JUKI AMS-221E/IP-410 Instruction Manual
ENGLISH
AMS-221E / IP-410
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
i
CONTENTS
!
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
.
1. SPECIFICATIONS ................................................................................................................. 1
2. CONFIGURATION ................................................................................................................. 2
3. INSTALLATION ..................................................................................................................... 3
3-1. Removing the bed xing bolt ...................................................................................... 3
3-2. Adjusting the safety switch ......................................................................................... 3
3-3. Installing the throat plate auxiliary cover ................................................................... 4
3-4. Installing the panel ....................................................................................................... 6
3-5. Installing the thread stand ........................................................................................... 6
Raising the machine head ........................................................................................... 7
3-6.
3-7. Installing the air hose ................................................................................................... 8
3-8. Installing the eye protection cover ............................................................................. 8
REPARATION OF THE SEWING MACHINE ...................................................................... 9
4. P
4-1. Lubrication .................................................................................................................... 9
ttaching the needle ..................................................................................................... 9
4-2. A
Threading the machine head ..................................................................................... 10
4-3.
4-4. Installing and removing the bobbin case ................................................................. 10
4-5. Installing the bobbin ................................................................................................... 11
djusting the thread tension ..................................................................................... 11
4-6. A
4-7. Intermediate presser height ....................................................................................... 12
djusting the thread take-up spring ......................................................................... 12
4-8. A
OPERATION OF THE SEWING MACHINE......................................................................... 13
5.
5-1. Sewing ......................................................................................................................... 13
5-2. Needle thread clamp device ...................................................................................... 14
-3. Adjusting the intermediate stop position of the feeding frame (left) (For the
5
separately-driven feeding frame with a double-stepped stroke function) .
5-4. How to use the plastic blank (supplied with the machine as an accessory) (For the
separately-feeding frame with a double-stepped stroke function) ........................ 16
................. 16
..... 1
@
OPERATION SECTION (WITH REGARD TO THE PANEL) ........................................17
.
1. PREFACE ............................................................................................................................ 17
2. WHEN USING IP-410 .......................................................................................................... 20
2-1. Name of each section of IP-410 ................................................................................. 20
2-2. Buttons to be used in common ................................................................................. 21
2-3. Basic operation of IP-410 ........................................................................................... 22
CD display section at the time of sewing shape selection ................................... 23
2-4. L
(1) Sewing shape data input screen ................................................................................................23
(2) Sewing screen ............................................................................................................................ 25
2-5. Performing sewing shape selection ......................................................................... 27
2-6. Changing item data .................................................................................................... 29
Checking pattern shape ............................................................................................. 31
2-7.
2-8. Performing modication of needle entry point
(1) Changing the thread tension value .............................................................................................32
(2) Changing the intermediate presser height value ........................................................................ 33
2-9. How to use temporary stop ....................................................................................... 34
(1) To continue performing sewing from some point in sewing ........................................................34
(2) To perform re-sewing from the start ............................................................................................35
i
........................................................ 32
2-10. When setting of sewing product is difcult because of interruption of needle tip .. 36
2-11. Winding bobbin thread ............................................................................................. 37
(1) When performing winding bobbin thread while performing sewing ............................................37
(2) When performing winding bobbin thread only ............................................................................37
2-12. Using counter ............................................................................................................ 38
(1) Setting procedure of the counter ................................................................................................38
(2) Count-up releasing procedure .................................................................................................... 40
(3) How to change the counter value dur
ing sewing ........................................................................40
2-13. Performing new register of users’ pattern ............................................................. 41
2-14. Naming users’ pattern .............................................................................................. 42
2-15. Performing new register of pattern button ............................................................. 43
2-16. L
CD display section at the time of pattern button selection ................................ 44
(1) Pattern button data input screen ................................................................................................44
(2) Sewing screen ............................................................................................................................ 46
2-17. Performing pattern button No. selection ................................................................ 48
(1) Selection from the data input screen .......................................................................................... 48
(2) Selection by means of the shortcut button .................................................................................49
2-18. Changing contents of pattern button ..................................................................... 50
2-19. Copying pattern button ............................................................................................ 51
Changing sewing mode ........................................................................................... 52
2-20.
2-21. L
CD display section at the time of combination sewing ...................................... 53
(1) Pattern input screen ...................................................................................................................53
(2) Sewing screen ............................................................................................................................ 55
2-22. Performing combination sewing ............................................................................. 57
(1) Selection of combination data ....................................................................................................57
(2) How to edit combination data .....................................................................................................58
(3) Delet
(4) Delet
ing procedure of the combination data ...............................................................................59
ing procedure of the step of the combination data ............................................................. 59
2-23. Changing memory switch data ................................................................................ 60
2-24. Using information ..................................................................................................... 61
(1) Observing the maintenance and inspection information ............................................................. 61
(2) Releasing procedure of the warning ...........................................................................................62
(3) Observ
(4) Perform
(5) Observ
ing the production control information .............................................................................63
ing setting of the production control information ............................................................ 64
ing the working measurement information ...................................................................... 66
2-25. Using communication function ............................................................................... 68
(1) Handling possible data ...............................................................................................................68
(2) Performing communication by using the media .......................................................................... 69
(3) Perform
(4)
Take-in of the data ......................................................................................................................69
(5)
Taking in plural data together...................................................................................................... 70
ing communication by using RS-232C ........................................................................... 69
2-26. Performing formatting of the media ........................................................................ 72
3. MEMORY SWITCH DATA LIST ........................................................................................... 73
3-1. Data list ........................................................................................................................ 73
3-2. Initial value list ............................................................................................................ 79
RROR CODE LIST ............................................................................................................ 81
4. E
5. MESS
AGE LIST .................................................................................................................. 87
ii
#
. MAINTENANCE OF SAWING MACHINE ...........................................
