Juki AMS-222B User Manual

Medium-sized 1-Needle Lockstitch
a.IUKI
Computer
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Control Cycle Machine
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AMS-2228
PARTS LIST
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19569409
No:C>4s4=o2
HOW
TO
MAKE
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2. Explanation
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numbers
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A.10/83 ., .. Added from October, 1983
0.10/83
When previous parts (Obsoleted part) and new parts (Added parts) are not fnterchangeab!e with each other:
fmn'"'n())'Ji.~11:1ff,j:
In
thi$ case, even obsoleted part (OJ can be ordered with the obsoleted part number, so select
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Note
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M.10/83
3) Codes
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1)
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USE
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THIS PARTS LIST
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of
parts shown
codes
"Note"
means this
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Description
Needle bar Needle bar
Frame cover
Frame cover
ls
replaced
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Frame cover
required
required
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required
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parts which
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at
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CONTENTS
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1.
FRAME & MISCELLANEOUS
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51-~
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f,Y;
( l )
2.
FRAME ~ MISCELLANEOUS
ru:i
llll •
51-~
rlil
J;f,
( 2 l
3.
FRAME & MISCELLANEOUS
ru:l
llll ·
51-~
rlil
J;f,
( 3 l
4.
MAIN
SHAFT & NEEDLE
J:ll!
5.
PRESSER
• &Hffl:l
'*
MECHANISM
r.flj1jl;tfl:jf,Y;
6.
SHUTILE
Tll!~,J;f,
7.
WIPER & TENSION
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8.
TENSION
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DRIVER
SHAFT
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RELEASE
CONTROLLER
COMPONENTS
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9.
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DRIVE
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11.
FEED
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12.
FEEDING
COMPONENTS
MOTOR
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MECHANISM
COMPONENTS
COMPONENTS · ..........
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13.
LUBRICATION
~il!Jrlilf,Y;
14.
SENSOR
COMPONENTS • ..........
COMPONENTS
12:/-lJ'-Illj{,'f;
15.
PNEUMATIC
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16.
TABLE
.!lll.~fl:lj;f,
17.
CONTROL
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18.
OPERATION
COMPONENTS··
COMPONENTS
BOX
'Y 7
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BOX
· ·
COMPONENTS·
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COMPONENTS
ll\l:f'F;f,o/:7.Afl:l{;;f;
19.
CIRCUIT
Jiii~r.flf,Y;
20.
POWER
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21.
PEDAL & ACCESSORIES
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22.
SPECIAL
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23.
SPECIAL
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24.
THREAD
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NUMERICAL
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BOARD
SUPPLY & CORD
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ORDER
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ORDER
STAND
INDEX
COMPONENTS
}<
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PARTS
fl:l
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( 1)
PARTS
(2)
COMPONENTS·
OF
PARTS
COVER
COVER
COVER
BAR
COMPONENTS
COMPONENTS
COMPONENTS · ..
COMPONENTS
f,Y;
..
... · ....
COMPONENTS
.... · ...... • ....
.. · .. · ..
.. · ..
.... • .. • ....
COMPONENTS·
COMPONENTS·
COMPONENTS
COMPONENTS
(Jiijj1jl
.... • ...... • .. • ........ • ...... • .. • .... · .. • ..
· •
· ·
.. · ..
···•
........
.... • .. · ........
.. • .... • .. • ..............
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~)
..........
IX
COMPONENTS
COMPONENTS
COMPONbVTS(3)
......
..
• · •
..
• • • • • • • •
· · · · · • · · · · · • · · · · · · · · · •
• ·
.. • ....
....
· · ·
..
....
• • • • • • · •
•·
........
·
...... • .. · ....
· ·
..
· ·
.... · .. • ..
· ·
....
· · · · ·
· •
....
• ·
.. • ......
.. .. .. ..
(1)
................
(2)
(FRONT
...... • ..
(1)
• · • · •
....
· · · • · · • • • • • •
(2) • · · · • • • • · • • · • • • • · • • • • • • 3
••••••
•••••
··•··•••••·•·••·•·••·•···••
· · · •
.... · .. • ..
· ·
..
• ·
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..
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•······
··
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CLAMP
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• • • • • • •
· ·
..
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· • • · · · · · · ·
·
.... • ......
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·
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.. · ..
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·
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.. • .... · 34
.. · ..........
.. • .. • .. • ..
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......
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· · · ·
· · ·
· • • • · 9
....
..
..
· · ·
..
·
..
•• 5
• 7
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
40
41
43
44
l
!.
