JUKI AMS-224E/IP-410 Instruction Manual
ENGLISH
AMS-224E / IP-410
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
i
CONTENTS
!
.
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1. SPECIFICATIONS .................................................................................................................1
2. CONFIGURATION ................................................................................................................. 2
3. INSTALLATION ..................................................................................................................... 3
3-1. Installing the throat plate auxiliary cover .................................................................. 3
3-2. Table position adjustment: Only for 6030 .................................................................
3-3. Installing the panel ......................................................................................................
3-4. Installing the thread stand ..........................................................................................
3-5. Installing the air hose ..................................................................................................
3-6. Installing the eye protection cover ............................................................................
3-7. Changing the height of the table and stand ..............................................................
4. PREPARATION OF THE SEWING MACHINE ......................................................................
4-1. Lubrication ................................................................................................................... 9
4-2. Attaching the needle ...................................................................................................
4-3. Threading the machine head ....................................................................................
4-4. Installing and removing the bobbin case ................................................................
4-5. Installing the bobbin .................................................................................................
4-6. Adjusting the thread tension ....................................................................................
4-7. Intermediate presser height .....................................................................................
4-8. Adjusting the thread take-up spring ........................................................................
5. OPERATION OF THE SEWING MACHINE ........................................................................
5-1. Sewing ........................................................................................................................ 12
5-2. Needle thread clamp device .....................................................................................
5-3. How to use the plastic blank (supplied with the machine as an accessory) .......
... 1
4
6
7
7
7
8
9
9
10
10
10
11
11
12
12
13
14
@
.
OPERATION SECTION (WITH REGARD TO THE PANEL) ......................................15
1. PREFACE ............................................................................................................................ 15
2. WHEN USING IP-410 .......................................................................................................... 18
2-1. Name of each section of IP-410 ............................................................................... 18
2-2. Buttons to be used in common ................................................................................
2-3. Basic operation of IP-410 .........................................................................................
2-4. LCD display section at the time of sewing shape selection .................................
(1) Sewing shape data input screen ................................................................................................21
(2) Sewing screen ............................................................................................................................
2-5. Performing sewing shape selection ........................................................................ 25
2-6. Changing item data ...................................................................................................
2-7. Checking pattern shape ...........................................................................................
2-8.Performingmodicationofneedleentrypoint ......................................................
(1) Changing the thread tension value .............................................................................................30
(2) Changing the intermediate presser height value ........................................................................
2-9. How to use temporary stop ...................................................................................... 32
(1) To continue performing sewing from some point in sewing ........................................................ 32
(2) To perform re-sewing from the start ............................................................................................
2-10.Whensettingofsewingproductisdifcultbecauseofinterruptionofneedletip .. 34
2-11. Winding bobbin thread .............................................................................................
(1) When performing winding bobbin thread while performing sewing ............................................34
19
20
21
23
27
29
30
31
33
34
i
(2) When performing winding bobbin thread only ............................................................................
35
2-12. Using counter ............................................................................................................ 35
(1) Setting procedure of the counter ................................................................................................35
(2) Count-up releasing procedure ....................................................................................................
(3) How to change the counter value during sewing ........................................................................
37
38
2-13. Performing new register of users’ pattern .............................................................. 38
2-14. Naming users’ pattern ...............................................................................................
2-15. Performing new register of pattern button .............................................................
2-16. LCD display section at the time of pattern button selection .................................
(1) Pattern button data input screen ................................................................................................41
(2) Sewing screen ............................................................................................................................
39
40
41
43
2-17. Performing pattern button No. selection ................................................................. 45
(1) Selection from the data input screen .......................................................................................... 45
(2) Selection by means of the shortcut button .................................................................................
46
2-18. Changing contents of pattern button ...................................................................... 47
2-19. Copying pattern button .............................................................................................
2-20. Changing sewing mode ............................................................................................
2-21. LCD display section at the time of combination sewing .......................................
(1) Pattern input screen ...................................................................................................................50
(2) Sewing screen ............................................................................................................................
48
49
50
52
2-22. Performing combination sewing .............................................................................. 54
(1) Selection of combination data ....................................................................................................54
(2) How to edit combination data .....................................................................................................
(3) Deleting procedure of the combination data ...............................................................................
(4) Deleting procedure of the step of the combination data .............................................................
55
56
56
2-23. Changing memory switch data ................................................................................ 57
2-24. Using information ......................................................................................................
(1) Observing the maintenance and inspection information .............................................................58
(2) Releasing procedure of the warning ...........................................................................................
(3) Observing the production control information .............................................................................
(4) Performing setting of the production control information ............................................................
(5) Observing the working measurement information ......................................................................
58
59
60
61
63
2-25. Using communication function ................................................................................ 65
(1) Handling possible data ...............................................................................................................65
(2) Performing communication by using the media ..........................................................................
(3) Performing communication by using RS-232C ...........................................................................
(4) Take-in of the data ......................................................................................................................
(5) Taking in plural data together
......................................................................................................67
66
66
66
2-26. Performing formatting of the media ........................................................................ 69
2-27. Operation at the time of X/Y motor position slip ....................................................
(1) When the error is displayed during sewing .................................................................................70
(2) When the error is displayed after end of sewing ........................................................................
(3) When the rest switch is not displayed ........................................................................................
70
71
71
2-28. USING 2-STEP STROKE FUNCTION ....................................................................... 72
(1) Setting of 2-step stroke function ................................................................................................. 72
(2) Setting of 2-step stroke position .................................................................................................
