Jonway Ranger 250 User Manual

Thank you for your purchasing the motorcycle, with four stoke and pedal style. Hope

you enjoy driving it all the tine.

The motorcycle is the most fashionable pedal style and top grade and using for city
nowadays. Because it’s engine is produced by advanced technical and the parts and
components are selected to assemble, with large horsepower, low consuming, low noise,
electric ignition, electric starting, frame body with protecting, quick accelerating reaction,
actively driving, and superexcellent performance..

The manual contains the necessary instructions and guidance with respect to the
operation and maintenance of the motorcycle, keep it at an optima performance. Please you
understand if the specification is changed, the parts of drawing or contents in book are
different from the fact.

Please you read carefully the book before driving for your safety and making your
comfortable.

The capacity of motorcycle can proper adjusted by experienced worker according to
different the area, climate and conditions until the best condition, and don’t effect on the

performance.

Please you note environmentalism.

1.regulations of safe driving…………………1
Way of driving…………………………….2
Loading……………………………………3

2.locations of parts…………………………..4

3.handling of parts…………………………..5
Meters…………………………………….6
Indicators…………………………………6
Main switch………………………………7
Starting button switch comp head light…..8
Changing switch,head light button comp horn…..9
Switch comp turn signal………………….10
Key,helmet luggage box………………….11
Hey comp steering handle………………..12
Front luggage box………………………..13
Engine starting system…………………...14
Electric starting…………………………..14
Kick starting…………………………..…15

4.natural way of driving…………………….16
Correctly driving…………………………18

Way of parking…………………………..…21

5.inspecting before driving……………………22
Inspecting and supplying gasoline………….23
Inspect braking……………………………..24
Inspect braking light………………………..25
Inspect turn signal………………………….25
Inspect tire………………………………….26
Inspect air cleaner…………………………..28
Replace fuel………………………………...28
Replace gear oil…………………………….29
Inspect spark plug…………………………..30
Term maintenance program and schedule…..31
Clean out the battery………………………..32
Replace the fuse…………………………….33

Cleaning way of air cleaner……...…………34

Adjusting the carburetor and the choke….....35

7.specification table…………………………...36

8.electric circuit drawing……………………...37

Contents

1.SAFE DRIVING

Clothes:

·catch hold up the handle bar

·when driving wear

Safe driving main point is natural and relaxing
mood and wearing comfortable dress,
Pay attention to driving with obeying ruler of
traffic, don’t worry and relax the mood.

CAUTION:

·the drivers don’t wear loose or longed clothes,
avoid to happen damage.

·the skin of body don’t touch with the exhaust
pipe after flameout the motorcycle within 10
minutes, for the temperature of is very high
during the driving.

WAY OF DRIVING

·keep your only natural posture to actively
driving the motorcycle.

· the position effect on the rider’s
safe,please seat at the center of double
seat, if driver seat at the end of double
seat and make front wheel reduce weight and
the handle bar will swing, in a word, this
happen to damage

·when driving at the swerve, please keep the
body to inner side, if else happen to damage.

·please pay attention to driving on the no-smooth
road.

Loading

·the handle bar can feel the change of weight
between the loading and no-loading. So please
driving caution. When the loading overtaking, the
handle bar shake easily, please avoid overtaking
driving.

NOTE:

·Don’t place the clothe under the seat(outer
luggage),if else, make the fuel system choked
and the engine ill.

·Don’t place the clothe between the outer cover
of frame and the engine if else happen to damage
the engine.

·Don’t replace the goods at the outer luggage
which is pointed, avoid to damage the outer of
frame body.

2.LOCATIONS OF PARTS:

3.INSTRUCTIONS FOR FHE
MOTORCYCLE

■Speedometer and indicator
(1)Mileage recorder

It display the total distance covered by the
vehicle(km)

(2)speed indicator

The standard of speed:km/h

(3)Pilot of headlight

Pilot of headlight is switched and indicate the
pilot light.

