juki AMS-210E-EG INSTRUCTION MANUAL

ENGLISH

INSTRUCTION MANUAL

i

CONTENTS

!

.

MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)

1. SPECIFICATIONS 1

2. CONFIGURATION 2

3. INSTALLATION 3
3-1. Installing the electrical box 3

3-2. Installing and connecting the power switch 3
3-3. Installation of the sewing machine head 4
3-4. Installing the drain receiver and the head support rubber 5
3-5. Safety switch 5
3-6. Installing the throat plate auxiliary cover 6
3-7. Installing the panel 7
3-8. Attaching the pedal chain (For S specification only) 7
3-9. Installing the thread stand 7
3-10. Raising the machine head 8
3-11. Connecting the cord 9
3-12. Installing the motor cover 11
3-13. Managing the cord 12
3-14. Connecting the pneumatic components (Pneumatic type only) 12
3-15. Installing the air hose (Pneumatic type only) 13
3-16. Installing the eye protection cover 14

4. PREPARATION OF THE SEWING MACHINE 14
4-1. Lubrication 14

4-2. Attaching the needle 15
4-3. Threading the machine head 15
4-4. Installing and removing the bobbin case 16
4-5. Installing the bobbin 16
4-6. Adjusting the thread tension 17
4-7. Intermediate presser height 18
4-8. Adjusting the thread take-up spring 19

5. OPERATION OF THE SEWING MACHINE 19
5-1. Sewing 19

5-2. Needle thread clamp device 20

1

@

.OPERATION SECTION (WITH REGARD TO THE PANEL) 22

1. PREFACE 22

2. WHEN USING IP-400 25
2-1. Name of each section of IP-400 25

2-2. Buttons to be used in common 26
2-3. Basic operation of IP-400 27
2-4. LCD display section at the time of sewing shape selection 29

(1) Sewing shape data input screen 29
(2) Sewing screen 31

2-5. Performing sewing shape selection 33
2-6. Changing item data 35
2-7. Checking pattern shape 37
2-8. Performing modification of needle entry point 38

(1) Changing the thread tension value 38

i

ii

(2) Changing the intermediate presser height value 39

2-9. How to use temporary stop 40

(1) To continue performing sewing from some point in sewing 40

(2) To perform re-sewing from the start 41

2-10. When setting of sewing product is difficult because of interruption of needle tip 41
2-11. Winding bobbin thread 42

(1) When performing winding bobbin thread while performing sewing 42

(2) When performing winding bobbin thread only 42

2-12. Using counter 43

(1) Setting procedure of the counter 43

(2) Count-up releasing procedure 45

(3) How to change the counter value during sewing 45

2-13. Performing new register of users’ pattern 46
2-14. Naming users’ pattern 47
2-15. Performing new register of pattern button 48
2-16. LCD display section at the time of pattern button selection 49

(1) Pattern button data input screen 49

(2) Sewing screen 51

2-17. Performing pattern button No. selection 53

(1) Selection from the data input screen 53

(2) Selection by means of the shortcut button 54

2-18. Changing contents of pattern button 55
2-19. Copying pattern button 56
2-20. Changing sewing mode 57
2-21. LCD display section at the time of combination sewing 58

(1) Pattern input screen 58

(2) Sewing screen 60

2-22. Performing combination sewing 62

(1) Selection of combination data 62

(2) How to edit combination data 62

2-23. Changing memory switch data 63
2-24. Using information 64

(1) Observing the maintenance and inspection information 65

(2) Releasing procedure of the warning 66

(3) Observing the production control information 66

(4) Performing setting of the production control information 68

(5) Observing the working measurement information 70

2-25. Using communication function 72

(1) Handling possible data 72

(2) Performing communication by using the smart media 73

(3) Performing communication by using RS-232C 73

(4) Take-in of the data 74

(5) Taking in plural data together 75

2-26. Performing formatting of the smart media 77

3. WHEN USING CP-20 78

3-1. Name of each section of CP-20 78
3-2. Operation of CP-20 (Basic) 79

(1) Item data setting 79

(2) Checking the contour of a sewing pattern 81

(3) Performing modification of the needle entry point 82

(4) When the pattern is changed 84

3-3. Performing copying of pattern 84
3-4. Performing deletion of pattern 85
3-5. Sewing 86

(1) Change to the other sewing pattern 86

3-6. Winding bobin 87

(1) To wind a bobbin while the sewing machine is performing sewing 87
(2) To wind a bobbin independently 87

3-7. Operation of CP-20 (Advanced) 88

(1) Performing sewing using the pattern keys ( , , , and ) 88
(2) Register to the pattern key 88

(3) Sewing operation 90

3-8. Performing sewing using the combination function 91

(1) Register of the combination 91
(2) Sewing operation 92

3-9. When using as "bobbin thread counter" 93

(1) How to use the temporary stop 93

3-10. Start and change of the memory switch 94
3-11. Correspondence table of LED and 7-segment display 95

4. MEMORY SWITCH DATA LIST 98
4-1. Data list 98

4-2. Initial value list 106

5. ERROR CODE LIST 108

#

. MAINTENANCE OF SAWING MACHINE 114

1. MAINTENANCE 114
1-1. Adjusting the height of the needle bar (Changing the length of the needle) 114

1-2. Adjusting the needle-to-shuttle relation 114
1-3. Adjusting the height of the feeding frame 116
1-4. Adjusting the vertical stroke of the intermediate presser 116
1-5. The moving knife and counter knife 117
1-6. Needle thread clamp device 117
1-7. Thread breakage detector plate 117
1-8. Draining waste oil 118
1-9. Amount of oil supplied to the hook 118
1-10. Replacing the fuse 118
1-11. Changing the voltage of 100

200V 119

,/

1-12. Replenishing the designated places with grease 120
1-13. Troubles and corrective measures (Sewing conditions) 122

2. OPTIONAL 124
2-1. Table of Needle hole guide 124

2-2. Silicon oil tank 124

iii

!

. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)

1. SPECIFICATIONS

1 Sewing area X (lateral) direction    Y (longitudinal) direction

AMS-210E-1306 : 130 mm ×
AMS-210E-1510 : 150 mm ×

AMS-210E-2206 : 220 mm ×
2 Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less)
3 Stich length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4

Feed motion of feeding frame
5 Needle bar stroke 41.2 mm
6 Needle DP x 5, DP x 17
7 Lift of feeding frame Max. 25mm (Pneumatic type only Max.30mm)
8

Intermediate presser stroke
9 Lift of intermediate

presser

10 Intermediate presser

DOWN position

variable

11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Memory of pattern

data

14 Temporary stop facility Used to stop machine operation during a stitching cycle.
15 Enlarging / Reducing

facility

16 Enlarging / Reducing

method

17

Max. sewing speed

limitation

18 Pattern selection

facility

19 Bobbin thread counter UP/DOWN method (0 to 9,999)
20 Sewing counter UP/DOWN method (0 to 9,999) (IP-400 only)
21 Memory back-up In case of a power interruption, the pattern being used will automatically be stored in

22 2nd origin setting

facility

23 Sewing machine motor 550W servo-motor
24

Dimensions

25 Mass (gross mass) Machine head 69kg, control box 16.5kg
26 Power consumption 500 VA
27

Operating temperature

range

28

Operating humidity range

29 Line voltage Rated voltage ±10% 50 / 60 Hz
30 Air pressure used Standard 0.35 to 0.4 MPa (Max. 0.55 MPa)(Pneumatic type only)
31 Air consumption 1.8 dm3 / min (ANR) (Pneumatic type only)
32 Needle highest

position stop facility

33 Noise Workplace-related noise at sowing speed

Intermittent feed (2-shaft drive by stepping motor)

4 mm (Standard) (0 to 10 mm)
20 mm

Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)

EEP-ROM , Smart media

• EEP-ROM : Max. 200 patterns (Max. 20,000 stitches/pattern)

• Smart media : Max. 999 patterns (Max. 50,000 stitches/pattern)

Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)

Pattern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Only increase/decrease of stitch length when pattern
button is selected and CP-20 is used)

200 to 2,700 rpm (Scale : 100 rpm steps)

Pattern No. selection method
(EEP-ROM : 1 to 200, Smart media : 1 to 999)
(CP-20 is the scroll type.)

memory.
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in

the desired position within the sewing area. The set 2nd origin is also stored in
memory.(IP-400 only)

1,200mm (W) x 710mm (L) x 1,200mm (H)

5˚C to 35˚C

35 % to 85 % (No dew condensation)

After the completion of sewing, the needle can be brought up to its highest position.

n = 2,700 min
Noise mesurement according to DIN 45635-48-B-2-KL2

–1

: LPA ≦ 84dB(A)

60 mm

 

100 mm

 

60 mm

 

(Excluding thread stand)

– 1 –

2. CONFIGURATION

2

3

4

6

1

7

5

!1

Machine head

1

Wiper switch

2

Temporary stop switch

3

Feeding frame

4

Intermediate presser

5

Thread stand

6

Operation panel (IP-400 or CP-20)

7

Power switch

8

Control box

9

Foot pedal

!0

Manual pedal (Excluding pneumatic type)

!1

8

9

!0

Air regulator

(for pneumatic type only)

– 2 –

3. INSTALLATION

3-1. Installing the electrical box

5

6
7

1

2
3

4

Install the electrical box on the underside of the
table at the location illustrated using round-head
bolt 1, plain washer 2, spring washer 3 and
nut 4 supplied with the machine, and using bolt
having hexagonal indentation on the head 5
spring washer 6 and plain washer 7 supplied
with the machine.

3-2. Installing and connecting the power switch

1) Installing the power switch

3

Fix power switch 1 under the machine table

with wood screws 2.

Fix the cable with staples 3 supplied with the

machine as accessories in accordance with the
forms of use.

1

2

Five staples 3 including the staple
for fixing the operation panel cable
are supplied as accessories.

– 3 –

(2) Connecting the power source cord
Voltage specifications at the time of delivery from the factry are indicated on the voltage indication

seal. Connect the cord in accordance with the specifications.

1. Never use under the wrong
voltage and phase.

Voltage caution seal

2. When changing the voltage,
refer to the item of "

#

-1-11.
C h an g i n g th e v ol t a g e of
100

Voltage indication seal (3-phase type only)

Rating label

,/

200V".

• Connecting single phase 200V, 220V, 230V and 240V

Light blue

Table

Control box

Green/Yellow

Brown

Brown

Light blue

Green/Yellow

Power switch

Plug

Power source cord

Brown

Light
blue

Green/
Yellow

AC200 V
AC220 V
AC230 V
AC240 V

GND

• Connecting three phase 200V, 220V and 240V

White

White

Table

Green/Yellow

Control box

Green/Yellow

Black

Red

Black

Red

Power switch

Plug

Power source cord

3-3. Installation of the sewing machine head

WARNING :

To prevent possible accidents caused by the full of the sewing machine, perform the work by two

persons or more when the machine is moved.

1) Fit the holes of hinges

White

Black

Red

Green/
Yellow

to the holes of table

A

and fix as shown in the figure.

In case of the pneumatic type, fix
solenoid valve installing plate
as well.

AC200 V
AC220 V
AC240 V

GND

1

A

1

– 4 –

3-4. Installing the drain receiver and the head support rubber

1) Fix drain receiver 2 in the installing hole of
table 1 with two setscrews 3.

2) Screw in drain bin 4 to drain receiver 2.

7

1

6

6

6

3

6

2

6

5

3) Insert sewing machine drain pipe 5 into drain
bin 4.

4) Insert head support rubbers 6 to machine bed 7.

5) Bundle the cables with clip bands 8 as shown
in the figure. (Excluding air tube)

1. Insert drain pipe 5 until it will

8

go no further so that it does
not come off drain bin 4 when
tilting the machine head.

2. Remove the tape fixing drain

pipe 5.

4

3-5. Safety switch

2

1

6

Remove tape
switch

1

.

fixing the lever section of safety

2

1. When using the safety switch

without removing tape

1

, it
is very dangerous since the
sewing machine works even in
the state that it is tillted.

2. In case error 302 occurs when
the sewing machine works
after setup, loosen the safety
switch

fitting screw with

2

a screwdriver, and lower the
switchto the downside of the
sewing machine.

– 5 –

– 6 –

3-6. Installing the throat plate auxiliary cover

[When using area 1306]

1) Temporarily fix throat plate auxiliary
cover supports A 2 and B 3 to the

machine bed with setscrews (M5)6.

[When using areas 1510 and 2206]

1) Temporarily fix throat plate auxiliary
supports A 2 and B 3 to the machine
bed with setscrews (M5) 6 and throat
plate auxiliary support C 9 to the
machine bed with setscrew (M6) !0.

2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover

1

from between lower plate 7 and
throat plate 8. At this time, be careful
not to bend lower plate 7.

3) Fix throat plate auxiliary cover 1 with
throat plate auxiliary cover setscrews

2

and washers 4.

1

4

2

5

6

3

4

8

7

1. Be careful so as not to mistake the direction of throat plate auxiliary cover
support.

2. Fix the throat plate auxiliary cover 1 so that is higher than the throat plate

8

(within 0.3 mm). When it is lower than the throat plate 8, needle breakage or the
like due to the defective feed will be caused.

3. Confirm by putting a ruler or the like that the throat plate auxiliary cover 1 is
horizontally installed. If not, throat plate auxiliary cover 1 and lower plate 7
come in contact partially with each other, and abnormal worn-out will be caused.

1

2

5

6

3

4

8

7

4

6

5

4

5

!0

9

[Area 1306]

1

1

8

Within 0.3 mm

1

[Areas 1510 and 2206]

3-7. Installing the panel

1) Installing the IP-400

1

2

Fix ope ra ti on p an e l in st al li ng plate 1 to an
optional place on the table with two wood screws

.

2

2) Installing the CP-20

2

1

3

4

Fix ope ra ti on p an e l in st al li ng plate 1 to an
optional place on the table with wood screws 2,
and pass the cable through table hole 4.
Fix the operation panel on panel installing plate 1
with screws 3 supplied as accessories.
Fix the cable on the bottom surface of the table
with the staples supplied with the machine as
accessories.

