JUKI AMS-210E/IP-410 Instruction Manual

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Page 1

ENGLISH

INStructIoN MaNuaL

aMS-210E / IP-410

aMS-210E / cP-20

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

Page 2

MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) .....

1. SPECIFICATIONS ........................................................................................................1

2. CONFIGURATION ........................................................................................................2

3. INSTALLATION ............................................................................................................3

3-1. Installing the electrical box ............................................................................................................3

3-2. Installing and connecting the power switch ................................................................................. 3

3-3. Installation of the sewing machine head ...................................................................................... 4

3-4. Installing the drain receiver and the head support rubber .........................................................5

3-5. Safety switch ................................................................................................................................... 5

3-6. Installing the throat plate auxiliary cover ..................................................................................... 6

3-7. Installing the panel..........................................................................................................................8

3-8.Attachingthepedalchain(ForSspecicationonly) ..................................................................8

3-9. Installing the thread stand .............................................................................................................8

3-10. Raising the machine head ............................................................................................................9

3-11. Connecting the cord ................................................................................................................... 10

3-12. Installing the motor cover .......................................................................................................... 12

3-13. Managing the cord ...................................................................................................................... 13

3-14. Connecting the pneumatic components (Pneumatic type only) ............................................ 13

3-15. Installing the air hose (Pneumatic type only) ...........................................................................16

3-16. Installing the eye protection cover ............................................................................................16

4. PREPARATION OF THE SEWING MACHINE ...........................................................17

4-1. Lubrication.....................................................................................................................................17

4-2. Attaching the needle .....................................................................................................................18

4-3. Threading the machine head .......................................................................................................18

4-4. Installing and removing the bobbin case ...................................................................................19

4-5. Installing the bobbin .....................................................................................................................19

4-6. Adjusting the thread tension .......................................................................................................20

4-7. Intermediate presser height .........................................................................................................21

4-8. Adjusting the thread take-up spring ...........................................................................................22

5. OPERATION OF THE SEWING MACHINE ................................................................22

5-1. Sewing............................................................................................................................................22

5-2. Needle thread clamp device .........................................................................................................23

.OPERATION SECTION (WITH REGARD TO THE PANEL) ..................... 25

1. PREFACE ...................................................................................................................25

2. WHEN USING IP-410 .................................................................................................28

2-1. Name of each section of IP-410 ................................................................................................... 28

2-2. Buttons to be used in common ...................................................................................................29

2-3. Basic operation of IP-410 ............................................................................................................. 30

2-4. LCD display section at the time of sewing shape selection ..................................................... 32

(1) Sewing shape data input screen ..................................................................................................32

(2) Sewing screen .............................................................................................................................34

2-5. Performing sewing shape selection ............................................................................................ 36

2-6. Changing item data ....................................................................................................................... 38

2-7. Checking pattern shape ...............................................................................................................40

2-8.Performingmodicationofneedleentrypoint .......................................................................... 41

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(1) Changing the thread tension value .............................................................................................. 41

(2) Changing the intermediate presser height value ......................................................................... 42

2-9. How to use temporary stop .......................................................................................................... 43

(1) To continue performing sewing from some point in sewing .........................................................43

(2) To perform re-sewing from the start ............................................................................................. 44

2-10.Whensettingofsewingproductisdifcultbecauseofinterruptionofneedletip .................... 45

2-11. Winding bobbin thread ...............................................................................................................46

(1) When performing winding bobbin thread while performing sewing .............................................46

(2) When performing winding bobbin thread only .............................................................................46

2-12. Using counter ..............................................................................................................................47

(1) Setting procedure of the counter .................................................................................................47

(2) Count-up releasing procedure .....................................................................................................49

(3) How to change the counter value during sewing ......................................................................... 49

2-13. Performing new register of users’ pattern................................................................................50

2-14. Naming users’ pattern ................................................................................................................ 51

2-15. Performing new register of pattern button ............................................................................... 52

2-16. LCD display section at the time of pattern button selection ..................................................53

(1) Pattern button data input screen ..................................................................................................53

(2) Sewing screen .............................................................................................................................55

2-17. Performing pattern button No. selection .................................................................................. 57

(1) Selection from the data input screen ...........................................................................................57

(2) Selection by means of the shortcut button ...................................................................................58

2-18. Changing contents of pattern button ........................................................................................ 59

2-19. Copying pattern button ..............................................................................................................60

2-20. Changing sewing mode .............................................................................................................. 61

2-21. LCD display section at the time of combination sewing ......................................................... 62

(1) Pattern input screen .....................................................................................................................62

(2) Sewing screen .............................................................................................................................64

2-22. Performing combination sewing ...............................................................................................66

(1) Selection of combination data ......................................................................................................66

(2) Creating procedure of the combination data ................................................................................67

(3) Deleting procedure of the combination data ................................................................................ 68

(4) Deleting procedure of the step of the combination data ..............................................................68

2-23. Changing memory switch data ..................................................................................................69

2-24. Using information .......................................................................................................................70

(1) Observing the maintenance and inspection information .............................................................. 70

(2) Releasing procedure of the warning ............................................................................................ 72

(3) Observing the production control information .............................................................................. 72

(4) Performing setting of the production control information ............................................................. 74

(5) Observing the working measurement information ....................................................................... 76

2-25. Using communication function .................................................................................................78

(1) Handling possible data ................................................................................................................78

(2) Performing communication by using the media ........................................................................... 79

(3) Performing communication by using RS-232C ............................................................................ 79

(4) Take-in of the data .......................................................................................................................80

(5) Taking in plural data together ....................................................................................................... 81

2-26. Performing formatting of the media .......................................................................................... 83

3. WHEN USING CP-20 .................................................................................................. 84

3-1. Name of each section of CP-20....................................................................................................84

3-2. Operation of CP-20 (Basic)...........................................................................................................85

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(1) Item data setting ..........................................................................................................................85

(2) Checking the contour of a sewing pattern ...................................................................................87

(3) Performing modication of the needle entry point .......................................................................88

(4) When the pattern is changed ....................................................................................................... 90

3-3. Performing copying of pattern ..................................................................................................... 90

3-4. Performing deletion of pattern ..................................................................................................... 91

3-5. Sewing............................................................................................................................................92

(1) Change to the other sewing pattern .............................................................................................92

3-6. Winding bobbin .............................................................................................................................93

(1) To wind a bobbin while the sewing machine is performing sewing .............................................. 93

(2) To wind a bobbin independently .................................................................................................. 93

3-7. Operation of CP-20 (Advanced) ...................................................................................................94

(1) Performing sewing using the pattern keys (

(2) Register to the pattern key ...........................................................................................................94

(3) Sewing operation ......................................................................................................................... 96

3-8. Performing sewing using the combination function ................................................................. 97

(1) Register of the combination ......................................................................................................... 97

(2) Sewing operation ......................................................................................................................... 98

3-9. When using as "bobbin thread counter" .................................................................................... 99

(1) How to use the temporary stop .................................................................................................... 99

3-10. Start and change of the memory switch .................................................................................100

3-11. Correspondence table of LED and 7-segment display .......................................................... 101

, , , and ) ........................ 94

4. MEMORY SWITCH DATA LIST ................................................................................ 104

4-1. Data list ........................................................................................................................................ 104

4-2. Initial value list ............................................................................................................................110

5. ERROR CODE LIST ................................................................................................. 112

6. MESSAGE LIST ....................................................................................................... 118

. MAINTENANCE OF SAWING MACHINE .............................................. 121

1. MAINTENANCE ........................................................................................................ 121

1-1. Adjusting the height of the needle bar (Changing the length of the needle) ........................ 121

1-2. Adjusting the needle-to-shuttle relation ................................................................................... 121

1-3. Adjusting the height of the feeding frame ................................................................................ 123

1-4. Adjusting the vertical stroke of the intermediate presser ....................................................... 123

1-5. The moving knife and counter knife..........................................................................................124

1-6. Needle thread clamp device ....................................................................................................... 124

1-7. Thread breakage detector plate ................................................................................................ 125

1-8. Draining waste oil .......................................................................................................................125

1-9. Amount of oil supplied to the hook ........................................................................................... 126

1-10. Replacing the fuse .................................................................................................................... 126

1-11. Changing the voltage of 100

1-12. Replenishing the designated places with grease .................................................................. 128

1-13. Troubles and corrective measures (Sewing conditions).......................................................131

200V ..................................................................................... 127

2. OPTIONAL ................................................................................................................ 133

2-1. Table of Needle hole guide ......................................................................................................... 133

2-2. Silicon oil tank ............................................................................................................................ 133

iii

Page 5

. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)

1. SPECIFICATIONS

1 Sewing area X (lateral) direction 　　 Y (longitudinal) direction

AMS-210E-1306　: 130 mm × AMS-210E-1510　: 150 mm × AMS-210E-2206　: 220 mm × AMS-210E-2210　: 220 mm ×

Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less) 3 Stitch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm) 4

Feed motion of feeding frame 5 Needle bar stroke 41.2 mm 6 Needle DP x 5, DP x 17

Lift of feeding frame Max. 25mm (Pneumatic type only Max.30mm)

7 8

Intermediate presser stroke

Lift of intermediate

presser

Intermediate presser

DOWN position

variable

11 Shuttle 12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler) 13 Memory of pattern

data

14 Temporary stop facility Used to stop machine operation during a stitching cycle. 15 Enlarging / Reducing

facility

16 Enlarging / Reducing

method

Max. sewing speed

limitation

Pattern selection

facility

19 Bobbin thread counter UP/DOWN method (0 to 9,999)

Sewing counter UP/DOWN method (0 to 9,999) (IP-410 only)

20 21 Memory back-up

2nd origin setting

facility

Sewing machine motor Servo-motor

23 24

Dimensions

25 Mass (gross mass) Machine head 69kg, control box 16.5kg 26 Power consumption 500 VA

Operating temperature

range

Operating humidity range

29 Line voltage Rated voltage ±10% 50 / 60 Hz

Air pressure used Standard 0.35 to 0.4 MPa (Max. 0.55 MPa)(Pneumatic type only)

30 31 Air consumption 1.8 dm3 / min (ANR) (Pneumatic type only) 32 Needle highest

position stop facility

33 Noise Workplace-related noise at sewing speed

Intermittent feed (2-shaft drive by stepping motor)

4 mm (Standard) (0 to 10 mm) 20 mm

Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)

Double-capacity semi-rotary hook

EEPROM , Media

• EEPROM : Max. 200 patterns (Max. 20,000 stitches/pattern)

• Media : Max. 999 patterns (Max. 50,000 stitches/pattern)

Allows a pattern to be enlarged or reduced on the X axis and Y axis independently when sewing a pattern. Scale : 1% to 400% times (0.1% steps)

Pattern enlargement / reduction can be done by increasing / decreasing either stitch length or the number of stitches. (Only increase/decrease of stitch length when pattern button is selected and CP-20 is used)

200 to 2,700 rpm (Scale : 100 rpm steps)

Pattern No. selection method (EEPROM : 1 to 200, Media : 1 to 999) (CP-20 is the scroll type.)

In case of a power interruption, the pattern being used will automatically be stored in memory.

Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in the desired position within the sewing area. The set 2nd origin is also stored in memory. (IP-410 only)

1,200mm (W) x 710mm (L) x 1,200mm (H)

5˚C to 35˚C

35 % to 85 % (No dew condensation)

After the completion of sewing, the needle can be brought up to its highest position.

n = 2,700 min Noise measurement according to DIN 45635-48-B-2-KL2

–1

: Lpa ≦ 84dB(A)

60 mm

100 mm

60 mm

100 mm

(Excluding thread stand)

– 1 –

Page 6

2. CONFIGURATION

Machine head

1

Wiper switch

2

Temporary stop switch

3

Feeding frame

4

Intermediate presser

5

Thread stand

6

Operation panel (IP-410 or CP-20)

7

Power switch

8

Control box

9

Foot pedal



Manual pedal (Excluding pneumatic type)

!1

Air regulator

(for pneumatic type only)

– 2 –

Page 7

3. INSTALLATION

3-1. Installing the electrical box

6 7

2 3

Install the electrical box on the underside of the

table at the location illustrated using round-head

bolt 1, plain washer 2, spring washer 3 and nut

supplied with the machine, and using bolt hav-

ing hexagonal indentation on the head 5 spring

washer 6 and plain washer 7 supplied with the

machine.

3-2. Installing and connecting the power switch

1) Installing the power switch

Fix power switch 1 under the machine table

with wood screws 2.

Fix the cable with staples 3 supplied with the

machine as accessories in accordance with the

forms of use.

Five staples 3 including the staple

for xing the operation panel cable

are supplied as accessories.

– 3 –

Page 8

(2) Connecting the power source cord

Voltage specications at the time of delivery from the factory are indicated on the voltage indication

seal. Connect the cord in accordance with the specications.

1. Never use under the wrong volt-

age and phase.

Voltage caution seal

2. When changing the voltage,

refer to the item of

"#-1-11. Changing the voltage

of 100

Voltage indication seal (3-phase type only)

Rating label

200V" p.127.

• Connecting single phase 200V, 220V, 230V and 240V

Light blue

Table

Control box

Green/Yellow

Brown

Light blue

Green/Yellow

Power switch

Plug

Power source cord

Brown

Light blue

Green/ Yellow

AC200 V

AC220 V

AC230 V

AC240 V

GND

• Connecting three phase 200V, 220V and 240V

White

Table

Green/Yellow

Control box

Green/Yellow

Black

Red

Black

Red

Power switch

Plug

Power source cord

3-3. Installation of the sewing machine head

WARNING :

To prevent possible accidents caused by the full of the sewing machine, perform the work by two

persons or more when the machine is moved.

1) Fit the holes of hinges A to the holes of table

White

Black

Red

Green/ Yellow

and x as shown in the gure.

In case of the pneumatic type, x

solenoid valve installing plate 1 as

well.

AC200 V

AC220 V

AC240 V

GND

– 4 –

Page 9

3-4. Installing the drain receiver and the head support rubber

1) Fix drain receiver 2 in the installing hole of

table 1 with two setscrews 3.

2) Screw in drain bin 4 to drain receiver 2.

3) Insert sewing machine drain pipe 5 into drain

bin 4.

4) Insert head support rubbers 6 to machine bed 7.

5) Bundle the cables with clip bands 8 as shown

in the gure. (Excluding air tube)

1. Insert drain pipe 5 until it will

2. Remove the tape xing drain pipe

go no further so that it does not

come off drain bin 4 when tilting

the machine head.

