JUKI AMS-210ENHL2210/TF10S Instruction Manual
AMS-210ENHL2210/
TF10S
INSTRUCTION MANUAL
使用说明书
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
注意 : 为了安全地使用，请您在使用之前一定阅读本使用说明书。
另外，请您注意保管本使用说明书，以便随时查阅。
No.00
40125198
ENGLISH
ENGLISH
TO ENSURE SAFE USE OF YOUR SEWING MACHINE
For the sewing machine, automatic machine and ancillary devices (hereinafter collectively referred to as
"machine"), it is inevitable to conduct sewing work near moving parts of the machine. This means that there
is always a possibility of unintentionally coming in contact with the moving parts. Operators who actually
operate the machine and maintenance personnel who are involved in maintenance and repair of the
machine are strongly recommended to carefully read to fully understand the following
before using/maintaining the machine. The content of the
Safety precautions
includes items which are not
Safety precautions
contained in the specifi cations of your product.
The risk indications are classifi ed into the following three different categories to help understand the meaning
of the labels. Be sure to fully understand the following description and strictly observe the instructions.
(I) Explanation of risk levels
DANGER :
This indication is given where there is an immediate danger of death or serous injury if the person in charge or any third
party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
WARNING :
This indication is given where there is a potentiality for death or serious injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
CAUTION :
This indication is given where there is a danger of medium to minor injury if the person in charge or any third party
mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
ENGLISH
Items requiring special attention
(II)
Explanation of pictorial warning indications and warning labels
There is a risk of injury if contacting a moving section.
There is a risk of electrical shock
if contacting a high-voltage section.
There is a risk of a burn if contacting a high-temperature section.
Be aware that eye defi ciency can
be caused by looking directly at
Pictorial warning indication
the laser beam.
There is a risk of contact between
your head and the sewing machine.
indication
Pictorial warning
Indication label
Be aware that holding the sewing machine during operation
can hurt your hands.
There is a risk of entanglement
in the belt resulting in injury.
There is a risk of injury if you
touch the button carrier.
The correct direction is indicated.
Connection of a earth cable is
indicated.
❶
❸
❷
❶
❷
• There is the possibility that slight to serious injury or death may be caused.
❶
• There is the possibility that injury may be caused by touching moving part.
Warning label
• To perform sewing work with safety guard.
❷
• To perform sewing work with safety cover.
• To perform sewing work with safety protection device.
• Be sure to turn the power OFF before carrying out "machine-head threading,"
❸
"needle changing," "bobbin changing" or "oiling and cleaning.
danger label
Electrical-shock
i
❸
SAFETY PRECAUTIONS
Accident means "to cause
personal injury or death or
damage to property."
DANGER
1.
When it is necessary to open the control box containing electrical parts, be sure to turn the power off and
wait for fi ve minutes or more before opening the cover in order to prevent accident leading to electrical
shock.
CAUTION
Basic precaution
1. Be sure to read the instruction manual and other explanatory documents supplied with accessories
of the machine before using the machine. Carefully keep the instruction manual and the explanatory
documents at hand for quick reference.
2. The content of this section includes items which are not contained in the specifi cations of your product.
3. Be sure to wear safety goggles to protect against accident caused by needle breakage.
4. Those who use a heart pacer have to use the machine after consultation with a medical specialist.
Safety devices and warning labels
1. Be sure to operate the machine after verifying that safety device(s) is correctly installed in place and
works normally in order to prevent accident caused by lack of the device(s). Refer to page v for the
safety devices.
2. If any of the safety devices is removed, be sure to replace it and verify that it works normally in order to
prevent accident that can result in personal injury or death.
3. Be sure to keep the warning labels adhered on the machine clearly visible in order to prevent accident
that can result in personal injury or death. If any of the labels has stained or come unstuck, be sure to
change it with a new one.
Application and modifi cation
1.
Never use the machine for any application other than its intended one and in any manner other than that
prescribed in the instruction manual in order to prevent accident that can result in personal injury or death.
JUKI assumes no responsibility for damages or personal injury or death resulting from the use of the
machine for any application other than the intended one.
2.
Never modify and alter the machine in order to prevent accident that can result in personal injury or death.
JUKI assumes no responsibility for damages or personal injury or death resulting from the machine
which has been modifi ed or altered.
Education and training
1. In order to prevent accident resulting from unfamiliarity with the machine, the machine has to be used
only by the operator who has been trained/educated by the employer with respect to the machine
operation and how to operate the machine with safety to acquire adequate knowledge and operation
skill. To ensure the above, the employer has to establish an education/training plan for the operators and
educate/train them beforehand.
Items for which the power to the machine has to be turned off
Turning the power off: Turning the power switch off, then removing the power plug from the outlet. This
applies to the following.
1. Be sure to immediately turn the power off if any abnormality or failure is found or in the case of power
failure in order to protect against accident that can result in personal injury or death.
2. To protect against accident resulting from abrupt start of the machine, be sure to carry out the following
operations after turning the power off. For the machine incorporating a clutch motor, in particular, be
sure to carry out the following operations after turning the power off and verifying that the machine
stops completely.
2-1. For example, threading the parts such as the needle, looper, spreader etc. which have to be
threaded, or changing the bobbin
2-2. For example, changing or adjusting all component parts of the machine.
2-3. For example, when inspecting, repairing or cleaning the machine or leaving the machine
3. Be sure to remove the power plug by holding the plug section instead of the cord section in order to
prevent electrical-shock, earth-leakage or fi re accident.