(4)Turn signal indicator

The signal is switched and the indicator is
light.

(5)fuel meter

The fuel indicator shows the fuel capacity
remaining in the fuel tank(when the main switch
is ON,the meter indicates correctly, when the
position of OFF,the meter indicates correct) when
the needle is at the red zone,it indicated the fuel
is 1.5L,and please supply the fuel 90# in time.

(6)shortage distance meter

It is use for shortage distance and can indicate
“0”.

■Main switch

·Electrical source is cut off and the engine stopped.

·The key can be taken down.

·Electrical source is on and started.

·The key can not taken down when driving.

·The steering handle pipe is locked and avoid theft.

·The key can be taken down.

OFF

ON

LOCK

NOTE:

·When parking the motorcycle, lock
the turning bar and take down the key,
avoid to theft the motorcycle.

■Starting button:
When use the electric starting, please draw the
rod comp front brake stop, or step the pedal comp
rear brake, until the electrical source is touched
on.

■Switch comp headlight

■Headlight OFF:

·Headight,sidelights,speedometer

light are shut off.

· sidelights, speedometer light
are switched on.(the engine
don’t start and the lights are
shutoff)

·Headlight,speedometer light are
switched on(the engine don’t
start and the lights are shut off)

OFF · ·

■HEAD LIGHT, CHANGE SWITCH OVERTAKE
SIGNAL SWITCH

when the pilot is switched, using the HI

When driving at the city and front
vehicle, using the LO, avoid to effect
on the sight of front

Overtaking warning light at the
position of LO, put down it and
headlight is switched on, indicates front
vehicle.

■HORN BUTTON:

When the main switch is ON, put down the

button of horn, and the horn tweets.

PASSIN

HI

LO

■Switch comp turn signal:

When swerve or change roadway, please turn
signal. When changing switch, the turn signal can
spark or shut off.

:Using it at the turning left.

:Using it at the turning right.

NOTE:

·Please return the turn signal after using
because it can’t relax, if else effect or other
people’s safe.

■KEY OF HEMET

Way of using

(1) Open lock comp seat and put up the seat.
(2) Make the key into hook.
(3) Push down seat and the seat auto can be

locked.

Way of take down

·The way of using is the same to above.

■LUGGAGE BOX:

Luggage box lies under the seat.
Way of opening seat is the same as above.

NOTE:

·When driving, don’t make the key leave the
helmet lock and avoid damage paint parts.

NOTE:

·The max weight of loading: not exceed 10kg.

·check the seat is locked.

·Don’t place the low-heat-resistant goods, foods

and combustible goods into the luggage box,
because of the high temperature of engine.

· Don’t place the expensive goods into the
luggage.

·Don’t make the water into the luggage box,
when cleaning the motorcycle.

■FRONT LUGGAGE BOX

Way of opening
Insert the key and turn it right, the front luggage
can push up.

Way of closing:
Insert the key and turn it right, close the cover of
luggage box. And then turn left and take down.

NOTE:

· The max weight of loading if front
luggage box: not exceed 1.5kg.

·Don’t place the expensive goods into box.

·Please note the expensive goods placed,

because water will into box when cleaning
the motorcycle.

■FRONT LUGGAGE BOX

Way of opening:

Insert the key and turn it right, the front luggage
can push up.

Way of closing:

Insert the key and turn it right, close the cover of
luggage box. And then turn left and take down.

NOTE:

·The max weight of loading in front luggage
boxLnot exceed 1.5Kg.

·Don’t place the expensive goods into box.

· Please note the expensive goods placed,

because water will into box when cleaning the
motorcycle

■Way of starting for engine:

(1) Check the gasoline, fuel and battery starting.
(2) Stand the main stand when starting engine,

and make the rear wheel nearly room.

(3) Turn the key of bank to “ON”.