(3) Motion of 2-step stroke function .................................................................................................
72
74
3. MEMORY SWITCH DATA LIST ........................................................................................... 76
3-1. Data list ....................................................................................................................... 76
3-2. Initial value list ...........................................................................................................
82
ii
4. ERROR CODE LIST ............................................................................................................ 84
5. MESSAGE LIST .................................................................................................................. 91
#
. MAINTENANCE OF SAWING MACHINE ...........................................
1. MAINTENANCE .................................................................................................................. 94
1-1. Adjusting the height of the needle bar (Changing the length of the needle) ...... 94
1-2. Adjusting the needle-to-shuttle relation ..................................................................
1-3. Adjusting the timing of main shaft and hook driving shaft ..................................
1-4. Adjusting the height of the feeding frame ..............................................................
1-5. Adjusting the vertical stroke of the intermediate presser .....................................
1-6. The moving knife and counter knife ........................................................................
1-7. Needle thread clamp device .....................................................................................
1-8. Thread breakage detector plate ..............................................................................
1-9. Draining waste oil ......................................................................................................
1-10. Amount of oil supplied to the hook .........................................................................
1-11. Replacing the fuse .....................................................................................................
1-12. Changing the voltage of 100
1-13. Replenishing the designated places with grease .................................................
(1)
Replenishing the face plate section (felt, intermediate presser link, hinge screw) with grease
(2)
Replenishing the face plate section (needle bar, intermediate presser bar, guide bar) with grease
1-14. Troubles and corrective measures (Sewing conditions) ..................................... 103
2. OPTIONAL ........................................................................................................................
2-1. Table of Needle hole guide ..................................................................................... 105
2-2. Silicon oil tank ........................................................................................................
200V ................................................................... 100
,/
94
94
96
97
97
98
98
98
99
99
99
101
...102
.. 102
105
105
iii
!
. MEcHaNIcaL SEctIoN (WItH rEGarD to tHE SEWING MacHINE)
1. SPEcIFIcatIoNS
1 Sewing area X (lateral) direction
AMS-224E-4530 : 450 mm ×
AMS-224E-6030 : 600 mm × 300 mm
2 Max. sew
3 Settable st
Feed motion of feeding frame
4
5 Needle bar stroke 41.2 mm
6 Needle DP x 17
ift of feeding frame Max. 30mm
7 L
Intermediate presser stroke
8
ift of intermediate
9 L
presser
10 Intermed
DOWN position
variable
11 Shuttle Double-capac
12 Lubr
13 Memory of pattern
data
emporary stop facility Used to stop machine operation during a stitching cycle.
14 T
15 Enlarg
facility
16 Enlarg
method
Max. sewing speed
17
limitation
18 Pattern select
facility
19 Bobb
20 Sew
21 Memory back-up In
22 2nd or
facility
23 Sew
24
Dimensions AMS-224E-4530 :
25 Mass (gross mass) AMS-224E-4530 : 401 kg
26 Power consumpt
Operating temperature
27
range
28
Operating humidity range
ine voltage Rated voltage ±10% 50 / 60 Hz
29 L
ir pressure used AMS-224E-4530 : 0.5 to 0.55 MPa (Max. 0.55 MPa)
30 A
31 A
ir consumption 1.8 dm3 / min (ANR)
32 Needle h
position stop facility
33 No
ing speed 2,500 sti/min (When sewing pitch is 3 mm or less)
itch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
Intermittent feed (2-shaft drive by stepping motor)
4 mm (Standard) (0 to 10 mm)
20 mm
iate presser
icating oil New Defrix Oil No. 2 (Supplied by oiler)
ing / Reducing
ing / Reducing
ion
in thread counter UP/DOWN method (0 to 9,999)
ing counter UP/DOWN method (0 to 9,999)
igin setting
ing machine motor Servo-motor
ion 550 VA
ighest
ise '- Equivalent continuous emission sound pressure level (LpA) at the workstation :
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
ity semi-rotary hook
• Ma
in body : Max. 200 patterns (Max. 20,000 stitches/pattern)
• External media : Max. 999 patterns (Max. 50,000 stitches/pattern)
Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)
P
attern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Increasing/decreasing stitch length only can be
performed when pattern button is selected.)
200 to 2,500 sti/min (Scale : 100 sti/min steps)
Pattern No. selection method
case of a power interruption, the pattern being used will automatically be stored in
memory.
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in the
desired position within the sewing area. The set 2nd origin is also stored in memory.
1,703mm (W) x 1,370mm (L) x 1,200mm (H)
AMS-224E-6030 :
AMS-224E-6030 : 410 kg
5˚C to 35˚C
35 % to 85 % (No dew condensation)
AMS-224E-6030 : 0.5 to 0.55 MPa (Max. 0.55 MPa)
After the completion of sewing, the needle can be brought up to its highest position.
A-weighted value of 83.5 dB ; (Includes K
-ISO 11204 GR2 at 2500 sti/min.
'- Sound power level (L
A-weighted value of 92.5 dB ; (Includes K
-ISO 11204 GR2 at 2500 sti/min.