1. MAINTENANCE ................................................................................................................... 90
1-1. Adjusting the height of the needle bar (Changing the length of the needle) ........ 90
1-2. Adjusting the needle-to-shuttle relation ................................................................... 90
djusting the height of the feeding frame ................................................................ 92
1-3. A
djusting the vertical stroke of the intermediate presser ...................................... 92
1-4. A
The moving knife and counter knife ......................................................................... 93
1-5.
1-6. Needle thread clamp device ...................................................................................... 93
Thread breakage detector plate ............................................................................... 93
1-7.
1-8. Draining waste oil ....................................................................................................... 94
mount of oil supplied to the hook ........................................................................... 94
1-9. A
Replacing the fuse .................................................................................................... 94
1-10.
1. Changing the voltage of 100
1-1
1-12.
Replenishing the designated places with grease .................................................. 96
Troubles and corrective measures (Sewing conditions) ...................................... 99
1-13.
OPTIONAL ......................................................................................................................... 101
2.
Table of Needle hole guide ....................................................................................... 101
2-1.
2-2. Silicon oil tank ......................................................................................................... 101
200V .................................................................... 95
,/
90
iii
!
. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1. SPECIFICATIONS
1 Sewing area X (lateral) direction Y (longitudinal) direction
AMS-221E-2516 : 250 mm ×
AMS-221E-3020 : 300 mm × 200 mm
2 Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less)
3 Stitch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4
Feed motion of feeding frame
5 Needle bar stroke 41.2 mm
6 Needle DP x 5, DP x 17
7 Lift of feeding frame Max. 30mm
8
Intermediate presser stroke
9 Lift of intermediate
presser
10 Intermediate presser
DOWN position
variable
11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Memory of pattern
data
14 Temporary stop facility Used to stop machine operation during a stitching cycle.
15 Enlarging / Reducing
facility
16 Enlarging / Reducing
method
17
Max. sewing speed
limitation
18 Pattern selection
facility
19 Bobbin thread counter UP/DOWN method (0 to 9,999)
20 Sewing counter UP/DOWN method (0 to 9,999)
21 Memory back-up In case of a power interruption, the pattern being used will automatically be stored in
22 2nd origin setting
facility
23 Sewing machine motor Servo-motor
24
Dimensions AMS-221E-2516 :
25 Mass (gross mass) AMS-221E-2516 : 197 kg
26 Power consumption 700 VA
27
Operating temperature
range
28
Operating humidity range
29 Line voltage Rated voltage ±10% 50 / 60 Hz
30 Air pressure used AMS-221E-2516 : 0.5 to 0.55 MPa (Max. 0.55 MPa)
31 Air consumption 1.8 dm3 / min (ANR)
32 Needle highest
position stop facility
33 Noise Workplace-related noise at sewing speed
Intermittent feed (2-shaft drive by stepping motor)
4 mm (Standard) (0 to 10 mm)
20 mm
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
• EEPROM : Max. 200 patterns (Max. 20,000 stitches/pattern)
• External media : Max. 999 patterns (Max. 50,000 stitches/pattern)
Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)
Pattern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Increasing/decreasing stitch length only can be
performed when pattern button is selected.)
200 to 2,700 rpm (Scale : 100 rpm steps)
Pattern No. selection method
memory.
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in the
desired position within the sewing area. The set 2nd origin is also stored in memory.
1,200mm (W) x 1,000mm (L) x 1,200mm (H)
AMS-221E-3020 :
AMS-221E-3020 : 206 kg
5˚C to 35˚C
35 % to 85 % (No dew condensation)
AMS-221E-3020 : 0.35 to 0.4 MPa (Max. 0.55 MPa)
After the completion of sewing, the needle can be brought up to its highest position.
n = 2,700 min
Noise measurement according to DIN 45635-48-B-2-KL2
1,200mm (W) x 1,070mm (L) x 1,200mm (H)
–1
: Lpa ≦ 84dB(A)
160 mm
(Excluding thread stand)
(Excluding thread stand)
– 1 –
2. coNFIGuratIoN
2
1
3
6
4
7
5
8
9
Machine head
1
Wiper switch
2
Temporary stop switch
3
Feeding frame
4
Intermediate presser
5
Thread stand
6
Operation panel (IP-410)
7
Power switch
8
Control box
9
Foot pedal
!0
!0
Air regulator
– 2 –
3. INSTALLATION
3-1. Removing the bed xing bolt
1
Remove bed xing bolt 1. This bolt is necessary
to transport the sewing machine.