4. Be sure to turn the power off whenever the machine is left unattended between works,
5. Be sure to turn the power off in the case of power failure in order to prevent accident resulting of
breakage of electrical components.
PRECAUTIONS TO BE TAKEN IN VARIOUS OPERATION STAGES
Transportation
1. Be sure to lift and move the machine in a safe manner taking the machine weight in consideration. Refer
to the text of the instruction manual for the mass of the machine.
ii
2. Be sure to take suffi cient safety measures to prevent falling or dropping before lifting or moving the
machine in order to protect against accident that can result in personal injury or death.
3. Once the machine has been unpacked, never re-pack it for transportation to protect the machine against
breakage resulting from unexpected accident or dropping.
Unpacking
1. Be sure to unpack the machine in the prescribed order in order to prevent accident that can result in
personal injury or death. In the case the machine is crated, in particular, be sure to carefully check nails.
The nails have to be removed.
2. Be sure to check the machine for the position of its center of gravity and take it out from the package
carefully in order to prevent accident that can result in personal injury or death.
Installation
(I)
Table and table stand
1. Be sure to use JUKI genuine table and table stand in order to prevent accident that can result in
personal injury or death. If it is inevitable to use a table and table stand which are not JUKI genuine
ones, select the table and table stand which are able to support the machine weight and reaction force
during operation.
2. If casters are fi tted to the table stand, be sure to use the casters with a locking mechanism and lock
them to secure the machine during the operation, maintenance, inspection and repair in order to prevent
accident that can result in personal injury or death.
(
)
Cable and wiring
II
1. Be sure to prevent an extra force from being applied to the cable during the use in order to prevent
electrical-shock, earth-leakage or fi re accident. In addition, if it is necessary to cable near the operating
section such as the V-belt, be sure to provide a space of 30 mm or more between the operating section
and the cable.
2. Be sure to avoid starburst connection in order to prevent electrical-shock, earth-leakage or fi re accident.
3. Be sure to securely connect the connectors in order to prevent electrical-shock, earth-leakage or fi re
accident. In addition, be sure to remove the connector while holding its connector section.
(
)
Grounding
III
1. Be sure to have an electrical expert install an appropriate power plug in order to prevent accident
caused by earth-leakage or dielectric strength voltage fault. In addition, be sure to connect the power
plug to the grounded outlet without exceptions.
2. Be sure to ground the earth cable in order to prevent accident caused by earth leakage.
(
)
Motor
IV
1. Be sure to use the specifi ed rated motor (JUKI genuine product) in order to prevent accident caused by
burnout.
2. If a commercially available clutch motor is used with the machine, be sure to select one with an
entanglement preventive pulley cover in order to protect against being entangled by the V-belt.
Before operation
1. Be sure to make sure that the connectors and cables are free from damage, dropout and looseness
before turning the power on in order to prevent accident resulting in personal injury or death.
2. Never put your hand into the moving sections of the machine in order to prevent accident that can result
in personal injury or death.
In addition, check to be sure that the direction of rotation of the pulley agrees with the arrow shown on pulley.
3. If the table stand with casters is used, be sure to secure the table stand by locking the casters or with
adjusters, if provided, in order to protect against accident caused by abrupt start of the machine.
During operation
1. Be sure not to put your fi ngers, hair or clothing close to the moving sections such as the handwheel,
hand pulley and motor or place something near those sections while the machine is in operation in order
to prevent accident caused by entanglement that can result in personal injury or death.
2. Be sure not to place your fi ngers near the surround area of the needle or inside the thread take-up lever
cover when turning the power on or while the machine is in operation in order to prevent accident that
can result in personal injury or death.
3. The machine runs at a high speed. Never bring your hands near the moving sections such as looper,
spreader, needle bar, hook and cloth trimming knife during operation in order to protect your hands
against injury. In addition, be sure to turn the power off and check to be sure that the machine
completely stops before changing the thread.
4. Be careful not to allow your fi ngers or any other parts of your body to be caught between the machine
and table when removing the machine from or replacing it on the table in order to prevent accident that
can result in personal injury or death.
5.
Be sure to turn the power off and check to be sure that the machine and motor completely stop before
removing the belt cover and V-belt in order to prevent accident caused by abrupt start of the machine or motor.
6.
If a servomotor is used with the machine, the motor does not produce noise while the machine is at rest.
Be sure not to forget to turn the power off in order to prevent accident caused by abrupt start of the motor.
7. Never use the machine with the cooling opening of the motor power box shielded in order to prevent fi re
accident by overheat.
ENGLISH
iii
Lubrication
1. Be sure to use JUKI genuine oil and JUKI genuine grease to the parts to be lubricated.
2.
If the oil adheres on your eye or body, be sure to immediately wash it off in order to prevent infl ammation or irritation.
3. If the oil is swallowed unintentionally, be sure to immediately consult a medical doctor in order to
prevent diarrhea or vomiting.
Maintenance
1. In prevention of accident caused by unfamiliarity with the machine, repair and adjustment has to be
carried out by a service technician who is thoroughly familiar with the machine within the scope defi ned
in the instruction manual. Be sure to use JUKI genuine parts when replacing any of the machine parts.
JUKI assumes no responsibility for any accident caused by improper repair or adjustment or the use of
any part other than JUKI genuine one.
2. In prevention of accident caused by unfamiliarity with the machine or electrical-shock accident, be
sure to ask an electrical technician of your company or JUKI or distributor in your area for repair and
maintenance (including wiring) of electrical components.