3-8. Attaching the pedal chain (For S specification only)

Connect the machine 1 and manual pedal 3 with
chain 2.

2

1

3

When you tilt the sewing machine,
be sure to tilt it after remo vin g
chain 2 from manual pedal 3.

3-9. Installing the thread stand

1) Assemble the thread stand, and put

2

2) Tighten locknut 1 to fix the thread

3) When ceiling wiring is possible,

it in the hole in the top left corner of
the machine table.

stand.

pass the power cord through spool
rest rod 2.

1

– 7 –

– 8 –

3-10. Raising the machine head

WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be

caught in the head.

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

[When using areas 1306 and 1510]

When raising the sewing machine, hold inserting
section A of the machine bed by hand, and quietly
raise it until bed support rubber 3 comes in contact
with the table. For the S type, remove chain 2 from
manual pedal 1 first, and perform the work.

1. Be sure to raise the machine
head at the leveled place so as
to prevent the sewing machine
from falling.

2. When raising the machine
head, move feeding frame 4
beforehand to the right-hand
side until it goes no further, and
fix it with tape or the like. When
the machine head is raised in
the state that moving or fixing is
insufficient, breakage of X-move
cover or X-move rail will be
caused. Besides, feeding frame

4

which is tilted to the left-hand
side by the self-weight interferes
with the intermediate presser
or the like and breakage of the
components will be caused.

4

2

3

6

5

A

1

7

[Area 2206]

[When using area 2206]

1) Remove throat plate auxiliary cover

6

from the sewing machine.

2) Hold inserting section A of the
machine bed by hand, and quietly
raise it until bed support rubber 3
comes in contact with the table.

3) After returning the sewing machine
to its home position, refer to “

!

-3-6.
Installing the throat plate auxiliary
cover”

, and install the throat plate

auxiliary cover.

1. Be sure to raise the machine head at the leveled place so as to prevent the
sewing machine from falling.

2. When raising the sewing machine without removing throat plate auxiliary cover 6,
the throat plate auxiliary cover interferes with the table, bend or breakage of the
throat plate auxiliary cover, tilt of the sewing machine, etc. will result.

3-11. Connecting the cord

[How to open the control box]

Remove four screws 1 fixing the rear cover of
the electrical box. When opening the rear cover,
pressing it with your hands, slowly open it by
approximately 90˚ until it stops as illustrated.

1

Be sure to lend your hand to the
rear cover in order not to let the rear

Slowly

cover fall. In addition, do not apply
force to the rear cover opened.

[How to close the control box]

1) Take care so that the cord is not

2

caught between the rear cover and
the electrical box main body, close the
rear cover while pressing section A on

C

1

B

A

the lower side of the rear cover, and
tighten four screws 1.

2) Lower downward the cord located on
the side of the control box and cord
presser plate C in the push hole B,
press the cord and tighten screws 2.

How to lock the cord clamp

Lightly press

1

the corner
of clamp.
(Cord clamp is
locked with a
click.)

When fixing the cord with the cord clamp, be careful of the route or the like so that
the stress is not applied to the cord.

1

1

2

Clamp

How to remove the cord clamp

Lightly pressing

1

Pull down the clamp.

2

The clamp goes up.

3

1

3

2

1

– 9 –

[Wiring diagram of circuit board]

SDC p.c.b.

MAIN p.c.b.

CN14

CN16

CN38

CN72

CN39

CN71

CN73

CN74

CN75

CN47

CN51

CN51

9P

4P

20P

4P

2P

5P

5P

4P

6P

2P

10P

10P

White

White

Gray

Blue

Yellow

Red

White

White

White

White

White

White

White

White

CN88

10P

CN88

10P

Sewing machine head

Foot switch

2P

1

1

2P

2

2

2P

3

2P

4

2P

5

2P

3P

3
4

1306

CN51

CN34

CN84

CN52

10P

26P

10P

2P

Black

W

hite

White

White

Gray

CN88

10P

White

White

10P

4P

1

2
3

4
5

CN98

CN78

2P

2P

2P

2P

2P

10P

4P

1

2

4

3

Gray

White

White

3P

CN100

26P

CN1

2P

2P

CN2

1510

Operation panel

IP-400
CP-20

Air

solenoid

valve

Air SW

– 10 –

CN16 White

CN39

Yellow

CN14 White

Ground wire

CN71 Red

CN72

Blue

CN52

White

CN31

White

CN51

White

CN73 White

CN74 White

CN34 Gray

CN38 Gray

CN75 White

CN47 White

CN84 Black

3-12. Installing the motor cover

1

Install motor cover

on the machine main

1

unit with screws supplied with the machine as
accessories.

– 11 –

3-13. Managing the cord

1

Slack

1) Fix the cords with cords setting plate 1 in the state that the cords are slack to such an extent that
stress is not applied to the cords even when the machine head is tilted as shown in the figure.

3-14. Connecting the pneumatic components (Pneumatic type only)

1) Install regulator 1 to installing plate 2, and
install it to the stand with screw 3, washer 4
and nut 5.

2) Connect the cord coming from the regulator
with CN78 (air relay cable).

(Refer to

!

"

-3-11. [Wiring diagram of circuit board]"

3) Install solenoid valve asm. 8 to solenoid valve
installing plate 6 using setscrew 7 supplied
as accessories.

1

8

3

2

4

5

7

6

.)

– 12 –

!0

4) Fix the air tube using cable clip 9 supplied with
the machine as accessories. (For the setscrew,
use setscrew !0 fixing the motor cover.)

9

Connector

CN1

Connector

CN2

Air tube

1-A

Air tube

1-B

5) Install air tubes coming from the machine head
and the cords coming from the control box to
the position as shown in the figure. At this time,
be careful of the number and alphabet of the
air tubes and the cords. (Adjust the alphabet
of the air tubes to the alphabet of the solenoid
valve. Also, adjust the figures to the figures of
the connector label.)

Air tube

2-A

Air tube

2-B

6) C onn e ct s olen oid v alve as m.
regulator

using long air tube supplied

1

and the

8

!1

as

accessories.

8

When the cable sags, fix it to the
table using the staple supplie d
with the machine as accessories.

!1

3-15. Installing the air hose (Pneumatic type only)

1) Connecting the air hose

Connect the air hose to the regulator .

2) Adjustment of air pressure

Open air cock

adjustment knob
pressure indicates
MPa)

* Close air cock

– 13 –

2

Close

Open

1

, pull up and turn air

1

and adjust so that air

2

0.35 to 0.4

MPa

. Then lower the knob and fix it.

to expel air.

1

(Max. 0.55

3-16. Installing the eye protection cover

WARNING :

Be sure to attach this cover to protect the eyes from the disperse of needle breakage.

3

Use eye protection cover 1 after securely
attaching it on face plate cover 3 with screw 2.

2

1

4. PREPARATION OF THE SEWING MACHINE

4-1. Lubrication

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

Check that the place between lower line B and
upper line A is filled with oil. Fill there with oil using
the oiler supplied with the machine as accessories
when oil is short.

The oil tank which is filled with

A

B

oil is only for lubricating to the
hook portion. It is possible to
reduce the oil amount when the
number of rotation used is low
and the oil amount in the hook
portion is excessive. (Refer to

“#-1-9. Amount of oil supplied
to the hook” .)

1. Do not lubricate to the places other than the oil tank and the hook of Caution 2
below. Trouble of components will be caused.

2. When using the sewing machine for the first time or after an extended period
of disuse, use the machine after lubricating a small amount of oil to the hook
portion. (Refer to “#-1-2. Adjusting the needle-to-shuttle relation” . )

– 14 –

4-2. Attaching the needle

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

Loosen setscrew 1 and hold needle 2 with the long
groove facing toward you. Then fully insert it into the
hole in the needle bar, and tighten setscrew 1.

1

1.5mm

2

4-3. Threading the machine head

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

When tightening setscrew 1,
be sure to use the screwdriver
(Part No. : 40032763) supplied as
accessories.
Do not use L-shaped hexagon
wrench key. There is a danger of
breaking setscrew 1.

AMS-210ESS
AMS-210ESL

AMS-210EHS
AMS-210EHL

– 15 –

4-4. Installing and removing the bobbin case

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

1) Open hook cover 1.

2) Raise latch 3 of bobbin case 2, and remove

3

3) When entering bobbin case, insert it with the

1

2

4-5. Installing the bobbin

WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of

the sewing machine.

the bobbin case.

latch tilted until "click" sounds.

If it is not fully inserted, bobbin
case 2 may slip off during sewing.

3

2.5 cm

4

1

2

5

1) Set the bobbin 1 into bobbin case 2 in the
direction shown in the figure.

2) Pass the thread through thread slit 3 of bobbin
case 2, and pull the thread as it is. By so
doing, the thread will pass under the tension
spring and be pulled out from thread hole 4.

3) Pass the thread through thread hole 5 of the
horn section, and pull out the thread by 2.5 cm
from the thread hole.

If the bobbin is installed in the bobbin
case orienting the reverse direction,
the bobbin thread pulling out will
result in an inconsistent state.

– 16 –

4-6. Adjusting the thread tension

1

Longer

Shorter

Adjusting the needle thread tension

[IP-400]

If thread tension controller No. 1 1 is turned
clockwise, the length of remaining thread on the

needle after thread trimming will be shorter. If it is
turned counterclockwise, the length will be longer.
Shorten the length to an extent that the thread is

2

not slipped off.
Adjust needle thread tension from the operation
panel and bobbin thread tension with 2.

1) Select THREAD TENSION button

[CP-20]

A

h

in the sewing screen.

A

2) Set needle thread tension with TEN
keys B. There is a setting range of 0 to

200. When the set value is increased,

B

1) Select thread tension with key.

2) Set needle thread tension with key or

When the set value is increased, the tension
becomes higher.

* When the set value is 50 at the time of

standard delivery, the thread tension is
adjusted so that H type is 2.35N and S type is

1.47N (spun thread #50).(When thread tension
No. 1 is released)

the tension becomes higher.

* When the set value is 50 at the time of

standard delivery, the thread tension is
adjusted so that H type is 2.35N and S
type is 1.47N (spun thread #50). (When
thread tension No. 1 is released)

key. There is a setting range of 0 to 200.

– 17 –

4-7. Intermediate presser height

When raising the intermediate presser height, turn the pulley by hand to lower the
needle bar, and confirm that the needle bar does not interfere with the intermediate
presser. (When using DP X 5 needle, use the sewing machine with the height of 3.5
mm or less.)

[IP-400]

A

Press INTERMEDIATE PRESSER SETTING button A and adjust

B

with TEN keys B so that the clearance between the bottom end of
intermediate presser and the cloth is 0.5 mm (thickness of thread
used).

0.5 mm

[CP-20]

1) Select the intermediate presser with key.

2) Press key to lower the intermediate
presser.

3) Adjust with or key so that the

h

1. Setting range of the intermediate presser is up to the standard of 3.5 mm.
However, when using DP X 17 needle for H type or the like, the setting range can

be changed up to max. 7 mm with memory switch U112.

2. When increasing the height of intermediate presser or making the needle size
thicker, confirm the clearance between the wiper and the components. Wiper
cannot be used unless the clearance is secured. In this case, turn OFF the wiper
switch, or change the set value of memory switch U115.

clearance between the bottom end of
intermediate presser and the cloth is 0.5 mm
(thickness of thread used) when the needle is in
its lowest position.

– 18 –

4-8. Adjusting the thread take-up spring

1

3

1) Adjusting the stroke
Loosen setscrew 2, and turn thread tension asm. 3.

Turning it clockwise will increase the moving

4

amount and the thread drawing amount will
increase.

Increase

Decrease

2) Adjusting the pressure

To change the pressure of the thread take-

up spring 1, insert a thin screwdriver into the
slot of thread tension post 4 while screw
is tightened, and turn it. Turning it clockwise
will increase the pressure of the thread take-

2

up spring. Turning it counterclockwise will
decrease the pressure.

5. OPERATION OF THE SEWING MACHINE

5-1. Sewing

2P pedal

A

e

B

[In case of 2P pedal]

1) Set a workpiece on the sewing machine.

2) Depress the pedal switch A, and the feeding
frame will come down. Depress it again, and
the feeding frame will go up.

3) Depress the pedal switch B after the feeding
frame has come down and the sewing machine
will start sewing.

4) After the sewing machine completes sewing,
the needle point will return to the start point
and the feeding frame will go up.

2

3P pedal

[In case of 3P pedal]

1) Set a workpiece on the sewing
machine.

2) When pedal switch A is

depressed, the right-hand
presser comes down, and
when it is depressed again, the
presser goes up. When pedal
switch B is depressed, the left-

A

B

C

hand presser comes down, and
when it is depressed again, the
presser goes up.

3) Depress the pedal switch C after the feeding frame has come down and the sewing machine will
start sewing.

4) After the sewing machine completes sewing, the needle point will return to the start point and the
feeding frame will go up.

When using the area 1510 with the standard method, the use of 3P pedal is the same
as that of 2P pedal. Refer to [In case of 2P pedal].
When using the pedal as 3P pedal by remodeling the presser or the like, it is
necessary to change the connecting procedure of the pedal and memory switches
U81 and U82.

– 19 –

5-2. Needle thread clamp device

By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread
slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of
needle thread on the wrong side of cloth while keeping stable sewing. Needle thread clamp device
operates in the state that thread clamp display LED is lit, and does not operate when it goes off. When

mounting the IP-400, changeover of motion ON/OFF is performed with key, and when mounting

the CP-20 , changeover of motion ON/OFF is performed with key respectively. When the needle
thread clamp device is OFF, the machine automatically operates at slow-start.

When memory switch No. 35 is "1" (prohibited), the thread clamp does not work. In

addition, and key is ineffective.

* Matters that demand special attention when using the needle thread clamp device

For the thread clamp unit, there are S type and H type in accordance with the sewing types. Refer the
respective types and the contents of the memory switches that can be set to the list below.



