Jolly Mec UNIVERSAL JOLLYMedium, UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

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fireplace

UNIVERSAL JOLLY ECO

INSTALLATION, USE AND MAINTENANCE CARD

To be carefully kept by the purchaser

UNIVERSALJOLLY UNIVERSALJOLLY

Forced air version with outside suction Do-it-yourself version with inside suction

SM015 EN REV09 2016_09

• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the appliance.

• Read the sheet attentively before commencing installation, and must follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.

• The installation sheet is an integral part of the product and must be given to the user.

• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance.

• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be liable.

• Installation must be carried out by skilled personnel according to current regulations their respective countries in which the product must be installed.

• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.

• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this guide.

• All rights on the reproduction of this guide are owned by JOLLY-MEC CAMINETTI S.p.A.

• The descriptions and illustrations provided in the following publication are not binding.

• JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modifications that may be deemed appropriate.

•

This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.

• The technical directions for installation contained in this guide should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all local bylaws must be observed when installing the appliance, including those referring to national and European standards).

• Never use the appliance as an incinerator, or in way other than that for which it was designed.

• Use only the fuels recommended, and no others.

• Do not use liquid fuels.

• With the machine running, glass and visible parts get very hot to the touch; handle with care to avoid injury.

• Do not make any unauthorised modification to the appliance.

• Use only original replacement parts recommended by the manufacturer.

• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to that of a household appliance. Complaints for characteristics not indicated in this manual shall not be accepted.

IMPORTANT

CONTENTS

USE AND MAINTENANCE INSTRUCTIONS FOR THE USER

1.1 UNIVERSALJOLLY Presentation ............................................................................................................................................................................................................................................................... ........2

1.2

Fireplace identification

.........................................................................................................................................................................................................................................

1.3 Technical data .................................................................................................................................................................................................................................................. ............................................................................4

1.4 Example of fireplace installed and clad ......................................................................................................................................................................................................................................................... 5

1.5 Fireplace parts ........................................................................................................................................................................................................................................................... ..................................................................6

1.6 Fireplace operation ........................................................................................................................................................................................................................................................... ......................................................7

1.6.1 Starting with wood ................................................................................................................................................................................................................................................................ ...........................7

1.6.2 Electronic controller ................................................................................................................................................................................................................................................................ .......................7

1.6.3 Advice .............................................................................................................................................................................................................................................................. ...............................................................8

1.7 Routine maintenance ................................................................................................................................................................................................................................................................ ...........................................9

1.7.1 Cleaning the fireplace ................................................................................................................................................................................................................................................ .................................9

1.7.2 Parts that can be removed to clean the fireplace or service the fan ................................................................................................................................................. 9

1.8 Optionals .........................................................................................................................................................................................................................................................................................................................................10

1.9 Installation and maintenance card use and keeping ..................................................................................................................................................................................................................11

1.10

Ecological regulations

1.10.1

Discarded materials and their disposal

1.10.2

Disposal of the machine

ASSEMBLY INSTRUCTIONS FOR THE INSTALLER

2.1 Dimensions and weights ...............................................................................................................................................................................................................................................................................................13

2.1.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................13

2.1.2 Universaljolly do-it-yourself with inside suction .........................................................................................................................................................................................................13

2.2 Flue .........................................................................................................................................................................................................................................................................................................................................................14

2.3 Assembly steps ........................................................................................................................................................................................................................................................................................................................15

2.4 Electrical connections ......................................................................................................................................................................................................................................................................................................18

2.5 Example of ducting air to other rooms for even distribution of heat ........................................................................................................................................................................19

2.5.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................19

2.5.2 Universaljolly do-it-yourself with inside suction .........................................................................................................................................................................................................20

SM015 EN REV09 2016_09

1.1 UNIVERSALJOLLY Presentation

The UNIVERSALJOLLY ECO fireplace is a high efficiency wood-burning single unit in shaped steel.

It is the result of JOLLY MEC’s 30 years of experience; designed and developed to meet the increasing demands of today’s market for high performance and for modern logistics needs which require ever smaller spaces.