3. When carrying out repair or maintenance of the machine which uses air-driven parts such as an air
cylinder, be sure to remove the air supply pipe to expel air remaining in the machine beforehand, in
order to prevent accident caused by abrupt start of the air-driven parts.
4. Be sure to check that screws and nuts are free from looseness after completion of repair, adjustment
and part replacement.
5. Be sure to periodically clean up the machine during its duration of use. Be sure to turn the power off
and verify that the machine and motor stop completely before cleaning the machine in order to prevent
accident caused by abrupt start of the machine or motor.
6. Be sure to turn the power off and verify that the machine and motor stop completely before carrying out
maintenance, inspection or repair of the machine. (For the machine with a clutch motor, the motor will
keep running for a while by inertia even after turning the power off. So, be careful.)
7. If the machine cannot be normally operated after repair or adjustment, immediately stop operation and
contact JUKI or the distributor in your area for repair in order to prevent accident that can result in
personal injury or death.
8.
If the fuse has blown, be sure to turn the power off and eliminate the cause of blowing of the fuse and replace
the blown fuse with a new one in order to prevent accident that can result in personal injury or death.
9. Be sure to periodically clean up the air vent of the fan and inspect the area around the wiring in order to
prevent fi re accident of the motor.
Operating environment
1. Be sure to use the machine under the environment which is not affected by strong noise source
(electromagnetic waves) such as a high-frequency welder in order to prevent accident caused by
malfunction of the machine.
2. Never operate the machine in any place where the voltage fl uctuates by more than "rated voltage±10 %"
in order to prevent accident caused by malfunction of the machine.
3. Be sure to verify that the air-driven device such as an air cylinder operates at the specifi ed air pressure
before using it in order to prevent accident caused by malfunction of the machine.
4.
To use the machine with safety, be sure to use it under the environment which satisfi es the following conditions:
Ambient temperature during operation 5°C to 35°C
Relative humidity during operation 35 % to 85 %
5.
Dew condensation can occur if bringing the machine suddenly from a cold environment to a warm one.
So, be sure to turn the power on after having waited for a suffi cient period of time until there is no sign of
water droplet in order to prevent accident caused by breakage or malfunction of the electrical components.
6. Be sure to stop operation when lightning fl ashes for the sake of safety and remove the power plug in
order to prevent accident caused by breakage or malfunction of the electrical components.
7. Depending on the radio wave signal condition, the machine may generate noise in the TV or radio. If this
occurs, use the TV or radio with kept well away from the machine.
8. In order to ensure the work environment, local laws and regulations in the country where the sewing
machine is installed shall be followed.
In the case the noise control is necessary, an ear protector or other protective gear should be worn
according to the applicable laws and regulations.
9. Disposal of products and packages and treatment of used lubricating oil should be carried out properly
according to the relevant laws of the country in which the sewing machine is used.
iv
ENGLISH
Precautions to be taken so as to use the AMS-210ENHL2210/TF10S more safely
1. To prevent possible accidents due to electric shocks, neither open the cover of motor electrical box nor touch the component(s) inside the electrical box.
2. Make sure of the needle entry after changing the pattern. Should the pattern protrude from
the work clamp check, needle interferes with the work clamp check resulting in the danger
of occurrence of needle breakage or the like. In addition, check that the work clamp check
which has been set corresponds to that which has been installed on the sewing machine.
1. In case nothing is displayed in the operation panel even when the power switch is turned ON,
turn OFF the power switch and check the power voltage and phase.
2. In order to protect against personal injury, never place your fi ngers inside the thread take-up lever,
work clamp, work clamp mechanical section and thread take-up lever cover and near the underside of the thread trimmer and needle when turning ON the power switch and while the sewing
machine is in operation.
3. To protect against possible accidents due to abrupt startup of the machine, turn OFF the power
switch before tilting the machine head or removing the motor cover.
4. So as to prevent possible accidents caused by abrupt start of the sewing machine, depress
the start switch after ascertaining that there is no interfering thing under the needle when
winding the bobbin thread. In addition, do not allow hair to be close to the bobbin winder
while it is in operation.
5. Feeding frame automatically comes down when pattern is changed, ready key is ON, Presser
switch is ON, intermediate presser button is ON and bobbin winder button is ON. To prevent
possible accidents caused by abrupt start of the sewing machine, never place your fi ngers
under the feeding frame.
6. To avoid personal injury, never bring your fi ngers, hair or clothing close to V belt, cloth cut-
ting knife or motor during operation, and never place anything on any of these parts.
7. To avoid personal injury, never operate the machine with the motor cover, eye protection cover, or any other safety devices removed.
To prevent personal injury or death, do not operate the sewing machine with its covers removed.
8.
9.
The operation panel displays safety warnings. It is necessary therefore to fi rst verify normal
display on the panel when the power switch is turned on, before operating the sewing machine.
10. To prevent personal injury or death, do not press the hand pulley while the sewing machine
is in operation.
11. To avoid personal injury, be careful never to allow your fi ngers to go inside the machine
when tilting or raising the machine head.
12. To prevent possible accidents due to electric shocks or damaged electrical component(s),
always turn OFF the power switch before connecting or disconnecting the power plug.
13. During thunder and lightning storms, stop your work and disconnect the power from the outlet to ensure safety and prevent possible accidents due to damaged electrical component(s).
