Joslyn JSP Series, JSP-120, JSPR Series, JSP-160, JSP-200 Installation, Operation And Maintenance Manual

TM TM

JSP JSPR

SURGE

PROTECTION

SURGE

PROTECTION

Installation, Operation
and Maintenance Manual

PN 750-0100-001 C00

Joslyn

Surge Protective Devices

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

2

Table of Contents

Guide to Installation and Assistance ............................. 3

Pre-Installation Checklist ..................................... 4

Service Configurations ....................................... 5

Conductor Sizing and Routing .................................. 6

Upstream Overcurrent Protection Device .......................... 7

Mounting ................................................. 8

Indoor vs. Outdoor Installation .................................. 8

Conduit Openings .......................................... 8

Electrical Connections ...................................... 10

Connecting Form “C” Dry Contacts ............................. 11

Remote Monitoring ........................................ 11

Verification and Power Up .................................... 12

Troubleshooting ........................................... 13

Installation Assistance ...................................... 13

Standards and Listings ...................................... 13

Return and Warranty Procedures ............................... 13

Warranty Statement ........................................ 14

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JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Thank you for choosing the Joslyn

Guide to Installation and Assistance

We look forward to fulfilling your facilitywide surge protection needs.

®

TM

JSP

Series Surge Protective Device (SPD).

3

Should you have questions about installing the JSP Series please
call Joslyn

®

Technical Support at 800.238.5000 or 804.236.3300
Monday through Friday, 8:00 a.m. to 5 p.m. (EST). Or, email us at
[e-mail].

This manual provides guidelines for the proper installation of the JSP Series
of devices. Proper product selection and compliance with these guidelines
will help your new suppression system provide years of reliable service. If
installers are unsure about the facility electrical configuration or have other
installation-related questions, it is recommended they consult with a master
electrician or other qualified electrical professional.

When shortcuts are taken or installation procedures are not followed, the
JSP Series may become damaged or may not provide adequate protection. It
is extremely important to follow these installation procedures carefully.

W A R N I N G !

THE JSP SERIES WARRANTY IS VOIDED if the unit is damaged as a
result of improper installation or the installer’s failure to verify the
following conditions prior to installation.

W A R N I N G !
HAZARDOUS VOLTAGES PRESENT: Improper installation or
misapplication may result in serious personal injury or damage to the
electrical system. Read the complete installation instructions before
proceeding with installation. Remove all power to the electrical panel
before installing or servicing the SPD.

W A R N I N G !
IMPORTANT SAFETY INSTRUCTIONS: All work must be performed
by licensed and qualified personnel. The electrical system must be
properly grounded in accordance with the U.S. National Electrical
Code, state and local codes or other applicable codes for this SPD to
function properly. This device is suitable for installation where the
available short circuit current is 200,000 rms symmetrical amperes
up to 600VAC or less. For countries outside of the US follow applicable
electrical specifications for the country the unit is being used in.

W A R N I N G !
Check to ensure that a proper bond is installed between neutral and
ground at the transformer upstream from all 3-Phase Wye, 3-Phase
High-Leg Delta or Split-Phase JSP Series device (See NEC Article 250).
If the transformer is not accessible, check the main service
disconnect/panel for the NG bond. Lack of a proper bond will
damage JSP Series and void the warranty.

W A R N I N G !
Do not HIPOT the JSP Series units or the electrical system to which
the JSP Series unit is connected without disconnecting the JSP Series
units conductors including phases, neutral and ground.