3-2. Adjusting the safety switch
2
In case error 302 occurs when the sewing machine
works after setup, loosen the safety switch tting
screw with a screwdriver, and lower the switch
to the downside of the sewing machine.
2
– 3 –
3-3. Installing the throat plate auxiliary cover
1. The stay and the like are set to the throat plate auxiliary cover and the tting screws
and washers to the bed are packed together with the accessories at the time of delivery.
2. When using the cover sheet supplied as accessories, paste it to the throat plate auxiliary cover before installing.
[When using area 2516]
8
!0
9
45
2
3
7
1
6
1) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
from between lower plate 1 and
3
throat plate 2. At this time, be careful
not to bend lower plate 1.
2) Temporarily x throat plate auxiliary
cover 3 with throat plate auxiliary
cover setscrew
and washer 4.
5
3) Temporarily x throat plate auxiliary
cover support 6 to the machine bed
with setscrews (M6) 7.
4) Fix the throat plate auxiliary cover to
the bed with two oval counter-sunk
screws 8.
5) Refer to the items of the caution, perform positioning of the throat plate aux-
iliary cover, and x setscrews 5 and
. When the positioning is not enough,
7
loosen setscrews 9 and
once, and
!0
perform the positioning.
– 4 –
[When using area 3020]
7
9
8
45
6
0.8 to 1.0mm
2
3
1
1) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
(asm.) 3 from between lower plate 1
and throat plate 2.
At this time, be care-
ful not to bend or damage lower plate 1.
2) Temporarily x throat plate auxiliary
cover (asm.) 3 w
ith throat plate auxil-
iary cover setscrew 5 and washer 4.
3)
Temporarily x throat plate auxiliary
cover (asm.) 3 to the mach
ine bed
with throat plate auxiliary cover support setscrews 6 (10 pcs.).
4)
Fix throat plate auxiliary cover (asm.)
to the mach
3
ine bed with two coun-
ter-sunk screws 7.
5) Move the cloth feed base to the left
front, move up and down throat plate
aux
iliary cover (asm.) 3 so that a
d
istance of 0.8 to 1.0 mm is provided
between the bottom surface of lower
installing base 8 and the top
plate
surface of throat plate aux
iliary cover
(asm.) 3, and x setscrews 6.
Perform the similar work by moving
6)
the cloth feed base to the right front.
7) Fix throat plate auxiliary cover setscrew 5.
8) Referring to the caution below, perform
positioning of the throat plate auxiliary
cover. When the positioning is not per
ormed enough, perform the positioning
f
after loosening once throat plate auxil
ry cover setscrew 5 and throat plate
ia
a
uxiliary cover base setscrews 9.
-
-
2
Within 0.3 mm
3
– 5 –
1. Fix the throat plate auxiliary
cover 3 so that is higher
than the throat plate
3
2.
3
(within 0.3 mm). When it is
lower than the throat plate
, needle breakage or the
2
like due to the defective
feed will be caused.
Conrm by putting a ruler
or the like that the throat
plate auxiliary cover 3 is
horizontally installed. If not,
throat plate auxiliary cover
and lower plate 1 come
3
in contact partially with
each other, and abnormal
worn-out will be caused.
2
3-4. Installing the panel
1) Installing the IP-410
1
2
3
4
1) Open cover 1 and remove cable 2 once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2) Fix operation panel installing plate 3 to an op-
tional place on the table with two wood screws
.
4
Install the panel at the position
where X-move cover or head grip
does not interfere with it since
breakage of the panel will be caused.
3-5. Installing the thread stand
2
1
1) Assemble the thread stand, and put
it in the hole in the top left corner of
the machine table.
2) Tighten locknut 1 to x the thread
stand.
3) When ceiling wiring is possible,
pass the power cord through spool
rest rod 2.
– 6 –
3-6. Raising the machine head
WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your ngers to be
caught in the head.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
4
[When using area 2516]
When raising the sewing machine, fully move feed-
g frame 3
in
to the right-hand side until it goes no
further, and x it with tape. Then fully screw in head
supplied as accessories and raise it in the
rip 1
g
direction of arrow mark. If you work with the ma-
hine head held raised, be sure to use stopper 2.
c
2
A
2
1
3
[When using area 3020]
The sew
ing machine of area 3020 cannot be
raised unless the throat plate auxiliary cover (asm.)
is removed. Raise the sewing machine after
removing the throat plate auxiliary cover (asm.)
referring to
auxiliary cover
“!-
3-3. Installing the throat plate
”
, p.5.
The raising procedure after removing is the same
to [When us
ing area 2516].
When using the sewing machine, install the throat
plate auxiliary cover (asm.) referring to
Installing the throat plate auxiliary cover
1. To prevent the sewing machine
from falling, be sure to raise the
machine head after xing table/
stand (casters) at the leveled place
so as to prevent it from moving.
2.
3.
