Judo BIOSTAT-COMBIMAT BST-CA, BIOSTAT-COMBIMAT BST-C Installation And Operating Instructions Manual
Installation and Operating
Instructions
JUDO BIOSTAT-COMBIMAT
Wate r T reatme n t Device
Model BST-CA
Valid for: Canada
Attention:
Carefully read through the installation and operating instructions
and safety information before
installing and putting the unit into
service.
These Instructions must always
be issued to th e ow ner/ u ser.
BST-CA
Co-orporate Head Office
Dear Customer,
JUDO Wasseraufbereitung GmbH
P.O. Box 380
D-71351 Winnenden
Germany
internet: http://www.judo.eu
e-mail: info@judo.eu
Manufacturing
JUDO Wasseraufbereitung GmbH
Hohreuschstraße 39-41
D-71364 Winnenden
Germany
Thank you for the confidence you have
shown in us by purch asing this un it. With
this water treatment device you have
purchased an unit that corresponds f ull y
to the m os t u p-d at ed st an dar d s of te ch nology.
This water treatment device is suitable
for use in cold drinking water up to a
maximum ambient temperature of 86 °F
(30 °C).
Each unit is thoroughly checked before
delivery . Shou ld dif ficulti es occ ur, please
contact the responsible customer
service. See back page.
Trademarks:
Trad emar ks use d in this docu men t are pr ote ct ed
and registered trademarks of the respective
holder.
© JUDO Wasseraufbereitung GmbH
D-71 364 Winnenden
All rights reserved.
Reprints – even of extracts – is only permitted
with special written approval.
2 JUDO BIOSTAT-COMBIMAT
Federal Communication Commission
Interference Statement
This equipment has been tested and found
to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate
radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to
radio c om m unications. However, there is no
guarantee that interference will not occur in
a particular installation. If this equipment
does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the
interference by one or more of the following
measures:
– Reorient or relocate the receiving
antenna.
– Increase the separation between the
equipment and receiver.
– Connect the equipment into an outlet on
a circuit different from that to which the
receiver is connected.
– Consult the dealer or an experienced
radio / TV technician for help.
FCC Caution: To assure continued compliance, any changes or modifications not
expressl y appro ved by the par ty r espon sibl e
for compliance could void the user's authority to operate the equipment.
This device complies with Part 15 of the
FCC Rules. Operation is subject to the
following two conditions: (1) this devi ce m ay
not cause harmful interference, and (2) this
device must accept any interference
received, including interference that may
cause undesired operation.
JUDO BIOSTAT-COMBIMAT 3
Table of Contents
1. About this Operating Instructio ns...5
1.1 Symbo ls us e d... .. ........ ....... .. ........5
1.2 Safety information and dangers
due to non-compliance..... ...........6
1.3 Units used....................................6
2. Intended Use......................................7
2.1 Water p re s su r e... ........ ....... ....... ... 8
2.2 Notes on special dangers............8
3. Product Information..........................9
3.1 Intended purpose.........................9
3.2 Materials use d .... ........ ....... .. ........9
4. Installation .........................................9
4.1 General........................................9
7. Maintenance..................................... 22
7.1 Cleaning....................................22
8. Warranty and Services.................... 22
9. Data Sheet........................................ 23
9.1 Type .......................................... 23
9.2 Models.......................................23
9.3 Technical specifications ............23
9.4 Mounting Dimensions ...............24
9.5 Scope of supply......................... 24
9.6 Accessories............................... 24
10.Spare Parts BIOSTAT-COMBIMAT.25
11. C u s t o m e r Ser v ic e........... ....... ....... ... 28
4.2 Requirements for the place of
installation..................................10
4.3 Discharging the flushing water . .12
5. Operation .........................................14
5.1 Commissioning..........................14
5.2 Description of its function ..........15
5.3 Control lamps,
manua l p us h b u tto n s ........ ....... .. . 17
5.4 Cleani n g - F lu sh i ng....... ....... ......18
5.5 Warning message "Battery l ow" 18
5.6 Mounting of the panelling ..........18
5.7 Replac in g th e ba tte r ie s............. .18
5.8 Modifications / changes / spare
parts...........................................19
Unit-No.:
....................................................................
5.9 Stoppages .................................20
6. Fault..................................................21
4 JUDO BIOSTAT-COMBIMAT
About this Operati ng Instructions
1. About this Operating
Instructions
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance ”)
This users’ manual should always be kept
near the actu al device in operation.
This instruction manual is intended to make
it easier to familiarize yourself with the water
treatment device and its possible intended
uses.
The instruction manual contains important
informat ion require d for the s afe, correct and
economical use of the unit concerned.
It contains fundamental information, which
must be observed during ins tall atio n, operation and maintenance. Observance of this
information helps to avoid dangers, reduce
repair costs and increase the reliability and
working life of the water treatment unit.