UNIVERSALJOLLY is complete with a closure with self-cleaning glass that prevents even the smallest spark from escaping, thus guaranteeing total safety.

UNIVERSALJOLLY has two top outlets for ducting the air and one front outlet.

UNIVERSALJOLLY is supplied with a door; it comes standard with an electronic controller enabling speed adjustment of the 410 m

/h fan (optional 620 m3/h).

UNIVERSALJOLLY fireplaces are compact heating units, offering exceptional performance and efficiencies.

CREATED TO CONSUME LITTLE AND TO HEAT A LOT.

UNIVERSALJOLLY is a heating fireplace with a ductable hot air system, offering very low costs and rapid and excellent heating.

It is an absolutely safe system.

Installed in existing conventional fireplaces (with their problems of smoke, waste and heat loss) they not only solve the inconveniences, but turn old fireplaces into a heat source allowing you to enjoy the pleasure of a real fire.

To convert the FORCED AIR UNIVERSALJOLLY into a Do-ItYourself, just apply the support with grille for inside suction.

1.2 Fireplace identification

The fireplace is equipped with a metallic label containing the following information:

• CE marking.

• Manufacturer’s name and address.

• European homologation standards number.

• Appliance type.

• Fuel.

• Nominal heat output.

• CO (calculated at 13% of O2).

• Nominal electrical power.

• Rated frequency.

• Lot no.

• Minimum distance from combustible materials.

• Warnings.

The label is located on the upper part of the fireplace.

The label may be graphically different.

Via San Giuseppe, 2 - 24060 Telgate - BG - * Tel. +39.035.8359211 - fax +39.035.8359200

www.jolly-mec.it - info@jolly-mec.it

EN 13229

Apparecchio funzionante a legna - Wood stove insert - Gerät geeinigt für Holzbetrieb - Inserts à feu ouvert alimentés bois - Aplicaciones de fuego abierto alimentadas leña

Rendimento Efficiency Wirkungsgrad Rendement Rendimiento

Potenza elettrica nominale Rated electrical power Elektr. Leistungsaufnahme Puissance électrique nominale Potencia eléctrica nominal

Distanza minima materiali combustibili adiacenti Min. clearance from combustible materials Abstand zu angrenzenden entzündlichen Stoffen Distance aux matériaux combustibles Distancia a materiales combustibles adyacentes

Utilizzare solo combustibili raccomandati Use recommended fuels only Verwenden Sie nur die empfohlenen Brennstoffsort* Utiliser seulement des combustibles recommandés Utilizar sólo los combustibles recomendados

CO emissioni CO emissions CO emission Emission de CO Emisión de CO

Tensione/Frequenza nominale Rated voltage/frequency Spannung/Nennfrequenz Tension/Fréquence nominale Tensión/Frecuencia nominal

Temperatura media fumi Medium flue gas temperature Abgastemperatur Mittelwert Température moyenne des fumées Temperatura media de los humos

Leggere e seguire le istruzioni di funzionamento Read and follow the operating instructions. Lesen und befolgen Sie die Betriebsanleitungen Lire et suivre les instructions de fonctionnement Leer y seguir las instrucciones de funcionamiento

Potenza termica nominale Rated heat output Nenn-Heizleistung Puissance nominale Potencia térmica nominal

N° lotto

Legna-Wood-Holz-Bois- Leña

75/170 W

230 V

300

L144238

Cod

UMEDB/C

292,7°C

14,7 kW

Potenza bruciata Burned power Max Heizleistung Puiss. max. disponi* Potencia quemada

Potenza termica resa all'ambiente Space heating output Heizleistung an den Raum Puiss. émise dans la pièce Potencia térmica al ambiente

Potenza ceduta al fluido Power given to fluid Heizleistung ans Fluid Puissance cédée au fluide Potencia cedida al fluido

2,8 kW

19,4 kW 12 kW

50 Hz

0,46%

76%

Aria

Qtot

Psh



Matr: 031725

n° DOP JM 00020 the dop was drafted on the basis to the test report of accredited laboratory the accreditation number of the laboratory is 0068 Istituto Masini

UNIVERSALJOLLY MEDIO

*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration of Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic form that you can easily see on the website of the Company at the following address: http://www. jolly-mec.it.

