rod connecting pin Chain looper shaft connector Chain looper

Chain looper shaft eccentric bush

Belt ring

Feed Presser Presser

Vinyl Motor Motor Carbon brush

Connector

Graduation indicator screw

Presser

dog

foot

foot knife knife knife

cover

link

spring screw

foot

Description

gear

thrust

set for

double chainstitch driving shaft set arm holder knob

spring screw

collar

~

Page

March

8 8 8 8 8 8 8 8

9 10 10 11 11 11 12 14 14 14 14 14 14 14

7

9 10 10

6

1977

f,

;.-·

-4-

Parts

Number

and

Description Index (No. 1)

.....

'•.

\

..

Parts number

SS-08002 SS-08002 SS-08002 SS-08003 SS-08003 SS-09001 SS-09001 SS-09001 SS-09001 SS-09001 SS-09002 SS-09002 SS-09002

SS-09002 SS-09002 SS-09002

SS-09002

SS-09002 SS-09002 SS-09002 SS-09002 SS-09002 SS-09003 SS-09003 SS-11001 SS-11002 SS-11002

for

Description

Looper change lever screw 7 SS-11002 Needle bar bush screw

Chain looper screw 8

Feed

dog screw Needle clamp screw Needle clamp screw 6 Lamp set screw Knife

cover holder screw 2

Tension thread guide screw

Presser Presser

Way thread guide screw Tension thread guide screw Tension thread guide screw

Lower thread guide screw Lower thread guide screw

Tension thread guide screw 4 Tension thread guide screw

Front Front

Tension adjuster Tension adjuster

Presser Upper knife holder disc screw Lower knife holder disc screw Motor Motor Thread take-up screw Thread guide set screw Lower thread guide arm screw

bar

lifter

plate screw

foot

screw

cover holder screw 4 cover holder screw 5

base

screw 4

base

screw 5

bar

lifter

plate screw

pulley screw pulley screw

EF-205

Page

9 6

1

5 SS-11002 10 10

1 4 5 4 5

5

10 11 11 13 14

6

1 5

and

Parts number

SS-11002 SS-11002 SS-11002 SS-11002 Chain looper shaft SS-11002 Chain looper arm screw SS-11002 Feed arm shaft screw

SS-11002 SS-11002 Upper SS-11003 SS-11004 SS-11004 Chain looper arm clamp screw

SS-11004 Upper SS-11004 Large SS-11007 SS-11007 Looper SS-11007 SS-11007 SS-11007 SS-11007 SS-15001 Flywheel driving shaft bush screw SS-15001 SS-15001 Large gear shaft screw SS-15001 SS-15001 Looper crank shaft screw

SS-15001 SS-15001 SS-15001

EA-605

Small

Looper

Chain looper rod connecting

Upper Upper

Throat

Large gear driving arm screw

Needle bar crank rod

6tP-17

6t~>-17

8t~>-18

Needle bar crank shaft bush screw

Small gear shaft bush screw

Chain looper arm screw Feed Feed

Description

link

screw

link

screw

thrust

knife

driving arm screw

knife

driving arm

knife

holder shaft collar screw

plate screw

knife

arm square

link

clamp

pin Pin set screw Pin set screw Pin set screw · Feed

regulator screw rocker shaft

screw

set screw

rod

collar

set screw

collar screw

block

set screw

screw

Page

6 7 7 8 8 8 9

11 11 11

9 7 8

11

7 6 7 7 7 7

9

3

6

7 7

7 8 9 9

Marchl977

-5-

l

Parts

Number

and

Description Index (No. 1)

Parts number

SS-15001 SS-15002 SS-15003 SS-15003 SS-15004 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005 SS-15005

SS~18001

SS-18001 Sl-30001 Sl-30001 Sl-30001 Sl-30002 Sl-30002 Sl-40001 Sl-40002 Sl-40003

Sl-50001

Sl-60002

for EF-205

Description

Spool stand arm screw 3 Spool stand arm screw Telescopic pipe set screw 3 Spool support plate screw

Flywheel screw Needle bar clamp screw Needle bar Needle bar eccentric cam screw

Overedge looper eccentric cam screw 7

Large gear shaft Chain looper eccentric cam screw Chain looper gear screw Presser Upper

Upper

Lower Upper knife driving forked rod screw Bracket screw

Bracket screw Side cover screw

Face

Terminal

Terminal Belt cover set screw 2

Spool stand screw

Looper thread guide spring screw 7

Rubber cushion screw 1 Base

plate screw

link

shaft screw

thrust

bar clamp screw 10

knife

driving shaft bush screw

knife

arm shaft screw

knife

holder screw

plate screw

box

screw

box

screw

collar screw 7

Page

11 11 11 11

13

14

13 14

8 8

2 4 5

3

3 3 6 6 6

1

and

Parts number

NS-15001 Needle bar crank rod stud NS-15001 Large gear crank rod NS-15001 NS-15001 NS-15001 NS-15001 Nl-40001

Nl-40001 WP-03201 WP-04301 Looper thread guide spring washer WP-04801 Spool stand washer WP-04802 WP-04802 WP-05301 Rubber cushion washer WP-07601 Bracket washer WP-07601 Bracket washer WS-04101 WS-04102 WS-06101 PS-03001 Small PS-03001 Large PS-03001 PS-03001 Upper

EA-605

Looper stud Feed

Feed Thread guide (handle type) Motor Motor Chain looper washer

Motor Motor

Spool Knife cover holder washer Base

Upper

Description

nut

nut rod stud dog eccentric stud

set set

set washer

stand washer

plate washer

link link

knife knife

nut

knock pin knock pin

driving forked rod knock pin driving arm knock pin

nut

Page

March

6

7 7

9 9

1 13 14

8 7

3 13 14

1 13 14

3 2 1 7

7 11 11

1977

..

,..

t

"i

..

/'·

~

-6-

Juki EF-205, EA-605 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual