JPS IRIS-IMAC User Guide

JpS

IRIS-IMAC DRIVER

USER MANUAL

Version: V2.01 Software Rel.: V98.26 Panel Rel.: V9916

Safety Precautions and Warnings!

CAUTION! WARNING!

Pay attention to these They indicate danger to human body or damage to the device. Before installing and putting the device into operation, please read the safety precautions and warnings following this page.

1. Make sure that the warning signs are kept in a legible condition and replace missi ng or damaged signs.

2. Before starting, familiarize yourself with the operation of the inverter. It may be too late if you start working with the inverter before read this instruction manual.

3. Never permit unqualified personnel to operate the inverter.

WARNING!

z This inverter produces dangerous electrical voltages and control s ro tating mechanical parts. z Death, severe injury or substantial damage to property can occur if the instructions in this operating manual

are not completed with.

z Only personnel with appropriate qualifications should work with this inverter. These personnel must be

familiar with all the warning signs and precautions laid out in these operating instructions for the transpo rt, installation and operation of this device.

z The successful and safe use of this inverter depends on the correct installation, commissioning, operation

and maintenance of the device.

z This device operates at high voltages.

CAUTION!

z The DC-link capacitors remain charged to dangerous voltages even the power is removed. For this reason it

is not permissible to open the inverter cover until five (5) minutes after the power has been turned off.

z When handling the open inverter it should be noted that live parts are exposed. Do not touch these live

parts.

z The terminals R, S, T, U, V, W, P, N, B, PR, and BR can carry dangerous voltages even if the motor is

inoperative.

z Only qualified personnel may connect, start the system up and repair faults. These personnel must be

thoroughly acquainted with all the warnings and operating procedures contained with this manual.

z Certain parameter settings may cause the device to start up automatically after power on or power recover.

CAUTION, WARNING, and

signals on the device or instruction documents.

DEFINITIONS

z Qualified Person

For the purposes of this manual and product labels, a qualified person is one who is familiar with the installation, construction, operation and maintenance of this device and with hazards involved. In addition, the person must be:  Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in

accordance with established safety practices.

 Trained in the proper care and use of protective equipment in accordance with established safety

practices.

 Trained in rendering first aid.

z DANGER

For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or substantial property damage WILL result if proper precautions are not taken.

z WARNING

For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or substantial property damage CAN result if proper precautions are not taken.

z CAUTION

For the purpose of this manual and product labels, CAUTION indicates that min or personal injury or property damage CAN result if proper precautions are not taken.

z NOTE

For the purpose of this manual and product labels, NOTES merely call attention to information that is especially significant in understanding and operating the inverter.

DANGER and WARNING

z Make sure that the location selected for installation is safe, protected from moisture and spl ash and

drip-proof!

z Children and the general public must be prevented from accessing or approaching the equipment! z The equipment may only be used for the purpose specified by the manufacturer. Unauthorized modifications

and the use of spare parts and accessories that are not sold or recommended b y the manufacturer of the equipment can cause fires, electric shocks and injuries.

z Keep these operating instructions within easy reach and give them to all users!

WARNING

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

Contents

1. DESCRIPTION OF IRIS............................................................................................................................................... 5

1.1 CHECK ITEMS............................................................................................................................................................. 5

1.2 DESCRIPTION OF NAMEPLATE CONTENT.................................................................................................................... 5

1.3 THE SPECIFICATION OF IRIS SERIES........................................................................................................................... 6

2. CONDITION OF STORAGE ENVIRONMENT......................................................................................................... 7

3. ATTENTION OF INSTALLATION.............................................................................................................................. 7

4. OUTLINE DIMENSION................................................................................................................................................ 8

5. DESCRIPTION OF WI RING........................................................................................................................................ 9

5.1 POWER TERMINAL ..................................................................................................................................................... 9

5.2 THE CONTROL SIGNAL TERMINALS............................................................................................................................ 9

5.3 BRAKE RESISTOR TERMINALS.................................................................................................................................. 10

5.4 THE INPUT REACTOR ............................................................................................................................................... 10

5.5 THE PROPER SCREW DRIVE FOR POWER TERMINALS................................................................................................11