ATTENZIONE

1.3 Technical data

Approval EN 13229

352 Burned power (by wood) Qtot 19,4 18,2 kW

365 Thermal rated output (by wood) P 14,7 13,9 kW

301 Consumption at max power Bt 4,5 4,2 Kg/h

356 Maximum output disposed of in the environment (by wood) Psh 2,8 4,2 kW

359 Power given to fluid (by wood) Pw 12 9,6 kW

052 Efficiency (by wood) η 76 76 %

455 Max. heated area depending the kind of house 65-90-150 70-100-180 m

653 Smoke exhaust Ø 200 200 mm

451 Surface exchange 1,4 1,5 m

652 Hot air outlet union Ø 100 100 mm

554 Air fan capacity 410 410 m

253 Total weight 101 121 Kg

604 Installed electrical power 75/170 75/170 W

601 Nominal voltage/frequency 230/50 230/50 V/Hz

702 Min. draft 12 12 Pa

102 Max T smoke (by wood) 320 375 °C

105 Med T smoke (by wood) ta 292,7 283 °C

005 CO2 (wood) 8,7 7,1 %

002 CO (13% O2) (wood) 0,46 0,41 %

202 Smoke volume (by wood) m 12,9 14,92 g/s

701 Inflammable materials distance 300 300 mm

991 Maximum load (wood) 4 4,5 Kg

Code Description Version UM Universaljolly Universaljolly Medium Maxi

Recommended fuels: WOOD: dry beech, hornbeam, oak, locust (acacia) very dry

Primary air CLOSED

Damper CLOSED

Fan air delivery: 410 m3/h

Quantity, sizes and arrangement of wood: 4 Kg/h length 330 +/-30 mm arranged parallel to the front area

Power 12.7 kW

Procedures and adjustments for obtaining the above performance with model Maxi

The chart’s technical data was derived from certified data according to EN 13229 test methods.

1.4 Example of fireplace installed and clad

Ducting of air to upper floors Ducting of hot air also to several floors. The powerful 410 m3/h or 620 m3/h (optional) fan allows hot air to be delivered to the various rooms.

Base Without masonry work, the ducting can exploit the space freed in the old flue for reaching the top floor (using stainless steel pipes only).

Universaljolly inserted in an existing structure THE original appearance of the room can be maintained by fitting the Universaljolly insert in the fireplace, which turns the old fireplace into a real heating system.

Closing Finishing the insertion only requires simple closing work.

Optimising flue draught The old flue serves for holding the new piping which is sized to optimise the draught of the new fireplace and to simplify installation.

Ducting air to the various rooms The air pipes can be concealed by a covering in plasterboard.

Ducting outside the hood By making a hole in the hood, the air can be ducted to the various rooms.

Insulation The new fireplace must be carefully insulated with rock wool to prevent heat loss.

IMPORTANT!

Only use double-wall stainless steel pipes inside the hood and flue and for hot air ducting.

1.5 Fireplace parts

Exchanger

Support with grille for inside suction (only for do-it-yourself inside suction model)

Ash pan

Cast iron grate

Fire bed with wood retainer

Ash pan support

Adjustable fume shutter automatic opening pin

Fume outlet damper

Precut plugs (knock out only for air ducting)

Fan

Electronic controller

Rock wool matting for boiler insulation

610

1.6 Fireplace operation

1.6.1 Starting with wood

1.6.2 Electronic controller

The electronic controller is arranged for controlling the room air fan, in order to set the optimum air flow level. The ventilation level can be set manually by the user or automatically. In automatic setting (possible in the version with temperature probe), the ventilation is set according to the fireplace temperature.

A fan operation mode is provided, even with the fireplace off, for room ventilation. The user interface is in the wired version, already arranged for the radiofrequency version. Through the interface it is possible to set the various operation modes and identify any faults. Room temperature display (with remote control only).

