Jones & Lamson Machine Model TG-615 Automatic Thread Grinder Grinder

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Operators

’ Manual

Jones & Lamson 6 x 15" Automatic Thread Grinder

Model TG-615

Index

Foreword

Page 2.

Installation

Initial Lubrication

Page 3.

I

Page 4

0

Coolant Tank and Distributor
Electrical Connections and Wiring
Work Motor & Lead Selector Switch
Lead Screws & Nuts - Adjustments

Grinding Wheel - Installation
Automatic Truing Devices - Installation

Page 5.

Page

5-6.

Page 7.

Page 7,8,9.

Page 10.

Page 11.

Page 12.

General Maintenance:

Lubrication
Coolant
Grinding Wheels
Cleaning

Adjustments:

Work Motor Brake

Wheel Head Slide Gibs

Operation

Setting Up.

Lead Screw
Lead Selector Switch
Headstock & Tailstock (Position of)

Forward & Reverse Dogs (Setting of)
Depth of Feed (Setting for)

Truing Dogs on Wheel Feed Gear (Setting of)

Page 13.

Page

14.

Wheel Head (Adjustment for Helix Angle)

Matching or Locating Threads
Bench Thread Matching Device

Taper (Adjustment of Tailstock Center)
Wheel Balancing
Grinding Wheels

A

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Page 15.

Page 16.
Page 16.

Page 17.
Page 18.
Page 19.
Page 20.

Page 21.

Page 22.
Page 23.
Page 24.

Page 25.

Wheel Speeds
Resinoid Wheels

Pre-threaded Work
Depth of Cut
Wheel & Work Speeds
Dressing & Truing the Grinding Wheel

Dressing & Truing the Grinding Wheel

Truing Devices:

60° Truing Device
60° Truing Device General Assembly
Universal Truing Device
Universal Truing Device

Universal Truing Device General Assembly

Pantograph
Pantograph Truing Device
Pantograph Truing Device
Pantograph Truing Device - Adjustments
Pantograph Truing Device General Assembly

Truing Device

Appendix:

Taper Thread Section R.H.
Taper Thread Section L.H.

20" Wheel Spindle - Assembly
20" Wheel Head and Slide - Assembly
Wheel Balancing Stand & Arbor
Diamond Setting Gauge - 60° Truing Device

Diamond Setting Gauge - Adjustable Truing Device
Thread Matching Device

Standard Grinding Wheels
A-5384 - Transmission Case
A-5343 - Transmission Case with Taper Attachment
A-5392 - Wheel Feed & Truing Feed Mechanism

A-5349 - Assembly of Headstock
A-5241 - Assembly of Tailstock
NX-646 - Assembly of Relieving Box and Relieving

Parts in Tailstock
A-5335 - Plan Section through Wheel Feed Shaft
A

-5334 - Section through Feed Shaft

A

-5245 - Plan and Elevations

Elements for Thread Tables

Thread Formulae

tie

OPERATOR'S

MANUAL

Jones & Lamson 6 x 15" Automatic Thread Grinder

Model TG-615

Foreword

Jones & Lamson Automatic Thread Grinders are extremely versatile. Twenty years thread grinding
experience is incorporated in their design and they will produce a very wide range of ground thread work
rapidly and economically, if proper care is given to their maintenance and full advantage is taken of their
many outstanding automatic features.

To obtain the best results from any machine, we need to understand it and know what it will do. The
purpose of this manual is to make the operator familiar with the machine's proper care and operation so
that he may run it with maximum efficiency and minimum effort.

All principal components of the machine, referred to in the following pages, can be located by ref
erence to the illustrations of the machine. All references to location or direction are made as if facing
the machine, unless otherwise stated.

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JONES & LAMSON MACHINE COMPANY, SPRINGFIELD, VERMONT

September, 1941

1

INSTALLATION:

In the United States

the machine is ready to run, and, whenever possible, he should be allowed to supervise the initial starting.

However, no difficulty should be experienced if the following instructions are carefully followed.

The machine leaves the factory completely assembled except for the truing device, coolant pump,

coolant tank, coolant hose and coolant distributor assembly, which are shipped separately.

The machine should be at the place where it is to be installed before the skids are removed. It
should be handled carefully, otherwise damage may be caused that might impair its efficiency or cause de
lay in installation. It should be placed on a solid foundation, free from vibration. Perfect levelling is not

required as the machine is mounted on a three-point bearing, but all normal precautions should be taken to
ensure that it is so installed that the accuracy and finish of the work will not be impaired. Providing the

foundation is satisfactory, it is not necessary to cement the machine into the floor.

INITIAL LUBRICATION:

Before the machine is started, it should be properly lubricated, as follows:-
Headstock, Tailstock, Wheel Head Slide

Oil is pumped to all bearings and moving parts of these components from a reservoir in the

base of the machine. Remove the cover plate and fill with a high grade of machine oil, about 280 SUS
at 100°F, until the gauge shows the oil to be at the correct level.

Transmission Housing

and Canada, it is our practice to have a Jones & Lamson field man present when

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Remove cover plate at end and fill with

high grade machine oil, about 280 SUS at 100°F,
until oil gauge shows the oil to be at the correct
level.

Truing

grade machine oil, about 280 SUS at 100°F, until
oil gauge shows the oil to beat the correct level.

Pantograph Truing Device

SUS atl00°F,to a depth of two inches in the bot
tom.

Wheel Spindle

spindle oil, about 150 SUS at 100°F.

Devices (except Pantograph Truing de-

vice)

Remove cover from

Keep a high grade machine oil, about 280

Fill both oil cups with the highest grade

top

and fill with high

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COOLANT TANK AND COOLANT DISTRIBUTOR:

Put the coolant tank in place, as shown in the illustration, taking care that the discharge will flow

into the front compartment containing the strainer, and attach the hose to the pump.

Place the coolant distributor in the distributor slide, fasten securely with the screw on top of the

slide, and see that the hose is properly connected.

Fill the tank with oil coolant, a barrel of which is shipped with every machine.

ELECTRICAL CONNECTIONS AND WIRING:

Plug in the truing device and coolant pump motors, as
illustrated, and make main line connection. These connections
are at the rear of the machine.

The machine is completely wired at the factory, wiring
diagrams are shipped with it, and will be found in the control
panel.

WORK MOTOR AND LEAD SELECTOR SWITCH:

The work motor is properly connected at the factory
but, before running the machine, be sure that the Lead Selector
Switch in the control panel is properly set for R.H. or L.H.

COOLANT

DISCHARGE
STRAINER

COOLANT

threading according to the lead screw to be used.

FIG. 2

_

main

CONNECT l<

UN

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LEAD SCREWS AND NUTS:

To Change Lead Screw

Lead screw, lead screw nut and housing form a com

plete assembly for each pitch.

