Jolly Mec FOGHEA, FOGO Installation, Use And Maintenance Card

Combined wood/pellet version

Curved or straight front

JOLLY ME 07 F patented burner

Automatic lighting

INSTALLATION, USE
AND MAINTENANCE CARD

To be carefully kept by the purchaser

FOGO

Cladding of Foghet with curved or straight front

FOGHEA

Cladding of Foghet with straight front

Humidied air

heating

FOGO and
FOGHEA

• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the

appliance.

• Read the sheet attentively before commencing installation, and be certain to follow the directions it contains, otherwise

the warranty could be invalidated and the performance and safety of the appliance jeopardized.

• The installation sheet is an integral part of the product and must be given to the user.

• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety

during installation, use and maintenance.

• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be

liable

• Installation must be carried out by skilled personnel according to current regulations.

• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.

• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use

of the appliance or failure to follow the instructions contained in this sheet.

• All rights on the reproduction of this technical sheet are owned by JOLLY-MEC CAMINETTI S.p.A.

• The descriptions and illustrations provided in the following publication are not binding.

• JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modications that may be deemed appropriate.

•

This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.

• The technical directions for installation contained in this booklet should be considered as basic requirements. Regulations

in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of
installation (all local bylaws must be observed when installing the appliance, including those referring to national and
European standards).

• Never use the appliance as an incinerator, or in way other than that for which it was designed.

• Use only the fuels recommended, and no others.

• Do not use liquid fuels.

• In operation, the appliance will reach temperatures that can burn the skin; handle with care to avoid burns.

• Do not make any unauthorised modication to the appliance.

• Use only original spare parts recommended by the manufacturer.

• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to an electrical

appliance. Complaints for characteristics not indicated in this manual shall not be accepted.

IMPORTANT

CONTENTS

3

USE AND MAINTENANCE INSTRUCTIONS FOR THE USER

1.1 Introduction - AIR HEATING FOGO and FOGHEA

.........................................................................................................................................................................

4

1.2

Stove identication

...............................................................................................................................................................................................................................................

5

1.3

Technical specications

.....................................................................................................................................................................................................................................

6

1.4 Dimensions and parts

.........................................................................................................................................................................................................................................

7

1.5 Examples of combined FOGO and FOGHEA with curved or straight front stove clad

.............................................................................................

8

1.6 Burner and pellet hopper parts

.....................................................................................................................................................................................................................

9

1.7

New-generation simplied electronic controller

...............................................................................................................................................................................

10

1.7.1 Description and use of simplied electronic controller for air heating

............................................................................................................

10

1.7.2 Setting the language

......................................................................................................................................................................................................................

11

1.7.3 Lighting in pellet mode, electronic controller

..................................................................................................................................................................

11

1.7.4 Quick menu

.........................................................................................................................................................................................................................................

13

1.7.5 Output setting for pellet mode

.................................................................................................................................................................................................

14

1.7.6 Room temperature setting for pellet mode

.......................................................................................................................................................................

14

1.7.7 Silencing an alarm

..........................................................................................................................................................................................................................

15

1.7.8 Summer ventilation

.........................................................................................................................................................................................................................

15

1.7.9 Humidier use

....................................................................................................................................................................................................................................

15

1.7.10 Eliminating problems regarding combustion

..................................................................................................................................................................

16

1.7.11 Electronic components test

.......................................................................................................................................................................................................

16

1.7.12 Chronothermostat

............................................................................................................................................................................................................................

17

1.7.13 Lighting in wood mode

.................................................................................................................................................................................................................

19

1.7.14 Service

....................................................................................................................................................................................................................................................

20

1.8

Optimising combustion and damper use

.............................................................................................................................................................................................

21

1.9

Advice and instructions

...................................................................................................................................................................................................................................

22

1.10

Cleaning the stove

.............................................................................................................................................................................................................................................

23

1.11

Parts that can be removed to clean the stove

.................................................................................................................................................................................

