Jolly Mec FOGHET Installation, Use And Maintenance Manual

Water FOGHET

stove

WOOD version

Curved or straight front

INSTALLATION, USE AND MAINTENANCE MANUAL

To be carefully kept by the owner

FOGHET

With curved front

FOGHET

With straight front

Read this card carefully and follow the instructions for quick installation and correct use of the fireplace.

Before starting installation, read the card carefully and follow the instructions; failure to do so could invalidate the warranty and compromise fireplace performance and safety.

This installation card is an integral and essential part of the product and must be given to the user.

It must kept in safe place and carefully consulted, as it provides important information on safety during the installation, use and maintenance stages.

Incorrect installation can cause damage and injury, for which the manufacturer cannot not be held liable.

The unit must only be used for its intended purpose. Any other use is deemed improper and therefore dangerous.

The manufacturer declines any contractual or non-contractual liability for damage caused by errors in installation or use, failure to follow the instructions contained in this card, or installation in places or rooms unsuitable for the characteristics of the product.

All rights to reproduction of this card belong to JOLLY-MEC CAMINETTI S.p.A.

The descriptions and illustrations provided in the following publication are not binding.

JOLLY-MEC CAMINETTI S.p.A. reserves the right to make any changes it deems necessary at any time.

This card cannot be given to third parties to read without the written permission of JOLLY-MEC CAMINETTI S.p.A.

The technical instructions for assembly contained in this handbook are considered basic requirements. The regulations in some countries may be more restrictive; in this case carefully comply with the regulations in the country of installation.

CONTENTS

3

USE AND MAINTENANCE INSTRUCTIONS FOR THE USER

1.1 Introduction to the Foghet water stove............................................................................................................................................................................................................................................................4

1.2 Technical specifications

..................................................................................................................................................................................................................................................................................................5

1.3 Dimensions and components

....................................................................................................................................................................................................................................................................................6

1.4 Example of combined Foghet stove with curved front installed and covered

..................................................................................................................................................7

1.5 Burner and pellet hopper components

..........................................................................................................................................................................................................................................................8

1.6 New-generation simplified electronic controller

..................................................................................................................................................................................................................................9

1.6. Description and use of simplified electronic controller for water heating

........................................................................................................................................9

1.6.2 Setting the display language

..............................................................................................................................................................................................................................................................10

1.6.3 Ignition in pellet burning mode, controller

..........................................................................................................................................................................................................................10

1.6.4 Quick menu

............................................................................................................................................................................................................................................................................................................12

1.6.5 Power output setting for pellet burning mode

..............................................................................................................................................................................................................13

1.6.6 Room temperature setting for pellet burning mode

................................................................................................................................................................................................13

1.6.7 How to silence an alarm

........................................................................................................................................................................................................................................................................14

1.6.8 Summer operating mode

......................................................................................................................................................................................................................................................................14

1.6.9 Electronic component tests

................................................................................................................................................................................................................................................................14

1.6.10 Solving problems related to combustion

..............................................................................................................................................................................................................................14

1.6.11 Use of the programmable thermostat

......................................................................................................................................................................................................................................15

1.6.12 Ignition in wood burning mode

........................................................................................................................................................................................................................................................17

1.7 How to optimise combustion and use the damper

........................................................................................................................................................................................................................18

1.8 Operating tips and warnings

....................................................................................................................................................................................................................................................................................19

1.9 Cleaning the stove

..............................................................................................................................................................................................................................................................................................................20

1.10 Components that can be removed for cleaning the stove

..................................................................................................................................................................................................21

1.11 Plumbing kit components requiring routine maintenance

....................................................................................................................................................................................................22

1.12 Troubleshooting

........................................................................................................................................................................................................................................................................................................................23

1.13 Optionals

........................................................................................................................................................................................................................................................................................................................................26

1.14 Auxiliary large capacity pellet hoppers

........................................................................................................................................................................................................................................................27

1.15 Pellet quality

................................................................................................................................................................................................................................................................................................................................28

1.16 Use and conservation of the installation and maintenance manual

........................................................................................................................................................................29

1.17 Warranty

..........................................................................................................................................................................................................................................................................................................................................30

1.18 Assistance Service

..............................................................................................................................................................................................................................................................................................................30

ASSEMBLY INSTRUCTIONS FOR THE INSTALLER

2.1 Flue ................................................................................................................................................................................................................................................................................................................................................31

2.2 Prearrangement for connections and air inlets of the stove positioned in a corner

............................................................................................................................32

2.3 Prearrangement for electrical connections and air inlets with wall installation

..........................................................................................................................................33

2.4 Adjusting the feet

..................................................................................................................................................................................................................................................................................................................34

2.5 Damper and friction unit assembly

..................................................................................................................................................................................................................................................................34

2.6 Caldo Control

............................................................................................................................................................................................................................................................................................................................35

2.7 Standard plumbing kit

......................................................................................................................................................................................................................................................................................................36

2.7.1 With production of domestic hot water in a sealed system

..........................................................................................................................................................................36

2.7.2 Without production of domestic hot water in a sealed system

..................................................................................................................................................................37

2.8 Non-standard plumbing kit

........................................................................................................................................................................................................................................................................................38

2.8.1 With production of domestic hot water in an open-vented system, connected to mains water supply for domestic hot water and boiler cooling

..........................................................................................................................38

2.8.2 Without production of domestic hot water in an open-vented system, connected to mains water supply for boiler cooling

..............................................................................................................................................................................................39

2.9 Installation examples

........................................................................................................................................................................................................................................................................................................40

2.9.1 Installation in autonomous sealed system with production of domestic hot water

..........................................................................................................40

2.9.2 In a sealed system with production of domestic hot water, in parallel with wall-mounted boiler

..................................................................40

2.9.3 In a sealed system without production of domestic hot water, connected in parallel with a wall-mounted boiler for domestic hot water production

..................................................................................................41

2.9.4 In an autonomous sealed system with thermal cell and solar panels for radiator heating and domestic hot water

..............42

2.9.5 In an autonomous sealed system with thermal cell and solar panels for production of domestic hot water and radiator and underfloor heating

........................................................................................................................................................................43

2.9.6 In a sealed system, without production of domestic hot water, connected in parallel to wall-mounted boiler with domestic hot water production and solar panels with thermo boiler, hot water storage cistern

......................................................43

2.10 Electrical wiring diagram for simplified controller

............................................................................................................................................................................................................................44

2.11 Purchased product data

................................................................................................................................................................................................................................................................................................45

1.1 Introduction to the FOGHET water stove

4

The ”FOGHET” with curved or straight front is a water heating machine type approved and tested according to European standards EN13229, EN14785, EN303/5 and German standards DIN18894, DIN18891, DIN18892 burning firewood or firewood and pellets (ALTERNATIVE AND RENEWABLE ENERGIES).

Designed to meet today’s market requirements of: energy saving, comfort and safeguarding the environment, it is the result of Jolly-Mec’s 30 years’ experience.

Foghet is a monobloc consisting of a double-wall heat exchanger in special steel whose particular construction allows maximum exploitation of the combustion heat, obtaining high

efficiencies of up to 92.74%, making it one of the best in the category for efficiency and emissions.

The Foghet with curved front can be clad as a fireplace or as a stove (“FOGO” model); with straight front as a fireplace or stove (“FOGHEA” model).

The Foghet with curved front has an electronic controller (available in two versions, standard or simplified) that manages the stove when operating on wood or pellets. In both versions it has a programmable thermostat for automatic lighting and shutdown. With the new-generation simplified electronic controller version, when programmed, if the wood finishes and heating is required the boiler temperature probe makes the stove automatically switch from wood to pellet mode with automatic igniting of the pellets, maintaining the set temperature. The simplified controller warns when the pellets are finished with a beep and in addition makes it possible to manage an auxiliary pellet hopper or boiler connected in parallel, a hot water storage cistern (thermoboiler) or a thermal cell and the circulating pump of a central heating system. With the simplified controller it is also possible to run a check-up on the various components even with the fireplace out.

The Foghet with straight front is supplied with a simplified controller only.

When used with wood, it functions as a normal stove, but offers the advantages of controlled combustion thanks to the Jolly-Mec patented Caldo Control, which optimises combustion according to the water temperature.

Wood-burning Foghet, with the specific pellet burner JOLLY ME-04-F fitted, becomes a ”continuous fire” heating machine, exactly like a boiler. The pellet hopper has a capacity of approximately 46 kg, however, to obtain a longer burn time it can be coupled to a second and larger hopper, even located in another room.

Operation can be quickly switched from wood to pellet mode or vice versa: by shifting the grille positioned over the burn pot and selecting the type of feed. In pellet mode, heating power is managed by means of the electronic controller provided: from 8,000 kcal/h on minimum up to 20,000 kcal/h on maximum. The stove can be purchased in the wood version and the burner can be fitted at a later stage, since the stove is already arranged for it.

It has a large ceramic glass door and for the wood-pellet version with curved front a removable second inner door with glass is available, for those who want it to work as a boiler, which simplifies cleaning, keeping the glass of the outer door always clean, while reducing the temperature of the front. To use it as a fireplace the second door removes easily and can be placed in the special holder (optional)

The water-heating Foghet can also autonomously heat an entire building with a floor area of up to 170m

2

(with radiators, underfloor heating, storage cistern, etc.) and produce domestic hot water. It is supplied as standard with a plumbing kit in a sealed system, already fitted and tested, with or without domestic hot water production and a cooler that monitors and governs the temperature of the water in the event of a power failure. On request, non-standard, Foghet can also be supplied with a plumbing kit for open-vented operation, with or without domestic hot water production.

