Juki AMS-210DHL-6350 AL6 User Manual
(
RfUIIfttlJOi±S
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I HOT-WIRE TYPE THREAD TRIMMER)
MS-210 HL-6350/
L6
INSTRUCTION MANUAL I PARTS LIST
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CAUTION:
This Instruction Manual
Read "Safety
AMS-2100 packed together
AMS-21
In
addition,
CD
Never allow your hands
very hot when they are heated.
C1)
Smoke occurs at the time of thread trimming. Be careful that you do not breathe in the smoke
when using thread which occurs
Gl
When the sewing machine is temporarily stopped during hot-wire heating, immediately heating
is interrupted for safety and heating is not performed
After all, thread trimming is not performed.
In
addition, thread breakage detector has been factory-set
Instructions"
ODHL6350/AL6.
be
careful
is
the Instruction Manual for AMS-210DHL6350/AL6.
described in
with
this
of
the following items since since hot wires are used for thread trimming.
to
come near the thread trimming place since the hot wires become
the
Instruction Manuals
machine and
harmful smoke for the human body.
fully
for
AMS-21 ODHL-6300 and
understand them before
until
the sewing has been completed.
to
OFF
at the time of delivery.
No.1301-00
29347804
using
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............................................................................................
22
CONTENTS
I . OUTLINE ............................................................................................... 1
1. Features .............................................................................................................. 2
2.
Specifications ..................................................................................................... 4
II.
MAINTENANCE AND ADJUSTMENT .................................................. 5
1.
Adjusting
2.
Adjusting
3.
Adjusting
4.
Adjusting
5.
Thread
5-1. Sewing data
the needle thread
the
bobbin
the needle thread feeding amount .................................................. 7
the thread
trimming
input
thread feeding amount .................................................. 6
trimmer
drive control ........................................................................ 10
procedures (001, 002) ....................................................
trimmer
guide
position ................................................. 5
................................................................. 8
13
5-2. Sewing data
6.
Error ...................................................................................................................
7.
Other troubles ................................................................................................... 18
m.
BLOCK DIAGRAM ..............................................................................
input
procedures
(01
0,
020) .................................................... 14
N. AIR PIPING DIAGRAM .......................................................................
V.
PARTS LIST ........................................................................................
15
20
21
22
( I .
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II
I OUTLINE
)
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This sewing machine is a sewing machine provided with the hot-wire type thread trimmer to the slide thread
take-up type
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( 1. Features )
CD
By adopting the hot-wire heater, thick thread can be easily cut.
@ Thread trimming time can be optionally set in accordance with the thread count.
(Start of heating the hot-wire can be performed during sewing
external output setting.)
or
alter completion of sewing by optional
@ Thread
@ Bird's nest at the start of sewing can be reduced since the needle thread remaining
(Needle thread remaining at the start of sewing can be reduced since thread
needle eyelet because of the needle thread resulted in a ball by fusing.)
® The amount of thread remaining on the needle at the end of sewing
with our moving knife type thread trimmer.
(The alter-treatment process of remaining thread is not necessary.)
is
cut by fusing, and it
is
effective
to
prevent thread from fraying.
on
the needle is shorter.
is
hard to come out from the
is
reduced by less than 1/2 as compared
® Respective thread trimming drive timings can be optionally set by the external input/output.
(Standard setting example • Bobbin thread
: Amount of remaining needle/bobbin threads
(Optional
: Amount of remaining bobbin thread
(Optional setting example II • Needle thread
threads)
: Thread trimming time to cut thread
(Optional setting example
: Bobbin thread
(J)
The hot-wire guide can prevent sewing material from being fused.
(The direct contact of the hot-wire with the material can be avoided by securing the interval between upper
surface of material and the hot-wire.)
setting example I • Needle thread feeding - needle thread
only
is
III
• Bobbin thread
only is cut.
trimming-
is
small.
is
secured.
feeding-
shorter than that of the optional setting example
trimming-
needle thread
simultaneous thread trimming of needle/bobbin
needle thread feeding)
feeding-
trimming-
needle thread trimming)
bobbin thread trimming)
I.
® Both the conventional moving knife type thread trimmer and this one can be used.
(The standard throat
plate asm. and standard wiper set can be replaced.)
® Working property in sewing operation is improved since the whole hot-wire device is miniaturized
approximately 1/2 as compared with the conventional one.
by
2
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3
( 2. Specifications )
CD
Bobbin • bobbin case : Equivalent to the slide thread take-up type AMS-21
hook
CV
Thread trimmer
® Applicable thread
Up/down independent drive type (optional timing seeting type)
#1
Max.