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

4

Pre-Installation Checklist

✓

Confirm that the voltage(s) and service configuration shown on the JSP Series
product label are consistent with the voltage and service configuration of the
facility. A model number is on the right side of the JSP Series unit. Each model
number corresponds to the configurations printed in Table 1:

Example of a SPD model number: JSP(R)160-3Y208-F

Sample Model Number Scheme

JSP(R) 160 — 3Y 208 — F

Model

kA Rating

Configuration

Voltage

Options

Table 1: Configuration Table

MODEL NOMINAL L-N L-L CONFIGURATION
VOLTAGE VOLTAGE VOLTAGE
RANGE RANGE

JSP(R)xxx-1P1201 120 108-132 N/A 1-Phase, 2-Wire + Ground

JSP(R)xxx-1P240

JSP(R)xxx-1S240

JSP(R)xxx-3Y208

JSP(R)xxx-3Y380

JSP(R)xxx-3Y415

JSP(R)xxx-3Y480

JSP(R)xxx-3H240
187-229 (B) 4-Wire + Ground

JSP(R)xxx-3Y600 347/600 312-382 540-660 3-Phase Wye, 4-Wire + Ground

JSP(R)xxx-3D240

JSP(R)xxx-3D380 380 N/A 342-418 3-Phase Delta, 3-Wire + Ground

JSP(R)xxx-3D480 480 N/A 432-528 3-Phase Delta, 3-Wire + Ground

JSP(R)xxx-3D600 600 N/A 540-660 3-Phase Delta, 3-Wire + Ground

1

240 216-264 N/A 1-Phase, 2-Wire + Ground

1

120/240 108-132 216-204 Split-Phase, 3-Wire + Ground

1

120/208 108-132 187-229 3-Phase, 4-Wire + Ground

1

220/380 198-242 342-418 3-Phase, 4-Wire + Ground

1

240/415 216-264 374-457 3-Phase, 4-Wire + Ground

1

277/480 249-305 432-528 3-Phase, 4-Wire + Ground

1

120/240

1

240 N/A 216-264 3-Phase Delta, 3-Wire + Ground

108-132 (A, C)

216-264

3-Phase, High-Leg

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JSP Series Options

F Transient filter that meets UL 1283 (Not recommended when using telecommunication rectifiers)

B Surge Counter (not available on JSP 60–100kA units or the JSPR series)

S NEMA 4X stainless steel enclosure

M Advanced monitoring (available in 60–100kA units only)

1

These are the only voltages available on the 60, 80, and 100kA systems.

NOTES:

• xxx denotes surge rating per phase (60, 80, 100, 120, 160, 200, 240, 300, 400)

• JSPR units are only available in 120 and 160kA.

• The power system operation frequency is between 47–63Hz.

Confirm that the environmental conditions are consistent with the
following ranges:

• Ambient Temperatures: Between -40° and +158°F (-40º to 70º C).

• Relative Humidity: Between 5% and 95% non-condensing.

• Altitude: Less than 13,000 feet (4000 m).

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

5

Service Configurations

L1

L1

N

NG

Xo BOND

N

G

EARTH

GROUND

Figure 1
1-Phase, 2-Wire

30–200 AMP, 1-POLE

CIRCUIT BREAKER

L

G

N

CONDUCTORS

FURNISHED WITH

JSP SERIES

Figures 1–5 show the electrical relationship between JSP Series unit
and these five basic service configurations: 1-Phase, 2-Wire;
2-Phase, 3-Wire; 3-Phase Wye, 4-Wire; 3-Phase Delta, 3-Wire and
3-Phase High-Leg Delta, 4-Wire.

1

30–200 AMP, 2-POLE

CIRCUIT BREAKER

JSP SERIES

2

L2

Xo BOND

N

G

EARTH

GROUND

L1NL2

NG

L1

CONDUCTORS

FURNISHED WITH

Figure 2
2-Phase, 3-Wire

1

JSP SERIES

L1

L2

G

N

2

JSP SERIES

B

N

CA

Xo BOND

N
G

EARTH

GROUND

ABC

NG

Figure 3
3-Phase Wye, 4-Wire

30–200 AMP, 3-POLE

CIRCUIT BREAKER

A

B
C

G

N

CONDUCTORS

FURNISHED WITH

JSP SERIES

1

JSP SERIES

2

30–200 AMP, 3-POLE

CIRCUIT BREAKER

B

CA

G

EARTH

GROUND

ABC

NG

Figure 4
3-Phase Delta, 3-Wire

1

A

B
C

G

CONDUCTORS

FURNISHED WITH

JSP SERIES

JSP SERIES

2

Continued

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Note: High-Leg Orange must be B Phase

