JUKI AMS-210E/IP-410 Instruction Manual
ENGLISH
INStructIoN MaNuaL
aMS-210E / IP-410
aMS-210E / cP-20
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
CONTENTS
!
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) .....
.
1. SPECIFICATIONS ........................................................................................................1
2. CONFIGURATION ........................................................................................................2
3. INSTALLATION ............................................................................................................3
3-1. Installing the electrical box ............................................................................................................3
3-2. Installing and connecting the power switch ................................................................................. 3
3-3. Installation of the sewing machine head ...................................................................................... 4
3-4. Installing the drain receiver and the head support rubber .........................................................5
3-5. Safety switch ................................................................................................................................... 5
3-6. Installing the throat plate auxiliary cover ..................................................................................... 6
3-7. Installing the panel..........................................................................................................................8
3-8.Attachingthepedalchain(ForSspecicationonly) ..................................................................8
3-9. Installing the thread stand .............................................................................................................8
3-10. Raising the machine head ............................................................................................................9
3-11. Connecting the cord ................................................................................................................... 10
3-12. Installing the motor cover .......................................................................................................... 12
3-13. Managing the cord ...................................................................................................................... 13
3-14. Connecting the pneumatic components (Pneumatic type only) ............................................ 13
3-15. Installing the air hose (Pneumatic type only) ...........................................................................16
3-16. Installing the eye protection cover ............................................................................................16
4. PREPARATION OF THE SEWING MACHINE ...........................................................17
4-1. Lubrication.....................................................................................................................................17
4-2. Attaching the needle .....................................................................................................................18
4-3. Threading the machine head .......................................................................................................18
4-4. Installing and removing the bobbin case ...................................................................................19
4-5. Installing the bobbin .....................................................................................................................19
4-6. Adjusting the thread tension .......................................................................................................20
4-7. Intermediate presser height .........................................................................................................21
4-8. Adjusting the thread take-up spring ...........................................................................................22
5. OPERATION OF THE SEWING MACHINE ................................................................22
5-1. Sewing............................................................................................................................................22
5-2. Needle thread clamp device .........................................................................................................23
1
@
.OPERATION SECTION (WITH REGARD TO THE PANEL) ..................... 25
1. PREFACE ...................................................................................................................25
2. WHEN USING IP-410 .................................................................................................28
2-1. Name of each section of IP-410 ................................................................................................... 28
2-2. Buttons to be used in common ...................................................................................................29
2-3. Basic operation of IP-410 ............................................................................................................. 30
2-4. LCD display section at the time of sewing shape selection ..................................................... 32
(1) Sewing shape data input screen ..................................................................................................32
(2) Sewing screen .............................................................................................................................34
2-5. Performing sewing shape selection ............................................................................................ 36
2-6. Changing item data ....................................................................................................................... 38
2-7. Checking pattern shape ...............................................................................................................40
2-8.Performingmodicationofneedleentrypoint .......................................................................... 41
i
(1) Changing the thread tension value .............................................................................................. 41
(2) Changing the intermediate presser height value ......................................................................... 42
2-9. How to use temporary stop .......................................................................................................... 43
(1) To continue performing sewing from some point in sewing .........................................................43
(2) To perform re-sewing from the start ............................................................................................. 44
2-10.Whensettingofsewingproductisdifcultbecauseofinterruptionofneedletip .................... 45
2-11. Winding bobbin thread ...............................................................................................................46
(1) When performing winding bobbin thread while performing sewing .............................................46
(2) When performing winding bobbin thread only .............................................................................46
2-12. Using counter ..............................................................................................................................47
(1) Setting procedure of the counter .................................................................................................47
(2) Count-up releasing procedure .....................................................................................................49
(3) How to change the counter value during sewing ......................................................................... 49
2-13. Performing new register of users’ pattern................................................................................50
2-14. Naming users’ pattern ................................................................................................................ 51
2-15. Performing new register of pattern button ............................................................................... 52
2-16. LCD display section at the time of pattern button selection ..................................................53
(1) Pattern button data input screen ..................................................................................................53
(2) Sewing screen .............................................................................................................................55
2-17. Performing pattern button No. selection .................................................................................. 57
(1) Selection from the data input screen ...........................................................................................57
(2) Selection by means of the shortcut button ...................................................................................58
2-18. Changing contents of pattern button ........................................................................................ 59
2-19. Copying pattern button ..............................................................................................................60
2-20. Changing sewing mode .............................................................................................................. 61
2-21. LCD display section at the time of combination sewing ......................................................... 62
(1) Pattern input screen .....................................................................................................................62