6. BASIC WIRING DIAGRAM FOR IRIS SERIES DRIVE ....................................................................................... 12

7. I/O INTERFACE........................................................................................................................................................... 13

7.1 THE MAP OF I/O TERMINAL POSITION ..................................................................................................................... 13

7.2 TM3 DESCRIPTION................................................................................................................................................... 14

7.3 CONNECTOR CON5 ................................................................................................................................................. 15

7.4 TERMINAL BLOCK TM1........................................................................................................................................... 15

7.5 CONNECTOR PG 1.................................................................................................................................................... 15

8. DIGITAL CONTROL PANEL DESCRIPTION ........................................................................................................ 16

8.1 DIGITAL CONTROL PANEL APPEARANCE INTRODUCTION .........................................................................................16

8.2 MONITOR'S GRAPHICAL DESCRIPTION ..................................................................................................................... 16

8.3 THE START UP MESSAGE OF PANEL.......................................................................................................................... 16

9. THE OPERATION GUIDE OF DIGITAL CONTROL PANEL..............................................................................17

9.1 LOCK AND UNLOCK.................................................................................................................................................. 17

9.2 CHANG E MOD E......................................................................................................................................................... 17

9.3 MONITOR MODE....................................................................................................................................................... 17

9.4 PARAMETER MODE (SELECT, READ, EDIT, WRITE) ..................................................................................................... 19

9.5 ALARM MODE .......................................................................................................................................................... 20

9.6 RESET .................................................................................................................................................................... 20

10. QUICK START......................................................................................................................................................... 21

10.1 RUN COMMAND SET FROM DIGITAL INPUT TERMINALS........................................................................................... 21

10.2 RUN COMMAND SET FROM CONTROL PANEL ..........................................................................................................21

10.3 CHANGE THE DEFINITION OF MOTOR’S DIRECTION ................................................................................................. 22

11. PARAMETER DESCRIPTION............................................................................................................................... 23

11.1 IRIS-IMAC PARAMETER LIST ................................................................................................................................. 23

11.2 MONITOR TYPE PARAMETERS’ ADDRESS ................................................................................................................. 26

11.3 PARAMETER’S TYPE................................................................................................................................................. 26

12. IRIS-IMAC PARAMETER DESCRIPTION......................................................................................................... 27

12.1 G00 DRIVER SPECIFICATION GROUP........................................................................................................................ 27

12.2 G01 DIGITAL INPUT GROUP ..................................................................................................................................... 28

12.3 G02 DIGITAL OUTPUT GROUP.................................................................................................................................. 29

12.4 G03 ANALOG INPUT GROUP..................................................................................................................................... 29

12.5 G05 ANALOG OUTPUT GROUP................................................................................................................................. 32

12.6 G07 MAGNETIC SENSOR GROUP.............................................................................................................................. 34

12.7 G10 IMAC MOTOR GROUP ..................................................................................................................................... 34

12.8 G15 IMAC CONTROL GROUP.................................................................................................................................. 35

12.9 G16 IMAC MULTI-SPEED SETTING GROUP .............................................................................................................39

12.10 G17 IMAC ACC/DEC/S-CURVE GROUP................................................................................................................ 39

12.11 G62 TIMER GROUP .............................................................................................................................................. 41

12.12 G64-MISC SPEED UP / DOWN COUNTER............................................................................................................. 41

12.13 G65 MISC. SPEED COMPARE GROUP................................................................................................................... 41

G66 MISC. ROTARY SWITCH GROUP................................................................................................................... 42

12.14

12.15 G82 H/W DC-BUS ADJUST GROUP..................................................................................................................... 42

12.16 G83 H/W THERMISTOR ADJUST GROUP............................................................................................................... 42

12.17 G84 H/W FAN ADJUST GROUP............................................................................................................................ 43

13. DIGITAL INPUT FUNCTION................................................................................................................................ 44

14. DIGITAL OUTPUT FUNCTION............................................................................................................................ 47

15. EMBEDDED MULTI-FUNCTION MO D ULE...................................................................................................... 49

15.1 TIMER ......................................................................................................................................................................49