3-5. Safety switch

Remove tape 2 xing the lever section of safety

switch

1. When using the safety switch

2. In case error 302 occurs when

without removing tape 1, it is

very dangerous since the sewing

machine works even in the state

that it is tilted.

the sewing machine works after

setup, loosen the safety switch

tting screw with a screwdriver,

and lower the switch to the down-

side of the sewing machine.

– 5 –

Page 10

3-6. Installing the throat plate auxiliary cover

[Area 1306]

[Areas 1510 and 2206]

[When using area 1306]

1) Temporarily x throat plate auxiliary

cover supports A 2 and B 3 to the

machine bed with setscrews (M5)6.

2) Move the cloth feed base to the rear,

and place throat plate auxiliary cover

from between lower plate 7 and

throat plate 8. At this time, be careful

not to bend lower plate 7.

3) Fix throat plate auxiliary cover 1 with

throat plate auxiliary cover setscrews

and washers 4.

[When using areas 1510 and 2206]

1) Temporarily x throat plate auxiliary

supports A 2 and B 3 to the machine

bed with setscrews (M5) 6 and throat

plate auxiliary support C 9 to the ma-

chine bed with setscrew (M6)

2) Move the cloth feed base to the rear,

and place throat plate auxiliary cover

from between lower plate 7 and

throat plate 8. At this time, be careful

not to bend lower plate 7.

3) Fix throat plate auxiliary cover 1 with

throat plate auxiliary cover setscrews

and washers 4.

– 6 –

Page 11

[Area 2210]

!4!5

[When using area 2210]

1) Temporarily x throat plate auxiliary

cover supports A 2 and B 3 to the machine bed with setscrews (M5)6.

For the screw 6which tightens the throat plate auxiliary cover support A screw which is easier to use

between the hexagon socket and the screw with plus and minus slots.

, select the

2) Move the cloth feed base to the rear, and place throat plate auxiliary cover

from between lower plate 7 and

throat plate 8. At this time, be careful not to bend lower plate 7.

Fix

throat plate auxiliary cover 1 with

throat plate auxiliary cover setscrews

and nuts (small) 4.

emporarily fix throat plate auxiliary

4) T cover support !1 to the machine bed with setscrews (M6) !2.

emporarily fix throat plate auxiliary

5) T cover base

to throat plate auxiliary

cover support !1 with setscrews !4 and nuts (large) !5.

Fix

throat plate auxiliary cover 1 with

throat plate auxiliary cover setscrews

and nuts (large) !5.

Left-hand and right-hand shapes of throat plate auxiliary cover support !1 are different. So, be careful.

1. Be careful so as not to mistake the direction of throat plate auxiliary cover support.

Within 0.3 mm



Fix the throat plate auxiliary

cover 1so that is higher than the throat plate (within 0.3 mm). When it is lower than the throat plate

, needle breakage or the

like due to the defective feed will be caused.

Conrmbyputtingaruler

or the like that the throat plate auxiliary cover 1is horizontally installed. If not, throat plate auxiliary cover

and lower plate 7 come

in contact partially with each other worn-out will be caused.

, and abnormal

8

– 7 –

Page 12

3-7. Installing the panel

1) Installing the IP-410

1) Open cover 1 and remove cable 2 once. Then connect it again to the panel on the top surface of the table after passing it through the hole in the table.

2) Fix operation panel installing plate 3 to an optional place on the table with two wood screws 4.

Install the panel at the position where X-move cover or head grip does not interfere with it since breakage of the panel will be caused.

2) Installing the CP-20

Fix operation panel installing plate 1 to an optional place on the table with wood screws 2, and pass the cable through table hole 4. Fix the operation panel on panel installing plate 1 with screws 3 supplied as accessories. Fix the cable on the bottom surface of the table with the staples supplied with the machine as accessories.

3-8.Attachingthepedalchain(ForSspecicationonly)

Connect the machine 1 and manual pedal 3 with

chain 2.

When you tilt the sewing machine,

be sure to tilt it after removing chain

from manual pedal 3.

3-9. Installing the thread stand

1) Assemble the thread stand, and put

2) Tighten locknut 1 to x the thread

3) When ceiling wiring is possible,

it in the hole in the top left corner of

the machine table.

stand.

pass the power cord through spool

rest rod 2.

– 8 –

Page 13

3-10. Raising the machine head

WARNING :

Tilt/raise the sewing machine head with both hands taking care not to allow your ngers to be

caught in the head.

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

[When using areas 1306 and 1510]

When raising the sewing machine, hold inserting section A of the machine bed by hand, and quietly raise it until bed support rubber 3 comes in contact with the table. For the S type, remove chain 2 from manual pedal 1 rst, and perform the work.

1. Be sure to raise the machine head

at the leveled place so as to prevent the sewing machine from falling.

2. When raising the machine head, move feeding frame 4 beforehand to the right-hand side until

it goes no further, and x it with

tape or the like. When the machine head is raised in the state that moving or xing is insufcient, breakage of X-move cover or X-move rail will be caused. Besides, feeding frame 4 which is tilted to the left-hand side by the self-weight interferes with the intermediate presser or the like and breakage of the components will be caused.

[Areas 2206 and 2210]

[When using areas 2206 and 2210]

1) Remove throat plate auxiliary cover from the sewing machine.

2) Hold inserting section

of the ma-

chine bed by hand, and quietly raise it until bed support rubber 3 comes in contact with the table.

3) After returning the sewing machine

to its home position, refer to “!-3-6.

Installing the throat plate auxiliary cover” p.6

, and install the throat

plate auxiliary cover.

1. Be sure to raise the machine head at the leveled place so as to prevent the sewing machine from falling.

2. When raising the sewing machine without removing throat plate auxiliary cover 6, the throat plate auxiliary cover interferes with the table, bend or breakage of the throat plate auxiliary cover, tilt of the sewing machine, etc. will result.

3. When raising the machine head, move feeding frame 4 beforehand to the right-hand

side until it goes no further, and x it with tape or the like. When the machine head is raised in the state that moving or xing is insufcient, breakage of X-move cover or

X-move rail will be caused. Besides, feeding frame 4 which is tilted to the left-hand side by the self-weight interferes with the intermediate presser or the like and breakage of the components will be caused.

– 9 –

Page 14

3-11. Connecting the cord

[How to open the control box]

Remove four screws 1 xing the rear cover of

the electrical box. When opening the rear cover,

pressing it with your hands, slowly open it by ap-

proximately 90˚ until it stops as illustrated.

Be sure to lend your hand to the rear

cover in order not to let the rear cover

Slowly

fall. In addition, do not apply force to

the rear cover opened.

[How to close the control box]

1) Take care so that the cord is not

caught between the rear cover and

the electrical box main body, close the

the lower side of the rear cover, and

tighten four screws

2) Lower downward the cord located on

rear cover while pressing section

the side of the control box and cord

presser plate C in the push hole

press the cord and tighten screws

How to lock the cord clamp

Lightly press

the corner

of clamp.

(Cord clamp is

locked with a

click.)

When xing the cord with the cord clamp, be careful of the route or the like so that the

stress is not applied to the cord.

Clamp

How to remove the cord clamp

Lightly pressing

Pull down the clamp.

The clamp goes up.

– 10 –

Page 15

[Wiring diagram of circuit board]

SDC p.c.b.

MAIN p.c.b.

CN14

CN16

CN38

CN72

CN39

CN71

CN73

CN74

CN75

CN47

CN51

20P

10P

White

Gray

Blue

Yellow

Red

White

CN88

10P

CN88

10P

Sewing machine head

Foot switch

3 4

1306

CN51

CN34

CN84

CN52

10P

26P

10P

Black

hite

White

Gray

CN88

10P

White

10P

3 4 5

CN98

CN78

10P

Gray

White

CN100

26P

CN1

CN2

1510

Operation panel

IP-410

CP-20

Air

solenoid

valve

Air SW

– 11 –

Page 16

CN16 White

CN14 White

CN71 Red

CN72

Blue

CN52

White

CN31

White

CN51

White

CN73 White

CN39

Yellow

Ground wire

CN74 White

CN34 Gray

CN38 Gray

CN75 White

CN47 White

CN84 Black

3-12. Installing the motor cover

Install motor cover 1 on the machine main unit

with screws supplied with the machine as acces-

sories.

– 12 –

Page 17

3-13. Managing the cord

Slack

1) Fix the cords with cords setting plate

in the state that the cords are slack to such an extent that

stress is not applied to the cords even when the machine head is tilted as shown in the gure.

3-14. Connecting the pneumatic components (Pneumatic type only)

1) Install regulator 1 to installing plate

install it to the stand with screw

and nut 5.

2) Connect the cord coming from the regulator

with CN78 (air relay cable).

(Refer to

-3-11. [Wiring diagram of circuit board]"

p.11

3) Install solenoid valve asm. 8 to solenoid valve installing plate 6 using setscrew 7 supplied as accessories.

, and

, washer 4

– 13 –

Page 18

[When using areas 1306, 1510 and 2206]

4) Fix the air tube using cable clip

supplied with

the machine as accessories. (For the setscrew, use setscrew !0 xing the motor cover.)

Connector

CN1

Connector

CN2

Air tube

5) Install air tubes coming from the machine head and the cords coming from the control box to

the position as shown in the gure. At this time,

be careful of the number and alphabet of the air tubes and the cords. (Adjust the alphabet of the air tubes to the alphabet of the solenoid

valve. Also, adjust the gures to the gures of

the connector label.)

6) Connect solenoid valve asm.

lator using long air tube supplied

and the regu-

as acces-

!1

sories.

When the cable sags, x it to the

table using the staple supplied with

the machine as accessories.

– 14 –

Page 19

[When using area 2210]

5) Remove once two setscrews

ers (small)

washers (large)

valve unit

, two spring washers

attached to mechanical

. Refer to the gure, and install

, two wash-

and two

2-pedal type pedal !4 into hole A of mechani-

cal valve unit 9.

6) Connect the air tubes coming from the machine

head and Y-type joint respectively as described

below.

• Air tube !5 with label of "1A, 2A"

Y-type joint !7 connected with the label of

"3" of mechanical valve unit

• Air tube !6 with label of "1B, 2B"

Y-type joint !8 connected with the label of

"4" of mechanical valve unit

Stop plug

Connector

CN2

Connector

CN1

7) Install the air tube coming from mechanical

valve unit "7" to

, and that from "8" to B re-

spectively.

Install two stop plugs supplied as accessories,

and the cords coming from the control box to

the places in the gure.

When the mechanical valve is not

used, refer to [When using areas

1306, 1510 and 2206].

8) Connect solenoid valve asm.

lator using long air tube supplied

and the regu-

as acces-

!9

sories.

When the cable sags, x it to the

table using the staple supplied with

the machine as accessories.

– 15 –

Page 20

3-15. Installing the air hose (Pneumatic type only)

Open

3-16. Installing the eye protection cover

WARNING :

Be sure to attach this cover to protect the eyes from the disperse of needle breakage.

1) Connecting the air hose

Connect the air hose to the regulator .

2) Adjustment of air pressure

Open air cock 1, pull up and turn air adjust-

ment knob 2 and adjust so that air pressure

indicates 0.35 to 0.4 MPa (Max. 0.55 MPa).

Then lower the knob and x it.

* Close air cock 1 to expel air.

Use eye protection cover

taching it on face plate cover 3 with screw

after securely at-

– 16 –

Page 21

4. PREPARATION OF THE SEWING MACHINE

4-1. Lubrication

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

Check that the place between lower line B and up-

per line A is lled with oil. Fill there with oil using

the oiler supplied with the machine as accessories

when oil is short.

The oil tank which is lled with oil

is only for lubricating to the hook portion. It is possible to reduce the oil amount when the number of rotation used is low and the oil amount in the hook portion is excessive. (Refer to “#-1-9. Amount

of oil supplied to the hook” p.126 .)

1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below.

Trouble of components will be caused.

2. When using the sewing machine for the rst time or after an extended period of dis-

use, use the machine after lubricating a small amount of oil to the hook portion. (Refer

to “#-1-2. Adjusting the needle-to-shuttle relation” p.121. )

– 17 –

Page 22

4-2. Attaching the needle

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

Loosen setscrew 1 and hold needle 2 with the long

groove facing toward you. Then fully insert it into the

hole in the needle bar, and tighten setscrew 1.

1.5mm

4-3. Threading the machine head

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

When tightening setscrew

, be

sure to use the screwdriver (Part No.

: 40032763) supplied as accessories.

Do not use L-shaped hexagon wrench

key. There is a danger of breaking

setscrew 1.

AMS-210ESS

AMS-210ESL

AMS-210EHS

AMS-210EHL

– 18 –

Page 23

4-4. Installing and removing the bobbin case

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

4-5. Installing the bobbin

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

2.5 cm

1) Open hook cover

2) Raise latch 3 of bobbin case

, and remove

the bobbin case.

3) When entering bobbin case, insert it with the

latch tilted until "click" sounds.

If it is not fully inserted, bobbin case

may slip off during sewing.

1) Set the bobbin 1 into bobbin case 2 in the di-

rection shown in the gure.

2) Pass the thread through thread slit

of bob-

bin case 2, and pull the thread as it is. By so

doing, the thread will pass under the tension

of the

spring and be pulled out from thread hole

3) Pass the thread through thread hole

horn section, and pull out the thread by 2.5 cm

from the thread hole.

If the bobbin is installed in the bobbin

case orienting the reverse direction,

the bobbin thread pulling out will result

in an inconsistent state.

– 19 –

Page 24

4-6. Adjusting the thread tension

Longer

Shorter

Adjusting the needle thread tension

[IP-410]

If thread tension controller No. 1 1 is turned

clockwise, the length of remaining thread on the

needle after thread trimming will be shorter. If it is

turned counterclockwise, the length will be longer.

Shorten the length to an extent that the thread is

not slipped off.

Adjust needle thread tension from the operation

panel and bobbin thread tension with

1) Select THREAD TENSION button

[CP-20]

in the sewing screen.

2) Set needle thread tension with TEN

keys B. There is a setting range of 0 to

200. When the set value is increased,

1) Select thread tension with key.

2) Set needle thread tension with key or

When the set value is increased, the tension

becomes higher.

* When the set value is 50 at the time of stan-

dard delivery, the thread tension is adjusted so

that H type is 2.35N and S type is 1.47N (spun

thread #50).(When thread tension No. 1 is re-

leased)

the tension becomes higher.