FRAME & MISCELLANEO
llll.ill\
:i'j..~flll{,Y,
(1)
,
US
COVER
COMPONENTS
(I)
- 1 -
1
REF.
1
2
3
4
5
6
7
8 9
10 11
12
13
14
16 17 18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43 44
45
46 47 48 49
50
51 52 53
54
55
NO.
NOTE
81105-220-0AO SS-4111015-SP TA-1250406-RO Bl117-220-000
Bll28-210-00B
SH-4040601-SC VP-0430801-SC
Bl1
04-220-
SS-4111015-SP TA-1050504-RO BlllS-232-0AO
B3125-012-000
81115-232-000
83126-012-000
100-07003
NS-6110310-SP
138-16608
SS-4090715-SP TA-0750704-RO
R·0850604-RO
135-01408
Bll26-552-000
SS-3090610-SP
B1125-280-000
NS-6090310-SP
83114-771-000
HS-6090310-SP B1124-280-000 SS-7110840-SP
Blli5-232·0AO 83123-352-000
B3126-0I2-000
Bll!S-232-000
83125-012-000
SS-4110515-SP Bll27-230-000 135-01309
135-01705 TA
1050504
B 1111-232-000
SS-4150715-SP
B1123-280-000 NS-5150310-SP
Bll22-220-00B
81124-220-000
n
1123-zzo-ooB
81125-220-000 SS-4110815-SP
VP-0450000
81405-012-000
TA-2100904-RO B1126-210-000 BI143-210-000
PART
OAR
HO.
FACE
SCREW RUBBER
FACE COVER SCREW
WASHER TOP
COVER
SCREW
RUBBER TENS
JON
THREAD
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JON
TENS
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THREAD
NUT
11/64-40
THREAD
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RUBBER RUBBER
SIL!CON
FRAHE
SCR£V
TENSION
NUT
TAKE-UP
NUT
FRAHE
SCRE'J TENS
ION
TENSION
TEllS
10!1
TENS
ION
THREAD
SCREV SILICON SILICON
SILICON
RO
RUBBER THREAD
SCREW
THREAD
HUT
15/64-28
INTERMEDIATE
GASKET
INTERMEDIATE
GASKET
SCREW
SD
WASHER
CAP
RUBBER
WIRE
LABEL
D E S C R I P T I 0 H
PLATE
ASH.
11/64-40
L=\0
PLUG
PLATE
GASKET
H4XO. 7 L=6
H4
11/64-40
PLUG
CONTROLLER
TENSION
SPRING
GUIDE
TAKE-UP
9/64-40
L=10
STUD
NO.
PIN
LEVER
L=7
NO.
I
PLUG
PLUG
OIL
LUBRICATING
THREAD
9/64-40
GUIDE
L=6
THREAD
GUIDE
9/64-40
THREAD
GUIDE
9/64-40
THREAD
11/54-40
GUIDE
CONTROLLER
POST
NO.I
1.=7.
(B)
8
110.
DISC
SPR 1 !IG
TENS
11/64-40
OIL OIL
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NO.
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STUD
L=5
THREAD PIPE
FELT
1
GUIDE
PLUG
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15/64-28
GUIDE,
PLATE
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NO.I
PRESSER
A
PRESSER
B
11/64-40
4.5X8X0.5
PLUG
BUSHING
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1
3
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1
2
2
1
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2.
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FRAM,
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MISCELLANEOU
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(2)
COVER
COMPON
ENTS
(2)
- 3 -
REF.
2
NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
AHT.
I 31108-220-000
2
3
4
5
6
7
8
9
10
1l
12
13
14
15
16
17
Bl109-220-000 SS-1110840-SP 92562-222-00A 82563-222-00A SS-1110840-SP B2529-222-000 82528-222-000 B1113·220-000 Bli21-220-000 SS-6110610-TP IIP-0520656-SA SS-9151160-CP IIP-0621016-SO 82527-222-000 SS-9151120-CP SS-1151310-TP
R!GIIT LEFT SCREW AUXILIARY AUXILIARY
SCRE~
COVER
NEEDLE AUXlLJARY AUXILIARY SCREII WASHER SCREW 1/ASilER PRESSER SCREII
SCREII
COVER
COVER
11!64
COVER, COVf:R,
11/54-40
SHEET
PLATE
COVER COVER
11/64-40
5.2X9.5X0.6
15/64-28
6.2X13XI PLATE
15/64-28 L=ll
-40
l.o8
R!GIIT LEFT
J.o8
AUXILIARY
SUPPORT.
SIIPPORT,
L=6
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2 2
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3.