(4) Adopt the electric/kick starting. If adopt

electric starting, must catch hold of front
brake bar or step rear brake pedal.

(5) When driving in winter, turn the key of bank

to “OFF”, kick starting about 5 times and
make into gasoline, then touché with the
electric road, with accelerating and warm up
the engine about 2- minutes. All are OK.

(6)Because the motorcycle designed advanced
electric starting valve, can start it with
kick/electric starting.

NOTE:

·Please using it according to above(5),when
the gasoline don’t reach the standard of 90# or
using it long time, and starting it again.

·when using the new motorcycle first, kick
starting it and can longed the usage life.

NOTE:
After starting the engine the hand leave the button
and don’t touch with it when driving; catch hold of
the front brake bar or step the rear brake pedal, the
braking light is switched, but pushing time is not
exceed seconds, and the tine share is about 10

NOTE:
Return the starting arm after starting engine,
if else will effect on safe of driving .

4.WAY OF NATURAL DRIVING

1 Spring the man stand firstly

·Push ahead and the main stand will auto spring.

·Ride the motorcycle from left side and seat well,

the left foot touch with room and avoid to rave.

NOTE:

·Don’t freely add oil and make the engine high
speed before the engine don’t driving.

NOTE:

·Keep the front and rear brake the position of
braking before driving.

2 Loose rod of rear brake

3 Turns the grip of throttle slowly and the
motorcycle moves slowly.

NOTE:

·Don’t add freely gasoline to the turning
bar after loosing the rod of rear braking,
avoid to happen dangerous

NOTE:

·Don’t turn the grip of throttle quickly and
avoid the motorcycle

4 Correctly driving

Before driving the motorcycle, please open turn
signal and confirm the rear safe.

Adjusting of speed is controlled by the grip of
throttle.
The speed will become faster,

so please accelerate slowly.

The grip shall return to accelerate

and the power become high when
begin ning to start or climbing.

The speed become slowly.

Return inner

Return origin

position

■The first period of new motorcycle
running will effect on the usage of
engine.

·please keep the speed less 60km/h in the first
period of 1500km, details as followings;

Driving mileage

0-300

300-500

500-1000

1000-1500

Speed(km/h)

25-30

35-40

45-50

55-60

· Avoid accelerating quickly and overtaking
loading.

·Replace the oil of crankcase and gear oil the
warm condition the period of meshing.

·Avoid to driving long time by the full throttle
and notice to freely change speed, when the
distance of driving are over 1500km.

■Using the front&rear braking
stopping when parking

·Parking the motorcycle after returning the grip
of throttle to origin position.

·Start to parking slowly, and then step and sraw
urgently the vehicle.

NOTE:

·Don’t stop the motorcycle by the single

■Don’t stop and swerve peremptorily

·Swerving and stopping peremptorily is one of

clause of accidents and very danger.

■Notice driving the wet day.

·please decelerate to drive because of longed the

distance and the difference of road between the
sung and wet days.

·Return the throttle grip to “OFF”and proper
discontinuity braking when downgrade.

■Way of parking:

1 Near the parking place:

·Open the turn signal ahead of time and notice
the rear and side of vehicle and stop it slowly.

·Return the grip of throttle to origin position and
brake the vehicle, at this time the rear braking
light is switched and warn the rear vehicle.
NOTICE: If the vehicle inclines excessively
which parking which make the idle speed
instability.

2 The vehicle complete stop

Return the turn signal to origin position snd

switch to “OFF”

3 When parking

NOTICE:

·when driving if cut off main switch and take
out key, the electric system don’t work, and
happen to accident easily. So please handle it
when parkin.

Stand the left side of motorcycle in the smooth
land and support main stand of motorcycle

·Support the main stand in the little traffic and
smooth land, if else happen to accident easily.

·The left hand catches hold of handle bar and the
right handle draws side rod under seat. The right
feet step main stand and the right hand draw it
rear

4 Lock the handle bar and take out the key

in order to avoid theft when parking.