* When the set value is 50 at the time of

standard delivery, the thread tension is

adjusted so that H type is 2.35N and S

type is 1.47N (spun thread #50). (When

thread tension No. 1 is released)

key. There is a setting range of 0 to 200.

– 20 –

Page 25

4-7. Intermediate presser height

When raising the intermediate presser height, turn the pulley by hand to lower the needle

bar, and conrm that the needle bar does not interfere with the intermediate presser. (When

using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.)

[IP-410]

Press INTERMEDIATE PRESSER SETTING button A and adjust

with TEN keys intermediate presser and the cloth is 0.5 mm (thickness of thread used).

so that the clearance between the bottom end of

0.5 mm

[CP-20]

1) Select the intermediate presser with key.

2) Press key to lower the intermediate

presser.

1. Setting range of the intermediate presser is up to the standard of 3.5 mm.

However, when using DP X 17 needle for H type or the like, the setting range can be

changed up to max. 7 mm with memory switch U112.

2. When increasing the height of intermediate presser or making the needle size thicker,

conrm the clearance between the wiper and the components. Wiper cannot be used

unless the clearance is secured. In this case, turn OFF the wiper switch, or change

the set value of memory switch U105.

3) Adjust with or key so that the

clearance between the bottom end of

intermediate presser and the cloth is 0.5 mm

(thickness of thread used) when the needle is in

its lowest position.

– 21 –

Page 26

4-8. Adjusting the thread take-up spring

1) Adjusting the stroke Loosen setscrew 2, and turn thread tension asm. 3.

Turning it clockwise will increase the moving

amount and the thread drawing amount will increase.

Increase

Decrease

2) Adjusting the pressure

To change the pressure of the thread take-

up spring 1, insert a thin screwdriver into the slot of thread tension post 4 while screw 2 is tightened, and turn it. Turning it clockwise will increase the pressure of the thread take-up

spring. Turning it counterclockwise will decrease the pressure.

5. OPERATION OF THE SEWING MACHINE

5-1. Sewing

2P pedal

[In case of 2P pedal]

1) Set a workpiece on the sewing machine.

2) Depress the pedal switch A, and the feeding frame will come down. Depress it again, and the feeding frame will go up.

3) Depress the pedal switch B after the feeding frame has come down and the sewing machine will start sewing.

4) After the sewing machine completes sewing, the needle point will return to the start point and the feeding frame will go up.

3P pedal

[In case of 3P pedal]

1) Set a workpiece on the sewing machine.

2) When pedal switch A is depressed, the right-hand presser comes down, and when it is depressed again, the presser goes up. When pedal switch

is depressed, the left-hand

presser comes down, and when it is depressed again, the presser goes up.

3) Depress the pedal switch C after the feeding frame has come down and the sewing machine will start sewing.

4) After the sewing machine completes sewing, the needle point will return to the start point and the feeding frame will go up.

When using the area 1510 with the standard method, the use of 3P pedal is the same as that of 2P pedal. Refer to [In case of 2P pedal]. When using the pedal as 3P pedal by remodeling the presser or the like, it is necessary to change the connecting procedure of the pedal and memory switches

U81 and U82.

– 22 –

Page 27

5-2. Needle thread clamp device

By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread

slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of

needle thread on the wrong side of cloth while keeping stable sewing. Needle thread clamp device

operates in the state that thread clamp display LED is lit, and does not operate when it goes off. When

mounting the IP-410, changeover of motion ON/OFF is performed with key, and when mounting

the CP-20 , changeover of motion ON/OFF is performed with key respectively. When the needle

thread clamp device is OFF, the machine automatically operates at slow-start.

When memory switch No. 35 is "1" (prohibited), the thread clamp does not work. In addi-

tion,

and key is ineffective.

For the thread clamp unit, there are S type and H type in accordance with the sewing types. Refer the

respective types and the contents of the memory switches that can be set to the list below.

Sewing machine

type

AMS-210ESS

AMS-210ESL

AMS-210EHS

AMS-210EHL

Thread clamp unit type

S type

H type

0 : S type (standard)

1 : H type thin thread (standard)

(#50 to #8)

2 : H type intermediate

3 : H type thick thread (#5 to #2)

Memory switch

U69

U70

0 : Front (standard)

1 : Rear

[Regarding H type thread clamp unit]

Change the set value of memory switch U69 in accordance with the thickness of needle thread. The set

value has been set to 1 : H type thin thread at the time of delivery. Commendable value is Set value : 1

for thread count #50 to #8, and that is Set value : 3 for thread count #5 to #2. (The value will change in

accordance with the kind and thickness of the actual thread and the kinds of materials to be sewn.) Set

the value by adjusting to the state of needle thread on the wrong side of materials.

In addition, it is possible to select the thread clamp position by means of memory switch U70. When

using thick thread of thread count #5 to #2, and rolling-in or tucking at the start of sewing occurs, set the

set value to 1 : Rear and use the machine.

Use the set value of the memory switch which is adjusted to the thread clamp unit type.

(For S type thread clamp unit, the set value of U69 and U70 can use nothing but only "0".

When the setting is wrong, the thread clamp fails to properly function. So, be careful.

– 23 –

Page 28

(1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length

at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread

end held with the needle thread clamp may be rolled in the seams.

1) In case of with the needle thread clamp, the

standard of the length of needle thread is 40 to

50 mm.

40 to 50mm

2) When ne e d le th re a d i s lo n g a ft e r re p la c ing thread or the like or sewing while holding needle thread by hand, turn OFF the THREAD

CLAMP key (

or ).

3) Wh e n needle thread held wi t h the needle

thread clamp is rolled in the seams, when er-

ror has occurred, or when needle thread is

held entangled with the needle thread clamp,

do not forcibly draw the cloth, but cut the con-

nected needle thread with scissors or the like.

The seams cannot be broken because of the

needle thread at the start of sewing.

(2) When the thread clamp is used, and bobbin thread at the sewing start appears on the right side of

material, reduce thread tension at the sewing start (2 to 3 stitches) and bobbin thread becomes less

conspicuous.

[Example of setting] Tension of 1 to 2 stitches at the sewing start is “20” when sewing tension setting

is “35”.

* For setting of tension at the start of sewing, see of

value" p.41

"@-2-8.(1) Changing the thread tension

1. Thread at the start of sewing may be rolled in case of some patterns. When thread is

rolled in even after performing adjustment of (1) or (2), use the sewing machine with

thread clamp OFF.

2. Thread clamp failure may occur in the state that thread waste is jammed in the thread

clamp device. Remove the thread waste referring to

"#-1-6. Needle thread clamp device" p.124.

– 24 –

Page 29

OPERATION SECTION (WITH REGARD TO THE PANEL)

1. PREFACE

* 6 kinds of service patterns are contained in the media of the accessories.

Area

Kind

1306

2206

1510

2210

EHS,EHL

(Vinyl leather)

ø 30 Pitch 3.6mm

Pattern No. 61



ø 60 Pitch 3.6mm

Pattern No. 101



EHS,EHL

(Denim)

ø 30 Pitch 3 mm

Pattern No. 62



ø 60 Pitch 3 mm

Pattern No. 102



ø 30 Pitch 2.5 mm



ø 60 Pitch 2.5 mm



1) Kind of sewing data handled with IP-410 and the CP-20

Sewing data that each panel handles are as shown below.

Pattern name

Users' pattern

Vector format data

M3 data

Sewing standard

format

Description

Pattern that can be stored in the body.

Max. 200 patterns can be registered.

File that extension is ".VDT"

Read from media. Max. 999 patterns can be used.

Pattern data of AMS-210D series

Used by copying from floppy disk of AMS-210D series to

media. Max. 999 patterns can be used.

File that extension is ".DAT"

Read from media. Max. 999 patterns can be used.

ESS,ESL

Pattern No. 63

Pattern No. 103

IP-410

○

CP-20

○

2) Using the data (M3 data) of AMS-210D series with AMS-210E

There are two ways to use M3 data with AMS-210E.

Reading by using IP-410

Use PC (personal computer) and copy le (¥AMS¥AMS00xxx.M3) of M3 from oppy disk of AMS-D

to ¥AMS of media. Insert the media to IP-410, and select Pattern No.xxx from M3 data.

Changing to vector format data using PM-1

Change to the vector format data with PM-1. (For the details, refer to Help of PM-1.)

Copy the changed vector format data to ¥VDATA folder of the media.

Insert the media to IP-410 or CP-20 and select Pattern No.

– 25 –

Page 30

– 26 –

3) Folder structure of the media

Store each le in the directories below of the media.

Media drive

Store vector format data.

VDATA

AMS

Store M3 data.

SDATA

Store sewing standard

data.

VD00

AMS0

SD00

.VDT

. M3

. DAT

Vectorformatdata: Storein¥VDATA.

M3 data :

Store in ¥AMS.

Sewing standard

format :

Store in ¥SDATA.

Data that are not stored in the directories above cannot be read. So, be careful.

4) Inserting direction of the media

[IP-410]

urn the label side of the CompactFlash(TM)

to this side (place the notch of the edge to the

rear. ) and insert the part that has a small hole

into the panel.

Media

1. When the inserting direction is wrong, panel or media may be damaged.

2. Do not insert any item other than the CompactFlash(TM).

3. IP-410 corresponds to the CompactFlash(TM) of 2GB or less.

4. IP-410 corresponds to the format FAT16 of CompactFlash(TM). It does not correspond to FAT32.

5. Be sure to use the CompactFlash(TM) which is formatted with IP-410. For the formatting procedure of the CompactFlash(TM), see "@-2-26. Performing formatting of the media", p.83.

After completion of setting of the media, close the cover. By closing the cover, it is possible to ac-

cess. If the media and the cover come in contact with each other and the cover is not closed, check the following matters.

Check that the media is securely pressed until it goes no further.

•

Check that the inserting direction of the media is proper.

•

Page 31

[CP-20]

Smart media

Insert the smart media in the direction as

shown in the gure.

After completion of setting of the smart media,

close the cover. By closing the cover, it is

possible to perform communication.

If the smart media and the cover come in

contact with each other and the cover is not

closed, check the following matters.

• Check that the inserting is stopped in the state that th

e smart media protrudes by approximately 10

mm.

• Check that the contact part is put downward and ins

erted.

• Check that the smart media other than 3.3 voltage type is used.

Be sure to use the smart media that has been formatted with IP-400.

For the formatting procedure of the smart media, refer to

-2-26. Performing formatting of the media" p.83

5) Removing procedure of the media

[IP-410]

Hold the panel by hand, open the cover, and press the

media removing lever. The media is eject.

When the lever is strongly pressed, the media

may be broken by protruding and falling.

When the media is drawn out as it is, removing is com-

pleted.

[CP-20]

Open the cover, push the smart media until it goes no further, and ease up force when it goes to the

end. The smart media returns by approximately 10 mm in the reverse order of the time of setting.

Then draw out the smart media to complete removing.

Cautions when using the media

• Do not wet or touch it with wet hands. Fire or electric shock will be caused.

• Do not bend, or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not put the metal to the contact part of it. Data may be disappeared.

• Avoid storing or using it in the places below.

Place of high temperature or humidity / Place of dew condensation /

Place with much dust / Place where static electricity or electrical noise is likely to occur

– 27 –

Page 32

– 28 –

2. WHEN USING IP-410

2-1. Name of each section of IP-410

(Front)

(Right side)

4 5

Touch panel・LCD display section

2

READY key

Changeover of the data input screen and

→

the sewing screen can be performed.

INFORMATION key

Changeover of the data input screen and

→

the information screen can be performed.

COMMUNICATION key

Changeover of the data input screen and

→

the communication screen can be performed.

MODE key

the mode changeover screen which

Changeover of the data input screen and

→

performs various detail settings can be performed.

Media slot (Close the cover for use.)

Connector for RS-232C communication

Variable resistor for color LCD screen contrast adjust

Connector for external input



Media removing lever

!0

ment

Page 33

2-2. Buttons to be used in common

The buttons which perform common operations in each screen of IP-410 are as follows :

CANCEL button In case of the data change screen, the data being

ENTER button

UP SCROLL button

DOWN SCROLL button

RESET button

NUMERAL INPUT button

CHARACTER INPUT button

  →

RESSER LOWERING button

 →

This button closes the pop-up screen.

→

changed can be cancelled.

This button determines the changed data.

This button scrolls the button or the display in the upward direction.

This button scrolls the button or the display in the downward direction.

This button performs the release of error.

This button displays ten keys and input of numerals can be performed.

This button displays the character input screen.

Refer to

Presser is lowered, and the presser lowering screen

→

is displayed. To lift presser, press presser lift button

displayed in the presser lowering screen.

-2-14. Naming users' pattern” p.51

“

Bobbin winder button

Bobbin thread winding is performed.

→

Refer to

→

“@-2-11. Winding bobbin thread” p.46

– 29 –

Page 34

– 30 –

2-3. Basic operation of IP-410

Turn ON the power switch

When the power is turned ON rst, the language selection

screen is displayed. Set the language you use. (It is possible

to change with Memory switch U500.)

When ending the selection screen with CANCEL but-

ton

language selection, the language selection screen is

displayed whenever the power is turned ON.

Select the pattern No. you desire to sew.

or ENTER button without performing the

When the power is turned ON, the data input screen is dis-

played. Pattern No. button A whichs selected at present is

displayed in the center of the screen. Press the button to se-

lect the sewing shape. For selecting procedure of the sewing

shape, refer to "

-2-5. Performing sewing shape selection" p.36

When READY key B is pressed, the back color of LCD

display is changed to green, and the sewing machine is set to

the sewing possible state.

Page 35

Start sewing.

Start sewing referring to

"!-5-1. Sewing" p.22

* For the screen, refer to

the time of sewing shape selection" p.32 p.32

1. When using the exclusive presser, conrm the pattern shape for safety's sake. Should

the pattern protrude from the feeding frame, needle interferes with the feeding frame

during sewing, and there is a danger of needle breakage or the like.

2. When the presser is going up, be careful that your ngers are caught with the presser

since the presser moves after coming down.

3. When turning OFF the power without pressing READY key , the set value of

"Pattern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio", "Max.

sewing speed", "Thread tension" or "Intermediate presser height" is not stored in

memory.

