JSI 4110, 6410, 6110, 6170, 7110 Installation Manual

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OPERATING AND INSTALLATION – JAN 2014 WWW.JSI-UK.COM Page 1 of 9
Gas on Glass Hob Range (Manual Control Models Only)
JSI-UK Models 30, 40, 60, 70, 90 & 120cm:
PLEASE READ FULLY BEFORE INSTALLATION OR USE.
*LPG USE – SEE PAGE 4 and 5
Index
Packaging Page 1 WEEE Page 2 Safety Page 3 Safety in Use Page 3 Safety of Children Page 4 Care and Maintenance Page 4 Installation Suitability Page 4 Installation Page 5 Dimension and Cut Outs Page 6 Operation Controls and Use Page 8 Flame Safety Page 8 Trouble-Shooting page 8 Service Page 9 Warranty Page 9
Installation Instructions
User Guide
Warranty Information
January 2014 Version 4 English (UK)
OPERATING AND INSTALLATION JAN 2014 WWW.JSI-UK.COM Page 2 of 9
Should your JSI appliance require a repair
within the manufacturing guarantee period
please call
01666 317077
Your JSI appliance comes with
5 Year Guarantee Cast Iron Pan Supports Flame Safe Gas Valves
Please register your appliance online at
www.jsi-uk.com/productwarranty/register
Your warranty cover is for 2 year parts and labour and a
further 3 years parts
See Warranty section of this user guide for further information
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Your New Product
Congratulations on buying this new, high quality equipment. Please read these Installation and User Instructions fully before assembly and installation. Please unpack this product and check for any damage. In the unlikely event of damage resulting from transportation, please notify the vendor immediately. No damages can be accepted after 72 hours following the delivery time.
This hob is manufactured for domestic use only and with normal use and maintenance will provide years of fault free use as it is manufactured using the highest standard of components selected for long life use. It is for use in installations which comply with the latest gas regulations. Please note that if the appliance is to be used with LPG then different regulations may apply but in all cases and without exception, a registered “Gas Safe” engineer must install, repair or service the appliance in accordance with current UK regulations.
For your safety and ongoing reliability, this product is manufactured using the world famous Schott Glass and the Italian Sabaf burners both of which are acknowledged as the some of the world’s most reliable materials and components.
Packaging
Most of the packaging materials used can be recycled and are environmentally friendly. Please dispose of all cardboard packaging as soon as possible in an approved disposal collection or depository. Any plastic film, plastic wrapping and polystyrene must be kept out of reach of babies and young children at all times and babies risk suffocation if packaging is not disposed of immediately. Please dispose of all materials responsibly and with due regard to the environment.
JSI-UK Environmental Responsibility – Disposal of Old Appliances
With effect from July 1st 2007 all disposal of appliances is covered by the European Parliament and Council Directive on Waste Electrical and Electronic equipment
(2002/96/EC) (The “WEEE Directive”) and the subsequent European Parliament and
Council Directive 2003/108/EC that amended the WEEE Directive. As a result, JSI-UK pay a proportion of the purchase cost to ensure that collection of the equivalent weight of household appliances are disposed in accordance with these
regulations when purchased through a retailer or trade supplier. JSI-UK is a member of the EXEL Europe WEEE compliance scheme and take great responsibly for the environmental impact that uncontrolled disposal causes.
Additionally JSI-UK is registered with the Government Environmental Agency “Producer
Registration scheme” and contributes financially to the operation and development of approximately
1000 civic amenity sites upgraded to DCF standard in order that you may return your old appliance safely and with minimal environmental impact. Please dispose of your old appliance through any of the United Kingdoms’ designated civic amenity sites that have been classified as having Designation Collection Facilities (DCFs).
For further details on the Distributor Take Back scheme (DTS), the registration details of the JSI schemes and locations of approved civic amenity sites please go to www.jsi-uk.com and
www.recycle-more.com
You must not dispose of your old appliance with your household waste.
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Disconnection
Any appliance should be unplugged or disconnected by a competent or appropriately qualified person.
Safety instructions
This product is approved for use within Europe under the European Directive 90-396/CEE (Gas) 73/23/CEE del 19/02/1973 (Low Voltage) and 89/336/CEE (Electromagnetic Compatibility) and is suitable for cooking at home only. The manufacturer or distributor cannot be held liable for any incorrect use or any use other that for domestic kitchen food preparation.