Be sure to raise the machine after
shifting feeding frame 3 to the
rightmost position since X-feed
cover 4 interferes with the machine table causing breakage.
When the machine is raised,
clean portion A of the bottom
face of the machine to prevent
the surface of the machine table
from being stained with oil.
“!-
3-3.
”
, p.5.
– 7 –
3-7. Installing the air hose
2
Open
1
Close
3-8. Installing the eye protection cover
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock 1, pull up and turn air adjust-
ment knob 2 and adjust so that air pressure
indicates 0.5 to 0.55 MPa (Max. 0.55 MPa).
Then lower the knob and x it.
* Close air cock 1 to expel air.
2
Use eye protection cover 1 after securely at-
taching it on face plate cover 3 with screw 2.
3
1
– 8 –
4. PREPARATION OF THE SEWING MACHINE
4-1. Lubrication
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
A
B
1) Check that the place between lower line B and
upper line A is lled with oil. Fill there with oil
2) Apply one drop of oil to the hook race 1 part to
spread on it.
1
using the oiler supplied with the machine as
accessories when oil is short.
The oil tank which is lled with oil is only for lubricating to the hook portion. It is possible
to reduce the oil amount when the number of rotation used is low and the oil amount in
the hook portion is excessive. (Refer to “#-1-9. Amount of oil supplied to the hook” p.94 .)
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below.
Trouble of components will be caused.
2. When using the sewing machine for the rst time or after an extended period of dis-
use, use the machine after lubricating a small amount of oil to the hook portion. (For
removing the shuttle, see “#-1-2. Adjusting the needle-to-shuttle relation” p.90.)
4-2. Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1
1.5mm
2
Loosen setscrew 1 and hold needle 2 with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew 1.
When tightening setscrew 1, be
sure to use the screwdriver (Part No.
: 40032763) supplied as accessories.
Do not use L-shaped hexagon wrench
key. There is a danger of breaking
setscrew 1.
– 9 –
4-3. Threading the machine head
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
4-4. Installing and removing the bobbin case
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1) Open hook cover 1.
2) Raise latch 3 of bobbin case 2, and remove
3
3) When entering bobbin case, insert it with the
1
2
the bobbin case.
latch tilted until "click" sounds.
If it is not fully inserted, bobbin case
may slip off during sewing.
2
– 10 –
4-5. Installing the bobbin
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
2.5 cm
4
3
1
2
4-6. Adjusting the thread tension
1
Longer
Shorter
5
1) Set the bobbin
into bobbin case 2 in the
1
direction shown in the gure.
2) Pass the thread through thread slit 3 of bob-
bin case 2, and pull the thread as it is. By so
doing, the thread will pass under the tension
spring and be pulled out from thread hole 4.
3) Pass the thread through thread hole 5 of the
horn section, and pull out the thread by 2.5 cm
from the thread hole.
If the bobbin is installed in the bobbin
case orienting the reverse direction,
the bobbin thread pulling out will result
in an inconsistent state.
If thread tension controller No. 1 1 is turned
clockwise, the length of remaining thread on the
needle after thread trimming will be shorter. If it is
turned counterclockwise, the length will be longer.
Shorten the length to an extent that the thread is
2
not slipped off.
Adjust needle thread tension from the operation
panel and bobbin thread tension with 2.
Adjusting the needle thread tension
[IP-410]
A
– 11 –
1) Select THREAD TENSION button
in the sewing screen.
A
2) Set needle thread tension with TEN
keys B. There is a setting range of 0 to
200. When the set value is increased,
the tension becomes higher.
B
* When the set value is 50 at the time of
standard delivery, the thread tension is
adjusted so that H type is 2.35N and S
type is 1.47N (spun thread #50). (When
thread tension No. 1 is released)
4-7. Intermediate presser height
When raising the intermediate presser height, turn the pulley by hand to lower the needle
bar, and conrm that the needle bar does not interfere with the intermediate presser. (When
using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.)
[IP-410]
A
Press INTERMEDIATE PRESSER SET-
TING button
so that the clearance between the bot-
B
and adjust with TEN keys
A
tom end of intermediate presser and the
cloth is 0.5 mm (thickness of thread used).
B
0.5 mm
1. Setting range of the intermediate presser is up to the standard of 3.5 mm.
However, when using DP X 17 needle for H type or the like, the setting range can be
changed up to max. 7 mm with memory switch U112.
2. When increasing the height of intermediate presser or making the needle size thicker,
conrm the clearance between the wiper and the components. Wiper cannot be used
unless the clearance is secured. Turn OFF the wiper switch. Besides, note that the
wiper is set so as to sweep at the position where the intermediate presser is in the
lowest position in spite of the setting of intermediate presser height at the time of delivery. (Memory switch U 105)
4-8. Adjusting the thread take-up spring
1
3
4
Increase
Decrease
2
1) Adjusting the stroke
Loosen setscrew 2, and turn thread tension asm. 3.
Turning it clockwise will increase the moving
amount and the thread drawing amount will
increase.