(please reference the page 12).

5.Inspection before driving

■Inspection before driving

Please have a habit of checking vehicle before
driving.
Must check the vehicle before driving in order to
avoid happening accident.
If you find the trouble of vehicle, please contact
with the seller or service place.

■CHECK AND SUPPLY OIL

1.Support the frame body and take out the ruler
of oil to clean.

2.straight insert the ruler of oil.

3.take out the ruler of oil and check the rest oil. If
the level of oil reach at the under limit, please
supply the oil until the upper linmit.

■APPOINTED ESPECIAL OIL
Four stoke especial oil:SAE10w-30(SIGMA)

1 CHECK AND SUPPLY GASOLINE

·Supply the oil when the needle reach the red
zone, at this time the rest gasoline is about1.5L.

·Supply the gasoline of 90#in time.

NOTICE:

1.Don’t use the counterfeit oil, if else happen
easily accident.

2.please use and supply the oil according to state,
in order to assure the safe and natural driving.

2 Antifreeze

■ You’d better use cooling antifreeze

■ If the temperature beyond 20℃,please check

antifreeze in every 300km

·Check antifreeze

· Check ancillary water tank

1. Raise up main bracket first, keep the key turn

in clockwise, then the cap be opened.

2. Secondly, open the cap of ancillary water

tank and check the antifreeze, usually
antifreeze in the tank should achieve 2/3.

3. The antifreeze cannot be saw, you'd better

immit antifreeze from sprue to make sure the
cooling effect of engine

Sprue

·Check sprue

1. Keep the key turn in clockwise, the seat can

be opened

2. Take off the screw on the battery cover which

under the seat with crossed-screwdriver, then
take away the battery cover

3. Turn the cap in anticlockwise, then the cap

can be opened.Infuse the antifreeze to mouth
of cap and air will be removed from the
water tank.

Sprue cap

NOTE：

1.To avoid scald, please don’t open the
cap before the engine be cooled

3 CHECK BRAKING

《WINDAGE OF BRAKING ROD》
The braking rod must have proper windage. And
it’s active is work naturally.
Range of measuring windage:1-2cm

<CHECKING BRAKING OIL>

1.Place the handle bar correctly, check the
braking oil in right fuel tank, and keep it the
position between the up per and under limit.

2.check the meshing of rubber when the braking
reaches the under limit.

3.Please maintain it to the service place when the
rubber worn but not exceed the stated ruler.

4.recommend the braking oil:DOT3

4 Inspection of braking light

·Turn the main switch to : “ON”.

·Brake the front&rear braking and confirm the

light is switched.

·Check the braking light is broken and untidy.

5 Inspection of turn signal

·Turn the main switch to “ON”.

·Handle the switch of turn signal and confirm the

front rear, left and right turn signal, turn signal
indicator are switched.

6 Inspection of wheel

·Check the pressure of tire

·Check and clean out metal and crush pieces in

the tire trough

·Please change into new tire, if the crush or the
depth of trough reach the limit.

(please reference the drawing)
(metal, crush piece and other impurity)

Natural pressure
Front wheel rire……..196Kpa
Rear wheel tire………211Kpa

·Please maintain the vehicle, assure to comfortable driving.
(please reference page31)

·please check termly the vehicle when don’t use it long time.

·The first inspection:

Please accept inspection and maintenance after purchasing a month or driving 300km.

■CHECK THE SPLINE COLLAR OF
REAR TIRE AND FRONT&REAR
HANGER SET

·When check the spline, support the vehicle by
the center stand. Push the side of rear tire and
look if the rear collar and the ring of rear fork
loosen.

·Check carefully whether the location set of rear
hanger system is stability.

■CHECK AIT CLEANER

·The air cleaner is made in paper, and check and

clean it every 200km. After clean it, add equality
a little oil.