Increase selected value

in manual programme

Decrease selected value

in manual programme

- Summer/Winter mode change

- Automatic fan speed display

DISPLAY

No communication with fireplace

(with remote control only)

The controller is arranged for remote control link

norF

Operation programme

AU =

Automatic

LX =

manual with ventilation

level X (1-9)

OF = Off

RF reception in progress Winter mode (if the controller is not present

Summer mode is set)

Off/Manual/Automatic operation Programme change

• Clean the fire bed and empty the ash pan

• On the display, choose winter through the correct button. Press P and select the fan modality desired: Automatic or Manual. For detailed information on the Controller operation

see the SM/032 Card supplied.

• Fully open the grille on the ash pan.

• Prepare the wood and light the fire (it is advisable to use

firelighters or similar products)

• Close the door.

Fireplace heat output and load burn time are regulated by the amount of combustion air; to adjust the amount, adjust the primary air (opening or closing the ash pan grille).

To obtain a heating power of 23 Kw it is necessary to burn 5-6 kg of wood per hour.

1.6 Fireplace operation

1.6.3 Advice

Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A.

Regular and methodical maintenance is all-important for correct operation and maximum efficiency.

This is a high performing fireplace which works with a closed door concept. If the doors are opened and the flue draught is not optimal (12 Pa), small puffs of smoke may occasionally occur. If, for example, it is necessary to open the doors to load some wood, check that you have opened the fume damper as far as possible to prevent the formation of small puffs of smoke. When you have finished and reclosed the doors, reset the damper to its standard operating position.

WARNING!

In case of a power failure, if the fireplace is lit and loaded with lots of wood, some electrical components could become damaged. In case of a power failure, check the heat output of the fire and if high, remove a few pieces of wood to reduce it.

ATTENZIONE!

The firebox must always be closed, except when loading fuel, to prevent smoke escaping. For models with two doors, always open (slowly) the right door first and then the left one. The only part not covered by cladding and therefore subject to high temperatures is the glass.

THE fan must be activated with the fireplace lit, as the ”UNIVERSALJOLLY” is a very powerful heat exchanger fireplace.

Fig. 1

Damper in standard position (optimum fireplace efficiency)

Fig. 3

Damper shifted forward to further increase draught

MORE CLEANING = MORE EFFICIENCY

The fireplace can be used in summer to ventilate the rooms, by setting the controller to SUMMER and adjusting the fan speed.

If the flue draught is insufficient and smoke escapes at the doors, the draught can be adjusted by means of the damper which can be positioned in order to facilitate the rear passage of fumes. (

Fig. 2-3

If a decrease in draught is noticed, remove the damper and clean any soot fallen from the flue onto the boiler.

If a decrease in hot air is noticed, this means that the fan needs cleaning: access it by removing the fire bed; See par. 1.7.2

Fig. 2

Damper shifted forward to increase draught

1.7 Routine maintenance

1.7.1 Cleaning the fireplace

•

Cleaning the ash pan

Empty periodically when necessary.

•

Glass

Use products such as ”Fornet” or ones with similar characteristics. Do not use aggressive cleaning products, which could damage the paint on the trim around the glass. If the glass requires more frequent cleaning, check the flue draught.

•

Cleaning the flue

Routine flue cleaning depends on the draught, fireplace use, weather conditions and the type of wood or pellets used. It is mandatory to clean the flue every year, by a specialised technician, in autumn before lighting the fireplace.

1.7.2 Parts that can be removed to clean the fireplace or service the fan

NOTE!

The flue must be installed so that it can be easily brushed or removed, and without any elbow bends or sections sloping in the other direction.

Periodical annual flue cleaning will ensure optimum fireplace draught and significantly reduces puffs of smoke when opening the door to load wood.