(2) Sewing screen .............................................................................................................................64
2-22. Performing combination sewing ...............................................................................................66
(1) Selection of combination data ......................................................................................................66
(2) Creating procedure of the combination data ................................................................................67
(3) Deleting procedure of the combination data ................................................................................ 68
(4) Deleting procedure of the step of the combination data ..............................................................68
2-23. Changing memory switch data ..................................................................................................69
2-24. Using information .......................................................................................................................70
(1) Observing the maintenance and inspection information .............................................................. 70
(2) Releasing procedure of the warning ............................................................................................ 72
(3) Observing the production control information .............................................................................. 72
(4) Performing setting of the production control information ............................................................. 74
(5) Observing the working measurement information ....................................................................... 76
2-25. Using communication function .................................................................................................78
(1) Handling possible data ................................................................................................................78
(2) Performing communication by using the media ........................................................................... 79
(3) Performing communication by using RS-232C ............................................................................ 79
(4) Take-in of the data .......................................................................................................................80
(5) Taking in plural data together ....................................................................................................... 81
2-26. Performing formatting of the media .......................................................................................... 83
3. WHEN USING CP-20 .................................................................................................. 84
3-1. Name of each section of CP-20....................................................................................................84
3-2. Operation of CP-20 (Basic)...........................................................................................................85
ii
(1) Item data setting ..........................................................................................................................85
(2) Checking the contour of a sewing pattern ...................................................................................87
(3) Performing modication of the needle entry point .......................................................................88
(4) When the pattern is changed ....................................................................................................... 90
3-3. Performing copying of pattern ..................................................................................................... 90
3-4. Performing deletion of pattern ..................................................................................................... 91
3-5. Sewing............................................................................................................................................92
(1) Change to the other sewing pattern .............................................................................................92
3-6. Winding bobbin .............................................................................................................................93
(1) To wind a bobbin while the sewing machine is performing sewing .............................................. 93
(2) To wind a bobbin independently .................................................................................................. 93
3-7. Operation of CP-20 (Advanced) ...................................................................................................94
(1) Performing sewing using the pattern keys (
(2) Register to the pattern key ...........................................................................................................94
(3) Sewing operation ......................................................................................................................... 96
3-8. Performing sewing using the combination function ................................................................. 97
(1) Register of the combination ......................................................................................................... 97
(2) Sewing operation ......................................................................................................................... 98
3-9. When using as "bobbin thread counter" .................................................................................... 99
(1) How to use the temporary stop .................................................................................................... 99
3-10. Start and change of the memory switch .................................................................................100
3-11. Correspondence table of LED and 7-segment display .......................................................... 101
, , , and ) ........................ 94
4. MEMORY SWITCH DATA LIST ................................................................................ 104
4-1. Data list ........................................................................................................................................ 104
4-2. Initial value list ............................................................................................................................110
5. ERROR CODE LIST ................................................................................................. 112
6. MESSAGE LIST ....................................................................................................... 118
#
. MAINTENANCE OF SAWING MACHINE .............................................. 121
1. MAINTENANCE ........................................................................................................ 121
1-1. Adjusting the height of the needle bar (Changing the length of the needle) ........................ 121
1-2. Adjusting the needle-to-shuttle relation ................................................................................... 121
1-3. Adjusting the height of the feeding frame ................................................................................ 123
1-4. Adjusting the vertical stroke of the intermediate presser ....................................................... 123
1-5. The moving knife and counter knife..........................................................................................124
1-6. Needle thread clamp device ....................................................................................................... 124
1-7. Thread breakage detector plate ................................................................................................ 125
1-8. Draining waste oil .......................................................................................................................125
1-9. Amount of oil supplied to the hook ........................................................................................... 126
1-10. Replacing the fuse .................................................................................................................... 126
1-11. Changing the voltage of 100
1-12. Replenishing the designated places with grease .................................................................. 128
1-13. Troubles and corrective measures (Sewing conditions).......................................................131
200V ..................................................................................... 127
,/
2. OPTIONAL ................................................................................................................ 133
2-1. Table of Needle hole guide ......................................................................................................... 133
2-2. Silicon oil tank ............................................................................................................................ 133
iii
!
. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1. SPECIFICATIONS
1 Sewing area X (lateral) direction Y (longitudinal) direction
AMS-210E-1306 : 130 mm ×
AMS-210E-1510 : 150 mm ×
AMS-210E-2206 : 220 mm ×
AMS-210E-2210 : 220 mm ×
2
Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less)
3 Stitch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4
Feed motion of feeding frame
5 Needle bar stroke 41.2 mm
6 Needle DP x 5, DP x 17
Lift of feeding frame Max. 25mm (Pneumatic type only Max.30mm)