C

Xo BOND

N

N

G

EARTH

GROUND

A

30–200 AMP, 3-POLE

CIRCUIT BREAKER

ABBC

NG

A
B
C

G

N

CONDUCTORS

FURNISHED WITH

JSP SERIES

1

JSP SERIES

2

Figure 5
3-Phase High-Leg Delta, 4-Wire

6

1

All JSP Series units can be connected without an
upstream breaker/fuse.

2 JSP 60 through 100kA and all JSPR units are furnished

with #10AWG leads.

Conductor Sizing & Routing

CAUTION: The JSP Series unit’s performance will be limited
severely if the conductors are (a) too long, (b) are of too small a wire
gauge, (c) have too many bends or (d) have sharp bends. For optimum
performance never exceed 10' conductor lengths.

The factors listed above should be addressed during the design of an
installation to reserve a suitable place for the JSP Series unit next to its
point of connection to the electrical system. The selected mounting location
should allow for the shortest possible conductor runs and a direct route with
a minimum of bends. If bends are required, they should be sweeping bends.
Do not make sharp 90° bends for appearance purposes because they will
severely decrease the effectiveness of JSP Series unit.

Binding or twisting conductors together using tie-wraps or electrical tape
increases the protection performance of the device.

The conductor length should be as short as possible to ensure the maximum
level of protection. Wires are marked with (Phase A, B, C, Line 1, Line 2,
Neutral or Ground) depending on the model.

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JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Joslyn recommends installing the JSP unit by following conductor size for

Conductor Sizing & Routing
(JSP)

phase, ground and neutral connections. The conductor length should be as
short as possible to ensure the maximum level of protection.

Table 2: Maximum Recommended Conductor Size

JSP Models Conductor size

JSP-120 #6AWG

JSP-160 #6AWG

JSP-200 #4AWG

JSP-240 #4AWG

JSP-300 #4AWG

JSP-400 #4AWG

• 60 through 100kA units are shipped with #10AWG leads. Leads should be

shortened during installation in order to minimize conductor length.

• 120 through 400kA units are shipped with compression box lugs.

The set screws on the box lugs should be torqued to 20 in-lbs.

• Terminals are identified with markers (Phase A, B, C, Line 1, Line 2,

Neutral or Ground)

7

Upstream Overcurrent
Protection Device

The JSP Series unit is a Type 1 SPD which is suitable for use in both Type 1
and Type 2 SPD applications. The JSP Series unit is a one-port SPD and is
to be connected in parallel with the electrical system. It may be connected
via a circuit breaker, molded case switch, fused switch, or connected directly
to the bus of the panelboard or switchboard it is protecting. If direct bus
connection is used, Joslyn

®

recommends installing the JSP Series unit behind

a disconnect switch or other disconnecting means for ease of serviceability.

If the SPD is connected to a dedicated OCPD, a 60A breaker is recommended
(30A minimum, 200A maximum).

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

8

Mounting

JSP)

(

Mounting

JSPR)

(

Mount the JSP to the building structure using construction methods and
hardware appropriate for your site. Install the conduit and pull the conductors
as specified in Table 2.

Mount the JSPR to the building structure using construction methods and
hardware appropriate for your site.

Mount the JSPR into the wall. Electrician can mount to the back wall, if the
back wall is made of structural material such as masonry or plywood. (Drywall
is not a structural material). If back wall is not made of structural material, the
electrician can create brackets to hold the SPD to the adjacent studs.

After the drywall has been installed, install Flush Mounting Plate (FMP) by first
removing the JSPR enclosure lid. Place the FMP over enclosed body. Attached
the FMP to the wall using the enclosed hardware kit. Screw the lid back on to
the enclosure body.