15.2 SPEED UP / DOWN COUNTER.................................................................................................................................... 51

16. ALARM MESSAGE AND MAINTENANCE........................................................................................................54

16.1 ALARM MESSAGE ....................................................................................................................................................54

16.2 MAINTENANCE......................................................................................................................................................... 54

17. CE CERTIFICATE................................................................................................................................................... 57

17.1 EMC CERTIFICATE................................................................................................................................................... 57

17.2 LVD CERTIFICATE.................................................................................................................................................... 58

1. Description of IRIS

1.1 Check Items

To avoid the carelessness during packing and delivery, please check the list below carefully。

Items Amount Contents

IRIS IMAC Manual 1 book Please read carefully and keep with care for referring usage.

Check the spec. of the device with the case label is same or not.

IRIS IMAC Driver 1 set

Encoder Feedback cable 1 set If any miss or defect happened, please contact with the agency to get resolve of the problem.

Check the out looking of the device to make sure that there is no defect on it. All screws should be tighten and exist. Make sure it is contented in the package (the cable had been tested before packing)。

1.2 Description of Nameplate Content

1.2.1 The Label on the Packing Case

2R5-IMAC-A-COLOR

220V

The contents of indication:

1. 2R5 Æ Indicates that this driver should access 220 Volt power and the rated output is 5A.

2. IMAC Æ Suit for IMAC motor.

3. A Æ Indicates that this driver is an Advanced type.

4. COLOR Æ Indicates that the control panel of this driver is COLOR type.

The types of Control Panel

X The driver doesn’t have a Control Panel

MONO The driver has a MONOchrome LCD Control Panel

COLOR The driver has a COLOR LCD Control Panel

5. 220V Æ Indicate the suitable power rating individually.

1.2.2 The Driver Rating Label

The figure below is a sample of the rating label that is put on the outside of the driver.

The contents of rating label are showed below:

MODEL：2 R □ - IMAC- A

INPUT ：AC3Ø220 / 50/60HZ

OUTPUT : 3Ø5A 2KVA / 0~400Hz

Inp ut voltage

Model series R : IRIS Series

Output current According to Dr iver-Current

Suit mot or IMA C : Induct io n Moto r AC

Function A : Advanced

Pow er -Type A.C. 1 or 3 Phase, 220Volt.

Power Frequency 50Hz/60Hz

Pha se / Cur rent 3Pha se/5A

Capacita nce ( KVA) 2KVA

Output Frequency Range 0 ~ 400HZ

2 : 220VAC

4 : 380VAC

1.3 The Specification of IRIS Series

1.3.1 The Rating

2R□-IMAC-A

Output current(A)

Output horse power (HP)

Output wattage (KW)

Output capacity (KVA)

Max Output Voltage (V)

4R□-IMAC-A

Output current(A)

Output horse power (HP)

Output wattage (KW)

Output capacity (KVA)

Max Output Voltage (V)

1.3.2 The Specification of Hardware

Model 2R3P5~2R7 2R11~2R90 / 4R5P5~4R45

Digital Input Digital Output(Signal) Digital Output (Relay)

Analog Input

Analog Output

RS485 Communication Interface

Fan Malfunction & Precaution Function

Over Heat Protect Function

PG Feedback Interface

Brake Discharge MOS-FET

Digital Control Panel

3P5 5 7 11 17 24 33 46 61 90

3.5 5 7 11 17 24 33 46 61 90 1 1.5 2 3 5 7.5 10 15 20 30

0.75 1 1.5 2.2 3.7 5.5 7.5 11 15 22.5

1.3 1.8 2.5 4 6.5 9.5 13 19 25 34

5P5 8P5 12 17 23 31 45

5.5 8.5 12 17 23 31 45 3 5 7.5 11 15 20 30

2.2 3.7 5.5 7.5 11 15 22.5 4 6.5 9.5 13 19 25 34

1 Unit(12bit resolution) 2 Units(12bit resolution)

X：non-included ; M：Monochrome ; Color：Color

220VAC Level

Up to Input Voltage

380VAC Level

Up to Input Voltage

6 Unit 6 Unit 2 Unit 2 Unit 1 Unit 1 Unit

1 Unit 1 Unit

2 Unit 2 Unit Included Included Included Included

1Unit 1Unit

Included Included

2. Condition of Storage Environment

This driver should be contained in the packing case. If do not use this driver temporarily, in order to ensure this driver in our warranty scope, please follow the items below:

z The ambient temperature must be in the scope of - 20℃ to +65℃, relative humidity 0% to 95%, and no dew

clings.

z Must be preserved in the environment that is dustless, stainless, and dry. z Avoid to store under the environment that has caustic gas or liquid.