24

1.12

Fan removal

...........................................................................................................................................................................................................................................................

25

1.13

Troubleshooting

...................................................................................................................................................................................................................................................

26

1.14

Optionals

..................................................................................................................................................................................................................................................................

29

1.15 Supplementary larger capacity pellet hoppers

.................................................................................................................................................................................

30

1.16 Pellet quality

...........................................................................................................................................................................................................................................................

31

1.17 Use and keeping the installation and maintenance card

..........................................................................................................................................................

32

1.18

Ecological regulation

...............................................................................................................................................................................................................................

33

1.18.1 Waste materials and their disposal

..............................................................................................................................................................................

33

1.18.2 Disposal of the machine

......................................................................................................................................................................................................

33

ASSEMBLY INSTRUCTIONS FOR THE INSTALLER

2.1 Flue

.........................................................................................................................................................................................................................................................

34

2.2

Prearrangement for electrical connections, air intakes and positioning

..........................................................................................................................

35

2.3

Adjusting the feet

.................................................................................................................................................................................................................................................

36

2.4

Foghea air heating stove cladding assembly steps

.......................................................................................................................................................................

36

2.5

Fasi di montaggio rivestimento termostufa Fogo ad aria

..........................................................................................................................................................

38

2.6

Fitting the damper and regulating unit

.................................................................................................................................................................................................

40

2.7

Caldo control

.........................................................................................................................................................................................................................................................

41

2.8

Installing hot air ducting pipes

....................................................................................................................................................................................................................

42

2.9

Example of hot air ducting ..........................................................................................................................................................................................................................................................................................43

2.10

Room recycling examples

.............................................................................................................................................................................................................................

44

2.11

Simplied electronic controller wiring diagram

.................................................................................................................................................................................

45

1.1 Introduction - Air heating FOGO and FOGHEA

4

The Foghet with curved or straight front can be clad as a

replace or as a stove (“FOGO” model); with straight front as a
replace or stove (“FOGHEA” model)
Foghet is a humidied hot air heating stove tested and

approved according to European Standards EN 13229, EN
14785, EN 303/5 and DIN 18894, DIN 18891, DIN 18882, for

operation with wood or with wood and pellets.

Designed to meet today’s market requirements of energy
saving, comfort and safeguarding the environment, it is the
result of Jolly-Mec’s 30 years’ experience.

Foghet is a monobloc consisting of a double-wall heat exchanger
in special steel whose particular construction allows maximum
exploitation of the combustion heat, obtaining high efficiencies

of up to 85%, making it one of the best in the category for
efficiency and emissions.

The Foghet with curved or straight front clad as a Fogo

or Foghea stove, has a simplied electronic controller that

manages the stove when operating on wood or pellets. It has
a programmable thermostat (Chronothermostat) for automatic

lighting and shutdown. With the new-generation simplied

electronic controller version, when programmed, if the wood

nishes and the room thermostat demands more heat, the stove

automatically switches from wood to pellet mode with automatic
igniting of the pellets, maintaining the set temperature. The

simplied electronic controller sounds an acoustic signal when
the pellets nish. It also enables the management of a possible

supplementary pellet hopper. Moreover, the electronic controller
enables a check-up of the various parts.

When fed with wood, it functions as a normal replace or

stove but with the added advantages of controlled combustion,
thanks to the Jolly-Mec patented Caldo Control system, which
optimises combustion according to combustion air temperature.

With application of the specic JOLLY ME-07-F pellet burner, FOGO
and FOGHEA become “continuous ame” heating appliances, just

like a boiler. The products of the range provide for a pellet hopper
of approx. 46 kg capacity, however, to obtain a longer burn time
it can be coupled to a second and larger hopper, even located in
another room, from which the pellets can be conveyed with the in
feed screw system or pneumatically.
Operation can be quickly switched from wood to pellet mode
or vice versa by shifting the grille positioned over the burn pot
and selecting the type of feed. In pellet mode, heating power is
managed by means of the electronic controller provided: 9.3 kW
up to 23 kW.
Foghet can be purchased in the wood version and the burner can

be tted at a later stage, since the stove is already arranged for it.