The instruction manual must be read and
used by each person ent rusted with carry ing
out work on the water treatment device, for
example:
– Installation
Therefore, this instruction manual must
always be read by the fitter and responsible
skilled personnel/owner or operator before
installation, commissioning and maintenance.
Not only the ge neral safety not es given in
the chapter on “Intended Use”are to be
observed, but also the special safety
notes inserted under the other main
items.
1.1 Symbols used
The safety notes contai ned in t his instruc tion
manual are labelled with the following
symbols:
ATTENTION
Warning, electrical voltage
Torques specified by the
manufacturer.
Tips for use and other
information.
Notes on existing
dangers
– Operation
– Maintenance
(servi cing, inspecti on, repair)
Installation and maintenance may only be
carried out by personnel authorized by the
manufacturer, who are capable of fulfilling
the instructions given in the installation and
operating instructions and the countryspecifi c prescriptions.
Apart from the instruction manual and the
laws governing healt h & safety a pplicable i n
the count ry an d p lace o f use, t he recogni se d
technical regulations for safe and proper
work must also be obs erved.
Notes directly attached to the water treatment
device, e.g.:
– Direction of flow (see Fig. 1)
– Type plate
– Cleaning information
must always be observed and kept in a fully
legible condition.
Fig. 1: Built-in rotary flange
JUDO BIOSTAT-COMBIMAT 5
About this Operati ng Instructions
1.2
Safety information and dangers
due to non-complian ce
Failure to observe the general danger
symbols may result, for example, in the
following risks:
– Failure of important functions of the
water treatment device.
– Danger to persons due to electrical and
mechanical effects.
– Danger to persons and the environment
due to leaks.
Refrain from any unsafe working methods.
Failure to comply with this instruction
manual and the safety information can not
only result in dangers for people but can
also harm the environment and the unit.
1.3 Units used
In derogation of the International System of
Units (SI = System International), the following units are used:
Units Conversion
°F °F = 9/5 °C + 32
psi kPa = 0.001 N/mm²
gpm 1 m³/h = 4.4 gpm
¾" DN 20
1" DN 25
1½" DN 40
6 JUDO BIOSTAT-COMBIMAT
Intended Use
2. Intended Use
Installation and use of the water treatment
devices are each subject to the applicable
national regulations.
Apart from the instruction manual and the
legally binding accident prevention provisions applicable in the country and place of
use, th e recog niz ed tech nical r egulat ions f or
safe and proper work must also be
observed.
The water to be treated must possess
quality of drinking water!
Always contact the manufacturer/supplier
before using water with a different quality or
with additives!
This water treatment devices is suitable for
use in cold drinking water up to maximum
ambient temper ature of 86 °F (30 °C).
In order to be able to discharge safely the
wastewater in operation and in case of any
defect in the system, precise compliance
with the details stated in the chapter on
“Requirements for the place of installation”
is necessary!
Use is permitt ed in the whol e field of dr inking
water, provide d the water to be tre ated is not
calcium-antagonistic.
It is produced according to the newest
standards of technology and the generally
accepted safety regulations in Germany.
The water treatment devices may only be
used as descri bed in t he instr ucti on manual.
Any other or further use is deemed not to b e
intended us e.
Additional dangers exist in case of nonintended use and failure to observe the
danger symbols and safe ty information. The
manufacturer/supplier are not liable for any
losses or damage resulting from this. The
risk is solel y borne by the user.
Intended use also includes observing the
instru cti on m anual.
The manufacturer/supplier must always be
consulted before using the water treatment
devices outside the use limitations given in
the instruction manual .
The water treatment devices are only to be
used in a technically perfect condition, for
their intended use, safely and aware of the
dangers and with full observance of the
instru cti on m anual!
Have any malfunctions corrected immediately!
JUDO BIOSTAT-COMBIMAT 7
Intended Use
2.1 Water pressure
The water pressure must be bet ween 22 psi
(150 kPa) and 116 psi (800 kPa) .
If the water tre atmen t devi ce is n ot regula rily
regenerated, this can result in a pressure
loss and impairment of the softening function.
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance ”)
If the water pressure is more than 116 psi
(800 kPa) a pressure reducer must be
installed before the water treatment device
(see Fig. 2). An operating pressure of more
than 116 psi (800 kPa) can lead to malfunction and fa ilu r e.
The opti mal oper ating press ure for the wat er
treatment device lies between 44 psi (300
kPa) and 73 psi (500 kPa). It works most
economically under these pressure conditions. In modern sanitary installations (in
particular where single lever mixers are
used), despite normal system pressure
conditions , peak pressu res of u p to o ver 44 0
psi (3000 kPa) frequently occur. This can
cause damage to important functional interior parts of the water treatment device.