FRAME & MISCELLANEOUS
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l!lli* ( 3 )
COVER
COMPONENTS(3)
23
\
26
20
I
3~
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- 5 -
;
36
3
REF.HO.
1
2
3
4
5
6
7 8
9
10
11
12
13
14
15
16
17
18
19
20 21
22
23
24
25
26
27
28
29
30
31
32
33
34
NOTE
83205-210-000 83212-761-000
83204-210-000 83210-210-000 WP-0851056-SH
SS-8110520-TP
83211-210-000 83212-210-000 NS-6110530-SP
83201-210-0AO
83208-280-000
02430-555-BOO
83207-210-000 PS-0150065-KP SS-9111020-TP 83203-210-000 83208-210-000 83209-210-000 83206-210-000
8!106-220-003
SS-4111015-SP SS-4111215-SP
n
1101-
SS-4110715-SP
VP-0450801-SD
82531
SL-4040691-SC
82530-222-00A
SS-4110715-SP WP-0450801-SD 82537-222-000 82538-222-000 82539-222-000 Bllll-220-000
PART
NO.
220-ooA
222-00A
D E S C R I P T I 0 N
CUSHION LATCH
SPR
IHG
SPINDLE
BOBBIN
VAS
SCREV
BOBBIN
FRICTION
NUT
STOP
BOBBIN
WINDER
HER
6. 5XllX1
11/64-40
VINDER
11/64-40
LATCH
WINDER
WHEEL
ASH.
SNAP R lNG
TRIP
LATCH
SPRING SCREW
PIN
1.5X6
11/64-40
CAM
SPRING SPRING SCREW
SIDE
SCREW SCRE\1
BELT
SCRE\1
WASHER Y
SCRE\1 Y
SCREW
'JASHER
HOVEMEMT
TENS
TENSION BED
A B
STUD
COVER
11/64-40
11/64-40
COVER
11/64-40
4.5X10.0X0.8
REMOVAL SENSOR
SHAFT
M4
X 6 COVER
11/64-40
4.5X10.0X0.8 COVER
IOH
SPR
\liRE
HINGE
lNG
RIGHT
BASE
L=
4.5
VHEEL
ADJUSTING
SCREV
L=lO
L=10
1."12 L=7
COVER
L=7
A
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11/64-40
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1:i1h
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l!/64-40
4.5XlOX0.8
L=4.5
L=IO
A
B
L=10 L=12
L=7
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L=7
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1
2
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1
1
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1
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1
l
l l I
2
1
I
4
4
1
4
1
1
2
1
2
l
1
l
37 38
39
40
41
42 43 44
45
46
47
SS-9151240-SH SH-9124503-SB \IP-1302501-SC IIS-1253010-KH NH-6120011-SF
B1159·220-000
SM-5051400-SC
\IP-0561616-SC
B1115-220-000 EA-9502805-00 SS-71111!0-TP
SCREW SCRU
SPRING
TABLE
SCREW
WASHER
RUBBER
CORD
SCREW
15/64-23 1=11.5
H12
'lASHER
HUT
13X24X2.
WASHER
Ml2
REAR
MS
5.6X16X1.6
PAD
PRESSER
11/64-40
L=45
12.5X21.5X3
COVER
L=14
A
3-POLE
5
L=10,5
(220/240V)
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2
4
8
4
4
1
4
8
2
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MAIN
SHAFT
J:f~Jl
.
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&
BAR
COMPONENTS
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REF.
4
NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
AHT.