It has a large ceramic glass door and for the wood-pellet version
a removable second inner door with glass is available, which

simplies cleaning, keeping the glass of the outer door always

clean, while reducing the temperature of the front and the glass
itself. To use the stove with wood the door removes easily and
can be placed in the special holder (optional).

The humidied hot air Foghet heats all the home up to an area

of 110 m

2

. It has 2 top air outlets and one on the front of the

rebox. The hot air can be ducted to any room, even on different
oors, by means of insulated exible aluminium pipes.

All models have an incorporated manual-feed humidier that

prevents physiological problems such as dry throat, migraine,
various allergies and excessive dust caused by a too dry
environment.

Balsamic and fragrant essences can be added to the humidier

water.

THE HOT AIR HEATING FOGO andFOGHEA have a 620 m

3

/h
fan for delivering hot air in the rooms. In summer the fan can
deliver fresh air in the rooms.

5

1.2 Fireplace Identification

The stove has a metal dataplate giving the following data:

• “CE” marking.

• Name and address of the Manufacturer.

• European test standard number.

• Type of unit.

• Fuel.

• Nominal heat output.

• CO (measured at 13% O2).

• Rated electrical power.

• Rated frequency.

• Lot no.

• Min. distance from combustible materials.

• Warnings.

This plate is positioned on the right side of the stove.
The graphic appearance of the dataplate can be different.

*Pursuant to European Regulation No.
305/2011, manufacturers are now required to have the DoP - De­claration of Performance for each product of own design concerned;
Jolly-Mec did namely provide all of these documents in downloa­dable electronic form that you can easily see on the website of the
Company at the following address: http://www.jolly-mec.it/it/servizio­clienti/docman.html

WARNING

6

1.3 Technical data

Recommended fuels:

WOOD: dry beech, hornbeam, oak, locust (acacia)
very dry and in length from 32 to 35 cm.
PELLETS: See pellet characteristics given in chap. 1.16.

All testing, inspections and preparation of the Foghet were
carried out using the recommended pellets.

JOLLY-MEC CAMINETTI

S.p.A. declines any liability for
malfunctions, faults or problems due to the use of non­recommended pellets, since the combustion parameters vary

from pellets to pellets (they can even vary by approx. 30%).

For optimum operation, combustion must be adjusted using the
pellet feed control on the burner (see chap. 1.8).

Approval EN 13229 - EN 14785

The technical data of the table are taken from certied data according to EN 13229 and EN 14785 test methods.