Unscrew

the lead screw cap and release the binder

lever, remove binder and bevel gear, then remove retain

ing nut and washer of lead screw, withdraw entire lead

screw and nut assembly and replace with an assembly of
the desired pitch.

Adjustment

Adjustment of the lead screw and nut is made by
means of the spanner nut on the smaller end of the assembly
and the locking spanner nut on the larger end.

The lead screw and nut are properly adjusted at the factory (so that they can just be turned

by hand) and this setting should be so maintained.

LEAD SCREW

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FIG. 3

3

GRINDING WHEEL - INSTALLATION

Place the wheel in the wheel adapter with the manufacturers mark

ings toward the hub, being sure to place the protective washers between
the wheel and the flanges, and fasten securely. Mount the adapter on the

spindle and secure in place with the cap and socket head screw.

AUTOMATIC TRUING DEVICES - INSTALLATION

Before installing the truing device, crank the truing device ratchet
wheel counterclockwise as far as possible, so that when the truing device
is installed it will be as far back in the wheel head as possible. This will
avoid hitting the grinding wheel with the diamonds when the truing device

is put in place.

Before installing a Pantograph Truing Device, make sure that the
diamond holders are in a vertical position; this will prevent possible dam
age to the truing device mechanism.

Pantograph and 60° Type Truing

Devices

Slide the truing device into
place in the wheel head and put the
two spring studs on the wheel head
slide through the holes in the end

bracket and fasten them with the
nuts provided. Bring these springs
under tension by cranking the tru
ing device lock studs on each side

TRUING DEVICE
LOCKING STUD.

ONE EACH SIDE

OF WHEEL HEAD

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SLIDE

WHEEL HEAD

SLIDE

of the wheel head slide.

TRUING DEVICE

Universal Truing Device

Follow same procedure as
above, but before the springs are
brought under tension, the stud
and ball that form a bearing be
tween the lower end bracket of the
truing device and the end of the

truing device feed screw, must be
put in place. Assemble the stud
and ball and place in the bushing

TENSION SPRING

AND NUT

TRUING DEVICE

FEED SCREW

LOWER

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END

BRACKET

UN VERSAL TRUING DEVICE

as illustrated.

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MANUFACTURER’S
MARKS OH WHEEL

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SHOULD FACE

OUT

GRI

N DI

N G

WHEEL

adapter

WHEEL
FLANGES

CAP.

SOCKET
HEAD
SCREW

SP

INDLE

"

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When the truing device is

completely installed, plug in the
electric connection as illustrated.
Fig. 2.

U

3

BUSHING

BALL 4 PIN

4

STEEL ROLL

TRUING DEVICE FEED SCREW

LOWER END BRACKET

FIG. 6

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GENERAL MAINTENANCE:

Lubrication

The machine should be kept properly lubricated at all times.

1

Keep all oil reservoirs filled with a high grade machine oil about 280

a.

to the "High" level indicated on the gauge.

Keep the Wheel Spindle oil cups filled with the highest grade spindle oil about 150

b.

SU$ at 100°F, and adjust them so that approximately one drop of oil per minute
flows while the machine is running.

Inspect and oil all motor bearings at least every three months.

c.

Coolant

An adequate supply of proper coolant is absolutely necessary for maximum wheel life and

the best quality of finish.

Keep the tank as full as practicable to ensure a sufficient quantity of coolant at
all times.

Do not let emery or metal chips accumulate in the tank so that the finish of the
work is impaired. Inspect regularly and clean tank and change coolant when nec
essary.

Be sure that the coolant is properly directed to point of contact of wheel and
work; insufficient coolant at this point may cause premature breakdown of the
wheel, particularly when grinding coarse pitch threads or using high wheel speeds.

Often, trouble apparently due to a faulty wheel is due to insufficient coolant.

SUS at 100°F

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Grinding

drains to the bottom and may throw the wheel out of balance.

Cleaning

ADJUSTMENTS:

Work Motor Brake

to the motor shaft and rotates with it. This disc revolves between two composition friction discs.

• When the switch is opened to stop the motor, coil springs force the friction disc against both sides
of the rotating disc, bringing the rotor or armature to a quick stop. When the switch is closed to
start the motor, these coil springs are compressed by electro magnets, which action relieves the
pressure on the friction discs and allows the motor to start and run freely.

Wheels

Take care not to nick the wheels; even small nicks may throw the wheel out of balance.

Always store the wheels in a horizontal position. If stored in a vertical position, the coolant

Keep the machine clean at all times.

Remove all grit and oil from the ways before moving the headstock or tailstock.

The brake is an integral part of the motor, and consists of a metallic disc which is splined

5

ADJUSTMENTS:

Work Motor Brake (continued)

This brake is adjusted at the factory for minimum
braking torque. If this stop is too slow the brake
can be adjusted for a quicker stop by first re

moving the
which will expose 3 compression springs shown at

A

on diagram. The tension of these springs is ad
justed by means of the adjusting nut B. Loosen
the 3 lock nuts C and then tighten the 3 adjusting

nuts B to increase the spring pressure. It is very

important that the adjusting nuts B be each turned
an equal amount, otherwise the armature plate D
with its friction disc E will be thrown out of true.
It is recommended that each of the adjusting nuts
B be turned one full revolution and then try the brake to see if the desired stopping time is se
cured. It is not necessary to replace the steel cover band before trying the adjustment. After the
desired adjustment is secured, then tighten all 3 lock nuts C so that the adjustment will remain

permanent.

ADJUSTMENT FOR QUICKNESS OF STOP:

sheet

steel band around the brake head,

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an

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a

CAUTION: It is possible to set the spring pressure up so tight that the coils of the spring
will be compressed solid and prevent the armature plate from making contact with the magnet pole
pieces. This will result in excessive noise and vibration and damage to pole piece surfaces, as

well as excessive heating of magnet coils. Single phase magnets are inherently weaker than three

phase but will operate just as satisfactorily and quietly on normal or light spring pressures. When

spring pressures are increased above normal, it will result in noisy operation.

To make the braking less abrupt, decrease the brake pressure in the same manner as de

scribed for increasing it, by loosening the spring adjusting screws instead of tightening them. After

having tightened the lock nuts C replace the steel cover band.

ADJUSTMENT FOR DISC WEAR: There will be some wear after the brake has been in use,

and unless this wear is taken up the brake will eventually become ineffective. To compensate for
wear, loosen the lock nut F on the adjusting screw G in the lever or quick release handle H. With
motor running, back up or loosen the adjusting screw G which will allow the lever or quick release
handle to go down, taking up the wear on the friction disc E. The most satisfactory adjustment is
secured by moving this handle down until the brakes begin to drag, then raising it by the adjusting
screw until the drag disappears. Tighten the lock nut to maintain adjustment.