14. If the machine is suddenly moved from a cold place to a warm place, dew condensation may
result. If this occurs, be sure to confi rm that there are no potentially dangerous water drops
in the machine before turning it on in order to prevent possible accidents due to damaged
electrical component(s).
15. In the event of a power failure, be sure to turn OFF the power to the machine to protect
against damaged electrical components.
16. This sewing machine should be used under industrial environment. Under general household
environment, the machine may cause poor reception when used in proximity of the television
set or radio.
17. When the sewing machine is used without a break for many hours, the temperature of a part of the
machine body or the rear side of operation panel rises higher by 15˚C than the environmental temperature, and you may feel the heat from the part. However, this phenomenon is not abnormal, and
does not affect the components or the like.
Do not lubricate the machine oil to the places other than the oil tank and the hook section.
18.
The grease lubricating system except the hook section is employed for this sewing machine,
and the grease fl ows out when lubricating the machine oil resulting in worn-out of the com-
ponents.
19. Be careful of handling this product so as not to pour water or oil, shock by dropping, and the
like since this product is a precision instrument.
20. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case the user may be required to make corrective actions.
21. In order to prevent possible accidents due to a ground fault or a dielectric voltage, an appropriate
power plug should be installed by a person who has expertise in electricity. In addition, the power
plug should be connected to the receptacle which is properly grounded without exceptions.
In order to prevent possible accidents due to a ground fault, the earth cable should be properly grounded.
22.
"CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
*
v
Safety devices and warning labels
Eye protection cover
This is a cover for protect-
ing eyes from being injured by a broken needle.
Thread take-up lever cover
This is a cover for preventing contact between the human body and the thread
take-up lever.
Warning label against
pinching
This label warns
that fi ngers or other
parts of human body
can be pinched in
the thread take-up
(Only for the
lever.
sewing machine
provided with a
slide thread take-up
lever)
Power switch
This switch is used for disconnecting the power unit
of the sewing machine
from the power supply. It is
also used as the emergency stop switch.
Finger guard
This is a cover for preventing contact between
fi ngers and the needle.
Warning label against pinching
The purpose of this label is to warn the
operator to be careful to prevent pinching of the human body in the presser
foot and related parts. (Adhered on the
top face of the feeding frame)
Load-center label
This label indicates
the center of gravity
of the machine.
Electrical-shock danger label
In order to protect against
electrical shock, safety
precautions to be taken to
avoid danger are written
on this label.
Watch-your-head label
This label indicates that there is a
risk of contact between the sewing machine and the head. (This
label is put on the bottom surface
of the throat plate auxiliary cover.)
CAUTION
In addition, be aware that the safety devices such as the "eye protection cover" and
"fi nger guard" are sometimes omitted in the sketches, illustrations and fi gures includ-
ed in the Instruction Manual for the explanation's sake. In the practical use, never remove those safety devices.
(EU
type)
(Refer to
"Electri-
cal-shock
danger
label" on
page i.)
vi
Warning label against
pinching
This label indicates that
there is a risk of contact
between fi ngers and the
needle and intermediate
presser.
Warning label against
pinching
This label warns that
hands can be pinched under the sewing machine.
ENGLISH
Motor cover
This is a cover for preventing
contact between the motor, gear,
fan and pulley and the human
body.
Warning label against
pinching
This label indicates that
there is a risk of pinching hands between the
sewing machine and the
feed mechanism.
Warning label against
pinching
This label indicates that
there is a risk of pinching
hands between the sewing machine and the feed
mechanism. (One each
on the right and left)
Warning label against
This label warns that
there is a risk of injury to fi ngers if be-
ing pinched in the
knife.
Warning label against
pinching
This label warn that
there is a risk of
pinching of fi ngers
under the feed roller.
pinching
Warning label against
pinching
This label warns
that there is a risk of
pinching of fi ngers
in the cylinder.
Warning label against
pinching
This label warns
that there is a risk of
pinching in the tape
travel guide.
Warning label
The label gives the
minimum precautions to be taken
when operating the
sewing machine.
(Refer
to the
warning
label on
page i.)
vii
CONTENTS
I.
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1. SPECIFICATIONS .......................................................................................................1
2. CONFIGURATION ....................................................................................................... 2
3. INSTALLATION ...........................................................................................................3
3-1. Removing the bed fi xing bolt ...................................................................................................... 3
3-2. Adjusting the safety switch ......................................................................................................... 3
3-3. How to install the bar-code reader ............................................................................................. 4
3-4. Installing the panel ....................................................................................................................... 5
3-5. Installing the thread stand .......................................................................................................... 5
3-6. Raising the machine head ........................................................................................................... 6
3-7. Installing the air hose .................................................................................................................. 7
3-8. Installing the air gun ....................................................................................................................7
3-9. Installing the tape rack ................................................................................................................ 8
3-10. Connecting the power supply ................................................................................................... 10
3-11. Installing the eye protection cover ........................................................................................... 10
4.