1.2 Technical specifications

5

Recommended fuels:

WOOD: dry beech, hornbeam, oak, locust (acacia) PELLETS: See pellet characteristics given in chap. 1.16.

All testing, inspections and preparation of the Foghet were carried out using the recommended pellets.

JOLLY-MEC CAMINETTI

S.p.A.declines any liability for malfunctions, faults or problems due to the use of nonrecommended pellets, since the combustion parameters vary from pellet to pellet (they can even vary by approx. 30%). For optimum operation, combustion must be adjusted using the pellet feed control on the burner (see chap. 1.8).

Approval EN 13229 EN 14785

353 Burned power (by pellet) 25 kW

366 Thermal rated output (by pellet) 23,2 kW

361 Medium power (by pellet) 15,1 kW

362 Minimum power (by pellet) 9,3 kW

354 Economy power (by pellet) 0,5 kW

302 Consumption at max power (by pellet) 4,7 Kg/h

303 Consumption at med. power (by pellet) 3 Kg/h

304 Consumption at min. power (by pellet) 1,9 Kg/h

305 Consumption in economy power (by pellet) 0,1 Kg/h

357 Max power give to the environment (by pellet) 4 kW

053 Efficiency (by pellet) 92,74 %

352 Burned power (by wood) 27,8 kW

301 Consumption at max power 6,5 Kg/h

356 Max power give to the environment (by wood) 4 kW

052 Efficiency (by wood) 83,49 %

455 Max. heated area depending the kind of house 130-170-270 m

2

451 Surface exchange 1,7 m

2

601 Nominal voltage/frequency 230/50 V/Hz

602 Electrilcal absorption (combined) min-max 360 / 220 W

251 Boiler weight 150 Kg

401 Standars tank capacity 46 l

402 Optional tank capacity 100-400-700 l

702 Min. draft 12 Pa

653 Smoke exhaust Ø 150 mm

551 Sanitary water capacity ΔT 40°C 7 l/min

102 Max T smoke (by wood) 250 °C

103 Max T smoke (by pellet) 193 °C

105 Med T smoke (by wood) 196 °C

106 Med T smoke (by pellet) 145 °C

002 CO (13% O2) (wood) 0,13 %

003 CO (13% O2) (pellet) 0,0048 %

005 CO2 (wood) 9,61 %

006 CO2 (pellet) 11,1 %

202 Smoke volume (by wood) 26,3 g/s

203 Smoke volume (by pellet) 14,08 g/s

008 Dust (pellet) 0 0

007 Dust (wood) 0 0

Code Description Value Unit

1.3 Dimensions and parts

6

The stove is supplied with a JOLLY ME04 F burner and preassembled and tested pellet hopper, in two wooden crates on pallets, packed with a cellophane hood, polystyrene and with the following parts:

• Assembly, use and maintenance manual

• Boiler body complete with tested hydraulic kit

• Standard pellet hopper with capacity of approx. 46 kg

• JOLLY ME04 F pellet burner

• Control panel with STANDARD electronic controller or control panel with SIMPLIFIED electronic controller

• Ø 80 mm flexible pipe (not extensible) for burner fan suction inlet

• Ø 80 mm flexible pipe 100 cm long (extensible) for primary combustion air suction from outside (CALDO CONTROL)

• Wood guard (on curved front model only)

• 2 cast-iron grilles for wood burning

• Wrench for burn pot locking screw

• Room temperature probe (with SIMPLIFIED electronic controller only)

• Room temperature probe (with STANDARD electronic controller only)

Cleaning tools supplied (see chap. 1.10)

• Burn pot cleaning tool

• Poker

• Shovel

• Flue brush

• Cleaning brush

OPTIONALS

OPTIONAL SET for curved front models

• Holder f

or accessories and removable inner door

• Removable door

• Spring

• Foghet with straight front • Foghet with curved front

1.4 Example of combined Foghet stove

7

Fume exhaust

Hood front circulation grille 40x10 cm upper edge 10 cm from ceiling

Control panel

Pellet loading door 50X35 cm min. lower edge 141 cm off ground MANDATORY

Pellet hopper

Damper control

Smoke baffle

Removable door (optional)

Burner inspection door 80X35 cm min.lower edge 15 cm off ground MANDATORY

Boiler

Wood stopper

Burn pot

Burner JOLLY ME04

Pellet burner fan suction ducting

Ash pan with adjustable grille, for firewood

Air adjustment caldo control (for firewood)

Caldo control Electrical power supply

220V-50Hz

Suction

ducting

caldo control

Omnipolar

switch

Plumbing kit

Electronic control unit

Door handle

Lifting hook

Hood

Room temperature

probe for simplified

controller (stand out

2 mm from wall

edge)

room thermostat

(for standard controller)

Inspection door for

controller, caldo

control and

plumbing kit

80x35 cm min.

lower edge 50 cm

off ground

MANDATORY

NOTE!

To allow boiler expansion the cladding must always be separated from the steel fireplace by 2 to 3 mm.

With curved front installed and clad

Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner 11

1.6 STANDARD electronic control panel

1.6.1 Description of STANDARD electronic control panel

the various led indicate how it is working

CHECK IF THE HOPPER NEEDS CLEANING EVERY DAY

N.B. If the fire goes out, it is not possible to re-light it until it has cooled down, wait for 10 minutes. Repeat the ignition sequence.

TEXTS THAT APPEAR ON THE DISPLAY

LOAD WOOD: automatic charging of the pellet in the burner hopper for ignition AIR INTAKE FAN : phase in which the electrical element is heated to light the pellet FIRE ON: pellet ignition phase and stabilising of the flame, wait for 5-10 minutes

P01,P02,P03: fire output (varies the potential from 1 to 3) BRAC: phase in which the appliance is kept alight by the embers : load a minimum amount of pellet ECO: .the temperature of the water in boiler has reached the set threshold (detected by the water temperature

probe) and the fire output goes to economy mode

LE: burning wood FROM 30° TO 269°: Flue gas temperature PUL FIRE: automatic cleaning of the pellet burner hopper SET: press the SET key for 1", the led will flash and you can select from the various functions OFF: fire is out or is going out ALAR NO FIRE: the flue gas temperature during ignition is too low, the fire goes out ALAR NO WOOD: no pellets or pellets not loaded in the hopper ALAR SOUND FUMI : the flue gas temperature sensor is faulty, the fire goes out T OFF: he room temperature has reached the set threshold on the room thermostat DA 0.0b A 4.0b: Water pressure in boiler FROM 10° TO 100°: Water temperature in boiler ALAR PRES: the pressure inside the boiler is too high: use the pressure regulator on the delivery tap or plant drain tap

to adjust the pressure to 1.5-1.8 Bar (when hot) or 1-1.2 Bar (when cold)

TO You have accessed the control panel programs To exit press key 4 for 1 sec. ALAR SCAR FUMI: The pressure switch has cut in due to a poor draught (red indicator light on the burner ON)or the safety

thermostat that stops the boiler has cut in to prevent the smoke blowing back. Check the position of the basket and clean it. Contact the assistance service if the problem persists.

Flue Gas Temperature display

Increase room temperature (first press SET for 1 sec.)

Pellet mode led

Wood mode led

Select wood / pellet (first press SET for 1 second)

Lower boiler water temperature (press SET for 1 second first)

Increase power

Combustion fan led

Select functions and programmes

Winter Led

Summer Led

Hopper cleaning led

Manual hopper cleaning (first press SET for 1 second)

ON/OFF (press for 4 seconds)

Select summer/winter (first press SET for 1 second)

Decrease in power

Time-controlled

Automatic

i

g

nition led

Led

pump

Manual screw feeder refilling (press together)

displa

y

displa

y

12 Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner

1.6.2 Pellet Ignition , STANDARD control panel

Before igniting the pellet fire it is necessary to complete some preliminary operations :

1. Move the cast iron bottomgrate located above the pellet burner to uncover it

2. Clean the hearth, the burner hopper and empty the ashpan

3. Manually close the flue gas damper by rotating the knob until the notch indicates position C and block it by pressing the knob until the fastener screws click into place.