CAUTION: If the adjustment is left with the brakes set up so tight that they will drag while
the motor is running, it will result in very rapid wear and disintegration of the friction discs on ac
count of excessive heat. This point can be determined by the sound of the motor while running, as
the drag of the brake disc can be heard.

a

9

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9

9

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9

After the adjusting screw has been turned up to its extreme limit, further adjustment can
still be made as follows: Loosen the clamp screw J on the lever or quick release handle, raise
lever or handle approximately 1/2", making sure that the aluminum brake hub which protrudes

through the lever does not turn, tighten clamp screw while lever is in raised position. Then pro
ceed as outlined above.

6

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ADJUSTMENTS (continued)

Wheel Head Slide Gibs

These gibs are adjusted at the factory; if further adjustment becomes necessary, proceed as

follows:

I

Loosen the four gib binder screws
on the right hand side of the machine,
just below the top of
of the taper gibs can then be made by
means of the adjusting screws in the end
bracket gear housing at the rear of the

machine. To tighten the gibs, the Allen
screw is turned to
head screw to the
little at a time. When properly adjusted,
side play of the wheel head slide should
not exceed .001”

the bed. Adjustment

the left and the square

right; turn only a very

total indicator reading.

OPERATION:

When proper adjustment of the
gibs has been made, tighten the gib bind
er screws.

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In their work cycle all Jones & Lamson Thread Grinders are fully automatic. Once the machine is
set up, all feeds, wheel dressing and wheel sizing operations are performed automatically in their proper
sequence, and the operator has merely to place the work in the machine and, at the end of the final cut, to
back the grinding wheel back from the work to the starting position for the next piece. The grinding wheel
must be backed away from the work at the end of the final cut in order to release the stops and have the
wheel in the correct position for starting the next cycle of work. Unless this is done, the machine will not
start when the button is pressed, and a warning buzz will be heard in the control panel.

amount of forward and reverse travel of the work is automatically governed by adjustable dogs

The
on the headstock that actuate the forward and reverse limit switches.

(continued on next page)

7

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OPERATION: (continued)

i

LIGHT SHOWS WHEN
DIAMONDS ARE IN
DRESSING STROKE

WORK START &

STOP BUTTONS

CYCLE START BUTTON

ADJUSTABLE FORWARD
4 REVERSE DOGS i

FORWARD 4 REVERSE

LIMIT SWITCHES

TRUING DEVICE
HAND FEED

’

TRUING DEVICE

SELECTOR SWITCH

WHEEL START 4

STOP BUTTONS

COOLANT DISTRIBUTOR
SLIDE BINDER LEVER

COOLANT FLOW

CONTROL LEVER

. T A ILSTOCK CENTER

CONTROL LEVER

MICROMETER
HAND FEED
ADJUSTMENT

WHEEL
HAND

' FEED

i

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f

n

The above illustration shows the principle manual controls and the overhead switch box which con

tains the following operating controls:

Truing Selector Switch

When the switch is set at ‘

turning the switch to ‘

When the switch is set at ‘

Off’, as in dressing a new wheel or changing the form of a wheel.

Manual’, the truing device will operate until stopped by the operator

Automatic’, the truing device will operate automatically at intervals pre

determined by the operator when setting up.

When the switch issetat ‘

Off’, the truing device will not operate, and at the same time the automatic
machine stop limit switch is cut out and the automatic stop ceases to function; this is a convenience when
setting up.

The light shows when the diamonds are in the dressing stroke.

Work Start and Stop Buttons

The work start button is used only to jog the work spindle. The work stop button is used to stop the

rotation and travel of the work at any time during the grinding cycle that may be necessary.

Cycle Start Button

*

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The cycle start button is pressed to start the machine on a complete operating cycle.

Wheel Start and Stop Buttons

These buttons are to start or stop the grinding wheel motor.

8

t

OPERATION (continued)

Wheel & Work Spindle Speed Control

Work spindle speeds and wheel spindle speeds are
controlled by rheostats mounted on the side of the ma
chine, as illustrated. These rheostat controls are grad
uated in terms of spindle revolutions per minute. A scale
on the truing device shows the diameter of the wheel at
all times, and a conversion chart on the side of the ma
chine makes it easy for the operator to select the proper

wheel spindle speed for the desired number of surface

feet per minute at which he wishes to run the wheel. Sur
face feet per minute can be computed simply by the fol
lowing equation: Outside diameter of wheel x .26 x spin

dle speed.

The work speed, wheel speed and depth of cut to

be used are dependent upon various factors, such as the

type of wheel, and the nature of the material. Roughing
cuts may vary from.
from o002n to
speed and depth of cut to use in each specific case, and to tell by the sound when a wheel is cutting
properly. Work surface feet per minute = Outside diameter of work x .26 x work spindle speed.

.005”. A little experience will enable the operator to determine the proper surface

017" to.045M in

depth and finish cuts

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4

SETTING UP:

Two-way & One-way Grinding

equipped with an attachment to allow one-way grinding with rapid return of the work to the starting

position. Machines 130101 to 130123 inclusive are built for two-way grinding only.

returned to the starting position for the next cut.

automatically increased, so as to reduce idle time to a minimum.

fed into depth for the next cut and grinds on the return stroke; this action continues until the final
cut is completed and the correct size attained.

The

standard machine is designed for two-way grinding; however, the machine may be

In one-way grinding, the wheel is relieved from the work at the end of the cut and the work

On the return stroke the work spindle speed is

In two-way grinding the wheel is not relieved at the end of the first cut, but is automatically

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Thread Characteristics

When a thread is to be ground, all of its dimensions and characteristics should be clearly
indicated. Outside diameter, pitch diameter, lead, form, helix angle, length of thread and whether
the thread is straight or taper. Also, as for taps, the amount of back taper and amount of relief, if
any. (See ‘

To set up proceed as follows:

Lead

Screw

under INSTALLATION.

Lead Selector Switch

assembly has been installed, set
the lead selector switch to RIGHT
HAND or

with the lead screw being used. The

lead selector switch will be found
inside the control panel cover as
shown.

Position Headstock and Tailstock

tailstock covers and loosen the two
clamp screws in each unit; also

loosen the tailstock center control
lever binder nut, then adjust the
headstock and tailstock to the most
convenient position to hold the work,

and place the first piece between
centers.

Elements for Thread Tables’

Select the proper lead screw and lead nut assembly and install as directed in the section

When

the proper lead screw

LEFT HAND to correspond

Remove the headstock and

pages 1 through 25, in the Appendix.)

CONTROL
PANEL .
COVER

SHOWING

LOCATION
OF LEAD
SELECTOR
SWITCH

FIG. II

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1

L

SETTING UP (continued)

Setting of Forward & Reverse Dogs

The position of the forward and reverse dogs on the front of the headstock (see L Fig. 12)
control the length of travel of the work across the wheel. To set these dogs, cause the work to travel
across the wheel, using the work start button and making sure that the wheel is clear of the work,
then adjust the dogs until the required length of stroke is attained.