"@-2-4. LCD display section at

– 31 –

Page 36

– 32 –

2-4. LCD display section at the time of sewing shape selection

(1) Sewing shape data input screen

B C D E F

Button and display

PATTERN BUTTON

NEW REGISTER button

USERS’ PATTERN

NEW REGISTER button

PATTERN BUTTON

NAME SETTING button

THREAD CLAMP button

INTERMEDIATE PRESSER

SETTING button

BOBBIN WINDER button

Description

Pattern button new register screen is displayed.

Refer to

Users’ pattern new register screen is displayed.

Refer to

Pattern button

Refer to

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

Intermediate presser is lowered and the intermediate presser reference

value change screen is displayed.

Refer to

Bobbin thread can be wound.

Refer to

“@-2-15. Performing new register of pattern button” p.52

“@-2-13. Performing new register of users’ pattern” p.50

name input screen is displayed.

-2-14. Naming users’ pattern” p.51

“

-2-6. Changing item data” p.38

“

“@-2-11. Winding bobbin thread” p.46

Page 37

Button and display

SEWING SHAPE NO. display

Description

Kind and No. of the sewing shape being selected at present is displayed.

There are 4 kinds below of the kinds of sewing shape.

: Users' pattern

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the media that has been formatted with IP-410. For the formatting procedure of the media, refer to

"@-2-26. Performing formatting of the media" p.83

SEWING SHAPE SELECTION

button

NEEDLE THREAD TENSION

SETTING button

X ACTUAL SIZE VALUE display

X SCALE RATE SETTING

button

Y ACTUAL SIZE VALUE display

Sewing shape being selected at present is displayed on this button and when the button is pressed, the sewing shape selection screen is displayed.

Refer to

Needle thread tension value which is set to the pattern data being selected at present is displayed on this button and when the button is pressed, the item data change screen is displayed.

Refer to “

Actual size value in X direction of sewing shape being selected at present is displayed. When the actual size value input is selected by setting memory switch

Refer to “

Scale rate in X direction of sewing shape being selected at present is displayed on this button. When the scale input is set to non-selection by setting memory switch

Refer to “

Actual size value in Y direction of sewing shape being selected at present is displayed. When the actual size value input is selected by setting memory switch

Refer to “

“@-2-5. Performing sewing shape selection”. p.36

-2-6. Changing item data”

, X actual size value setting button is displayed.

-2-6. Changing item data”

, the button goes out and the X scale is displayed.

-2-6. Changing item data”

, Y actual size value setting button is displayed.

-2-6. Changing item data”

p.38

Y SCALE RATE SETTING

button

MAX. SPEED LIMITATION

FOLDER NO. display

FOLDER SELECTION button

PATTERN REGISTER button

Scale rate in Y direction of sewing shape being selected at present is

displayed on this button. When the scale input is set to non-selection by

setting memory switch , the button goes out and the Y scale is displayed.

Maximum speed limitation which is set at present is displayed on this button and when the button is pressed, the item data change screen is displayed. (However, maximum speed limitation which is displayed is different from the maximum number of revolutions in the pattern.)

Refer to “

Pattern register button which is displayed indicates the folder No. which has

been stored.

Folders to display the patterns are displayed in order.

PATTERN REGISTER but tons stored in O FOLDER NO display are displayed.

Refer to “

* This button is not displayed in the initial state.

Refer to “

-2-6. Changing item data”. p.38

-2-15. Performing new register of pattern button”

-2-6. Changing item data”.

p.38

. p.52

– 33 –

Page 38

– 34 –

(2) Sewing screen

A B C D

G H

K L

O N

Button and display

PATTERN MOVE button

THREAD CLAMP button

IN T ER MED I ATE PRE S S ER

SETTING button

RETURN TO ORIGIN button

Description

Feeding frame is lowered and the pattern move screen is displayed.

Refer to

→

because of interruption of needle tip” p.45

Effective/ineffective of the thread clamp is selected.

 

: Thread clamp effective

Intermediate presser is lowered and the intermediate presser reference

value change screen is displayed.

Refer to

This button returns the presser to the start of sewing and raises the presser at the time of temporary stop.

“@-2-10 . When sett ing of sewing p roduct is diff icult

: Thread clamp ineffective

“@-2-6.

Changing item data” p.38

Page 39

Button and display

SEWING SHAPE NO. display

Description

Kind and No. of the sewing shape being selected at present is displayed.

There are 4 kinds below of the kinds of sewing shape.

SEWING SHAPE display

NE E DLE T H READ TENSIO N

SETTING button

TOTAL NUMBER OF STITCHES

OF SEWING SHAPE display

COUNTER VALUE CHANGE

button

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the media that has been formatted with IP-410. For the formatting procedure of the media, refer to

"@-2-26. Performing formatting of the media" p.83

Sewing shape being selected at present is displayed.

Needle thread tension value which is set to the pattern data being selected at present is displayed on this button and when the button is pressed, the item data change screen is displayed.

Refer to

Total number of stitches of the sewing shape being selected at present is

displayed.

* Displayed only when the sewing shape being selected is the standard

pattern.

Existing counter value is displayed on this button.

When the button is pressed, the counter value change screen is displayed.

Refer to

: Users' pattern

2-6. Changing item data” p.38p.38

“@-

2-12. Using counter” p.47p.47

“@-

COUNTER CHANGE OVER

button

STEP SEWING button

FOLDER NO. display

SPEED variable resistor

X SCALE RATE display

X ACTUAL SIZE VALUE display

Y ACTUAL SIZE VALUE display

Y SCALE RATE display

MAX. SPEED LIMITATION display

PATTERN REGISTER button

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

Step sewing screen is displayed. Checking of the pattern shape can be

performed.

Refer

Pattern register button which is displayed indicates the folder No. which has

been stored.

Number of rotations of the sewing machine can be changed.

Scale rate in X direction of sewing shape being selected is displayed.

Actual size value in X direction of sewing shape being selected is displayed.

Actual size value in Y direction of sewing shape being selected is displayed.

Scale rate in Y direction of sewing shape being selected is displayed.

Maximum speed limitation which is set at present is displayed. However,

the display is different from the maximum number of revolutions in the

pattern. However, the display is different from the maximum number of

revolutions in the pattern.

Pattern register buttons stored in L FOLDER NO. display are displayed.

Refer to

* This button is not displayed in the initial state.

2-12. Using counter” p.47p.47

“@-

2-7. Checking pattern shape” p.40p.40

“@-

“

-2-15. Performing new register of pattern button” p.52

– 35 –

Page 40

– 36 –

2-5. Performing sewing shape selection

Display the data input screen.

Only in case of the data input screen (blue), the selection of

sewing shape can be performed. In case of the sewing screen

(green), press READY key and display the data input

screen (blue).

Call the sewing shape selection screen.

Press SEWING SHAPE button



selection screen is displayed.

Select the sewing shape.

There are 4 kinds of the sewing shape.

Press SEWING SHAPE SELECTION button B.

* This button is not displayed in the initial state.

and the sewing shape

When button C or D is pressed in this screen,

X or Y enlarging/reducing ratio can be changed. For the

details, refer to

Determine the kind of sewing shape.

"@-2-6. Changing item data" p.38

There are 4 kinds below of the sewing shape. Select the kind

you desire from among them.

Maximum number of

patterns

200

999

Pictograph

Name

Users' pattern

Vector format data

M3 data

Sewing standard format

Be sure to use the media that has been formatted with IP-410.

For the formatting procedure of the media, refer to

"@-2-26. Performing formatting of the media" p. 83.

Select the sewing shape you desire from SEWING SHAPE SELECTION buttons

button.

and press ENTER

The sewing shape list screen corresponding to the kind of sewing shape you selected is displayed.

Page 41

Select the sewing shape.

When UP or DOWN SCROLL button G is pressed,

the SEWING SHAPE buttons H are changed over in order.

Here, press the SEWING SHAPE button you desire to select.

The details of the selected shape is displayed at the upper part

of the screen.

Determine the sewing shape.

When ENTER button I is pressed, the sewing shape is

K I

determined and the data input screen is displayed.

When the sewing shape is users' pattern, the screen as A is

displayed.

PATTERN NO. SELECTION button J that is registered to

users' pattern is displayed. Press the button of PATTERN NO.

you desire to select.

In addition, when you desire to conrm the selected shape,

press VIEWER button K, and the viewer screen is dis-

played to display the selected shape.

– 37 –

Page 42

– 38 –

2-6. Changing item data

Display the data input screen.

In case of the data input screen, the change of item data

can be changed. In case of the sewing screen (green), press

READY switch to display the data input screen (blue).

* Thread tension value can be changed even in the sewing

screen.

Display the item data input screen.

When the button of the item data you desire to change is

pressed, the item data input screen is displayed.

Item data are 5 items below.

Item range

Scale rate in X direction

Scale rate in Y direction

Thread tension

Max. speed limitation

Intermediate presser heigh

0.0 to 3.5 (mm) (Max 0.0 to 7.0 (mm))

Input range

1.0 to 400.0 (%)

0 to 200

400 to 2,700 (rpm)

Initial value

100.0 (%)

Pattern set value

2,700 (rpm)

Pattern set value

* Thread tension value and intermediate presser reference value will change with every pattern to be

selected.

* A Scale rate in X direction and B Scale rate in Y direction can be changed to actual size value

input by selection of the memory switch .

For enlargement and reduction, there are two ways. The data already read in can enlarge or reduce

repeatedly with this button. When you desire to enlarge or reduce again from the original data, see

"@-2-5. Performing sewing shape selection" p.36

* In case of the point sewing, even when increase/decrease of number of stitches is set under

Enlargement and reduction function mode, enlargement and reduction can be performed with in-

crease/decrease of pitch.

* When X/Y scale rate is individually set in case of circle or arc, or X/Y enlargement and reduction

are repeated, the sewing is changed to point sewing and the shape may not be kept. Enlargement

and reduction can be performed by increase/decrease of pitch. In this case, set and read X/Y scale

rate in the pattern list screen.

* Max. input range and initial value of max. speed limitation D are determined with memory switch

* Change of the intermediate presser height cannot be performed immediately after turning ON the

power. Use the machine after pressing READY key and performing the origin retrieval.

The setting exceeding 100% is dangerous since needle and the cloth presser interferes

with each other and needle breakage or the like will occur.

Page 43

For example, input X scale rate.

Press A to display the item data input screen.

Input the data.

Input the value you desire with ten keys and + / – keys F.

Determine the data.

When ENTER button G is pressed, the data is deter-

mined.

* For the other item data, the data can be changed by the same

operation.

* It is possible to input X/Y value of enlargement/reduction ratio

and actual size value with one screen.

1. When turning OFF the power without pressing READY key , the set value of

"Pattern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio", "Max. sewing speed", "Thread tension" or "Intermediate presser height" is not stored in memory.

2. In case thread tension is changed in the read state, the set value when the power is turned OFF without pressing READY key or without performing sewing is not stored in memory.

3. When operation processing cannot be performed since the reduction ratio is excessively small, E045 Pattern data error is displayed.

4. When the scale rate is changed with increase/decrease of number of stitches (pitch is

xed), mechanical control command inputted to the points other than the shape point

is deleted.

When X/Y enlargement/reduction ratio, thread tension, intermedi-

ate presser, adding/deleting of thread tension command, or adding/

deleting of increase/decrease value of intermediate presser of us-

ers’ pattern or media pattern is performed, the pattern kind section

becomes change display

In case of change display

, the change conrmation screen is

displayed at the time of the change of pattern.

When ENTER button I is pressed, the information on the

current pattern is invalidated and the pattern No. is changed.

To store the changed pattern, refer to

“@-2-13. Performing new

– 39 –

Page 44

– 40 –

2-7. Checking pattern shape

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

Display the sewing screen.

Display the data input screen (blue) and press READY key

A. Then the back-light of LCD changes to green and

sewing is possible.

Display the step sewing screen.

2

When STEP SEWING button B is pressed, the step

sewing screen is displayed.

Lower the presser with the foot switch.

3

The sewing machine does not start even when the

foot switch is depressed with this mode.

Proceed stitching with the presser lowered.

4

Check the shape with PRESSER BACK button



PRESSER FORWARD button

held pressed for a xed period of time, the presser continues

to move even when the button is detached.

When you desire to stop, press STOP button

When RETURN TO ORIGIN button

presser moves to the origin.

When the button is

is pressed, the

and

Finish checking the shape.

5

When CANCEL button



E is pressed, the screen returns

to the sewing screen. When the checking of the shape is

not in the position of the start of sewing or that of the end of

sewing, press the foot switch. Then it is possible to sew from

the midway of checking.

The presser does not come down immediately after

turning ON the power.

Page 45

2-8. Performing modication of needle entry point

Thread tension value and intermediate presser height of the needle

entry point can be changed.

(1) Changing the thread tension value

Press THREAD TENSION button A in the sewing

screen to display the thread tension setting screen.

Press THREAD TENSION SELECTION button

display the thread tension command selection screen.

D F

When C is pressed, the thread tension value increase/

decrease input screen is displayed.

With D or E, needle moves by one stitch in front

or rear in the state that the presser is lowered.

With F or G the needle moves to the needle

ntry point where there is the thread tension command in the

front or rear.

When you desire to stop, press STOP button H.

When RETURN TO ORIGIN button

is pressed, the

presser moves to the origin.

The value which is displayed is the absolute value (thread

tension value + thread tension command value).

Input the value you desire with TEN keys and +/– keys J.

When ENTER button K is pressed, the data is deter-

mined.

When checking the needle, or performing the feed forward or backward, the machine fails to work unless the presser is lowered. Use the machine after

lowering the presser.

– 41 –

Page 46

– 42 –

(2) Changing the intermediate presser height value

Press INTERMEDIATE PRESSER button

in the

sewing screen to display the intermediate presser foot height

reference value setting screen.

Press INTERMEDIATE PRESSER SELECTION button

to display the intermediate presser height increase/de-

crease value selection screen.

When C is pressed, the intermediate presser height

increase/decrease value selection screen is displayed.

D F

With D or E, needle moves by one stitch in front

or rear in the state that the presser is lowered.

With

, needle moves to the needle entry

point where there is the intermediate presser command in front

or rear.

When you desire to stop, press STOP button

When RETURN TO ORIGIN button I is pressed, the

presser moves to the origin. The value which is displayed is

I H G

the absolute value (intermediate presser height value + inter-

mediate presser increase/decrease value).

Input the value you desire with TEN keys and +/– keys J.

When ENTER button K is pressed, the data is deter-

mined.

1. When checking the needle, or performing the feed

forward or backward, the machine fails to work unless the presser is lowered. Use the machine after lowering the presser.