Sewing machine

type

AMS-210ESS
AMS-210ESL

AMS-210EHS
AMS-210EHL

Thread clamp unit type

S type

H type

0 : S type (standard)

1 : H type thin thread (standard)

(#50 to #8)
2 : H type intermediate
3 : H type thick thread (#5 to #2)

Memory switch

U69

U70

0 : Front (standard)

0 : Front (standard)
or
1 : Rear

[Regarding H type thread clamp unit]
Change the set value of memory switch U69 in accordance with the thickness of needle thread. The set
value has been set to 1 : H type thin thread at the time of delivery. Commendable value is Set value : 1
for thread count #50 to #8, and that is Set value : 2 for thread count #5 to #2. (The value will change in
accordance with the kind and thickness of the actual thread and the kinds of materials to be sewn.) Set
the value by adjusting to the state of needle thread on the wrong side of materials.
In addition, it is possible to select the thread clamp position by means of memory switch U70. When
using thick thread of thread count #5 to #2, and rolling-in or tucking at the start of sewing occurs, set the
set value to 1 : Rear and use the machine.

Use the set value of the memory switch which is adjusted to the thread clamp unit
type. (For S type thread clamp unit, the set value of U69 and U70 can use nothing but
only "0". When the setting is wrong, the thread clamp fails to properly function. So,
be careful.

– 20 –

(1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length

at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread
end held with the needle thread clamp may be rolled in the seams.

1)

1) In case of with the needle thread clamp, the
standard of the length of needle thread is 40 to
50 mm.

40 to 50mm

2) When needle thread is long after replacing
thread or th e like or sewing while holdin g
needle thread by hand, turn OFF the THREAD

3)

CLAMP key ( or ).

3) W h en need l e t h rea d he l d w i th the need l e
thread clamp is rolled in the seams, when error
has occurred, or when needle thread is held
entangled with the needle thread clamp, do not
forcibly draw the cloth, but cut the connected
needle thread with scissors or the like. The
seams cannot be broken because of the needle
thread at the start of sewing.

(2) When the thread clamp is used, and bobbin thread at the sewing start appears on the right side of

material, reduce thread tension at the sewing start (2 to 3 stitches) and bobbin thread becomes less
conspicuous.

[Example of setting] Tension of 1 to 2 stiitches at the sewing start is “20” when sewing tension setting

is “35”.

* For setting of tension at the start of sewing, see of

value"

.

"@-2-8.(1) Changing the thread tension

1. Thread at the start of sewing may be rolled in case of some patterns. When thread
is rolled in even after performing adjustment of (1) or (2), use the sewing machine
with thread clamp OFF.

2. Thread clamp failure may occur in the state that thread waste is jammed in the
thread clamp device. Remove the thread waste referring to

"#-1-6. Needle thread clamp device".

– 21 –

@

.

OPERATION SECTION (WITH REGARD TO THE PANEL)

1. PREFACE

* 6 kinds of service patterns are contained in the smart media of the accessories.

Area

Kind

1306
2206

1510

EHS,EHL

(Vinyl leather)

ø 36 Pitch 3.6mm

Pattern No. 61



ø 60 Pitch 3.6mm

Pattern No. 101



EHS,EHL

(Denim)

ø 30 Pitch 3 mm

Pattern No. 62



ø 60 Pitch 3 mm

Pattern No. 102







1) Kind of sewing data handled with IP-400 and the CP-20

Sewing data that each panel handles are as shown below.

Pattern name
Users' pattern

Vector format data

M3 data

Sewing standard
format

Description
Pattern that can be stored in the body.
Max. 200 patterns can be registered.
File that extension is ".VDT"
The data is read from smart media. Max. 999 patterns can be
used.
Pattern data of AMS-210D series
Used by copying from floppy disk of AMS-210D series to
smart media. Max. 999 patterns can be used.
File that extension is ".DAT"
Read from smart media. Max. 999 patterns can be used.

ESS,ESL

ø 30 Pitch 2.5 mm

Pattern No. 63

ø 60 Pitch 2.5 mm

Pattern No. 103

IP-400

○

○

○

○

CP-20

○

○

×

×

2) Using the data (M3 data) of AMS-210D series with AMS-210E

There are two ways to use M3 data with AMS-210E.

Reading by using IP-400

1

Use PC (personal computer) and copy file (¥AMS¥AMS00xxx.M3) of M3 from floppy disk of AMS-

210D to ¥AMS of smart media. Insert the smart media to IP-400, and select Pattern No.xxx from
M3 data.

Changing to vector format data using PM-1

2

Change to the vector format data with PM-1. (For the details, refer to Help of PM-1.) Copy the

changed vector format data to ¥VDATA folder of smart media.

Insert the smart media to IP-400 or CP-20 and select Pattern No.

– 22 –

3) Folder structure of the smart media

Store each file in the directories below of the smart media.

Smart media drive

VDATA

Store vector format data.

AMS

Store M3 data.

SDATA

Store sewing standard data.

VD00 . VDT

VD00 . VDT

AMS0 . M3

AMS0 . M3

SD00 . DAT

SD00 . DAT

Vector format data : Store in ¥VDATA.
M3 data : Store in ¥AMS.
Sewing standard format : Store in ¥SDATA.

Data that are not stored in the directories above cannot be read. So, be careful.

– 23 –

4) Inserting direction of the smart media

Insert the smart media in the direction as shown in the figure for both IP-400 and the CP-20.

Smart media

After completion of setting of the card, close the smart media cover. By closing the cover, it is

1

Smart media

possible to perform communication. If the smart media card and the cover come in contact with
each other and the cover is not closed, check the following matters.

• Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm.

• Check that the contact part of the card is put downward and inserted.

• Check that the smart media card other than 3.3V voltage type is used.

Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to

"@-2-26. Performing formatting of the smart media"

.

5) Removing procedure of the smart media

Open the smart media cover, push the card until it goes no further, and ease up force when it

1

goes to the end. The card returns by approximately 10 mm in the reverse order of the time of
setting.

Then draw out the card to complete removing.

2

– 24 –

2. WHEN USING IP-400

2-1. Name of each section of IP-400

1

2

(Front)

(Right side)

6

9

8

4 5

3

Touch panel・LCD display section

1

2

READY key

Changeover of the data input screen and

→

the sewing screen can be performed.

INFORMATION key

3

Changeover of the data input screen and

→

the information screen can be performed.

COMMUNICATION key

4

Changeover of the data input screen and

→

the communication screen can be performed.

MODE key

5

Changeover of the data input screen and

→

the mode changeover screen which
performs various detail settings can be performed.

Smart media card slot (Close the cover for use.)

6

Connector for RS-232C communication

7

Variable resistor for color LCD screen contrast adjustment

8

Connector for external input

9

7

– 25 –

2-2. Buttons to be used in common

The buttons which perform common operations in each screen of IP-400 are as follows :

CANCEL button
In case of the data change screen, the data being

ENTER button

UP SCROLL button

DOWN SCROLL button

RESET button

NUMERAL INPUT button

CHARACTER INPUT button

  →

RESSER LOWERING button

 →

 →

 →

 →

 →

 →

This button closes the pop-up screen.

→

changed can be cancelled.

This button determines the changed data.

This button scrolls the button or the display in the
upward direction.

This button scrolls the button or the display in the
downward direction.

This button performs the release of error.

This button displays ten keys and input of numerals
can be performed.

This button displays the character input screen.

Refer to

Presser is lowered, and the presser lowering screen

→

is displayed. To lift presser, press presser lift button
displayed in the presser lowering screen.

“@-2-14. Naming users' pattern”

.

Bobbin winder button

Bobbin thread winding is performed.

→

Refer to

→

“@-2-11. Winding bobbin thread”

.

– 26 –

2-3. Basic operation of IP-400

A

Turn ON the power switch

1

When the power is turned ON first, the language selection

screen is displayed. Set the language you use. (It is possible
to change with Memory switch U500.)

When ending the selection screen with CANCEL

button or ENTER button without performing

the language selection, the language selection screen
is displayed whenever the power is turned ON.

Select the pattern No. you desire to sew.

2

When the power is turned ON, the data input screen is

displayed. Pattern No. button A whichs selected at present
is displayed in the center of the screen. Press the button
to select the sewing shape. For selecting procedure of the
sewing shape, refer to "

selection"

.

@

-2-5. Performing sewing shape

B

When READY key B is pressed, the back color of LCD

display is changed to green, and the sewing machine is set to
the sewing possible state.

– 27 –

Start sewing.

3

Start sewing referring to

"!-5-1. Sewing"

.

* For the screen, refer to

the time of sewing shape selection"

"@-2-4. LCD display section at

.

1. When using the exclusive presser, confirm the pattern shape for safety's sake.
Should the pattern protrude from the feeding frame, needle interferes with the
feeding frame during sewing, and there is a danger of needle breakage or the like.

2. When the presser is going up, be careful that your fingers are caught with the
presser since the presser moves after coming down.

3. When turning OFF the power without pressing READY key , the set value of

"Pattern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio",
"Max. sewing speed", "Thread tension" or "Intermediate presser height" is not
stored in memory.

– 28 –

2-4. LCD display section at the time of sewing shape selection

(1) Sewing shape data input screen

G

H

I

O

P

A

B C D E F

J

K

L

M

N

Q

Button and display

PATTERN BUTTON

A

NEW REGISTER button

USERS’ PATTERN

B

NEW REGISTER button

PATTERN BUTTON

C

NAME SETTING button

THREAD CLAMP button

D

IN T ER M EDI ATE PRE S SE R

E

SETTING button

BOBBIN WINDER button

F

Description

Pattern button new register screen is displayed.

Refer to

/

Users’ pattern new register screen is displayed.

Refer to

/

Pattern button name input screen is displayed.

Refer to

/

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.

Refer to

/

Bobbin thread can be wound.

Refer to

/

“@-2-15. Performing new register of pattern button”

“@-2-13. Performing new register of users’ pattern”

“@-2-14. Naming users’ pattern”

“@-2-6. Changing item data”

“@-2-11. Winding bobbin thread”

.

.

.

.

.

– 29 –

Button and display

SEWING SHAPE NO. display

G

Description

Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.

: Users' pattern

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to

"@-2-26. Performing formatting of the smart media"

.

SEWING SHAPE SELECTION

H

button

NE E D LE TH READ TENSION

I

SETTING button

X ACTUAL SIZE VALUE display

J

X SCALE RATE SETTING

K

button

Y ACTUAL SIZE VALUE display

L

Sewing shape being selected at present is displayed on this button and
when the button is pressed, the sewing shape selection screen is
displayed.

Refer to

/

Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.

Refer to “

/

Actual size value in X direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch

Refer to “

/

Scale rate in X direction of sewing shape being selected at present is
displayed on this button.
When the scale input is set to non-selection by setting memory switch

Refer to “

/

Actual size value in Y direction of sewing shape being selected at present
is displayed.
When the actual size value input is selected by setting memory switch

Refer to “

/

“@-2-5. Performing sewing shape selection”

@

-2-6. Changing item data”

, X actual size value setting button is displayed.

@

-2-6. Changing item data”

, the button goes out and the X scale is displayed.

@

-2-6. Changing item data”

, Y actual size value setting button is displayed.

@

-2-6. Changing item data”

.

.

.

.

.

M

Y SCALE RATE SETTING
button

N

MAX. SPEED LIMITATION

O

FOLDER NO. display

P

FOLDER SELECTION button

Q

PATTERN REGISTER button

Scale rate in Y direction of sewing shape being selected at present is
displayed on this button. When the scale input is set to non-selection by

setting memory switch , the button goes out and the Y scale is
displayed. / Refer to “

Maximum speed limitation which is set at present is displayed on this button
and when the button is pressed, the item data change screen is displayed.
(However, maximum speed limitation which is displayed is different from
the maximum number of revolutions in the pattern.)

Refer to “

/

Pattern register button which is displayed indicates the folder No. which has
been stored.

Folders to display the patterns are displayed in order.

PATTERN REGISTER buttons stored in O FOLDER NO display are
displayed.

Refer to “

/

* This button is not displayed in the initial state.

@

-2-6. Changing item data”

@

-2-15. Performing new register of pattern button”

@

-2-6. Changing item data”

.

.

.

– 30 –

(2) Sewing screen

A B C D

E

F

G
H

I

J

K
L

O
N

P

M

Q

R

S

Button and display

A

PATTERN MOVE button

THREAD CLAMP button

B

C

IN T ER M EDI ATE PRE S SE R

SETTING button

D

RETURN TO ORIGIN button

Description

Feeding frame is lowered and the pattern move screen is displayed.

Refer t o

→

because of interruption of needle tip”

Effective/ineffective of the thread clamp is selected.

 

: Thread clamp effective

Intermediate presser is lowered and the intermediate presser reference
value change screen is displayed.

Refer to

/

This button returns the presser to the start of sewing and raises the presser
at the time of temporary stop.

“@-2-10. When setting of sewing pr oduct is diffic ult

.

: Thread clamp ineffective

“@-2-6. Changing item data”

.

– 31 –

Button and display

E

SEWING SHAPE NO. display

Description

Kind and No. of the sewing shape being selected at present is displayed.
There are 4 kinds below of the kinds of sewing shape.

F

SEWING SHAPE display

G

NE E D LE TH READ TENSION
SETTING button

H

TOTAL NUMBER OF STITCHES
OF SEWING SHAPE display

I

COUNTER VALUE CHANGE
button

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to

“@-2-26. Performing formatting of the smart media”.

Sewing shape being selected at present is displayed.

Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.

Refer to

/

Total number of stitches of the sewing shape being selected at present is
displayed.

* Displayed only when the sewing shape being selected is the standard

pattern.

Existing counter value is displayed on this button.
When the button is pressed, the counter value change screen is displayed.

Refer to

/

: Users' pattern

“@-2-6. Changing item data”

“@-2-12. Using counter”

.

.

J

COUNTER CHANGE OVER
button

K

STEP SEWING button

L

FOLDER NO. display

M

SPEED variable resistor

N

X SCALE RATE display

O

X ACTUAL SIZE VALUE display

P

Y ACTUAL SIZE VALUE display

Q

Y SCALE RATE display

R

MAX. SPEED LIMITATION
display

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

/

Step sewing screen is displayed. Checking of the pattern shape can be
performed.

Refer

/

Pattern register button which is displayed indicates the folder No. which has
been stored.

Number of rotations of the sewing machine can be changed.

Scale rate in X direction of sewing shape being selected is displayed.