Setting to Size (Total Depth of Feed)

When the wheel has been properly
trued (see section on Truing), position the

work piece so that the end at which the cut

is to start is almost opposite the wheel and
proceed as follows:

1. Loosen the clamp screws

‘D’,

thus disengaging the hand feed

gear ‘G’ from the feed nut, and by

means of the hand wheel ‘F’ turn the

feed gear until the stop dog behind it

is up against the stop; the feed stop
dog is now in the position it will be

when final size is attained. With the

work revolving, bring the wheel up
to it, by means of the hand
so that it just touches; contact at
this point will be audible.

crank ‘B’,

G H

o

2. Next position the work so
that when the wheel is being adjusted
for depth of feed it will clear the end. By means of the wheel hand crank ;B’,
to the desired depth of cut and re-tighten the screws ‘DL
the feed gear are now in the position they will be when final size is reached. The scale CG’
on the hand feed gear is graduated in thousands of an inch or, if the metric system is used,
hundredths of a millimeter, representing diameter readings. Thus, any desired depth of
thread is easily attainable. Fine final adjustments can be made by means of the micrometer
hand feed ‘C’ which is graduated in .0001".

3. Set the truing dog ‘H’ on the feed gear as required (see section on Truing).

4. Set the wheel return stop dog‘K’ in
wheel will be in proper position for roughing cut.

5. Set the feed dog ‘E’ to the amount of feed desired for each successive cut. Ar

range these feeds so that the final cut is lighter than the others. The machine is now set up
and ready to run and complete each cutting cycle automatically until the final cut is com
pleted. The operator has merely to put in and take out the work and back the grinding wheel

clear of the work after the final cut.

proper relation to the stop latch

FIG. 12

feed the wheel

Both the wheel and the stop dog of

so that the

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11

i

SETTING UP: Miscellaneous

Setting of Truing Dog on Wheel Feed Gear

TRUING
FEED

ADJUST

MENT



TRUING

WHEEL

FEED GEAR

The Truing Device can be set to true the
grinding wheel before the finish cut or after the
finish cut by adjusting the truing dog on the

wheel feed gear as illustrated.

The wheel is never trued while it is

cutting, and during the truing cycle all other

operations automatically cease.

Fig. 14 shows the truing dog set for truing

before the finish cut. The work cycle has been com

pleted.

Fig. 15 shows the truing dog set for truing

after the finish cut. The work cycle has been com
pleted, but the truing dog is depressing the truing
latch and truing is taking place.

TRUING

DEVICE
HAND
CRANK

TRUING

LATCH
LEVER

SOLENOID PLUNGER OF
AUTOMATIC COUNTER

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TRUING DOG

TRUING LATCH

«

WHEEL
RETURN
STOP

DOG

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On quantity production grinding of small work

it is often possible to grind several pieces before
wheel truing becomes necessary; in this case the op
erator can turn the truing selector switch from ‘
matic’ to ‘Off’

off the pieces before returning the switch to ‘
matic’ in

However, an Automatic Counter can be in
stalled, if the customer desires, that will automati
cally provide truing of the grinding wheel after com

pletion of any number of pieces from one to sixty.
This device relieves the operator from counting and

ensures positively accurate duplication of each piece.
When this device is used, the truing takes place af
ter the finish cut.

Fig. 16 shows position of the truing latch and

the solenoid plunger of the counting device at the mo
ment of truing, after the finish cut. The truing dog
on the wheel feed gear is not used.

after truing has taken place, and count

order to true the wheel again.

Auto

Auto

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FIG. 16

€

€

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12

1

SETTING UP: Miscellaneous

Adjustment of the Wheel Head
for Helix or Lead Angle.

The helix angle of the thread is
determined by the pitch diameter and
the lead. Helix angle adjustment of the
wheel head is made by first loosening
the wheel head clamp £A’ and then set
ting the wheel head at the proper angle
by cranking the worm shaft ‘B’ until
the helix angle vernier scale 'C’ shows
the correct reading. When the wheel
head is properly set, retighten the
clamp ‘A’

than 3°, the truing device should also
be adjusted to correspond with the an

gle of the wheel head,
screws ‘D’

by means of the crank ‘E’ until the

scale iFf shows the correct reading,
then retighten the screws.

Matching or Locating Threads

been, cut are to be ground, it will be

necessary to locate the work piece so
that the thread is in proper relation to
the grinding wheel. For this purpose a
thread matching device is built into the
machine. By turning the shaft ‘A’ Fig.
18, the position of the lead screw is
adjusted laterally to match the thread
to the wheel.

Bench Thread Matching Device

.

When the helix angle is greater

Loosen the

and rotate the truing device

When threads that have already

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FIG. 18

When a quantity of pre-threaded

parts is to be ground a Bench Thread
Matching device is available, in which
the work piece is adjusted, in its driv
ing dog. It is held between centers in
this device and each piece is adjusted
to a constant indicator reading, so that
once the first piece is properly located
in the machine as described above, each
succeeding piece will automatically be
properly located without further use of
the thread matching device on the ma
chine. The Bench Thread Matching De
vice is a time saver on quantity produc
tion work as the operator can generally
locate the work piece in its dog while
one piece is being ground.

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A

SETTING UP: Miscellaneous

Small Amounts of Taper

«

The tailstock center can be ad
justed eccentrically in relation to the
center line of the spindle, to compen
sate for, or generate, small amounts

of

taper. This adjustment is made by
first loosening the two lock screws at
‘A’ and then adjusting the set screws
‘B’

, Fig. 20.

Wheel Balancing Stand and Arbor

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FIG. 20

In order to obtain the best grinding action, the wheel should be as perfectly balanced as pos

sible. An unbalanced wheel may cause chatter and spoil the finish of the thread.

As the manufacturer cannot produce wheels in
perfect balance, it is necessary to adjust the static bal
ance of the wheel by means of the balancing buttons,
supplied with the wheel spindle adapter, which are ad

justable in a dovetail groove round the wheel flange.
For this purpose we recommend the use of our Wheel
Balancing Stand and Arbor (Fig. 21). The stand is

placed on a firm foundation and levelled by means of
levelling screws in its base. The wheel is mounted on
the arbor, as shown, and placed upon the stand. If it is
not in balance it will rotate back and forth until it fi

nally comes to rest with the lightest part on top; mark





WHEEL
BALANCING

STAND
AND
ARBOR



this point and insert one or more balancing buttons in
the wheel flange groove and adjust them until the wheel
is in perfect balance. The number of buttons used de

pends upon how much the wheel is out of balance. (See



Drawing CH-5116 in the Appendix.)