3. Attention of Installation

WARNING To guarantee the safe operation of the equipment it must be installed and commissioned properly by qualified personnel in compliance with warnings laid down in these operating instructions. Take particular note of the general and regional installation and safety regulations regarding work on high voltage regulations, as well as the relevant regulations regarding the correct use of tools and personal protective gear. Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the inverter is at least 100mm. Make sure that a space of 40mm is kept free at the sides of the inverter to permit the cooling air to escape from the side slits.

>10cm

>4cm

>10cm

Ensure that the temperature does not exceed the specified level when the inverter is installed in cubicle. Avoid excessive vibration and shaking of the equipment. Do not be obstructing the cooling fan that installed on the inverter, it is used to build proper airflow for heat sink thermo dissipation. And do not touch the fan hole when it is running. Please consider the possible use of options, such as RFI suppression filters at the planning stage.

WARNING To prevent electrical shock, do not open cover for at least 5 minutes after removing AC power to allow capacitors to discharge.

>4cm

Cooling Air

4. Outline Dimension

Control Panel The fixed Support of Control Panel

The Outline Dimension for the Model 2A、3.5A、5A，7A

The Fixed Support hole dimension. The Fixed Support is optional by order.

5. Description of Wiring

The upper cover must be removed in order to connect the electrical leads.

5.1 Power Terminal

The power terminals are divided into three portions:

1. The power input terminals (R, S, T) receives power fo r the operation of the inverter.

2. The output terminals (U, V, and W) deliver output power to motor.

3. Brake resistor should be connects to icon

NOTE: The terminal has icon should be connected to Earth properly.

WARNING: Never connect power source line to U, V, W, P, N, B terminals.

5.1.1 The Power Input Terminals (R, S, T)

WARNING! NOTE!

z The power input terminals are R, S, and T. Never connect power source line to U, V, W, P, N, B

terminals.

z Between the power source and driver, add NFB for system protection. z There are static sensitive components inside the Printed Circuit Board. Avoid touching the boards or

components with your hands or metal objects.

z Make sure to connect the power terminals tight and correctly. z Make sure that the power source supplies the correct voltage and is designed for the necessary current.

z The terminal has icon

should be connected to Earth properly.

5.1.2 The Output Terminals (U, V, W to Motor)

z Make sure the motor’s rated voltage and current are suitable with driver’s specification.

WARNING: Do not insert contactors between driver and motor; the U, V, W terminals should be connected to motor directly.

5.2 The Control Signal Terminals

WARNING! NOTE! All the input/output control signal lines, or remote panel lines and communication lines must be laid separately from the high current power/motor/brake lines. They must not be fed through the same cable conduit/trucking.

5.3 Brake Resistor Terminals

NOTE: This driver contains braking discharge circuits. The terminals have icon connect external resistor to discharge the re-generating energy when in braking condition. Refer to the list below when choosing resistor for braking discharge. The wattage of resistor can be increased for heavier re-generating energy or higher discharge duty.

Model Resistance Wattage (W)

2R3P5 300 60

2R5 200 80

2R7 100 150 2R11 60 250 2R17 40 300 2R24 30 500 2R33 20 600 2R46 15 1000 2R61 10 1500

4R5P5 250 250 4R8P5 150 300

4R12 100 500 4R17 75 750 4R23 50 1000 4R31 40 1500

The discharge duty is 10 ％

are used to

5.4 The Input Reactor

When power supply capacity is larger than 500KVA and /or using thyrister, phase advance capacitor etc. from same power supply, must fit an A.C.L. in front of R.S.T. power input to curb instantaneous current and to improve power efficient ratio. Refer to the list below to choose proper reactance.