2.2 Notes on special dang ers
2.2.1 Electrical equipment /
installations
There must not be any electrical
cables and devices underneath or in
the immediate vicinity of the water
treatment devic e!
Electrical de vices / equipment, which are no t
splash proof and which are located nea r the
water treatment device can be damaged by
water which escapes from the water treatment device during “Cleaning - Flushing” or
improper use. If the electrical devices /
installations are connected to the power
supply, a short circui t can also occur. In this
case there is a risk of people suffering an
electric shock. Electrical devices / equipment located near the water treatment
device must therefore be splash proof and
comply with the legal regulations for wet
ro oms (I P 4 4).
1
1 = Pressure reducer
Fig. 2: Pressure reducer upstream of the water
trea tment device.
For a water pressure of 73 psi
(500 kPa) to 116 psi (800 kPa) we
recommend the inst allation of a
pressure reducer.
8 JUDO BIOSTAT-COMBIMAT
Product Information
3. Product Information
3.1 Intended purpose
This water treatment device is suitable for
use in cold drinking water up to a maximum
water tempe rature of 86 °F (30 °C).
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
Please refer to the chapter on “Intended
Use” for use restrictions.
This water treatment device reduces the
tendency of the water to precipitate out
excess calcium and thus protects the waterpipes and wate r heaters from li m e deposits.
Applianc es and taps are protecte d.
Lime deposits restrain the water
flow and can therefore lead to an
increas ed energy consumption.
4. Installation
4.1 General
ATTENTION
(see chapter “Safety information and
dangers due to non-c ompliance”)
The unit may only be installed by skilled
personnel.
The chapter on “Int ended Use” has always
to be observed !
The pipes must be able to support in a safe
way the water treatment devices.
Otherwise mechanical damage or f ractures/
bursts c an occur in the p ipes. This c an res ult
in major water damage. People close to the
water treatment device are exposed to a
health risk due to the large quantities of
water released. Therefore, if necessary, the
pipes must be additionally fixed or
supported.
3.2 Materials used
The used ma terials ar e resistan t to the ph ysical, chem ical and corros ive prop erti es to be
expected in the dri nking water. All materials
are hygienically and physiologically safe.
Plastics (KTW recommendations) and
metallic materials fulfil the requirements of
the BgVV (German Federal Institute for
Consumer Healt h Protection and Veter inary
Medicine).
Always observe the given spacings to
ensure convenient operation and servicing
(see chapter “Mounting Dimensions”)
A distance of at le ast 6 Inch (150 mm) ab ove
and below the water treatment device
is required in order to be able to carry out
property all the maintenance and servicing
work.
When installing the water treatment devices
in the feed-pipe to the water heater, ensure
that the safety valve of the water heater is
located after the water treatment device in
the direction of flow.
JUDO BIOSTAT-COMBIMAT 9
Installation
4.2 Requiremen ts for the place of
installation
The room where the unit is installed must
be dry and frost free!
Unauthorised persons must not have
access to the water treatment device!
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
– The ambient temperature must not
exceed 86 °F (30 °C)! At higher
temperatures or direct sun radiation the
material can be dam aged.
– We recommend tha t the water tr eatment
devices is installed after a backwash
protective filter, to prevent particles of
dirt and sand being swept in.
4.2.1 Installed position
ATTENTION
(see chapter “Safety information and
dangers due to non-c ompliance”)
Always install the water treatment devices
in a vertical position (± 5°)!
Unless, imp airments of its function can
occur.
4.2.2 Pow er sup ply
A splash proof socket is required
for the power supply, in accordance with the legal regulations for
wet rooms.
ATTENTION
A po wer co nnect ion (1 20 V, 60 Hz),
which has to be permanently
under voltage, must be available.
– Length of the power lead is approxi-
mately 60 Inch (1.5 m).
– Particularly in the case of small cross-
sections and soft pipe materials, the
water pipes should be supported in the
vicinity of the connecting flange with two
pipe-clamps.
(see chapter “Safety information and
dangers due to non-c ompliance”)
A permanent power supply must be available. If the water treatment devices is not
permanently supplied with power, there is
no warning in case of faults, and no water is
treated.
4.2. 3 Mounting the built-in rotary
flange
The built-in rotary flange is used as a
connecting element between the pipe and
the water treatment device.
It is suitable for both, -horizontally and vertically mounted pipes.
The built-in rotary flange must be
installed in the direction of flow. This is
marked by a cast in arrow (see Fig. 1).
10 JUDO BIOSTAT-COMBIMAT
If these instructions aren't respected, the
water treatment device doesn't work.
ATTENTION
Installation
should be carried out ensuring sufficient
access to the hand- wheel.