Grinding Wheels

4

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FIG. 21

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Choice of the proper grinding wheel is of utmost importance. No matter how efficient the
machine, the quality of the work and the rate of production depend finally upon the wheel employed.
The rapid and constant development of grinding wheels prevents us from giving exact wheel specifi
cations for specific types of work; however, we recommend that you consult representatives of the

manufacturers and have them keep you posted on these developments. The principal manufacturers
of

thread grinding wheels at this time are The Norton Company, Worcester, Mass., and the Carbo

rundum Company, Niagara Falls, New York.

We ship with each machine two grinding wheels that we select as being satisfactory to per

form the work according to the specifications given us. Some general rules on thread grinding
wheels follow, but they must be observed with proper consideration of varying conditions, incidental
to each particular job:

Grain: Use the coarsest grained wheel that the job will allow. Too coarse a wheel will re

sult in a poor finish; also, it will be difficult to dress and keep a perfect form on the
wheel crest if it is too coarse for the pitch of the thread. Generally, the finer the
pitch, the finer the grain of the wheel.

14



€







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SETTING UP: Miscellaneous

Grinding Wheels (continued)

1

Wheel Speeds: Use the highest wheel speed possible, but do not exceed that recommended by

the wheel manufacturer; this would cause danger of breakage. At present,
most vitrified wheels are not made to run faster than 7500 surface feet per
minute. However, these safe speed limits are subject to change and the
Safety Code for the use, care and protection of abrasive wheels, approved by
the American Standards Association, states that the surface feet per minute
of wheels may exceed their Safety Code maximum limits upon the distinct

recommendations of the wheel manufacturer.

Resinoid Wheels: As a general rule resinoid wheels can be run at higher speeds and will

take heavier cuts than will vitrified wheels. Resinoid wheels are generally
used for quantity production work. Vitrified wheels are used for grinding
extremely accurate threaded work such as lead screws, gauges, etc.

Pre-threaded Work: Resinoid wheels are not recommended for grinding pre-threaded work

which may be off lead as they are apt to flex and not correct the error. Vit
rified wheels on the other hand are much stiffer and have less tendency to
flex, even if the pre-threaded work is off lead.

Depth of Cut: Too heavy a cut will cause the wheel form of either resinoid or vitrified

wheels to break down. Extremely accurate work requires lighter cuts, and

hence more cuts.



r

Take heavier roughing cuts, lighter finishing cuts for production and accuracy.

Slender pieces may require more cuts to eliminate springing.

Wheel & Work Speeds: Although the material and hardness of the work being ground is a

factor in choosing the wheel to be used, it is

suitable combination of work and wheel speeds.

Work speeds range from 2 to 15 surface feet per minute, depending upon the
material, hardness, and the grade and grain of the wheel. At the time of this
writing most external work is ground at surface speeds between 2 and 5 sur
face feet per minute. At higher work speeds it is necessary to take lighter

cuts in order to avoid excessive wheel breakdown and burning of the work.
With experience the operator will soon learn to determine the most satis
factory work speed for any given type of work.

Dressing & Truing the Grinding Wheel

Always use coolant when truing the wheel.

Diamonds must always be sharp. Dull diamonds may result in a poor finish and may even

deflect the wheel and cause error in the thread form. When form diamonds become dull they should
be replaced or relapped.

also important to select the most





When it is necessary to remove comparatively large amounts from the wheel, as with Whit

worth or fine pitch 60° forms, much diamond wear can be avoided by first thinning the wheel with a

Jones & Lamson Hand Wheel Thinning Attachment.

15



SETTING UP: Miscellaneous

Dressing & Truing the Grinding Wheel (continued)

For the first wheel dressing, proceed as follows:

h

diamonds to advance until they reach a point about half way down the flanks of the wheel, then
turn the Truing Device Selector Switch to ‘

of the Truing Device Hand Crank until they are heard to contact the wheel, turn the Truing
Device Selector Switch to ‘
truing cut may be necessary before the wheel is properly dressed.

is properly dressed, set the Truing Device Feed Regulator for the desired amount of feed.

TRUING DEVICES:

60° Truing Device

Changing Diamonds:

Fig. 22 and remove the diamonds. Place the new diamonds loosely in their holders and set
them so that they touch the bevelled faces of the gauge when they have been advanced half way
through their path of motion. See Fig. 23. Then secure the diamonds in place by tightening
the clamp screws ‘A’

Set the Truing Device Selector Switch to ‘

Off ’ and gradually advance the diamonds by means

Manual’

After the first thread has been inspected, and it has been ascertained that the wheel

Withdraw the truing device from the wheel head; then loosen the clamp screws ‘A’

.

and allow the truing cycle to be completed. More than one

Manual’

and start the wheel; allow the

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Adjustment of Thread Angle:

If the thread angle is not satisfactory, adjustment can be made by means of the two

(one for the L.H. and one for the R.H. diamond) adjusting screws ‘B’ Fig. 22. Turning these

screws to the right will close the angle and to the left will open the angle. It should be noted
that the thread form produced by the truing device will vary according to the helix angle of
the thread to be ground. Do not change the setting of the two lower screws ‘C’

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TRUING DEVICES:

Universal Truing Device

The Universal Automatic Wheel Truing Device, with suitable formers, will grind straight
sided threads, either symmetrical or buttress, of any included angle from 15 to 90 degrees inclu
sive. (See below, and Drawing NX-574.) The Truing Device has all of the features of the other

Truing Devices, such as automatically slowing down the wheel for dressing, and provision is made
for backing off the diamonds when they are on the return stroke. These functions are all automatic
and require no attention on the part of the operator.

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FIG. I

*



THREAD FORMS OBTAINABLE WITH UNIVERSAL TRUING DEVICE

AA

FIG. 6

Fig. I - 2-30° Formers required for any 60° thread Form not

using the hack diamond.
Fig. 2 - 2-30° Formers using back diamond for root Form.
Fig. 3 - 2-30° Formers using back diamond adjustment for

sloping root Forms.

(Thread Forms shown in

with the same set of 30

Fig. 4-1 set of Standard

29° thread Form, 2 pitch or finer.

Fig. 5 - Special Formers are required for each different

pitch or chamfer specification.

Figs. 1, 2 4 3 can all beground

0 standard Formers.)
lUjo Formers will grind any

FIG. 24

The Universal Automatic Wheel Truing Device is equipped with three dressing diamonds,
one for each flank angle, and one for dressing the flat. An adjustment of 5° either way is provided
on the latter for threads with sloping roots.

When dressing, the two outside diamonds move forward and outward, down the flanks of the

wheel.

This outward movement is controlled by formers corresponding to the thread form to be

ground.

The back diamond is

used

when thread forms with flat or sloping roots or sloping crests are
to be ground. The diamond tool should be placed and secured in the holder so that it projects 1/4"
beyond the diamond holding block. It is not necessary to remove this holder when the back diamond

is to be adjusted. (See Fig. 26.)

TRAVEL OF DIAMONDS ON UNIVERSAL WHEEL TRUING DEVICE

FIG. 8

Fig. 6-1 Set of 7J° Formers will grind any 15° included

angle thread Form with depth not exceeding 1/2*.