10
li
12 13
14
15
16 17
18 19
20
21
22
23 24
25
26
27
28
29
30
31
32
33
34
35
36 37
38
39
40
41
42
43
44
45
46 47 48 49 50 51
3 4 5 6
7
8
9
1
2
B1901-280-0BO B1901-280-0AO 81904-280-000 81905-541-BOO
B\203-280-000 81411-804-COO Bl404-280-000 B1903-552-000 SS-1151120-SP B1223-771-000 1\!414-232-000 B1402-210-000 BI401-210-000 B
1411-552-0AO SS-6090670-TP B1403-28o-ooo SS-7030510-TP 61405-210-000 MDP-50081400
~01
MC-2005010-00 SS-8660610-TP SS-9661230-CP BI201-220-000 B1202-210-000 Bl204-2l0-0AO B1206-2!0-000 B3514·210-0AO Bl207-205-0AO
SS-6122510-SP
SS-6681712-TP SS
6151412-TP B1209-220-0AO SS-8lli010-TP
SS-8110422-TP
SS-8111610-SP
B1205
SS-6111210-SP WP-0450801-SD
SS-8151550-SP
81205-210-0AA
·B
1208
H4007
83213-210-000
CS-147121E-SH
SS-8660810-TP
CS-1470710-SH
SS-8110410-TP 82401-205-000
SS-8661012-TP
B2312-220-000
SS-9090833-TP
210
21
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OBA
0-0AO
0-0AB
THREAD THREAD TAKE-UP
NEEDLE NEEDLE BEAR NEEDLE
END SCREV THRUST CRAHK BUSH NEEDLE NEEDLE SCREV NEEDLE SCREV THREAD NEEDLE NEEDLE
SCREW
SCREW HAIN BUSHING,
BUSH
COUHTERIIE
OIL CRANK
SCREW SCREW SCREW
GENERATOR SCREW
SCREV SCREV
HAND
SCREW
WASHER
SCRE\1 !lAND SOLENOID
MAGNET BOBBIN THRUST
SCRE\1
THRUST
SCRE\1
THREAD
TAKE-UP
TAKE-UP
LEVER
BEARING,
BAR
CRANK
lNG
(C)
BAR
CRANK
SCREV
LEFT
15/64-28
WASHER.
SLIDE
IHG,
UPPER BAR BAR
CONNECTION 9/64-40 BAR
BUSHING,
1/8-44
GUiDE DPX5 "100 1/4-40
1/4-40
SHAFT
FRONT
lNG,
REAR
!GHT
WICK
ASH.
BALANCER 3/16-28 9/32-28
15/64-28
STATOR
11/64-40
11/64-40
11/64-40
WHEEL
ASH.
11/64-40
4.5XlO.OX0.8
15/64-28
\/HEEL
ASM.
INSTALLING
BASE B ASH.
\IlNDER
COLLAR
l/4-40
COLLAR
11/64-40
TRIMMER SCREW TENSION
RELEASE
SCREW
LEVER LEVER
PIN
B
ROD
L=ll
BLOCK
L=6
L=4.5 A
"14
L=6
L=12
ASH. L=25 L=16.5
L=14
ASH.
L=9.5
L=4
L=15.5
L=l2
L=l5
DRIVIJIG ASH.
L=8 ASH.
L=
3.5
CAM
NOTCH
ASH. ASM.
ASH.
LOWER
PLATE
VHEEL
0=14.72 0=14.72
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H-i-
11/64-40 11/64-40 11/64-40
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11/64-40
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L=l2
5
4.5X10X0.8
15/64-28
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1/4-40
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11/64-40
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(1)
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(1)
(1)
(1)
(2)
(2) (2)
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1
1
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2
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JE
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8-
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5.
PRESSER
cpfllljtfl!l{;f,
MECHANISM
COMPONENTS
-
9-
5
REF.HO.
1
2
3
4
5
6
7
8
9
10
11
12 13
14
15
16
17
18 19
22
23 24
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44 45
46
NOTE
81509-227-000 81511-555-000 81510-227-000 81611-220-000 81615-220-000 81616-220-000
SS-709!110-SP
81601-220-000 Bl608-220-000
SS-7111410-TP
BHll4-220-ooo
81606-220-000
81613-220-000
Bl612-220-000
B1610-220-000 S0-0640321-TP SD-0720321-TP SS-6150710-SP 81620-220-000
Bl624-220-0AO PA-1501507-AO PC-0105080-00
RE-0300000-KO
SD-0640321-SP
B1627-220-000 R0-0481901-00
WP-0612066
HS-6!50430-SP
Bl828-220-000
81604-220-000
81605-220-000
CS-lll!OIC-SH
SS-8660610-TP
B1603-220-000
81602-220-000
SS-7661540-SP
01457-055-BOO
01456-055-BOO
01455-055-BOO
NS-6110530-SP
81609-220-000
SS-8660610-TP
PART
NO.
PRESSER
NUT PRESSER
SPRING
PRESSER PRESSER
SCREW
INTERMEDIATE
GUIDE
SCREW
SPACER
POSIT! SUSPENSION SUSPENSION
L-SHAPED
HINGE
HINGE
SCREW LIFTING
CYLINDER
!NTERHED
SPEED
E-R
lNG
HINGE
LINK
RUBBER R lNG
SP
~ASHER
NUT
15/64-28
CYLINDER
!NTERHEDIATE INTERMEDIATE
THRUST SCREW
INTERHED
IHTERHED!ATE
SCREW WASHER HINGE
CONHECT!tlG
NUT
11/54-40
CAH
SCREW
D E S C R l P T l 0 N
SPRING
1/2-28
GUIDE
REGULATOR
BAR
BAR BAR
BUSHING,
9/64-40 L=I0.5
PRESSER
BRACKET
11/64-40
OM
IHG
LINK
LINK
LINK LINK
L=14
B
A
SCREW
SCREW
LINK
ASH.