Actual size value in X direction of sewing shape being selected is displayed.

Actual size value in Y direction of sewing shape being selected is displayed.

Scale rate in Y direction of sewing shape being selected is displayed.

Maximum speed limitation which is set at present is displayed.However, the
display is different from the maximum number of revolutions in the pattern.
However, the display is different from the maximum number of revolutions
in the pattern.

“@-2-12. Using counter”

“@-2-7. Checking pattern shape”

.

.

PATTERN REGISTER button

S

Pattern register buttons stored in L FOLDER NO. display are displayed.

Refer to

/

* This button is not displayed in the initial state.

“@-2-15. Performing new register of pattern button”

.

– 32 –

2-5. Performing sewing shape selection

Display the data input screen.

1

Only in case of the data input screen (blue), the selection of

sewing shape can be performed. In case of the sewing screen

A

(green), press READY key and display the data input

screen (blue).

Call the sewing shape selection screen.

2

Press SEWING SHAPE button A and the sewing shape



selection screen is displayed.

Select the sewing shape.

3

There are 4 kinds of the sewing shape.

Press SEWING SHAPE SELECTION button B.

* This button is not displayed in the initial state.

C

D

E

B

When button C or D is pressed in this screen,

X or Y enlarging/reducing ratio can be changed. For
the details, refer to

Determine the kind of sewing shape.

4

"@-2-6. Changing item data"

There are 4 kinds below of the sewing shape. Select the kind

you desire from among them.

Maximum number of

patterns

200

999

999

999

F

Pictograph

Name

Users' pattern

Vector format data

M3 data

Sewing standard format

.

Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to

"@-2-26. Performing formatting of the smart media".

Select the sewing shape you desire from SEWING SHAPE SELECTION buttons E and press ENTER

F button.

The sewing shape list screen corresponding to the kind of sewing shape you selected is displayed.

– 33 –

Select the sewing shape.

5

When UP or DOWN SCROLL button G is pressed,

the SEWING SHAPE buttons H are changed over in order.
Here, press the SEWING SHAPE button you desire to select.
The details of the selected shape is displayed at the upper
part of the screen.

H

J

G

Determine the sewing shape.

6

When ENTER button I is pressed, the sewing shape is

K
I

determined and the data input screen is displayed.

When the sewing shape is users' pattern, the screen as A is

displayed.

A

PATTERN NO. SELECTION button J that is registered to

users' pattern is displayed. Press the button of PATTERN NO.
you desire to select.

In addition, when you desire to confirm the selected shape,

press VIEWER button K, and the viewer screen is

displayed to display the selected shape.

– 34 –

2-6. Changing item data

E

Display the data input screen.

1

In case of the data input screen, the change of item data can

A

be changed. In case of the sewing screen (green), press

B

READY switch to display the data input screen (blue).

* Thread tension value can be changed even in the

C

D

sewing screen.

Display the item data input screen.

2

When the button of the item data you desire to change is

pressed, the item data input screen is displayed.

Item data are 5 items below.

Item range

Scale rate in X direction

A

Scale rate in Y direction

B

Thread tension

C

Max. speed limitation

D

E

Intermediate presser heigh

* A Scale rate in X direction and B Scale rate in Y direction can be changed to actual size value



t

0.0 to 3.5 (mm) (Max 0.0 to 7.0 (mm))

Input range

1.0 to 400.0 (%)

1.0 to 400.0 (%)

0 to 200

400 to 2,700 (rpm)

Initial value

100.0 (%)

100.0 (%)

50

2,700 (rpm)

0.0 (mm)

input by selection of the memory switch .

For enlargement and reduction, there are two ways. the data already read in can enlarge or reduce

repeatedly with this button. When you desire to enlarge or reduce again from the original data, see

"@-2-5. Performing sewing shape selection"

.

* When X or Y enlarging/reducing ratio is individually set in case of circle, arc and spline, the sewing

is changed to the point sewing and the pitch becomes uneven.

In this case, set and read the X or Y enlarging/reducing ratio in the pattern list screen.

* Max. input range and initial value of max. speed limitation D are determined with memory switch

.

* Change of the intermediate presser height cannot be performed immediately after turning ON the

power. Use the machine after pressing READY key and performing the origin retrieval.

The setting exceeding 100% is dangerous since needle and the cloth presser
interferes with each other and needle breakage or the like will occur.

– 35 –

For example, input X scale rate.

Press A to display the item data input screen.

Input the data.

F

3

Input the value you desire with ten keys and + / – keys F.

Determine the data.

4

When ENTER button G is pressed, the data is

determined.

* For the other item data, the data can be changed by the same

G

operation.

* It is possible to input X/Y value of enlargement/reduction ratio

and actual size value with one screen.

1. When turning OFF the power without pressing READY key , the set value of

"Pattern No.", "X enlargement/reduction ratio", "Y enlargement/reduction ratio",
"Max. sewing speed", "Thread tension" or "Intermediate presser height" is not
stored in memory.

2. In case thread tension is changed in the read state, the set value when the power
is turned OFF without pressing READY key or without performing sewing is not

stored in memory.

3. When operation processing cannot be performed since the reduction ratio is
excessively small, E045 Pattern data error is displayed.

H

When X/Y enlargement/reduction ratio, thread tension, intermediate
presser, adding/deleting of thread tension command, or adding/
deleting of increase/decrease value of intermediate presser of
users’ pattern or smart media pattern is performed, the pattern kind
section becomes change display H.

In case of change display H, the change confirmation screen is
displayed at the time of the change of pattern.

When ENTER button I is pressed, the information on the
current pattern is invalidated and the pattern No. is changed.

To store the changed pattern, refer to

register of users’ pattern”

.

“@-2-13. Performing new

I

– 36 –

2-7. Checking pattern shape

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work
clamp.

A

Display the sewing screen.

1

Display the data input screen (blue) and press READY key

A. Then the back-light of LCD changes to green and

sewing is possible.

Display the step sewing screen.

2

When STEP SEWING button B is pressed, the step

B

sewing screen is displayed.

Lower the presser with the foot switch.

3

The sewing machine does not start even when the
foot switch is depressed with this mode.

Proceed stitching with the presser lowered.

4

Check the shape with PRESSER BACK button C and



PRESSER FORWARD button D.When the button is
held pressed for a fixed period of time, the presser continues

E

to move even when the button is detached.

When you desire to stop, press STOP button

When RETURN TO ORIGIN button

presser moves to the origin.

G

is pressed, the

F

.

C

D

F

G

Finish checking the shape.

5

When CANCEL button E is pressed, the screen returns



to the sewing screen. When the checking of the shape is
not in the position of the start of sewing or that of the end of
sewing, press the foot switch. Then it is possible to sew from
the midway of checking.

The presser does not come down immediately
after turning ON the power.

– 37 –

2-8. Performing modification of needle entry point

Thread tension value and intermediate presser height of the needle
entry point can be changed.

(1) Changing the thread tension value

A

Press THREAD TENSION button A in the sewing

screen to display the thread tension setting screen.

Press THREAD TENSION SELECTION button B to

display the thread tension command selection screen.

B

C

D
F

J

When C is pressed, the thread tension value increase/

decrease input screen is displayed.

With D or E, needle moves by one stitch in front

or rear in the state that the presser is lowered.

With F or G the needle moves to the needle

entry point where there is the thread tension command in the

E

I

H

G

front or rear.

When you desire to stop, press STOP button H.

When RETURN TO ORIGIN button

is pressed, the

I

presser moves to the origin.

The value which is displayed is the absolute value (thread

tension value + thread tension command value).

Input the value you desire with TEN keys and +/– keys J.

When ENTER button K is pressed, the data is

determined.

When checking the needle, or performing the feed
forward or backward, the machine fails to work
unless the presser is lowered. Use the machine

K

after lowering the presser.

– 38 –

A

(2) Changing the intermediate presser height value

Press INTERMEDIATE PRESSER button A in the

sewing screen to display the intermediate presser foot height
reference value setting screen.

Press INTERMEDIATE PRESSER SELECTION button

B to display the intermediate presser height increase/

decrease value selection screen.

C

D
F

J

When C is pressed, the intermediate presser height

B

increase/decrease value selection screen is displayed.

With D or E, needle moves by one stitch in front

or rear in the state that the presser is lowered.

With F or G, needle moves to the needle entry

point where there is the intermediate presser command in
front or rear.

When you desire to stop, press STOP button H.

When RETURN TO ORIGIN button I is pressed, the

presser moves to the origin.The value which is displayed

E

I
H
G

is the absolute value (intermediate presser height value +
intermediate presser increase/decrease value).

Input the value you desire with TEN keys and +/– keys J.

When ENTER button K is pressed, the data is

determined.

1. When checking the needle, or performing the
feed forward or backward, the machine fails

to work unless the presser is lowered. Use the
machine after lowering the presser.

2. When increasing the height of intermediate
presser or making the needle size thicker,
confirm the clearance between the wiper and
the components. Wiper cannot be used unless
the clearance is secured. In this case, turn OFF

K

the wiper switch, or change the set value of
memory switch U105.

– 39 –

2-9. How to use temporary stop

When TEMPORARY STOP switch 1 is pressed
during sewing, the sewing machine can be
stopped. At this time, the error screen is displayed
to inform that the stop switch has been pressed.

1

(1) To continue performing sewing from some point in sewing

Release the error.

1

Press RESET button A to release the error and the



sewing screen is displayed.

Perform thread trimming.

2

G

to perform thread

Press THREAD TRIM button



B

trimming.

A

When PRESSER UP button

is pressed, the presser

G

goes up. Turn OFF the power since the operation afterwards
cannot be performed.

When thread trimming is performed, INTERMEDIATE

PRESSER UP/DOWN button

button

, FEED FORWARD button

D

RETURN TO ORIGIN button

, FEED BACKWARD

C

E

are displayed in the

F

screen.

B

1. When the presser is raised and the operation is
stopped on the way because of the trouble of
forgetting to enter the bobbin case or the like,

and turn

press PRESSER UP button

G

OFF the power.

is not displayed

2. PRESSER UP button

G

when the presser is of pneumatic type.

, and

D

Adjust the presser to the re-sewing position.

3

When FEED BACK button



C

E

F

returns stitch by stitch and when FEED FORWARD button

is pressed, it advances stitch by stitch. Move the presser to the

E

re-sewing position.

Re-start the sewing

4

is pressed, the presser

D

When the pedal is depressed, sewing starts again.

– 40 –

(2) To perform re-sewing from the start

Release the error.

1

Press RESET button A to release the error and the

sewing screen is displayed.

Perform thread trimming.

2

Press THREAD TRIM button B to perform thread

trimming.

When PRESSER UP button G is pressed, the presser

A

goes up. Turn OFF the power since the operation afterwards

cannot be performed.

When thread trimming is performed, INTERMEDIATE

G

D

PRESSER UP/DOWN button

button

, FEED FORWARD button



D

RETURN TO ORIGIN button

, FEED BACKWARD

C

E

are displayed in the

F

, and

screen.

1. When the presser is raised and the operation is

B

stopped on the way because of the trouble of
forgetting to enter the bobbin case or the like,

press PRESSER UP button G and turn
OFF the power.

2. PRESSER UP button G is not displayed
when the presser is of pneumatic type.

Return to the origin.

3

When RETURN TO ORIGIN button F is pressed, the

pop-up is closed, the sewing screen is displayed and the

C

E

F

machine returns to the position of the start of sewing.

Perform again the sewing work from the start.

4

When the pedal is depressed, sewing starts again.

2-10. When setting of sewing product is difficult because of interruption of needle tip

A

Display the pattern button move screen.

1

When PATTERN BUTTON MOVE button A is pressed,

the pattern button move screen is displayed.

– 41 –

Move the pattern.

2

Lower the presser, and input the move direction with

DIRECTION key B.

B

2-11. Winding bobbin thread

(1) When performing winding bobbin thread while performing sewing

Thread the bobbin winder and wind the bobbin
thread onto the bobbin as illustrated in the figure.

(2) When performing winding bobbin thread only

Display the bobbin winding screen.

1

Press BOBBIN WINDER button A in the data input

A

screen (blue) and the bobbin winding screen is displayed.

Start bobbin winding.

2

Depress the start pedal, and the sewing machine rotates and

B

starts winding bobbin thread.

Stop the sewing machine.

3

Press STOP button B and the sewing machine stops

and returns to the normal mode. Or, depress the start pedal

again during winding bobbin and the sewing machine stops

while the bobbin thread winding mode stays as it is. Depress

the start pedal again and the bobbin winding starts again. Use

this way when winding bobbin thread around plural bobbins.

Bobbin winder does not work immediately after turning ON the power. Perform the
bobbin winding after setting pattern No. or the like once, pressing the READY key

, and making the sewing LED light up.

– 42 –

2-12. Using counter

(1) Setting procedure of the counter

Display the counter setting screen.

1

A

Press switch and the COUNTER SETTING button

B

C

is displayed on the

A

screen. When this button is pressed, the

counter setting screen is displayed.

Selection of kinds of counters

2

This sewing machine has two kinds of counters, i. e. , sewing

counter and No. of pcs. counter. Press SEWING COUNTER

KIND SELECTION button B or NO. OF PCS. KIND

SELECTION button C to display the counter kind

selection screen. The kinds of the respective counters can be
set separately.

[ Sewing counter ]

UP counter :

Every time the sewing of one shape is performed, the existing
value is counted up. When the existing value is equal to the set
value, the count-up screen is displayed.

DOWN counter :

Every time the sewing of one shape is performed, the existing
value is counted down. When the existing value is reached to “0”,
the count-up screen is displayed.

[ No. of pcs. Counter ]

UP counter :

Every time one combination sewing is performed, the existing
value is counted up. When the existing value is equal to the set
value, the count-up screen is displayed.

DOWN counter :

Every time one combination sewing is performed, the existing
value is counted down. When the existing value is reached to “0”,
the count-up screen is displayed.

– 43 –

Change of counter set value

3

D

E

In case of the sewing counter, press button D and in

case of the No. of pcs. counter, press button E and the

set value input screen is displayed.

Here, input the set value.
When “0” is inputted in the set value, the display of count-up

screen is not performed.