Fig. 7-1 Set of 45° Formers will grind any 90° thread Form,

2 p itch or f i ner.

Fig. 8-1 Set of (l) 7J° and (

any 71° x 450 Buttress thread, 2 pitch or finer.

Fig. 9 - with suitable Formers it is possible to g

straight sided threads either symmetrical or butt

of any included angle from 15 to 90 degrees inclusive.

l) 45° Formers will grind

FIG. 9

r i nd
ress

18

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I

TRUING DEVICES.

Universal Truing Device (continued)

The Universal Automatic Wheel Truing Device is delivered tested for proper operation and

set up for 60° angle thread forms. All 60° thread forms are obtained with the same set of formers.

0IAM0ND
ADJUSTING
SCREW

FORMER

BINDER SCREW

FLANK ANGLE

ADJUSTMENT /

DIAMOND HOLDERS

FORMER

BINDER SCREW

ANGLE

UNIVERSAL

AUTOMATIC WHEEL TRUING DEVICE

BACK DIAMOND
ADJUSTING SCREW

DIAMOND

ADJUSTMENT FOR

ROOT SLOPE

Changing and Setting Diamonds:

First set the two outside diamonds. A gauge is provided to ensure that they will be set cor

rectly in relation to the wheel, so that an equal amount is dressed off each side.



A surface plate, together with blocks, etc., can be used to set these diamonds properly in
their holders. But by far the easiest method is by means of a Jones & Lamson Comparator. In this
case, the gauge is laid horizontally in a V-block, on the Comparator table, locating against a square
end of the V-block. The Comparator table is then adjusted horizontally and vertically until the
shadow of the tip of the gauge, representing the diamond, is at the intersection of the horizontal and
vertical

lines on the Comparator screen. Remove the gauge and place one of the diamond holders in
the V-block (locating as for the gauge); then adjust the diamond in its block so that the shadow of the
tip of the diamond will be at the intersection of the horizontal and vertical lines on the Comparator

screen.

Follow the same procedure with the other diamond holder and thus both diamonds will be

adjusted to the same height.

The formers are pivoted on pins and, should it be necessary to adjust the formers, to correct

flank angles, loosen the former binding screws and adjust the formers by means of the graduated

screws shown above in Fig. 26.

Adjustment of Back Diamond:

The back diamond is adjusted by means of an adjusting screw, see Fig. 26. Turn this screw
counter-clockwise to advance the diamond toward the grinding wheel, to make the root form wider.
This screw is secured by a set screw.

For sloping roots loosen the screw shown above in Fig. 26 so that the bushing can be turned

to the right or to the left, to obtain the correct setting of the diamond for the slope desired.

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TRUING DEVICES:

Pantograph Truing Device

The

roots and crests, symmetrical or buttress, of any included angle from 15° to 90°, such as 55°

Whitworth, 60° A. P. I. Standard Drill Pipe, or any other round top and bottom thread forms (see

below).

Pantograph Truing Device is used to dress the wheel for grinding threads with round

Although this truing device operates upon a different principle than do the other truing de
vices, its controls are essentially the same and it has the same automatic features, such as auto
matic slowing down of the grinding wheel for dressing and automatic relief of the diamonds on the

return stroke.

thread forms obtainable with pantograph truing device

FIG. 3

- 6°

FIG. 4

FIG. 5

47£l

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FIG. 6

Fig. I

FIG. 8

FIG. 10




Fig. I - Whitworth Form.
Fig. 2 - Flat top and round bottom.
Fig. 3 - Special Form.
Fig. 4 - Special Form.
Fig. 5 - Buttress round top and bottom.
Fig. 6 -

a

. P. I. thread straight.

Fig. 7 - A.P.I. Tapered,

taps.
Fig. 8 - A.P.I. Tapered. For grinding Pipe and Gauges.
Fig. 9 - worm threads with radii on corners.

Fig. 10- British Association Standard.

For taps and chasers, for collapsible

FIG. 27

The diamonds used for dressing the wheel to obtain these thread forms must be lapped to a

radius of very exact dimensions; these diamonds are accurately centered in a square shank.

Different kinds of diamond tools are available for different thread forms and our Engineer

ing Department will supply the most suitable for the thread form required.

Two diamonds are used, each dressing one-half
of the complete thread, from the center of the crest
down over the flank and across one-half of the root. It
is not necessary to grind the crest of the thread in a
subsequent operation.

The path of the diamonds is controlled by two
formers, one for each diamond, that conform to the
thread form to be ground. A set of formers is required

for each different pitch or thread form to be ground.

T

he two pressing diamonds

TRAVEL,

R.H. o-

as

shown

.

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28

FIG.

♦ L.H.

FINISH

R.H.

FINISH



aP

21

TRUING DEVICES;

Pantograph Truing Device (continued)

Setting Up;

First select the appropriate formers for the particular type of thread form to be
ground. The size of the diamond to be used is stamped or etched on these formers. Place
and secure the formers in their holders.

The next step is to set the diamonds. With each Truing Device is shipped a diamond

setting gauge A
found on the rear end bracket. When this device is set on a Jones & Lamson Comparator,
the exact location for the diamond setting in the block can be made. *

To make this setting it is necessary to remove from the front of the Truing Device
crank the diamond holding block, #51627. Mount this setting block on Comparator table in
some suitable Vee, both vertically and horizontally. Locate exact position of cutting edge.

Insert diamond in the diamond holder and place in the V-Block so as to register cutting
edge in the location previously determined upon by the setting block. When using the Com
parator it is possible to set these two diamonds to the same height within .0005" or closer.

Set screws will be found on these diamond holding blocks which allow the diamond

holder to be moved lengthwise relative to the Vee. The point height of this diamond is very
important and it must always be .250" from the top of the crank which supports the diamond
holder. This is all taken care of in the making of the original diamond setting block. Any
change in the height of this diamond will change the included angle of the thread ground.

After both diamonds have been carefully clamped in place in the holders, these

holders are returned to the diamond cranks on the Truing Device and clamped securely in

place.

-5120. This is marked with the serial number of the Truing Device which is



m

These diamond tools must maintain their form, in order to function properly and
produce accurate threads. It is always best to save wear on these diamonds as much as
possible. When they go into action on the face of the wheel, a bead is raised which will be
the form of the thread which it is desired to grind. Everything outside of the form that is

actually used in the grinding represents extra work for the diamonds. We recommend that
the purchaser of a Pantograph Truing Device also equip himself with one of our Wheel
Thinning Devices, which makes it possible to dress off the sides of the wheel in such a way

that only that portion of the wheel that is to be used is left for the diamond to work upon.

By careful dressing on this restricted part of the wheel it will soon become evident

from observation that the diamond has brought the face of the wheel to the desired form.
Great care should be taken in dressing to make sure that the diamonds are not required to
cut off more than. 0005" at any one time. This will be three to four notches on the ratchet of
the diamond feed mechanism.