4. Check that the ashpan is correctly closed

5. Close the bottomgrate on top of the ashpan

6. Close the caldo control by pressing the lever as far as possible

7. Check that the control panel is set to pellet mode or the appliance will not ignite (the relative led must be on). See green arrow. If the control panel is in wood mode (the relative led is on) switch it to pellet mode. Press the SET key for 1 second and whilst the led flashes press key 6 for 1 second (the pellet mode led will come on)

8. Check that the control panel is set to winter mode or the appliance will not ignite (the relative led must be on). See green arrow If the control panel is in summer mode (the relative led is on) switch it to winter mode. Press the SET key for 1 second and whilst the led flashes press key 5 for 1 second (the winter mode led will come on)

9. Manual loading before ignition must be done only when igniting for the first time and when the hopper is clean (do not exceed the quantity shown in fig.1) At all other times MANUAL LOADING MUST NOT BE DONE because it is done automatically. When igniting for the first time and during the programmed ignitions with the chronothermostat, it is ADVISABLE to open the smoke screen 45° (1/2) OK FOR THE IGNITION OF THE HEARTH

Never ignite if there is a larger quantity of pellets

10. By pushing the button for ignition, the control panel AUTOMATICALLY loads the amount of pellets up to 2 cm from the edge of the hopper; then the electric resistance starts the ignition phase of the pellets. If for any reason the level of pellets is higher, when the resistance starts ignition, remove the excess pellets because this could cause a violent ignition. Before igniting for the second time, the level of pellets must absolutely be as shown in fig. 1

OK FOR THE IGNITION OF THE RESISTANCE

Notch

Press simultaneously

4”

1"

”

Cast iron bottomgrates

Grate

Caldo Control

Ashpan

1"

”

Fig. 1

Fig. 2

2 cm

Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner 13

The electronic control panel now automatically controls the entire ignition phase in the following order :

1. LOAD PELLET up to 2 cm from the top of the hopper, this lasts around 4 minutes (LOAD WOOD is indicated on the display

2. IGNITION OF THE RESISTANCE AND THE FAN the combustion begins, it lasts around 4 minutes (FAN ASP is indicated on the display)

3. COMBUSTION STABILISATION the flame spreads gradually to the pellet in the hopper, this lasts around 10 minutes (FIRE ON is indicated on the display)

4. CHARGING PHASE TO THE PREVIOUSLY PRESET OUTPUT The fireplace has terminated the ignition phase and starts automatically running at the output level set the last time it was switched off (e.g. Po 2) which is indicated on the display)

Every 30 minutes the fireplace automatically cleans itself (lasting 2 minutes) with pellet feeding at the min level and combustion at the max level (the words PUL FIRE -CLEAN FIRE- appear on the display and the relevant LED comes on). The burner automatically adjusts its operation to suit the readings from the boiler water temperature probe and the room thermostat. Once the boiler water has reached the set temperature, the boiler switches to Economy mode (ECO) and starts again when the temperature drops. If it goes out, the fire will not re-light until the temperature has decreased (wait for about 10 minutes).

If after a couple of hours burning there is eccessive blackening of the glass or you notice that the pellet hopper is completely full and is overflowing, or there is insufficient pellet and too much air which pushes the pellet out of the hopper, or the fire goes out, this means that the pellet you are using does not correspond to the type that was tested on the appliance (for pellet characteristics see par. 1.15). It is therefore necessary to carry out some corrective action to solve the problem (see par. 1.6.8).

1.6.3 Output settings for running on pellet , STANDARD control panel

Foghet, during pellet burning can be set to the following output levels which are indicated on the display:

Po 3 = Maximum output Po 2 = Medium output (optimum output recommended for best efficiency and results) Po 1 = Minimum output ECO = Economy output (automatically enabled when the boiler water reaches the set temperature, see paragraph

1.6.5) 1.6.5)

BRAC: = Ember mode This keeps the fireplace in stand-by, with min pellet consumption, ready for fast lighting

WITHOUT THE NEED TO USE THE HEATING ELEMENT.

The Ember mode is enabled/disabled just manually.

To increase the output press key 6 (+)

To increase the output press key 5 (-)

- +

14 Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner

1.6.4 Setting room temperature in Pellet mode, STANDARD control panel

To keep the required temperature constant, the Foghet is fitted with a room temperature thermostat (standard control panel) or a room temperature probe (simplified control panel ) that automatically control the pump. Once the set room temperature has been reached, the pump switches off and the words T OFF appear on the display; then, when the room temperature drops, the pump starts again.

N.B. When in Wood mode, the thermostat is disabled to protect the fireplace. To adjust the room temperature: vary the amount of wood in the hearth, open the fume register and open the primary combustion air register.

1.6.5 Setting the Economy threshold for the boiler water in Pellet mode, STANDARD control panel

You can set the min boiler water temperature at which the fireplace switches to Economy mode (ECO) to increase or reduce the temperature of the water sent to the heating and plumbing circuits. Once the min temperature has been reached, the fireplace switches to Economy mode (ECO).

The preset starting temperature of the pump is 55°C, the recommended value is between 55 and 75 °C.

1.6.6 How to silence an alarm, STANDARD control panel

If an alarm appears on the display, to silence it and allow the fire to function it is necessary to proceed as follows:

N.B. If the fire goes out, it is not possible to re-ignite it until it has cooled down, wait for 10 minutes and repeat the ignition sequence.

4”

Press key 4 for 4 seconds.

Press the SET key for one second.

Whilst the led are flashing:

• press key 1 to raise the temperature of the water in boiler.

•

press key 2 to lower the temperature of the water in boiler.

1”

Setting pump start temperature

5”

1”

3 times

As far as A9

15 times

confirm

1"

Exit 2”

-

Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner 15

1.6.7 Summer mode, STANDARD control panel

If you want to use the fireplace in the Summer for hot domestic water:

For a more economical working, we recommend lowering the boiler water threshold temperature to 45C° - 55C°

N.B. if the fireplace is set to summer mode

IT IS NOT POSSIBLE TO PERFORM AUTOMATIC PELLET IGNITION

as the selector valve is closed for domestic water only

N.B. if the fireplace is set to summer mode

the chronothermostat is not enabled

If you want to use the chronothermostat in Summer as well, we recommend to set the WINTER mode, lowering the threshold for the room temperature probe at min, so that the heating doesn’t start.

1” 1”

Select the summer operating mode

Press SET for 1 second. Whilst the led are flashing press key 5 per 1 second. Check that the green led is on (see green arrow).

To switch on the fireplace:

Press SET for 4 seconds.

4”

16 Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner

1.6.8 Correction of problems due to combustion STANDARD control panel

If, having installed the fireplace following all the instructions, after carefully cleaning the pellet hopper, the boiler unit, the flue and the external air inlets, the pellet does not burn well (or you are using a pellet with different characteristics than that used for testing the appliance), it is possible to adjust the flow of pellets through the charger (see page 29) and of combustion air can be modified to achieve the correct combustion ratio and the best performance. The various procedures to follow are outlined below. Comply with the indicated times when pressing the keys as shown in the images and follow the correct sequence (from left to right).

If after a few hours burning, the colour of the flame changes (from yellow it turns orange or red); activate a hopper cleaning cycle (the pellet rate will be reduced to minimum and the combustion air will rise to maximum for 2 minutes, PUL will be indicated on the display and the relative led will come on). If the problem persists, follow the steps below.

If the window after 2-3 hours burning is excessively dirty, the pellet is not burning well, increase the combustion air rate (automatic 20% increase of combustion air at all output modes)

If little pellet enters the hopper, and the flame is uncertain and shaky increase the pellet rate (automatic 20% increase at all output modes)

If there is excessive combustion air, raise the pellet until it falls out of the hopper; reduce the combustion air rate. (automatic 20% reduction of combustion air at all output modes)

If the pellet rate is excessive the hopper will fill up too much and the pellet will not burn well, create black smoke and dirty considerably; reduce the pellet rate (automatic 20% reduction at all output modes)

If the fire goes out when it is running in minimum or economy mode, increase simultaneously the air and pellet rates (automatic 20% increase at all output modes)

If during these various attempts, the combustion gets worse instead of improving, it is possible to reset the appliance to the JOLLY-MEC factory standard settings.

”

3 times

Scroll

to 00

confirm

"

5”

Resetting to factory standard settings

5”

1”

3 times

Scroll

to 03

confirm

"

Decrease combustion air by 20%

”

3 times

Scroll

to 05

confirm 1"

Increase air and pellet by 20%

”

1”

Manual hopper cleanin

g

5”

1”

3 times

Scroll

to 01

confirm

"

Increase combustion air by 20%

5”

1”

3 times

Scroll

to 02

confirm

"

Increase pellet by 20%

”

3 times

Scroll to 04

confirm

"

5”

Decrease pellet by 20%

Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner 17

1.6.9 Time-controlled thermostat,STANDARD control unit

All STANDARD electronic control units are fitted with a timer-controlled thermostat which can be set to automatically ignite and switch off twice a day seven days a week. It is possible to set it to ignite once or twice a day at the desired times. The timer-controlled thermostat led indicates when it is activated. To programme the timer-controlled thermostat proceed as follows: Comply with the indicated times when pressing the keys as shown in the images and follow the correct sequence (from left to right).

Press to OFF

5”

confirm

1"

exit

Scroll until you reach the current day of the week

confirm

5”

1"

exit

To enable or disable the timer-controlled thermostat without losing the settings proceed as follows:

2 Set the correct time

1” hour - hour +

1”

hour - hour +

1” Min

utes

+ Min

utes

-

2 times

hour +

hour -

1”

hour -

hour +

To cancel a wrong command press key 4 (ON/OFF) for one second and re-programme as required

Scroll the days of the week

1”

with ON or OFF to set the 7 days

Select the function days with ON-OFF

1”

hour - hour +

Scroll the days of the week

1”

Select the function days with ON-OFF

with ON or OFF to set the 7 days

1 Setting the current day

Scroll until you reach the current day of the week

5”

day01 = Monday day05 = Friday day02 = Tuesday day06 = Saturday day03 = Wednesday day07 = Sunday day04 = Thursday OFF = disabled

3 Set the correct minutes

4 Set the first ignition time

5 Set the first switch off time

6 Set the days it must function

7 Set the second ignition time

8 Set the second switch off time

9 Set the days for the second ignition

Disabling the timer-controlled thermostat whilst maintaining the memory (for eventual reset)

Re-enable timer-controlled thermostat with the previous memory

N.B. The chronothermostat is disabled in Summer mode.

18 Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner

1.6.10 Wood Ignition, STANDARD control panel

Before igniting the wood fire it is necessary to complete some preliminary operations :

The fireplace’s capacity and the duration of the fuel are regulated by the quantity of combustion air and the flue drought. This is done by regulating the quantity of the primary air to the ashpan (open or close the bottomgrate) and open/close the fume register

The fireplace has an automatic primary combustion air control thanks to the CaldoControl device, which controls the fume register to reduce the secondary combustion air passage once the temperature of the boiler water reaches 55 C°- 65 C°.