F

G

Change of counter existing value

4

In case of the sewing counter, press button F and in

case of the No. of pcs. counter, press button

G

and the

existing value input screen is displayed.

Here, input the existing value.

– 44 –

(2) Count-up releasing procedure

When the count-up condition is reached during sewing work, the
count-up screen is displayed and the buzzer beeps. Press CLEAR

button A to reset the counter and the screen returns to the

sewing screen. Then the counter starts counting again.

A

(3) How to change the counter value during sewing

A

Display the counter value change screen.

1

When you desire to revise the counter value during sewing

work due to the mistake or the like, press COUNTER VALUE

CHANGE button A on the sewing screen. The counter

value change screen is displayed.

Change the counter value.

2

Input the value you desire with ten keys, or “+” or “–” key B.

Determine the counter value.

3

D

When ENTER button C is pressed, the data is

B

determined.

When you desire to clear the counter value, press CLEAR

C

button D.

– 45 –

2-13. Performing new register of users’ pattern

Display the data input screen.

1

Only in case of the data input screen (blue), new register of

the pattern can be performed. In case of the sewing screen

(green), press READY switch and display the data input
screen (blue).

A

Call the new register of users’ pattern screen.

2

Press NEW REGISTER button A and the new register

of users’ pattern screen is displayed.

B

D

C

Input the users’ pattern No.

3

Input the users’ pattern No. you desire to newly register with

the ten keys B. When the users’ pattern No. which has been
already registered is inputted, the sewing shape which has

E

been registered is displayed in the upper part of the screen.
Select the users’ pattern No. which is not displayed and has
not been registered. It is possible to retrieve the users’ pattern

No. which has not been registered with the + or – button

(C and D).

Determine the users’ pattern No.

4

Press ENTER button E to determine the users’ pattern

NO. to be newly registered and the data input screen at the
time of users’ pattern selection is displayed.

– 46 –

2-14. Naming users’ pattern

As many as 14 characters can be inputted in each users' pattern.

A

Display the data input screen.

1

Only in case of the data input screen (blue) at the time of
pattern button selection, it is possible to input the name of
pattern button. In case of the sewing screen (green), press

READY switch to display the data input screen (blue).

Call the character input screen.

2

When CHARACTER INPUT button A is pressed, the
character input screen is displayed.

Input the character.

3

Press CHARACTER button B you desire to input and the

F

input of character can be performed.

As many as 14 characters of characters ( to and

B

C

D

E

to ) and symbols ( , , , , and ) can be

inputted. The cursor can be moved with CURSOR LEFT

TRAVEL button C and CURSOR RIGHT TRAVEL button

D. When you desire to delete the inputted character,

adjust the cursor to the position of the character you desire to

delete and press DELETE button E.

Finish the input of character.

4

When ENTER button F is pressed, the input of

character is finished. After the finish, the inputted character is
displayed on the upper part of the data input screen (blue).

– 47 –

2-15. Performing new register of pattern button

F

B

A

Display the data input screen.

1

Only in case of the data input screen (blue), new register of

the pattern button can be performed. In case of the sewing

screen (green), press READY switch and display the
data input screen (blue).

Call the new register of pattern button screen.

2

Press NEW REGISTER button A and the new

of pattern button screen is displayed.

Input the pattern button No.

3

Input the pattern button No. you desire to newly register with

the ten keys B. When the pattern No. which has been already
registered is inputted, the sewing shape which has been

E

already registered is displayed in the upper part of the screen.
Select the pattern button No. which is not displayed and has
not been registered. New register to the pattern button No.
which has been already registered is prohibited.

It is possible to retrieve the pattern button No. which has not

register

been registered with the “+” or “–” button (C and

).

C

D

D

Select the folder to be stored.

4

It is possible for the pattern buttons to be stored in five folders.

As many as 10 pattern buttons can be stored for one folder.
The folder to store the button can be selected with FOLDER

SELECTION button E.

Determine the pattern No.

5

Press ENTER button

to determine the pattern button

F

No. to be newly registered and the data input screen at the

time of pattern button selection is displayed.

Press P1 to P50 key while the sewing screen is displayed or the sewing LED lights
up and the presser comes down. Be careful that your fingers are not caught in the
presser.

– 48 –

2-16. LCD display section at the time of pattern button selection

(1) Pattern button data input screen

C

E

G

F

J
H

I
K

S

T

U

A B D

W

M
N

O
P

Q

R

L

V

Button and display

PATTERN BUTTON

A

COPY button

PATTERN BUTTON

B

NAME SETTING button

C

PATTERN BUTTON
NAME display

WINDING BOBBIN button

D

PATTERN BUTTON

E

NO. display

SEWING SHAPE

F

Description

Pattern button copy screen is displayed.

Refer to



/

Pattern button name input screen is displayed.

Refer to



/

“@-2-14. Naming users’ pattern”.

Character which is registered to the pattern button No. being selected is
displayed.

Bobbin thread can be wound.

Refer to



/

Pattern button No. being selected at present is displayed on this button
and when the button is pressed, the pattern button No. selection screen is
displayed.

Refer to



/

Sewing shape which is registered to the pattern button No. being selected
is displayed.

“@-2-19. Copying pattern button”

“@-2-11. Winding bobbin thread”

“@-2-17. Performing pattern button No. selection”.

.

.

– 49 –

Button and display

SEWING SHAPE NO.

G

Description
Sewing shape which is registered to the pattern button No. being selected
is displayed. There are 4 kinds below of the kinds of sewing shape.

: Users' pattern

: Vector format data

: M3 data

: Sewing standard format

* Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to

"@-2-26. Performing formatting of the smart media"

TOTAL NO. OF STITCHES

H

2-STEP STROKE display

I

THREAD TENSION display

J

TRAVEL AMOUNT IN X

K

DIRECTION display

TRAVEL AMOUNT IN Y

L

DIRECTION display

X ACTUAL SIZE VALUE display

M

X SCALE RATE display

N

Y ACTUAL SIZE VALUE display

O

Y SCALE RATE display

P

Total number of stitches of the pattern which is registered to the pattern
button No. being selected is displayed.
* This item is displayed only when the sewing shape being selected is the

standard pattern.

2-step stroke value registered to the pattern button No. being selected is
displayed.

Thread tension value which is registered to the pattern button No. being
selected is displayed.

Travel amount in X direction which is registered to the pattern button No.
being selected is displayed.

Travel amount in Y direction which is registered to the pattern button No.
being selected is displayed.

X actual size value which is registered to the pattern button No. being
selected is displayed.

X scale rate which is registered to the pattern button No. being selected is
displayed.

Y actual size value which is registered to the pattern button No. being
selected is displayed.

Y scale rate which is registered to the pattern button No. being selected is
displayed.

MAX. SPEED LIMITATION

Q

PATTERN BUTTON EDIT button

R

FOLDER NO. display

S

FOLDER SELECTION button

T

SEWING SHAPE SELECTION

U

DATA INPUT SCREEN DISPLAY
button

PATTERN button

V

PRESSER DOWN button

W

Maximum speed limitation which is registered to the pattern button No.
being selected is displayed.

Pattern button edit screen is displayed.

Folder No. in which the displayed pattern buttons are stored is displayed.

Folders to display the pattern button are displayed in order.

Sewing shape data input screen is displayed.

Refer to

/

Pattern buttons stored in S Folder No. are displayed.

Refer to

/

Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button which is displayed in the
presser down screen.

“@-2-4.(1) Sewing shape data input screen”

“@-2-15. Performing new register of pattern button”.

.

– 50 –

(2) Sewing screen

H

J

I
N

M

P

Q
O

R
S

B

F GE

D
C
K
L

T
U

V
A

W

Button and display

2-STEP STROKE display

A

PATTERN BUTTON NAME

B

display

X SCALE RATE display

C

X ACTUAL SIZE VALUE display

D

THREAD CLAMP button

E

Description
2-step stroke value registered to the pattern button No. during sewing is
displayed.

Character which is registered to the pattern button No.
being sewn is displayed.

Scale rate in X direction which is registered to the pattern button No. being
sewn is displayed.

Actual size value in X direction which is registered to the pattern button No.
being sewn is displayed.

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

– 51 –

Button and display

PRESSER DOWN button

F

Description
Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.

RETURN TO ORIGIN button

G

PATTERN NO. display

H

SEWING SHAPE display

I

SEWING SHAPE NO. display

J

Y ACTUAL SIZE VALUE display

K

Y SCALE RATE display

L

TOTAL NO. OFSTITCHES OF

M

SEWING SHAPE display

NEEDLE THREAD TENSION

N

SETTING button

TRAVEL AMOUNT IN X

O

DIRECTION display

Presser is returned to the start of sewing and is raised at the time of
temporary stop.

Pattern button No. being sewn is displayed.

Sewing shape being sewn is displayed.

Kind of sewing and sewing shape No. which are registered to the pattern
being sewn are displayed.

Actual size value in Y direction which is registered to the pattern button No.
being sewn is displayed.

Scale rate in Y direction which is registered to the pattern button No. being
sewn is displayed.

Total number of stitches of sewing shape which is registered to the pattern
button No. being sewn is displayed.

Needle thread tension value which is set to the pattern data being selected
at present is displayed on this button and when the button is pressed, the
item data change screen is displayed.

Refer to.

/

Travel amount in X direction which is registered to the pattern button No.
being sewn is displayed.

“@-2-6. Changing item data”

.

COUNTER VALUE CHANGE

P

button

COUNTER CHANGEOVER

Q

button

STEP SEWING button

R

FOLDER NO. display

S

SPEED variable resistor

T

MAX. SPEED LIMITATION

U

display

TRAVEL AMOUNT IN Y

V

DIRECTION display

PATTERN REGISTER button

W

Existing counter value is displayed on this button. When the button is
pressed, the counter value change screen is displayed.

Refer to

/

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

/

The step sewing screen is displayed. Checking the pattern shape can be
performed.

Refer to

/

Folder No. in which the displayed pattern register buttons are stored is
displayed.

Number of revolutions of the sewing machine can be changed.

Maximum speed limitation which is registered to the pattern button No.
being sewn is displayed.

Travel amount in Y direction which is registered to the pattern button No.
being sewn is displayed.

Pattern button which is stored in S FOLDER NO. is displayed.

Refer to

/

“@-2-12. Using counter”

“@-2-12. Using counter”

“@-2-7. Checking pattern shape”

“@-2-15. Performing new register of pattern button”

.

.

.

.

– 52 –

2-17. Performing pattern button No. selection

(1) Selection from the data input screen

Display the data input screen.

1

A

In case of the data input screen (blue), it is possible to select

the pattern button No. In case of the sewing screen (green),

press READY switch to display the data input screen.

Call the pattern button No. selection screen.

2

When PATTERN BUTTON NO. SELECTION button

is pressed, the pattern button No. selection screen is

A

displayed. Pattern button No. which is selected at present and

the contents are displayed on the upper part of the screen,

and the list of the pattern button No. buttons which have been

registered is displayed on the lower part of the screen.

F

C

Select the pattern button No.

3

When UP or DOWN SCROLL button B is pressed,
pattern button No. buttons C which have been registered are

D

changed over in order. The contents of sewing data which

have been inputted in the pattern button No. are displayed in

the button. Here, press the pattern button No. button C you

B

desire to select.

E

Determine the pattern button No.

4

When ENTER button D is pressed, the pattern button

No. selection screen is closed and the selection is finished.
However, the pattern buttons which are registered to the
combination sewing cannot be deleted.

* When you desire to delete the pattern button which has been

registered, press DELETE E button. However, the

pattern buttons which are registered to the combination sewing

cannot be deleted.

* For the pattern No. to be displayed, press FOLDER

SELECTION F button and pattern button Nos. which
have been stored in the specified folder are displayed in the

list. When the folder No. is not displayed, all pattern Nos.
which have been registered are displayed.

– 53 –

(2) Selection by means of the shortcut button

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.
If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work
clamp.

Display the data input screen or the sewing screen.

1

When the pattern is registered to the folder, pattern buttons

are surely displayed on the lower side of the screen of the

A

data input screen or sewing screen.

Select the pattern No.

2

Pattern button is displayed with every folder which is specified

when the pattern is newly created.

B

When FOLDER SELECTION button

pattern button to be displayed is changed. Display and press

A

the button of the pattern button No. you desire to sew. When it

is pressed, the pattern button No. is selected.

is pressed, the

B

– 54 –

2-18. Changing contents of pattern button

Display the data input screen at the time of pattern button

1

selection.

Only in case of the data input screen (blue) at the time of

pattern selection, it is possible to change the contents of
pattern. In case of the sewing screen (green), press READY

I
H

D
L

F

K

A

J

B

C
E
G

switch to display the data input screen at the time of

pattern button selection.

Display the pattern button data change screen.

2

When PATTERN BUTTON DATA CHANGE button

pressed, the pattern button data change screen is displayed.

Display the input screen of the item data you desire to

3

change.

Data that can be changed are 11 items below.

Scale rate in X direction

B

Scale rate in Y direction

C

Thread tension

D

Max. speed limitation

E

Item

Input range

1.0 to 400.0(%)

1.0 to 400.0(%)

0 to 200

400 to 2700(rpm)

Initial value

100.0

100.0

50

2700

A

is

Travel amount in X

F

direction
Travel amount in Y

G

direction

H

Sewing shape

I

Folder No.

Intermediate presser

J

Thread clamp

K

2-step stroke height

L

– 5.0 to 5.0(mm)

– 5.0 to 5.0(mm)

-

1 to 5

0 to 3.5 (mm)

(Max. 0.0 to 7.0 (mm))

With/without

50 to 90

0.0

0.0

-

-

0.0

With

70

When pressing each button of B through H and J, the item data input screen is displayed. When the
buttons of I and K are pressed, Folder Nos. and With/without thread clamp are changed over.

* B Scale rate in X direction and C Scale rate in Y direction can be changed to the actual size value

input by selection of memory switch .

* Max. input range and initial value of max. speed limitation D are determined with memory switch

.

– 55 –

Determine the change of item data

4

For example, input X scale rate. Press B to display

K

ten keys or + or – key K. When ENTER button L is

pressed, the data is determined.

the item data input screen. Input the value you desire with the

L

Close the pattern button data change screen.

