JuiceGoose CQ Series - Power Sequencers User Manual

OWNER’S
MANUAL
CQ SERIES
SEQUENCED POWER CONTROL SYSTEM
CQ-1520TM, CQ-1TM, CQ-2200TM,
CQ-3000TM and CQ-PD1-4TM
File: 3176209DEN-001 Standard: UL508
OCTOBER 2013
DISCLAIMER
Juice Goose shall under no circumstances be held responsible for any losses, damage, or injury resulting directly or indirectly from the use of a CQ Series device in a manner contrary to accepted safe operating methods or any instructions contained in this document. The user should determine prior to use whether this product is adequate, suitable and safe for the application intended. Since individual applications can be subject to extreme variation Juice Goose makes no representation or guarantee as to the suitability of a CQ product for any generally described application.
CQ-SERIES
SEQUENCED POWER CONTROL SYSTEM
The Juice Goose CQ Series products are power distribution devices that will control AC power application to multiple pieces of equipment. The primary in­tent of the design of this equipment is to power rack mounted audio or video equipment with electric power current requirements of less than 15 amps, 20 amps or 30 amps depending on the CQ model being considered.
All CQ Series products can be remote activated. Several CQ devices can be connected to form a power sequencing system that includes multiple circuits in multiple locations.
SAFETY PRECAUTIONS
CQ Series products are designed to operate at 120 volts, 60 hertz. Operation with any voltage or frequency other than that can damage the equipment and create an unsafe situation.
CAUTION #1: All CQ devices must be grounded. If a power extension cord is required, use a properly insulated and grounded cord. Failure to ground the device could expose the user to dangerous electric shock.
CAUTION #2: All CQ devices should be installed only by qualified electrical technicians using appropriate mounting hardware and correct installation tech­niques. When installing make sure main power is off before attaching the CQ device. There are no user serviceable parts inside any of the CQ products.
CAUTION #3: Do not expose the CQ product to moisture or salty air. Doing so could cause significant damage and create an unsafe condition.
PRÉCAUTIONS DE SÉCURITÉ
Série CQ produits sont conçus pour fonctionner à 120 volts, 60 hertz. Fonction­nement avec une tension ou une fréquence autre que celle qui peut endom­mager l'équipement et de créer une situation dangereuse.
ATTENTION #1 : CQ tous les périphériques doivent être mis à la terre. Si une extension de cordon est nécessaire, utiliser un correctement isolés et cordon mis à la terre. Échec à la masse le périphérique pourrait exposer l'utilisateur à choc électrique.
ATTENTION #2 : Tous les périphériques CQ ne devrait être installé que par des électriciens qualifiés avec matériel de montage approprié et correct tech­niques d'installation. Lors de l'installation assurez-vous que l'alimentation princi­pale est hors tension avant de procéder à l'accrochage de la CQ périphérique. Il n'y a aucune pièce réparable par l'utilisateur à l'intérieur des CQ produits.
ATTENTION #3 : Ne pas exposer le CQ produit de l'humidité ou air salé. Cela pourrait causer des dommages importants et créer une situation dangereuse.
DETAIL SPECIFICATIONS
DIMENSIONS (H x W x D inches)
CQ 1520…………………………………………………….....….....………...1.72 x 19.00 x 7.00
CQ 1(Including 3 Gang Utility Box).............................................................4.50 x 6.50 x 3.75
CQ 2200 ................……………….......................……………………………5.50 x 6.40 x 3.75
CQ 3000.....................................................................................................9.00 x 6.00 x 4.00
CQ PD1-4.…..…………………………………………….....………………...32.00 x 3.50 x 2.00
WEIGHT (lbs)
CQ 1520………………………………………………………...........................……………..10.0
CQ 1...................................................................................................................................1.0
CQ 2200 ................………………………………………………..............……………………4.0
CQ 3000.............................................................................................................................6.0
CQ PD1-4……………………………………............................................................……...15.0
CIRCUIT BREAKER
CQ 1520………………………………………………........…………..Back Panel, 20A Thermal
CQ 1...............................................................................................................................None
CQ 2200………………................………………………..…………...Side Panel, 20A Thermal
CQ 3000………………………......…………………………………….Side Panel, 30A Thermal
CQ PD1-4……………………………………………………………………………………….None
POWER INPUT
CQ1520……….........………..………....…Power Cord, 7 Foot, 12/3 SJTW with NEMA 5/20P
CQ 1.........................................................................................................................Hardwire
CQ 2200 .……….......................................…...Hardwire with Crimp Tight Fast-on Terminals