In order to have an output of 20,000 Kcal/h (23.2 kW), you need to burn 5-6 kg of wood an hour.

1. Clean the hearth, the burner hopper and empty the ashpan

2. Manually open the flue gas damper by rotating the knob until the notch indicates position A and block it by pressing the knob until the fastener screws click into place.

3. Move the cast iron bottomgrate located above the pellet burner

4. Open the bottomgrate on the ashpan.

5. Open Caldo Control by pulling the lever

6. Check that the control panel is set to winter mode (the relative led must be on) see green arrow.

7. If the control panel is in summer mode (the relative led is on) switch it to winter mode. Press the SET key for 1 second and whilst the led flashes press key 5 for 1 second (the winter mode led will come on) see green arrow

8. Check that the control unit is set to wood mode or the appliance will ignite in pellet mode (the relative led must be on) see green arrow.

9. If the control unit is in pellet mode (the relative led is on) switch it to wood mode. Press the SET key for 1 second and whilst the led flashes press key 6 for 1 second (the wood mode led will come on and LE will be indicated on the display)

10. Press key 4 for 4 seconds to switch on the control panel

11. Load the wood into the fireplace and switch the fire on.

12. Close the door.

"

1"

"

1"

Grate

Caldo Control

Notch

Cast iron bottomgrates

Foghet water fireplace combined wood-pellet version with JOLLY ME 04 F burner 19

1.6.11 Summary of the main functions to use the fireplace performed by the STANDARD control panel

Comply with the indicated times when pressing the keys and work from left to right. The pump starts when the boiler water temperature is higher than the temperature set in paragraph 1.6.5. The ember bed phase is handled manually, both during enabling and disabling phases, and is useful to achieve extremely low consumption rates nd when necessary quick manual ignition without the use of the resistance. N.B. If the fire goes out, it is not possible to re-ignite it until it has cooled down, wait for 10 minutes and repeat the ignition sequence. CHECK IF THE HOPPER NEEDS CLEANING EVERY DAY.

After each modification IT IS NECESSARY to enable the chronothermostat (because it is automatically disabled).

5” ON 5” OFF

1” 1”

1 Switching from wood to pellet mode and vice-versa

5” 1” 3 times

As far as 02

1”

confirm

1”

To cancel a wrong command press key 4 (ON/OFF) for one second

1” 3 times

As far as 00

1”

confirm

5”

1”

3 times

As far as 04

1”

confirm

5”

1”

3 times

As far as 05

1”

confirm

Press simultaneously

5 Manual Hopper Cleaning

1”

5”

1” 3 times

As far as 03

1”

confirm

6 To increase the output press key 6 (+)

To reduce output press key 5 (-)

Power 1 2 3 Ember bed 4

7 Setting the Economy threshold for the boiler water (recommended 60/75 C°)

1”

2 Manual pellet loading and trial loading

3 Ignition or Switching Off

4 Switching from Summer to Winter mode or vice-versa

8 Increase combustion air by 20%

9 Increase Pellet 20%

10 Decrease combustion air by 20%

11 Decrease pellet quantity by 20%

12 Increase air and pellet by 20%

13 Return standard correction and modification

+

-

+

-

5”

1”

3 times

As far as 09

15 times

1”

2” exi

t

+/-

14 Setting pump start temperature (recommended 55÷75 C°)

1.6 New-generation simplified electronic controller

17

1.6.12 Ignition in wood burning mode

For correct operation in wood mode, the ”SET WOOD AIR” function must be set to the value 2 in the

Quick menu

. The stove output and load duration are regulated by the amount of combustion air; to adjust the amount, adjust the primary air of the ash pan (opening or closing the grille).

The stove has an automatic draught adjustment by means of the CALDO CONTROL (also adjustable manually), which operates the damper to reduce the primary combustion air passage section

when the air reaches a temperature of around 70°C.

To obtain a heating power of 23.2 kW (20,000 Kcal/h), it is necessary to burn 6-7 kg of wood per hour.

Cast iron grate

Notch

Cast iron grate Caldo Control

Ash pan

BUTTONS

ON

WINTER WOOD ON

WARNING!

To switch automatically from wood to pellet mode, the damper must be set to 1/2,

and the burner will

temporarily operate with the grate over the burn pot.

WARNING!

NEVER LIGHT THE STOVE IN WOOD MODE WITHOUT THE POWER CONNECTED.

Before lighting the pellet stove, a few preliminary operations are necessary:

1.

Clean the fire bed and empty the ash pan.

2.

Open the damper, turning the knob it until the notch is aligned with A, then lock it by pushing in the knob to engage the locking screw.

3.

Move the cast iron grate over the pellet burner.

4.

Open the grille positioned on the ash pan.

5.

Open the Caldo Control by pulling the lever.

6.

Check that the controller is set to Winter mode (for heating and hot water production the corresponding LED must be lit).

7.

Check that the controller is set to wood mode otherwise the stove will light in pellet mode (the corresponding LED must be lit).

8.

Press ON.

9.

Load the wood and light the fire.

10.

Close the door.

•

Automatic switching from wood to pellet mode

With wood mode set, press the button WOOD again (the corresponding LED flashes) to activate automatic switching from wood to pellet mode. When the wood is finished and the boiler water temperature falls below the set limit, the burner starts automatically after 30 minutes.

A

C

A

1

/

2

A

C

A

1

/

2

A

C

A

1

/

2

1.7

Optimising combustion and damper use

18

This stove/boiler offers excellent performance. When using pellets, for optimum operation without overloading the burner respect the following rules, making use of the ”pellet feed control”.

•

Using the damper

The damper can be set to 3 positions: open, half-closed and closed. It allows the correct adjustment of combustion according to flue draught (which also varies according to atmospheric conditions). The user should become familiar with damper use in order to optimise stove operation. To adjust the damper:

• pull the knob;

• turn it until the notch is at the required position;

• push the knob in fully so that it engages the special locking screw.

CLOSED POSITION (C):

Operation in pellet mode only (with optimum draught)

HALF-CLOSED POSITION (1/2):

• During first lighting with pellets

• For automatic switching from wood to pellets

•

Operation in pellet mode with smoke on lighting and/or glass very dirty

•

Operation in wood mode at minimum (with simplified electronic controller)

OPEN POSITION (A):

• Wood mode

• Operation in pellet mode with non-optimum draught

Careful adjustment of the damper is all-important for correct stove operation.

Step 1: manually load a small quantity of pellets using the

command on the electronic controller (see

FIG.1

). Do not exceed the recommended quantity and make sure the burn pot is secured by forcing it with the special screw.

Step 2: carry out lighting. At the end of automatic loading, in the electrical element lighting stage, the quantity of pellets must never exceed the level indicated (see

FIG.2

) in order to avoid violent

ignition.

Step 3: adjust the quantity of pellets according to their type and size using the feed control

(see

FIG.3) and respecting the weights given

in the technical data; set the electronic controller to medium power; close the damper and the Caldo Control; set the combustion air and the pellets to 0%. The flame should be as in F

IG

.4. While burning,

the pellets must always remain below the upper holes of the burn pot and the flame must be clear.

Step 4: when unburned fuel remains in the burn pot, use the pointed end of the poker to break up the encrustations and then the flat part to remove it and clean the combustion air holes (see

FIG.5

).

Step 5: in case of incorrect combustion or lighting problems, clean the burn pot, following the procedure in the plastic-coated quick reference notice.

Step 6: about every 20 days, remove the upper baffle and clean it. The combustion air percentage (%) must not be set below

-5% to avoid possible spontaneous combustion, dirtying the boiler excessively and blackening the glass (see

FIG.6

).

2 cm

FIG.2

FIG.3

FIG.1

FIG.6FIG.5

FIG.4

ADVICE

If smoke escapes even when opening the door slowly, with damper open and the flue complying with that given in chap. 2.1, the precut part of the smoke baffle shown in the figure can be removed.

Notch

1.8 Advice and warnings

With a zone heating system, when the stove is lit, it is essential that at least one zone of the heating system is always open in order to dissipate the heat produced (also in summer). THE combustion fan must be cleaned at least once a year. Only use original replacement parts; original replacement parts are available from authorised dealers and Assistance Centres, or directly from JOLLY-MEC. There must be no other boilers, chimneys, stoves, fireplaces or extractor blowers located in the same room as the stove. When purchasing firewood, it is advisable to vary the sizes: short lengths (30/32 cm) for quick lighting and longer lengths. The greater the quality of the firewood, the greater its efficiency and operation.

• If condensation forms inside the stove, this may be caused by the following:

- the central heating circulating pump is set to start at too low

a temperature (it should set to start at 55°-60°C at the lowest).

- the recirculation valve should open at around 45°

depending on the system head.

- poor flue draught (clean the flue).

- Insufficient combustion air (increase the air by means of the

combustion fan).

- boiler dirty: every 20-30 days, remove the smoke baffle and

clean the stove, particularly around the upper part where it is connected to the flue. Use the flue brush to clean up as far as the damper.

• If the glass turns black during normal pellet burning mode, this may be caused by the following:

- poor flue draught (clean the flue or check that the flue

dimensions conform to requirements).

- Insufficient combustion air (increase the air by means of the

combustion fan).