(see chapter “Safety information and
dangers due to non- com pliance”)
The flange surface of the built-in rotary
flange must be in a vertical position! The
built-in rotary flange m ust be fitted thus that
mechanical stresses cannot occur! Otherwise mechanical damages can arise at the
built-in rotary flange. This can lead to major
water damages.
In this case, people close to the water treatment devices are exposed to a health risk
due to t he large quanti ties of water.
Therefore, when mounting, ensure that no
large forces act on the pipe, built-in rotary
flange and wat er treatment devices.
4.2.4 Mounting of the Bypass Valve
(accessories)
The flange of the bypass valve marked with
the cast in letter “R” (pipe) is screwed onto
the built-in rotary flange. The conditioner i s
fitted ont o the fl ange marked wi th the cast in
letter “G” (unit). The hand-wheel of the
bypass valve can be positioned anywhere
above the unit or to the side if there is
enough space between the pipe and wall.
Depending on c ondit ions on s ite, instal lat ion
Hand-wheel
Built-i n rot ary flange
„R“ pipe flange
„G“ unit flange
Fig. 3: Bypass valve
4.2.5 Fitting the wall support
< 12 Inch
(300 mm)
Wall support
Fig. 4:
Wall support without bypass valve
JUDO BIOSTAT-COMBIMAT 11
> 12 Inch
(300 mm)
Installation
flange so t hat t he scre w head s pass t hro ugh
the bayonet fixing drill holes (see Fig. 6 I).
Swivel the water treatment devices approx.
30° back in a cl ockw ise di rection and tight en
the four hexagon socket screws (see Fig. 6
II).
Profiled flange gasket
Wall support
Fig. 5: Wall su pp ort with by pa ss valve
For further information, please refer to the
installation inst ructions for the wall support.
4.2.6
Mounting of the
Water
Treatment Device
I II
Fig. 6: Built-in rotary flange with bayonet fixture
After flushing the water pipe, remove the
assembly lid of the built-in rotary flang e.
Remove the white protective disc on the
connecting flange of the water treatment
devices by unscrewing the four M6 Allen
screws.
Do not completely unscrew the screws
because of the bayonet connection!
Lift up the water treatment devices and
swivel it approx. 30° in an anti-clockwise
direction. Position it on the built-in rotary
Fig. 7: Built-in rotary flange
The profile of t he profiled f lange gasket must
point towards the built-in rotary flange.
Failure to obser ve this can lead to leaks and
water escaping. This can cause damage
due to water to the house and its installations (see Fig. 7).
Sel ect th e torq ue (a pprox. 4 Nm) so
that the gasket locks and the water
treatment device is not damaged or
strained!
4.3 Disc harging the f l ushing w ater
An adequately dimensioned wastewater
connection (e.g. floor drain) according to
DIN 1986 must be available for the flushing
water
.
The dimensioning depends on the local
circumstances (e.g. wastewater pipe
gradient, number of pipe bends, length of
the wastewater pipe, etc.). The dimensioning must at least ensure that all the
wastewater can be discharged temporarily
coordinated.
If it is not possible to locate a drain connection directly under the water treatment
device
over the water treat m ent device.
s
, the wast ewater ho se ca n be rout ed
12 JUDO BIOSTAT-COMBIMAT
Installation
The wastewater hose for the flushing water
must be led to the drainage chan nel without
any kinks.
In all options, a free discharge must be
ensured in acc ordance with EN 1717.
The loose end of the hose has to be firmly
fixed with the included adhesive tape at the
pipe or a similar object.
Flushi ng water disch arge options
The flushing water must be discharged into
a firmly m ounted drain.
Ensure that the wastewater connection functions before plugging the power supply unit into
the socket.
> 1 Inch
(20 mm)
ø 50 mm
Fig. 8: Flushi ng water discharge options
> 6 Inch
(150 mm)
JUDO BIOSTAT-COMBIMAT 13
Operation
5. Operation
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
Always observe the chapter on “Intended
Use”!
5.1 Commissioning
For safety reasons, the water treatment
devices must be vented immediately after
having been connected with the water
supply. Set the bypass valve suppli ed at the
setting "Operation" (see chapter “Mounting
of the Bypass Val ve (accessories)”).
– Turn on a water tap mounted after the
water treatment devices.
– After the power supply has been
connected, t he elec tric al ci rcuit perfo rms
a self-check of all the functions and
parameters st ored in the electr onics.
– Following a successful check, all control
lamps flashes four times.
– As soon as LED 1 shows a continuous
green light indicating "Operation", the
water treatment de vices is ready f or use .
When water is flowing, the green LED 1
flashes (see chapter “Control lamps,
manual pushbuttons”).
–
The power suppl y must be freely accessible
.
Connect the water treatment device
to the power supply. Plug the power
supply int o the socket.