CQ 3000.....................................................................................Hardwire to Screw Terminal
CQ PD1-4……………….............................…………Hardwire with External 4’ Wire Harness
VOLTAGE INPUT.……………………………………………...……………...120 VAC at 60 Hz
POWER OUTPUTS
CQ 1520.…,,…..........…..Six NEMA 5/20R, Sequenced and One NEMA 5/15R Unswitched
CQ 1...........................................................................................................Two NEMA 5/15R
CQ 2200………………………………………………........…….Four NEMA 5/20R, Sequenced
CQ 3000.….....................................................................…..One NEMA L5/30R, Sequenced
CQ PD1-4..………………………………………………....…...Eight NEMA 5/20R, Sequenced
NUMBER OF SEQUENCE EVENTS
CQ 1520………………………………………………………………………………………..Three
CQ 1.…………………………….......…………………………………………………………..One
CQ 2200……………………………….………………………………………………………...Two CQ 3000……………………………….………………………………………………………...One CQ PD1-4……………………………….……………………………………………………….Four
POWER LINE FILTRATION
CQ 1520…………………………………..........……………Multi-stage Filter (48dB at 30 MHz)
VOLTAGE SPIKE PROTECTION
CQ 1520…………………………………………...…...............………Triple MOV Matrix, L-N-G
COMMUNICATIONS LINE…........................……RJ-45 (See Owners Manual for Assembly)
MONITOR FEATURES………....................................................................Front Panel LEDs
CQ 1520 — Mount the CQ-1520 to a 19” wide rack with metal mounting rails,
designed with 1.75” spacing. Use appropriate rack mounting hardware. Plug the power cord into a grounded outlet. Do not defeat the grounding feature
of the CQ-1520 power cord.
CQ 1, 2200, 3000 & CQ-PD1-4 - These products were designed to be installed
only by qualified electrical technicians. Failure to follow correct installation techniques and instructions could result in equipment damage and/or personal injury.
CQ 1 - This product should be installed in a three gang utility box mounted inside a wall. The installation process may vary depending on whether the installation is in new or retrofit construction. Fit the utility box into the space where the CQ 1 will be installed. CAUTION: Be certain power has been turned off at the breaker panel or dis­connected before installation. (ATTENTION: certains power a été désac-
tivé sur le panneau de disjoncteur ou déconnecté avant l'installation.)
Pull the main power cable and the RJ45 signal cable(s) into position inside the utility box. Connect the power feed to the corresponding colored wires on the CQ 1 using wire nuts or another acceptable method. Plug the input signal ca­ble into the Input port on the CQ1 and the output cable into the Output port. Install the CQ 1 enclosure and cover plate onto the utility box with the screws provided with the unit.
CQ 2200 & 3000 are intended to be hardwired to a main utility power supply with power cable routed through conduit. A “squeeze” type conduit connector is assembled onto the CQ back box specifically for this purpose. A power line strain relief is also included in the box with the CQ device in case alternate power connection is necessary.
These two CQ Series models have front panel and a back box construction that are held together with seven screws. To begin installation, remove the screws that hold these two pieces together. The back box has four holes in the back surface. These holes are large enough to accommodate mounting screws or bolts (not included) to hold the CQ device securely to a stable, flat mounting surface, such as a wall. At least two screws or bolts should be used to mount the back box.
CAUTION: Be certain power has been turned off at the breaker panel or dis­connected before installation. (ATTENTION: certains power a été désac-
tivé sur le panneau de disjoncteur ou déconnecté avant l'installation.)
After the back box is secured, feed the cable that is connected to the desired power source through the hole in the side of the back box. Securely crimp a connector (provided) to the end of each wire lead (hot, neutral and ground). Press the connectors onto the appropriate locations on the circuit board as
INSTALLATION
labeled. Attach the front panel (containing the circuit board) to the back box using all seven screws. Gently pull excess cable length out of the box by tugging slightly on the cable from the outside of the box. Insert conduit into squeeze connector and tighten the connector to hold the conduit in place.
CQ-PD1-4 - The CQ-PD1-4 has two slotted side brackets that can be relo­cated along the length of the chassis. Use only appropriate hardware (not included) and use four mounting holes to secure the device. The wire har­ness should be connected directly to a circuit breaker panel or to an appro­priate junction box.
SIGNAL CABLE ASSEMBLY
The interconnecting CQ Series devices requires eight wire, RJ-45 cable. While this is the same component used to assemble CAT5 and CAT6 ca­bles, orientation of the connectors on the CQ Series cable is slightly differ­ent than for the CAT data networking cable. Therefore, standard CAT5 or CAT6 cables will not work with CQ Series devices.