Voltage (V) Model Current (A) Inductance

2R3P5 6 1.8mH

2R5 6 1.8mH 2R7 10 1.1mH

2R11 11 0.71mH

220

380/440

2R17 17 0.53mH 2R24 24 0.35mH 2R33 33 0.26mH 2R46 46 0.18mH 2R61 61 0.13mH

2R90 120 0.09mH 4R5P5 7.5 3.6mH 4R8P5 10 2.2mH

4R12 15 1.42mH

4R17 20 1.0mH

4R23 30 0.7mH

4R31 40 0.53mH

4R45 60 0.36mH

5.5 The Proper Screw Drive for Power Terminals

It is necessary to choose proper tool for wiring connection to avoid screw stripped or burst. Please refer to the list below to choose a proper screw drive for driving power terminals.

A - B mm C mm D mm P mm L mm

0.6 - 3.3 3.3 - - -

B C mm D mm P mm L mm

#0 3.3 - - -

6. Basic Wiring Diagram for IRIS Series Drive

POWER SOURCE

NFB

Filter

R S

IGB T

BRAKE

PG1

V W

EMI

MOTOR

POTENTIAL

METER

TO PLC、 HMI、、、

AI1

COM

485-A

485-B

DI1

DI2

DI3

DI4

V5T

0V ~ +10V RANGE

-10V ~ +10V RANGE

24V

LCD-485

DO3

24V

OPEN COL LECTER

AM1

ACOM

RY3 A

MAX. RATING

00V, 3A

RY3 B

24V

DO1

FWD

REV

G24

PHOTO

ISOLATED

DIGI TAL INPUT PORT

DO2

G24

7. I/O Interface

7.1 The Map of I/O Terminal Position

Refer to the position map to locate the terminals or interface.

CON5

TM1

RY3A RY3B

TM3

485

-A

AM1 AI1 T5V

-B

DO1 DO2 DI1 DI2 DI3 DI4 FWD REV

COM

24V G24

PG1

CON5 Æ RS485 Communication port; using to connect Control Panel. TM1 Æ Relay A type output terminal. TM3 Æ Digital I/O、Analog I/O、Communication port, etc.

PG1 Æ The PG feedback connector that comes form motor.

Refer to next Chapter for detail.

7.2 TM3 Description

AI(x)

)

(x)

Terminal Name Function Hardware construction

TM3

485-A

485-B

AM1

AI1

T5V

ACOM

24V G24

RS485 communication port (photo coupler isolated)

Analog output (refer to ACOM )

Analog Input (refer to ACOM )

5V reference voltage (refer to ACOM ) The reference ground of Analog signal system. 24V output power (refer to G24) The reference ground of digital I/O system.

485-

485-B

PWM Waveform fr om CPU

COM

NOTE

RE DE

GND

Photo coupler

12Bit Resolution Analog Input

To CPU

COM

VCC

1. ACOM and G24 are not the same electric level.

2. 5V is used to be a voltage reference for analog signal; 24V is used for digital input / output signal connection; do not use both these two voltage as power supplier to external circuits.

DO-(x

Digital output terminals.

DO1, DO2

(reference ground is G24) Only be used under 24V voltage level to keep system stable.

ignal

rom C PU

Programmable by setting parameter value.

Open Collector

+24

4.7K

G24

To CPU

GND

Digital Input

DI1~DI4,

FWD, REV

Digital input terminals. (reference ground is G24) Only be used under 24V voltage level to keep system stable. Programmable by setting parameter value.

Digital Output

G24

7.3 Connector CON5

Pin No. Function Description

Pin1 5V Pin2 0V Pin3 LCD-A Pin4 LCD-B Pin5 N.C.

Default designed to be the communication port of Control Panel. It is not suitable to apply to another communication usage.