Electrical circui t
1 5 m³
210 m³
320 m³
440 m³
5Ox 1
6Ox 2
7
8
LEDs
DIP switch
Manual
pushbutton
15 VAC
M1
S3
Batterie
Elektrode
Hall
Fig. 9: Electrical circuit
14 JUDO BIOSTAT-COMBIMAT
M2
Alarm
Operation
5.2 Description of its function
5
1
2
3
6
Fig. 10: BST-CA
1 Control lamps
2 Manual pushbut ton
3 Type Plate
4 Panelling
5 Cleaning motor
6 Flushing motor
5.2.1 Treatment effect
The water treatment device works
completely automatically. The treatment
effect is adapted at the water flow. In the
feed to t he water treatment device there is a
flow-meter.
The flow-met er consists of a propeller water
meter.
Due to the water flow the screw propeller,
that can be found in the propeller water
4
meter rotates, and a Hall Sensor receives
impulses from the magnet in the pr opeller.
The electro nics then calcul ate the water flow
from the frequency and quantity of the
impulses. The electr onics reg ulate t he treat ment current referring to the relation that
exists between the applied voltage and the
treatment current as well as from the dur ation of the treatment current [impulse
length). The electronics optimise the treatment current, according to the quality of the
water.
As soon as water flows, the water treatment
is indicated by the flashing of green LED 1
(see fig. 12).
JUDO BIOSTAT-COMBIMAT 15
Operation
5.2.2 Lime protection function
The water treatment devices sets free the
minute seed crystals to which further lime
can attach itself. In the treatment section,
there is a titanium anode (positi ve pole) and
a circular st ainless steel brush switched as
the cathode (negative pole). As soon as
water flows, there is a pulsating direct
current applied to these two electrodes so
that the re i s a flow of electricity b etween the
electrodes. Dissolved calcium in the form of
calcium ca rbonate crys tals is t hen deposite d
on the cathode (the cir cular stainless steel
brushes). On cleaning, these crystals of
calcium carbonate are thrown off the separate bristles by rotating the circular brush.
The crystals thus f ormed are minute microcrystal s. Larger crystals which may possibly
also appear sink together with separate
loose brush particles to the bottom and are
flushed out via the flushing valve during
cleaning.
The lime particles can be seen in the
flushing water as very fine "sand". The
microcrystals remain in suspension and
thus form se ed crystal s on which f urther l ime
can be deposited. Principally in the warm
water field t he growth of the crystals can be
realized by a gradual clouding of the water.
The crysta ls slowly grow large e nough to be
able to disperse the rays of light. At that
stage, they are but a few thousandths of a
millimeter in size. But even these crystals
are small enough to remain in suspension
and to be flushed out with the water flow.
The same process g oes on in the c ol d water
field, too, although the potential here for
deposition of lime is considerably less in
normal circumstances. Since the excess
lime (calcium) is now deposited at the seed
crystals, other surfaces (e.g. pipework,
boiler etc.) are not affected by li m e deposits
so that heating elements for example no
longer fur up. Although this formation of
crystals does reduce the hardness of the
water, the reduction is so small that they
remain undetectable by means of simple
measuring instruments.
In the feed of the unit, is a propeller water
meter which can even detect such small
flows of water as 1.5 l/min. Together with a
microprocessor-controlled electronics,
optimal water treatment is ensured at all
times from tiny flows up to the nominal
capacity, and also depending on the water
quality by adapting the electr ical impulses.
16 JUDO BIOSTAT-COMBIMAT
Operation
5.2.3 Hygiene unit
In addit ion t o its lime-p rotect ion f uncti on, the
water treatm ent devices also fights bacteria
such as that one whi ch causes le gionnai res'
disease and herewith their increase. This is
achieved by means of the proven anodic
oxidation m ethod.
The hygiene unit in the water treatment
devices consists of an electrode specially
coated with a mixtur e of oxides of precious
metals as an additional anode and an electronic control unit. The approved circular
stainless st eel brush is used here, too in the
hygiene uni t as a depos ition ca thode in addi tion to its function as a lime protection. The
cathode brush is freed of lime depositis from
time to t ime by mea ns of a s craper , so th at a
pole rever sal of the elect rodes is not necessary for the cle aning off . By avoid ing regular
pole reversal it is taken care of the electrodes and th eir service life is pr olongated.
5.3 Control lamps,
manual pushbuttons
Opera tion - Condit i oning
Cleani ng - Fl ush i ng
Battery low
Fault
Manual Cleani ng - Flush i ng
Fig. 11: Control lamps, manual pushbuttons
LED 1 Oper ati on - Condi ti oning
LED 1
LED 2
LED 4
LED 5
Hand
As soon as the water flows, by applying a
small voltage out of the water itself, without
the addition of chemicals, oxidants are
produced which attack the legionel la bacterium.