1 2

3 4

5 6

Ash pan

Cast iron grate

Fire bed (remove only for fan maintenance)

Rock wool insulation (remove only for fan maintenance)

Prebox (remove using a Phillips screwdriver only for fan maintenance)

Damper

1.8 Optionals

Exchanger guide support (only for version with outside air suction)

Outlet with adjustable closure for hot air 180x120

Grille for outside air inlet 230x230 (only for version with outside air suction)

Automatic closure box for outside air inlet (only for version with outside air suction)

Connection for connecting automatic closure box to the fan

Smooth stainless steel flue Ø 200 length 500

Universal connection between Ø200 mm exhaust pipe and flue

Double-wall flexible stainless steel flue Ø 200

Smooth stainless steel flue Ø 200 (various lengths)

Connection for double-wall flexible exhaust pipe Ø 200

Reduction adapter for exhaust pipes, various sizes

45° bend for exhaust pipe in stainless steel Ø 200

Connection for hot air ducting

Ø 80, Ø 100

Flexible aluminium pipe Ø 80 or Ø 100 (various lengths)

T connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting

Y connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting

Straight connection for aluminium pipes Ø 80 or Ø 100 for hot air ducting

Pipe clamps Ø 80, Ø 100, Ø 200

Rock wool matting for boiler insulation

620 m3/h fan

Mesh for closing

Stainless steel meat grill with removable handle 500x180 (400x180 for Medium model)

Cast-iron andirons with supports

Primary alloy non-stick plate

Stainless steel pizza shovel

Connection for fitting boiler hood

60 or 90 litre boiler hood

262524

22212019

171615 18

121110 13 14

765

3 421

All measurements are in millimetres (mm)

1.9 Installation and maintenance card use and keeping

•

Card recipients

The installation and maintenance card is intended for users responsible for fireplace operation; particular attention must be paid the parts concerning safety.

•

Purpose of the card

The card contains information on correct use of the fireplace, according to the purposes for which it was designed and built. It also provides information on weights, commissioning, repair and maintenance of the fireplace, in conformity with the limits set by the manufacturer, inside the card.

•

Keeping the card

The installation and maintenance card is an integral part of the fireplace and must be kept until scrapping of the same. It must be kept in a safe and dry place away from direct sunlight, and near the fireplace so that it is always readily available for reference. Should the manual get damaged, the user must request a copy from the retailer where he purchased the appliance.

•

Updating the card

The installation and maintenance manual reflects the state of the art at the time the fireplace was marketed. The Manufacturer reserves the right to make changes to the fireplace, and consequently to the relevant card, without having to update previous editions. The user can always request information and updates which, when issued, become an integral part of the installation and maintenance card. If selling or transferring the fireplace, the user is requested to also give the new owner the card and in any case to inform the Manufacturer, so that the new owner can receive subsequent supplements.

•

Cases relieving the Manufacturer from liability

The Manufacturer is relieved from any liability in the following cases: a) improper use of the fireplace.

b) use not envisaged by specific national regulations.

c) incorrect installation.

d) feed faults.

e) failure to carry out maintenance as prescribed.

f) unauthorised modifications or operations.

g) the use of non-original replacement parts or not specific to the model.

h) total or partial non-compliance with the instructions.

i) exceptional events (e.g. breakage due to natural catastrophe).

j) damage caused by power failures, voltage rushes, electromagnetic fields.

k) the use of pellets with characteristics different from those recommended in this card.

1.10 Ecological regulations

1.10.1 DISCARDED MATERIALS AND THEIR DISPOSAL

Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres.

Ashes must be placed in a metal container with a sealed lid. Until the coals definitively go out, the closed container must be placed on a non-combustible base and kept away from combustible materials. Only when the ashes go out can they be thrown into the organic waste collection, naturally without nails or non-organic materials. The ashes from natural wood (untreated) derived from stove or fireplace combustion are mainly composed of calcium, silicon, potassium and magnesium oxides.

The machine must be disposed of in a manner that complies with the laws in force and the environment.

PROTECT THE ENVIRONMENT !!!!

1.10.2 DISPOSAL OF THE MACHINE

The fireplace is mainly composed of ferrous materials, but it may also contain:

• piping

• insulating materials

• electrical parts etc.

• refractory materials

When you have finished using the fireplace definitively, do not dispose of it irresponsibly:

• empty the circuit completely (if present)

• remove piping (if present)

• remove plastic parts

• remove electric cables and electric components

These materials must be disposed of by specialised firms or according to the laws of the country where it is installed.