7
8
Intermediate presser stroke
Lift of intermediate
9
presser
Intermediate presser
10
DOWN position
variable
11 Shuttle
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Memory of pattern
data
14 Temporary stop facility Used to stop machine operation during a stitching cycle.
15 Enlarging / Reducing
facility
16 Enlarging / Reducing
method
17
Max. sewing speed
limitation
18
Pattern selection
facility
19 Bobbin thread counter UP/DOWN method (0 to 9,999)
Sewing counter UP/DOWN method (0 to 9,999) (IP-410 only)
20
21 Memory back-up
2nd origin setting
22
facility
Sewing machine motor Servo-motor
23
24
Dimensions
25 Mass (gross mass) Machine head 69kg, control box 16.5kg
26 Power consumption 500 VA
Operating temperature
27
range
28
Operating humidity range
29 Line voltage Rated voltage ±10% 50 / 60 Hz
Air pressure used Standard 0.35 to 0.4 MPa (Max. 0.55 MPa)(Pneumatic type only)
30
31 Air consumption 1.8 dm3 / min (ANR) (Pneumatic type only)
32 Needle highest
position stop facility
33 Noise Workplace-related noise at sewing speed
Intermittent feed (2-shaft drive by stepping motor)
4 mm (Standard) (0 to 10 mm)
20 mm
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
Double-capacity semi-rotary hook
EEPROM , Media
• EEPROM : Max. 200 patterns (Max. 20,000 stitches/pattern)
• Media : Max. 999 patterns (Max. 50,000 stitches/pattern)
Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)
Pattern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Only increase/decrease of stitch length when pattern
button is selected and CP-20 is used)
200 to 2,700 rpm (Scale : 100 rpm steps)
Pattern No. selection method
(EEPROM : 1 to 200, Media : 1 to 999)
(CP-20 is the scroll type.)
In case of a power interruption, the pattern being used will automatically be stored in
memory.
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in the
desired position within the sewing area. The set 2nd origin is also stored in memory.
(IP-410 only)
1,200mm (W) x 710mm (L) x 1,200mm (H)
5˚C to 35˚C
35 % to 85 % (No dew condensation)
After the completion of sewing, the needle can be brought up to its highest position.
n = 2,700 min
Noise measurement according to DIN 45635-48-B-2-KL2
–1
: Lpa ≦ 84dB(A)
60 mm
100 mm
60 mm
100 mm
(Excluding thread stand)
– 1 –
2. CONFIGURATION
2
3
4
6
1
7
5
!1
Machine head
1
Wiper switch
2
Temporary stop switch
3
Feeding frame
4
Intermediate presser
5
Thread stand
6
Operation panel (IP-410 or CP-20)
7
Power switch
8
Control box
9
Foot pedal
!0
Manual pedal (Excluding pneumatic type)
!1
8
9
!0
Air regulator
(for pneumatic type only)
– 2 –
3. INSTALLATION
3-1. Installing the electrical box
5
6
7
1
2
3
4
Install the electrical box on the underside of the
table at the location illustrated using round-head
bolt 1, plain washer 2, spring washer 3 and nut
supplied with the machine, and using bolt hav-
4
ing hexagonal indentation on the head 5 spring
washer 6 and plain washer 7 supplied with the
machine.
3-2. Installing and connecting the power switch
1) Installing the power switch
3
Fix power switch 1 under the machine table
with wood screws 2.
Fix the cable with staples 3 supplied with the
machine as accessories in accordance with the
forms of use.
1
2
Five staples 3 including the staple
for xing the operation panel cable
are supplied as accessories.
– 3 –
(2) Connecting the power source cord
Voltage specications at the time of delivery from the factory are indicated on the voltage indication
seal. Connect the cord in accordance with the specications.
1. Never use under the wrong volt-
age and phase.
Voltage caution seal
2. When changing the voltage,
refer to the item of
"#-1-11. Changing the voltage
of 100
Voltage indication seal (3-phase type only)
Rating label
200V" p.127.
,/
• Connecting single phase 200V, 220V, 230V and 240V
Light blue
Table
Control box
Green/Yellow
Brown
Brown
Light blue
Green/Yellow
Power switch
Plug
Power source cord
Brown
Light
blue
Green/
Yellow
AC200 V
AC220 V
AC230 V
AC240 V
GND
• Connecting three phase 200V, 220V and 240V
White
White
Table
Green/Yellow
Control box
Green/Yellow
Black
Red
Black
Red
Power switch
Plug
Power source cord
3-3. Installation of the sewing machine head
WARNING :
To prevent possible accidents caused by the full of the sewing machine, perform the work by two
persons or more when the machine is moved.
1) Fit the holes of hinges A to the holes of table
White
Black
Red
Green/
Yellow
and x as shown in the gure.
In case of the pneumatic type, x
solenoid valve installing plate 1 as
well.
AC200 V
AC220 V
AC240 V
GND
A
1
– 4 –
3-4. Installing the drain receiver and the head support rubber
1) Fix drain receiver 2 in the installing hole of
table 1 with two setscrews 3.
2) Screw in drain bin 4 to drain receiver 2.
7
1
6
6
6
3
6
2
6
5
3) Insert sewing machine drain pipe 5 into drain
bin 4.
4) Insert head support rubbers 6 to machine bed 7.
5) Bundle the cables with clip bands 8 as shown
in the gure. (Excluding air tube)
1. Insert drain pipe 5 until it will
8
2. Remove the tape xing drain pipe
go no further so that it does not
come off drain bin 4 when tilting
the machine head.
.
5
4
3-5. Safety switch
1
6
Remove tape 2 xing the lever section of safety
switch
1. When using the safety switch
2. In case error 302 occurs when
1
.
without removing tape 1, it is
very dangerous since the sewing
machine works even in the state
that it is tilted.
the sewing machine works after
setup, loosen the safety switch
tting screw with a screwdriver,
and lower the switch to the down-
side of the sewing machine.