2. When increasing the height of intermediate press-

er or making the needle size thicker, conrm the

clearance between the wiper and the components.

Wiper cannot be used unless the clearance is se-

cured. In this case, turn OFF the wiper switch, or

change the set value of memory switch U105.

Page 47

2-9. How to use temporary stop

When TEMPORARY STOP switch 1 is pressed

during sewing, the sewing machine can be

stopped. At this time, the error screen is displayed

to inform that the stop switch has been pressed.

(1) To continue performing sewing from some point in sewing

Release the error.

1

Press RESET button



Perform thread trimming.

2

Press THREAD TRIM button



A to release the error.

B to perform thread

trimming.

When PRESSER UP button

G is pressed, the presser

goes up. Turn OFF the power since the operation afterwards

cannot be performed.

When thread trimming is performed, INTERMEDIATE

PRESSER UP/DOWN button

button

, FEED FORWARD button

D

RETURN TO ORIGIN button

, FEED BACKWARD

C

are displayed in the

F

screen.

1. When the presser is raised and the operation is

stopped on the way because of the trouble of for-

getting to enter the bobbin case or the like, press

E

, and

PRESSER UP button G and turn OFF the

power.

2. PRESSER UP button G is not displayed

when the presser is of pneumatic type.

Adjust the presser to the re-sewing position.

3

When FEED BACK button



returns stitch by stitch and when FEED FORWARD button

is pressed, it advances stitch by stitch. Move the presser to the

re-sewing position.

Re-start the sewing

When the pedal is depressed, sewing starts again.

– 43 –

is pressed, the presser

D



Page 48

– 44 –

(2) To perform re-sewing from the start

Release the error.

1

Press RESET button

Perform thread trimming.

Press THREAD TRIM button

A to release the error.

B to perform thread trim-

ming.

When PRESSER UP button

goes up. Turn OFF the power since the operation afterwards

G is pressed, the presser

cannot be performed.

When thread trimming is performed, INTERMEDIATE

PRESSER UP/DOWN button

button

, FEED FORWARD button



RETURN TO ORIGIN button

, FEED BACKWARD

C

E

are displayed in the

F

screen.

1. When the presser is raised and the operation is

stopped on the way because of the trouble of for-

getting to enter the bobbin case or the like, press

, and

PRESSER UP button power.

2. PRESSER UP

when the presser is of pneumatic type.

Return to the origin.

When RETURN T

O ORIGIN button

button G is not displayed

G and turn OFF the

pop-up is closed, the sewing screen is displayed and the ma-

chine returns to the position of the start of sewing.

Perform again the sewing work from the start.

When the pedal is depressed, sewing starts again.

F is pressed, the

Page 49

2-10. When setting of sewing product is difcult because of interruption of needle tip

Display the pattern button move screen.

1

When PATTERN BUTTON MOVE button A is pressed,

the pattern button move screen is displayed.

Move the pattern.

Lower the presser, and input the move direction with DIREC-

TION key B.

– 45 –

Page 50

2-11. Winding bobbin thread

(1) When performing winding bobbin thread while performing sewing

Thread the bobbin winder and wind the bobbin

thread onto the bobbin as illustrated in the gure.

(2) When performing winding bobbin thread only

Display the bobbin winding screen.

Press BOBBIN WINDER button A in the data input

screen (blue) and the bobbin winding screen is displayed.

Start bobbin winding.

Depress the start pedal, and the sewing machine rotates and

starts winding bobbin thread.

Stop the sewing machine.

Press STOP button B and the sewing machine stops

and returns to the normal mode. Or, depress the start pedal

again during winding bobbin and the sewing machine stops

while the bobbin thread winding mode stays as it is. Depress

the start pedal again and the bobbin winding starts again. Use

this way when winding bobbin thread around plural bobbins.

Bobbin winder does not work immediately after turning ON the power. Perform the bob-

bin winding after setting pattern No. or the like once, pressing the READY key ,

and making the sewing LED light up.

– 46 –

Page 51

2-12. Using counter

(1) Setting procedure of the counter

Display the counter setting screen.

Press

is displayed on the

switch and the COUNTER SETTING button

screen. When this button is pressed, the

counter setting screen is displayed.

Selection of kinds of counters

This sewing machine has two kinds of counters, i. e. , sewing

counter and No. of pcs. counter

KIND SELECTION button

LECTION button

C to display the counter kind selection

. Press SEWING COUNTER

B or NO. OF PCS. KIND SE-

screen. The kinds of the respective counters can be set sepa-

rately.

[ Sewing counter ]

UP counter :

Every time the sewing of one shape is performed, the existing

value is counted up. When the existing value is equal to the set

value, the count-up screen is displayed.

DOWN counter :

Every time the sewing of one shape is performed, the existing

value is counted down. When the existing value is reached to “0”,

the count-up screen is displayed.

[ No. of pcs. Counter ]

UP counter :

Every time one combination sewing is performed, the existing

value is counted up. When the existing value is equal to the set

value, the count-up screen is displayed.

DOWN counter :

Every time one combination sewing is performed, the existing

value is counted down. When the existing value is reached to “0”,

the count-up screen is displayed.

– 47 –

Page 52

– 48 –

Change of counter set value

3

In case of the sewing counter, press button

case of the No. of pcs. counter, press button

D and in

E and the

set value input screen is displayed.

Here, input the set value.

When “0” is inputted in the set value, the display of count-up

screen is not performed.

Change of counter existing value

4

In case of the sewing counter, press button

case of the No. of pcs. counter

, press button

existing value input screen is displayed.

Here, input the existing value.

F and in

and the

G

Page 53

(2) Count-up releasing procedure

When the count-up condition is reached during sewing work, the

count-up screen is displayed and the buzzer beeps. Press CLEAR

to reset the counter and the screen returns to the

button

sewing screen. Then the counter starts counting again.

(3) How to change the counter value during sewing

Display the counter value change screen.

When you desire to revise the counter value during sewing

work due to the mistake or the like, press COUNTER VALUE

CHANGE button

A on the sewing screen. The counter

value change screen is displayed.

Change the counter value.

Input the value you desire with ten keys, or “+” or “–” key B.

Determine the counter value.

When ENTER button C is pressed, the data is deter-

mined.

When you desire to clear the counter value, press CLEAR but-

ton

– 49 –

Page 54

– 50 –

2-13. Performing new register of users’ pattern

Display the data input screen.

1

Only in case of the data input screen (blue), new register of the

pattern can be performed. In case of the sewing screen (green),

press READY switch

and display the data input screen

(blue).

Call the new register of users’ pattern screen.

2

Press NEW REGISTER button

A and the new register

of users’ pattern screen is displayed.

Input the users’ pattern No.

3

Input the users’ pattern No. you desire to newly register with

the ten keys B. It is possible to retrieve the users’ pattern No.

which has not been registered with the + or – button

(C and D).

Determine the users’ pattern No.

4

Press ENTER button

E to determine the users’ pattern

NO. to be newly registered and the data input screen at the

time of users’ pattern selection is displayed.

When the existing users' pattern No. is inputted and ENTER

button is pressed, the overwriting conrmation screen is dis-

played.

Page 55

2-14. Naming users’ pattern

As many as 14 characters can be inputted in each users' pattern.

Display the data input screen.

Only in case of the data input screen (blue) at the time of pat-

tern button selection, it is possible to input the name of pattern

button. In case of the sewing screen (green), press READY

switch to display the data input screen (blue).

Call the character input screen.

When CHARACTER INPUT button A is pressed, the

character input screen is displayed.

Input the character.

Press CHARACTER button B you desire to input and the

input of character can be performed.

As many as 14 characters of characters ( to and

to ) and symbols ( , , , , and ) can be

inputted. The cursor can be moved with CURSOR LEFT

TRAVEL button

and CURSOR RIGHT TRAVEL button

D. When you desire to delete the inputted character,

adjust the cursor to the position of the character you desire to

delete and press DELETE button

Finish the input of character.

When ENTER button F is pressed, the input of

character is nished. After the nish, the inputted character is

displayed on the upper part of the data input screen (blue).

– 51 –

Page 56

– 52 –

2-15. Performing new register of pattern button

Display the data input screen.

1

Only in case of the data input screen (blue), new register of the

pattern button can be performed. In case of the sewing screen

(green), press READY switch and display the data input screen (blue).

Call the new register of pattern button screen.

Press NEW REGISTER button A and the new

of pattern button screen is displayed.

Input the pattern button No.

3

Input the pattern button No. you desire to newly register with

the ten keys B. New register to the pattern button No. which

has been already registered is prohibited.

It is possible to retrieve the pattern button No. which has not

been registered with the “+” or “–” button (

Select the folder to be stored.

4

and D).

It is possible for the pattern buttons to be stored in ve folders.

As many as 10 pattern buttons can be stored for one folder.

The folder to store the button can be selected with FOLDER

SELECTION button E.

Determine the pattern No.

5

Press ENTER button

to determine the pattern button

No. to be newly registered and the data input screen at the time of pattern button selection is displayed.

Press P1 to P50 key while the sewing screen is displayed or the sewing LED lights up

and the presser comes down. Be careful that your ngers are not caught in the presser.

Page 57

2-16. LCD display section at the time of pattern button selection

(1) Pattern button data input screen

J H

I K

A B D

M N

O P

Button and display

PATTERN BUTTON

COPY button

PATTERN BUTTON

NAME SETTING button

PATTERN BUTTON

NAME display

WINDING BOBBIN button

PATTERN BUTTON

NO. display

SEWING SHAPE

Description

Pattern button copy screen is displayed.

Refer to



Pattern button name input screen is displayed.

Refer to



2-14. Naming users’ pattern” p.51

“@-

Character which is registered to the pattern button No. being selected is

displayed.

Bobbin thread can be wound.

Refer to



Pattern button No. being selected at present is displayed on this button

and when the button is pressed, the pattern button No. selection screen is

displayed.

Refer to



Sewing shape which is registered to the pattern button No. being selected

is displayed.

-2-19. Copying pattern button” p.60

“

“@-2-11. Winding bobbin thread” p.46

-2-17. Performing pattern button No. selection” p.57

“

– 53 –

Page 58

– 54 –

Button and display

SEWING SHAPE NO.

Description

Sewing shape which is registered to the pattern button No. being selected

is displayed. There are 4 kinds below of the kinds of sewing shape.

: Users' pattern

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the media that has been formatted with IP-410.

For the formatting procedure of the media, refer to

-2-26. Performing formatting of the media" p.83.

TOTAL NO. OF STITCHES

2-STEP STROKE display

THREAD TENSION display

TRAVEL AMOUNT IN X

DIRECTION display

TRAVEL AMOUNT IN Y

DIRECTION display

X ACTUAL SIZE VALUE display

X SCALE RATE display

Y ACTUAL SIZE VALUE display

Y SCALE RATE display

Total number of stitches of the pattern which is registered to the pattern

button No. being selected is displayed.

* This item is displayed only when the sewing shape being selected is the

standard pattern.

2-step stroke value registered to the pattern button No. being selected is

displayed.

Thread tension value which is registered to the pattern button No. being

selected is displayed.

Travel amount in X direction which is registered to the pattern button No.

being selected is displayed.

Travel amount in Y direction which is registered to the pattern button No.

being selected is displayed.

X actual size value which is registered to the pattern button No. being

selected is displayed.

X scale rate which is registered to the pattern button No. being selected is

displayed.

Y actual size value which is registered to the pattern button No. being

selected is displayed.

Y scale rate which is registered to the pattern button No. being selected is

displayed.

MAX. SPEED LIMITATION

PATTERN BUTTON EDIT button

FOLDER NO. display

FOLDER SELECTION button

SEWING SHAPE SELECTION

DATA INPUT SCREEN DISPLAY

button

PATTERN button

PRESSER DOWN button

Maximum speed limitation which is registered to the pattern button No.

being selected is displayed.

Pattern button edit screen is displayed.

Folder No. in which the displayed pattern buttons are stored is displayed.

Folders to display the pattern button are displayed in order.

Sewing shape data input screen is displayed.

Refer to

Pattern buttons stored in S Folder No. are displayed.

Refer to

Presser can be lowered and the presser down screen is displayed.

To raise the presser, press the presser up button which is displayed in the

presser down screen.

-2-4.(1) Sewing shape data input screen” p.32

“

“@-2-15. Performing new register of pattern button” p.52.

Page 59

(2) Sewing screen

I N

Q O

R S

F GE

D C K L

T U

V A

Button and display

2-STEP STROKE display

PATTERN BUTTON NAME

display

X SCALE RATE display

X ACTUAL SIZE VALUE display

THREAD CLAMP button

Description

2-step stroke value registered to the pattern button No. during sewing is

displayed.

Character which is registered to the pattern button No.

being sewn is displayed.

Scale rate in X direction which is registered to the pattern button No. being

sewn is displayed.

Actual size value in X direction which is registered to the pattern button No.

being sewn is displayed.

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

– 55 –

Page 60

– 56 –

Button and display

PRESSER DOWN button

Description

Presser can be lowered and the presser down screen is displayed.

To raise the presser, press the presser up button displayed in the presser

down screen.

RETURN TO ORIGIN button

PATTERN NO. display

SEWING SHAPE display

SEWING SHAPE NO. display

Y ACTUAL SIZE VALUE display

Y SCALE RATE display

TOTAL NO. OF STITCHES OF

SEWING SHAPE display

NEEDLE THREAD TENSION

SETTING button

TRAVEL AMOUNT IN X

DIRECTION display

Presser is returned to the start of sewing and is raised at the time of

temporary stop.

Pattern button No. being sewn is displayed.

Sewing shape being sewn is displayed.

Kind of sewing and sewing shape No. which are registered to the pattern

being sewn are displayed.

Actual size value in Y direction which is registered to the pattern button No.

being sewn is displayed.

Scale rate in Y direction which is registered to the pattern button No. being

sewn is displayed.

Total number of stitches of sewing shape which is registered to the pattern

button No. being sewn is displayed.

Needle thread tension value which is set to the pattern data being selected

at present is displayed on this button and when the button is pressed, the

item data change screen is displayed.

Refer to.

Travel amount in X direction which is registered to the pattern button No.

being sewn is displayed.

-2-6. Changing item data” p.38

“

COUNTER VALUE CHANGE

button

COUNTER CHANGEOVER

button

STEP SEWING button

FOLDER NO. display

SPEED variable resistor

MAX. SPEED LIMITATION

display

TRAVEL AMOUNT IN Y

DIRECTION display

PATTERN REGISTER button

Existing counter value is displayed on this button. When the button is

pressed, the counter value change screen is displayed.