- quantity of pellets in the burn pot (this varies depending on

the type of pellets used) is different from that given in the technical data (chap. 1.2). Check that, at medium power, the hourly pellet consumption; adjust the pellet feed rate , if necessary, by way of the feed control. In the case of ignition with quantity of pellets greater than that indicated on

page 20, contact the Technical Assistance Service. If pellets have not been used for a long time (usually in the spring-summer), the hopper, auger and burn pot must be

IT IS IMPORTANT THAT THERE IS ALWAYS WATER IN THE BOILER AT A PRESSURE OF 1 to 1.2 BAR WHEN COLD, AND THAT THE MAINS CONNECTION FOR THE WATER REQUIRED TO COOL THE STOVE IS NEVER OBSTRUCTED.

completely emptied with the aid of a vacuum cleaner. Then clean thoroughly to remove all pellet residue, which could become compacted and block the auger or damage parts the next time the stove is ignited.

To obtain a heating power of 23.2 kW (20,000 Kcal/h), it is necessary to burn 6-7 kg of wood or 4-5 kg of pellets per hour.

Never ignite the stove, particularly in wood mode, without electrical power.

The stove must not be used as an incinerator.

Only use recommended fuels, otherwise the warranty will be invalidated.

Every 500-1000 kg of pellets loaded into the hopper, check that there is no build up of sawdust on the bottom; if necessary, remove all the sawdust (sawdust reduces the capacity of the feed auger and creates operating problems for the stove).

The stove must always be closed, except when loading fire wood, to prevent smoke escaping.

Check for any obstructions in the flue and the outside air inlets before lighting the stove after a long period of disuse.

The firebox cannot be modified; any unauthorised modification automatically invalidates the warranty and relieves the Manufacture of any liability.

The stove must not be placed in direct contact with combustible materials; the minimum distance is 20 cm.

Regular systematic maintenance is essential to maintain the stove in perfect working order and optimum efficiency.

WARNING!

DO NOT TOUCH any parts of the firebox not covered by the clad

ding, except the handles and controls, as they

can become very hot.

MORE CLEANING = MORE EFFICIENCY

19

1.9 Cleaning the stove

20

Initially, for a few days during operation with pellets, check the burn pot to determine how often it needs cleaning. Before any cleaning, always turn off the main switch and make sure the stove is cold.

•

Cleaning the burn pot

Removing the burn pot after loosening the locking screw with the special wrench. Carefully clean all the air holes in the burn pot with a pointed tool. Make sure the burn pot support is clean (if the burn pot is not correctly positioned and air escapes, the stove will not light or operate properly; smoke could also enter the pellet hopper). Position the burn pot correctly, pushing it to the left by means of the locking screw located on the right side of the burn pot container (make sure to tighten the screw).

•

Cleaning the smoke baffle

Every 15-20 days, or even more frequently, depending on the type of fuel used, flue draught and weather conditions, remove the smoke baffle by lifting it up and pulling out the fixing pin (

FIG.1

).

Lower and remove it (

FIG.2

). Carefully clean all the top part of the stove up to and including the damper. Refit the smoke baffle so that it rests on the rear support hooks obtained in the boiler body (

FIG.3

) and insert the front pin in the hole on front of the

stove.

•

Cleaning the glass

When using the stove in pellet mode, clean the glass every day with a damp sponge or a paper towel. If the glass becomes dirty with black smoke, clean the burn pot or increase the combustion air. When operating in wood mode, use specific products. Do not use aggressive cleaning products that could damage the paintwork. If the stove requires more frequent cleaning, check the flue draught and make sure the smoke baffle is clean (the minimum draught must be 12 Pascal; do not use the stove if the draught is less than the specified value).

•

Cleaning the ash pan

Empty periodically when necessary.

•

Cleaning the stove body

Remove the wood guard, cast iron grates and burn pot. Using the flue brush and brush supplied, clean the corrugated sheet, making sure the soot falls into the ash pan. Empty the ash pan and carefully clean the box. If necessary, use a vacuum cleaner to remove soot and ash. Clean the pellet burn pot with a wire brush and a pointed tool.

Refit all parts correctly.

•

Cleaning the flue

Routine flue cleaning depends on the draught, stove use, weather conditions and the type of wood or pellets used. It is advisable to have the flue cleaned by a specialised technician once a year, in autumn before lighting the stove.

•

Cleaning the pellet hopper

Every 500-1000 kg of pellets burned, empty the hopper and remove any sawdust deposited on the bottom. Carefully clean the bottom of the hopper. In case of long idle periods, empty the hopper and the auger.

•

Cleaning the fans

Once a year remove the combustion fan and remove all dust and dirt from the blades.

FIG.1 FIG.2 FIG.3

Lift the baffle and pull out the fixing pin Hole for fixing pin Rear support hooks

1.10 Parts that can be removed to clean the stove

21

A

B

C

D

E

F

AB

CD

EF

Cast iron grates

Pellet burn pot

Ash pan

Smoke baffle

Fire bed

Wood guard and removable door support (curved front model only)

Burn pot cleaning tool

Shovel Poker

Cleaning tools supplied

Flue brush Small brush

1.11 Plumbing kit components requiring routine maintenance

22

•

Pump

If the pump is locked up, to release it, remove screw 1 and turn the internal screw 2 using a screwdriver.

•

Diverter valve

No maintenance required.

•

Pressure relief valves

To be cleared once a year.

1 2

•

Flow switch

The hot water pump starts when a tap is opened. No maintenance required.

•

Jolly bleed valves

Bleed air from the system if air bubbles are present.

3

4 5

•

Pressure reducer with pressure gauge

For annual cleaning of the filter, remove the cap 3 using a pipe wrench, extract the filter 4, clean it and replace it. Adjust the pressure (1.0 to 1.2 bar) by way of screw 5.

6

7

•

Temperature relief valve

Button 6 is to be used to manually vent the temperature relief valve in the event of loss of water due to boiling and operation without water. Nut 7 to be slackened off in the event of water loss (maximum 1/2 a turn) and monitored thereafter.

•

Plate-type heat exchanger

If there is a drop in the hot water flow rate, have the heat exchanger either cleaned by a qualified technician (using specific cleaning products) or replaced (replacement heat exchangers are available from authorised dealers and Technical Assistance Centres).

•

Expansion tank

Check once a year that the prefill pressure is 1.5 bar.

1.12 Troubleshooting

23

WARNING!

Do not use the stove if the draught is not regular and combustion is not optimum!

The electronic controller does not switch on

No pellets enter the burn pot

The auger does not rotate

The stove does not light automatically in pellet mode

The pellets burn poorly forming incompletely combusted residue in the burn pot, the glass gets very dirty and turns black

At minimum power, the stove always goes off because not enough pellets are fed

At minimum power, the stove always goes off because too many pellets are fed and do not burn

Smoke escapes when the door is opened, the pellets burn poorly, or the glass gets dirty (particularly when used with wood)

• Check for possible power supply or mains problems.

• Check that the green connector of the display is correctly connected at the rear.

• The electronic controller is faulty.

• The electronic controller is in wood mode. Select pellet mode.

• The pellets are finished, refill the hopper.

• The auger is blocked by pellets that are too hard (only use pellets of the recommended type); free the auger by turning the pin protruding from the burner casing.

• The gear motor is not powered (check and eliminate the causes).

• The gear motor does not turn even though powered (remove the gear motor, free the auger with a screwdriver and refit the gear motor).

• The motor turns but the auger does not move. Replace the gear motor (broken gears).

• SUMMER MODE is set.

• The burn pot is dirty. Clean it thoroughly and refit correctly.

• The burn pot is not correctly positioned. Reposition and clamp it, tightening the locking screw with the special wrench supplied

• The electrical element is faulty; replace the electrical element. In the meantime, light the stove manually using firelighters (or similar products).

• The quantity of pellets fed into the burn pot at the various power levels does not comply with that given in the Technical Data (see chap. 1.2). Check and correct.

• Insufficient flue draught (do not use the stove, it could be dangerous). Clean the flue and the stove thoroughly.

• Pellet burn pot dirty. Clean it.

• Pellets damp. Replace with dry pellets.

• Insufficient combustion air; check that the combustion fan pipe is unobstructed and clean the fan.

• Insufficient combustion air setting. Increase the setting in the SET COMB. AIR function in the Quick Menu.

• Too much sawdust on the bottom of the hopper. Empty the hopper and refill with new pellets. (every 500-1000 kg of pellets loaded, empty the hopper and remove all the sawdust deposited on the bottom).

• Increase the pellet feed in the SET PELLET % function in the Quick Menu.

• Reduce the pellet flow rate in the SET PELLET % function in the Quick Menu.

• Increase the combustion air.

• If the stove is installed in a room in communication with a stairwell, close off the stairwell by installing a door.

• There are other appliances that use room air, creating low pressure. Use the stove when the other appliances are off.

• The outside air inlets and/or the flue are partially or completely obstructed. Clean or remove the obstructions.

• Insufficient flue draught: there are horizontal sections or 90° bends, or the chimney cap is located under the ridge of the roof (installation errors). Remove the precut part from the smoke baffle (see chap. 1.7); replace the horizontal sections with sections at 45°; raise the chimney cap, or fit an antiwind cap.

• Check that the flue conforms to the indications given in chap. 2.1, clean the flue and smoke baffle, open the damper, open the door slowly. If after these operations smoke still comes out, eliminate the precut part of the smoke baffle (see chap. 1.7).

PROBLEM CAUSE AND/OR CURE

1.12 Troubleshooting

24

WARNING!

For alarms different from those listed, persistent problems or other problems not described above, contact the Technical Assistance Service

.