Next, grind a trial thread with the wheel as it is, in order to check the form as pro

duced on the wheel. Because of the close tolerance to which we work, it is practically im
possible to make the setting exact on the first try. It will, however, be very close to the
form which we wish to get if all of the instructions previously given have been carefully
followed. In order to see more clearly what form may be produced if the diamonds are not
set in exactly the right position, we have included with these instructions a chart, CH-5090,
which shows the various types of form which are likely to be produced with diamonds out of




22

TRUING DEVICES:

Pantograph Truing Device

Setting Up: (continued)

1

place. As a matter of convenience we call the diamond which is on the right side of the
operator as he faces the machine in the operating position, the right hand diamond, and
the opposite diamond, the left hand diamond. Whatever adjustments are necessary will be
made through screws, #51086, behind block #51084, and the same screw which acts as a stop
for the formers on the former block. The adjustment necessary will be very slight.

Adjustments for angle have been made at the factory before the Truing Device is

shipped. Should it be necessary to make some slight changes, it will be noted that the

formers are mounted on former blocks, #51502 and #51503. These former blocks in turn

swivel about a center stud, #51157. These former blocks can be adjusted by set screws so
that the angle can be
angle as determined by the former.

changed by very small amounts either greater or less than the standard

i

23

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APPENDIX

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NUMBER USED

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CHT- ZA-Z- I

ELEMENTS

FOR THREAD

TABLES

I

THREADS PER INCH-DECIMAL PITCH-BEST WIRE SIZE-V DEPTH
AMERICAN
PITCH DIAMETERS-HELIX

TH'OS

PER DECIMAL

NCH

PITCH

0.25000

4

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5 0.20000
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6 i O.l 6667

0.14286

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0.10000

0.0909

13 0.07692

14 0.07 143

16
18

20

22

24

26

28

30
32

36

40

44

48

50

56

64
72

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P

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0.06250

0. 05556

0. 05000

0.04545

0.04167

0.03846 0.02221 0.03608

0.03571

0.03333

0.03125

0.02778 0.01604
0-02500 0.01443

0. 02273

0.02083

0.02000

0.01786

0.01562

0.01389

0.01250

P

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NATIONAL

BEST

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SIZE

FORM

MAXIMUM

G MIN.

0.14-434

0.12830

0.1 l 547

0.10497

0.09622

0.08248

0.07217

0.

0.14434

0.14434

0.14434 0.14434 0.10825 0.28866

0-128

0.10497 0.10825 0.08119

0.06415 0.09622

0.05774

I

0.0 5 249

O. 048 I I

0.04441

0.04 I 24

0.03608 0.05774

0.03207

0.02887

0.02624

0.0 2406

0.02062 0.03207

0.0 1924 0.03039

0.01804 0.02887

0.09622

0.0 8 248

0.072

0.06415

0.06415

0.05020

0.04441

0.04 I 24

0.03608

0.02624

0.02406

0.0 13 12

0.01203

0,01155

0.01031

0.00902

0.00802

0.00722

G

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0.02221

0.0 2 062

0.01804

0.01604

0.01443

0.01312

0.01155

MAX.

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DO NOT

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30 0.12 372 0.09279 0.24744

17

A

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0. 2165 I

0. I 9245

0.

17320

0.1 5746

0.09622

0.08660

0. 07837

0.072

0. 06662

0.06186

0.05413

0.0481 I

0.04330

0.03936

0.03608

0.0333 I

0.03093

0.02887

0.02706

0. 0 2406

0.02165

0.01968

0.01804

0.01732

0.01546

0.01353

0.01203

0.01083

0. 86603

P

5

WIRE

AMERICAN

NATIONAL

0.07218

0.06495

0.05904

17

0.05413

0.04996

0.04640

0. 04060

0.03608

0.03248

0.02952

0.02706

0.02498

0.02319

0.02161

0.02030

0.01804

0.01624
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0.01353

0.01293

0.0 I I 60

0.01014

0. 00902

0.0081

064,351

DIMENSION

R

E

FORM

DEPTH

0.16238

0.14434

0.12990

0.1 1805

P

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0.43302

0.38490|

0.3464

0.3 1491

0.2l65l

0. I 3 245

O. 17322

O.l 5747

0.

14433

0.1 3323

0.12372

0.10824

0.0962 I

0.08661

0.07872

0.07218

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0.

06186

0.05772

0.05412

0. 04812

0.04329

0.03936

0.03609

0.0 3465

0.03093

0.02706

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h = U 3633

W = WIRE

P. D. * O

p x. 6

x

p

SIZE

. D. - d

p = PITCH

h= P1TC H

h

d =

M = P.D.- p-t (3.2 359 7 w;

d = 3

W= WIRE SIZE

p d. = O. D. - d -

/a

A h

METRIC THREAD

p- PITCH

f - 0.1250 x p

h - 0.8660 x p

d = O. 6493

a = 0.1082

W = WIRE SIZE

M= P. D. - h +■ 3 W
P. D. = 0. D. - d

20° PRESSURE

RE COMMENOED TOR TRIPUE &. QUADRUPLE THREADS

ANGLE

WORM THREAD

P-±

d = .623 X p

h - I, 37*374 X p

A. ~

-f =■ £ - 2a. x -36397

c c £ - Zfd-a) X.3C397

M ^ P.O-h+

W ^ WIRE SIZE

PITCH

. 28fe X p

“ x p

x

p

.

3.9238W

BE5T

WIRE SIZES

ACME-

THD3.

PER

INCH

i

a

I

*4

i

J 3

i

2

2

2ir

3

3i

4

I

4 a

5

5"i

<6
7

8

9

IO

12

14
16

1

8 O. 05556

DECIMAL

PITCH

2.00000

I. ooooo

0. 80000

0. 75-188

0. ^6666

0. 50000

0. 40000

0. 33333

0. ZQS11

0. 25000

0. 22222

0. 20000

0J8 18 2

0.16667

O. 14286

0. 12500

o.iuii

o.

ioooo

0.08333

O. 07143

0. 06250

ZO O. 05000

WORM - LOWENHERZ

WIRE 5IZE

ACME

WORM

I.ooooo

0. 50000

0.40000

O. 35000
O. 25000

O. 20800

O. I 8000

0. 15 100

O. 12830

O. I 154 7

0.10497

0. 09622

O. 08248

O. 0721 7

0. 064 15

O.

05774

O. 05249

O. 0444

0. 03608

O.