1,923mm (W) x 1,370mm (L) x 1,200mm (H)
) :
WA
Y (longitudinal) direction
300 mm
(Excluding thread stand)
(Excluding thread stand)
= 2.5 dB) ; according to ISO 10821- C.6.3
pA
= 2.5 dB) ; according to ISO 10821- C.6.3
pA
– 1 –
2. CONFIGURATION
4
5
3
!0
2
1
6
7
9
8
Machine head
1
Wiper switch
2
Temporary stop switch
3
Feeding frame
4
Intermediate presser
5
Thread stand
6
Operation panel (IP-410)
7
Power switch
8
Control box
9
Foot pedal
!0
Air regulator
– 2 –
3. INSTALLATION
3-1. Installing the throat plate auxiliary cover
1. The throat plate auxiliary cover is very heavy and perform the installing work with two
persons or more.
2.Thestayandthelikearesettothethroatplateauxiliarycoverandthettingscrewsand
washers to the bed are packed together with the accessories at the time of delivery.
3. When using the cover sheet supplied as accessories, paste it to the throat plate auxiliary
cover before installing.
!0
!1
1
!2
3
3
2
3
8
2
7
9
45
4
5
7
9
7
9
6
1) Move the cloth feed base to the rear and place throat plate auxiliary cover (asm.) 3 from between
lower plate 1 and throat plate 2.
At this time, be careful not to bend lower plate
2) Temporarily x throat plate auxiliary cover (asm.)
.
1
with throat plate auxiliary cover support set
3
-
screws 5 and washers 4.
3) Temporarily x throat plate auxiliary cover support
4) Fix throat plate auxiliary cover (asm.)
5) Insert spacer
with setscrew
6) Securely tighten setscrews
Fix throat plate auxiliary cover setscrew 5.
7)
between cloth feed base cover
!2
.
!1
.
7
on the machine bed with two counter-sunk screws
3
to the machine bed with setscrews (M6)
6
and throat plate auxiliary cover (asm.)
!0
.
7
.
8
and x it
3
8) Referring to the caution below, perform positioning of the throat plate auxiliary cover. When the po-
sitioning is not performed enough, perform the positioning after loosening once throat plate auxiliary
cover setscrew
and throat plate auxiliary cover base setscrews
5
– 3 –
9
.
1. Fix the throat plate auxiliary
cover 3 so that is higher
2
Within 0.3 mm
3
1
3
2.Conrmbyputtingaruleror
3
than the throat plate 2 (within
0.3 mm). When it is lower
than the throat plate 2, needle breakage or the like due
to the defective feed will be
caused.
the like that the throat plate
auxiliary cover 3 is horizontally installed. If not, throat
plate auxiliary cover
lower plate
tact partially with each other,
and abnormal worn-out will
be caused.
come in con-
1
3
and
3-2. Table position adjustment: Only for 6030
For the 6030, the table has been retracted from the normal position in the factory in prior to shipment.
After unpacking, be sure to carry out the following steps 1) through 9).
L
Position adjustment for the
left table
is described as an
L
example. Adjust the position of
R
the right table R in the similar
manner.
[Accessories to be used]
: Table xing bolt cover
A
A
C
B
D
HX00326000B x 2
: Power switch setscrew
B
SK3512001SE x 2
(Four setscrews are used for the table of the
machine for JE.)
: Operation panel stopper
C
40072231 x 2
: Operation panel stopper setscrew
D
SK3271301SE x 2
2
1
1) Remove screws 1 and 2 to remove the cover.
* When removing screw 2, take care not to lose
the nut secured on the underside of the table.
– 4 –
3
175mm
1
2
A
3
2) Remove table xing bolts 3 which are mounted
at two locations of the table stand.
* The following steps 3) through 7) are the re-
assembly procedure of the table.
3) Shift the table to adjust so that it laterally pro-
trudes from the end of the table stand by 175
mm. For the longitudinal direction, also adjust so
that the table protrudes equally (approximately 3
mm on each side) from the end of table stand.
* If the table is not correctly positioned in the
longitudinal direction, the throat plate auxiliary
cover may not be removed.
4) Temporarily x table xing bolts 3 at two loca-
tions from the table stand side.
5) Tighten screws 1 and 2 to mount the cover.
* If the cover and tapped hole do not align, align them
by moving the table.
* Tighten screw 2 after mounting the nut from the
underside of the table.
6) Securely tighten the table xing bolts at two
locations from the table stand side. (For refer-
ence: Tightening torque: 6 N•m)
7) After mounting the cover, attach the table xing
bolt cover (accessory
) in position.
A
Power switch for the domestic market
and general export
B
C, D
Power switch for JE
B
9) Secure the operation panel stoppers (accessory
) in the punched locations at near side of the
C
right table using wood screws (accessory
8) Secure the power switch
in the punched location
at the lower right part
of the table using wood
screws (accessory B).
).
D
– 5 –
3-3. Installing the panel
1) Installing the IP-410
1
2
2) Installing the IP-410 guide
1
4
2
3
4
1) Open cover 1 and remove cable 2 once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2) Fix operation panel installing plate 3 to an op-
tional place on the table with two wood screws
.
4
Install the panel at the position where
X-move cover or head grip does not
interfere with it since breakage of the
panel will be caused.
1) Install IP-410 2 almost in the center of opera-
tion box installing plate 1.
2) Take a clearance of approximate 5 mm on both
ends of right and left sides of IP-410 2 and x
IP-410 guide 3 with two screws 4.
5 mm
Do not place the position of the guide
under the panel and install the guide at
the proper position since the breakage
of the panel will be caused.
3
5 mm
– 6 –
3-4. Installing the thread stand
A
B
Table
1) Assemble the thread stand. Then, put it in thread-stand mounting hole A or
2) Tighten locknut
3) When ceiling wiring is possible, pass the power cord through spool rest rod 2.