No hot water flows when a tap is opened

Little hot water flow

Excessive condensation forms inside the stove

The circuit breaker trips

The radiators do not get hot even if the water in the boiler is hot and the pump is running

• THE electrical power is disconnected, reconnect it; or the controller is set to OFF; switch it on by pressing ON.

• The hot water flow tap is closed; open it.

• The diverter valve does not operate; check that it is connected correctly and not stuck.

• The pressure in the boiler is too low and the flow switch provides no contact. Return the pressure to 1 to 1.2 bar when cold by way of the pressure control-reducer and/or by checking the system.

• The flow control switch is disconnected, dirty or faulty; reconnect it or replace it.

• The pump does not star t; check that it is connected correctly and not stuck; if necessary, free it using a screwdriver (as shown in chap. 1.11).

• The plate-type heat exchanger is clogged with limescale; remove it and clean it or replace it.

• The pressure inside the boiler is too high and the 2.5 bar pressure relief valve discharges continuously. Restore the pressure to 1-1.2 bar when cold using the pressure regulator-reducer.

• The recirculation valve is not sufficiently open; open it.

• The temperature at which the pump starts is set too low; increase the temperature setting.

• When the stove is first used, or after a long period of disuse, condensation may form in the igniter; carry out one or more manual cleaning operations by way of the controller to dry out the condensation in the igniter, or light the stove manually.

• The diverter valve does not operate; check that it is connected correctly and not stuck.

• There is air in the system; bleed all the radiators, the pump and the boiler.

PROBLEM CAUSE AND/OR CURE

No pellets

Boiler overheating

Fume probe

Boiler probe

Room probe

Combustion air blower stopped

Fume exhaust Second ignition attempt failed

Low pressure

High pressure

• The stove hopper (or supplementary hopper) is empty. Add pellets.

• The water temperature is too high. The pellets or burner go out. Zone valves may be closed or problems in the system. Check and clean.

• Fume temperature probe faulty or not properly connected. Check the connection or replace the probe.

• Water temperature probe in stove faulty or not properly connected. Check the connection or replace the probe.

•

Room temperature probe faulty or not properly connected. Check the connection or replace the probe.

• Blown fuse. Check and replace.

• Safety thermostat activated. Empty the ash pan and clean the surface under it. Wait until the stove has cooled then try again.

• Combustion fan faulty. Contact the Technical Assistance Service.

• Pressure switch activated. Check the flue.

• Empty the burn pot, check the gear motor and the electrical element. Try lighting again.

• System pressure below 0.5 bar (for sealed systems). The stove goes out. Increase the pressure by automatic filling, or clean.

• System pressure greater than 2.4 bar. The stove goes out. Reduce the pressure set for automatic filling and drain the boiler via the 2.5 bar pressure relief valve until the pressure falls to between 1 and 1.2 bar.

PROBLEM CAUSE AND/OR CURE

•

Main electronic controller alarms (see par. 1.6.7)

1.12 Troubleshooting

25

If the stove fails to light after the second attempt, proceed as follows:

1. Remove the burn pot, loosening the locking screw with the wrench supplied or pliers.

2. Clean and scrape the sides, clean all the holes.

3. Clean the burn pot chamber.

4. Refit the burn pot, paying attention to the pellet feed hole.

5. Make sure the upper flange is perfectly positioned on the

support surface.

6. Secure the burn pot with the locking screw using a wrench or pliers.

7. Using the special wrench or a nail, make sure the hole in the burn pot and the hopper is aligned.

8. Press the button to manually load the stove until the pellets start entering

9. Before pressing the ignition button make sure the burn pot is empty except for just a few pellets on the bottom (

FIG.8

).

Never light the stove if there are more pellets. THE STOVE can now be lit.

10. Press the ON button on the electronic controller (

FIG.9

) to

light the stove.

11. On pressing the ignition button, the electronic controller AUTOMATICALLY loads pellets up to 2 cm below the rim of the burn pot; the electrical element then starts the pellet igniting stage.

WARNING!

If the lighting cycle fails again, contact the Technical Assistance Service.

1. 2.

3. 4.

5. 6.

7. 8.

9.

11.

10.

1.13 Optionals

26

A

B

C

D

E

F

G

H

I

J

K

L

M

N

A

H

LM N

IJK

BCDEFG

Hood vent grille 400x100 mm

Universal flue connection

MF connection for Ø 150 mm double wall flexible pipe

Ø 150 mm double wall flexible stainless steel flue

Ø 150 mm smooth stainless steel flue

Connection for Ø 150 mm rigid pipe

Ø 80 mm aluminium ducting for combustion air fan

230x230 mm grille for outside air inlet

Stainless steel meat grill with removable handle (320x190x100 mm)

Hood door for pellet feed

Side panel door for inspection and various maintenance

Second flap door to facilitate cleaning (for curved front model only)

Ash box and wood holder

Holder for second door (optional for curved front model only) complete with spring and stove cleaning accessories (standard)

• Open the outer door.

• Insert the pins of the removable door in the special holes obtained in the support, pushing it on one side.

• Close the removable door using the poker, engaging it with the hook provided at the top right.

• Close the outer door.

•

To fit the removable flap door (optional for curved front model only)

1.14 Larger capacity supplementary pellet hoppers

27

For a longer burn time, it is possible to install a supplementary pellet hopper, available in various capacities according to needs. The pellets can be conveyed in two ways: by auger or with pneumatic conveyance.

•

Pellet hopper with pneumatic conveyance

Example with larger pellet hopper positioned in a room distant from the Foghet, with pneumatic conveyance.

•

Pellet hopper with auger

Example with larger capacity pellet hopper positioned in a room adjacent to the stove.

NOTE!

The downward inclination of the pellet conv

eyance pipe (PVC)

must never be less than 45°.

NOTE!

Max. conveyance distance: 28 metres

Max. height: 8 metres

.

Larger capacity pellet hopper (400 kg or 700 kg)

Pellet feed auger with gear motor

Larger capacity pellet hopper (400 kg or 700 kg)

Standard pellet hopper, 46 kg capacity

ø 63mm PVC connection pipes

Special lid

Flexible pipes

in PVC ø 50 mm

Standard pellet hopper,

46 kg capacity

Pneumatic conveyance

control unit

Pneumatic conveyance fan

Safety device with filter

1.15 Pellet quality

28

IT is important to select pellets that are free of dirt and impurities. The Pellet Producers’ Association has established standards for producers of wood pellets. Ask your dealer for the best type of pellets.

STOVE performance depends very much on the type and quality of the wood pellets used. The efficiency and heating capacity of the stove will vary according to the quality of the wood pellets used.

Store pellets at a distance of at least 1 m. from the stove.

Do not use pellets that are very hard and of different sizes: the mechanical parts are sized and tested for use with pellets having the above characteristics.

JOLLY-MEC CAMINETTI S.p.A. recommends using the same type of pellets as those used to test the stove, since combustion parameters vary from pellets to pellets.

JOLLY-MEC CAMINETTI S.p.A. declines any liability for malfunctioning, faults or problems due to the use of nonrecommended pellets.

As JOLLY-MEC CAMINETTI S.p.A. does not have control over the quality of pellets used, it declines any liability for problems caused by the use of non-recommended pellets.

WARNING!

THE QUALITY OF THE PELLETS IS VERY IMPORTANT. PLEASE READ THE NEXT PAGE CAREFULLY.

Dust 1% max. through 3.2 mm screen

Density 640 kg/m3min

Dimensions diameter 6 mm; max. length 25 to 40 mm

Ash content 1% max

Moisture 8% max

Heating power 5,200 kWh/kg

STANDARD PELLET CHARACTERISTICS

WARNING!

Any fault or malfunction due to the quality or quantity of pellets used (see chap.

1.8) will not be covered by the

warranty.

1.16 Use and keeping of the installation and maintenance card

29

•

Card recipients

The installation and maintenance card is intended for users responsible for stove operation; particular attention must be paid the parts concerning safety.

•

Purpose of the card

The card contains information on the correct use of the stove, according to the purposes for which it was designed and built. It also provides information about weights, commissioning, repair and maintenance of the stove in compliance with the limits laid down by the Manufacturer, specified inside the card.

•

Keeping the card

The installation and maintenance card is an integral part of the stove and must be kept until scrapping of the same. It must be kept in a safe and dry place away from direct sunlight, and near the stove so that it is always readily available for reference. If lost or damaged, the user should request a copy from the Manufacturer.

•

Updating the card

The installation and maintenance card reflects the state of the art at the time the stove was marketed. The Manufacturer reserves the right to make changes to the stove, and consequently to the relevant card, without having to update previous editions. The user can always request information and updates which, when issued, become an integral part of the installation and maintenance card. If selling or transferring the stove, the user is requested to also give the new owner the card and in any case to inform the Manufacturer, so that the new owner can receive subsequent supplements.

•

Cases relieving the Manufacturer from liability

The Manufacturer is relieved from any liability in the following cases:

a) improper use of the stove.

b) use not intended by specific national regulations.

c) incorrect installation.

d) feed defects.

e) failure to carry out maintenance as prescribed.

f) unauthorised modifications or operations.

g) use of replacement parts that are non-original or not specific to the model.

h) total or partial failure to follow the instructions.

i) exceptional events (e.g.: breakage due to natural disasters).

j) damage caused by electrical power cuts, sudden fluctuation of supply voltage, electromagnetic fields.

k) the use of pellets with characteristics different from those recommended in this card.

