JS Automation LSI3144A User Manual

LSI3144A

Encoder/Linear Scale

Counter Card

User's Manual (V1.4)

健昇科技股份有限公司

JS AUTOMATION CORP.

新北市汐止區中興路 100 號 6 樓

6F., No.100, Zhongxing Rd.,

Xizhi Dist., New Taipei City, Taiwan

TEL：886-2-2647-6936

FAX：886-2-2647-6940

http://www.automation.com.tw

http://www.automation-js.com/

E-mail：control.cards@automation.com.tw

1

Correction record

Version

Record

1.0 firmware version 1.0 up

1.1

add 5.2 JM1 High speed signal I/O connector (on board)

1.2 Modify 6.2 Output diagram

1.3 Modify 2 Features-Delete Software key function

1.4

1.

Modify Notes on hardware installation

2.

Add Warranty

3.

Change orientation of JM1 and JF1 connector (chapt. 5)

4.

Add specifications to each input and output (chapt. 6)

2

Notes on hardware installation

Please follow step by step as you are installing the control cards.

1. Be sure your system is power off.

2. Be sure your external power supply for the wiring board is power off.

3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.

4. Fasten the screw to fix the card.

5. Connect the cable between the card and wiring board.

6. Connect the external power supply for the wiring board.

7. Recheck everything is OK before system power on.

8. External power on.

Congratulation! You have it.

For more detail of step by step installation guide, please refer the file “..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “ on the CD come with the product or download the complementary documents from

http://www.automation.com.tw/common/Supplemental_technical_data.htm

Warning:

Some computer BIOS has “Auto detect DIMM/PCI clock” option, be sure to switch to

“DISABLE” else in some cases the PCI add on cards will not be detected by windows at cold start.

3

4

Warranty

The LSI3144A is warranted against defects in materials and workmanship for a period of two years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at its option, repair or replace product that proves to be defective during the warranty period. This warranty includes parts, labor and shipping costs of returning.

Except as specified herein, JS automation Corp. makes no warranties, express or implied, and specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for damages resulting from loss of data, profits, use of products, or incidental or consequential damages, even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against JS automation Corp. must be brought within one year after the cause of action accrues. JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures

caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance

instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power

failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.

If any defect occurs, you should email to us as the following form to get the fast response:

Detailed Company Information

Company/Organization:

Contact Person:

E-mail:

Address:

Country:

Tel/Fax:

Web Site:

Product information

product model:

serial no.:

Environment to Use: such as CPU board, Operating System, target application...

description of defect: (as detail as possible)

5

1. Forward

Thank you for your selection of PCI bus LSI3144A quadrature encoder/linear scale interface

card.

In the field of automation, encoder and linear scale as feedback or measuring element is common used in the microprocessor control system. But for the versatile application in PC based control, only a few selections you can make.

We integrate 4 axes (channels) in one card with the state of the art technology of FPGA chip and provide photo/magnetic coupler isolation and experienced functions such as external triggered latch or load counter, auto increment compare equal or FIFO pre-programmed compare equal output to trigger external devices. The LSI3144A comes with new FIFO of PWM function. The compare out triggers the position FIFO and the PWM FIFO that makes different PWM output at different line interval.

Low cost and high performance makes this card a better choice to use in the servo control feedback, 3D measuring system and other applications which are concerning encoder or linear scale.

Other encoder/linear scale interface card:

LSI3101 one-axis Quadrature Encoder Counter Card

(up to 8MHz quadrature input) (PCI bus

LSI3101A one-axis Quadrature Encoder Counter Card

(up to 16MHz quadrature input) (PCI bus

LSI3181 one-axis Quadrature Encoder Counter Card with 8 position offset comparators

(up to 16MHz quadrature input) (PCI bus) LSI3104 4 axes quadrature encoder/linear scale counter card (PCI bus) LSI3123A 3 axes quadrature encoder/linear scale counter card

with fast coordinate rebuild function (PCI bus)

LSI3134 4 axes quadrature encoder/linear scale counter card

with 1 axis FIFO compare mode (PCI bus) LSI5123 3 axes quadrature encoder counter interface (USB) LSI5123L 3 axes quadrature encoder counter interface (no external trigger latch mode) (USB) LSI5123A 3 axes quadrature encoder counter interface (High noise immunity , Accurite linear

scale absolute coordinate mode) (USB)

Any comment is welcome,

)

please visit our website

http://www.automation.com.tw/ http://www.automation-js.com/ for the up to date information.