After crimping a RJ45 connector on one end of the eight wire cable, attach a connector on the other end “upside down” from the first so that when the connectors are placed side by side the wire orientation will appear as shown in the above illustration. Check the cable with a continuity tester prior to in­stallation.
There is no known distance limit for the connection of CQ units by means of this cable system. The CQ signal is not sensitive to voltage changes or fre­quency interference.
1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1
REMOTE SWITCH CONNECTION
Although a Juice Goose CQ Series product can be remote controlled with a Juice Goose RC-5 accessory or another CQ device, it can also be remote activated with a simple contact closure using a switch or relay. The following instructions are provided to assist with this configuration. This information is also useful for assembling interface wiring going to and from the RJ type cable specified for the CQ system.
SINGLE POLE DOUBLE THROW
LATCHING SWITCH
1
2
C
Q
I N P
3
4
5
6
U
T
7
8
In the illustration below, connecting a single pole, double throw (SPDT) switch to the signal input line of a CQ Series device will control the se­quence up and down activity. Closing Pin 3 to Pin 7 will begin a sequence UP. Closing Pin 4 to Pin 7 will begin a sequence DOWN. Closing both 3 and 4 to 7 will PAUSE. the sequence process. The control switch on the chassis will be inoperative, except for the Manual On feature, when there is such a contact closure on the input line.
CQ Series
Signal Cable Connectors
Signal
Input
8 7 6 5 4 3 2 1
Signal
Output
1 2 3 4 5 6 7 8
The chart above shows assigned locations for each of the eight pins on the RJ45 connectors on the CQ Series Signal Input and Output. Note: although there are eight pins, only the middle six are being used.
This information may be used to connect a latching contact, as per the diagram on the previous page. It also illustrates the reversed orientation of the connectors on each end of a CQ signal cable.
Pin assignments are correct when viewed from the outside of the chassis.
PIN ASSIGNMENTS
OPERATION
These versatile CQ devices can be controlled by way of either another CQ device, a remote latching contact closure, a Juice Goose RC5 accessory unit or the switch on the CQ device itself (except the CQ 1).
CQ DEVICES - Any CQ device can operate in concert with others. Each can be a master (except the CQ 1) or slave unit. Any number of CQ de-
vices can be connected in a daisy chain fashion to operate as a power sequencing system.
REMOTE CONTACT CLOSURE - As one option, to control the sequenc­ing function, the Signal Input for the first CQ device can be connected to a contact closure (see Remote Switch Connection). Any latching switch or relay will work. Juice Goose recommends use of a double throw device in order to maintain one of two contact closures at all times. Digital proces­sor controlled devices such as those produced by AMX and similar com­panies will also work to control the CQ system.
RC-5 KEY SWTICH - Juice Goose offers, as an accessory, the RC-5 Re­mote Control/Monitor. This device provides key switch security as well as indicators to show the status of the power sequencing operation. The RC­5 connects directly to the Signal Input of the first CQ device.
SEQUENCE SWITCH (Not including the CQ 1) - Without a contact clo­sure on the Signal Input, the switch on the front or top of the CQ device will control its operation. Switches on the CQ 2200, 3000 and PD1-4 have three positions: Sequence up, Sequence Down and Manual On. The Se­quence Up and Down positions will activate the sequence process for that CQ unit and cause it to activate any units connected to its Signal Output. In the event of a failure of a particular CQ unit, the Manual On switch posi­tion allows activation of the CQ device. (Note: the Manual On option does not provide sequencing).
The CQ-1520 has a two position sequence switch and a second, re­cessed Manual On switch on the front panel of the chassis.
MONITORING
Each CQ Series device has a number of LEDs on the chassis to allow real time monitoring of the device’s operation.
On all CQ models, one LED indicates the processor is running the CQ control program. That LED blinks on all models except the CQ 1 on which that LED is on but static. Should there be a question about the product’s performance, the processor LED indicates the status of the electronic circuitry that controls the CQ unit.
In addition, each CQ model except the CQ 1 and CQ-PD1-4 has a num­ber of LEDs that corresponds to that unit's number of Pods (i.e. sequence events). Each Pod LED lights to indicate that a sequence stage has been completed and the corresponding POD has power.
Juice Goose also offers as accessories, four models of RC-5 remote and monitor devices that provide indications of sequence operation and com­pletion. For more information about the RC-5, contact your Juice Goose dealer, refer to the Juice Goose product catalog or visit our website,
www.juicegoose.com.