Indoor vs. Outdoor Installations

Conduit Openings
(JSP)

13"

11"

JSPR 120, 160 Weight: 30 lbs. (13.6 kg)

NEMA 4 enclosures are suitable for indoor or outdoor use. NEMA 4X (stainless
steel) enclosures are suitable for corrosive environments as well. For direct
sunlight applications, Joslyn suggests shading the monitoring components.
All conduits and fittings must be rated and properly installed so that the final
installation maintains the NEMA rating.

If desired, punch holes at this time for the conduit or nipple or wait until
the JSP unit is mounted to the building structure. Punch holes only in the
designated areas as shown in the following illustration.

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JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

3/4" MYERS HUB

9

Conduit Openings
(continued)

Figure 6A
Conduit Openings and
Enclosure Mounting
Dimensions
(JSP)

(W1)

(D1)

(D2)

(W2)

(H1)

(H2)

ø0.31 (7.87)

(H3)

1.36"

(34.5 mm)

(D)

3.20"

(83.8 mm)

CAUTION: Careful consideration must be made when selecting
an area for conduit entry. There are several components inside the
enclosure that may interfere with the conduit entry path, therefore,
ensure the path is clear of all objects before drilling. Damages caused
by installation errors are not covered under the product warranty.
See Figures 6A and 6B for conduit openings and enclosure dimensions.

(D)

(W1)

(W2)

ø0.31 (7.87)

(H1)

(H2)

(W1)

(W2)

(H1)

ø0.31 (7.87)

(H2)

(H3)

1.36"

(34.5 mm)

3.20"

(83.8 mm)

(H3)

JSP 60–100

JSP 120–160

Allowable Area For Conduit Entry

DIMENSIONAL SPECIFICATIONS

Dim JSP 60, 80, 100 JSP 120, 160 JSP 200, 240, 300, 400

H1 6.00 (152.4) 10.00 (254.0) 14.00 (355.6)

H2 6.75 (171.5) 10.75 (273.1) 14.75 (374.7)

H3 7.50 (190.5) 11.50 (292.1) 15.50 (393.7)

W1 6.00 (152.4) 8.00 (203.2) 12.00 (304.8)

W2 4.00 (101.6) 6.00 (152.4) 10.00 (254.0)

D – 6.20 (157.5) 6.20 (157.5)

D1 4.16 (105.7) – –

D2 2.00 (50.8) – –

All measurements in inches (mm)

Allowable Area For Conduit Entry

JSP 200–400

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Figure 6B
Enclosure Mounting Dimensions
(JSPR)

(D1)

(D2)

10

(W1)

(W2)

3/4"

MYERS

HUB

Dim JSPR 120, 160

H1 10.00 (254.0)

H2 10.75 (273.1)

H3 11.50 (292.1)

W1 8.00 (203.2)

W2 6.00 (152.4)

D1 4.20 (106.9)

D2 2.00 (50.8)

Weight 30 (13.6)

Ø 0.31 (7.87)

(H1)

(H2)

(H3)

Electrical Connections

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All measurements in inches (mm) and pounds (kg)

CAUTION: Prior to installation ensure the system configuration and
voltage is equivalent to the JSP Series unit being installed.

Following all applicable National Electrical Code standards as well as state and
local codes, connect phase, neutral* (white wires) and ground (green wires) to
the JSP Series unit.

JSPR units come with 36" of #10AWG conductors. Each phase conductor is
labeled (Phase A, B or C). Ensure that the conductor lengths are kept as short
and straight as possible. On all high-leg delta systems, the high-leg (208V LN)
must be connected to the Phase B of the SPD. (Color coded orange according
to NEC).

*The 3-Wire + Ground Delta JSP Series units do not have a neutral conductor.

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

11

Connecting Form “C”
Dry Contacts

Remote Monitoring

Figure 7
Wire Connections

Contacts shown in de-energized state
(alarm condition).