2) Adjusting the pressure
To change the pressure of the thread take-
up spring 1, insert a thin screwdriver into the
slot of thread tension post 4 while screw 2 is
tightened, and turn it. Turning it clockwise will
increase the pressure of the thread take-up
spring. Turning it counterclockwise will decrease the pressure.
– 12 –
5. OPERATION OF THE SEWING MACHINE
5-1. Sewing
2P pedal
A
3P pedal
1) 2) 3) 4)
B
e e
A
2) Place a workpiece to be sewn on the sewing product under the feeding frame (left). Lightly depress
pedal B, and the feeding frame (left) will stop in its intermediate stop position. Release the pedal,
and the feeding frame (left) will rise back to the initial position.
3) Position the workpiece. Further depress pedal B, and the feeding frame (left) will come down to the
lowest position to clamp the workpiece. Re-depress pedal B until it will go no further, the feeding
frame (left) will return to the intermediate stop position.
4) Depress pedal C when both frames of the feeding frame rest in the lowest position, and the sewing
machine will start sewing.
B
B
[In case of 2P pedal]
1) Set a workpiece on the sewing machine.
2) Depress the pedal switch A, and the feeding
frame will come down. Depress it again, and
the feeding frame will go up.
3) Depress the pedal switch B after the feeding
frame has come down and the sewing machine
will start sewing.
4) After the sewing machine completes sewing,
the needle point will return to the start point
and the feeding frame will go up.
[In case of 3P pedal]
* Steps 1), 2) and 3) can be
operated in the reverse order
by setting of memory switch
U81.
e
C
1) Place a sewing product under
the feeding frame. Depress
pedal A of the pedal switch,
and the feeding frame (right)
will come down to clamp the
sewing product.
– 13 –
5-2. Needle thread clamp device
By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread
slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of
needle thread on the wrong side of cloth while keeping stable sewing. When mounting the IP-410,
changeover of motion ON/OFF is performed with key.
When the needle thread clamp device is OFF, the machine automatically operates at slow-start.
When memory switch No. 35 is "1" (prohibited), the thread clamp does not work. In addi-
tion, key is ineffective.
* Matters that demand special attention when using the needle thread clamp device
For the thread clamp unit, there are S type and H type in accordance with the sewing types. Refer the
respective types and the contents of the memory switches that can be set to the list below.
Sewing machine
type
AMS-221ESL
AMS-221EHS
AMS-221EHL
Thread clamp
unit type
S type
H type
0 : S type (standard)
1 : H type thin thread (standard)(#50 to #8)
2 : H type intermediate (#20 to #5)
3 : H type thick thread (#5 to #2)
Memory switch
U69
U70
0 : Front (standard)
0 : Front (standard)
or
1 : Rear
[Regarding H type thread clamp unit]
Change the set value of memory switch U69 in accordance with the thickness of needle thread. The set
value has been set to 1 : H type thin thread at the time of delivery. Commendable value is Set value : 1
for thread count #50 to #8, Set value : 2 for thread count #20 to #5, and Set value : 3 for thread count
#5 to #2. (The value will change in accordance with the kind and thickness of the actual thread and the
kinds of materials to be sewn.) Set the value by adjusting to the state of needle thread on the wrong
side of materials.
In addition, it is possible to select the thread clamp position by means of memory switch U70. When
using thick thread of thread count #5 to #2, and rolling-in or tucking at the start of sewing occurs, set the
set value to 1 : Rear and use the machine.
Use the set value of the memory switch which is adjusted to the thread clamp unit type.
(For S type thread clamp unit, the set value of U69 and U70 can use nothing but only "0".)
When the setting is wrong, the thread clamp fails to properly function. So, be careful.
– 14 –
(1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length
at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread
end held with the needle thread clamp may be rolled in the seams.
3)
1)
1) In case of with the needle thread clamp, the
standard of the length of needle thread is 40 to
50 mm.
40 to 50mm
2) When needle thread is long after replacing thread or the like or sewing while holding
needle thread by hand, turn OFF the THREAD
CLAMP key .
3) When needle thread held with the needle
thread clamp is rolled in the seams, when error
has occurred, or when needle thread is held
entangled with the needle thread clamp, do not
forcibly draw the cloth, but cut the connected
needle thread with scissors or the like. The
seams cannot be broken because of the nee-
dle thread at the start of sewing.
When needle thread is excessively long at the time of using the thick thread, the end of
needle thread held with the needle thread clamp is rolled in the seams, and slip of posi-
tion of material may occur or needle breakage may be caused.
(2) When the thread clamp is used, and bobbin thread at the sewing start appears on the right side of
material, reduce thread tension at the sewing start (2 to 3 stitches) and bobbin thread becomes less
conspicuous.
[Example of setting]
Tension of 1 to 2 stitches at the sewing start is “20” when sewing tension setting is “35”.
* For setting of tension at the start of sewing, see of
1. Thread at the start of sewing may be rolled in case of some patterns. When thread is
rolled in even after performing adjustment of (1) or (2), use the sewing machine with
thread clamp OFF.
2. Thread clamp failure may occur in the state that thread waste is jammed in the thread
clamp device. Remove the thread waste referring to
"#-1-6. Needle thread clamp device" p.93.