IN CASE OF MALFUNCTION
The Juice Goose CQ Series of products are ruggedly constructed and contain quality components. There are no user serviceable parts inside a CQ device. Unauthorized service will void all existing warranties and may result in equipment damage and personal injury.
Should improper performance be observed consult the following guidelines for diagnosis.
SYMPTOMS AND SOLUTIONS.
(NOTE: References to LEDs and circuit breakers do not apply to the CQ-1 and CQ-PD1-4)
1. Unit will not turn on. a. Check to see that main utility power is available. b. Check that the circuit breaker on the CQ unit is not tripped. c. Check the Processor LED on the chassis. If it is not lit the CQ device is probably not receiving power. If it is lit but not flashing the CQ processor is not running. Remove power from the CQ device by unplugging it or turning off the circuit breaker that feeds the unit. Then restore power to reset the CQ processor. The CQ processor has an automatic reset (“watchdog”) feature. However, should the processor “freeze”, removing and returning power to the device should correct the malfunction. d. If the device is being remotely activated: i. Check the signal line leading to the CQ signal input. Disconnect the signal input cable and try to activate the CQ product with the switch on the chassis. If this works either the cable is bad or the control device intended to remote control the CQ in question is failing to create the correct contact closure. If possible, exchange the cable in question with a known good cable. If this does not solve the problem examine the remote activation device and its connections to the cable. ii. Refer to the manual’s Signal Cable Assembly and Remote Switch Connec- tion sections. iii. If the CQ device is being operated by another CQ unit check that controlling unit. Is the controlling unit operating properly? Is its Processor LED flashing?
2. Unit will not turn off. a. It is likely that when a unit fails to turn off the cause is similar to that which would cause a unit to fail to turn on. b. Follow steps outline in 1 c. and d., above. c. Once a system of interconnected CQ devices is turned on, a specific CQ device will not turn off if the device following it in the turn-on sequence is still on. Check the CQ device following the CQ device in question. Has it turned off properly? If not, check all the following units to the end of the CQ system. Follow the steps in 1., above regarding the last unit that is misperforming.
3. Unit turns itself off unexpectedly. a. The unit may have encountered excessive current draw that caused the circuit breaker to trip. Examine the breaker. If it has tripped, the button section of the breaker will be extended and can be reset by pushing it in after the unit has been off for a brief period. b. Review the current requirement of the equipment plugged into the CQ device and com­pare it to the amperage rating of the CQ device in question. See the Detail Specification section of this manual.
If the problem can not be remedied or if the encountered problem is not listed here and particularly if any evidence of severe or hazardous performance is observed, immediately disconnect power to the CQ device and contact your local Juice Goose dealer or Juice Goose directly.
SERVICE
Should your unit require service, contact Juice Goose to receive a service authorization number. This number will allow us to track your returned unit. Please note that no returns will be accepted without such a number.
7320 Ashcroft, Suite 104
Houston, Texas 77081
(e) info@juicegoose.com
www.juicegoose.com
(p) 713-772-1404
(f) 713-772-7360
OTHER JUICE GOOSE PRODUCTS
RACK MOUNTED POWER DISTRIBUTION - Nineteen inch horizontal power distribution with several optional levels of AC power protection
AC LINE FILTRATION - The Juice Goose RX Series Hybrid Filter tech­nology provides very high levels of protection against damaging power surges and high frequency interference on hot, neutral and ground.. All this is available at very attractive prices with the RX Series.
REMOTE CONTROL POWER - When sequenced power activation isn’t necessary, Juice Goose offers the RT Series of remote control power distribution products. These devices activate with a latching contact clo­sure, making them simple to use with a wide variety of switches or re­lays.
CUSTOM MULTIPLE CIRCUIT POWER DISTRIBUTION - When the components in a single rack demand multiples of twenty or thirty amp circuits Juice Goose provides a custom assembled power distribution product. The PD Series is configured by Juice Goose to the specified requirements of each individual installation. A wide variety of features is available.
UPS (Battery Back Up) - Juice Goose sells high quality, value priced battery back up products to provide clean AC power and battery support in the event of a black out. Sizes range from 1,000 KVA to 3,000 KVA, in either line interactive (voltage regulating) or on-line designs.
LIGHTNING PROTECTION - All electronic components mounted outside have a potential for attracting lightning. These include cameras, speak­ers and satellite antennas.. Juice Goose sells a broad selection of light­ning protection components for RJ45, coaxial or hardwired installations.
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