5

M

When the change is over, press CLOSE button M. The

pattern button data change screen is closed and the screen

returns to the data input screen.

* It can be performed to change the other item data by the same

operation.

In case thread tension is changed in the read state,
the set value when the power is turned OFF without

pressing READY key or without performing
sewing is not stored in memory.

2-19. Copying pattern button

The sewing data of the pattern button No. which has already been registered can be copied to the
pattern button No. which is not registered. Overwriting copy of the pattern button is prohibited. When
you desire to overwrite, perform it after deleting the pattern button once.

Refer to

/

“@-2-17. Performing pattern button No. selection”

A

Display the data input screen.

1

Only in case of the data input screen (blue) at the time of
pattern button selection, it is possible to copy. In case of the

sewing screen (green), press READY switch to display
the data input screen (blue).

.

Call the pattern copy screen.

2

When PATTERN BUTTON COPY button A is pressed,

the pattern button copy (copy source selection) screen is
displayed.

– 56 –

Select the pattern No. of copy source.

3

Select the pattern button No. of copy source from the pattern
button list button B.

Next, press COPY DESTINATION INPUT button C and

B

D

G

C

Input the pattern No. of copy destination.

4

Input the pattern button No. of copy destination with ten keys D.

Pattern button No. which is not used yet can be retrieved with

– and + buttons (E and F).

In addition, the folder to be stored can be selected with

FOLDER SELECTION button G.

the copy destination input screen is displayed.

Start copying.

5

When ENTER button H is pressed, copying starts.

The copied pattern button No. in the selection state returns to
the pattern button copy (copy source selection) screen after

H

approximately two seconds.

* Combination data can be copied in the same way.

F

E

2-20. Changing sewing mode

A

Select the sewing mode.

1

When switch is pressed in the state that the pattern has

been registered, SEWING MODE SELECTION button

is displayed on the screen. When this button is pressed,

A

the sewing mode changes alternately the individual sewing
and the combination sewing. (The mode cannot be changed
even when the button is pressed unless the pattern button is
registered.)

* The image of the button of sewing mode selection button

changes according to the sewing mode which is selected at
present.

When individual sewing is selected :

When combination sewing is selected :

– 57 –

2-21. LCD display section at the time of combination sewing

The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30
patterns can be inputted. Use this function when sewing plural different shapes on the sewing product.
In addition, it is possible to register as many as 20 of the combination sewing data. Use this function for
new creation and copying in case of need.

Refer to

/

and

(1) Pattern input screen

“@-2-15. Performing new register of pattern button”

“@-2-19. Copying pattern button”

.

A B C E F

G

H

I

D
J

Button and display

COMBINATION DATA

A

NEW REGISTER button

COMBINAT I O N D ATA C O P Y

B

button

COMBINATION DATA N A M E

C

INPUT button

COMBINATION DATA N A M E

D

display

PRESSER DOWN button

E

BOBBIN WINDING

F

Description

Combination data No. new register screen is displayed.

Refer to

/

Combination pattern No. copy screen is displayed.

Refer to

/

Combination data name input screen is displayed.

Refer to

/

Name which is inputted in the combination data being selected is displayed.

Presser can be lowered and the presser down screen is displayed. To raise
the presser, press the presser up button displayed in the presser down
screen.

Bobbin thread can be wound.

Refer to

/

“@-2

-15. Performing new register of pattern button”

“@-2-19. Copying pattern button”

“@-2-14. Naming users’ pattern”

“@-2-11. Winding bobbin thread”

.

.

.

– 58 –

Button and display Description

COMBINATION DATA NO.

G

SELECTION button

SEWING ORDER display

H

PATTERN SELECTION button

I

NEXT PAGE DISPLAY button

J

Combination data No. being selected is displayed in the button. When the
button is pressed, the combination data No. selection screen is displayed.

Sewing order of the inputted pattern data is displayed. When the screen
is changed over to the sewing screen, the pattern which is sewn first is
displayed in blue color.

Pattern No., shape, number of stitches, etc. which are registered in H
SEWING ORDER are displayed on the button.
When the button is pressed, the pattern selection screen is displayed.

When the patterns which are registered to the combination data become
more than 6 pcs. , this button is displayed. It is possible to register the
patterns from the 7th to the next page. As many as 5 pages can be
displayed

* As many as the number of inputted patterns is displayed in H and I, display and button.

– 59 –

(2) Sewing screen

B C D

E

F
K
I

H

J

G

L
M
N

O

P

X

A
Q
R

T
S
U

V

W
Y

Button and display

COMBINATION DATA NAME

A

display

THREAD CLAMP button

B

PRESSER DOWN button

C

RETURN TO ORIGIN button

D

COMBINATION DATA NO. display

E

PATTERN BUTTON NO. display

F

SEWING SHAPE display

G

Description

Name which is inputted in the combination data being selected is displayed.

Effective/ineffective of thread clamp is selected.

: Thread clamp ineffective

: Thread clamp effective

Presser can be lowered and the presser down screen is displayed.
To raise the presser, press the presser up button displayed in the presser
down screen.

Presser can be returned to the start of sewing and is rasised at the time of
temporary stop.

Combination data No. being selected is displayed.

Pattern button No. being sewn is displayed.

Sewing shape which is registered to pattern button No. being sewn is
displayed.

SE WI N G OR DE R RE TU RN

H

button

SEWING ORDER display

I

Pattern to be sewn can be returned by one.

Sewing order being sewn at present is displayed.

– 60 –

Button and display

SEWING ORDER ADVANCE

J

button

Description

Pattern to be sewn can be advanced by one.

TOTAL NUMBER OF

K

REGISTERS display

TOTAL NUMBER OF STITCHES

L

display

THREAD TENSION display

M

TRAVEL AMOUNT IN X

N

DIRECTION display

COUNTER VALUE CHANGE

O

button

COUNTER CHANGEOVER

P

button

X ACTUAL SIZE AMOUNT

Q

display

X SCALE RATE display

R

S

SPEED variable resistor

Total number of patterns which is registered to combination No. being sewn
is displayed.

Total number of stitches of sewing shape being sewn is

Thread tension value which is registered to pattern button No. being sewn
is displayed.

Travel amount in X direction which is registered to the pattern button No.
being sewn is displayed.

Existing counter value is displayed on this button. When the button is
pressed, the counter value change screen is displayed.

Refer to

/

Display of sewing counter/No. of pcs. counter can be changed over.

Refer to

/

X actual size value of the sewing shape which is registered to pattern
button No. being sewn is displayed.

X scale rate of the sewing shape which is registered to
pattern button No. being sewn is displayed.

Number of revolutions of the sewing machine can be changed.

“@-2-12. Using counter”

“@-2-12. Using counter”

.

.

displayed.

T

Y ACTUAL SIZE VALUE display

U

Y SCALE RATE display

V

MAX. SPEED LIMITATION
display

TRAVEL AMOUNT IN Y

W

DIRECTION display

STEP SEWING button

X

2-STEP STROKE display

Y

Y actual size value of the sewing shape which is registered to pattern
button No. being sewn is displayed.

Y scale rate of the sewing shape which is registered to pattern button No.
being sewn is displayed.

Maximum speed limitation which is registered to pattern button No. being
sewn is displayed.

Travel amount in Y direction which is registered to the pattern button No.
being sewn is displayed.

The step sewing screen is displayed. Checking the
pattern shape can be performed.

Refer to

/

2-step stroke value registered to the pattern button No. during sewing is
displayed.

“@-2-7. Checking pattern shape”

.

– 61 –

2-22. Performing combination sewing

First, change the sewing mode to the combination sewing before performing setting.

Refer to

/

“@-2-20. Changing sewing mode”

(1) Selection of combination data

A

Display the data input screen.

1

Only in case of the data input screen (pink), it is possible to

select the combination data No.

In case of the sewing screen (green), press READY switch

Call the combination data No. screen.

2

When COMBINATION DATA NO. button A is pressed,

the combination data No. selection screen is displayed.
Combination data No. which is selected at present and
the contents are displayed in the upper part of the screen,
and other combination data No. buttons which have been
registered are displayed in the lower part of the screen.

.

to display the data input screen (pink).

B

D

C

(2) How to edit combination data

A

Select the combination data No.

3

When UP/DOWN button B is pressed,

combination data No. buttons C which have been registered
are changed over in order. The contents of combination data
are displayed in the buttons. Here, press the combination data
No. buttons C you desire to select.

Determine the combination data No.

4

When ENTER button D is pressed, the combination

data No. selection screen is closed and the selection is
finished.

Display the data input screen.

1

Only in case of the data input screen (pink) it is possible

to input the combination data. In case of the sewing
screen (green), press

READY switch to display the data input screen

(pink).

Pattern No. has not been registered in the initial state,

and the first pattern selection button is displayed in the
blank state.

– 62 –

Display the pattern No. selection screen.

2

When PATTERN SELECTION button A is pressed, the

pattern No. selection screen is displayed.

Select the pattern No.

3

D

When UP/DOWN SCROLL button B is pressed,

C

B

changed over in order. The contents of pattern data are
displayed in the buttons. Here, press the pattern No. buttons
you desire to select.

pattern No. buttons C which have been registered are

Determine the pattern No.

4

When ENTER button D is pressed, the pattern No.

selection screen is closed and the selection is finished.

Repeat steps 2 through 4 as many as the number of

5

pattern Nos. you desire to register.

When the first register is determined, the second pattern

selection button E is displayed. Repeat steps 2

E

through 4 as many as the number of pattern Nos. you desire
to register.

2-23. Changing memory switch data

A

B

C

Display the memory switch data list screen.

1

When MODE key is pressed, memory switch button



is displayed on the screen. When this button is

A

pressed, the memory switch data list screen is displayed.

Select the memory switch button you desire to change.

2

Press UP/DOWN SCROOL button C and select



the data item button B you desire to change.

Change the memory switch data.

3

There are data items to change numerals and those to select



pictographs in the memory switch data.

– 63 –

No. in pink color such as is put on the data items to



change numerals and the set value can be changed with

D buttons displayed in the change screen.

D

No. in blue color such as is put on the data items

to select pictographs and the pictographs displayed in the
change screen can be selected.
For the details of memory switch data,

→

refer to

"@-4. MEMORY SWITCH DATA LIST"

.

2-24. Using information

There are three functions below in the information function.

1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified
and the warning notice can be performed after the lapse of the specified time.

Refer to

2) Speed can be checked at a glance and the target achieving consciousness as a line or group is
increased as well by the function to display the target output and the actual output.

Refer to

"@-2-24.(4) Performing setting of the production control information"

3) Information on machine working ratio, pitch time, machine time and machine speed can be
displayed from the working state of the sewing machine.

Refer to

"@-2-24.(1) Observing the maintenance and inspection information"

"@-2-24.(3) Observing the production control information"

"@-2-24.(5) Observing the working measurement information"

and

.

.

.

– 64 –

(1) Observing the maintenance and inspection information

Display the information screen.

1

When information key A of the switch seat section is

pressed in the data input screen, the information screen is

A

displayed.

Display the maintenance and inspection information

2

screen.

Press maintenance and inspection information screen display

button B in the information screen.

B

E

C

Information on the following three items is displayed in the

maintenance and inspection information screen.

• Needle replacement :

D

(1,000 stitches)

• Cleaning time (hour) :

• Oil replacement time (hour) :

The interval to inform of the inspection for each item in

button C is displayed at D, and remaining time up to the
replacement is displayed at E. In addition, remaining time up
to the replacement can be cleared.

Perform clearing remaining time up to the replacement.

3

When button C of the item you desire to clear is pressed, the

time of replacement clear screen is displayed. When CLEAR

F

button F is pressed, the remaining time up to the

replacement is cleared.

– 65 –

Display the threading diagram.

4

G

When threading button G displayed in the maintenance

and inspection screen is pressed, the needle thread threading
diagram is displayed. Observe it when performing threading.

(2) Releasing procedure of the warning

When the designated inspection time is reached, the warning
screen is displayed.

In case of clearing the inspection time, press CLEAR button

B

A

. The inspection time is cleared and the pop-up is closed. In case

A

of not clearing the inspection time, press CANCEL button

and close the pop-up. Every time one sewing is completed, the

B

warning screen is displayed until the inspection time is cleared.
Warning Nos. of the respective items are as follows.

• Needle replacement : A201

• Cleaning time : A202

• Oil replacement time : A203

For the grease-up portion, refer to the item of

"#-1-12. Replenishing the designated places with
grease".

(3) Observing the production control information

It is possible to designate the start, display the number of pieces of production from the start to the
existing time, display the number of pieces of production target, etc. in the production control screen.
There are two kinds of display ways for the production control screen.

[When displaying from the information screen]

Display the information screen.

1

When information key A of the switch seat section is

pressed in the data input screen, the information screen is
displayed.

A

– 66 –

B

A

B

Display the production control screen.

2

Press production control screen display button B in the

information screen. The production control screen is displayed.

Information on the following 5 items is displayed in the

production control screen.

: Existing target value

A

Number of pieces of the target of products at the present

time is automatically displayed.

: FActual results value

B

Number of pieces of the sewn products is automatically

displayed.

: Final target value

C

Number of pieces of the final target of products is

displayed.Input the number of pieces referring to

C

D

"@-2-24.(4) Performing setting of the production

control information"

: Pitch time

D

.

Time (second) required for one process is displayed.Input

the time (unit : second) referring to

E

"@-2-24.(4) Performing setting of the production

control information"

: Number of times of thread trimming

E

.

Number of times of thread trimming per process is

displayed. Input the number of times referring to

"@-2-24.(4) Performing setting of the production
control information"

.

[ When displaying from the sewing screen]

Display the sewing screen.

1

When READY key A of the switch seat section is

pressed in the data input screen, the sewing screen is
displayed.

A

Display the production control screen.

2

When information key B of the switch seat section is

pressed in the sewing screen, the production control screen is

B

displayed.

The contents of display and the functions are common to

"[When displaying from the information screen]".

– 67 –

(4) Performing setting of the production control information

Display the production control screen.