Furthermore:

• immobilise moving parts

• make the locks on the doors inoperative

Take the remaining part of the fireplace to the firms that dispose of ferrous materials.

NOTE: When taking it to the firms that dispose of ferrous materials, move the fireplace according to the safety regulations in force.

2.1 Dimensions and weights

2.1.1 Universaljolly with outside suction

The fireplace is supplied on pallets, packed with a cellophane hood and with the following parts:

• Complete boiler body

• Assembly card

• 410 m3/h fan (620 m3/h optional by request)

• Electronic controller

• Rock wool for boiler insulation

Width: Front 68 80 cm

Rear 46.5 53 cm

Height 50 58 cm

Depth 48 48 cm

Flue diameter 20 20 cm

Weight 80 100 kg

MEDIUM MAXI

2.1.2 Universaljolly do-it-yourself with inside suction

The fireplace is supplied on pallets, packed with a cellophane hood and with the following parts:

• Complete boiler body

• Assembly card

• 410 m3/h fan (620 m3/h optional by request)

• Electronic controller

• Rock wool for boiler insulation

• Support with grille for inside suction

Width: Front 68 80 cm

Rear 46.5 53 cm

Height 55 63 cm

Depth 48 48 cm

Flue diameter 20 20 cm

Weight 85 105 kg

MEDIUM MAXI

2.2 Flue

The flue is an all-important element for

fireplace’s proper functioning and must comply with the standards: EN1856-1 -Fireplaces: requirements for metal fireplaces-

Part 1:Products for fireplace systems.

EN1856-2 -Fireplaces: requirements for metal fireplaces-

Part 2: Internal ducts and metal exhaust pipes EN10683 -Installation requirements The cross section of the flue must be that indicated in the fireplace technical characteristics. Each stove must have its own flue, which must not be shared by any other emissions (fireplaces, boilers, stoves, etc.) The dimensions of the flue depend on its height, to be measured from the fireplace to the bottom of the chimney cap. To ensure adequate draught, the fume outlet area of the cap must be double the cross section area of the flue. The pipe used to exhaust the fumes generated by the natural-draught fireplace must:

- be fumetight, impermeable and adequately insulated

according the conditions of use (see UNI 9615).

- be made from materials able to withstand the normal

mechanical stresses, heat, and be resistant to the action of fumes and possible condensate.

- be mainly vertical, with deviations from the axis not exceeding

45°.

- be installed at a suitable distance from combustible or

flammable materials, by an air gap or suitable insulation

- preferably have a round internal section: square or rectangular

sections must have rounded corners with radius of at least 20 mm.

- have a uniform, free and independent internal section.

have the rectangular sections with a max. ratio between the sides of 1.5:1.

An antiwind-type cap is advisable. If the flue is installed

externally, it must be insulated to prevent the cooling of fumes and the formation of condensate. The same applies to the section from the roof to the chimney cap. For the connection between the fireplace and flue, or in the presence of branches or bends, or for easier, quick and safe installation, it is advisable to use double-wall stainless steel pipes without insulation inside hoods. Non-combustible materials resistant to the fumes and their possible condensate must be used for installing the fume ducts. The use of asbestos cement pipes to connect appliances to the flue is prohibited. The fume ducts must not cross rooms in which the installation of combustion appliances is prohibited. The fume ducts must be installed in such a way as to ensure fume tightness when the fireplace is in negative pressure operating conditions and to avoid the formation of condensate and its conveyance to the unit. Horizontal sections should be avoided as much as possible. For exhaust pipes which must reach ceiling or wall outlets that are not coaxial with respect to the fireplace fume outlet, changes of direction must be made using open elbows not exceeding 45° (see

Fig. 1

). Do not use elements sloping in the other direction. The flue must be designed allow removal of soot and brush cleaning. The exhaust pipe must have a uniform cross section. Any changes in section are only permitted at the generator outlet; reduction adapters must not be used at the connection with the flue. Do not route other air supply and system pipes inside the exhaust pipes even if the latter are oversized.

Do not support the weight of the flue on the stove/fireplace connection. Use special brackets or separate supports. Other stoves, fireplaces, boilers or air extractors must not be installed in the same room (excluded of the type “C” according to UNI 10683). Minimum height of exhaust pipe: 3 metres.