Before connection of this appliance to the mains power supply, ensure that the voltage and frequency given on the data plate correspond with the electricity supply. The supply should be 13A standard 3 pin plug for UK use (supplied). If no supply is available, a suitably qualified electrician should install one. The connecting plug may be replaced for use other countries by a qualified electrical engineer in accordance with local regulations and laws.
This appliance must not be connected to the mains supply via an extension lead.
This appliance should be connected to a mains supply with an effective earthing system. This system must meet local and national safety regulations. As with all electrical appliances, it is recommended that they are tested regularly by a qualified electrician. The manufacturer cannot be held liable for the consequences of an inadequate earthing system e.g. electric shock.
The gas connection requires a rigid connection for mains gas or a flexible hose for LPG (not supplied). This connection should be tested for leaks by an approved “Gas Safe” engineer and gas tests completed by pressure drop testing at the meter in accordance with gas regulations. Only approved leak detection spray should be used.
The appliance should be kept clean at all times and where there are external components, these also should be kept clean and regularly maintained and serviced.
The external area of this appliance should only be washed with mild soapy water. The electrical componentry of the hob should not be allowed to come into contact with water.
Safety In use
The JSI range of gas hobs have flame failure devises fitted as standard to all of the burners. The use of gas appliances without flame failure devices is illegal in the UK where there is multiple occupancy (flats, apartments etc.) so this hob may be fitted anywhere.
The gas burners are ignited by the hobs built in auto ignition system. Never attempt to light the gas burners with a naked flame.
Do not use the hob for purposes other than cooking. The cast iron pan supports get extremely hot and hobs in use or immediately after use should never be left unattended especially where the presence of children is likely. Never leave pans or fryers unattended. Never leave an open grill unattended as overheated oil and fat could damage the appliance.
* THIS PRODUCT IS FACTORY SET FOR NATURAL GAS LPG jets are supplied separately with this product and need to be fitted by the
qualified engineer at the time of installation. See page 5 for engineer instructions
LPG
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Safety of children
This appliance is not suitable for use by young children Guidance should be given for the use of this appliance by older children to enable them to use it safely. Packaging should be kept out of reach of babies and young children.
Care and Maintenance – Glass
All external surfaces should only be cleaned using warm water with a little washing up liquid applied to a moist cloth avoiding excess water. Wipe the surface dry using a soft clean cloth Do not allow water to penetrate the control panels as this could damage the electronics. An E-Cloth should be used on all stainless steel, glass, plastic and chrome surfaces without the use of water or chemicals.
Do not use general cleaning agents for this glass as they may leave blue marks on the glass. If fluid containing sugar spills onto the hob – clean off immediately with sponge and a few drops of
detergent suitable for ceramic glass then dry with paper towel. Avoid the use of cleaning agent containing soda, acids chlorides or solvents.
Avoid the use of abrasive cleaners, abrasive sponges or any other product that may contain fine particles as this will scratch the surface. Avoid using any cloths that may have been used with cleaning materials previously.
In common with all toughened glass appliances and products, the glass can be damaged by objects falling on it, heavy impact from a pan on the pan supports or impact to sides or centre of the glass. If for any reason the glass surface is cracked, immediately turn off the gas valves and electrical supply and seek advice. (see also glass damage in the installation section)
Never use steel wool or any kind of knife to clean the glass.
Care and Maintenance – Gas valves
The gas knobs can be cleaned with warm soapy water. Burner parts which are removable can be washed in a hot soap solution but must not be immersed in water when hot. Do not clean in a dishwasher
Care and Maintenance – Pan Supports
The pan supports can be cleaned with warm soapy water and scrubbed. Do not clean in a dishwasher. Burner parts can be washed in a hot soap solution but must not be immersed in water when hot. Pan supports may dis-colour over time. Stove black or grate black can be used to darken the surface of the cast iron to its original colour.