2
2
– 5 –
3-6. Installing the throat plate auxiliary cover
[Area 1306]
1
[Areas 1510 and 2206]
1
8
8
2
4
2
4
5
6
3
6
6
5
5
4
9
!0
4
5
3
7
7
4
[When using area 1306]
1) Temporarily x throat plate auxiliary
cover supports A 2 and B 3 to the
machine bed with setscrews (M5)6.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
from between lower plate 7 and
1
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews
and washers 4.
5
[When using areas 1510 and 2206]
1) Temporarily x throat plate auxiliary
supports A 2 and B 3 to the machine
bed with setscrews (M5) 6 and throat
plate auxiliary support C 9 to the ma-
chine bed with setscrew (M6)
!0
.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
from between lower plate 7 and
1
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews
and washers 4.
5
– 6 –
[Area 2210]
1
[Area 2210]
!5
5
!4!5
!3
8
2
4
6
5
!2
4
3
7
!1
[When using area 2210]
1) Temporarily x throat plate auxiliary
cover supports A 2 and B 3 to the
machine bed with setscrews (M5)6.
For the screw 6which tightens the throat plate auxiliary
cover support A
screw which is easier to use
between the hexagon socket
and the screw with plus and
minus slots.
, select the
2
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
from between lower plate 7 and
1
throat plate 8. At this time, be careful
not to bend lower plate 7.
Fix
3)
throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews
and nuts (small) 4.
5
emporarily fix throat plate auxiliary
4) T
cover support !1 to the machine bed
with setscrews (M6) !2.
emporarily fix throat plate auxiliary
5) T
cover base
to throat plate auxiliary
!3
cover support !1 with setscrews !4 and
nuts (large) !5.
Fix
6)
throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews
and nuts (large) !5.
5
Left-hand and right-hand shapes of throat plate auxiliary cover support !1 are different.
So, be careful.
1. Be careful so as not to mistake the direction of throat
plate auxiliary cover support.
8
Within 0.3 mm
1
2.
1
1
Fix the throat plate auxiliary
cover 1so that is higher
than the throat plate
(within 0.3 mm). When it is
lower than the throat plate
, needle breakage or the
8
like due to the defective
feed will be caused.
3.
Conrmbyputtingaruler
or the like that the throat
plate auxiliary cover 1is
horizontally installed. If not,
throat plate auxiliary cover
and lower plate 7 come
1
in contact partially with
each other
worn-out will be caused.
, and abnormal
8
– 7 –
3-7. Installing the panel
1) Installing the IP-410
3
4
1
2
1) Open cover 1 and remove cable 2 once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2) Fix operation panel installing plate 3 to an optional place on the table with two wood screws 4.
Install the panel at the position
where X-move cover or head grip
does not interfere with it since
breakage of the panel will be caused.
2) Installing the CP-20
2
1
3
4
Fix operation panel installing plate 1 to an optional place on the table with wood screws 2, and
pass the cable through table hole 4.
Fix the operation panel on panel installing plate 1
with screws 3 supplied as accessories.
Fix the cable on the bottom surface of the table
with the staples supplied with the machine as accessories.
3-8.Attachingthepedalchain(ForSspecicationonly)
Connect the machine 1 and manual pedal 3 with
chain 2.
3
2
1
When you tilt the sewing machine,
be sure to tilt it after removing chain
from manual pedal 3.
2
3-9. Installing the thread stand
1) Assemble the thread stand, and put
2
2) Tighten locknut 1 to x the thread
3) When ceiling wiring is possible,
it in the hole in the top left corner of
the machine table.
stand.
pass the power cord through spool
rest rod 2.
1
– 8 –
3-10. Raising the machine head
WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your ngers to be
caught in the head.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
4
6
5
A
3
1
2
[When using areas 1306 and 1510]
When raising the sewing machine, hold inserting
section A of the machine bed by hand, and quietly
raise it until bed support rubber 3 comes in contact
with the table. For the S type, remove chain 2 from
manual pedal 1 rst, and perform the work.
1. Be sure to raise the machine head
at the leveled place so as to prevent
the sewing machine from falling.
2. When raising the machine head,
move feeding frame 4 beforehand to the right-hand side until
it goes no further, and x it with
tape or the like. When the machine head is raised in the state
that moving or xing is insufcient, breakage of X-move cover
or X-move rail will be caused.
Besides, feeding frame 4 which
is tilted to the left-hand side by
the self-weight interferes with the
intermediate presser or the like
and breakage of the components
will be caused.
[Areas 2206 and 2210]
[When using areas 2206 and 2210]
1) Remove throat plate auxiliary cover
from the sewing machine.
6
2) Hold inserting section
of the ma-
A
chine bed by hand, and quietly raise
it until bed support rubber 3 comes
in contact with the table.
3) After returning the sewing machine
to its home position, refer to “!-3-6.
6
Installing the throat plate auxiliary cover” p.6
, and install the throat
plate auxiliary cover.