Fig. 1

2.3 Assembly steps

Fig. 1

•

Forced air version with outside suction

•

Do-it-yourself version with inside suction

PLAN VIEW OF EXISTING FIREPLACE

dimensions in cm

20x20 outside air inlet

20 (Profondità)

Rock wool

Existing fireplace walls

Smoothing

with cement

Power cable entry

Optional guide support (if provided for) or exchanger

Fan compartment 35x40x20h

20 (Profondità)

Rock wool

Existing fireplace walls

Smoothing

with cement

Power cable entry

Support with grille for inside suction

Fan compartment 35x40x20h

Make the air inlet communicating with the outside of dimensions 20x20 cm. or with a Ø 200 mm aluminium pipe (

Fig.1

Create the fan compartment according to the dimensions given in the drawings (

Fig.1

and

Fig.2

Make a hole for power cable entry (

Fig.1

Smooth everything with normal mortar.

If use of the support with grille (optional) is provided for, place it level in the right position and fix it with mortar and plaster, filling from the outside.

For DO-IT-YOURSELF model,

place the support with grille for inside suction level in the right position and fix it with mortar and plaster, filling from the outside.

Fix the exchanger with silicone, applying a layer before inserting, in order to prevent air passages between the exchanger and fireplace.

If air ducting (with relevant optionals) to other rooms is provided for, prepare the holes in the hood or rear wall or where most convenient for the pipes (

Fig. 9

and

Fig. 12

). If the flue is large enough for routing the air ducting or fume exhaust it can be used for that purpose after ducting the fireplace fume exhaust with a double-wall stainless steel pipe up to the chimney cap (

Fig. 13

Apply the universal connection (

Fig. 5

RECOMMENDED Optional) or insert a section of double-wall stainless pipe the same diameter as the exchanger (Ø 200) in the fireplace flue, starting from the exchanger and entering the flue by at least 50 cm (

Fig. 4

Place mineral wool between the existing flue and the stainless steel pipe in order to prevent smoke returning and soot falling, thus eliminating the risk of fire (

Fig. 3

) or, if possible, make a

hole in the hood and seal (from above) with mortar or plaster.

10. Spread the rock wool matting (supplied) on the walls of the fireplace (

Fig. 4

•

For the assembly steps, follow the numbers

Fig. 2 Fig. 3 Fig. 4

2.3 Assembly steps

Fig. 7 Fig. 8

Connecting the flue with universal connection (optional)

Apply the universal connection at a height within hand’s reach for filling (with cement and plaster) with funnel shape (

Fig. 5

Insert the piece of double-wall flexible stainless steel pipe of length equal to the distance between the exchanger and the outside of the connection (

Fig. 6

RECOMMENDED

Flue

Mixture with plaster and cement (smoothen by hand)

Universal connection (optional)

Possible top access by making a hole in the flue for filling inside the hood

Stainless steel pipe

Fig. 5 Fig. 6

Fig. 10Fig. 9

2.3 Assembly steps

Fig. 11

Fig. 15

Fig. 16

Fig. 13

11. Remove the galvanised protection plate on the fan support (bottom of fireplace exchanger).

12. If ducting is provided for, using a hammer knock out the precut sheets on the top hot air outlets (

Fig. 11

) and insert the special connections to test before inserting the boiler (optional). The air connections can also be applied with the fireplace fitted, by removing the dampers.

13. Place the exchanger in the right position and make sure the fan does not suck air between the exchanger and the fireplace base.

14. For the hot air ducting, connect the air pipes by means of the fume exhaust.

15.Insert the air ducting pipes on the special connection (optional) and fix them with the pipe clamp (optional).

16.

Insert the connection and pipe in the support and turn to secure the connection (

Fig. 12

). N.B. It is advisable to try

fitting the connections before inserting the fireplace.

17. Insulate the top part of the exchanger.

18. Lower the stainless steel pipe all the way into the special

support on the exchanger, operating from the fume exhaust or, if possible, from the outside, forcing it down with hands or using a curved iron (

Fig. 8

) to hermetically close the fume

passage.