Refer to

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

The step sewing screen is displayed. Checking the pattern shape can be

performed.

Refer to

Folder No. in which the displayed pattern register buttons are stored is

displayed.

Number of revolutions of the sewing machine can be changed.

Maximum speed limitation which is registered to the pattern button No.

being sewn is displayed.

Travel amount in Y direction which is registered to the pattern button No.

being sewn is displayed.

Pattern button which is stored in S FOLDER NO. is displayed.

Refer to

-2-12. Using counter” p.47

“

-2-12. Using counter” p.47

“

-2-7. Checking pattern shape” p.40

“

“@-2-15. Performing new register of pattern button”

p.52

Page 61

2-17. Performing pattern button No. selection

(1) Selection from the data input screen

Display the data input screen.

In case of the data input screen (blue), it is possible to select

the pattern button No. In case of the sewing screen (green),

press READY switch to display the data input screen.

Call the pattern button No. selection screen.

When PATTERN BUTTON NO. SELECTION button

is pressed, the pattern button No. selection screen is dis-

played. Pattern button No. which is selected at present and the

contents are displayed on the upper part of the screen, and the

list of the pattern button No. buttons which have been regis-

tered is displayed on the lower part of the screen.

Select the pattern button No.

When UP or DOWN SCROLL button B is pressed,

which have been registered are

pattern button No. buttons

changed over in order. The contents of sewing data which

have been inputted in the pattern button No. are displayed in

the button. Here, press the pattern button No. button C you

desire to select.

Determine the pattern button No.

When ENTER button D is pressed, the pattern button

No. selection screen is closed and the selection is nished.

However, the pattern buttons which are registered to the com-

bination sewing cannot be deleted.

* When you desire to delete the pattern button which has been

registered, press DELETE

button. However, the pat-

tern buttons which are registered to the combination sewing

cannot be deleted.

* For the pattern No. to be displayed, press FOLDER SELEC-

TION

F button and pattern button Nos. which have been

stored in the specied folder are displayed in the list. When the

folder No. is not displayed, all pattern Nos. which have been

registered are displayed.

– 57 –

Page 62

– 58 –

(2) Selection by means of the shortcut button

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

Display the data input screen or the sewing screen.

When the pattern is registered to the folder, pattern buttons A

are surely displayed on the lower side of the screen of the data

input screen or sewing screen.

Select the pattern No.

Pattern button is displayed with every folder which is specied

when the pattern is newly created.

When FOLDER SELECTION button

pattern button to be displayed is changed. Display and press

the button of the pattern button No. you desire to sew. When it is pressed, the pattern button No. is selected.

is pressed, the

Page 63

2-18. Changing contents of pattern button

Display the data input screen at the time of pattern button

selection.

Only in case of the data input screen (blue) at the time of pat-

tern selection, it is possible to change the contents of pattern.

In case of the sewing screen (green), press READY

switch

I H

D L

to display the data input screen at the time of pattern

button selection.

Display the pattern button data change screen.

When P

ATTERN BUTTON DATA CHANGE button

pressed, the pattern button data change screen is displayed.

Display the input screen of the item data you desi

change.

Data that can be changed are 11 items below.

C E G

Scale rate in X direction

Scale rate in Y direction

Thread tension 0 to 200

Max. speed limitation 400 to 2700(rpm) 2700

Travel amount in X

direction

Travel amount in Y

direction

Sewing shape - -

Folder No. 1 to 5 -

Intermediate presser

Thread clamp With/without With

2-step stroke height 50 to 90 70

Item Input range Initial value

1.0 to 400.0(%) 100.0

1306：–66.0 to +66.0 (mm) 1510：–76.0 to +76.0(mm) 2206：–111.0 to +111.0(mm) 2210：–111.0 to +111.0(mm) 1306：–33.0 to +33.0(mm) 1510：–51.0 to +51.0(mm) 2206：–33.0 to +33.0(mm) 2210：–51.0 to +51.0(mm)

0.0 to 3.5 (mm)

(Max. 0.0 to 7.0 (mm))

re to

Pattern set

0.0

Pattern set

value

When pressing each button of B through H and J, the item data input screen is displayed. When the

buttons of

and K are pressed, Folder Nos. and With/without thread clamp are changed over



* Thread tension value and intermediate presser reference value will change with every pattern to be

selected.

* B Scale rate in X direction and C Scale rate in

input by selection of memory switch

Y direction can be changed to the actual size value

* Max. input range and initial value of max. speed limitation D are determined with memory switch

* The input range of travel amount in X direction F and travel amount in Y direction G differs accord-

ing to the sewing range.

– 59 –

Page 64

– 60 –

Determine the change of item data

For example, input X scale rate. Press

B to display

ten keys or + or – key K. When ENTER button

pressed, the data is determined.

the item data input screen. Input the value you desire with the

Close the pattern button data change screen.

When the change is over

, press CLOSE button

The pattern button data change screen is closed and the

screen returns to the data input screen.

* It can be performed to change the other item data b

operation.

In case thread tension is changed in the read state,

the set value when the power is turned OFF without

L is

y the same

pressing READY key or without performing

sewing is not stored in memory.

2-19. Copying pattern button

The sewing data of the pattern button No. which has already been registered can be copied to the pat-

tern button No. which is not registered. Overwriting copy of the pattern button is prohibited. When you

desire to overwrite, perform it after deleting the pattern button once.

Refer to

“@-2-17. Performing pattern button No. selection” p.57

Display the data input screen.

Only in case of the data input screen (blue) at the ti

tern button selection, it is possible to copy

ing screen (green), press READY switch data input screen (blue).

me of pat-

. In case of the sew-

to display the

Call the pattern copy screen.

2

When PA

TTERN BUTTON COPY button

A is pressed,

the pattern button copy (copy source selection) screen is dis-

played.

Page 65

Select the pattern No. of copy source.

3

Select the pattern button No. of copy source from the pattern

button list button B.

Next, press COPY DESTINATION INPUT button

the copy destination input screen is displayed.

Input the pattern No. of copy destination.

Input the pattern button No. of copy destination with ten keys D.

Pattern button No. which is not used yet can be retrieved with

– and + buttons (E and F).

In addition, the folder to be stored can be selected with FOLD-

ER SELECTION button

Start copying.

When ENTER button H is pressed, copying starts. The

copied pattern button No. in the selection state returns to the

pattern button copy (copy source selection) screen after ap-

proximately two seconds.

* Combination data can be copied in the same way.

and

2-20. Changing sewing mode

Select the sewing mode.

When switch is pressed in the state that the pattern has

been registered, SEWING MODE SELECTION button

is displayed on the screen. When this button is pressed, the

sewing mode changes alternately the individual sewing and

the combination sewing. (The mode cannot be changed even

when the button is pressed unless the pattern button is regis-

tered.)

* The image of the button of sewing mode selection button

changes according to the sewing mode which is selected at

present.

When individual sewing is selected :

When combination sewing is selected :

– 61 –

Page 66

– 62 –

2-21. LCD display section at the time of combination sewing

The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product. In addition, it is possible to register as many as 20 of the combination sewing data. Use this function for new creation and copying in case of need.

Refer to

and

(1) Pattern input screen

“@-2-15. Performing new register of pattern button” p.52

-2-19. Copying pattern button” p.60

“

A B C E F

D J

Button and display

COMBINATION DATA

NEW REGISTER button

COMBINATION DATA C O P Y

button

COMBI N AT I O N D ATA NA M E

INPUT button

COMBI N AT I O N D ATA NA M E

display

PRESSER DOWN button

BOBBIN WINDING

Description

Combination data No. new register screen is displayed.

Refer to

Combination pattern No. copy screen is displayed.

Refer to

Combination data name input screen is displayed.

Refer to

Name which is inputted in the combination data being selected is displayed.

Presser can be lowered and the presser down screen is displayed. To raise

the presser, press the presser up button displayed in the presser down

screen.

Bobbin thread can be wound.

Refer to

“@-2

-15. Performing new register of pattern button” p.52

-2-19. Copying pattern button” p.60

“

-2-14. Naming users’ pattern” p.51

“

“@-2-11. Winding bobbin thread” p.46

Page 67

Button and display Description

COMBINATION DATA NO.

SELECTION button

SEWING ORDER display

PATTERN SELECTION button

NEXT PAGE DISPLAY button

Combination data No. being selected is displayed in the button. When the

button is pressed, the combination data No. selection screen is displayed.

Sewing order of the inputted pattern data is displayed. When the screen

is changed over to the sewing screen, the pattern which is sewn first is

displayed in blue color.

Pattern No., shape, number of stitches, etc. which are registered in

SEWING ORDER are displayed on the button.

When the button is pressed, the pattern selection screen is displayed.

When the patterns which are registered to the combination data become

more than 6 pcs. , this button is displayed. It is possible to register the

patterns from the 7th to the next page. As many as 5 pages can be

displayed

* As many as the number of inputted patterns is displayed in

and

, display and button.

– 63 –

Page 68

– 64 –

(2) Sewing screen

B C D

F K I

L M N

A Q R

T S U

W Y

Button and display

COMBINATION DATA NAME

display

THREAD CLAMP button

PRESSER DOWN button

RETURN TO ORIGIN button

COMBINATION DATA NO. display

PATTERN BUTTON NO. display

SEWING SHAPE display

Description

Name which is inputted in the combination data being selected is displayed.

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

Presser can be lowered and the presser down screen is displayed.

To raise the presser, press the presser up button displayed in the presser

down screen.

Presser can be returned to the start of sewing and is raised at the time of

temporary stop.

Combination data No. being selected is displayed.

Pattern button No. being sewn is displayed.

Sewing shape which is registered to pattern button No. being sewn is

displayed.

SE W IN G OR DER RE T UR N

button

SEWING ORDER display

Pattern to be sewn can be returned by one.

Sewing order being sewn at present is displayed.

Page 69

Button and display

SEWING ORDER ADVANCE

button

Description

Pattern to be sewn can be advanced by one.

TOTAL NUMBER OF

REGISTERS display

TOTAL NUMBER OF STITCHES

display

THREAD TENSION display

TRAVEL AMOUNT IN X

DIRECTION display

COUNTER VALUE CHANGE

button

COUNTER CHANGEOVER

button

X ACTUAL SIZE AMOUNT

display

X SCALE RATE display

SPEED variable resistor

Total number of patterns which is registered to combination No. being sewn

is displayed.

Total number of stitches of sewing shape being sewn is

Thread tension value which is registered to pattern button No. being sewn is displayed.

Travel amount in X direction which is registered to the pattern button No.

being sewn is displayed.

Existing counter value is displayed on this button. When the button is

pressed, the counter value change screen is displayed.

Refer to

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

X actual size value of the sewing shape which is registered to pattern

button No. being sewn is displayed.

X scale rate of the sewing shape which is registered to

pattern button No. being sewn is displayed.

Number of revolutions of the sewing machine can be changed.

-2-12. Using counter” p.47

“

-2-12. Using counter” p.47

“

displayed.

Y ACTUAL SIZE VALUE display

Y SCALE RATE display

MAX. SPEED LIMITATION

display

TRAVEL AMOUNT IN Y

DIRECTION display

STEP SEWING button

2-STEP STROKE display

Y actual size value of the sewing shape which is registered to pattern

button No. being sewn is displayed.

Y scale rate of the sewing shape which is registered to pattern button No.

being sewn is displayed.

Maximum speed limitation which is registered to pattern button No. being

sewn is displayed.

Travel amount in Y direction which is registered to the pattern button No.

being sewn is displayed.

The step sewing screen is displayed. Checking the

pattern shape can be performed.

Refer to

2-step stroke value registered to the pattern button No. during sewing is

displayed.

“@-2-7

Checking pattern shape” p.40

– 65 –

Page 70

2-22. Performing combination sewing

First, change the sewing mode to the combination sewing before performing setting.

Refer to

-2-20. Changing sewing mode” p.61

“

(1) Selection of combination data

Display the data input screen.

Only in case of the data input screen (pink), it is possible to

select the combination data No.

In case of the sewing screen (green), press READY switch

to display the data input screen (pink).

Call the combination data No. screen.

When COMBINATION DATA NO. button A is pressed,

the combination data No. selection screen is displayed. Com-

bination data No. which is selected at present and the con-

tents are displayed in the upper part of the screen, and other

combination data No. buttons which have been registered are

displayed in the lower part of the screen.

Select the combination data No.

When UP/DOWN button

is pressed, combination

data No. buttons C which have been registered are changed

over in order. Here, press the combination data No. buttons

you desire to select.

When STEP CONFIRMATION button

the sewing shapes of patterns which have been registered in

the combination data and the like are changed over in order

and displayed.

Determine the combination data No.

When ENTER button D is pressed, the combination

data No. selection screen is closed and the selection is n-

ished.

is pressed,

– 66 –

Page 71

(2) Creating procedure of the combination data

Display the data input screen.

Only in case of the data input screen (pink) it is possible

to input the combination data. In case of the sewing

screen (green), press

READY switch to display the data input screen

(pink).

Pattern No. has not been registered in the initial state,

and the rst pattern selection button is displayed in the

blank state.

Display the pattern No. selection screen.

When PATTERN SELECTION button A is pressed, the

pattern No. selection screen is displayed.

Select the pattern No.

When UP/DOWN SCROLL button B is pressed,

pattern No. buttons C which have been registered are

changed over in order. The contents of pattern data are displayed in the buttons. Here, press the pattern No. buttons you desire to select.

Determine the pattern No.

When ENTER button D is pressed, the pattern No. se-

lection screen is closed and the selection is nished.

Repeat steps

through 4 as many as the number of pat-

tern Nos. you desire to register.

When the rst register is determined, the second pattern selec-

tion button E is displayed. Repeat steps 2 through 4

as many as the number of pattern Nos. you desire to register.

– 67 –

Page 72

(3) Deleting procedure of the combination data

Select the combination data No.

Perform steps 1 to 3 of “

tion data” p.66

-2-22. (1) Selection of combina-1) Selection of combina-

to display the combination data to be deleted.

Performing deleting the combination data.

When DATA DELETION button



bination data deletion conrmation pop-up is displayed. Here,

press ENTER button

data is deleted.

(4) Deleting procedure of the step of the combination data

Select the combination data No.

Perform steps 1 to 2 of “

tion data” p.66

to make the state that the combination data

including the step you desire to delete has been selected.