Installation: Suitability
Safety regulations prohibit the use of this appliance with any fuel other than Natural Gas or LPG (LPG conversion kit required to be fitted). An isolator valve must be fitted to the gas supply line for both LPG and natural gas. The minimum safety distance between the top of the gas cooker or hob and the bottom of the cooker hood is 65cm (electric hobs) and 75cm (gas hobs) or those clearances as provided by the hood
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manufacture. The vertical distance between the edge of the glass and adjacent cupboards should also be no less than 50mm. The surface that the appliance is to be fitted in and all adjacent furniture must be resistant to temperatures to 75°C. All pipe work and fittings must be non-flammable and kept away from any sharp edges. The appliance must not be connected to any other electrical apparatus. The appliance must not be fitted in a room that contains a fireplace unless adequate ventilation is installed. You should seek advice from a professional “Gas Safe” installer on all other matters. A gas isolation valve should always be used through which the hob is supplied. Gas valve knobs where options are supplied must be changed by the professional “Gas Safe” installer. When using the appliance in a room or area where another heating appliance exists, ventilation may be required. These appliances include gas, oil wood and coal fire and burners. There may be insufficient air for clean combustion of the burning appliance. This may bring about an increase in Carbon Monoxide. When fitting over a built in oven, care should be taken so that no gas or electric supply comes into contact with the hot oven. Proper air vents should be fitted to ensure adequate ventilation for a combined hob/oven installation. You should seek expert advice from a competent builder or for gas; a “Gas Safe” registered installer must be consulted. It is always advisable to fit carbon monoxide detectors where any Natural Gas or LPG appliance is fitted. The manufacturer cannot be held liable for damage caused by non­compliance with these warning and safety instructions or current UK gas regulations.
Installation
All electrical work should be undertaken by a suitably qualified and competent person in accordance with European, National and Local regulations.
Installations completed by unqualified persons could be dangerous and illegal and the manufacturer cannot be held responsible for product damage or personal injury that may arise from such installation. Ensure that power is not supplied to the appliance until after the installation is completed and checks have been made. Connections to the mains supply must never under any circumstances be made using an extension lead. Electrical connection of the appliance is made via a suitable isolating switch or a double poled fused spur which complies with European, National and Local regulations and the on/off switch should be accessible after the appliance has been installed and built in. If the switch is not accessible after installation then a further means of disconnection must be provided at all poles. Gas connection is made using a suitable and approved gas isolation valve. For the U.K. and Ireland, this appliance is suitable for connection to 230v single phase 50Hz supply. The power cable should be H05VV-F type 3 core 5mm and no more electrical appliances should be connected through it. The connection leads are in accordance with the following codes: Green/Yellow = Earth Blue = Neutral Brown = Live
!
All rooms where this appliance is fitted will require ventilation. All rooms will require an opening window. For rooms whose volume is less than 5m³, 100cm² air vent is required. For rooms whose volume is between 5m³ and 10m³, a 50cm² air vent is required and for rooms greater than 10m³, a door opening to outside is required. In all cases the requirements of BS5440 Part 2 should be met in the UK.
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Replacing the Injectors Please note that all hobs are specifically set to use natural Gas at the factory. The conversion to LPG jets must be done by a registered UK Gas Safe engineer (or approved European engineer).
1) Remove the pan supports and burners.
2) Remove the injectors by removing their screws and replace with the LPG jets supplied in the original fittings pack.
3) Refit the burners and pan supports
4) No air adjustment is required with these products from JSI-UK
Minimum Adjustment
1) Remove by pulling the gas knobs
2) Ignite the burner and turn the adjustment screw clockwise to decrease and clockwise to increase flame intensity.
Fitting
INSTALLING THE GLASS HOB WITHOUT THE FOAM EXPANSION GASKET OR OVERTIGHTENING THE WORKTOP CLAMPS WILL CAUSE THE HOB GLASS TO BREAK DURING USE OR AFTER INSTALLATION HEAVY LOAD. ENSURE THAT GASKET IS FITTED AND CLAMPS ARE EVENLY BUT NOT OVERTIGHTENED.