1. Be sure to raise the machine head at the leveled place so as to prevent the sewing
machine from falling.
2. When raising the sewing machine without removing throat plate auxiliary cover 6,
the throat plate auxiliary cover interferes with the table, bend or breakage of the
throat plate auxiliary cover, tilt of the sewing machine, etc. will result.
3. When raising the machine head, move feeding frame 4 beforehand to the right-hand
side until it goes no further, and x it with tape or the like. When the machine head is
raised in the state that moving or xing is insufcient, breakage of X-move cover or
X-move rail will be caused. Besides, feeding frame 4 which is tilted to the left-hand
side by the self-weight interferes with the intermediate presser or the like and breakage of the components will be caused.
– 9 –
3-11. Connecting the cord
[How to open the control box]
Remove four screws 1 xing the rear cover of
the electrical box. When opening the rear cover,
pressing it with your hands, slowly open it by ap-
proximately 90˚ until it stops as illustrated.
1
Be sure to lend your hand to the rear
cover in order not to let the rear cover
Slowly
fall. In addition, do not apply force to
the rear cover opened.
[How to close the control box]
1) Take care so that the cord is not
2
caught between the rear cover and
the electrical box main body, close the
C
1
A
B
the lower side of the rear cover, and
tighten four screws
1
.
2) Lower downward the cord located on
rear cover while pressing section
A
on
the side of the control box and cord
presser plate C in the push hole
press the cord and tighten screws
,
B
.
2
How to lock the cord clamp
Lightly press
1
the corner
of clamp.
(Cord clamp is
locked with a
click.)
When xing the cord with the cord clamp, be careful of the route or the like so that the
stress is not applied to the cord.
1
1
2
Clamp
How to remove the cord clamp
Lightly pressing
1
Pull down the clamp.
2
The clamp goes up.
3
1
3
2
1
– 10 –
[Wiring diagram of circuit board]
SDC p.c.b.
MAIN p.c.b.
CN14
CN16
CN38
CN72
CN39
CN71
CN73
CN74
CN75
CN47
CN51
CN51
9P
4P
20P
4P
2P
5P
5P
4P
6P
2P
10P
10P
White
White
Gray
Blue
Yellow
Red
White
White
White
White
White
White
White
White
CN88
10P
CN88
10P
Sewing machine head
Foot switch
2P
1
2P
1
2
2
2P
3
2P
4
2P
5
2P
3P
3
4
1306
CN51
CN34
CN84
CN52
10P
26P
10P
2P
Black
W
hite
White
White
Gray
CN88
10P
White
White
10P
4P
1
2
3
4
5
CN98
CN78
2P
2P
2P
2P
2P
10P
4P
1
2
4
3
Gray
White
White
3P
CN100
26P
CN1
2P
2P
CN2
1510
Operation panel
IP-410
CP-20
Air
solenoid
valve
Air SW
– 11 –
CN16 White
CN14 White
CN71 Red
CN72
Blue
CN52
White
CN31
White
CN51
White
CN73 White
CN39
Yellow
Ground wire
CN74 White
CN34 Gray
CN38 Gray
CN75 White
CN47 White
CN84 Black
3-12. Installing the motor cover
1
Install motor cover 1 on the machine main unit
with screws supplied with the machine as acces-
sories.
– 12 –
3-13. Managing the cord
1
Slack
1) Fix the cords with cords setting plate
in the state that the cords are slack to such an extent that
1
stress is not applied to the cords even when the machine head is tilted as shown in the gure.
3-14. Connecting the pneumatic components (Pneumatic type only)
3
1
2
4
5
7
1) Install regulator 1 to installing plate
install it to the stand with screw
3
and nut 5.
2) Connect the cord coming from the regulator
with CN78 (air relay cable).
(Refer to
!
"
-3-11. [Wiring diagram of circuit board]"
.)
p.11
3) Install solenoid valve asm. 8 to solenoid valve
installing plate 6 using setscrew 7 supplied
as accessories.
, and
2
, washer 4
8
6
– 13 –
!0
9
[When using areas 1306, 1510 and 2206]
4) Fix the air tube using cable clip
supplied with
9
the machine as accessories. (For the setscrew,
use setscrew !0 xing the motor cover.)
Connector
CN1
Connector
CN2
Air tube
1A
Air tube
2A
8
Air tube
1B
Air tube
2B
!1
5) Install air tubes coming from the machine head
and the cords coming from the control box to
the position as shown in the gure. At this time,
be careful of the number and alphabet of the
air tubes and the cords. (Adjust the alphabet
of the air tubes to the alphabet of the solenoid
valve. Also, adjust the gures to the gures of
the connector label.)
6) Connect solenoid valve asm.
lator using long air tube supplied
and the regu-
8
as acces-
!1
sories.
When the cable sags, x it to the
table using the staple supplied with
the machine as accessories.
– 14 –
[When using area 2210]
!5
!7
!2
!1
!3
!0
!4
!3
5) Remove once two setscrews
ers (small)
washers (large)
valve unit
, two spring washers
!1
attached to mechanical
!3
. Refer to the gure, and install
9
, two wash-
!0
!2
and two
2-pedal type pedal !4 into hole A of mechani-
9
A
cal valve unit 9.