· Change into termly new air cleaner
5000km.Way of changing reference the page38.

■CHANGE OIL

Replace the oil firstly 300km,after every 1000km.
check the oil capacity every 500km and supply
the oil in time until the limit. The capacity of
oil:0.9L,and the oil capacity of normal
changing :0.75L.

NOTE:Please replace the oil ahead of time
driving the crush, short distance and cold zone
place.when get down the screw of letting oil
clean the filter and fit it.

■Change gear oil

NOTICE:

·Pleas replace and clean it under ways.

·Drive it in the wet days.

·Drive it in the dust roadway

<term of changing>
Replace into the 10#or GY gear oil firstly 300km
and after every half a year or 3000km.

CAPACITY OF GEAR OIL

·Full capacity:0.11L

<way of changing>

1.Support the vehicle in the smooth land.

2.Get down the screw of oil.

3.If change oil the warm of engine, the rest oil
will pour out gear box.

4.Clean the screw of letting oil and lock it.

5.Pure the oil into the gear box from the hole.

6.Lock the screw and avoid leakage.

NOTICE:

·Please replace oil usually as following:

·Driving the wet days usually.

·Driving long time.(long distance)

·Driving at the loading.

■CHECK SPARK PLUG

The untidily of spark plug electrode and exceed
windage effect on it’s work.

<way of cleaning>

The best way is using cleaner of spark plug to
clean.
If have not cleaner, please use the needle brush.

<ADJUSTING>

·Windage of side pole:0.6-7mm
(reference drawing)

<Appointed spark plug>

G7HSA(NGK)\
U22FS-U(ND)
NOTE:Don’t use the spark plug vhich isn’t
appointed.

NOTICE:

·Notice not to scald body because of high
temperature of engine after stopping it.

·Twist into the spark plug with hands and
wrench

TERMLY MAINTAIN PROJECT AND SCHEDULE:

Assure to driving safely, maintain the performance,longed the usage and reduce the pollute,please check
and maintain it termly.
I:Checking,cleaning,lubricating,adjusting,or replacing A:adjustment C:cleaning R:replacing T:lock

ITEMS

DRIVING DISIANCE(km)

Check

Ing

before

Driving

300

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

Engine oil

R R R R R R R R R R R R R

I

Oil filter web

C C C C C C C

Gear oil

R R R R R R R

Spark plug

Clean and replace it every 1000km

Windage of valve in 0.1.2,out:(cold system)

A A A A

Cam chain

A A A A

Carburetor

I I I I I I

Air cleaner

Clean every 2000km and replace every 5000

Electrolyte of battery

I I I I I I I I I I I I

I

Fuel filter web

Clean and replace it every 1000km

Braking system

I I I I I I I I I I I I

I

Drive belt

I I I

Parts screw and nut

T T T T T

Waste air deepness

Frequently check, adjust avoid pollute.

·The above items will change according to deferent from the kind of vehicle.

·Use it as compare with the schedule if overtake the mileages.

·Please clean and replace the air cleaner usually driving the dust area.

■CHECK THE ELECTROLYIE OF BATTERY

1 The vehicle adopt no-supplying water or
supplying electrolyte battery.
Don’t need to check and supply the
no-supplying water battery.

The line of liquid keep the level between the
upper and the under limit, when use the
supplying electrolyte battery. And supply proper
the distilled water sometimes and keep up the
good air condition.

2 BATTERY HEAD
Firstly get down the three screws and battery

cover when cleaning the battery head.

·Get down and clean the battery when the

battery head is rotten.

·After cleaning it, please wipe a group of

butter or Vaseline and fit it.

NOTICE:

·Don’t get down the seal electrolyte battery.

·when don’t use the vehicle, please get down the battery

and put p the cold and good air place, because it
automatic discharge and reduce the power.

·Don’t use the vehicle long time, please get down the
cathode.