6

2. Features

2.1 Main card

2.1.1 PCI plug and play function with card ID for 16 identical cards

2.1.2 High noise immunity with magnetic/photo-coupler isolation

2.1.3 16 MHz max. Quadrature input rate

2.1.4 Four 32-bit counters

2.1.5 Quadrature, pulse/direction and up/down counting

2.1.6 Programmable multiple rate at X1, X2, X4

2.1.7 Load preset value to counter by external trigger or software trigger

2.1.8 Latch counter value by external trigger

2.1.9 Multiple counter reset (homing) modes

2.1.10 Differential or single-end input signal

2.1.11 Auto increment compare mode

2.1.12 FIFO position compare mode (X,Z axis)

2.1.13 FIFO PWM control (X,Z axis)

2.1.14 Programmable duration for Compare out and Clear out

2.1.15 Interrupt on external trigger, compare equal, borrow, carry and counter clear

2.1.16 Supports DIN rail mounted wiring board

2.2 DIN rail mounted wiring board

2.2.1 LED display for digital I/O

2.2.2 Application specific connectors

2.2.3 Step down s.p.s. for external 5V

7

3. Specifications

3.1 LSI3144A Main card

Counter input

3.1.1 Number of axes ─ 4, independent

3.1.2 Maximum quadrature input frequency ─ 16MHz

3.1.3 Maximum input pulse frequency ─ 16MHz

3.1.4 Encoder Type ─ Single-end or differential

3.1.5 Count per encoder cycle ─ X1, X2, X4 programmable (quadrature signal only)

3.1.6 Counter length ─ 32 Bits

3.1.7 Counter Mode ─ (QUADRATURE)，(CLOCK/DIRECTION)，

(UP CLOCK/ DOWN CLOCK)

3.1.8 Sample clock frequency ─ 198MHz

3.1.9 PCI data width ─ 32 Bits

3.1.10 Card ID ─ 4 bits

3.1.11 Input channel ─ 4 channels X, Y, Z and A, totally 4 compatible device units can be

hooked

Digital Input

3.1.12 Software homing (reset) counter method ─ 1 software trigger mode

3.1.13 Hardware homing (reset) counter method ─ 7 H/W trigger mode

3.1.14 External compare out mask off ─ INn(GATE), CLR

3.1.15 FIFO depth ─ 1023 (X,Z axis)

3.1.16 Compare out one shot duration ─ 1 ~ 16777215 us

3.1.17 Home ─ 1 per channel (Single end or differential)

3.1.18 Latch ─ 1 per channel (Single end or differential)

3.1.19 Clear counter ─ 1 per channel (Single end or differential)

3.1.20 General input ─ 1 per channel

3.1.21 Polarity ─ all input signals are software programmable

3.1.22 ON state ─ 2.8Vdc(max) 4.5mA(min)

3.1.23 OFF state ─ 8Vdc(min) 3mA(max)

3.1.24 Switching speed─ 2.2 K Hz (max) for general input

2 MHz (HOME, LATCH, CLEAR_IN)

8

Digital Output

General

3.1.25 Clear output ─ 1 per channel

3.1.26 General output ─ 1 per channel

3.1.27 Polarity ─ all output signals are software programmable

3.1.28 Output rating ─ 3A @250Vac, 30V dc (Relay wiring board)

1A @120Vdc (NMOS)