4) If thread sags, use thread stand guide arm (asm.) 3.
to x the thread stand.
1
2
1
B
3-5. Installing the air hose
1
2
Close
Open
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock 1, pull up and turn air adjust-
ment knob 2 and adjust so that air pressure
indicates 0.5 to 0.55 MPa (Max. 0.55 MPa).
Then lower the knob and x it.
* Close air cock 1 to expel air.
3
in the machine table.
3-6. Installing the eye protection cover
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
3
2
1
⇧
Use eye protection cover 1 after securely attach-
ing it on face plate cover
To prevent interference with the feed-
ing frame, be sure to install the thread
stand guide arm (asm.) with the eye
protection cover pressed in the direc-
tion of the arrow.
– 7 –
with screw
3
2
.
3-7. Changing the height of the table and stand
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Theheightofthetable(measuredfromtheoortothetable)isadjustabletosixdifferentheights.
870mm 2 897mm 3 922mm 4 945mm 5 967mm 6 988mm
1
It has been factory-adjusted to 2 at the time of delivery.
A
1) Insert the claw of forklift up to the transverse beam
A
in front of the upper stand from the position as
A
shown in the gure in the rear of the sewing machine.
2) Lift the claw of the forklift up to the position where the claw of forklift comes in contact with the bot
tom surface of the upper stand and the upper stand does not fall.
* Take care not to allow the forklift claw to crush the cable.
!2
7
6
2
-
!8
!1
!5
!4
!0
8
!3
Regulating grooves
3) Loosen bolts of 1 through !5.
4) Lift the claw of forklift, release bolts of
and
in the directions of both arrow marks, and lower the claw of forklift at the positions where the
!8
3, 9
respective groove positions meet with one another.
At this time, make sure that bolts of
5) Securely tighten bolts of
through
1
and
3, 9
with tightening torque of 45 ± 2 N•m.
!5
!7
9
and
from the regulating grooves, move stands
!3
have been securely set in the grooves.
!3
– 8 –
4
5
!6
1
3
!6, !7
4. PREPARATION OF THE SEWING MACHINE
4-1. Lubrication
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
A
B
A
B
1
1) Check that the place between lower line B and upper l
ine A is
lled with oil. Fill there with oil using the oiler supplied with the
mach
ine as accessories when oil is short.
The oil tank to lubricate is for lubricating to the hook portion and the gear box portion.
For the hook portion, the oil amount can be decreased when the number of revolutions used is
low and the oil amount is large. (
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below.
Trouble of components will be caused.
2. Whenusingthesewingmachineforthersttimeorafteranextendedperiodofdisuse,
use the machine after lubricating a small amount of oil to the hook portion. (For removing
#
-1-2. A
3.
the shuttle, see “
Do not put your foot or climb on the sewing machine table or table stand during lubrica-
tion.
Refer to “
djusting the needle-to-shuttle relation” p.94
#
-1-10. A
mount of oil supplied to the hook” p.99
2) Apply one drop of oil to the
hook race 1 part to spread
on
it.
.)
.)
4-2. Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1
1.5 mm
2
Loosen setscrew 1 and hold needle 2
with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew 1.
When tightening setscrew 1, be sure
to use the screwdriver (Part No. :
40032763) supplied as accessories.
Do not use L-shaped hexagon wrench
key. There is a danger of breaking set-
screw 1.
– 9 –
4-3. Threading the machine head
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
※
Threading of L-type th read
※
guide in case of large return
of twist.
4-4. Installing and removing the bobbin case
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1) Open hook cover 1.
3
2) Raise latch
3) When entering bobbin case, insert it with the
1
2
4-5. Installing the bobbin
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
2.5 cm
4
5
1) Set the bobbin
shown in the gure.
2) Pass the thread through thread slit
and pull the thread as it is. By so doing, the thread will
pass under the tension spring and be pulled out from
thread hole 4.
3) Pass the thread through thread hole
and pull out the thread by 2.5 cm from the thread hole.
of bobbin case
3
the bobbin case.
latch tilted until "click" sounds.
If it is not fully inserted, bobbin case
may slip off during sewing.
2
into bobbin case 2 in the direction
1
3
5
, and remove
2
of bobbin case
2
of the horn section,
,
3
1
2
If the bobbin is installed in the bobbin case orienting the reverse direction, the bobbin thread
pulling out will result in an inconsistent state.
– 10 –
4-6. Adjusting the thread tension
1
Longer
Shorter
[Adjusting the needle thread tension]
A
If thread tension controller No. 1 1 is turned
clockwise, the length of remaining thread on the
needle after thread trimming will be shorter. If it is
turned counterclockwise, the length will be longer.
2
Shorten the length to an extent that the thread is
not slipped off.
Adjust needle thread tension from the operation
panel and bobbin thread tension with 2.
1) Select THREAD TENSION button
in the sewing screen.
A
2) Set needle thread tension with TEN
keys B. There is a setting range of 0 to
200. When the set value is increased,
B
the tension becomes higher.
* When the set value is 50 at the time of
standard delivery, the thread tension is
adjusted to 2.35N (spun thread #50).
(When thread tension No. 1 is released)
4-7. Intermediate presser height
When raising the intermediate presser height, turn the pulley by hand to lower the needle bar,
andconrmthattheneedlebardoesnotinterferewiththeintermediatepresser.