6) Connect the air tubes coming from the machine
2A
1A
1B
2B
!6
head and Y-type joint respectively as described
below.
• Air tube !5 with label of "1A, 2A"
Y-type joint !7 connected with the label of
/
!8
"3" of mechanical valve unit
• Air tube !6 with label of "1B, 2B"
4
3
Y-type joint !8 connected with the label of
/
"4" of mechanical valve unit
Stop plug
B
!9
8
Stop plug
A
Connector
CN2
Connector
CN1
7) Install the air tube coming from mechanical
valve unit "7" to
, and that from "8" to B re-
A
spectively.
Install two stop plugs supplied as accessories,
and the cords coming from the control box to
the places in the gure.
When the mechanical valve is not
used, refer to [When using areas
1306, 1510 and 2206].
8) Connect solenoid valve asm.
lator using long air tube supplied
and the regu-
8
as acces-
!9
sories.
When the cable sags, x it to the
table using the staple supplied with
the machine as accessories.
– 15 –
3-15. Installing the air hose (Pneumatic type only)
2
Open
1
Close
3-16. Installing the eye protection cover
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock 1, pull up and turn air adjust-
ment knob 2 and adjust so that air pressure
indicates 0.35 to 0.4 MPa (Max. 0.55 MPa).
Then lower the knob and x it.
* Close air cock 1 to expel air.
Use eye protection cover
taching it on face plate cover 3 with screw
after securely at-
1
2
.
2
3
1
– 16 –
4. PREPARATION OF THE SEWING MACHINE
4-1. Lubrication
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Check that the place between lower line B and up-
per line A is lled with oil. Fill there with oil using
the oiler supplied with the machine as accessories
when oil is short.
The oil tank which is lled with oil
A
B
is only for lubricating to the hook
portion. It is possible to reduce
the oil amount when the number
of rotation used is low and the oil
amount in the hook portion is excessive. (Refer to “#-1-9. Amount
of oil supplied to the hook” p.126 .)
1. Do not lubricate to the places other than the oil tank and the hook of Caution 2 below.
Trouble of components will be caused.
2. When using the sewing machine for the rst time or after an extended period of dis-
use, use the machine after lubricating a small amount of oil to the hook portion. (Refer
to “#-1-2. Adjusting the needle-to-shuttle relation” p.121. )
– 17 –
4-2. Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
Loosen setscrew 1 and hold needle 2 with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew 1.
1
1.5mm
2
4-3. Threading the machine head
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
When tightening setscrew
1
, be
sure to use the screwdriver (Part No.
: 40032763) supplied as accessories.
Do not use L-shaped hexagon wrench
key. There is a danger of breaking
setscrew 1.
AMS-210ESS
AMS-210ESL
AMS-210EHS
AMS-210EHL
– 18 –
4-4. Installing and removing the bobbin case
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
1
4-5. Installing the bobbin
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
2.5 cm
4
3
1
2
2
3
5
1) Open hook cover
2) Raise latch 3 of bobbin case
1
.
, and remove
2
the bobbin case.
3) When entering bobbin case, insert it with the
latch tilted until "click" sounds.
If it is not fully inserted, bobbin case
may slip off during sewing.
2
1) Set the bobbin 1 into bobbin case 2 in the di-
rection shown in the gure.
2) Pass the thread through thread slit
of bob-
3
bin case 2, and pull the thread as it is. By so
doing, the thread will pass under the tension
of the
5
4
.
spring and be pulled out from thread hole
3) Pass the thread through thread hole
horn section, and pull out the thread by 2.5 cm
from the thread hole.
If the bobbin is installed in the bobbin
case orienting the reverse direction,
the bobbin thread pulling out will result
in an inconsistent state.
– 19 –
4-6. Adjusting the thread tension
1
Longer
Shorter
Adjusting the needle thread tension
[IP-410]
If thread tension controller No. 1 1 is turned
clockwise, the length of remaining thread on the
needle after thread trimming will be shorter. If it is
turned counterclockwise, the length will be longer.
Shorten the length to an extent that the thread is
2
not slipped off.
Adjust needle thread tension from the operation
panel and bobbin thread tension with
1) Select THREAD TENSION button
2
.
[CP-20]
A
h
in the sewing screen.
A
2) Set needle thread tension with TEN
keys B. There is a setting range of 0 to
200. When the set value is increased,
B
1) Select thread tension with key.
2) Set needle thread tension with key or
When the set value is increased, the tension
becomes higher.
* When the set value is 50 at the time of stan-
dard delivery, the thread tension is adjusted so
that H type is 2.35N and S type is 1.47N (spun
thread #50).(When thread tension No. 1 is re-
leased)
the tension becomes higher.
* When the set value is 50 at the time of
standard delivery, the thread tension is
adjusted so that H type is 2.35N and S
type is 1.47N (spun thread #50). (When
thread tension No. 1 is released)
key. There is a setting range of 0 to 200.