3.1.29 Switching speed ─ 20 K Hz (max) (MOS out only)

3.1.30 Card ID ─ 4 bits, 16 position

3.1.31 Photo isolation ─ All digital I/O and counter input

3.1.32 Insulation resistance ─ 1000Mohm (min) at 1000Vdc

3.1.33 Isolation voltage ─ 2500Vac 1 min

3.1.34 Connector ─ one 68 pin SCSI-II female connector

3.1.35 Operation temperature ─ 0 to +70 degree C

3.1.36 Storage temperature ─ -20 to +80 degree C

3.1.37 Operation humidity ─ 5-95% RH, non-condensing

3.1.38 Dimension ─ 151(W) * 110(H)mm , 6.0(W) * 4.4(H)in

3.2 ADP3144DIN DIN rail mounted wiring board

3.2.1 Connection cable ─ SCSI-II 68P cable to connect main and wiring board

3.2.2 Power supply voltage to wiring board ─ DC+24V

3.2.3 On board build-in s.p.s. ─ DC+5V 500mA (max)

3.2.4 Dimension ─ 86(W) * 204(L) * 53(H)mm , 3.4(W) * 8.1(L) * 2.1(H)in

3.3 ADP3144ADIN DIN rail mounted wiring board (high speed type)

3.3.1 Connection cable ─ SCSI-II 68P cable to connect main and wiring board

3.3.2 Power supply voltage to wiring board ─ DC+24V

3.3.3 On board build-in s.p.s. ─ DC+5V 500mA (max)

3.3.4 Dimension ─ 86(W) * 204(L) * 53(H)mm , 3.4(W) * 8.1(L) * 2.1(H)in

9

4. Layout and dimensions

4.1 LSI3144A Main card

10

4.2 ADP3144DIN DIN rail mounted wiring board

4.3 ADP3144ADIN DIN rail mounted wiring board (high speed type)

11

5. Pin definitions for 68P SCSI connector

DESCRIPTIONS

13

NC

25

NC

12

NC

24

NC

11

NC

23

EXTG: external ground

10

EXTG: external ground

22

EXTG: external ground

9

EXTG: external ground

21

ACLR_CNTRO-: negative differential output of A_CLR_OUT; general purpose/compare output

8

ACLR_CNTRO+:

positive differential output of A_CLR_OUT;

general purpose/compare output

20

ACMP-: negative differential output of A_CMP; general purpose/compare output

7

ACMP+:

positive differential output of A_CMP;

general purpose/compare output

19

ZCLR_CNTRO-: negative differential output of Z_CLR_OUT; general purpose/compare output

6

ZCLR_CNTRO+:

positive differential output of Z_CLR_OUT;

general purpose/compare output

18

ZCMP-: negative differential output of Z_CMP; general purpose/compare output

5

ZCMP+:

positive differential output of Z_CMP;

general purpose/compare output

17

YCLR_CNTRO-: negative differential output of Y_CLR_OUT; general purpose/compare output

4

YCLR_CNTRO+:

positive differential output of Y_CLR_OUT;

general purpose/compare output

16

YCMP-: negative differential output of Y_CMP; general purpose/compare output

3

YCMP+:

positive differential output of Y_CMP;

general purpose/compare output

15

XCLR_CNTRO-: negative differential output of X_CLR_OUT; general purpose/compare output

2

XCLR_CNTRO+:

positive differential output of X_CLR_OUT;

general purpose/compare output

14

XCMP-: negative differential output of X_CMP; general purpose/compare output

1

XCMP+:

positive differential output of X_CMP;

general purpose/compare output

5.1 JM1 High speed signal I/O connector (on bracket)

Note: To use as general purpose output, the CMP or CLR_OUT pin must configured as general purpose first and the paired differential signals work as general out (but on complementary output level).

12

5.2 JM1 High speed signal I/O connector (on board)

DESCRIPTIONS

1

XCMP+:

positive differential output of X_CMP;

general purpose/compare output

2

XCMP-: negative differential output of X_CMP; general purpose/compare output

3

XCLR_CNTRO+:

positive differential output of X_CLR_OUT;

general purpose/compare output

4

XCLR_CNTRO-: negative differential output of X_CLR_OUT; general purpose/compare output

5

YCMP+:

positive differential output of Y_CMP;

general purpose/compare output

6

YCMP-: negative differential output of Y_CMP; general purpose/compare output

7

YCLR_CNTRO+:

positive differential output of Y_CLR_OUT;

general purpose/compare output

8

YCLR_CNTRO-: negative differential output of Y_CLR_OUT; general purpose/compare output

9

ZCMP+:

positive differential output of Z_CMP;

general purpose/compare output

10

ZCMP-: negative differential output of Z_CMP; general purpose/compare output

11

ZCLR_CNTRO+:

positive differential output of Z_CLR_OUT;

general purpose/compare output

12

ZCLR_CNTRO-: negative differential output of Z_CLR_OUT; general purpose/compare output

13

ACMP+:

positive differential output of A_CMP;

general purpose/compare output

14

ACMP-: negative differential output of A_CMP; general purpose/compare output

15

ACLR_CNTRO+:

positive differential output of A_CLR_OUT;

general purpose/compare output

16

ACLR_CNTRO-: negative differential output of A_CLR_OUT; general purpose/compare output

17

EXTG: external ground

18

EXTG: external ground

19

EXTG: external ground

20

EXTG: external ground

Note: To use as general purpose output, the CMP or CLR_OUT pin must configured as general purpose first and the paired differential signals work as general out (but on complementary output level).