A
1. Setting range of the intermediate presser is up to the standard of 3.5 mm.
However, the setting range can be changed up to max. 7 mm with memory switch U112.
2. When increasing the height of intermediate presser or making the needle size thicker, con-
rmtheclearancebetweenthewiperandthecomponents.Wipercannotbeusedunless
the clearance is secured. Turn OFF the wiper switch. Besides, note that the wiper is set so
as to sweep at the position where the intermediate presser is in the lowest position in spite
of the setting of intermediate presser height at the time of delivery. (Memory switch U105)
Press INTERMEDIATE PRESSER SETTING button
so that the clearance between the bot-
B
and adjust with TEN keys
A
tom end of intermediate presser and the
cloth is 0.5 mm (thickness of thread used).
B
0.5 mm
– 11 –
4-8. Adjusting the thread take-up spring
1
3
Loosen setscrew 2, and turn thread tension asm. 3.
Turning it clockwise will increase the moving
amount and the thread drawing amount will
1) Adjusting the stroke
4
increase.
2) Adjusting the pressure
Increase
Decrease
To change the pressure of the thread take-
up spring
slot of thread tension post
tightened, and turn it. Turning it clockwise will
increase the pressure of the thread take-up
spring. Turning it counterclockwise will de
2
crease the pressure.
5. OPERATION OF THE SEWING MACHINE
5-1. Sewing
1) 2)
, insert a thin screwdriver into the
1
while screw 2 is
4
-
3)
C
[For the 2-step stroke pedal (PK47)]
* Refer to
@
"
-2-28. USING 2-STEP STROKE FUNCTION" p.72
A
B
[In case of the mechanical valve pedal]
1) Set a workpiece under the feeding frame and
depress pedal
of the pedal switch. Then the
A
feeding frame comes down.
When the foot is detached, the feeding frame
returns to its home position.
The lowering speed of the feeding frame
changes according to the depressing amount.
This is used when positioning the parts.
2) When positioning the workpiece and depress
ing pedal
, the feeding frame comes down to
B
the bottom and holds the workpiece.
3) Depress pedal
when the feeding frame
C
comes down to the bottom and sewing starts.
.
-
– 12 –
5-2. Needle thread clamp device
By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread
slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of
needle thread on the wrong side of cloth while keeping stable sewing. When mounting the IP-410,
changeover of motion ON/OFF is performed with
key.
When the needle thread clamp device is OFF, the machine automatically operates at slow-start.
When memory switch No. 35 is : prohibited, the thread clamp does not work. In addi-
tion, key is ineffective.
* Matters that demand special attention when using the needle thread clamp device
Refer to the list below for the contents of memory switches where the thread clamp unit can be set.
Sewing machine
type
AMS-224EHS 0 : Extra thin thread type
1 : Thin thread (standard) (#50 to #8)
2 : Intermediate (#20 to #5)
3 : Thick thread (#5 to #2)
U69 U70
Memory switch
Front (standard) or
Rear
[Regarding thread clamp unit]
Change the set value of memory switch U69 according to the thickness of needle thread. The value has
been set to 1 : Thin thread at the time of delivery.
Commendable value is Set value : 1 for thread count #50 to #8, Set value : 2 for thread count #20 to
#5, and Set value : 3 for thread count #5 to #2. (The value will change in accordance with the kind and
thickness of the actual thread and the kinds of materials to be sewn. Set the value by adjusting to the
state of needle thread on the wrong side of materials.) In addition, it is possible to select the thread
clamp position by means of memory switch U70. If the sewing material is tucked in or set in at the be
-
ginning of sewing in case of using thicker thread such as yarn count #5 to #2 or in any other occasion,
select rear position of thread clamp
Use the set value of the memory switch which is adjusted to the thread clamp unit type.
When the setting is wrong, the thread clamp fails to properly function. So, be careful.
by means of Memory switch U70.
– 13 –
(1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length
at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread
end held with the needle thread clamp may be rolled in the seams.
1)
1) In case of with the needle thread clamp, the
standard of the length of needle thread is 40 to
50 mm.
40 to 50 mm
2) When needle thread is long after replac
ing thread or the like or sewing while holding
needle thread by hand, turn OFF the THREAD
CLAMP key .
3)
3) When needle thread held with the needle
thread clamp is rolled in the seams, when error
has occurred, or when needle thread is held
entangled with the needle thread clamp, do
not forcibly draw the cloth, but cut the con
nected needle thread with scissors or the like.
The seams cannot be broken because of the
needle thread at the start of sewing.
When needle thread is excessively long at the time of using the thick thread, the end of nee-
dle thread held with the needle thread clamp is rolled in the seams, and slip of position of
material may occur or needle breakage may be caused.
(2) When the thread clamp is used, and bobbin thread at the sewing start appears on the right side of
material, reduce thread tension at the sewing start (2 to 3 stitches) and bobbin thread becomes less
conspicuous.
[Example of setting]
Tension of 1 to 2 stitches at the sewing start is “20” when sewing tension setting is “35”.
* For setting of tension at the start of sewing, see of
1. Thread at the start of sewing may be rolled in case of some patterns. When thread is rolled
in even after performing adjustment of (1) or (2), use the sewing machine with thread
clamp OFF.
2. Thread clamp failure may occur in the state that thread waste is jammed in the thread
clamp device. Remove the thread waste referring to
"#-1-7. Needle thread clamp device" p.98.