7.4 Terminal Block TM1

Terminal Function Construction

RY3A

RY3B

Relay A type output terminals. Rating: 200V, 3A Only be used under 24V voltage level to keep system stable. Programmable by setting parameter value

RY3A/RY3B also name d as DO3

7.5 Connector PG 1

Connector PG1 9 Pin D-sub Signal Description

PG1 and 9-pin D-sub(male)

definition

Pin1 Pin1 A+ Pin2 Pin2 A- Pin3 Pin3 B+ Pin4 Pin4 B- Pin5 Pin5 C+ Pin6 Pin6 C- Pin7 Pin7 5V Pin8 Pin8 0V Pin9 Pin9+shield

Pin10 -

Shield

When in closed loop mode, the motor’s PG feed back signal connected by attached wire cable to this connector .

The PG1 connector pin assignment show as below:

2 10

RY3A

RY3B

1 9

8. Digital Control Panel Description

8.1 Digital Control Panel Appearance Introduction

LCD Display

Run the Drive

Mode Switch

Read / Write

Lock / Unloc

8.2 Monitor's Graphical Description

Alarm Mode

Parameter Mode

Monitor Mode

5-digital Numerical Displahy

Negative Symbol

Reset or Stop the Driver Move Up or Ad d

Move Down or Decrease Fly Wheel

Fly Wheel Mode Status of Touch Key

Communication Status

N, Hz ,A, V

data t ype indi cator

DI Status Bar

Status of DI1 Status of DI16

The DI Status Bar shows the on/off status of DI1 ~ DI16 for real time.

8.3 The Start up Message of Panel

(1). After Start up the display will show the panel’s sof tware version firstly.

(the sample shows the version P8b10)

(2). Then the display changes the message to show company’s logo.

(the sample shows -JPS-)

(3). Then the display changes the message to show the fitting motor type.

(the sample shows Induc - Induction type)

(4). Then the display changes the message to show the driver’s software version.

(the sample shows the version v8b15)

(5). At last, the display changes the status to show the monitor mode.

Only

, and keys can be operated at this status.

9. The Operation Guide of Digital Control Panel

When power-on start or reset the panel, the key will be locked and need user to unlock it. After user left it after 10 minutes for not using, the panel will lock the keys automatically.

9.1 Lock and unlock

Press

at least 1 sec, till 4 beeps sound.

The panel will be unlocked.

z After unlock the panel, to do this proceedure again will lock the panel. z Keep unprocees this panel for 10 minutes, the panel will lock the key function automatically. z After unlock process, the display will show “unloc”; after lock process, the display will show “loc”.

9.2 Change mode

At any status Î

By pressing this bottom, can enter these different modes sequentially:

z z z

Monitor mode Parameter mode Alarm mode

Press

9.3 Monitor mode

9.3.1 Select the monitoring item

When in

Monitor mode

Press

By using the up/down keys, can select the monitoring item:

z N Motor’s speed. z Hz The output frequency. z A Output current. z V Output voltage.

9.3.2 To run or stop the motor

When in

monitor mode Î

Press

Will start the motor to run, or

When in

monitor mode Î

Press

Will stop the motor.

In order to operate the run and stop function on the control panel, the condition list below should be sati sfied:

z G01-05=0 FWD terminal function: no function. z G01-08=73 Set the virtual input function: FWD function. z G01-17=1 Control panel RUN / STOP function switch: enable.

twice (within 0.5sec)

+ 42 hidden pages

JPS IRIS-IMAC User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Description of IRIS

1.1 Check Items

1.2 Description of Nameplate Content

1.3 The Specification of IRIS Series

2. Condition of Storage Environment

3. Attention of Installation

4. Outline Dimension

5. Description of Wiring

5.1 Power Terminal

5.2 The Control Signal Terminals

5.3 Brake Resistor Terminals

5.4 The Input Reactor

5.5 The Proper Screw Drive for Power Terminals

6. Basic Wiring Diagram for IRIS Series Drive

7. I/O Interface

7.1 The Map of I/O Terminal Position

7.2 TM3 Description

7.3 Connector CON5

7.4 Terminal Block TM1

7.5 Connector PG 1

8. Digital Control Panel Description

8.1 Digital Control Panel Appearance Introduction

8.2 Monitor's Graphical Description

8.3 The Start up Message of Panel

9. The Operation Guide of Digital Control Panel

9.1 Lock and unlock

9.2 Change mode

9.3 Monitor mode