13

5.3 JF1 Front view of connector

DESCRIPTIONS

68

A_CLR_OUT: clear counter/general output

34

Y_CLR_OUT: clear counter/general output

67

Z_CLR_OUT: clear counter/general output

33

X_CLR_OUT: clear counter/general output

66

A_CMP: general purpose output

32

Y_CMP: general purpose/compare output

65

Z_CMP: general purpose/compare output

31

X_CMP: general purpose/compare output

64

A_IN3: general purpose input

30

Y_IN1: general purpose input

63

Z_IN2: general purpose input

29

X_IN0: general purpose input

62

A_CLR- : clear counter- input

28

Y_CLR- : clear counter- input

61

A_CLR+ : clear counter+ input

27

Y_CLR+ : clear counter+ input

60

A_LAH- : LATCH- input

26

Y_LAH- : LATCH- input

59

A_LAH+ : LATCH+ input

25

Y_LAH+ : LATCH+ input

58

A_H- : HOME- input

24

Y_H- : HOME- input

57

A_H+ : HOME+ input

23

Y_H+ : HOME+ input

56

A_C- : encoder C- phase input

22

Y_C- : encoder C- phase input

55

A_C+ : encoder C+ phase input

21

Y_C+ : encoder C+ phase input

54

A_B- : encoder B- phase input

20

Y_B- : encoder B- phase input

53

A_B+ : encoder B+ phase input

19

Y_B+ : encoder B+ phase input

52

A_A- : encoder A- phase input

18

Y_A- : encoder A- phase input

51

A_A+ : encoder A+ phase input

17

Y_A+ : encoder A+ phase input

50

Z_CLR- : clear counter- input

16

X_CLR- : clear counter- input

49

Z_CLR+ : clear counter+ input

15

X_CLR+ : clear counter+ input

48

Z_LAH- : LATCH- input

14

X_LAH- : LATCH- input

47

Z_LAH+ : LATCH+ input

13

X_LAH+ : LATCH+ input

46

Z_H- : HOME- input

12

X_H- : HOME- input

45

Z_H+ : HOME+ input

11

X_H+ : HOME+ input

44

Z_C- : encoder C- phase input

10

X_C- : encoder C- phase input

43

Z_C+ : encoder C+ phase input

9

X_C+ : encoder C+ phase input

42

Z_B- : encoder B- phase input

8

X_B- : encoder B- phase input

41

Z_B+ : encoder B+ phase input

7

X_B+ : encoder B+ phase input

40

Z_A- : encoder A- phase input

6

X_A- : encoder A- phase input

39

Z_A+ : encoder A+ phase input

5

X_A+ : encoder A+ phase input

38

EXTG : Ground

4

+5V : Regulated +5V out

37

EXTG : Ground

3

+5V : Regulated +5V out

36

EXTG : Ground

2

+24V : External DC +24V supply

35

EXTG : Ground

1

+24V : External DC +24V supply

14

6. I/O Interface diagram

For differential input : A+/A-,B+/B-,C+/C-,H+/H-, CLR+/CLR-,LAH+/LAH-

I/P specification:

VI **

VIL ** (max)

0.8V

VIH ** (min)

2V

VIT+ ** (max)

0.2V

VIT- ** (min)

-0.2V

Type 2 Input:

For input: IN0~IN3

I/P specification:

VI **

VIH ** (min)

10V

VIL ** (max)

5V

II **

IIH ** (max)

3mA

IIL ** (min)

6mA

6.1 Input diagram

Type1 input:

15

6.2 Output diagram

Type1 output:

For output: X,Y,Z,A(OUT/CLR_OUT) (NMOS)

O/P specification:

VO **

VOH ** (max)

120Vdc

R

DS(on)

