Lighting and Safety
Note: Suitable for indoor use
Cooper Lighting and Safety (JSB Division)
Wheatley Hall Road,Doncaster,
South Yorkshire,
DN2 4NB
Telephone: 01302 321541 Fax: 01302 303220 •
AG Bulkhead Luminaire Installation & Maintenance
Do Not Megger - After installation. In accordance with IEE regulation
713-04-04 and ECA/LIF recommendations disconnect live and neutral
wire from unit before insulation resistance check.
Mounting and Wiring
A. First remove diffuser using allen key provided, unscrew geartray
locking screw and pivot geartray. Remove all packing. Geartray may be
removed by disconnection of the earthing wire (Green/Yellow) and
removal of the spring clip.
B. 'Knock-Outs' are provided in the base for mounting on a BESA box or
20mm conduit coupling. For side conduit entry remove M20 threaded
plug from end. If using (RS
M20 cable glands use one of the following
ORDER No. 381-539) for 7.5-10mm cable or (RS ORDER No. 381-545)
9.5-13.2 mm cable.
C.It is recommended that a suitable sealant (RS ORDER No. 494-124) is
used round rear entry and end plugs in onerous applications.
Wiring connections to the terminal block
Note: Use solid wires only.
External cables must be connected using the cable entry provided.
When routing external cables inside the product they must be:
a) kept as short as possible
b) routed close to the housing
c) kept as far as possible from the electronics
Earth
N Neutral
Lch 230-240V ~ unswitched live
Lsw 230-240V ~ switched live for switched operation
Mains lighting fuse
L
N
To mains lighting
Testing Continued
The supply should then be restored and the LED indication checked. The
testing regime as defined in BS 5266 should then be implemented. This is
currently monthly as an operational test, twice annually extended tests for
a third of the rated duration and after 3 years and subsequently annually a
full rated discharge test. If any tests are not performed satisfactorily, they
should be repeated after a full 24 hour recharge period. If the unit no longer
meets the emergency duration the battery must be replaced. When the
luminaire has been correctly installed and tested ensure that this
information is passed on to the end-user.
Date of commissioning
Date to be filled in on space provided on battery label by either installer or
commissioning engineer.
Battery Replacement
Performance of the luminaire is dependant on the use of the correct type of
high temperature Nickel Cadmium batteries. Replacement battery part
numbers as shown on the product name plate and the battery label.
Battery life may be impaired if the luminaire is mounted in an ambient
temperature of greater than 25°C. Store luminaire or batteries between 0
and 25°C. Replace with high temperature Nickel Cadmium batteries to
manufacturers recommended part number. Connect red lead to + positive,
black lead to - negative. Take care not to damage the battery sleeving. The
batteries should be replaced when the rated duration is no longer
achieved.
Warning:
When disposing of batteries do not pierce, incinerate or short circuit
ailure to comply with this may result in injury)
(f . The batteries contain
cadmium and should therefore be disposed of in accordance with
recognised disposal methods.
Tamper-proof
test switch
Lsw ONLY USED ON
(
MAINTAINED UNITS
(
Maintained lighting
control switch
Lch
N
Lsw
To additional emergency
luminaires
Fluorescent
emergency
luminaire
Note: For continuous operation link terminals Lch & Lsw.
The supply for self contained luminaires should be taken from the
unswitched local light source. For maintained operation the supply must
be taken from the same unswitched supply.
Replace geartray, if removed, by replacing spring clip and reconnection
of the earthing wire.
components. Refit the diffuser and secure.
Take care to position the cables away from internal
Pivot geartray and then
secure by tightening locking screw. Apply silicone grease (RS ORDER
No. 494-124) to seal area. Refit diffuser ensuring that O rings are in
position on diffuser fixing screws.
Testing
The unit should be connected to an unswitched live supply which should
be connected to the normal lighting sub-circuit in that location. After a
24-hour charge the LED indication should be checked to ensure that it is
illuminated which indicates that the batteries are charging. Check that
the lamp illuminates when the switched live is turned ON (maintained
versions only). A short discharge should be performed to check that the
units are operating correctly. This is carried out by interrupting the
unswitched supply at the distribution board or by isolating the
appropriate unswitched supply sub-circuit.
Additional Notes on INSTALLATION FOR ELECTROMAGNETIC
COMPATIBILITY (EMC)
The intended use of this product is to supply rated illumination for its
specified duration in the event of a failure of the mains supply. During
normal mains healthy conditions its batteries are charged and in the case
of maintained units, the lamp may be operated from the ‘Lsw’ mains
supply. When used as intended this product complies with EMC Directive
(89/336/EEC) and the UK EMC regulations 1992 (SI 2372/1992) by
meeting the limits set by the standards BS 5406 Pts 2 + 3 1988, EN500821 1992 and EN55015 1993. The following installation guidelines must be
followed.
Any modifications other than those in this installation leaflet or any other
use of the product may cause interference and is the responsibility of the
user, who should ensure compliance with the EMC and Low Voltage
Directives.
System Mode
Emergency Duration
Replacement Lamp COLOUR WHITE F8W/35
Rated Lumen Output
(After Safety Cycling Tests)
Battery
Recharge Period
Charging Current
Charging Monitor
Input Voltage
Power Consumption
Environment
Maintained (AG8/3M/ICEL)
See Battery Label
24 hours (or 14 hours for 1 hour duration)
230/240V 50/60Hz
20VA
Non-Maintained (AG8/3/ICEL)
3 hours
60
250mA
LED
8VA
O
0-25 C / IP65
P.T.O.
July 2000 DRG. 6631:B K861V
12
Operational
Operational
Extended
1 hr Operation
7
9
8
Operational
Operational
Operational
5
6
Operational
Extended
2
3
4
Operational
Operational
Operational
10
11
Month
1
Operational
Test
Signed Signed Signed Signed SignedDate Date Date Date Date
1st Year 2nd Year 3rd Year 4th Year 5th Year
1 hr Operation
3 hr Operation
Replacement Battery..................................
....................................................................
Replacement lamp.....................................
Telephone...................................................
....................................................................
Luminaire type............................................
Duration : 3 hours.......................................
....................................................................
Full charge/Discharge test........................
Led charge indicator lights........................
Date of Installation.....................................
INSTALLATION ENGINEER'S
INSTALLATION ENGINEERS
LUMINAIRE LOCATION
TEST REPORT
EMERGENCY LIGHTING
TEST RECORD SHEET
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