1

Display the production control screen referring to

"@-2-24.(3) Observing the production control

A

B

C

information"

Input the final target value.

2

.

First, input the number of pieces of the target of production in

the process to which sewing is performed from now on. When

final target value button A is pressed, the final target

value input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button D.

D

Input the pitch time.

3

Next, input the pitch time required for one process. When

PITCH button B of the aforementioned item 1) is

pressed, the pitch time input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button E.

E

Input the number of times of thread trimming.

4

Next, input the number of times of thread trimming per

process.

When number of times of thread trimming button C in

the previous page is pressed, the number of times of thread
trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button F.

* When the input value is "0", count of the number of times

F

of thread trimming is not performed. Use this function by
connecting the external switch.

– 68 –

Start the count of number of pieces of production.

5

When START button I is pressed, the count of number

of pieces of production is started.

K

I

Stop the count.

6

Display the production control screen referring to

"@-2-24.(3) Observing the production control

information"

.

When the count is being performed, STOP switch J is

displayed. When STOP button J is pressed, the count

M

N

is stopped.

After the stop, START button I is displayed at the

J

position of STOP button. When continuing the count, press

START button I again. The counted value is not

cleared until CLEAR button K is pressed.

Clear the counted value.

7

When clearing the counted value, set the count to the stop

state and press CLEAR button L.

The value to be cleared is the present target value M and

L

actual results value N only.

* CLEAR button is displayed only in case of stop state.

When CLEAR button L is pressed, the clear

confirmation screen is displayed.

When CLEAR button O is pressed in the clear

O

confirmation screen. the counted value is cleared.

– 69 –

(5) Observing the working measurement information

Display the information screen.

1

When information key A of the switch seat section is

pressed in the data input screen, the information screen is
displayed.

A

Display the working measurement screen.

2

Press working measurement screen display button B

in the information screen. The working measurement screen is

B

displayed.

A

C

Information on the following 5 items are displayed in the

working measurement screen.

: The information is automatically displayed from the time

A

of start of measuring the working ratio.

B

: The information is automatically displayed from the time

B

of start of measuring the machine speed.

D

: The information is automatically displayed from the time

C

of start of measuring the pitch time.

E

: The information is automatically displayed from the time

D

of start of measuring the machine time.

: Number of times of thread trimming is Input the number

E

of times referring to item 3) on the next page.

Input the number of times of thread trimming.

3

Next, input the number of times of thread trimming per

process. When NUMBER OF TIMES OF THREAD TRIMMING

button E is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button C.

C

* When the input value is 0, count of the number of times

of thread trimming is not performed. Use this function by
connecting the external switch.

– 70 –

Start the measurement.

4

When START button D is pressed, measurement of

each data is started.

F

D

Stop the count.

5

Display the working measurement screen referring to 1) and

2) of

"@-2-24.(5) Observing the working measurement

information"

.

STOP switch E is displayed when the measurement is

being performed. When STOP switch E is pressed, the
measurement is stopped.

After the stop, START button D is displayed at the

E

position of STOP button. To continue measuring, press START

button D again. The measured value is not cleared until

CLEAR button F is pressed.

Clear the counted value.

6

When clearing the counted value, set the count to the stop

state and press CLEAR button G.

* CLEAR button is displayed in case of the stop state only.



G

When CLEAR button G is pressed, the clear

confirmation screen is displayed.

When CLEAR button H is pressed in the clear

H

confirmation screen, the counted value is cleared.

– 71 –

– 72 –

Communication function can download the sewing data created with other sewing machine, creation of

sewing data and sewing data created by editing device PM-1 to the sewing machine. In addition, the

function can upload the aforementioned data to the smart media or personal computer.

Smart media and RS-232C port are prepared as the vehicle to communicate.

* However, SU-1 (data server utility) is necessary to perform download/upload from the personal

computer.

(1) Handling possible data

Sewing data that can be handled are 4 kinds below, and the respective data formats are as shown

below.

Data name

Vector format data

M3 data

Sewing standard format

data

Simplified program data

Extension

VD00XXX.VDT

AMS0XXX.M3

SD00XXX.DAT

AMS0XXX.PRO

Description of data

It is the data of needle entry point

created with PM-1, and the data format

that can be operated in common

between JUKI sewing machines.

Pattern data of AMS-210D series

Data of sewing standard format

Simplified program data

xxx

: file No.

* For the simplified program, see the Engineer's Manual.

2-25. Using communication function

(2) Performing communication by using the smart media

For handling way of the smart media, read "

@

-1. PREFACE

".

(3) Performing communication by using RS-232C

[ Setting procedure ]

It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the
like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side.

If the contact part becomes dirty, failure of contact will be caused. Do not touch by
hand, and control so that dust, oil or other foreign material does not adhere to it. In
addition, the inside element is damaged by static electricity or the like. So, be very
careful when handling.

* When the lower part of the cover located on the side of the operation panel is opened, there is the

connector of 9-pin for RS-232C. Connect the cable there. When the screw for locking is attached to
the connector, tighten the screw to prevent it from falling.

– 73 –

(4) Take-in of the data

Display the communication screen.

1

When communication switch A of switch seat section is

F

B

D

A

pressed in the data input screen, the communication screen is
displayed.

Select the communication procedure.

2

C

There are four communication procedures as described below.

E

Writing data from smart media to panel

B

Writing data from personal computer (server) to panel

C

Writing data from panel to smart media

D

Writing data from panel to personal computer (server)

E

Select the button of communication procedure you desire.

Select the data No.

3



When

is pressed, the writing file selection screen is

F

displayed.

Input the file No. of the data you desire to write. For the file

No., input the numerals of the part xxx of VD00xxx .vdt of the
file name.

Designation of the pattern No. of writing destination can be

performed in the same way. When the writing destination is

G

the panel, pattern Nos. which have not been registered are
displayed.

Determine the data No.

4

H

When ENTER button G is pressed, the data No.

selection screen is closed and the selection of the data No.
has been completed.

Start communication.

5

When COMMUNICATION START button H is pressed,

the data communication starts. The during communication
screen is displayed during communication and the screen
returns to the communication screen after the end of
communication.

Do not open the cover during reading the data.
Data may not be read in.

– 74 –

(5) Taking in plural data together

It is possible for vector data, M3 data and sewing standard format data to select plural writing data and
write them together. Pattern No. of writing destination will become the same No. of the selected data
No.

It is not possible for the No. after No. 201 of smart media to select plural No.

Display the writing file selection screen.

1

B

When PLURAL SELECTION button

is pressed, the

A

data No. plural selection screen is displayed.

A

Perform the data No. selection.

2

Since the list of existing data file numbers is displayed, press

FILE NO. button B you desire to write. It is possible to invert

C

the selected state of the button with INVERSION button

.

C

Determine the data No.

3

When ENTER button

is pressed, the data No. plural

D



D

Start the communication.

4

E

When COMMUNICATION START button E is pressed,

the data communication starts.

selection screen is closed and the data selection ends.

– 75 –

Data No. during communication, total number of writing data and
number of data that have ended the data communication are
displayed in the during communication screen.

* When performing writing to the pattern No. which already

exists, the overwriting confirmation screen is displayed before
writing. When performing overwriting, press ENTER button

.

F

When performing overwriting all without displaying the

overwriting confirmation screen, press OVERWRITING button

G

F

in all cases.

G

– 76 –

2-26. Performing formatting of the smart media

When re-formatting the smart media, be sure to perform it with IP-400. The smart media that is
formatted with the personal computer cannot be read with IP-400 and the CP-20.

Display the smart media format screen.

1

When MODE key is held pressed for three seconds,

smart media format button A is displayed on the screen.

A

When this button is pressed, the smart media format screen is
displayed.

Start formating of the smart media.

2

Set the smart media you desire to format to the smart media

slot, close the cover, press ENTER button B and

formating starts.

Save necessary data in the smart media to the other vehicle

before formating. When formating is performed, the inside

B

data are deleted.

– 77 –

3. WHEN USING CP-20

3-1. Name of each section of CP-20

2

7

8

“Ready” key

1

1

43

This key changes over the setting state from

the panel to the sewing state where the
sewing machine actually operates.

5

6

9

!0!1

Item selection LED

8

LEDs of the selected items light up.

Sewing LED

2

This LED goes off at the time of setting state and
lights up at the time of sewing state. Changeover

can be performed with “Ready” key.

“Reset” key

3

This key is used for canceling error or

returning the set value to the initial value.

“Mode” key

4

This key makes the setting mode of the

memory switch.

“+ / Feed forward” key and “– / Feed

5

backward” key

This key is used for changing pattern No. and

X/Y scale, and feed forward/feed backward.

“Selection” key

6

This key selects the item to be set. Item

selection LED of the selected item and the
set value are displayed.

Data indication LED

7

This LED indicates the set values of the

selected items such as pattern No., X/Y
scale, etc.

Pattern No.

Max. speed

limitation

Intermediate

presser

height

Needle thread clamp ON/OFF key

9

X scale

Sewing
counter

Thread

tension

Y scale

Bobbin

winder

This key selects effective/ineffective of needle

thread clamp. When it is effective, needle
thread clamp display LED lights up.

Needle thread clamp display LED

!0

When this LED lights up, needle thread clamp

operates.

Needle thread clamp display LED

!1

This key registers the pattern. When this key

is pressed, the pattern registered here can
sew immediately.

X/Y scale, sewing position, etc. can be

changed and registered.

– 78 –

3-2. Operation of CP-20 (Basic)

Store the vector format data to the specified folder referring to

".

media

Properly insert the smart media and securely close the lid of the cover.

Be sure to use the smart media that has been formatted with IP-400.
For the formatting procedure of the smart media, refter to
"@-2-26. Performing formatting of the smart media"

@

"

-1-3) Folder structure of the smart

(1) Item data setting

Set each item following the procedure described below.

Setting of the

pattern No.

Turn ON the power switch.

1

Pattern No. of the item selection lights up, and the pattern No. is indicated on the data display.

Setting of the pattern No. (Example : when setting pattern No. S.61)

2

Setting of

the X scale

Setting of

the Y scale

Setting of

the max.

sewing speed

limitation

Setting

the thread

tension

Setting of

intermediate

presser height

1) Press the key to indicate the item

2) Press the or key to indicate “ S.61

h

Setting of the X scale (Example : when setting 100.0%)

3

1) Press the key to indicate the item “X

2) Press or key, and set the ratio

h

“Pattern NO” .

”on the display.

Scale” .

within the range of 1.0% to 400.0%.

– 79 –

Setting of the Y scale (Example : when setting 100.0%)

4

1) Press the key to indicate the item “Y

Scale” .

2) Press or key, and set the ratio
within the range of 1.0% to 400.0%.

h

Setting of the max. sewing speed limitation (Example : when setting 400 rpm)

5

1) Press the key to indicate the item

“Speed” .

2) Press or key to indicate “400”.

h

(Setting of 400 rpm)

Setting the thread tension (Example : when setting thread tension 30)

6

1) Press key to indicate the item “THREAD

TENSION” .

2) Press or key to indicate “30”. (0

h

Setting of the intermediate presser height (Example : when setting intermediate presser height 30)

7

to 200 can be set.)

h

1) Press key to indicate the item

"INTERMEDIATE PRESSER" .

2) Press or key to display "30" in the
screen. (0 to 3.5 (Max 0 to 7.0) can be set.)

Setting range can be changed with
memory switch U112. However, set
the setting range to max. 3.5 mm,
when using DPX5 needle, to protect
the in ter med iate pr ess er f rom
interfering with the needle bar.

– 80 –

Finish of setting

8

1) Press the key.

2) After the work clamp feet have moved and gone

e

1. When the data is changed, press to confirm the change.

2. When selecting the items of the height of the intermediate presser and the bobbin
winder, the machine cannot move to the sewing state. Select other items.

3. If key is pressed, you can make sure of the respective setting items again.
However, the items can not be changed in the state that the SEWING LED is lit up.

4. When key is pressed, the READY LED goes off. Set values of the respective
items can be changed.

5. Thread tension can be changed even when the sewing LED lights up.

6. Use the machine after confirming the pattern No. When key is pressed
while pattern No. is indicated "0" (state at the time of delivery), error display E-10

appears. At this time, re-set the pattern No.

7. Change of the height of the intermediate presser and the bobbin winder fail to
work immediately after turning ON the power. Use the machine after pressing

up, the sewing LED lights up, and the sewing is
ready.

READY key and performing the origin retrieval.

(2) Checking the contour of a sewing pattern

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.
If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work
clamp feet during sewing, causing dangerous troubles including needle breakage.

h

d

1) Press key to make the READY LED

light up.

2) Select the "INTERMEDIATE PRESSER"
with key.

3) Lower the work clamp feet with the foot
switch.

The s ewi ng m ach ine do es n ot
start even when the foot switch is
depressed under this mode.

4) Press key in the state that the work

h

clamp feet are lowered.

The wo rk clam p feet do not go
up even when the foot switch is
detached.

5) Confirm the contour of the pattern with

key or key.

6) The work clamp feet will go up when key
is pressed.

– 81 –

(3) Performing modification of the needle entry point

When commands of thread tension or intermediate presser height exist in the needle entry point of the
shape confirmation and during temporary stop, those values can be modified.

• Changing the thread tension reference value

1) Press key in the ready state to select

the thread tension.

h

2) Press key for 5 seconds or more with

the feeding frame lowered.

3) The sewing LED lights up and thread tension
LED flashes on and off.

4) Set the thread tension reference value with

key or key.

• C hangin g the thre ad tension comma nd
value

h

h

+

1) Press key in the aforementioned

reference value change state.

2) Both the sewing LED and the thread tension
LED flash on and off.

3) Continue stitching with key or key.

4) "C" is displayed when there is the thread
tension command in the current needle entry
point.

5) Pressing key, set the thread tension

command value with key or key.

6) When ending the setting, press key.

When checking the needle, or performing the feed forward or backward, the machine
fails to work unless the presser is lowered. Use the machine after lowering the
presser.

– 82 –

h

• C h a n gi n g th e i n t e rm e d ia t e pr e ss e r

reference value

1) Press key in the ready state to select

the intermediate presser.

2) Press key for 5 seconds or more with

the feeding frame lowered.