Dimensions and Burner Configurations (Natural Gas and LPG)
Topp plate Benke plate
Festeklips
Skrue
Fix self-adhesive gasket (supplied) prior to fitting as hob may not level correctly
30cm 70cm
40cm 90cm
60cm 120cm
Glass
Work top
Securing Clips and screws
All fixing clamps must be fixed to prevent hob movement
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Operating Controls and Use
o To obtain the maximum heat output safely, ensure that the cooking pans used are
within the following range of dimensions: Rapid Burner 200-240mm Semi Rapid Burner 160-200mm Auxiliary Burner 60-140mm Triple Crown 240-260mm
o All JSI Models have Flame Safety Devices. To light, press control knob down and turn
anticlockwise to light. Hold down for about 10-15 seconds to establish flame.
o If the flame goes out for any reason, the Flame Safety Device will shut down the gas
supply and the lighting process will need to be recommenced.
o If the burner fails to light for any reason, hold down for slightly longer than the 10-15
seconds. Do not use the ignition system for longer than 15 seconds to avoid damage.
o Never attempt to light gas burners with a naked flame such as match.
o The control marking will be either graduations or flame symbols:
Flame Safety Devices
Flame Safety Devices (FSDs) are also known as Flame Failure Devises or FFDs. In the UK, these are mandatory on multi occupancy properties such as flats and mandatory in all properties in Europe irrespective of the nature of occupancy. JSI do not supply any products that do not have flame safety devises as part of its commitment to safety generally.
Troubleshooting Chart
No
Hob will not light
It is possible that the spark ignition has worked loose during transit or installation and needs adjusting or has failed and needs to be replaced.
The FSDs sometimes need longer the establish flame and is normal or FSD has failed and needs replacing.
Yes
Yes
No
It is possible that the FFD needs adjusting or needs to be replaced. If new, FFD may have worked loose during transit or installation.
Check electrical supply and fuse
Does it still
fail to light?
Yes
No
Any recurrence suggests that there may be an electrical supply fault and should be checked by qualified electrician.
Is Spark
Ignition
working?
Toughened glass has
broken
Foam
installation
gasket
missing,
worktop clamps over tightened or
impact
damage
No
Hob burns too hot
(LPG)
Gas supply
pipe
inadequate
diameter
Incorrect
Jets for LPG fitted at time on
installation
Is the gas supply legally installed and checked
Does it fail to light if
holding gas valve down
longer?
Yes
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Warranty and Service
This glass gas cooking hob is supplied with a 5 year warranty for parts including 2 years warranty for labour (UK only). To qualify for the additional 3 years parts cover, all warranty must be registered. Please register your appliance online at www.jsi-uk.com/productwarranty/register and full terms and conditions of this warranty can be found at http://www.jsi-uk.com/warranty.
The warranty, after sales, repairs and maintenance are all covered by JSI Service across the UK. If your appliance should break down with the warranty period contact our after sales team on:
JSI SERVICE 01666 317077
Repair parts are stocked in the UK which supports engineers all over the country. The dedicated service centre is open for 9am to 5pm Monday to Friday. For written details regarding warranty please contact us.
Glass Gas Hobs are designed by and manufactured for JSI-UK in Turkey
www.JSI-UK.com for further information.
JSI-UK Limited. Sherston, Wiltshire, United Kingdom. SN16 0LW
TECHNICAL SPECIFICATIONS
Construction and Finishes Toughened “Schott” black glass fitted with Sabaf wok gas
valves and cast iron pan supports
Electrical supply for ignition 230v 13A fused switched supply
Sabaf Burner Injector Data (Triple) LPG G30 Natural Gas G20
Injector marking 90 (or 115*) Injector Marking 130 (or 135**) Power 3.80Kw Power 3.80Kw Rate 236 g/hr. Rate 0.278m²/hr.
Sabaf Burner Injector Data (Rapid) LPG G30 Natural Gas G20
Injector marking 85 Injector marking 115 Power 3.00Kw Power 3.0Kw Rate 224g/hr. Rate 0.264m²/hr.
Sabaf Burner Injector Data (Semi Rapid) LPG G30 Natural Gas G20
Injector marking 65 Injector marking 97 Power 1.75Kw Power 1.75Kw Rate 130g/hr. Rate 0.166m²/hr.
Sabaf Burner Injector Data (Auxiliary) LPG G30 Natural Gas G20
Injector marking 50 Injector marking 72 Power 1.00Kw Power 1.00Kw Rate 71g/hr. Rate 0.091m²/hr.
*90 or 115 jets can be used ** 130 or 135 jets can be used
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