OPERATION AND ADJUSTMENT OF EACH SECTION OF THE SEWING MACHINE
4-1. Preparation of the sewing machine .......................................................................................... 11
(1) Lubrication .................................................................................................................................. 11
(2) Attaching the needle ................................................................................................................... 11
(3) Threading the machine head ...................................................................................................... 12
(4) Installing and removing the bobbin case ....................................................................................12
(5) Installing the bobbin ....................................................................................................................13
(6) Adjusting the thread tension .......................................................................................................13
(7) Intermediate presser height ........................................................................................................ 14
(8) Adjusting the thread take-up spring ............................................................................................ 14
4-2. Operating the sensors and adjusting the pneumatic components ....................................... 15
(1) Power switch ............................................................................................................................... 15
(2) Pause switch ............................................................................................................................... 15
(3) Garment body detection sensor .................................................................................................. 16
(4) Gold tape detection sensor .........................................................................................................18
(5) Adjusting the roller pressure ....................................................................................................... 20
5. OPERATION OF THE SEWING MACHINE ............................................................... 21
5-1. Sewing .........................................................................................................................................21
5-2. Needle thread clamp device ...................................................................................................... 21
5-3. How to feed the tape .................................................................................................................. 23
........ 1
... 11
II.OPERATION SECTION (WITH REGARD TO THE PANEL)
....................................25
1. PREFACE .................................................................................................................. 25
2. WHEN USING IP-420 ................................................................................................ 28
2-1. Name of each section of IP-420 ................................................................................................ 28
2-2. Buttons to be used in common ................................................................................................29
2-3. Basic operation of IP-420 .......................................................................................................... 30
3. BEFORE THE START OF SEWING .......................................................................... 31
3-1. How to create a sewing pattern ................................................................................................ 31
(1) External output (0) ......................................................................................................................33
(2) External output (1) ......................................................................................................................34
viii
3-2. Creating a bar-code ...................................................................................................................37
(1) Bar-code specifi cation ................................................................................................................ 37
(2) Sample of bar-codes ................................................................................................................... 38
3-3. Operation modes ........................................................................................................................39
(1) AUTO 1 mode .............................................................................................................................39
(2) AUTO 2 mode .............................................................................................................................39
(3) MANUAL mode ...........................................................................................................................39
3-4. Creating the bar-code record (data on a pair of shoes) ......................................................... 40
(1) How to display the data edit screen ............................................................................................40
(2) LCD section of the data edit screen ............................................................................................ 41
(3) New registration of a bar-code record ........................................................................................43
(4) Registration of patterns corresponding to the B-IN, A-IN, B-OUT and A-OUT ........................... 45
(5) Editing parameters ...................................................................................................................... 46
(6) Editing the code name ................................................................................................................ 53
(7) Copy of the bar-code record ....................................................................................................... 54
4. HOW TO CARRY OUT SEWING ............................................................................... 56
4-1. LCD section on the data entry screen ...................................................................................... 56
4-2. Selection of the sewing mode ................................................................................................... 58
4-3. Setting of the thread tension, intermediate presser height
and the max. sewing speed limit ..............................................................................................59
4-4. Correction of the tape width .....................................................................................................60
4-5. Setting of the tape feeding amount ..........................................................................................61
4-6. Operation of the discrete unit of the feeder ............................................................................62
4-7. Selection of the tape to be used ...............................................................................................63
4-8. How to set the details of the tape .............................................................................................64
4-9. LCD display section of sewing screen ..................................................................................... 66
4-10. Selection of pattern under the manual mode .......................................................................... 68
4-11. In the case a splice is detected ................................................................................................. 68
4-12. Checking pattern shape ............................................................................................................ 69
4-13. Performing modifi cation of needle entry point .......................................................................71
(1) Editing the thread tension ........................................................................................................... 71
(2) Editing the intermediate presser height ......................................................................................73
4-14. How to use temporary stop ....................................................................................................... 75
(1) To continue performing sewing from some point in sewing ........................................................75
(2) To perform re-sewing from the start ............................................................................................ 76
4-15. Winding bobbin thread .............................................................................................................. 77
(1) When performing winding bobbin thread while performing sewing ............................................77
(2) When performing winding bobbin thread only ............................................................................77
4-16. Using counter ............................................................................................................................. 78
(1) Setting procedure of the counter ................................................................................................78
(2) Count-up releasing procedure ....................................................................................................80
(3) How to change the counter value during sewing ........................................................................ 80
4-17. Changing memory switch data ................................................................................................. 81
4-18. Using information ......................................................................................................................82
(1) Observing the maintenance and inspection information .............................................................82
(2) Releasing procedure of the warning ........................................................................................... 83
(3) Upload and download of the bar-code record data ..................................................................... 84
4-19. Performing formatting of the media ......................................................................................... 92
4-20. Operation at the time of X/Y motor position slip ..................................................................... 93
(1) When the error is displayed during sewing .................................................................................93
ENGLISH
ix
(2) When the error is displayed after end of sewing ......................................................................... 94
(3) When the rest switch is not displayed ......................................................................................... 94
5. MEMORY SWITCH DATA LIST ................................................................................. 95
5-1. Data list ....................................................................................................................................... 95
5-2. Initial value list ...........................................................................................................................99
6. ERROR CODE LIST ................................................................................................ 101
7. MESSAGE LIST ...................................................................................................... 109
III. MAINTENANCE OF SAWING MACHINE ...............................................113
1. MAINTENANCE ....................................................................................................... 113
1-1. Adjusting the height of the needle bar (Changing the length of the needle) ..................... 113
1-2. Adjusting the needle-to-shuttle relation ................................................................................ 113
1-3. Height and angle of the work clamp ....................................................................................... 115
(1) Height of the work clamp ......................................................................................................... 115
(2) Angle of the work clamp ........................................................................................................... 115
1-4. Adjusting the vertical stroke of the intermediate presser .................................................... 116
1-5. The moving knife and counter knife ....................................................................................... 116
1-6. Needle thread clamp device .................................................................................................... 117
1-7. Thread breakage detector plate ............................................................................................. 117
1-8. Draining waste oil .................................................................................................................... 117
1-9. Amount of oil supplied to the hook ........................................................................................ 118
1-10. Replacing the fuse ................................................................................................................... 118
1-11. How to replace the positioning pin ........................................................................................ 119
1-12. Checking the position of the positioning pins ...................................................................... 120
1-13.