"@-2-8.(1) Changing the thread tension value" p.32
.
– 15 –
5-3. Adjusting the intermediate stop position of the feeding frame (left)
(For the separately-driven feeding frame with a double-stepped stroke function)
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start
of the sewing machine.
1) Loosen knob 1.
2) Adjust the intermediate stop position of the
feeding frame by turning knob 2 so that it
stops slightly above the sewing product on the
machine.
Turning knob 2 in direction A will increase the
height of the feeding frame in its intermediate
will decrease it.
B
1 2
B
A
stop position or indirection
3) After the adjustment, securely tighten knob
Only the feeding frame (left) is capa-
ble of stopping in the intermediate
stop position.
1
.
5-4. How to use the plastic blank (supplied with the machine as an accessory)
(For the separately-feeding frame with a double-stepped stroke function)
1) Machine the plastic blank supplied with the
5
4
6
3
Plastic blank 40035093
1
Feeding frame (left) for
2
separately-driven feeding frame
Setscrew SM1041201SC
3
Washer WP0430801SC
4
Nut NM6040001SC
5
Positioning screw SM4040455SP
6
40032844
2
1
machine according to the stitching shape.
2) Attach the plastic blank to the feeding frame as
illustrated in the gure shown above.
1. The plastic blank is commonly
used with the frames (right) and
(left) of the feeding frame. Attach
the plastic blank to the frame
(right).
2. Use a sponge sheet or rubber
sheet supplied with the machine
in combination with the plastic
blank, if necessary.
– 16 –
@
.
OPERATION SECTION (WITH REGARD TO THE PANEL)
1. PREFACE
* Three kinds of service patterns are contained in the media of the accessories.
Area
Kind
2516
EHS,EHL
(Vinyl leather)
ø 60 Pitch 3.6mm
Pattern No. 101
EHS,EHL
(Denim)
ø 60 Pitch 3 mm
Pattern No. 102
1) Kind of sewing data handled with IP-410
Sewing data that each panel handles are as shown below.
Pattern name
Users' pattern
Vector format data
M3 data
Sewing standard
format
Pattern that can be stored in the body.
Max. 200 patterns can be registered.
File that extension is ".VDT"
Read from media. Max. 999 patterns can be used.
Pattern data of AMS-D series
Used by copying from oppy disk of AMS-D series to media.
Max. 999 patterns can be used.
File that extension is ".DAT"
Read from media. Max. 999 patterns can be used.
Description
ESL
ø 60 Pitch 2.5 mm
Pattern No. 103
2) Using the data (M3 data) of AMS-D series with AMS-221E
There are two ways to use M3 data with AMS-221E.
Reading by using IP-410
1
Use PC (personal computer) and copy le (¥AMS¥AMS00xxx.M3) of M3 from oppy disk of AMS-D
to ¥AMS of media. Insert the media to IP-410, and select Pattern No.xxx from M3 data.
Changing to vector format data using PM-1
2
Change to the vector format data with PM-1. (For the details, refer to Help of PM-1.)
Copy the changed vector format data to ¥VDATA folder of the media.
Insert the media to IP-410 and select Pattern No.
– 17 –
– 18 –
3) Folder structure of the media
Store each le in the directories below of the media.
Media drive
VDATA
Store vector format data.
AMS
Store M3 data.
SDATA
Store sewing standard data.
VD00 . VDT
VD00 . VDT
AMS00 . M3
AMS00 . M3
SD00 . DAT
SD00 . DAT
Vector format data : Store in ¥VDATA.
M3 data : Store in ¥AMS.
Sewing standard format : Store in ¥SDATA.
Data that are not stored in the directories above cannot be read. So, be careful.
4) Inserting direction of the media
Turn the label side of the CompactFlash(TM)
1
to this side (place the notch of the edge to
the rear. ) and insert the part that has a small
hole into the panel.
Media
1. When the inserting direction is wrong, panel or media may be damaged.
2. Do not insert any item other than the CompactFlash(TM).
3. IP-410 corresponds to the CompactFlash(TM) of 2GB or less.
4. IP-410 corresponds to the format FAT16 of CompactFlash(TM). It does not correspond
to FAT32.
5. Be sure to use the CompactFlash(TM) which is formatted with IP-410. For the formatting
procedure of the CompactFlash(TM), see
p.72.
"@-2-26. Performing formatting of the media",
After completion of setting of the media, close the cover. By closing the cover, it is possible to ac-
2
cess. If the med
ia and the cover come in contact with each other and the cover is not closed, check
the following matters.
• Check that the media is securely pressed until it goes no further.
• Check that the inserting direction of the media is proper.
5) Removing procedure of the media
Hold the panel by hand, open the cover, and press the
1
media removing lever. The media is eject.
When the lever is strongly pressed, the media
may be broken by protruding and falling.
When the media is drawn out as it is, removing is com-
2
pleted.
Cautions when using the CompactFlash(TM)
• Do not wet or touch it with wet hands. Fire or electric shock will be caused.