1.17 Warranty

30

The Warranty Certificate is based on the Warranty Terms given below. It is valid to all intents and purposes only if sent to JOLLY-MEC CAMINETTI S.p.A. within and not later than one month from the date of purchase. All parts of the Warranty Certificate must be filled in clearly and correctly. If sending this sheet by fax, please use the number +39 035-8359200. For any technical requirements or servicing requests, please contact the Call Center of our Sales Support Office at the number

+39 035-8359204, or e-mail [email protected].

•

Warranty terms

1. Duration: JOLLY-MEC CAMINETTI S.p.A. guarantees the

boiler body for 5 years, and every other individual part for 2 years, as required by law, excepting those parts subject to wear due to use (glass, cast iron grates, ignition electrical element and burn pot). The accessories (electrical, etc.) will be covered by the warranties provided by the various manufacturers.This warranty is valid only if the stove is installed and used according to the instructions given in the manual supplied, which the purchaser declares to have received and read. Any fault or malfunction due to the quality of the pellets used will not be covered by the warranty.

JOLLY-MEC CAMINETTI S.p.A. reserves the right to make improvement modifications without prior notice.

2. Exclusions: The Customer is not covered by the warranty in

the following cases: a)

if the data given on the ”Warranty Certificate” does not correspond to a product sold by JOLLY-MEC CAMINETTI S.p.A.

b) if the ”Warranty Certificate” is incomplete or not filled in

correctly

c) if the cause of the fault is not due to defects in the product but

to external factors, such as:

- improper use of the product;

- use not envisaged by the specific national regulations;

- incorrect installation;

- feed defects;

- failure to carry out maintenance as prescribed;

- modifications or operations not duly authorised;

- use of non-original replacement parts or not specific to the

model;

- total or partial failure to follow the instructions or complaints that do not conform to the constructional characteristics of the product;

- exceptional events;

- damage caused by power failures, voltage rushes, electromagnetic fields.

3. Variation: The right to the warranty undergoes variations with

regard to the 5 year duration indicated in point (1) if the ”Warranty Certificate” is not received by JOLLY-MEC CAMINETTI S.p.A. within 30 days of the date of purchase of the product. In this case, the 2-year warranty period will start from the date of purchase by the Customer.

4. Operations not covered by the warranty: If the Customer

requests any assistance different from that provided for in the ”Warranty Terms” he shall be required to pay the corresponding cost calculated on the basis of the prices normally applied by the authorised Technical Assistance Centre.

5. Transferability of the warranty: The warranty cannot be

transferred to third parties and applies only to the first purchaser.

WARNING!

To be entitled to replacement of parts or the assistance of our technicians under the warranty, a copy of the receipt or purchase invoice MUST be attached to the Warranty Certificate. The warranty comes into effect only from the moment JOLLY-MEC CAMINETTI S.p.A. receives the Warranty Certificate duly filled in and sent within the terms and methods indicated in point (3).

1.18 Assistance Service

Should you require support, contact the dealer who supplied the product or the JOLLY-MEC CAMINETTI S.p.A. After-Sales Technical Service Dept.

JOLLY-MEC CAMINETTI S.p.A. - Via Fontana, 2 - 24060 Telgate - BG - ITALY tel: +39 035 8359204 - fax +39 0358359200 - www.jolly-mec.it - [email protected]

2.1 Flue

31

The flue is an all-important element for efficient stove operation. The cross section of the flue must be that indicated in the stove technical characteristics. Every stove must have its own flue, excluding other emissions (stoves, boilers, fireplaces, etc.) The dimensions of the flue depend on its height, to be measured from the stove to the bottom of the chimney cap. To ensure adequate draught, the fume outlet area of the cap must be double the cross section area of the flue.The pipe used to exhaust the fumes generated by the natural-draught stove must:

- be fumetight, impermeable and adequately insulated according the conditions of use (see UNI 9615).

- be made from materials able to withstand the normal mechanical stresses, heat, and be resistant to the action of fumes and possible condensate.

- be mainly vertical, with deviations from the axis not exceeding 45°.

- be at an adequate distance from combustible or flammable materials (by means of an air space or suitable insulation)

- preferably have a round internal section: square or rectangular sections must have rounded corners with radius of at least 20 mm.

- have a uniform, free and independent internal section.

-

have the rectangular sections with a max. ratio between the sides of 1.5:1.

An antiwind-type cap is advisable. If the flue is installed externally, it must be insulated to prevent the cooling of fumes and the formation of condensate. The same applies to the section from the roof to the chimney cap. For the connection between the flue and the stove, or in the presence of branches or bends, or for easier, quick and safe installation, it is advisable to use double wall stainless steel pipes without insulation inside hoods. Non-combustible materials resistant to the fumes and their possible condensate must be used for installing the fume ducts.

The use of asbestos cement pipes to connect appliances to the flue is prohibited. The fume ducts must not cross rooms in which the installation of combustion appliances is prohibited. The fume ducts must be installed in such a way as to ensure fume tightness when the stove is in negative pressure operating conditions and to avoid the formation of condensate and its conveyance to the unit. Horizontal sections should be avoided as much as possible. For exhaust pipes which must reach ceiling or wall outlets that are not co-axial with respect to the stove fume outlet, changes of direction must be made using open elbows not exceeding 45° (see

FIG.1

). Do not use elements sloping in the other direction. The exhaust pipe must enable removal of soot and cleaning by brush. The exhaust pipe must have a uniform cross section. Any changes in section are only permitted at the generator outlet; reduction adapters must not be used at the connection with the flue. Do not route other air supply and system pipes inside the exhaust pipes even if the latter are over-sized.

Do not support the weight of the flue on the stove/fireplace connection. Use special brackets or separate supports. Other stoves, fireplaces, boilers or air extractors must not be installed in the same room. Minimum height of exhaust pipe: 3 metres.

FIG.1

2.2 Prearrangement for connections and air inlets of the stove positioned in a corner

32

1000

940

660

580

540

200

950

Ø100

300

Ø100

1400

150

1400

A

B

C

Ø 150

D

E

F

G

a

b

d

c

e

Centre line

Air inlet (mandatory)

Caldo Control ducting (optional)

Pellet burner fan ducting (optional)

Fan outside air inlet (optional)

Power supply 220V 50Hz

All measurements are in millimetres (mm)

a

b

c

d

e

Mains water inlet 1/2”

Pressure relief valv

e discharge 3/4”

Hot water flow 1/2”

Heating flow 3/4”

Heating return 3/4”

Ambient

temperature

or ambient thermostat

probe

Omnipolar switch

Outside air inlet for Caldo Control (optional)

Outside air inlet 200x200 mm (mandatory)

The positions of the holes for the fan and Caldo Control ducting can also be moved provided they remain inside the covering. For firewood-pellet Foghet stoves it is mandatory to have the three doors indicated in par. 1.4 to permit loading pellets, servicing the pellet burner and the plumbing kit.

DO-IT-YOURSELF 14300 1000

1030 1066

905

884 927 977 745

474 504 539 375

1050 1080 1100

950

920 950 980 820

690 730 760 650

640 680 710 600

14200, 14000, 14500 14600 14000, 14100 (mod. wood)

COVERING art. A B C D E F G

2.3 Prearrangement for electrical connections and air inlets with wall installation

33

500

430

340

290

200

1000

940

660

580

540

Ø100

200

1400

150

480

200

Ø100

50

285

370

580

650

800

1500

b

a

d

c

e

All measurements are in millimetres (mm)

The holes for the fan and Caldo Control ducting can also be moved provided they remain inside the covering. For firewood-pellet Foghet stoves it is mandatory to have the three doors indicated in par. 1.4 to permit loading pellets, servicing the pellet burner and the plumbing kit.

Outside air inlet 200x200 mm (mandatory)

Burner fan outside air inlet (optional)

Outside air inlet for Caldo Control (optional)

Omnipolar switch

(without bench)

(with bench)

Centre line

Outside air inlet for Caldo Control (optional)

220V 50Hz power supply

Ambient

temperature

or ambient thermostat

probe

a

b

c

d

e

Mains water inlet 1/2”

Pressure relief valv

e discharge 3/4”

Hot water flow 1/2”

Heating flow 3/4”

Heating return 3/4”

After preparing the flue and all the electrical and plumbing connections and air intakes, as described in the previous pages, position the stove and level it, adjusting the feet with a 19 mm wrench (seeF

IG.1).

2.4 Adjusting the feet

FIG.1

2.5 Damper and friction unit assembly

Proceed as follows:

• Remove the gold knob from the rod by loosening the fixing grub screw with a 2.5 mm Allen key.

• Insert the rod in the hole provided in the electronic controller compartment.

• Prepare two ø 4 mm holes for the friction unit fixing screws (see F

IG.1).

• Fix the position indicator and friction unit with the two screws supplied and screw the ring (see F

IG.1).

FIG.1

Position indicator

Rod

Screws

Friction unit

Ring nut

Knob

• Fit the gold knob so that when the damper is vertical, (i.e. open, as in F

IG.2), the Jolly-Mec logo is vertical and the

notch on the knob is aligned with A (see F

IG.3).

FIG.2

A

C

A

1

/

2

FIG.3

Notch

34

2.6 Caldo Control

35

The Caldo Control is a Jolly-Mec patented device enabling automatic adjustment of the primary combustion air according to the air temperature read by the bulb (F

IG.5) in the boiler

This device gradually reduces the combustion air flow when the air temperature rises. The Caldo Control optimises stove fuel consumption, thus extending burn time. The Caldo Control must only be activated in wood-burning mode (F

IG.1); during pellet mode

operation, push the lever indicated in F

IG.2all the way to close the air inlet.

The Caldo Control can be adjusted, after a settling stage, by operating the adjustment screw (F

IG.6).