Units that come with Form “C” dry relay contacts provide status of the surge
protective device. These contacts are for connection to a user-provided remote
alarm and monitoring circuit. The relay contacts are rated 65VDC/150VAC with
maximum switching power of 30WDC/60VA AC. The Form “C” contacts come
pre-wired with 36" of #20AWG conductors on the JSP 60 to 100kA models and
on all JSPR models.

When input power is present on all phases, terminals “NO” (Normally Open)
and “COM” (Common) are an open circuit and terminals “NC” (Normally Closed)
and “COM” are a closed circuit. The contacts change state when the unit has
encountered failure to one or more phases.

The installer must provide the appropriate raceway and wiring for the monitoring
circuit, observing the restrictions and conduit openings illustrated in an earlier
section of this manual.

Models: JSP60kA to JSP100kA with -M option and JSPR Series

For these models, the Form “C” contacts come pre-wired with 36" of #20AWG
conductors.

See Figure 7 for the Form “C” wiring and contact configuration.

FORM C RELAY

N.O. • BLK

COM. • WHITE

N.C. • RED

N.O.

COM.

N.C.

SHOWN IN ALARM

CONDITION

Figure 8
Terminal Block

Contacts shown in energized normal state
(no fault condition).

Use butt splices within the panelboard to connect the Form “C” leads to the
user’s monitoring circuits. Alternatively, install a junction box between the JSP
Series and the panelboard to connect Form “C” leads to user’s monitoring
circuits. If the Form “C” contacts are not used, user has the option of either
cutting off the leads or coiling up the leads and saving them for potential
future use. Consult applicable local codes to ensure proper installation.

Models: JSP120kA to JSP400kA

For these models, the Form “C” contacts must be wired by the installer.

See Figure 8 for the Form “C” contact configuration and terminal location on
the monitor board. The annotations on the diagram match the markings on the
terminal block.

The installer must route the monitoring conductors to the terminal blocks on
the door mounted main monitoring board. Route the wires to allow the door
to be opened and closed properly. Tighten screws on terminals to 3.5 in-lbs.
(0.4 Nm). This terminal block will accept wire sizes #28AWG–#16AWG.
#18–#20AWG is recommended.

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

R

R

12

Verification and Power Up

Figure 9
JSP Diagnostics

R

W A R N I N G ! It is recommended that the cover of the JSP Series
unit along with its associated cabling be installed prior to applying
power. The monitoring harness, which exits the epoxy and connects to
the input connector on the monitor board, contains line voltage when
power is applied to the unit.

Apply Power to the JSP Series unit by closing the overcurrent protection device
or switch feeding the suppressor.

For Compact JSP units (60, 80, and 100kA)

Verify that all “Protection Available” indicating lights are illuminated. The
“Protection Available” indicating lights extinguish only upon failure of one or
more phases (indicating an alarm condition).

For Standard JSP units (120, 160, 200, 240, 300, and 400) or

-M (60, 80 and 100kA) and JSPR Units

Verify that all “Protection Available” indicating lights are illuminated. The
“Protection Available” lights extinguish only upon failure of one or more phases
(indicating an alarm condition).

R

Figure 10
JSP with Counter Option Diagnostics

Audible alarm should not operate under normal conditions. The audible alarm
can be “muted” by pressing the “ALARM SILENCE” button, which subsequently
will illuminate the “ALARM SILENCED” light. Pressing the “ALARM SILENCE”
button again will enable the audible alarm.

CAUTION: Pressing the “ALARM SILENCE” button when the alarm

has not triggered will prevent the audible alarm from sounding during
a failure.

For JSP units with surge counter option
(Not available on 60, 80 and 100kA or JSPR units)

The number of surges detected by the SPD is displayed on an eight digit
LCD display on the front of the JSP door. The LCD counter is battery backed
to maintain the number of surges even during a power loss. Press the reset
button on the counter to reset the surge count.