19. Position the controller, securing it to the fireplace structure at the front or the side (

Fig. 14

and

Fig. 15

20. Bend the bottom edge of the fan down to prevent vibration and noise (

Fig. 16

), insert it in the space and secure with the

special screws.

21. Fit the prebox and secure it with self-tapping screws.

22. Plug any space at the front between the exchanger and the

fireplace with the mesh, securing it with self-tapping screws or other material suitable for the fireplace, mortar, bricks, marble, etc. (

Fig. 13

Fig. 12 Fig. 14

2.4 Electrical connections

IMPORTANT!

The electrical connections between the various components must be made in conformity with the safety regulations.

•

Replacing the thermostat

1. Remove the fire bed.

2. Unscrew the thermostat protection cap

3. Unscrew the thermostat and replace it.

Thermostat

Probe PT100

Control display

Fan

230V Line

Earth

Connect to the earth of the metal box

Manual version

Automatic version

Electrical connections must be carried out by skilled personnel according to the regulations in force ( 2014/30/UE and 2014/35/UE)

The representation of the components is approximate, but they can change in terms of shape

2.5

Example of air ducting to other rooms for even distribution of heat

2.5.1 Universaljolly with outside suction

The air pipes must be routed to the rooms to be heated.

The return of air in the fireplace room must be guaranteed from every room in which the hot air arrives, through openings under the doors or vents (see figure).

Fit a grille communicating with the fan, in the fireplace base, enabling air to enter.

The air can be delivered, outside the hood and flue, by means of flexible aluminium pipes with connections and branches in sheet metal. The pipes must be fixed to the connections by means of pipe clamps.

The pipes must be insulated to ensure fireplace efficiency. Therefore they must be wrapped with rock/glass wool matting (min. thickness 3 cm) along their entire length (not inside the hood).

N.B. Avoid contact of the pipes with wood and flammable materials.

Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases.

Where the ducting pipes cannot be enclosed, they can be concealed with a false ceiling or using fake beams or boxing (see example).

Make sure to hermetically seal the space between the outlets and the wall with silicone, to prevent the air escaping and causing blackening due to the heat (e.g. marks above radiators).

MAX. DUCTABLE LENGTH 15 METRES.

Only for version with outside suction Example of installation with 50% outside air suction with automatic closure box and 50% room air.

Outside air inlet connection with automatic box and fan.

IMPORTANT!

For ducting to several rooms fit the T connection or Y connection (optional) and connect the two top outlets as well as the ducting.

2.5

Example of ducting air to other rooms for even distribution of heat

2.5.2 Universaljolly do-it-yourself with inside suction

The air pipes must be routed to the rooms to be heated.

The return of air in the fireplace room must be guaranteed from every room in which the hot air arrives, through openings under the doors or vents (see figure).

Fit a grille communicating with the fan, in the fireplace base, enabling air to enter.

The pipes must be insulated to ensure fireplace efficiency. Therefore they must be wrapped with rock/glass wool matting (min. thickness 3 cm) along their entire length (not inside the hood).

N.B. Avoid contact of the pipes with wood and flammable materials.

Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases.

Where the ducting pipes cannot be enclosed, they can be concealed with a false ceiling or using fake beams or boxing (see example).

Make sure to hermetically seal the space between the outlets and the wall with silicone, to prevent the air escaping and causing blackening due to the heat (e.g. marks above radiators).

N.B. For the do-it-yourself version with inside suction it is advisable to create an outside air inlet in the most convenient place in the room (walls or windows).

MAX. DUCTABLE LENGTH 15 METRES.

IMPORTANT!

For ducting to several rooms fit the T connection or Y connection (optional) and connect the two top outlets as well as the ducting.

NOTES

SM015 EN REV09 2016_09

Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy

Tel. +39 035.83.59.211 Fax +39 035.83.59.203

www.jolly-mec.it - info@jolly-mec.it

Jolly Mec UNIVERSAL JOLLYMedium, UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

Specifications and Main Features

Frequently Asked Questions

User Manual