How to adjust the edge width ................................................................................... 122
1-14.
How to adjust the knife.............................................................................................. 123
1-15. Replenishing the designated places with grease .................................................................124
(1) Location where exclusive grease is provided ...........................................................................125
(2) Points to be applied with JUKI Grease A ..................................................................................125
(3) Points to be applied with JUKI Grease B ..................................................................................127
(4) Application of grease to other parts .......................................................................................... 129
1-16. Cleaning .................................................................................................................................... 130
(1) Removing dust from the knife section ....................................................................................... 130
(2) Removing dust from the sensor section ...................................................................................130
1-17. Handling of small garment bodies ......................................................................................... 131
1-18. Bar code reader ........................................................................................................................132
2. TROUBLES AND CORRECTIVE MEASIRES (SEWING CINDITIONS) ................. 133
x
ENGLISH
I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1. SPECIFICATIONS
1 Sewing area X (lateral) direction Y (longitudinal) direction
220 mm × 100 mm
Applicable tape width : 10 to 16.7 mm
Tape length : 55 to 130 mm
2 Sewing speed 2,800 sti/min (When sewing pitch is 3.5 mm or less)
Factory-set sewing speed at the time of shipment.: 2000 sti/min
3 Stitch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4
Feed motion of feeding frame
5 Needle bar stroke 41.2 mm
6 Needle ORGAN needle DPx17
7 Lift of feeding frame Max. 30mm
8
Intermediate presser stroke
9 Lift of intermediate
presser
10 Intermediate presser
DOWN position variable
11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Temporary stop facility Used to stop machine operation during a stitching cycle.
14 Max. sewing speed
limitation
15 Pattern selection facility Pattern No. selection method
16 Bobbin thread counter UP/DOWN method (0 to 9,999)
17 Sewing counter UP/DOWN method (0 to 9,999)
18 Sewing machine motor Servo-motor
19 Dimensions
20 Mass (gross mass) 120 kg
21 Power consumption 360 VA
22
Operating temperature
range
23
Operating humidity range
24 Line voltage Rated voltage ±10% 50 / 60 Hz
25 Air pressure used 0.5 to 0.55 MPa (Max. 0.55 MPa)
26 Air consumption 1.8 dm
27 Needle highest position
stop facility
28 Noise - Equivalent continuous emission sound pressure level (L
Intermittent feed (2-shaft drive by stepping motor)
4 mm (Standard) (0 to 10 mm)
20 mm
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
200 to 2,800 sti/min (Scale : 100 sti/min steps)
(Main body : 1 to 999, Media : 1 to 999)
1,200mm (W) x 780mm (L) x 1,600mm (H)
(Excluding thread stand)
5˚C to 35˚C
35 % to 85 % (No dew condensation)
3
/ min (ANR)
After the completion of sewing, the needle can be brought up to its highest position.
A-weighted value of 85 dB; (Includes L
-ISO 11204 GR2 at 2,800 sti/min.
- Sound power level (L
A-weighted value of 94 dB; (Includes K
-ISO 11204 GR2 at 2,800 sti/min
Time required for sewing: 2.2 sec, using Pattern No. 233
wA
);
) at the workstation:
pA
= 2.5 dB); according to ISO 10821- C.6.3
pA
= 2.5 dB); according to ISO 3744- C.6.3
wA
– 1 –
2. CONFIGURATION
❻
⓬
❶
❷
❹
❸
❼
⓫
❺
❿
❽
❾
Machine head
❶
Wiper switch
❷
Temporary stop switch
❸
Feeding frame
❹
Intermediate presser
❺
Thread stand
❻
Operation panel (IP-420)
❼
Power switch
❽
(also used as the emergency stop switch)
Control box
❾
Tape feeder
❿
Bar-code reader
⓫
Tape rack
⓬
Air regulator
– 2 –
3. INSTALLATION
3-1. Removing the bed fi xing bolt
❶
ENGLISH
Remove bed fi xing bolt ❶. This bolt is necessary
to transport the sewing machine.
3-2. Adjusting the safety switch
❷
In case error 302 occurs when the sewing machine
works after setup, loosen the safety switch fi tting
screw with a screwdriver, and lower the switch
to the downside of the sewing machine.
❷
– 3 –
3-3. How to install the bar-code reader
WARNING :
• Do not look directly into the laser beam of the bar code reader. The laser beam can damage eyes.
• Do not emit laser beam toward human eyes. The laser beam can damage eyes.
• Do not look into the laser beam directly using an optical device. The laser beam can damage eyes.
CAUTION :
• Be sure to use the sewing machine within the specifi ed temperature range and the specifi ed
humidity range.
• Do not connect/remove connectors with the power supplied to the sewing machine.
❶
1) Connect the cord to bar-code reader ❶ on the
top of the table.
❸
❷
2) Install bar-code reader mounting plate ❷ at
a desired position on the table and fi x it with
two wood screws ❸.
Install the bar-code mounting plate at
such position that it does not interfere
with the X movable cover and the ma-
chine head grip since the interference
can break the bar-codes.