NOTICE:

·When getting down, shut off the electric
source and get down the cathode. When fitting
on , firstly fit on the positive pole.

·Lock the screw of battery head when it
loosens.

■Replace the fuse

Shut off the main switch and check whether
the fuse is scaled or not

Replace the fuse according to the power
appointed.

·Please find the clause of scaling and replace it.

·Get down the three screw and open cover, the

fuse lie in the fuse box side of battery.

·Open the fuse box and take out the fuse, draw
the guide cable of the fuse.
The specification of fuse:7A

· Change the electric goods(Light,speedometer)
according to the specification good parts appointed.

·If use the disqualification parts, the fuse is scaled
easily and the loading of battery will lose it’s balance.

·When cleaning the vehicle, avoid using water to
clean.

NOTICE:

·When getting down, don’t expand the ring too
large.

·When fixing, please confirm whether the ring
head loosens or not. It’s loosening is the clause
of troubles, and notice this.

·Don’t use the exceed power of fuse, if else
happen to damage.

■Way of cleaning the air cleaner
Dust is the one of the clause of reducing the
horsepower.
<way of getting down>

1.Get down the five locked screws in the left rear
cover and rear cover, and then get down the seven
locked screws.

2.Get down the cover&air cleaner

3.Get down the two located screw of air cleaner.

4.Replace the scar of air cleaner.
<way of fixing>

·Operate it according to above contrary ways.

■ADJUST THE CARBURETOR AND CHOKE

Function of stability contrary can assure to the

NOTICE:

·If the air cleaner is not complete fit, the
dust will enter into cylinder and make the
horsepower down and usage of engine.

·Don’t soaked air cleaner when cleaning the
vehicle, if else make the engine ill.

NOTE:please let out the oil in red rube every drving 1000km

performance of the engine. The carburetor is
adjusted the best condition in the manufacture
and don’t change the condition. Now you shall
adjust the two projects as followings:adjusting of
choke and idle speed.
(a)Adjusting of choke

1.Check whether the choke and throttle work well
the conditions of full opening and closing for
choke or not.

2.Check the free distance in the position of
drawing turn bar, and the free distance:2-6mm. if
adjust the distance, please loosen nut(1)and
adjustor(2).

(b)Adjust the idle speed

1.Warm the engine many minutes and start it.

2.Twist the adjusting nut of oil, and slowly drop it
about3 circle. Lock it the max place and adjust
lightly the limited screw until reach at the
requirement of idle speed.

1
8

7.THE SPECIFICATION SCHEDULE:

Over size:length×width×high

2070×735×1410

The min consume L/100 km

≤2.9

Wheel base: mm

1450

Braking distance m

≤7(30km/h)

Dead mass kg

130

Climb performance (°)

≥10

Capacity of fuel tank kg

165

Engine model

172MM

Oil capacity of crankcase L

12

Style

Single cylinder,forced

water four stoke

Trademark of fuel L

1．1

Stroke×bore

72×60

燃油牌号

RQ-90

Capacity cm3

244

Trademark of lubricant

Four stoke especial oil
SAE10W-30(SIGMA)

Compression ratio

10.0：1

The max speed km/h

≥110

The max power kw/r/min

11.0(7000)

The max torque Nm/r/min

17.6(5500)

Start

Elecrric

Battery

12V9Ah

Ignition system

CDI

Head light

12V35W/35W

Spark plug

DPRTEA-9

Tail light/braking light

12V8W/20W

Lubricant system

Force lubricant

License light

12V5W

Clutch

Dry-auto acentric

Speedometer indicator

12V1.7W

Change speed system

Belt auto no-grade shift

Fuse

15A

Decelerate

I, 2.2 6.6

horn

12V3A105dB(A)

The specifi-

cation of tire

Front tire

130/60-13

Rear tire

130/60-13

Pressing

of tire:

Ront tire

196

Rear tire

221

8.ELECTRIC PRINCIPAL DRAWING