3) The sewing LED lights up and the
intermediate presser LED flashes on and off.

4) Set the intermediate presser reference value
with key or key.

• C h a n gi n g th e i n t e rm e d ia t e pr e ss e r

command value

1) Press key in the aforementioned

reference value change state.

h

h

+

2) Both the sewing LED and the intermediate
presser LED flash on and off.

3) Continue stitching with key or key.

4) "C" is displayed when there is the
intermediate presser command in the current
needle entry point.

5) Pressing key, set the intermediate

presser command value with key or

key.

6) When ending the setting, press key.

1. When checking the needle, or performing the feed forward or backward, the
machine fails to work unless the presser is lowered. Use the machine after
lowering the presser.

2. When increasing the height of intermediate presser or making the needle size
thicker, confirm the clearance between the wiper and the components. Wiper
cannot be used unless the clearance is secured. In this case, turn OFF the wiper

switch, or change the set value of memory switch .

– 83 –

(4) When the pattern is changed

1) When X/Y enlargement/reduction ratio,
thread tension value, and intermediate
presser height of the data of the vector format

are changed, and key is pressed, the

h

h

display is in the pattern No. selection state as
shown in the figure.

When you desire to change the pattern No.

in this state, the display becomes the pattern
No. change confirmation display.

When destroying the contents of the current

pattern and changing the pattern No., press

of pattern No., press key.

In order to store the changed pattern, see

"@-3-3. Performing copying of pattern"

3-3. Performing copying of pattern

Copying below can be performed under the pattern copy mode.

• Copying from vector format data to users' pattern

• Copying between vector format data

• Copying from users' pattern to vector format data

• Copying between users' patterns

key, and when canceling the change

.

h

h

h

1) Confirm that sewing LED went out, and press

key.

Display the copy mode with key or

key, and press key.

2) First set No. of the copy source. Select the

pattern No. of copy source with key or

key.

Here the registered vector format data, users'

pattern and the edited vector format data can
be selected.

When No. of the copy source is determined,

press key to set No. of the copy

– 84 –

destination in the set state.

h

3) Next, set No. of the copy destination. Select

pattern No. of the copy destination with
key or key. Here vector format data

1 to 999 and users' pattern 1 to 200 can be
selected. A is displayed to the No. which is
not registered yet, and 0 is displayed to the
No. which has been registered.

When No. can be selected, determine it with

key.

4) When trying to copy to the registered pattern
No., the o verwr itin g confi rmin g state is
produced. When performing the overwriting,

h

3-4. Performing deletion of pattern

h

h

press key, and when canceling, press

key.

1) Confirm that the sewing LED has gone out,

and press key.

Display the deletion mode, and press

key with key or key.

h

2) Set the deletion No.

Select the pattern No. to be deleted with

key or key, and press key.

– 85 –

3) The deletion confirmation state is produced.
When executing the deletion without change,

press key, and when canceling, press

h

3-5. Sewing

* For the sewing procedure, see "

(1) Change to the other sewing pattern

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.
If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work
clamp feet during sewing, causing dangerous troubles including needle breakage.

!

-5-1. Sewing"

key.

.

1) Make the Sewing LED go off with key.

2) Press key and select the item of pattern

h

h

No .

3) Set the pattern No. with key or
key.

4) Similarly, setting of X/Y scale, speed, etc. is
performed.

5) When key is pressed, the Sewing LED

lights up and the sewing machine is in the
sewing ready state.

– 86 –

3-6. Winding bobbin

(1) To wind a bobbin while the sewing machine is performing sewing

Thread the bobbin winder and wind the bobbin
thread onto the bobbin as illustrated in the figure.

(2) To wind a bobbin independently

WARNING :

Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.
If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work
clamp feet during sewing, causing dangerous troubles including needle breakage.

h

h

d

h

1) Press key to make the SEWING LED

go off.

2) Select the bobbin winding with key.

Selectio n c ann ot be per form ed
when the Sewing LED is lit up.

3) Press key. The work clamp feet come

down and the Sewing LED lights up.

4) When the pedal switch is depressed, the
sewing machine rotates.

5) When the pedal is depressed again, or

key or key is pressed, the sewing

machine stops. When winding bobbin ends

with key, the winding bobbin mode is

completed.

6) When key is pressed, the Sewing LED

– 87 –

goes off, the work clamp feet go up and

key becomes effective.

3-7. Operation of CP-20 (Advanced)

(1) Performing sewing using the pattern keys ( , , , and )

When registering the patterns already registered (No. 1 to 200) to P1 to P25, calling of the pattern can
be performed with one-touch without selecting by scrolling of pattern No.
It is possible to change and register enlargement/reduction ratio, max. speed limitation, thread tension,
and sewing position.

* When selecting P6 to P25, perform the selection by combination of , , , and

keys as shown in the table below.

P-No. Selection key P-No. Selection key P-No. Selection key P-No. Selection key
P1 P1 P8 P1+P4 P15 P4+P5 P22 P2+P3+P4
P2 P2 P9 P1+P5 P16 P1+P2+P3 P23 P2+P3+P5
P3 P3 P10 P2+P3 P17 P1+P2+P4 P24 P2+P4+P5
P4 P4 P11 P2+P4 P18 P1+P2+P5 P25 P3+P4+P5
P5 P5 P12 P2+P5 P19 P1+P3+P4
P6 P1+P2 P13 P3+P4 P20 P1+P3+P5
P7 P1+P3 P14 P3+P5 P21 P1+P4+P5

(2) Register to the pattern key

Setting example : Register following setting to the P2., Pattern No. 3, X scale rate : 50%, Y Scale rate :
80%, Max. speed limitation : 2,000 rpm, Thread tension : "50", Pattern position : 0.5 mm to the right and
1 mm to the front

1) Turn ON the power switch and press

key to enter mode setting (memory switch
setting). (Sewing LED should be put out.)

2) Indicate the pattern register mode with

or key.

3) Press key.

Enter the pattern register mode.

When the space after P1 is blank,
the data is in the registered state.
When the space after P1 is “- -”,
the data is not in the registered
state.

〜

4) Press key. (Select P-No. to be

registered.) Selection can be performed with

or key.

5) Press key to indicate the Pattern No

. Set the Pattern No. to "3" with or

key.

– 88 –

6) Press key and set as follows with

or key.

X Scale rate : “50.0”%,

Y Scale rate : “80.0”%,

Max. speed limitation : “2000” rpm,

Thread tension : “50”

Presser height : “0”

7) Press key and “X Scale rate ”

indication becomes 0.0. Traveling amount in
X direction can be set in 0.1 mm unit. Set 0.5

with or key.

8) Pr ess k ey an d “Y Sc ale r at e ”

indication becomes 0.0. Traveling amount in
Y direction can be set in 0.1 mm unit. Set –1.0

with or key.

9) Press key.

Data is determined, and the pattern register

mode ends. When key is pressed, the

set data is canceled.

10) Press key.

Mode setting is finalized and the mode

returns to the normal mode.

– 89 –

(3) Sewing operation

Operation example : After performing sewing with the contents of the registered P2, perform sewing
with the contents of P3.

1) Turn ON the power switch.

2) Press the key.

h

3) Press the key, and when the sewing

LED lights up, the work clamp foot goes up
after it has moved.

4) Check the contour of the sewing pattern.
(Refer to the item

contour of a sewing pattern”

“@-3-2.(2) Checking the

.)

h

5) If the contour of the sewing pattern is
acceptable, the sewing can be made.

d

d

h

h

6) Press key after completion of sewing and

the presser comes down. The presser moves
to the sewing start point after origin retrieval
and goes up. (The P keys can operate the
pattern change by one-touch even when the
sewing LED is lighting up.)

7) Perform the above items 4) and 5).

* The P1 to P50 can be indicated on the display

when selecting the pattern by pressing the

or key.

0 / S1 to S999 / 1 to 200 / P1 to P50

/

P1 to P50 which have not been registered are

not indicated.

– 90 –

3-8. Performing sewing using the combination function

By arranging in the order of use of the pattern register (P1 to P25) which have been already registered
and registering in C1 to C20, the sewing pattern will change in the order every time the sewing machine
finishes the sewing.

(1) Register of the combination

Setting example : Combine in the order of P1, P2 and P3, and register them in the C1.

1) Turn ON the power switch and press

key to enter the mode setting (memory switch
setting).

2) Indicate the combination mode with or

key.

3) Press key. Sewing LED lights up to

enter the combination mode.

C1 to C20 can be se l ect ed with or

key.

When the space after C1 is blank,
the data is in the registered state.
When the space after C1 is “- -”, the
data is not in the registered state.

4) Press key, and then press key.

P1 is set to the first pattern of C1.

5) Press key, and then press key.

P2 is set to the second pattern of C1.

6) Press key, and then press key.

P3 is set to the third pattern of C1.

7) Press key to finalize the register.

8) Press key.

Combination register mode is finalized.

9) Press key.

Mode sett ing i s fina li zed a nd the mod e

returns to the normal mode.

– 91 –

(2) Sewing operation

Operation example : Perform sewing with the contents of the registered C1.

1) Turn ON the power switch.

2) Set the pattern No. to “C1-1 ” using the

or key. Scroll as follows :

0 / S1 to S999 / 1 to 200 / P1 to P50

/

C1 to C20

P1 to P50

,



,



h

3) Press the key. When the sewing LED

lights up, the work clamp feet will go up after
having moved.

4) If the contour of the pattern is acceptable, the
sewing can be made.

h

d

1. When you desire to return the pattern to the previous one or skip the next pattern

after sewing, press or key in a state that the sewing LED lights up.

The indication of the pattern will change, and the work clamp feet will move to the
sewing start point.

2. If the contents of P1 to P25 are changed after registration of C1 to C20, the
contents of P1 to P25 used in C1 to C20 will change. So, be careful.

3. Make sure of the contour of the pattern for each of the patterns. (Refer to the item

“@-3-2.(2) Checking the contour of the sewing pattern”.)

5) Every time the sewing is finished, the step is
made in the order of the combination. After
completing one cycle of sewing, the step
returns to the first step. The sewing can be
made repeatedly.

– 92 –

3-9. When using as "bobbin thread counter"

The production counter can be used as the bobbin thread counter. In case a same sewing pattern is sewn
in repetition, the sewing machine will stop sewing when the number of times (the specified number) that
can be sewn with a bobbin is reached. The bobbin thread counter is of the subtracting method.

The counter at the time of delivery is set to the production counter (adding method).
If it is used as the bobbin thread counter, it is necessary to change over memory
switch. (Refer to the item “@-3-10. Start and change of the memory switch”.)

1) Press key while sewing LED goes off

to indicate COUNTER display .

h

2) Then press the key.

h

h

e

(1) How to use the temporary stop

1) Sewing machine stops by TEMPORARY STOP switch of machine
head.

3) Then press the or key, and set
the specified number of times that can be

sewn with a bobbin.

4) Every time the sewing machine finishes a
sewing cycle, counting-down is made by one.

5) When the sewing machine finishes the
specified number of times, the sewing
machine does not start even if depressing the
pedal.

6) Replace the bobbin with a new one, and

press the key. The value of the counter

returns to the set value.

7) Repeat the steps of procedure from the steps

4) to 6).

Error 50 is indicated.Release the error with key.

2) There are three operations after stop as below.
Re-start of sewing by means of the start switch.

1

Press key to perform thread trimming, perform positioning with or key, and re-

2

start by means of the start switch.

Press key to perform thread trimming, and press again key to return to the origin.

3

– 93 –

3-10. Start and change of the memory switch

The sewing machine operation can be changed by changing the setting of the memory switch.

1) When key is pressed in the state that the

sewing LED is put out, the memory switch
setting mode is obtained.

1.27 which is indicated when "M"

Three figures from
the top are memory
switch Nos.

Two figures from the
bottom are contents
of setting.

key is pressed indicates that the
max. speed limitation of the first
memory switch is 2,700 rpm. (State
at the time of delivery from the
factory)

2) Change the memory switch No. with or

key.

3) Adjust the memory switch No. to the No. you

desire to change, and press key. The

sewing LED lights up.

4) Change the contents of the memory switch

with or key.

5) The value can be returned to the value at the

time of delivery from the factory with key.

6) Press key to register the contents of

change. Sewing LED goes off and the mode
returns to the selective state of the memory
switch No.

7) Press key to finalize the memory switch

setting mode and the mode returns to the
normal mode.

– 94 –

3-11. Correspondence table of LED and 7-segment display

No.

Lit LED

1

2

7-segment display

Data being read is displayed when turning ON the power.

Smart media pattern display

Description

Example) Smart media pattern 2

3

Smart media pattern display
Example) Smart media pattern 3

Pat t e rn in th e sma r t
media is indicated.

4

Pattern key display
Example) Pattern key 1

Pattern key is indicated.

5

Cycle pattern
Example) Cycle pattern 1

10

Cycle pattern 1
is indicated.

6

X enlargement/reduction ratio display

1st register

Example) 100.0%

7

Y enlargement/reduction ratio display
Example) 100.0%

8

9

Max. number of revolutions display
Example) 2,700 rpm

Thread tension display
Example) 50

Intermediate presser height (When presser goes up.)
Example) 1.5mm

When presser goes up.

11

Intermediate presser height (When presser comes down.)
Example) 1.5mm

When presser comes down.

– 95 –

No.

Lit LED

7-segment display

Description

12

13

14

15

16

Bobbin winder (When presser goes up.)

Bobbin winder (When presser comes down.)

Thread tension command input position
Example) 100

It is indicated that thread tension command
is inputted in the current position.

Intermediate presser command input position
Example) 1.5mm

It is indic ated that inter mediate presser
command is inputted in the current position.

Smart media pattern, the contents of which are changed display
Example) Smart media pattern 20

17

18

19

20

21

I t is in d ic at e d th at t h e
pattern has been changed.

Confirmation display when changing No. of smart media pattern,
the contents of which are changed

Overwriting confirmation and deletion confirmation display

Memory switch display
Example) Memory switch No. 1, set value : 2700

Memory switch No.

Set value

Direct pattern register and edit display

Cycle pattern register and edit display

22

23

Copy

Deletion

– 96 –