(chemical fiber system thread within 2250 denier)
OOHL
-6300 for 1.8-fold capacity
@ Applicable needle
®Optional
0Px17
0 Thread tension No. 3 asm.
#26 (standard) (#22
0 Needle cooler
0
<P
3.5 needle hole guide (04002010NOK)
0 Oval needle hole guide 3 x 4.4 (04021 01
0 * Standard
<P
4.5 (0400201
0 Lower hot-wire for thick thread (04018010POPA) [Engraved mark B]
® Efficiency
Thread trimming time :
before thread trimming]
[When the lower hot-wire for standard (engraved mark
should be strictly obeyed.]
[When the lower hot-wire for thick thread (engraved mark
should be strictly obeyed.]
(])
Quality
Length of remaining thread Needle thread
Standard 1.5 sec (optional setting) [Service disk
(It varies
Bobbin thread
(It varies
in
accordance with the adjustment value of thread trimmer guide.)
in
accordance with hardness or thickness of sewing materials.)
to
26, Nm140 to 230)
(0401201
(B4720221
A)
is
used, total heating time within max. 2.5 sec
B)
= less than 1 mm
= less than 2 mm
ONAH)
OAO)
OPOP)
ONOH)
is used, total heating time within 3.0 sec
[Solenoid valve, etc. required.
SeeN.]
001
: starting heating 9 stitches
® Safety
Periphery of the hot-wire
Air regulating valve is provided
(Air pressure to up/down cylinder: 0.25 to 0.28 MPa)
is
provided with insulating materials and protecting cover.
to
protect hot-wire sections from destruction by contact.
® Functions
Needle thread feeding amount adjustable type cylinder
slip-off and to reduce bird'd nest.
Adjustable type bobbin thread feeder capable of adjusting the amount of remaining thread required at a
minimum of amount to knot bobbin thread
is
provided.
@ Air consumption
3.6 N
~/min
* When the optional needle cooler
[Use a compresser of 750W (one horse power) or more.]
is
used : 65 N ~ /min when valve
is
provided in order
to
prevent needle thread from
is
fully opened.
4
(
ll
• fii\Jili!f! I MAINTENANCE
( 1 .
..
b!fttJJ
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ftiili~~
I Adjusting the needle thread trimmer position )
AND
ADJUSTMENT
)
(~~~;t:.tO)~~{<:~
(Adjust
the
height
Lt~~~
iz,c,,
WARNING:
Turn
OFF
~
when depressing the starting pedal before starting the work so as to prevent accidents caused by
abrupt start
::>Z"Fcii~~mt.,~g
in
accordance
1'1i:\O)itil!l!JJ
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the power,
of
the sewing machine.
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cut
the air supply, and ascertain that the sewing machine does
with
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thickness
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'llil!'!7iHJ,
of
material
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* Remove the intermediate presser once before
adjustment.
1)
Exhaust the air. (Set the regulator value to "0".)
2)
Loosen setscrew 0 .
3)
Loosen two fixing knob screws 6 .
4)
Adjust the needle thread trimmer
in
contact with the top surface of the material
the state that top end portion
is
trimmer
Then turn adjusting knob
needle thread trimmer unit up and down.
5)
Adjust with screw 0
heater
6)
At the same time, adjust the center position of
to that of
7)
When the positions of@), 0 and
tighten setscrew
screws
stretched to the cylinder stroke end.
so
that top end G
rod
0 fits center position(!)
f)
.
0 , then tighten two fixing knob
e.
so
that
it
comes
in
i)
of the thread
0 to move the whole
of
upper
of
needle
f)
are adjusted,
f).
i)
5
(
2.
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b
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I Adjusting the bobbin thread feeding
amount)
(l'*O)*aWI<:~~iMit.t~NO)ffit::'/?"-"A1J'S0)*?3ifJ~~~~mlJ*9
C:
lJ*g
(Length
knot
&~'~
A
o)
of
the remaining thread from bobbin case required at a
the
bobbin
iz~.::.,
WARNING:
Turn
when depressing the starting pedal before starting the work so
abrupt start of the sewing machine.
thread can be adjusted. It is purposed
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L
lt\:ft~c!j:>
OFF
the power, cut the air supply, and ascertain that the sewing machine does not run even
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1) Loosen setscrews 0 .
2)
Adjust bobbin thread feeding plate
~or€).
• Bobbin
direction~.
(Amount
increases.)
• Bobbin
direction
(Amount of the remaining thread from bobbin case
decreases.)