@
"
-2-8.(1) Changing the thread tension value" p.30
5-3. How to use the plastic blank (supplied with the machine as an accessory)
5
4
6
2
1) Machine the plastic blank supplied with the
machine according to the stitching shape.
2) Attach the plastic blank to the feeding frame as
illustrated in the gure.
Use a sponge sheet or rubber sheet
supplied with the machine in combina-
tion with the plastic blank, if neces-
sary.
.
1
3
– 14 –
4530 6030
Plastic blank 40072147 40074148
1
Feeding frame
2
Setscrew SM1041401SC SM1041401SC
3
Washer WP0430801SC WP0430801SC
4
Nut NM6040001SC NM6040001SC
5
Positioning screw
6
40072138 40072139
SM4040501SN SM4040501SN
@
.
OPERATION SECTION (WITH REGARD TO THE PANEL)
1. PREFACE
* Three kinds of service patterns are contained in the media of the accessories.
Area
Kind
4530
6030
H Type, G Type
(Vinyl leather)
ø 60 Pitch 3.6mm
Pattern No. 101
H Type, G Type
(Denim)
ø 60 Pitch 3 mm
Pattern No. 102
1) Kind of sewing data handled with IP-410
Sewing data that each panel handles are as shown below.
Pattern name
Users' pattern
Vector format data
M3 data
Sewing standard
format
Pattern that can be stored in the body.
Max. 200 patterns can be registered.
File that extension is ".VDT"
Read from media. Max. 999 patterns can be used.
Pattern data of AMS-D series
Used by copying from oppy disk of AMS-D series to media.
Max. 999 patterns can be used.
File that extension is ".DAT"
Read from media. Max. 999 patterns can be used.
Description
H Type, G Type
ø 60 Pitch 2.5 mm
Pattern No. 103
2) Using the data (M3 data) of AMS-D series with AMS-224E
There are two ways to use M3 data with AMS-224E.
Reading by using IP-410
1
Use PC (personal computer) and copy le (¥AMS¥AMS00xxx.M3) of M3 from oppy disk of AMS-D
to ¥AMS of media. Insert the media to IP-410, and select Pattern No.xxx from M3 data.
Changing to vector format data using PM-1
2
Change to the vector format data with PM-1. (For the details, refer to Help of PM-1.)
Copy the changed vector format data to ¥VDATA folder of the media.
Insert the media to IP-410 and select Pattern No.
– 15 –
– 16 –
3) Folder structure of the media
Store each le in the folders below of the media.
Media drive
VDATA
Store vector format data.
AMS
Store M3 data.
SDATA
Store sewing standard data.
VD00 . VDT
VD00 . VDT
AMS00
AMS00
SD00 . DAT
SD00 . DAT
. M3
. M3
Vector format data : Store in ¥VDATA.
M3 data : Store in ¥AMS.
Sewing standard format : Store in ¥SDATA.
Data that are not stored in the folders above cannot be read. So, be careful.
4) Inserting direction of the media
Turn the label side of the CompactFlash(TM)
1
to this side (place the notch of the edge to
the rear. ) and insert the part that has a small
hole into the panel.
Media
1. When the inserting direction is wrong, panel or media may be damaged.
2. Do not insert any item other than the CompactFlash(TM).
3. IP-410 corresponds to the CompactFlash(TM) of 2GB or less.
4. IP-410 corresponds to the format FAT16 of CompactFlash(TM). It does not correspond to
FAT32.
5. Be sure to use the CompactFlash(TM) which is formatted with IP-410. For the formatting
procedure of the CompactFlash(TM), see
"@-2-26. Performing formatting of the media", p.69.
After completion of setting of the media, close the cover. By closing the cover, it is possible to ac
2
cess. If the media and the cover come in contact with each other and the cover is not closed, check
the following matters.
• Check that the media is securely pressed until it goes no further.
• Check that the inserting direction of the media is proper.
5) Removing procedure of the media
Hold the panel by hand, open the cover, and press the
1
media removing lever. The media is eject.
When the lever is strongly pressed, the media may
be broken by protruding and falling.
When the media is drawn out as it is, removing is com
2
pleted.
-
-
Cautions when using the CompactFlash(TM)
• Do not wet or touch it with wet hands. Fire or electric shock will be caused.
• Do not bend, or apply strong force or shock to it.
• Never perform disassembling or remodeling of it.
• Do not put the metal to the contact part of it. Data may be disappeared.
• Avoid storing or using it in the places below.
Place of high temperature or humidity / Place of dew condensation /
Place with much dust / Place where static electricity or electrical noise is likely to occur
– 17 –
– 18 –
2. WHEN USING IP-410
2-1. Name of each section of IP-410
1
2
(Front)
(Right side)
!0
6
9
8
7
4 5
3
Touch panel
1
2
READY key
LCD display section
・
Changeover of the data input screen and
→
the sewing screen can be performed.
INFORMATION key
3
Changeover of the data input screen and
→
the information screen can be performed.
COMMUNICATION key
4
Changeover of the data input screen and
→
the communication screen can be performed.
MODE key
5
Changeover of the data input screen and
→
the mode changeover screen which
performs various detail settings can be performed.
Media slot (Close the cover for use.)
6
Connector for RS-232C communication
7
Variable resistor for color LCD screen contrast adjustment
8
Connector for external input
9
Media removing lever
!0
2-2. Buttons to be used in common
The buttons which perform common operations in each screen of IP-410 are as follows :
CANCEL button
In case of the data change screen, the data being
ENTER button
UP SCROLL button
DOWN SCROLL button
RESET button
NUMERAL INPUT button
CHARACTER INPUT button
→
RESSER LOWERING button
→
→
→
→
→
→
This button closes the pop-up screen.