The water treatment devices creates a
disadvantageous living environment for the
legionella bacteria, but must not be used,
however in legionnaires' disease-contaminated water systems as the sole protection
against legionnaires' disease. In these
circumstances, measures for disinfection
have to be adopted here as furth er steps, in
accordance with the DVGW working sheet
W551, in order to kill the l e gi o nella ba ct e ria
completely.
The use of the water treatment dev ices does
not replace a disi nfection in the usual sense,
but serves as a prophylatic measure to
protect as f ar as pos sib le aga inst the da nger
of an increase of the germs.
Permanent green light: the water treatment device is ready for use.
Green light flashing: water treatment is
taking place.
LED 2 Cleaning - Flushing
Permanent green light: a flushing - flush-
ing is being car ried out.
LED 4 Batter y low
Red light flashing: the battery must be
changed otherwise no further Cleaning Flushing can be carried out.
LED 5 Fault
Red flashing light : the water treatment
device is not ready for use (see chapter
“Fault”).
Hand manual pushbutto n
Triggers Cleani ng - Flushing.
JUDO BIOSTAT-COMBIMAT 17
Operation
5.4 Cleaning - Flushing
Depending on the quality of the water and
the oper ating met hods, a t hin c oating of l im e
is formed on the brush in the treatment
chamber. This lime layer must be removed
and flushed out of the water treatment
devices at regular intervals.
The water treatment device has a device for
flushing the brush and a flush valve for
rinsing out the lime particles.
Cleaning and flushing is carried out automatically by two electric motors.
Make sure th at the drain connection is functional before plugging the power supply into
the socket (see chapter “Discharging the flushi ng wa ter”).
During Cleaning - Flushing, the yellow LED
2 lights up.
The Cleaning - Flushing can be started
manually by operating the manual pushbutton (2).
5.5 Warning message "Batter y
low"
To ensure t hat Cl eaning - Fl ush ing is carried
out completely, even in case of a power
failure, the water treatment appliance has a
9V block battery installed as an emergency
power supply.
Before each Cleaning - Flushing a battery
test will be effected. A missing, unloaded or
defective battery is indicated by the flashing
of the red LED 4. A trigging of the container
flushing is then not possible.
5.6 Mounting of the pa nelling
Dismantling:
Disconnect the power supply
from the socket.
– Withdraw the upper / inferior clamping
fixture.
– Carefully pull apart the right and the left
panel parts by the handle cavities on
the back of the panelling.
– Remove the type plate and the panel-
ling.
Assembly:
– Push the ri ght and l eft p arts of the pa nel -
ling together till a gap of approximately
15 mm is left.
– Ensure that the ca ble is not trapped!
– Refit the type plate in the blanks, of the
panelling, si tuated above and below.
– Push the panelling completely together.
Plug the power supply into
the socket!
5.7 Replacing the batt eries
When a change of batteries is necessary
(LED 4 flashes) the following procedure is
adopted:
18 JUDO BIOSTAT-COMBIMAT
Operation
Disconnect the power supply
from the socket.
– Remove the panelling from the water
treatment devices.
– The battery is located behind the elec-
trical switch and must be disconnected
from the battery clip.
– Exchange the battery and push it back
into the corresponding blank behind the
switch.
– Remount the panelling on the water
treatment devices.
Plug the power supply i nto the
socket!
– Return run-down batteries to a distri-
butor or to a properly- authorised local
disposal return point.
5.8 Modifications / c ha n ges /
spa re parts
ATTENTION
(see chapter “Safety information and
dangers due to non-c ompliance”)
Only original spare parts are to be used!
Independent modi ficat ions and change s are
prohibited for safety reasons! These can
impair the function of the water treatment
device, lead to lead and in extreme cases
can cause the water treatment device to
burst.
The test marks i mprinted on the uni t are only
valid if orig inal spare parts are used.
Only use 9 V alkaline type block
batteries - see battery description.
JUDO BIOSTAT-COMBIMAT 19
Operation
5.9 Stoppages
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
If a water treatment device has to be
removed from the flange or unscrewed, the
chapter on “Intended Use” must always be
observed!
– Protect the flange surfaces from
damage! Damaged flanged surfaces
cannot close tight. As a result, escaping
water can damage the building and
installations.
– Ensure that no dirt can ge t into the water
treatment device! This dirt can get into
contact with and be discharged into the
drinking water when the water treatment
device is switched back on. The health
of people who dr ink dirty wat er i s at risk.
– Store the water tr eatment devic e in frost-
free conditions! Frost can cause any
water contained in the water treatment
device voids to freeze and thus cause
mechanical damage to the water treatment device so that it leaks at operating
pressure o r can burst. Leaking wate r can
cause major damage to the building. In
addition, people near the water treatment device can be injured by breaking
off water treatment device par ts.