3)
When the adjustment has been completed, tighten
setscrews
thread
of
thread
feeding
the remaining thread from bobbin case
feeding
amount
amount
0 .
0 .
Be careful that setscrews 0
contact
in
speed
with
with
is
delayed
each other.
lower hot-wire
if
they
f)
increases
decreases
do
Q.
come in
to direction
not
Heating
contact
in
in
come
6
(
3.
J:~~b
1±1
l,:IIO)~~
I Adjusting the needle thread feeding amount)
(J::~O)*ai1JI;:~,!¥~f!i~NO)~t1i:t.J'
(Length
to
knot
6~~~
of
the remaining thread from needle eyelet required at a minimum
the
needle thread can be adjusted. It
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to
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reduce the
t;JJ
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WARNING:
Turn OFF the power, cut the air supply, and ascertain that the sewing machine does not run even
~
when depressing the
abrupt start of the sewing machine.
starling
pedal before starling the
work
so as to prevent accidents caused by
bird's
It
1d:
WJ!
L.,:J;9
of
amount
nest.)
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1)
Press down by hand stopper shaft 0 of the needle thread feeder cylinder.
2)
Check the feeding amount of needle thread 9 by needle thread feeder
(In
3)
To increase the remaining amount of needle thread, increase the distance of
it counterclockwise. To decrease
4)
Secure the distance from the top end of needle thread feeder
of the material in accordance with the thickness of the material.
Incidentally, the height from the top surface of throat plate H is set to
from the factory.
First, loosen two setscrews
Finally, tighten setscrews
optional needle cooler.
5)
Next, adjust the whole needle thread feeder unit with four setscrews 0 by moving it up or down since the feeding
amount of needle thread
:±J
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2
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case of 0=31 mm, the remaining amount of needle thread is approximately
b'®o~;§';l<t,
i'
~
J\-'li!JOJ,j:'.FcttJl G
:±J
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it,
turn the nut clockwise. When the distance 0 is determined, fix 0 with 0 .
0,
adjust installing base 0 by moving it up or down, and set the optional height
0.
In addition, 0 are screws used both for setting the installing base and for fixing the
r:l1iP!
o (0=31
G*9
o
mm
o
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cilti'R?'\11)
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H = 1 2
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mm
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c;
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f)
/eel
10
f)
.
D.
when it is in the lowest position to top surface 0
12
mm as standard at the time of delivery
9 changes by adjusting installing base 0 by moving it up or down.
lEI<t
18
mm
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G2109
o
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18
mm.)
At
this time, loosen nut 0 and turn
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lo
ilil£il
G*
l5
H.
* Press 0 by hand and check that it smoothly moves up or down
when it does not move smoothly, adjust it with setscrews
0 and
to
perform the up/down adjustment. At this time,
0.
7
(
4.
*tJ.1
<*t.JJ
b
u
ll1:i
.lt
(Amount of remaining thread from the top surface of material to be sewn after thread
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1,!:
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jj
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S
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b
iiOJ~~-
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u * 9 0)
J:
7a>~~~it!l"-OJ)g1J'
trimming can be adjusted.
sewn from being fused by the hot-wire.)
1'
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&
A
'~
:z%
ix,c.~
WARNING:
Turn OFF the power, cut the air supply, and ascertain that the sewing machine does not run
when depressing the starling pedal before starling the work so
abrupt start of the sewing machine.
(l)J!ili!J
l-\t\:Mc!J'?
In
addition, it is purposed to prevent the material to be
I<::
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7.J
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(h=O
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...t1JlljO)*l;JJtJ
g.@~O)t.>O)l'g
Clearance "h"
0 so that material
thread
First, loosen two setscrews
Slide 0 up
clearance.
Tighten 0 when clearance "h"
(h=O
e is trimmed with hot-wire plate 0 .
is possible.)
t]J
b , ilili!J"'
as
to prevent accidents caused by
:$f
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i!J
IJ'tJ:
even
fJO)!:I:±tll:IJ'
IJ;
5/C:*l;JJb
anr
•
51'
f"'~t:'Tff!&:Fs1~h!L:ID<\J~
1J".1
is
secured by thread trimmer guide
fJ
or
down to adjust "h" to the optional
;lj-{
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h
O)Fs1~
G*9,
~0/cl:,
0
cannot be fused when needle
0§!f:;J-0)?3£%:1J'IlJJtt
0.
is
determined.
8
* Upper side thread trimmer guide 0
0 itself from being deformed.
is
for preventing
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