** (max)

0.4Ω

IO **

IOL ** (cont)

1A sink

Type2 output:

For output: X,Y,Z,A (OUT/CLR_OUT) (Relay)

O/P specification:

VO **

VO ** (max)

250Vac/30Vdc

Io **

IO ** (cont)

3A(rms)

For output: X,Y,Z,A (OUT/CLR_OUT)

O/P specification:

VO **

VOH ** (max)

EXTVn

VOL ** (max)

0.8V

IO **

IOL ** (max)

40mA

6.2.1 ADP3144DIN

6.2.2 ADP3144ADIN

16

6.3 High speed port I/O diagram (JM1)

For output: X,Y,Z,A (CMP+/CMP-, CLR_CNTRO+/CLR_CNTRO-)

O/P specification:

VO **

VOL ** (max)

0.5V @20mA sink

VOH ** (min)

2.5V @20mA source

Note: The signal sources are the same as CLR_OUT and CMP but the interface with faster chips.

Notes:

** VI, input voltage ** VIH, High-level input voltage ** VIL, Low-level input voltage ** VO, output voltage ** VOH, High-level output voltage ** VOL, Low-level output voltage ** II, input current ** IIH, High-level input current ** IIL, Low-level input current ** IO, output current ** IOL, Low-level output current ** R

DS(on)

, Static Drain-Source On-Resistance ** VIT+, Positive-going input threshold voltage ** VIT-, Negative-going input threshold voltage

17

7. External wiring diagram

wiring board with NMOS output (ADP3144DIN(N))

wiring board with Relay output (ADP3144DIN(R))

18

wiring board ADP3144ADIN

Wiring board DB9 specific connector

19

8. Hardware settings

ADP3144DIN

ADP3144ADIN

8.1 Card ID setting

Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits rotary switch for extinguishing the 16 identical card.

8.2 Matched wiring board setting

The LSI3144A can adopt the wiring board ADP3144DIN or ADP3144ADIN, the high speed type wiring board. Owing to the difference of voltage level, we must setup the interface configuration on the main card, JP1 jumper setting.

20

9. Applications

 For counting pulses on the fly, such as:

-- Encoder on various kinds of servo motor

-- Encoder on DC/AC motor

-- Optical scale output signal

-- Magnetic linear scale output

-- Timing disc

-- Revolution sprocket

-- Proximity sensor/detector with relative motion

-- Timer counter

 Compare position on the fly  Image checker (trigger to take picture at different postion)  Laser grooving (needs different position with different laser power)  Pulse signal receiver /display  Touch /non touch probe trigger to latch position  X-Y Table linear Scale F/B

21

10. Ordering information

PRODUCT

DESCRIPTIONS

LSI3144A

4-axis Quadrature Encoder Counter Card

ADP3144DIN(N)

DIN rail mounted wiring board for LSI3144/LSI3144A, General output : 8 power NMOS

ADP3144DIN(R)

DIN rail mounted wiring board for LSI3144/LSI3144A, General output : 8 Relays

ADP3144ADIN

high speed type DIN rail mounted wiring board for LSI3144A

M2668681501

68-pin SCSI-II cable 1.5M

M2668683001

68-pin SCSI-II cable 3.0M

JS Automation LSI3144A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Correction record

Contents

Notes on hardware installation

Warranty

1. Forward

2. Features

2.1 Main card

2.2 DIN rail mounted wiring board

3. Specifications

3.1 LSI3144A Main card

3.2 ADP3144DIN DIN rail mounted wiring board

3.3 ADP3144ADIN DIN rail mounted wiring board (high speed type)

4. Layout and dimensions

4.1 LSI3144A Main card

4.2 ADP3144DIN DIN rail mounted wiring board

4.3 ADP3144ADIN DIN rail mounted wiring board (high speed type)

5. Pin definitions for 68P SCSI connector

5.1 JM1 High speed signal I/O connector (on bracket)

5.2 JM1 High speed signal I/O connector (on board)

5.3 JF1 Front view of connector

6. I/O Interface diagram

6.1 Input diagram

6.2 Output diagram

6.3 High speed port I/O diagram (JM1)

7. External wiring diagram

8. Hardware settings

8.1 Card ID setting

8.2 Matched wiring board setting

9. Applications

10. Ordering information