→
changed can be cancelled.
This button determines the changed data.
This button scrolls the button or the display in the
upward direction.
This button scrolls the button or the display in the
downward direction.
This button performs the release of error.
This button displays ten keys and input of numerals
can be performed.
This button displays the character input screen.
Refer to
Presser is lowered, and the presser lowering screen
→
is displayed. To lift presser, press presser lift button
displayed in the presser lowering screen.
“@-2-14. Naming users' pattern” p.39
.
Bobbin winder button
Bobbin thread winding is performed.
→
Refer to
→
“@-2-11. Winding bobbin thread” p.34
.
– 19 –
– 20 –
2-3. Basic operation of IP-410
1
When the power is turned ON rst, the language selection
2
When the power is turned ON, the data input screen is dis-
A
Turn ON the power switch
screen is displayed. Set the language you use. (It is possible
to change with Memory switch U500.)
When ending the selection screen with CANCEL but-
ton or ENTER button without performing the
language selection, the language selection screen is
displayed when the power is turned ON next.
Select the pattern No. you desire to sew.
played. Pattern No. button A which selected at present is
displayed in the center of the screen. Press the button to se-
lect the sewing shape. For selecting procedure of the sewing
shape, refer to "
.
p.25
@
-2-5. Performing sewing shape selection"
B
When READY key
is pressed, the back color of LCD
B
display is changed to green.
At this time, the presser performs the origin retrieval and
moves to the start of sewing.
When the presser is going up, be careful that your
ngersarecaughtwiththepressersincethepresser
moves after coming down.
Start sewing.
3
Start sewing referring to
* For the screen, refer to
"!-5-1. Sewing" p.12
@
"
-2-4. LCD display section at the
time of sewing shape selection" p.21
.
.
1.Whenusingtheexclusivepresser,conrmthepatternshapeforsafety'ssake.Shouldthe
pattern protrude from the feeding frame, needle interferes with the feeding frame during
sewing, and there is a danger of needle breakage or the like.
2. When turning OFF the power without pressing READY key
tern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio", "Max. sewing
speed", "Thread tension" or "Intermediate presser height" is not stored in memory.
, the set value of "Pat-
2-4. LCD display section at the time of sewing shape selection
(1) Sewing shape data input screen
G
H
I
O
P
A
B C D E F
J
K
L
M
N
Q
Button and display
A
PATTERN BUTTON
NEW REGISTER button
B
USERS’ PATTERN
NEW REGISTER button
C
PATTERN BUTTON
NAME SETTING button
D
THREAD CLAMP button
E
INTERMEDIATE PRESSER
SETTING button
F
BOBBIN WINDER button
Description
Pattern button new register screen is displayed.
Refer to
/
Users’ pattern new register screen is displayed.
Refer to
/
Pattern button name input screen is displayed.
Refer to
/
Effective/ineffective of thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.
Refer to
/
Bobbin thread can be wound.
Refer to
/
“@-2-15. Performing new register of pattern button” p.40
“@-2-13. Performing new register of users’ pattern” p.38
“@-2-14. Naming users’ pattern” p.39
@
“
-2-6. Changing item data
“@-2-11. Winding bobbin thread” p.34
” p.27
.
.
.
.
.
– 21 –
– 22 –
Button and display
SEWING SHAPE NO. display
G
Description
Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.
: Users' pattern
: Vector format data
: M3 data
: Sewing standard format
* Be sure to use the media that has been formatted with IP-410.
For the formatting procedure of the media, refer to
"@-2-26. Performing formatting of the media" p.69
.
SEWING SHAPE SELECTION
H
button
NEEDLE THREAD TENSION
I
SETTING button
X ACTUAL SIZE VALUE display
J
X SCALE RATE SETTING
K
button
Y ACTUAL SIZE VALUE display
L
M
Y SCALE RATE SETTING
button
Sewing shape being selected at present is displayed on this button and
when the button is pressed, the sewing shape selection screen is displayed.
Refer to
/
Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.
Refer to “
/
Actual size value in X direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch
Refer to “
/
Scale rate in X direction of sewing shape being selected at present is
displayed on this button.
When the scale input is set to non-selection by setting memory switch
Refer to “
/
Actual size value in Y direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch
Refer to “
/
Scale rate in Y direction of sewing shape being selected at present is
displayed on this button. When the scale input is set to non-selection by
setting memory switch
displayed.
“@-2-5. Performing sewing shape selection” p.25
@
-2-6. Changing item data”
, X actual size value setting button is displayed.
@
-2-6. Changing item data”
, the button goes out and the X scale is displayed.
@
-2-6. Changing item data”
, Y actual size value setting button is displayed.
@
-2-6. Changing item data”
, the button goes out and the Y scale is
Refer to “
/
@
-2-6. Changing item data” p.
p.27
p.27
p.27
p.27
.
.
.
.
27
.
.
N
MAX. SPEED LIMITATION
O
FOLDER NO. display
P
FOLDER SELECTION button
Q
PATTERN REGISTER button
Maximum speed limitation which is set at present is displayed on this button
and when the button is pressed, the item data change screen is displayed.
(However, maximum speed limitation which is displayed is different from
the maximum number of revolutions in the pattern.)