032

07

I

0.50000

0.4 0000

0. 35000

0-30000
O. 20800

O. 180 00
O. 15 I OO

CM4434
O. I I 547

O. 10497

0.09622
O. 082^8

0.0

72 17

O. 064 /5

0. 05 7 74

0. 0444 I

O. 044 41

O. 03<o0Q

O. 02887

O. 02624

-

METRIC

%

PITCH

.25

. 30

. 35

.40

.45

.50

.60

. 70

. 75

.80

. 90

1.00

1.2

1.25

1.3

1-4

1.5

1.75

2.0

3.0

3.5

4.0

4.5

5.0

5.5

6.0

0

O. 0 I I 8 I

0. 01378

0. 01575

0. 0 17 72

O. 01 968

O. 02302

0.027.56

0. 02953
O . 03150

0. 0354 3

O. 03937

0. 0433/

0.04724

O. 0492/

o. o?iie

O. 055/2
O- 05905

O. 06890

0.0 78 74

O. 0985-32.5

O. / /8 / /

O. 13780

0./5 74&

0.
O. I 9685

0.2/ 654

O. 23622

DECIMAL

PITCH

, 0 0 904

177(7

THRETAD

LOWENHERZ

0.001

a 00002
O. 00902

0.01031

O. O I
O. 01443
O. 01604

O. 018 04

0.01924

O. 02062

O. 0222

0. 02624

0. 02887

O. 03207

0. 032 07

FORMS

WIRE SIZE

22

/

METRIC

o.oOizz

o. 00802

O. 0 09 0Z

0- 01 03 I

0.01/

O. OM43

0.0 1004

0.0 1804

O. O 19

O. 02062

O. 024 06

0.02087

0.03608
O. 04 / 24

O. 0444/

O . 057 74

O-

O. OQZ5-8

O. 096 22
O. 10497
O . I 1547

O. I 28 30
O. »44 34

07217

5JT

24

J

!

ELEMENTS

FOR

WHITWORTH

THREADS

=*«

9*

THD3.

PER

INCH

2.5

2.625

2.75

2.875

3

3. 25

3.5

4'S*

<£

8

9

IO

II

1

2

14
16

18
19

20

22

24

26

threta

DECIMAL

0.40000

0.38095

o. 36.36.4

O.
O. 33333
G. 30769

O. 28571

O. 25000

!
!
, 0.

[ 0.20000

O . j £>6> <£?7

■

1 0.14286
j O. I 2 500

0. I I l l 1

0. 1 OO OO

0.09091

0

0.07143

0.06250

0.05556

0. 05263

O . 05000

O. 04545

O. 04/67

O. 0 3846

D5

PITCH

34 783

22222

.08333

per

inch

DEPTH

AMERICAN

NATIONAL

WIRE SIZE

0.2080
O. 20000

0.20800

0.

18000

0. 18000

0.18000

0.

15 1 OO

O. 144 34

O. I Z&30

O . I l 5"47
O. 09622

o. 08248

0. 07217

O. 06415

0.05774

O. 0524 9

O. 0481 I
O. 041
O. 03608
O. 03207
O. 0 3207
O. 02887

O. 0 26 24
O.

O. 02221

24

024 06

DECIMAL,

RADIUS OF ROOT <£ CREST

O

DEPTH

O. 2561

O. 2439

0.2328
O. 2227

O. 2134

O. I 97 0

O. I 830
O. 160 I

O. 1-423
O. I £8|

O. I 067

0.0915

O. 0800

0. 07 I I
O. 0640

O. 0582

O. 0534

O. 0457
0 0400
O. 0356

0.0 337

0.0320

0. 0291

0.0267

O. 0246

PITCH

RADIUS OF

ROOT <S,

CRC5T

O. 0549Z

O. 0523 O

O. 04995

O. 04776
O. 04578
O. 04246

0. 039Z

0. 034 33

0. 03051

0.027^6
Q.0228S

0.01961

0.01716

0. 01526

0.01373
O. 01248

O. 01144

0. 00980

0.00858

0. 00763

0.00723

0.00687

O. 00624

O. 00572

0.00528

WIRE. 51ZE5

THEORETICAL

WHITWORTH

WIRE SIZE

0.22948

0. 21093

0. 204 98

O. 19606

O. 18790

O. 17344

3

O. *6105

0. 14092
O. 1252G

O. I I £7-4

O. 09396

0.08053

0.07046

0. 0 6263

0.05637

0.05124

O. 0469 7

0. 04026

0. 0 3525

O. 03132

0.02967

O. 028 18

0.02563

O. 02349

O. 021 68

»*

28

32

36

40

O.

0357

O. 03125

0. 0277©
O. 02500

P

I

2

I

0.02062

0 • 018 04

O. 01604

0.01443

W

3

O. 0229

0.0200

O. 0 178

0.0 160

d

4

0.00490

0. 00429

O. 00381

O. 00343

r

5

0.02013

O.

01762

O. 01566

0. 01409

&7

ELEMENTS OF

BRITISH ASSOCIATION THREAD

THREAD5 PETR INCH - M/M DIAMETER -

WIRE SIZES - DEPTH - RADIUS

DESIG.

NO.

0

2

3

4

5

6
7

Q

9

10

II

12

)3
(4

\5

%

DIAM.

6. 0

5. 3

4-7

4. I

3.6

3.2

2.8

2.5

2.2

19

1.7

1.5

1.3

1.2

1.0

0.9

M

/

PITCH

1.00

.90

.81

.73
.66

-59

.53
,48
.43

.39

.35

.31
.28
.25
.23

.21

m

APPROX.

th'ds

PER INCH

25.4

28.2

31.4

34. 8

38.5

43. O

47. 9

52. 9

59. I

65. I
72-6

81.9

90.9

I 02.0

I 09.9

120.5

.

DECIMAL

PITCH

(

icsche:s

0. 0394

0.0354

0.0319

0.0287

0.0260

0.0232

0.0209
0-0189

0.0(69

0.0154

0. 0138

0.0122

0. oil o

0.0098

0. 0091

0.0083

AMERICAN

NATIONAL

WIRE SIZE

)

0.0£23l

0.02002

0.01804

0.01604

0.0(443

0.0(312

0.01203

0.01155

0.01031

0.00902

0.00802

0.00722

0.00600

0. 00544

0. 00544

_____

0.00455[

m/m

PITCH - DECIMAL PITCH

of

ROOT & CREST

DEPTH

0236
021 3

.019 1

.0172
.0156

.0139
.0125

.0112

.0102

.0092

.0083
.0073
.0066

.0059

i

.0055
.0050

RADIUS OF

ROOT &

CREST

.0072
. 00 64 i 0.0190

.0050

0052

.0047

.0042

0038

.0034
.003 (

.0028

.0025

.0022
.0020

.00 18

.0016

.0015

THEORETICS

WIRE

0.0220

0.0175

0. 0160

0. 0145

0.0125

0. 0 I 1

0-0105

0.0090

0-0080'

i

0.0075"

0.0070

0-0060

0. 0054

0.0030

0.0046

0.

A.

SIZE

5

J

r

/•j

P

2

5

4

5

W

d

7

r

!

8

9