Display the pattern No. selection screen.

When PATTERN SELECTION button

is pressed, the com-

, and the selected combination

-2-22. (1) Selection of combina-1) Selection of combina-

of the step you

desire to delete is pressed, the pattern No. selection screen is

displayed.

Performing deleting the step of the selected combination

data.

When DATA STEP DELETION button

combination data step deletion conrmation pop-up is dis-

played. Here, press ENTER button

the selected combination data is deleted.

is pressed, the

, and the step of

– 68 –

Page 73

2-23. Changing memory switch data

Display the memory switch data list screen.

When MODE key



is displayed on the screen. When this button is

is pressed, memory switch button

pressed, the memory switch data list screen is displayed.

Select the memory switch button you desire to change.

and select

Press UP/DOWN SCROOL button



the data item button B you desire to change.

Change the memory switch data.

There are data items to change numerals and those to select



pictographs in the memory switch data.

No. in pink color such as is put on the data items to



change numerals and the set value can be changed with

D buttons displayed in the change screen.

No. in blue color such as is put on the data items

to select pictographs and the pictographs displayed in the

change screen can be selected.

For the details of memory switch data,

→

refer to

"@-4. MEMORY SWITCH DATA LIST" p.104

– 69 –

Page 74

2-24. Using information

There are three functions below in the information function.

1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specied and the warning notice can be performed after the lapse of the specied time.

Refer to

2) Speed can be checked at a glance and the target achieving consciousness as a line or group is

increased as well by the function to display the target output and the actual output.

Refer to

3) Information on machine working ratio, pitch time, machine time and machine speed can be

displayed from the working state of the sewing machine.

"@-2-24.(1) Observing the maintenance and inspection information" p.70

"@-2-24.(3) Observing the production control information" p.72

-2-24.(4) Performing setting of the production control information" p.74

"@-2-24.(5) Observing the working measurement information" p.76

and

(1) Observing the maintenance and inspection information

Display the information screen.

When information key A of the switch seat section is

pressed in the data input screen, the information screen is

displayed.

Display the maintenance and inspection information

screen.

Press maintenance and inspection information screen display

button B in the information screen.

– 70 –

Page 75

Information on the following three items is displayed in the

maintenance and inspection information screen.

• Needle replacement :

(1,000 stitches)

• Cleaning time (hour) :

• Oil replacement time (hour) :

The interval to inform of the inspection for each item in button

is displayed at D, and remaining time up to the replace-

ment is displayed at E. In addition, remaining time up to the

replacement can be cleared.

Perform clearing remaining time up to the replacement.

When button C of the item you desire to clear is pressed, the

time of replacement clear screen is displayed. When CLEAR

button F is pressed, the remaining time up to the re-

placement is cleared.

Display the threading diagram.

When threading button G displayed in the maintenance

and inspection screen is pressed, the needle thread threading

diagram is displayed. Observe it when performing threading.

– 71 –

Page 76

(2) Releasing procedure of the warning

When the designated inspection time is reached, the warning

screen is displayed.

In case of clearing the inspection time, press CLEAR button

. The inspection time is cleared and the pop-up is closed. In case

of not clearing the inspection time, press CANCEL button

and close the pop-up. Every time one sewing is completed, the

warning screen is displayed until the inspection time is cleared.

Warning Nos. of the respective items are as follows.

• Needle replacement : A201

• Cleaning time : A202

• Oil replacement time : A203

For the grease-up portion, refer to the item of

"#-1-12. Replenishing the designated places with

grease" p.128.

(3) Observing the production control information

It is possible to designate the start, display the number of pieces of production from the start to the ex-

isting time, display the number of pieces of production target, etc. in the production control screen.

There are two kinds of display ways for the production control screen.

[When displaying from the information screen]

Display the information screen.

When information key A of the switch seat section is

pressed in the data input screen, the information screen is

displayed.

Display the production control screen.

Press production control screen display button B in the

information screen. The production control screen is displayed.

– 72 –

Page 77

Information on the following 5 items is displayed in the

production control screen.

: Existing target value

Number of pieces of the target of products at the present

time is automatically displayed.

: Actual results value

Number of pieces of the sewn products is automatically

displayed.

: Final target value

Number of pieces of the nal target of products is dis-

played. Input the number of pieces referring to

-2-24.(4) Performing setting of the production con-

trol information" p.74

: Pitch time

Time (second) required for one process is displayed. Input

the time (unit : second) referring to

-2-24.(4) Performing setting of the production con-

trol information" p.74

: Number of times of thread trimming

Number of times of thread trimming per process is dis-

played. Input the number of times referring to

"@-2-24.(4) Performing setting of the production control information" p.74

[ When displaying from the sewing screen]

Display the sewing screen.

When READY key A of the switch seat section is

pressed in the data input screen, the sewing screen is dis-

played.

Display the production control screen.

When information key B of the switch seat section is

pressed in the sewing screen, the production control screen is

displayed.

The contents of display and the functions are common to

"[When displaying from the information screen]".

– 73 –

Page 78

(4) Performing setting of the production control information

Display the production control screen.

Display the production control screen referring to

-2-24.(3)

p.72

Input the nal target value.

Observing the production control information"

First, input the number of pieces of the target of production in

the process to which sewing is performed from now on. When

nal target value button A is pressed, the nal target

value input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button D.

Input the pitch time.

Next, input the pitch time required for one process. When

PITCH button B of the aforementioned item 1) is

pressed, the pitch time input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

Input the number of times of thread trimming.

Next, input the number of times of thread trimming per pro-

cess.

When number of times of thread trimming button C in

the previous page is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

* When the input value is "0", count of the number of times

of thread trimming is not performed. Use this function by

connecting the external switch.

– 74 –

Page 79

Start the count of number of pieces of production.

When START button

I is pressed, the count of number

of pieces of production is started.

Stop the count.

Display the production control screen referring to

"@-2-24.(3)

p.72

When the count is being performed, ST

displayed. When STOP button

Observing the production control information"

OP switch

J is pressed, the count

is stopped.

J is

After the stop, ST

ART button

I is displayed at the

position of STOP button. When continuing the count, press

START button

cleared until CLEAR button

Clear the counted value.

I again. The counted value is not

K is pressed.

When clearing the counted value, set the count to the stop

state and press CLEAR button

The value to be cleared is the present target value M and ac-

tual results value N only.

* CLEAR button is displayed only in case of stop state.

When CLEAR button

L is pressed, the clear conrma-

tion screen is displayed.

When CLEAR button

O is pressed in the clear conrma-

tion screen. the counted value is cleared.

– 75 –

Page 80

(5) Observing the working measurement information

Display the information screen.

When information key A of the switch seat section is

pressed in the data input screen, the information screen is

displayed.

Display the working measurement screen.

Press working measurement screen display button B

in the information screen. The working measurement screen is

displayed.

Information on the following 5 items are displayed in the work-

ing measurement screen.

: The information is automatically displayed from the time

of start of measuring the working ratio.

: The information is automatically displayed from the time

of start of measuring the machine speed.

: The information is automatically displayed from the time

of start of measuring the pitch time.

: The information is automatically displayed from the time

of start of measuring the machine time.

: Number of times of thread trimming is Input the number

of times referring to item 3) on the next page.

Input the number of times of thread trimming.

Next, input the number of times of thread trimming per pro-

cess. When NUMBER OF TIMES OF THREAD TRIMMING

button

E is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

* When the input value is 0, count of the number of times

of thread trimming is not performed. Use this function by

connecting the external switch.

– 76 –

Page 81

Start the measurement.

When START button D is pressed, measurement of

each data is started.

Stop the count.

Display the working measurement screen referring to 1) and 2)

"@-2-24.(5) Observing the working measurement infor-

mation" p.76

STOP switch E is displayed when the measurement is

being performed. When STOP switch E is pressed, the

measurement is stopped.

After the stop, START button D is displayed at the posi-

tion of STOP button. To continue measuring, press START

button D again. The measured value is not cleared until

CLEAR button F is pressed.

Clear the counted value.

When clearing the counted value, set the count to the stop

state and press CLEAR button G.

* CLEAR button is displayed in case of the stop state only.



When CLEAR button G is pressed, the clear conrma-

tion screen is displayed.

When CLEAR button H is pressed in the clear conrma-

tion screen, the counted value is cleared.

– 77 –

Page 82

2-25. Using communication function

Communication function can download the sewing data created with other sewing machine, creation of

sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the

function can upload the aforementioned data to the media or personal computer.

Media and RS-232C port are prepared as the means to communicate.

* However, SU-1 (data server utility) is necessary to perform download/upload from the personal

computer.

(1) Handling possible data

Sewing data that can be handled are 4 kinds below, and the respective data formats are as shown be-

low.

Data name

Vector format data

M3 data

Sewing standard format

data

Simplied program data

Extension

VD00XXX.VDT

AMS0XXX.M3

SD00XXX.DAT

AMS0XXX.PRO

Description of data

It is the data of needle entry po i n t

created with PM-1, and the data format

th a t ca n be op e ra t ed in co mm o n

between JUKI sewing machines.

Pattern data of AMS-210D series

Data of sewing standard format

Simplied program data

* For the simplied program, see the Engineer's Manual.

– 78 –

xxx

: le No.

Page 83

(2) Performing communication by using the media

For handling way of the media, read "

-1. PREFACE" p.25

(3) Performing communication by using RS-232C

[ Setting procedure ]

It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the

like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.

If the contact part becomes dirty, failure of contact will be caused. Do not touch by hand,

and control so that dust, oil or other foreign material does not adhere to it. In addition,

the inside element is damaged by static electricity or the like. So, be very careful when

handling.

* When the lower part of the cover located on the side of the operation panel is opened, there is the

connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to

the connector, tighten the screw to prevent it from falling.

– 79 –

Page 84

(4) Take-in of the data

Display the communication screen.

When communication switch A of switch seat section is

pressed in the data input screen, the communication screen is

displayed.

Select the communication procedure.

There are four communication procedures as described below.

Writing data from media to panel

Writing data from personal computer (server) to panel

Writing data from panel to media

Writing data from panel to personal computer (server)

Select the button of communication procedure you desire.

Select the data No.



When

is pressed, the writing le selection screen is

displayed.

Input the le No. of the data you desire to write. For the le

No., input the numerals of the part xxx of VD00xxx .vdt of the

le name.

Designation of the pattern No. of writing destination can be

performed in the same way. When the writing destination is

the panel, pattern Nos. which have not been registered are

displayed.

Determine the data No.

When ENTER button G is pressed, the data No. se-

lection screen is closed and the selection of the data No. has

been completed.

Start communication.

When COMMUNICATION START button H is pressed,

the data communication starts. The during communication

screen is displayed during communication and the screen

returns to the communication screen after the end of commu-

nication.

Do not open the cover during reading the data. Data

may not be read in.

– 80 –

Page 85

(5) Taking in plural data together

It is possible for vector data, M3 data and sewing standard format data to select plural writing data and

write them together. Pattern No. of writing destination will become the same No. of the selected data

No.

It is not possible for the No. after No. 201 of media to select plural No.

Display the writing le selection screen.

When PLURAL SELECTION button A is pressed, the

data No. plural selection screen is displayed.

Perform the data No. selection.

Since the list of existing data le numbers is displayed, press

FILE NO. button B you desire to write. It is possible to invert

the selected state of the button with INVERSION button

Determine the data No.

When ENTER button D is pressed, the data No. plural

selection screen is closed and the data selection ends.

Start the communication.

When COMMUNICATION START button E is pressed,

the data communication starts.

– 81 –

Page 86

Data No. during communication, total number of writing data and

number of data that have ended the data communication are dis-

played in the during communication screen.

* When performing writing to the pattern No. which already ex-

ists, the overwriting conrmation screen is displayed before

writing. When performing overwriting, press ENTER button

When performing overwriting all without displaying the over-

writing conrmation screen, press OVERWRITING button

G in all cases.

– 82 –

Page 87

2-26. Performing formatting of the media

When re-formatting the media, be sure to perform it with IP-410 or IP-400. The media that is formatted

with the personal computer cannot be read with IP-410 and the CP-20.

Display the media format screen.

When switch is held pressed for three seconds, MEDIA

FORMAT button A is displayed on the screen. When

this button is pressed, the media format screen is displayed.

Start formatting of the media.

Set the media you desire to format to the media slot, close the

cover, press ENTER button B and formatting starts.

Save necessary data in the media to the other media before

formatting. When formatting is performed, the inside data are

deleted.

– 83 –

Page 88

3. WHEN USING CP-20

3-1. Name of each section of CP-20

“Ready” key

This key changes over the setting state from

the panel to the sewing state where the sewing machine actually operates.

!0!1

Item selection LED

LED of the selected items light up.

Sewing LED

This LED goes off at the time of setting state and

lights up at the time of sewing state. Changeover can be performed with “Ready” key.

“Reset” key

This key is used for canceling error or return-

ing the set value to the initial value.

“Mode” key

This key makes the setting mode of the

memory switch.

“+ / Feed forward” key and “– / Feed

backward” key

This key is used for changing pattern No. and

X/Y scale, and feed forward/feed backward.

“Selection” key

This key selects the item to be set. Item se-

lection LED of the selected item and the set value are displayed.

Data indication LED

This LED indicates the set values of the se-

lected items such as pattern No., X/Y scale, etc.

Pattern No.

Max. speed

limitation

Intermediate

presser

height

Needle thread clamp ON/OFF key

X scale

Sewing counter

Thread

tension

Y scale

Bobbin

winder

This key selects effective/ineffective of needle

thread clamp. When it is effective, needle thread clamp display LED lights up.

Needle thread clamp display LED

!0

When this LED lights up, needle thread clamp

operates.

Needle thread clamp display LED

!1

This key registers the pattern. When this key

is pressed, the pattern registered here can

sew immediately.

X/Y scale, sewing position, etc. can be

changed and registered.

– 84 –

Page 89

3-2. Operation of CP-20 (Basic)

Store the vector format data to the specied folder referring to

Properly insert the smart media and securely close the lid of the cover.

Be sure to use the smart media that has been formatted with IP-400.

For the formatting procedure of the smart media, refer to

-2-26. Performing formatting of the media" p.83.

"@-1-3) Folder structure of the media" p.26

(1) Item data setting

Set each item following the procedure described below.

Setting of the

pattern No.

Turn ON the power switch.

Pattern No. of the item selection lights up, and the pattern No. is indicated on the data display.