Refer to “
/
Pattern register button which is displayed indicates the folder No. which has
been stored.
Folders to display the patterns are displayed in order.
PATTERN REGISTER buttons stored in
displayed.
Refer to
/
* This button is not displayed unless the new register to the pattern button
is performed.
@
-2-6. Changing item data”
@
“
-2-15. Performing new register of pattern button”
.
p.27
FOLDE R NO display are
O
p.40
.
(2) Sewing screen
E
F
G
H
I
J
K
L
A B C D
O
N
P
M
Q
R
Button and display
A
PATTERN MOVE button
THREAD CLAMP button
B
Description
Pattern move screen is displayed.
Refer to
→
because of interruption of needle tip” p.34
Effective/ineffective of the thread clamp is selected.
: Thread clamp effective
@
“
-2-10.Whensettingofsewingproductisdifcult
.
: Thread clamp ineffective
S
C
INTE R MED I AT E PR ESSE R
SETTING button
D
RETURN TO ORIGIN button
Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.
Refer to
/
This button returns the presser to the start of sewing and raises the presser
when the present presser position is on the way of sewing.
“@-2-6. Changing item data” p.27
.
– 23 –
– 24 –
Button and display
E
SEWING SHAPE NO. display
Description
Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.
F
SEWING SHAPE display
G
NE ED LE T HR EA D TENSION
SETTING button
H
TOTAL NUMBER OF STITCHES
OF SEWING SHAPE display
* Be sure to use the media that has been formatted with IP-410.
For the formatting procedure of the media, refer to
“@-2-26. Performing formatting of the media” p.69.
Sewing shape being selected at present is displayed.
Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.
Refer to
/
Total number of stitches of the sewing shape being selected at present is
displayed.
* Displayed only when the sewing shape being selected is the standard
pattern.
: Users' pattern
: Vector format data
: M3 data
: Sewing standard format
“@-2-6. Changing item data” p.27
.
I
COUNTER VALUE CHANGE
button
J
COUNTER CHANGE OVER
button
K
STEP SEWING button
L
FOLDER NO. display
M
SPEED variable resistor
N
X SCALE RATE display
O
X ACTUAL SIZE VALUE display
P
Y ACTUAL SIZE VALUE display
Q
Y SCALE RATE display
Existing counter value is displayed on this button.
When the button is pressed, the counter value change screen is displayed.
Refer to
/
Display of sewing counter/No. of pcs. counter can be changed over.
Refer to
/
Step sewing screen is displayed. Checking of the pattern shape can be
performed.
Refer
/
Pattern register button which is displayed indicates the folder No. which has
been stored.
Number of rotations of the sewing machine can be changed.
Scale rate in X direction of sewing shape being selected is displayed.
Actual size value in X direction of sewing shape being selected is displayed.
Actual size value in Y direction of sewing shape being selected is displayed.
Scale rate in Y direction of sewing shape being selected is displayed.
“@-2-12. Using counter” p.35
“@-2-12. Using counter” p.35
“@-2-7. Checking pattern shape” p.29
.
.
.
R
MAX. SPEED LIMITATION
display
PATTERN REGISTER button
S
Maximum speed limitation which is set at present is displayed. However,
the display is different from the maximum number of revolutions in the
pattern. However, the display is different from the maximum number of
revolutions in the pattern.
Pattern register buttons stored in
Refer to
/
* This button is not displayed unless the new register to the pattern button
is performed.
“@-2-15. Performing new register of pattern button”
FOLDER NO. display are displayed.
L
p.40
.
2-5. Performing sewing shape selection
Display the data input screen.
1
Only in case of the data input screen (blue), the selection of
sewing shape can be performed. In case of the sewing screen
A
(green), press READY key and display the data input
screen (blue).
Call the sewing shape selection screen.
2
Press SEWING SHAPE button A and the sewing shape
selection screen is displayed.
Select the sewing shape.
3
There are 4 kinds of the sewing shape.
C
D
Press SEWING SHAPE SELECTION button
B.
* This button is not displayed in the initial state.
B
When button C or D is pressed in this screen,
X or Y enlarging/reducing ratio can be changed. For the
details, refer to "
Determine the kind of sewing shape.
4
@
-2-6. Changing item data" p.27.
There are 4 kinds below of the sewing shape. Select the kind
you desire from among them.
Pictograph
Name
Users' pattern
Vector format data
Maximum number of
patterns
200
999
M3 data
999
E
F
Be sure to use the media that has been formatted with IP-410.
For the formatting procedure of the media, refer to
"@-2-26. Performing formatting of the media" p.69.
Sewing standard format
999
Select the sewing shape kind you desire from SEWING SHAPE KIND SELECTION buttons E and
press ENTER button F.
The sewing shape list screen corresponding to the kind of sewing shape you selected is displayed.
– 25 –
– 26 –
Select the sewing shape.
5
H
J
When UP or DOWN SCROLL button
G is pressed,
the SEWING SHAPE buttons H are changed over in order.
Here, press the SEWING SHAPE button you desire to select.
G
Determine the sewing shape.
6
is pressed, the sewing shape is
When ENTER button
K
I
determined and the data input screen is displayed.
When the sewing shape is users' pattern, the screen as A is
I
displayed.
A
PATTERN NO. SELECTION button J that is registered to us
ers' pattern is displayed. Press the button of PATTERN NO.
you desire to select.
-
When VIEWER button K is pressed, the shape of the
pattern No. selected is displayed and you can conrm it.
Loading...