R

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Your JSP Series unit does not require scheduled maintenance. The unit’s

Troubleshooting

heavy duty construction is designed to provide years of uninterrupted service.
The unit contains no serviceable parts.

INDICATION PROCEDURE

One or more phase protection status
indicating lights are off, service required
indicating light is on, or Form “C” alarm
contacts have changed state.

Our staff is ready to support you and answer any questions.

Installation Assistance

Monday through Friday, 8:00 a.m. to 5:00 p.m. (EST) at 800.238.5000
or 804.236.3300 [e-mail]

JSP Series units are warranted for a period of 10 years from date of purchase.
In the event that any module or subassembly within the SPD fails to perform
as specified during the warranty period, call our Technical Support at

800.238.5000.

13

Verify that the input power feeding the JSP
Series unit is energized using a voltage
tester. If power is present, contact factory for
assistance: 800.238.5000

Standards and Listings

Return and Warranty Procedures

The following standards and listings apply to the JSP Series product line:

• UL Listed 1449 4th Edition for Type 1 and
Type 2 SPD application, cUL, and UL 1283

• Meets Requirements for UL 96A

• Compliant to IEEE C62.41.1-2002, C62.41.2-2002 and C62.45-2002

• NFPA 70 [NEC], Article 285

• RoHS Compliant

A Return Material Authorization (RMA) number must be obtained from T&B
Customer Service department before replacement products can be shipped.

INFORMATION EXAMPLE

Model Number JSP(R)120277/4803GY
Serial Number 15478-0113-001
Date of Purchase January 2, 2013
Description of Failure “Service Required” indicating light illuminated
Desired Action from Joslyn Replace

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JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

14

Warranty Statement

Thomas & Betts Power Solutions, LLC, A Member of the ABB Group (“Seller”)
warrants that your Joslyn surge protective device (the “Product”), shall meet
applicable industry standards and specifications and be free from defects in
materials and/or workmanship. Should any failure of the Product to conform
to this warranty appear within the standard warranty period, Seller shall either
repair or replace the defective Product, or part thereof, upon return to Seller’s
manufacturing facility in Richmond, Virginia with transportation charges
prepaid. The applicable warranty period as outlined herein.

Seller shall have no liability under this warranty for any problems or defects
directly or indirectly caused by misuse of the Product, alteration of the Product
(including removal of any warning labels), accidents, or improper installation,
application, operation, or repair of the Product.

THIS WARRANTY REPRESENTS THE ENTIRE WARRANTY OF SELLER. ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, ORAL OR WRITTEN, INCLUDING,
BUT NOT LIMITED TO, THE WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.

The liability of Seller under this warranty is expressly limited to the
replacement or repair of the defective part thereof, at Seller’s sole option.

IN NO EVENT SHALL SELLER BE LIABLE FOR SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES OF ANY KIND OR CHARACTER, NOR SHALL
SELLER’S LIABILITY EVER EXCEED THE PURCHASE PRICE PAID FOR SUCH
DEFECTIVE PRODUCT.

Warranty Period

This warranty is not transferable and may only be enforced by the sole
purchaser. Claims under this warranty must be submitted to Seller within thirty
(30) days of discovery of any of Seller’s product defect.

JSP Series (AC) – (All)

10 Year
15 Year Optional

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JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Notes

15

JOSLYN® JSPTM, JSPR INSTALLATION, OPERATION AND MAINTENANCE MANUAL

16

Model #

Date of Purchase

Date Installed

Installer

Thomas & Betts Power Solutions

5900 Eastport Blvd. • Richmond, VA 23231-4453 USA

Tel: [phone] • Toll free: [phone] • Fax: [phone]

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© 2018, Thomas & Betts Power Solutions, LLC. • Thomas & Betts Power Solutions, LLC., is a wholly owned subsidiary of Thomas & Betts Corporation.

TM

Joslyn

is a trademark of Thomas & Betts International, Inc. • Specifications are subject to change without notice. • Visit our website for latest revisions.

750-0100-001 C00 081418