– 20 –
4-7. Intermediate presser height
When raising the intermediate presser height, turn the pulley by hand to lower the needle
bar, and conrm that the needle bar does not interfere with the intermediate presser. (When
using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.)
[IP-410]
A
Press INTERMEDIATE PRESSER SETTING button A and adjust
B
with TEN keys
intermediate presser and the cloth is 0.5 mm (thickness of thread
used).
so that the clearance between the bottom end of
B
0.5 mm
[CP-20]
1) Select the intermediate presser with key.
2) Press key to lower the intermediate
presser.
h
1. Setting range of the intermediate presser is up to the standard of 3.5 mm.
However, when using DP X 17 needle for H type or the like, the setting range can be
changed up to max. 7 mm with memory switch U112.
2. When increasing the height of intermediate presser or making the needle size thicker,
conrm the clearance between the wiper and the components. Wiper cannot be used
unless the clearance is secured. In this case, turn OFF the wiper switch, or change
the set value of memory switch U105.
3) Adjust with or key so that the
clearance between the bottom end of
intermediate presser and the cloth is 0.5 mm
(thickness of thread used) when the needle is in
its lowest position.
– 21 –
4-8. Adjusting the thread take-up spring
1
3
1) Adjusting the stroke
Loosen setscrew 2, and turn thread tension asm. 3.
Turning it clockwise will increase the moving
4
amount and the thread drawing amount will
increase.
Increase
Decrease
2) Adjusting the pressure
To change the pressure of the thread take-
up spring 1, insert a thin screwdriver into the
slot of thread tension post 4 while screw 2 is
tightened, and turn it. Turning it clockwise will
increase the pressure of the thread take-up
2
spring. Turning it counterclockwise will decrease the pressure.
5. OPERATION OF THE SEWING MACHINE
5-1. Sewing
2P pedal
A
e
B
[In case of 2P pedal]
1) Set a workpiece on the sewing machine.
2) Depress the pedal switch A, and the feeding
frame will come down. Depress it again, and
the feeding frame will go up.
3) Depress the pedal switch B after the feeding
frame has come down and the sewing machine
will start sewing.
4) After the sewing machine completes sewing,
the needle point will return to the start point
and the feeding frame will go up.
3P pedal
[In case of 3P pedal]
1) Set a workpiece on the sewing
machine.
2) When pedal switch A is depressed, the right-hand presser
comes down, and when it is
depressed again, the presser
goes up. When pedal switch
is depressed, the left-hand
A
B
C
B
presser comes down, and
when it is depressed again, the
presser goes up.
3) Depress the pedal switch C after the feeding frame has come down and the sewing machine will
start sewing.
4) After the sewing machine completes sewing, the needle point will return to the start point and the
feeding frame will go up.
When using the area 1510 with the standard method, the use of 3P pedal is the same as
that of 2P pedal. Refer to [In case of 2P pedal].
When using the pedal as 3P pedal by remodeling the presser or the like, it is necessary
to change the connecting procedure of the pedal and memory switches
U81 and U82.
– 22 –
5-2. Needle thread clamp device
By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread
slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of
needle thread on the wrong side of cloth while keeping stable sewing. Needle thread clamp device
operates in the state that thread clamp display LED is lit, and does not operate when it goes off. When
mounting the IP-410, changeover of motion ON/OFF is performed with key, and when mounting
the CP-20 , changeover of motion ON/OFF is performed with key respectively. When the needle
thread clamp device is OFF, the machine automatically operates at slow-start.
When memory switch No. 35 is "1" (prohibited), the thread clamp does not work. In addi-
tion,
and key is ineffective.
For the thread clamp unit, there are S type and H type in accordance with the sewing types. Refer the
respective types and the contents of the memory switches that can be set to the list below.
Sewing machine
type
AMS-210ESS
AMS-210ESL
AMS-210EHS
AMS-210EHL
Thread clamp unit type
S type
H type
0 : S type (standard)
1 : H type thin thread (standard)
(#50 to #8)
2 : H type intermediate
3 : H type thick thread (#5 to #2)
Memory switch
U69
U70
0 : Front (standard)
0 : Front (standard)
or
1 : Rear
[Regarding H type thread clamp unit]
Change the set value of memory switch U69 in accordance with the thickness of needle thread. The set
value has been set to 1 : H type thin thread at the time of delivery. Commendable value is Set value : 1
for thread count #50 to #8, and that is Set value : 3 for thread count #5 to #2. (The value will change in
accordance with the kind and thickness of the actual thread and the kinds of materials to be sewn.) Set
the value by adjusting to the state of needle thread on the wrong side of materials.
In addition, it is possible to select the thread clamp position by means of memory switch U70. When
using thick thread of thread count #5 to #2, and rolling-in or tucking at the start of sewing occurs, set the
set value to 1 : Rear and use the machine.
Use the set value of the memory switch which is adjusted to the thread clamp unit type.
(For S type thread clamp unit, the set value of U69 and U70 can use nothing but only "0".