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PRESSER
CONTROLLER
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PIVOT
0=
PIN
6.1X11X2
SUPPORT
6.35
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H=
PRESSER
PRESSER
COLLAR
1/4-40
l11TE
ASH.
0=11.11
L=6
PRESSER
PRESSER
i/4-40 L=l5.0
SCREW
STUD
l/4-40
L=6
LOWER
A
CYL
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3.2
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2
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I
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1
1
l
1
I
1
1
l
5
1
l
1
l
1
2
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1
1
2
1
I
l
1
1
l
- 10 -
6.
SHUTILE
"'Fi!Jflllj,f,
DRIV
ER
SHAFT
COMPONENTS
-
11
-
REF.
6
NO.
NOTE
81828-205-0AO B1805-205-000
81817-205-0AO 81818-205-000 81812-205-0AO SS-6121212-TP 81813-980-000
not
81411-804-BOO VP-0952616-SD
PART
NO.
BOBB
IH
CASE
BOBBIN
SHUTTLE SHUTTLE SHUTTLE SCREW
BUSII
BEAR
WASIIER
3/16-28
IHG
!HG
9.5XI4.8X2.6
D E S C R I P T I 0 N
ASH.
RACE R JHG
DRIVER
B
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L=12
B
AHT.
(I)
I
I
1
-fi----iiill:m:~-
12 13 14
17
18
19
20 21 22 23
24
25
26 27
28
29
-730'!----*.B 31
32 33 34
35
36
37
38
39
40 41
42
43
44
"01
45
46
U02
47
48
49 50
51
52
53
54 55 56 57 58 59 60 61 62
«01 63 64 65
SS-6060410-TP
81821-280-000
PS-0250162-Kll
SS-7110510-SP Bl819-280-000
SS-6151220-SP
B
180
2-210
-""o
SS-7111110-TP SD-0801021-TP
138-16855
135-08809 135-08700 135-08908 VP-0531000-SD SS-7110840-SP
NS-6660430-SP
1~8:;0*:5
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CS-079101F-SII SS-8110422-TP 135-08205 B1804-280-0AO SS-8110520-TP SS-8150822
B1831-220-000
SS-6151220-SP CS-080031F-S!l SS-8110422-TP B1832-220-000 SS-7110710-SP 135-08403 B1411-804-BOO B1819-280-000 81811-220-0AA SS-7110510-SP 82425-210-0AO SS-1060210-TP 82426-210-00A 82425-210-000 B24l7-280-000 B2416-280-000 R2415-280-0AO
82414-280-0AO
SS
6110430-TP
SS-7110740-TP
WP-0450846-SP 82418-280-000 82424-210-000 SS-7090410-SP 82423-280-00C B2421-205-0AO SD-0600101-TP SS-1110640-TP
SCREV SIIUTTLE
SPRH!G
SCREW
SHUTTLE SCREW
A\.';0..--7C:liR~A
SCREW
lllllGE CYLINDER CYLINDER
3/32-56
RACE
PIN
11/64-40
RACE
15/64-28 L=11.5
H'iojK~RO"'DC'T.AS.;;H;"-.
11/64-40
SCREW
ARH ARH
PIN CYLJNDER
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SCREV
NUT
TIIRUST
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HS
11/64-40 L"7. 8
1/4-40
L~L"'A±,T
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COLLAR 11/64-40
OSCILLATING
TP
TllRUST
SCREW
SCREV
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SCREW
TllRUST
SCREW NEEDLE SCREW BUSHING,
BEARIIW
SllliTTl.E SHUTTLE
SCREW NEEDLE
SCREW
NEEDLE
NEEDLE HOVING
COLLAR 11164-40 15/64-28
FRONT
15/64-28 L=11.5
COLLAR
11/64-40
STOPPER
11/64-40
REAR
B
RACE DRIVER
11/64-40
PLATE
3/32-56 !.=2.2
PLATE
PLATE
KNIFE
COL!.AR HOVING
HOVING
SCREW SCREW
KNIFE
KNil'E
11/64-40
11/64-40
WASHER HOVING COUNTER SCREW
KNIFE
KN
9/64-40
WASHER HOVING HINGE SCREV
KNIFE
SCREV
11/61-40
IHG
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2.5Xl6
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4.5
L=8
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L=7
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4.0
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L=
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