– 4 –
3-4. Installing the panel
ENGLISH
❹
❸
❶
❷
1) Open cover ❶ and remove cable ❷ once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2） Open cover ❸ of the IP-420. Insert junction
❸
cable ❹ properly.
3） Route the junction cable downward. Close
cover ❸.
3-5. Installing the thread stand
❷
❶
4） Place the IP-420 on open cover
Install the panel at the position where
X-move cover or head grip does not
interfere with it since breakage of the
panel will be caused.
1) Assemble the thread stand, and put
it in the hole in the top left corner of
the machine table.
2) Tighten locknut ❶ to fi x the thread
stand.
3) When ceiling wiring is possible, pass
the power cord through spool rest
rod ❷.
❶.
❶
– 5 –
3-6. Raising the machine head
WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your fi ngers to be
caught in the head.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
❹
❷
❶
1)
Turn tape rack ❶ in such a direction that the rack
is moved away from the sewing machine head.
2) Hold inserting section ❷ of the machine bed
by hand, and quietly raise it until bed support
rubber ❸ comes in contact with the table.
1. Be sure to raise the machine head
at the leveled place so as to prevent
the sewing machine from falling.
2. When raising the machine head,
move feeding frame ❹ beforehand
to the right-hand side until it goes
no further, and fi x it with tape or
the like. When the machine head is
raised in the state that moving or
fi xing is insuffi cient, breakage of
X-move cover or X-move rail will be
caused. Besides, feeding frame ❹
which is tilted to the left-hand side
by the self-weight interferes with
the intermediate presser or the like
and breakage of the components
will be caused.
3. When lifting the sewing machine,
do not hold the base. If lifting the
sewing machine by holding the
base, accuracy of the tape feeder
will be adversely affected.
4. Be sure to raise the machine head
with two or more workers where
necessary.
❸
– 6 –
3-7. Installing the air hose
ENGLISH
❷
Open
❶
3-8. Installing the air gun
❸
Close
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock ❶, pull up and turn air adjust-
ment knob ❷ and adjust so that air pressure
indicates 0.5 to 0.55 MPa (Max. 0.55 MPa).
Then lower the knob and fi x it.
* Close air cock ❶ to expel air.
1) Insert spiral tube ❷ into air gun ❶.
❸
❶
❷
2) Remove plug ❸ which is connected to the
regulator. Then, connect spiral tube❷ to the
regulator.
3) Install hook ❸ at anywhere under the table.
Put air gun ❶ on the hook.
❷
– 7 –
3-9. Installing the tape rack
When installing the tape rack, check the connectors
for slip-off.
1) Insert tape rack ❶ into base ❷.
❶
2) Tighten two screws ❸ of the base
to fi x tape rack ❶.
❸
❷
3) Pass tape feeder wiring through cable clamp
for securing the wiring.
❹
❹
– 8 –
❺
4) Pass cable ❺ through the clearance provided between the motor cover and the table to route it
under the table.(If the connector cannot be inserted through the clearance, slightly raise the machine
head to route cable ❺ appropriately.Refer to
"I-3-6. Raising the machine head" p.6
)
ENGLISH
❼
❻
❼
5) Loosen four setscrews ❼ of TAPE_INT PCB
cover ❻. Lift the cover to remove it.
❾
❽
6) Insert connectors into connector CN150 (white,
9-pin) ❽ and CN160 (white, 6-pin) ❾.
❿
❻
7) Replace cover ❻ of the TAPE_INT PCB to its
home position.
⓫
8) Secure the wiring of the tape rack with cable
clip band ⓫ using hole ❿ in the solenoid valve
mounting plate.
– 9 –
3-10. Connecting the power supply
Light blue(AC)
Braun(AC)
Green/yellow (grounding)
3-11. Installing the eye protection cover
1) The machine is not supplied with a power plug.
It is therefore necessary for you to select a plug
thatmatches the receptacle available under a
givenoperating environment and attach it to the
powercable.
2) This sewing machine has been designed
for single-phase power supply. Use the sin-
gle-phase power supply which meets the volt-
age specifi cation.
❷
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
Use eye protection cover ❶ after securely attach-
ing it on face plate cover ❸ with screw ❷.
❸
❶
– 10 –
4.
Operation and adjustment of each section of the sewing machine
4-1. Preparation of the sewing machine
(1) Lubrication
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
ENGLISH
A
B
1) Check that the place between lower line B and
upper line A is fi lled with oil. Fill there with oil
2) Apply one drop of oil to the hook race ❶ part to
spread on it.
❶
using the oiler supplied with the machine as
accessories when oil is short.
The oil tank which is fi lled with oil is only for lubricating to the hook portion. It is possible
to reduce the oil amount when the number of rotation used is low and the oil amount in the
hook portion is excessive. (Refer to “III-1-9. Amount of oil supplied to the hook” p.118 .)
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below.
Trouble of components will be caused.
2. When using the sewing machine for the fi rst time or after an extended period of disuse,
use the machine after lubricating a small amount of oil to the hook portion. (For removing the shuttle, see
“III-1-2. Adjusting the needle-to-shuttle relation” p.113.)
(2) Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Loosen setscrew ❶ and hold needle ❷ with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew ❶.
❶
1.5mm
❷
– 11 –
When tightening setscrew ❶, be sure
to use the screwdriver (Part No. :
40032763) supplied as accessories.
Do not use L-shaped hexagon wrench
key. There is a danger of breaking set-
screw ❶.