When the setting is wrong, the thread clamp fails to properly function. So, be careful.
– 23 –
(1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length
at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread
end held with the needle thread clamp may be rolled in the seams.
1)
1) In case of with the needle thread clamp, the
standard of the length of needle thread is 40 to
50 mm.
40 to 50mm
2) When ne e d le th re a d i s lo n g a ft e r re p la c ing thread or the like or sewing while holding
needle thread by hand, turn OFF the THREAD
3)
CLAMP key (
or ).
3) Wh e n needle thread held wi t h the needle
thread clamp is rolled in the seams, when er-
ror has occurred, or when needle thread is
held entangled with the needle thread clamp,
do not forcibly draw the cloth, but cut the con-
nected needle thread with scissors or the like.
The seams cannot be broken because of the
needle thread at the start of sewing.
(2) When the thread clamp is used, and bobbin thread at the sewing start appears on the right side of
material, reduce thread tension at the sewing start (2 to 3 stitches) and bobbin thread becomes less
conspicuous.
[Example of setting] Tension of 1 to 2 stitches at the sewing start is “20” when sewing tension setting
is “35”.
* For setting of tension at the start of sewing, see of
value" p.41
.
"@-2-8.(1) Changing the thread tension
1. Thread at the start of sewing may be rolled in case of some patterns. When thread is
rolled in even after performing adjustment of (1) or (2), use the sewing machine with
thread clamp OFF.
2. Thread clamp failure may occur in the state that thread waste is jammed in the thread
clamp device. Remove the thread waste referring to
"#-1-6. Needle thread clamp device" p.124.
– 24 –
@
OPERATION SECTION (WITH REGARD TO THE PANEL)
.
1. PREFACE
* 6 kinds of service patterns are contained in the media of the accessories.
Area
Kind
1306
2206
1510
2210
EHS,EHL
(Vinyl leather)
ø 30 Pitch 3.6mm
Pattern No. 61
ø 60 Pitch 3.6mm
Pattern No. 101
EHS,EHL
(Denim)
ø 30 Pitch 3 mm
Pattern No. 62
ø 60 Pitch 3 mm
Pattern No. 102
ø 30 Pitch 2.5 mm
ø 60 Pitch 2.5 mm
1) Kind of sewing data handled with IP-410 and the CP-20
Sewing data that each panel handles are as shown below.
Pattern name
Users' pattern
Vector format data
M3 data
Sewing standard
format
Description
Pattern that can be stored in the body.
Max. 200 patterns can be registered.
File that extension is ".VDT"
Read from media. Max. 999 patterns can be used.
Pattern data of AMS-210D series
Used by copying from floppy disk of AMS-210D series to
media. Max. 999 patterns can be used.
File that extension is ".DAT"
Read from media. Max. 999 patterns can be used.
ESS,ESL
Pattern No. 63
Pattern No. 103
IP-410
○
○
○
○
CP-20
○
○
×
×
2) Using the data (M3 data) of AMS-210D series with AMS-210E
There are two ways to use M3 data with AMS-210E.
Reading by using IP-410
1
Use PC (personal computer) and copy le (¥AMS¥AMS00xxx.M3) of M3 from oppy disk of AMS-D
to ¥AMS of media. Insert the media to IP-410, and select Pattern No.xxx from M3 data.
Changing to vector format data using PM-1
2
Change to the vector format data with PM-1. (For the details, refer to Help of PM-1.)
Copy the changed vector format data to ¥VDATA folder of the media.
Insert the media to IP-410 or CP-20 and select Pattern No.
– 25 –
– 26 –
3) Folder structure of the media
Store each le in the directories below of the media.
Media drive
Store vector format data.
VDATA
AMS
Store M3 data.
SDATA
Store sewing standard
data.
VD00
VD00
AMS0
AMS0
SD00
SD00
.VDT
.VDT
. M3
. M3
. DAT
. DAT
Vectorformatdata:
Storein¥VDATA.
M3 data :
Store in ¥AMS.
Sewing standard
format :
Store in ¥SDATA.
Data that are not stored in the directories above cannot be read. So, be careful.
4) Inserting direction of the media
[IP-410]
T
urn the label side of the CompactFlash(TM)
1
to this side (place the notch of the edge to the
rear. ) and insert the part that has a small hole
into the panel.
Media
1. When the inserting direction is wrong, panel or media may be damaged.
2. Do not insert any item other than the CompactFlash(TM).
3. IP-410 corresponds to the CompactFlash(TM) of 2GB or less.
4. IP-410 corresponds to the format FAT16 of CompactFlash(TM). It does not correspond to
FAT32.
5. Be sure to use the CompactFlash(TM) which is formatted with IP-410. For the formatting
procedure of the CompactFlash(TM), see "@-2-26. Performing formatting of the media", p.83.
After completion of setting of the media, close the cover. By closing the cover, it is possible to ac-
2
cess. If the media and the cover come in contact with each other and the cover is not closed, check
the following matters.
Check that the media is securely pressed until it goes no further.
•
Check that the inserting direction of the media is proper.
•
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