• Do not bend, or apply strong force or shock to it.
• Never perform disassembling or remodeling of it.
• Do not put the metal to the contact part of it. Data may be disappeared.
• Avoid storing or using it in the places below.
Place of high temperature or humidity / Place of dew condensation /
Place with much dust / Place where static electricity or electrical noise is likely to occur
– 19 –
– 20 –
2. WHEN USING IP-410
2-1. Name of each section of IP-410
1
2
(Front)
(Right side)
!0
6
9
8
7
4 5
3
Touch panel・LCD d
1
2
READY
key
isplay section
Changeover of the data
→
input screen and
the sewing screen can be performed.
INFORMA
3
TION key
Changeover of the data
→
input screen and
the information screen can be performed.
COMMUNICA
4
TION key
Changeover of the data
→
input screen and
the communication screen can be performed.
MODE key
5
Changeover of the data
→
input screen and
the mode changeover screen which
performs various detail settings can be performed.
Med
6
Connector for RS-232C communication
7
Variable resistor for color LCD screen contrast adjustment
8
9
!0
ia slot (Close the cover for use.)
Connector for external
Med
ia removing lever
input
2-2. Buttons to be used in common
The buttons which perform common operations in each screen of IP-410 are as follows :
CANCEL button
In case of the data change screen, the data being
ENTER button
UP SCROLL button
DOWN SCROLL button
RESET button
NUMERAL INPUT button
CHARACTER INPUT button
→
RESSER LOWERING button
→
→
→
→
→
→
This button closes the pop-up screen.
→
changed can be cancelled.
This button determines the changed data.
This button scrolls the button or the display in the
upward direction.
This button scrolls the button or the display in the
downward direction.
This button performs the release of error.
This button displays ten keys and input of numerals
can be performed.
This button displays the character input screen.
Refer to
Presser is lowered, and the presser lowering screen
→
is displayed. To lift presser, press presser lift button
displayed in the presser lowering screen.
“@-2-14. Naming users' pattern” p.42
.
Bobbin winder button
Bobbin thread winding is performed.
→
Refer to
→
“@-2-11. Winding bobbin thread” p.37
.
– 21 –
– 22 –
2-3. Basic operation of IP-410
A
Turn ON the power switch
1
When the power is turned ON rst, the language selection
screen is displayed. Set the language you use. (It is possible
to change with Memory switch U500.)
When ending the selection screen with CANCEL but-
ton or ENTER button without performing the
language selection, the language selection screen is
displayed whenever the power is turned ON.
Select the pattern No. you desire to sew.
2
When the power is turned ON, the data input screen is dis-
played. Pattern No. button A which selected at present is
displayed in the center of the screen. Press the button to se-
lect the sewing shape. For selecting procedure of the sewing
shape, refer to "
.
p.27
@
-2-5. Performing sewing shape selection"
When READY key B is pressed, the back color of LCD
display is changed to green, and the sewing machine is set to
the sewing possible state.
B
Start sewing.
3
Start sewing referring to
* For the screen, refer to
time of sewing shape selection" p.23
1. When using the exclusive presser, conrm the pattern shape for safety's sake. Should
the pattern protrude from the feeding frame, needle interferes with the feeding frame
during sewing, and there is a danger of needle breakage or the like.
2. When the presser is going up, be careful that your ngers are caught with the presser
since the presser moves after coming down.
"!-5-1. Sewing" p.13
"@-2-4. LCD display section at the
.
.
3. When turning OFF the power without pressing READY key , the set value of
"Pattern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio", "Max.
sewing speed", "Thread tension" or "Intermediate presser height" is not stored in
memory.
2-4. LCD display section at the time of sewing shape selection
(1) Sewing shape data input screen
G
H
I
O
P
A
B C D E F
J
K
L
M
N
Q
Button and display
A
PATTERN BUTTON
NEW REGISTER button
B
USERS’ PATTERN
NEW REGISTER button
C
PATTERN BUTTON
NAME SETTING button
D
THREAD CLAMP button
E
INTERMEDIATE PRESSER
SETTING button
F
BOBBIN WINDER button
Description
Pattern button new register screen is displayed.
Refer to
/
Users’ pattern new register screen is displayed.
Refer to
/
Pattern button name input screen is displayed.
Refer to
/
Effective/ineffective of thread clamp is selected.
: Thread clamp ineffective
: Thread clamp effective
Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.
Refer to
/
Bobbin thread can be wound.
Refer to
/
“@-2-15. Performing new register of pattern button” p.43
“@-2-13. Performing new register of users’ pattern” p.41
“@-2-14. Naming users’ pattern” p.42
“@-2-6. Changing item data” p.29
“@-2-11. Winding bobbin thread” p.37
.
.
.
.
.
– 23 –
– 24 –
Button and display
SEWING SHAPE NO. display
G
Description
Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.
: Users' pattern
: Vector format data
: M3 data
: Sewing standard format
* Be sure to use the media that has been formatted with IP-410.
For the formatting procedure of the media, refer to
"@-2-26. Performing formatting of the media" p.72
.