(3) Threading the machine head
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
(4) Installing and removing the bobbin case
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
❸
❶
❷
1) Open hook cover ❶.
2) Raise latch ❸ of bobbin case ❷, and remove
the bobbin case.
3) When entering bobbin case, insert it with the
latch tilted until "click" sounds.
If it is not fully inserted, bobbin case
may slip off during sewing.
❷
– 12 –
(5) Installing the bobbin
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
ENGLISH
2.5 cm
❹
❸
❶
❷
(6) Adjusting the thread tension
❶
Longer
Shorter
❺
1) Set the bobbin ❶ into bobbin case ❷ in the
direction shown in the fi gure.
2) Pass the thread through thread slit ❸ of bobbin case ❷, and pull the thread as it is. By so
doing, the thread will pass under the tension
spring and be pulled out from thread hole ❹.
3) Pass the thread through thread hole ❺ of the
horn section, and pull out the thread by 2.5 cm
from the thread hole.
If the bobbin is installed in the bobbin
case orienting the reverse direction, the
bobbin thread pulling out will result in an
inconsistent state.
If thread tension controller No. 1 ❶ is turned
clockwise, the length of remaining thread on the
needle after thread trimming will be shorter. If it is
turned counterclockwise, the length will be longer.
Shorten the length to an extent that the thread is
❷
not slipped off.
Adjust needle thread tension from the operation
panel and bobbin thread tension with ❷.
Adjusting the needle thread tension
– 13 –
1) Select THREAD TENSION button
in the sewing screen.
2) Set a needle thread tension using
PLUS/MINUS (+/–) button . There is a
setting range of 0 to 200. When the set
value is increased, the tension becomes
higher.
* When the set value is 50 at the time of
standard delivery, the thread tension is
adjusted so that H type is 2.35N (spun
thread #50).
(When thread tension No. 1 is released)
(7) Intermediate presser height
1. When raising the intermediate presser height, turn the pulley by hand to lower the needle
bar, and confi rm that the needle bar does not interfere with the intermediate presser.
2. Take care not to get your hands and fi ngers caught in the feeding frame or intermediate
presser.
Press INTERMEDIATE PRESSER SETTING button
and
adjust with TEN keys so that the clearance between the bottom
end of intermediate presser and the cloth is 0.5 mm (thickness of
thread used).
0.5 mm
When increasing the height of intermediate presser or making the needle size thicker, confi rm the clearance between the wiper and the components. Wiper cannot be used unless
the clearance is secured. Turn OFF the wiper switch. Besides, note that the wiper is set so
as to sweep at the position where the intermediate presser is in the lowest position in spite
of the setting of intermediate presser height at the time of delivery. (Memory switch U 105)
(8) Adjusting the thread take-up spring
❶
❸
❹
Increase
Decrease
❷
1) Adjusting the stroke
Loosen setscrew ❷, and turn thread tension asm.
.
❸
Turning it clockwise will increase the moving
amount and the thread drawing amount will
increase.
2) Adjusting the pressure
To change the pressure of the thread take-
up spring
slot of thread tension post
, insert a thin screwdriver into the
❶
while screw ❷is
❹
tightened, and turn it. Turning it clockwise will
increase the pressure of the thread take-up
spring. Turning it counterclockwise will decrease the pressure.
– 14 –
4-2. Operating the sensors and adjusting the pneumatic components
(1) Power switch
This switch is used for turning ON/OFF the power
to the device.
Power switch
ENGLISH
(2) Pause switch
Pause
switch
This switch is used for stopping the operation of
the device.
– 15 –
(3) Garment body detection sensor
Most of garment bodies can be recognized by the sensor without changing the factory-set
sensitivity. In the case, however, the garment body cannot be recognized because of its
material or color, the sensor should be adjusted as described below.
For the garment body which cannot be recognized after the adjustment, set the operation
mode to "MANUAL" and select A or B and IN (inner) or OUT (outer) by operating the sew-
ing machine manually. Refer to "II-4-2. Selection of the sewing mode" p.58 for the setting
of the operation mode.
1) When nothing is placed on the throat plate aux-
iliary cover, press the "SET" buttons (press all
of the four buttons, A, B, A IN/OUT and B IN/
OUT).
2）Check to be sure that all of the displays (green)
for the threshold show "SET".
3) Place a garment body on the throat plate to
check that the numerical value on the display
for indicating the amount of light received has
changed.
4) Press the "SET" buttons (press all of the four
buttons, A, B, A IN/OUT and B IN/OUT).
5) The display (green) of the threshold is
changed.
– 16 –
6) Check to be sure that the operation indicating lamp goes out when a garment body is not placed on
the throat plate auxiliary cover and lights up when a garment body is placed there.
ENGLISH
7) To set the threshold at a desired value, press
the "UP/DOWN" button to set a new thresh-
old.
* The factory-set threshold at the time of ship-
ment is "300" (garment body sensors, A, B, A
IN/OUT, B IN/OUT).
1. In the case the operation indicating lamp lights up when a garment body is not placed
on the machine, increase the threshold.
2. Clean up the garment body detection hole in the throat plate auxiliary cover with an air
gun since a false detection by the garment body detection sensor can be caused if the
hole is covered.
3. Do not place hands over the garment body detection sensor when you start the sewing
machine. The sensor can detect erroneously to fail to properly determine A, B, IN and
OUT. (This caution is particularly important when you have re-adjusted the sensor to
lower the threshold.)
– 17 –
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