– When restarting the water treatment
device, follow the instructions for a new
water treatment device.
20 JUDO BIOSTAT-COMBIMAT
Fault
6. Fault
The opening of the units, and the exchange from parts that are water pressurecharged have to be effected only by licensed specialists to ensure the safety of the
device as w el l as its l eak tightn ess.
If a f ault occurs at t he u nit it wi ll be ind icate d
by the LED 5 flashing red.
Help with faults:
Fault Cause Remedy
Permanent re d
light fr om LED 5
DIP switch
incorrec tly set.
Reset DIP switch (see chapter “Setting of the
flushing interval”).
and permanent
acousti c signal.
LED 5 flashes red. Momentary
power failure .
Delete the failure message. The appliance reverts
automatically to normal operation.
Cable connections have be
come loose.
Disconnect the po wer supply from the socket!
– Remove the panelling (see chapter “Mounting
of the panelling ”).
– Check the cable connections, reconnecting
each plug-and-socket connection which is
loose.
– Remount the panelling.
– Plug the power supply back into the socket.
Deleting the error m essage:
Disconnect the power supply from
the socket. Plug it back in after
approx. 5 seconds!
Repeated f ault
meassage after
having reput the
power supply in
the socket.
LED 4 flashes red. Battery is
empty.
Inform fitter or nearest available customer service
point without any delay .
Quote the appliance number. See appliance
number in front of the chapter entitled “About this
Operating In structions”.
Disconnect the po wer supply from the socket!
The water treatment devices has to be out of
service till the arrival of the customer service. Set
the bypass valve to "Bypass".
If there is no bypass valve mounted, ensure that
there is not any water escaping from the wastewater connection.
Remove the ball-valve actuator with a sudden pull.
Close the ball-valve with the included hand lever.
Replace by a new battery (t ype alkaline). Return
run-down batteries to the collection points.
JUDO BIOSTAT-COMBIMAT 21
Maintenance
7. Maintenance
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
Always observe the chapter on “Intended
Use”!
7.1 Cleaning
ATTENTION
(see chapter “Safety information and
dangers due to non- com pliance”)
Only use clear, clean drinking water to
clean the housi ng.
Domestic all-purpose cleaners and glass
cleaners can contain up to 25% solvents or
alcohol ( spirits).
These substanc es can chemicall y attack the
plastic pa rt s, whi ch can l ead t o bri ttl eness or
even fract ures.
8. Warranty and Services
To keep your legal guarantee claims, it is
necessary, in accordance with DIN 1988,
section 8, that, depending on the individual
water consumption, a visual inspection of
the device ha s to be effe cted, every 03 to 06
months, and that the unit is flushed according to the operating instructions.
In order to achieve a successful operating,
and this also aft er the putting into service,
and for many years, it is indi spensable to
effect a regular maintenance. Concerning
the domestic water technique this is
covered by DIN 1988, section 8.
A maintenance contract is the best way, to
ensure a good function of the unit, and thi s
also beyond the guarantee period.
Wherever possible, the regular servicing
work and supply with consumables and
wearing mat erial s, et c. s houl d be ca rr ied ou t
by the specialist trade or the factory’s
customer serv ice department.
Such cleaners must therefore not be
used.
22 JUDO BIOSTAT-COMBIMAT
Data Sheet
9. Data Sheet
9.1 Type
JUDO BIOSTAT-COMBIMAT
Wate r T reatment Device
Abbreviated nam e: BST-CA
9.2 Models
Model Size Order No.
BST-CA Type 15 ¾" 8210409
BST-CA Type 25 1" 8210407
BST-CA Type 50 1½" 8210408
9.3 T echnical specifications
– Maximum ambient temperature and
water temperatur e: 86 °F (30 °C).
– The water to be treated must possess
quality of drinking wa ter !
– Threaded connection according to
DIN 2999.
Operating
pressure
22 psi (150 kPa) to
116 psi (800 kPa)
The nominal pressure signifies the pressure
step, according to that the water treatment
device must fulfill the requirements
according to W 510. The maximum operating pressure is l ower, in order to ensure the
optimal function of the water treatment
device.
Nominal pressur e
PN 10
BST-C , BST-CA Type 15 Type 25 Type 50
Nominal flow rate 6.6 gpm
Pressure loss at nominal
flow rate
Pipe connection ¾" 1" 1½"
Max. power consumption 25W 25W 2x 25W
Electrical connection 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz
Application One-family
Average daily water consumption max. 500 liters
Installation height depends on the type of drainage (see chapter “Discharging the flushing
water”).