Setting of the pattern No. (Example : when setting pattern No. S.61)

Setting of

the X scale

Setting of

the Y scale

Setting of

the max.

sewing speed

limitation

Setting

the thread

tension

Setting of

intermediate

presser height

1) Press the key to indicate the item “Pat-

2) Press the or key to indicate “ S.61

Setting of the X scale (Example : when setting 100.0%)

1) Press the key to indicate the item “X

2) Press or key, and set the ratio

tern NO”

”on the display.

Scale” .

within the range of 1.0% to 400.0%.

– 85 –

Page 90

Setting of the Y scale (Example : when setting 100.0%)

1) Press the key to indicate the item “Y

Scale” .

2) Press or key, and set the ratio

within the range of 1.0% to 400.0%.

Setting of the max. sewing speed limitation (Example : when setting 400 rpm)

1) Press the key to indicate the item

“Speed” .

2) Press or key to indicate “400”.

(Setting of 400 rpm)

Setting the thread tension (Example : when setting thread tension 30)

1) Press key to indicate the item “THREAD

TENSION” .

2) Press or key to indicate “30”. (0

Setting of the intermediate presser height (Example : when setting intermediate presser height 30)

to 200 can be set.)

1) Press key to indicate the item

"INTERMEDIATE PRESSER" .

2) Press or key to display "30" in the

screen. (0 to 3.5 (Max 0 to 7.0) can be set.)

Setting range can be changed with

memory switch U112. However, set

the setting range to max. 3.5 mm,

when using DPX5 needle, to protect

the intermediate presser from inter-

fering with the needle bar.

– 86 –

Page 91

Finish of setting

1) Press the key.

2) After the work clamp feet have moved and gone

1. When the data is changed, press to conrm the change.

2. When selecting the items of the height of the intermediate presser and the bobbin winder, the machine cannot move to the sewing state. Select other items.

3. If key is pressed, you can make sure of the respective setting items again. However, the items can not be changed in the state that the SEWING LED is lit up.

4. When key is pressed, the READY LED goes off. Set values of the respective items can be changed.

5. Thread tension can be changed even when the sewing LED lights up.

6. Use the machine after conrming the pattern No. When key is pressed while pattern No. is indicated "0" (state at the time of delivery), error display E-10 appears.

At this time, re-set the pattern No.

7. Change of the height of the intermediate presser and the bobbin winder fail to work

immediately after turning ON the power. Use the machine after pressing READY key

up, the sewing LED lights up, and the sewing is

ready.

and performing the origin retrieval.

(2) Checking the contour of a sewing pattern

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp feet during sewing, causing dangerous troubles including needle breakage.

1) Press key to make the READY LED

light up.

2) Select the "INTERMEDIATE PRESSER"

with key.

3) Lower the work clamp feet with the foot switch.

The sewing machine does not start

even when the foot switch is de-

pressed under this mode.

4) Press key in the state that the work

clamp feet are lowered.

The work clamp feet do not go up

even when the foot switch is de-

tached.

5) Conrm the contour of the pattern with

key or key.

6) The work clamp feet will go up when key is pressed.

– 87 –

Page 92

(3) Performing modication of the needle entry point

When commands of thread tension or intermediate presser height exist in the needle entry point of the

shape conrmation and during temporary stop, those values can be modied.

• Changing the thread tension reference value

1) Press key in the ready state to select

the thread tension.

2) Press key for 5 seconds or more with

the feeding frame lowered.

3) The sewing LED lights up and thread tension

LED ashes on and off.

4) Set the thread tension reference value with

key or key.

• Changing the thread tension command

value

1) Press key in the aforementioned refer-

ence value change state.

2) Both the sewing LED and the thread tension

LED ash on and off.

3) Continue stitching with key or key.

4) "C" is displayed when there is the thread

tension command in the current needle entry

point.

5) Pressing key, set the thread tension

command value with key or key.

6) When ending the setting, press key.

When checking the needle, or performing the feed forward or backward, the machine

fails to work unless the presser is lowered. Use the machine after lowering the presser.

– 88 –

Page 93

• Changing the intermediate presser refer-

ence value

1) Press key in the ready state to select

the intermediate presser.

2) Press key for 5 seconds or more with

the feeding frame lowered.

3) The sewing LED lights up and the intermedi-

ate presser LED ashes on and off.

4) Set the intermediate presser reference value

with key or key.

• Changing the intermediate presser com-

mand value

1) Press key in the aforementioned refer-

ence value change state.

2) Both the sewing LED and the intermediate

presser LED ash on and off.

3) Continue stitching with key or key.

4) "C" is displayed when there is the intermedi-

ate presser command in the current needle

entry point.

5) Pressing key, set the intermediate

presser command value with key or

key.

6) When ending the setting, press key.

1. When checking the needle, or performing the feed forward or backward, the ma-

chine fails to work unless the presser is lowered. Use the machine after lowering the

presser.

2. When increasing the height of intermediate presser or making the needle size thicker,

conrm the clearance between the wiper and the components. Wiper cannot be used

unless the clearance is secured. In this case, turn OFF the wiper switch, or change

the set value of memory switch U105.

– 89 –

Page 94

(4) When the pattern is changed

1) When X/Y enlargement/reduction ratio, thread

tension value, and intermediate presser

height of the data of the vector format are

changed, and key is pressed, the dis-

play is in the pattern No. selection state as

shown in the gure.

When you desire to change the pattern No.

in this state, the display becomes the pattern

No. change conrmation display.

When destroying the contents of the current

pattern and changing the pattern No., press

of pattern No., press key.

In order to store the changed pattern, see

"@-3-3. Performing copying of pattern"

p.90

3-3. Performing copying of pattern

Copying below can be performed under the pattern copy mode.

• Copying from vector format data to users' pattern

• Copying between vector format data

• Copying from users' pattern to vector format data

• Copying between users' patterns

key, and when canceling the change

1) Conrm that sewing LED went out, and press

key.

Display the copy mode with key or

key, and press key.

2) First set No. of the copy source. Select the

pattern No. of copy source with key or

key.

Here the registered vector format data, users'

pattern and the edited vector format data can

be selected.

When No. of the copy source is determined,

press key to set No. of the copy desti-

– 90 –

nation in the set state.

Page 95

3) Next, set No. of the copy destination. Select

pattern No. of the copy destination with

key or key. Here vector format data 1 to 999 and users' pattern 1 to 200 can be se-

lected. A is displayed to the No. which is not

registered yet, and 0 is displayed to the No.

which has been registered.

When No. can be selected, determine it with

key.

4) When trying to copy to the registered pat-

tern No., the overwriting confirming state is

produced. When performing the overwriting,

press key, and when canceling, press

key.

3-4. Performing deletion of pattern

1) Conrm that the sewing LED has gone out,

and press key.

Display the deletion mode, and press

key with key or key.

2) Set the deletion No.

Select the pattern No. to be deleted with

key or key, and press key.

– 91 –

Page 96

3) The deletion conrmation state is produced.

When executing the deletion without change,

press key, and when canceling, press

3-5. Sewing

* For the sewing procedure, see "

(1) Change to the other sewing pattern

WARNING :

-5-1. Sewing" p.22

key.

1) Make the Sewing LED go off with key.

2) Press key and select the item of pattern

No .

3) Set the pattern No. with key or key.

4) Similarly, setting of X/Y scale, speed, etc. is

performed.

5) When key is pressed, the Sewing LED

lights up and the sewing machine is in the sewing ready state.

– 92 –

Page 97

3-6. Winding bobbin

(1) To wind a bobbin while the sewing machine is performing sewing

Thread the bobbin winder and wind the bobbin

thread onto the bobbin as illustrated in the gure.

(2) To wind a bobbin independently

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work

clamp feet during sewing, causing dangerous troubles including needle breakage.

1) Press key to make the SEWING LED

go off.

2) Select the bobbin winding with key.

Selection cannot be performed when

the Sewing LED is lit up.

3) Press key. The work clamp feet come

down and the Sewing LED lights up.

4) When the pedal switch is depressed, the sew-

ing machine rotates.

5) When the pedal is depressed again, or

key or key is pressed, the sewing

machine stops. When winding bobbin ends

with key, the winding bobbin mode is

completed.

6) When key is pressed, the Sewing LED

– 93 –

goes off, the work clamp feet go up and

key becomes effective.

Page 98

– 94 –

3-7. Operation of CP-20 (Advanced)

(1) Performing sewing using the pattern keys ( , , , and )

When registering the patterns already registered (No. 1 to 200) to P1 to P25, calling of the pattern can

be performed with one-touch without selecting by scrolling of pattern No.

It is possible to change and register enlargement/reduction ratio, max. speed limitation, thread tension,

and sewing position.

* When selecting P6 to P25, perform the selection by combination of , , , and

keys as shown in the table below.

P-No. Selection key P-No. Selection key P-No. Selection key P-No. Selection key P1 P1 P8 P1+P4 P15 P4+P5 P22 P2+P3+P4 P2 P2 P9 P1+P5 P16 P1+P2+P3 P23 P2+P3+P5 P3 P3 P10 P2+P3 P17 P1+P2+P4 P24 P2+P4+P5 P4 P4 P11 P2+P4 P18 P1+P2+P5 P25 P3+P4+P5 P5 P5 P12 P2+P5 P19 P1+P3+P4 P6 P1+P2 P13 P3+P4 P20 P1+P3+P5 P7 P1+P3 P14 P3+P5 P21 P1+P4+P5

(2) Register to the pattern key

Setting example : Register following setting to the P2., Pattern No. 3, X scale rate : 50%, Y Scale rate :

80%, Max. speed limitation : 2,000 rpm, Thread tension : "50", Pattern position : 0.5 mm to the right and

1 mm to the front

1) Turn ON the power switch and press key

to enter mode setting (memory switch set-

ting). (Sewing LED should be put out.)

2) Indicate the pattern register mode with

or key.

3) Press key.

Enter the pattern register mode.

When the space after P1 is blank, the

data is in the registered state. When

the space after P1 is “- -”, the data is

not in the registered state.

〜

4) Press key. (Select P-No. to be regis-

tered.) Selection can be performed with

or key.

5) Press key to indicate the Pattern No

. Set the Pattern No. to "3" with or

key.

Page 99

6) Press key and set as follows with

or key.

• X Scale rate : “50.0”%,

• Y Scale rate : “80.0”%,

• Max. speed limitation : “2000” rpm,

• Thread tension : “50”

• Presser height : “0”

7) Press key and “X Scale rate ”

indication becomes 0.0. Traveling amount in

X direction can be set in 0.1 mm unit. Set 0.5

with or key.

8) Press key and “Y Scale rate ”

indication becomes 0.0. Traveling amount in Y direction can be set in 0.1 mm unit. Set –1.0

with or key.

9) Press key.

Data is determined, and the pattern register

mode ends. When key is pressed, the

set data is canceled.

10) Press key.

Mode setting is nalized and the mode returns

to the normal mode.

– 95 –

Page 100

– 96 –

(3) Sewing operation

Operation example : After performing sewing with the contents of the registered P2, perform sewing

with the contents of P3.

1) Turn ON the power switch.

2) Press the key.

3) Press the key, and when the sewing

LED lights up, the work clamp foot goes up

after it has moved.

4) Check the contour of the sewing pattern.

(Refer to the item

contour of a sewing pattern” p.87

“@-3-2.(2) Checking the

5) If the contour of the sewing pattern is accept-

able, the sewing can be made.

6) Press key after completion of sewing and

the presser comes down. The presser moves

to the sewing start point after origin retrieval

and goes up. (The P keys can operate the

pattern change by one-touch even when the

sewing LED is lighting up.)

7) Perform the above items 4) and 5).

* The P1 to P50 can be indicated on the display

when selecting the pattern by pressing the

or key.

0 / S1 to S999 / 1 to 200 / P1 to P50

P1 to P50 which have not been registered are

not indicated.

JUKI AMS-210E/IP-410 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

1. SPECIFICATIONS

2. CONFIGURATION

3. INSTALLATION

3-1. Installing the electrical box

3-2. Installing and connecting the power switch

3-3. Installation of the sewing machine head

3-4. Installing the drain receiver and the head support rubber

3-5. Safety switch

3-6. Installing the throat plate auxiliary cover

3-7. Installing the panel

3-9. Installing the thread stand

3-10. Raising the machine head

3-11. Connecting the cord

3-12. Installing the motor cover

3-13. Managing the cord

3-14. Connecting the pneumatic components (Pneumatic type only)

3-15. Installing the air hose (Pneumatic type only)

3-16. Installing the eye protection cover

4. PREPARATION OF THE SEWING MACHINE

4-1. Lubrication

4-2. Attaching the needle

4-3. Threading the machine head

4-4. Installing and removing the bobbin case

4-5. Installing the bobbin

4-6. Adjusting the thread tension

4-7. Intermediate presser height

4-8. Adjusting the thread take-up spring

5. OPERATION OF THE SEWING MACHINE

5-1. Sewing

5-2. Needle thread clamp device

1. PREFACE

2. WHEN USING IP-410

2-1. Name of each section of IP-410

2-2. Buttons to be used in common

2-3. Basic operation of IP-410

2-4. LCD display section at the time of sewing shape selection

(1) Sewing shape data input screen

(2) Sewing screen

2-5. Performing sewing shape selection

2-6. Changing item data

2-7. Checking pattern shape

(1) Changing the thread tension value

(2) Changing the intermediate presser height value

2-9. How to use temporary stop

(1) To continue performing sewing from some point in sewing

(2) To perform re-sewing from the start

2-11. Winding bobbin thread

(1) When performing winding bobbin thread while performing sewing

(2) When performing winding bobbin thread only

2-12. Using counter

(1) Setting procedure of the counter

(2) Count-up releasing procedure

(3) How to change the counter value during sewing

2-13. Performing new register of users’ pattern

2-14. Naming users’ pattern

2-15. Performing new register of pattern button

2-16. LCD display section at the time of pattern button selection

(1) Pattern button data input screen

(2) Sewing screen

2-17. Performing pattern button No. selection

(1) Selection from the data input screen

(2) Selection by means of the shortcut button

2-18. Changing contents of pattern button

2-19. Copying pattern button

2-20. Changing sewing mode

2-21. LCD display section at the time of combination sewing

(1) Pattern input screen

(2) Sewing screen

2-22. Performing combination sewing

(1) Selection of combination data

(2) Creating procedure of the combination data

(3) Deleting procedure of the combination data

(4) Deleting procedure of the step of the combination data

2-23. Changing memory switch data

2-24. Using information