SEWING SHAPE SELECTION
H
button
NEEDLE THREAD TENSION
I
SETTING button
X ACTUAL SIZE VALUE display
J
X SCALE RATE SETTING
K
button
Y ACTUAL SIZE VALUE display
L
M
Y SCALE RATE SETTING
button
Sewing shape being selected at present is displayed on this button and
when the button is pressed, the sewing shape selection screen is
displayed.
Refer to
/
Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.
Refer to “
/
Actual size value in X direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch
Refer to “
/
Scale rate in X direction of sewing shape being selected at present is
displayed on this button.
When the scale input is set to non-selection by setting memory switch
Refer to “
/
Actual size value in Y direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch
Refer to “
/
Scale rate in Y direction of sewing shape being selected at present is
displayed on this button. When the scale input is set to non-selection by
setting memory switch , the button goes out and the Y scale is
displayed. / Refer to “
“@-2-5. Performing sewing shape selection” p.27
@
-2-6. Changing item data” p.29
, X actual size value setting button is displayed.
@
-2-6. Changing item data” p.29
, the button goes out and the X scale is displayed.
@
-2-6. Changing item data” p.29
, Y actual size value setting button is displayed.
@
-2-6. Changing item data” p.29
@
-2-6. Changing item data” p.29
.
.
.
.
.
.
N
MAX. SPEED LIMITATION
O
FOLDER NO. display
P
FOLDER SELECTION button
Q
PATTERN REGISTER button
Maximum speed limitation which is set at present is displayed on this button
and when the button is pressed, the item data change screen is displayed.
(However, maximum speed limitation which is displayed is different from
the maximum number of revolutions in the pattern.)
Refer to “
/
Pattern register button which is displayed indicates the folder No. which has
been stored.
Folders to display the patterns are displayed in order.
PATTERN REGISTER buttons stored in O FOLDER NO dis play are
displayed.
Refer to “
/
* This button is not displayed in the initial state.
@
-2-6. Changing item data” p.29
@
-2-15. Performing new register of pattern button”
.
p.43
.
(2) Sewing screen
A B C D
E
F
G
H
I
J
K
L
O
N
P
M
Q
R
S
Button and display
A
PATTERN MOVE button
THREAD CLAMP button
B
C
IN T E R ME D I AT E P R E S SE R
SETTING button
D
RETURN TO ORIGIN button
Description
Feeding frame is lowered and the pattern move screen is displayed.
Refer to
→
because of interruption of needle tip” p.36
Effective/ineffective of the thread clamp is selected.
: Thread clamp effective
Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.
Refer to
/
This button returns the presser to the start of sewing and raises the presser
at the time of temporary stop.
“@-2-10. When setting of sewing product is difcult
.
: Thread clamp ineffective
“@-2-6. Changing item data” p.29
.
– 25 –
– 26 –
Button and display
E
SEWING SHAPE NO. display
Description
Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.
F
SEWING SHAPE display
G
NE E D L E THRE A D TENSIO N
SETTING button
H
TOTAL NUMBER OF STITCHES
OF SEWING SHAPE display
* Be sure to use the media that has been formatted with IP-410.
For the formatting procedure of the media, refer to
“@-2-26. Performing formatting of the media” p.72.
Sewing shape being selected at present is displayed.
Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.
Refer to
/
Total number of stitches of the sewing shape being selected at present is
displayed.
* Displayed only when the sewing shape being selected is the standard
pattern.
: Users' pattern
: Vector format data
: M3 data
: Sewing standard format
“@-2-6. Changing item data” p.29
.
I
COUNTER VALUE CHANGE
button
J
COUNTER CHANGE OVER
button
K
STEP SEWING button
L
FOLDER NO. display
M
SPEED variable resistor
N
X SCALE RATE display
O
X ACTUAL SIZE VALUE display
P
Y ACTUAL SIZE VALUE display
Q
Y SCALE RATE display
Existing counter value is displayed on this button.
When the button is pressed, the counter value change screen is displayed.
Refer to
/
Display of sewing counter/No. of pcs. counter can be changed over.
Refer to
/
Step sewing screen is displayed. Checking of the pattern shape can be
performed.
Refer
/
Pattern register button which is displayed indicates the folder No. which has
been stored.
Number of rotations of the sewing machine can be changed.
Scale rate in X direction of sewing shape being selected is displayed.
Actual size value in X direction of sewing shape being selected is displayed.
Actual size value in Y direction of sewing shape being selected is displayed.
Scale rate in Y direction of sewing shape being selected is displayed.
“@-2-12. Using counter” p.38
“@-2-12. Using counter” p.38
“@-2-7. Checking pattern shape” p.31
.
.
.
R
MAX. SPEED LIMITATION
display
PATTERN REGISTER button
S
Maximum speed limitation which is set at present is displayed. However,
the display is different from the maximum number of revolutions in the
pattern. However, the display is different from the maximum number of
revolutions in the pattern.
Pattern register buttons stored in L FOLDER NO. display are displayed.
Refer to
/
* This button is not displayed in the initial state.
“@-2-15. Performing new register of pattern button”
p.43
.
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