11 gpm
(1.5 m³/h)
5.8 psi (40 kPa) 5.8 psi (40 kPa) 5.8 psi (40 kPa)
house
max. 500 lit ers max. 800 liters max. 1600 liters
JUDO BIOSTAT-COMBIMAT 23
(2.5 m³/h)
One- or t wo-family
house
2 x 11 gpm
(2 x 2.5 m³/h)
Two- to four-family
house
Data Sheet
9.4 Mou nt in g D i m ens i ons 9.5 S c o pe of s upply
BST-CA Type 15, 25
BST-CA Type 50
– Water treatment devic es
– Wall support (2200500) to prevent the
water treatment appliance from twisting.
No support of weight!
– Built-in rotary flange
JQE with threaded fitting
– Installation and Operating Instructions
– Hand lever (only BST-CA)
9.6 Accesso ries
– bypass valve JQX,
Order No. 8735210
– Extension QUICKSET JQR for series
connection of two JUDO units (e.g. filter
and water treatment device) to a built-in
rotary flange,
Order No. 8250041
Fig. 12: Mounting Dimensions
A
Depth
to pipe
centre
Type JQX
without 12.6 (320)
Type 15, 25
with 15.2 (385)
Type 50 with 16.5 (420)
Dimensions
Type 15, 25 9.0 (230)
B Width
Type 50 27.6 (700)
C Height 21.7 (550)
D Minimum height to pipe 18.7 (475)
9.6.1 Protective measures against
corrosion
Our recommendation for corrosion
problems in cold water :
A metering pump JUDO JULIA has to be
mounted ion the water pipe after the water
treatment device, in order to enrich proportionally the water with a mineral solution
JUL.
Mineral solutions JUL contain active components which create the conditions in
which a homogeneous protective coating
can be formed in the system of pipework
located thereafter. These active components correspond to the prescribed type,
quality and quantity, according to in article
11 Drinking Water Regulations 2001 on
treatment substances and disinfection
methods.
E Minimum distance above 5.9 (150)
F Minimum distance below 5.9 (150)
All dimensions in Inch (mm) (see Fig . 12)
24 JUDO BIOSTAT-COMBIMAT
Spare Parts BIOSTAT-COMBIMAT
10. Spare Parts BIO S TAT-COMBIMAT
JUDO BIOSTAT-COMBIMAT 25
Spare Parts BIOSTAT-COMBIMAT
List of Spare Parts BIOSTAT-COMBI, BIOSTAT-COMBIMAT
Description
Item
(Recommended average replacement interval for wearing
piece Order No.
part [*])
1 Power supply complete 1 2201006
2 EJOT- screw 7 1650201
3 Sp are par ts kit for slidi ng contact 1 2210447
4 Cheese head screw M8x65 6 1650365
5 Water meter - insert **** 1 2210292
6 O-ring 21.89x2.62 **** 1 1200125
7 Disc A8.4 6 1607125
8 Screw 2.9x13 2 1609172
9 Strai n relieving bracket 1 1609114
10 Cheese head screw M6x25 4 2010199
11 Profiled flange seal ** 1 1200218
12 Backflow preventer 1“ 1 1610287
13 Spare parts kit for basic unit 1 2210448
14 Hexagonal nut M6 4 1633145
15 Hexagonal nut M8 6 1607117
16 Spare part s kit for rinsing hose connection 1 2210449
17 Basic uni t complete 1 2210450
18 Hose clamp 1 1633344
19 Hose to drain 1 2633342
20 Covers 1 1140103
21 Spare parts set for fl ushing motor 1 2210445
22 Engine cowling 2 1140101
23 Electric circuit Type 15 1 2210325
23 Electric circuit Type 25 1 2210326
24 Guard Ring small 1 1120624
26 JUDO BIOSTAT-COMBIMAT
Spare Parts BIOSTAT-COMBIMAT
Description
Item
(Recommended average replacement interval for wearing
piece Order No.
part [*])
25 Battery cabl e 1 2210286
26 E-bl ock-battery 9V 1 1500261
27 Front foil 1 1701393
28 Guard Ring large 1 1120625
29 Brush drive complete 1 2210348
Replacement interval: ** = 2 years, *** = 3 years, **** = 4 years
JUDO BIOSTAT-COMBIMAT 27
11. Cu stomer Se rvice
JUDO Water Treatment Inc.
240 Lesmill Road
Toronto, ON M3B 2T5
phone: (866) 451-5836
(416) 451-1556
fax: (866) 761-3335
(416) 391-4275
e-mail: info@judo-online.com
www.judo-online.com
Customer Service
Installed by:
All illustrations, dimensions and information for the different models are those valid on the date of printing. All r ights are reserved for modifications as a result of technical progress or further developments.
Claims with regard to models or products are excluded.
1701641 • 2009/08
28 JUDO BIOSTAT-COMBIMAT
Loading...