FIG.1 FIG.2 FIG.3

Wood mode: pull the lever in the direction of the red arrow (air open)

Pellet mode: push the lever all the way in the direction of the red arrow (air closed)

Wood mode: Caldo Control grille open (with stove just lit or in shutdown stage)

FIG.4 FIG.5 FIG.6

Wood mode: Caldo Control grille open (with stove hot) Caldo Control bulb support (on top of stove) Detail of inside of stove after removing the cast iron

grates and fire bed. Turn the adjustment screw until the damper starts to close.

Caldo Control adjustment

screw (use an Allen key or by

hand)

2.7 Standard hydraulic kit

36

2.7.1 With production of domestic hot water in a sealed system

Mains water inlet 1/2”

Heating system return 3/4”

Pressure relief valve discharge 3/4”

Heating system delivery 3/4”

Boiler drain

2.7 Standard hydraulic kit

37

2.7.2 Without production of domestic hot water in a sealed system

Mains water inlet 1/2”

Heating system return 3/4”

Pressure relief valve discharge 3/4”

Heating system delivery 3/4”

Boiler drain

Anti-condensation recirculation valve (behind check valve)

2.8 Non-standard plumbing kit

38

2.8.1 With production of domestic hot water in an open-vented system, connected to the mains water supply for

domestic hot water and boiler cooling

Hot water flow 1/2”

Mains water inlet 1/2”

Heating system return 3/4”

Temperature discharge 3/4”

To the expansion tank with float 3/4”

Heating system delivery 3/4”

Anti-condensation recirculation valve

Boiler drain

2.8 Non-standard plumbing kit

39

2.8.2 Without production of domestic hot water in an open-vented system connected to mains water supply for

boiler cooling

Mains water inlet 1/2”

Heating system return 3/4”

Pressure relief valve discharge 3/4”

To the expansion tank with float 3/4”

Heating system delivery 3/4”

Anti-condensation recirculation valve

Boiler drain

2.9 Example installations

40

2.9.1 Installation in autonomous sealed system with production of domestic hot water

A

B

C

D

E

F

FOGHET continuous flame stove

Pressure relief valve set to 3.5 atm (supplementary valve, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

Temperature relief valve

Diverter valve

G

H

I

J

K

L

Expansion tank closed

Check valve

Automatic pressure reducer with filter

Ball valve

Ball valve (mains)

Boiler drain valve

M

N

O

Circulating pump

Hot water heat exchanger

Flow switch

2.9.2 In a sealed system with production of domestic hot water, in parallel with wall-mounted boiler

A

B

C

D

E

F

FOGHET continuous flame stove

Pressure relief valve set to 3.5 atm (supplementary valve, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

Temperature relief valve

Diverter valve

G

H

I

J

K

L

Expansion tank closed

Check valve

Automatic pressure reducer with filter

Ball valve

Ball valve (mains)

Boiler drain valve

M

N

O

Circulating pump

Hot water heat exchanger

Flow switch

P

Q

R

S

T

U

Heating radiators

Manifolds

Diverter valve

Ball valve

Check valve

Wall-mounted boiler

Not included in kit

OPTIONALS

P

Q

Heating radiators

Manifolds

Not included in kit

OPTIONALS

Hot water

flow

Mains

water

inlet

Hot water

flow

Mains water

inlet

Mains water

inlet

2.9 Example installations

41

2.9.3 In a sealed system without production of domestic hot water, connected in parallel with a wall-mounted boiler for

domestic hot water production

A

B

C

D

FOGHET continuous flame stove

Pressure relief valve set to 3.5 atm (supplementary valve, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

E

F

G

H

I

Temperature relief valve

Circulating pump for heating system

Expansion tank closed

Check valve

Automatic pressure reducer with filter

J

K

L

Ball type check valve

Ball valve (mains)

Boiler drain valve

M

N

O

P

Heating radiators

Manifolds

Wall-mounted boiler

Check valve

Not included in kit

OPTIONALS

Electrical wiring of diverter valve on domestic hot water flow (R), with priority given to the Jolly-Mec appliance, controlled by a thermostat that measures the temperature in the boiler of the Jolly-Mec appliance.

A

B

R

A

B

R

Pocket inside the boiler of the Jolly-Mec appliance with temperature probe (alternatively a bracelet thermostat can be used fitted before the pump)

Thermostat

Diverter valve (3-way valve)

Domestic

water inlet

Mains

water inlet

Domestic hot water

outlet

2.9 Example installations

42

2.9.4 In an autonomous sealed system with thermal cell and solar panels for radiator heating and domestic hot water

A

B

C

D

E

F

G

Combined FOGHET stove

Pressure relief valve set to 3.5 atm (supplementary, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

Temperature relief valve

Circulating pump for heating system

Expansion tank closed

H

I

J

K

L

M

N

Check valve

Automatic pressure reducer with filter

Ball type check valve

Ball valve (mains)

Boiler drain valve

Simplified electronic controller

Cooling heat exchanger

O

P

Q

R

Manifolds

Thermal cell

Solar panels

Ball valves

S

T

U

Storage cistern sensor (optional for simplified controller)

Circulating pump for heating system

Heating radiators

Not included in kit

OPTIONALS

•

Simplified controller, electrical connection of thermal cell for heating and hot water

A

B

C

B

BB

E

K

G

J

I

D

H

F

A

B

C

D

E

F

G

H

I

J

K

Simplified electronic controller

Terminal block

Extension lead (2x1 cable)

Connection of thermal cell temperature sensor

Thermal cell temperature sensor

Connection of the heat system circulating pump

Circulating pump for heating system

Connection of the room temperature sensor

Room temperature probe

Room temperature sensor retainer

Thermal cell

Mains water

inlet

Room temperature probe

2.9 Example installations

43

2.9.5 In an autonomous sealed system with thermal cell and solar panels for production of domestic hot water

and radiator and underfloor heating

A

B

C

D

E

F

G

Combined FOGHET stove

Pressure relief valve set to 3.5 atm (supplementary valve, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

Temperature relief valve

Circulating pump for heating system

Expansion tank closed

H

I

J

K

L

M

N

Check valve

Automatic pressure reducer with filter

Ball type check valve

Ball valve (mains)

Boiler drain valve

Simplified electronic controller

Cooling heat exchanger

2.9.6 In a sealed system, without production of domestic hot water, connected in parallel to wall-mounted boiler with

domestic hot water production and solar panels with thermo boiler, hot water storage cistern

A

B

C

D

E

F

FOGHET stove

Pressure relief valve set to 3.5 atm (supplementary valve, not to be connected to discharge)

Vent valve

Pressure relief valve set to 2.5 atm

Temperature relief valve

Circulating pump for heating system

G

H

I

J

K

L

Expansion tank closed

Check valve

Automatic pressure reducer with filter

Ball type check valve

Ball valve (mains)

Boiler drain valve

M

N

O

P

Heating radiators

Manifolds

Wall-mounted boiler

Check valve

Q

R

S

T

Storage cistern

Solar panels

Solenoid valve (3-way)

Ball valve

Not included in kit

OPTIONALS

O

P

Q

R

S

Manifolds

Thermal cell

Solar panels

Ball valves

Storage cistern sensor (optional for simplified controller)

T

U

V

Heating pumps

Heating radiators

Underfloor heating system

Not included in kit

OPTIONALS

Mains water

inlet

Solar

panels

Room temperature probe

Domestic hot

water outlet

Domestic

water inlet

2.10 Simplified electronic controller wiring diagram

44

ON Room thermostat probe

OFF XXXXXX

ON Air heating model

OFF Water heating model

ON Relay for external boiler in parallel

OFF Relay for supplementary pellet hopper motor

ON Heating chamber (optional sensor)

OFF DHW thermoboiler (optional probe)

ON Buffer battery active

OFF Buffer battery excluded

Dip-switch 1 must always be set to ON

To control the lighting of a boiler connected in parallel, set

dip-switch 3 to ON

To control the gear motor of the supplementary pellet

hopper, set dip-switch 3 to OFF

To control the thermoboiler for hot water storage, set dip-

switch 4 to OFF

To control the heating chamber, set dip-switch 4 to ON

DIP-SWITCH POSITION

ON

OFF

12345

ON

OFF

12345

AIR

5

4

3

2

1

WATER

Water temperature probe

Domestic hot water micro

flow switch

Fume temperature probe

Room temperature probe

Domestic hot water temperature probe

Supplementary pellet hopper motor

or boiler in parallel

Terminals unit

”Ground Commutator”

Terminals unit

”Neutral Commutator”

230V 50Hz line

LOW level sensor

Remote control panel

Diverter

fan

Flue pump

Lighting

electrical element

Safety

thermostat

Pressure switch

Pellet

gear motor

Connector

Water

pressure

transducer

Combustion

air fan

Boiler in parallel or auxiliary pellet hopper

(pneumatic conveyance or auger)

WARNING: with the boiler in parallel check that the max boiler input is

less than 550W; alternatively install a relay to shut off the room

thermostat of the boiler.

Max

550W

2.11 Data regarding the purchased product

45

Check that the data given in the box below correspond to that on the metal dataplate on the stove. Always give this data when requesting assistance, replacement parts and/or work under warranty.

Plate behind kit

•

Position of dataplate on stove

•

Stamp with data relevant to the product you purchased

46

Notes

SM/009-GB rev. 2 04/2008

Via Fontana, 2 - 24060 Telgate - BG - ITALY Tel. +39 035 8359211 - Fax +39 035 833389

www.jolly-mec.it - [email protected]