Cod. Description Value Unit

353

Burned power (by pellet) Q

tot

23.2 kW

366

Thermal rated output (by pellet) P 19.5 kW

360

Power given to uid (by pellet) P

w

14,4 kW

361

Medium power (by pellet) 15,1 kW

362

Minimum power (by pellet) 11.7 kW

354

Economy power (by pellet) 0.5 kW

302

Consumption at max power (by pellet) B

t

4.7 Kg/h

303

Consumption at med. power (by pellet) 3.6 Kg/h

304

Consumption at min. power (by pellet) 2.9 Kg/h

305

Consumption in economy power (by pellet) 0.1 Kg/h

357

Maximum output disposed of in the environment (by pellet) P

sh

5,1 kW

053

Efciency (by pellet) η 84 %

352

Burned power (by wood) Q

tot

23.0 kW

301

Consumption at max power (by wood) B

t

5.4 Kg/h

356

Maximum output disposed of in the environment (by wood) P

sh

3,6 kW

365

Thermal rated output (by wood) P 18.5 kW

359

Power given to uid (by wood) P

w

14,9 kW

052

Efciency (by wood) η 80 %

455

Max. heated area depending the kind of house 90-120-210 m

2

451

Surface exchange 1.7 m

2

601

Nominal voltage/frequency 230/50 V/Hz

602

Electrilcal absorption (combined) min-max 270 - 670 W

253

Total weight 190 Kg

401

Standars tank capacity 46 l

402

Optional tank capacity 100-400-700 l

702

Min. draft 12 Pa

653

Smoke exhaust Ø 150 mm

554

Fan ow rate 620 m3/h

102

Max T smoke (by wood) 370 °C

103

Max T smoke (by pellet) 220 °C

105

Med T smoke (by wood) t

a

242.2 °C

106

Med T smoke (by pellet) t

a

219 °C

002

CO (13% O2) (wood) 0,11 %

003

CO (13% O2) (pellet) 0.013 %

005

CO2 (wood) 7.8 %

006

CO2 (pellet) 9.6 %

202

Smoke volume (by wood) m 16.9 g/s

203

Smoke volume (by pellet) m 12.7 g/s

991

Max load (wood) 5 Kg

701

Inammable goods distance 200 mm

7

1.4 Dimensions and parts

The stove is supplied with a JOLLY ME07 F burner and preassembled and tested pellet hopper, in two wooden crates on pallets, packed
with a cellophane hood, polystyrene and with the following parts:

• Use, maintenance and assembly card

• Standard pellet hopper with 46 kg capacity

• Control panel with SIMPLIFIED electronic controller

• Ø 100 mm exible aluminium pipe 3 m long for ducting hot air

• 2 Ø 100 mm connections for ducting hot air

• Plastic container for lling the humidier

• Ø 120 mm exible pipe 100 cm long (extensible) for hot air fan suction from the outside.

• Ø 80 mm exible pipe 50 cm long (not extensible) for burner fan suction from outside

• Ø 80 mm exible pipe 100 cm long (extensible) for primary combustion air suction from outside (Caldo Control)

• JOLLY ME07 F pellet burner

• Boiler body (combined air heating Foghet)

• Room temperature probe

• Wood guard (on curved front model only)

• Adjustable grilles for hot air

• Ø 100 mm pipe clamps

• Wrench for burn pot locking screw

• Room thermostat (optional)

• Fogo or Foghea cladding

Cleaning tools supplied (see chap. 1.11)

• Burn pot cleaning tool

• Poker

• Shovel

• Flue brush

• Cleaning brush

OPTIONALS

OPTIONAL SET for curved front models

• Holder for accessories and removable inner door

• Removable door

• Spring

• Foghetwithstraightfront • Foghetwithcurvedfront

8

1.5 Examples of FOGO and FOGHEA

Combined with curved or straight front and stove cladding

• CurvedfrontFoghetwithFOGOstovecladding

• FoghetwithstraightfrontandFOGHEAstovecladding

Cladding weight FOGO 103 kg
Total weight FOGO 293 kg

Cladding weight FOGHEA 78 kg
Total weight FOGHEA 268 kg

9

1.6 Burner and pellet hopper parts

The JOLLY ME07 F burner and pellet hopper can be removed
for transport.

1.

Disconnect the power supply then detach the connectors.

2.

Loosen the hopper/burner connection clamp.

3.

Undo the two M8 screws inside the pellet hopper and remove

the hopper.

4.

Loosen the M6 locking screw on the burn pot container and

remove the pellet burn pot.

5.

Remove the ash pan.

6.

Undo the M6 screws xing the burner to the boiler and

remove the burner.

7.

Proceed in reverse order to ret.

To replace the ignition electrical element

1.

Disconnect the power supply then detach the connectors.

2.

Undo the M6 screw and remove the protection casing.

3.

Undo the three M4 screws of the electrical element support

and remove the element.

4.

Proceed in reverse order to ret.

NOTE!

When retting, make sure the electrical element is correctly
inserted in the special support xed to the burn pot container
(when xing with the screws, the ange must protrude

approx. 2 mm with respect to the face of the assembly plate).

Standard pellet hopper

Level sensor

(simplied electronic controller)

Hopper/burner connection
clamp

Air pressure switch
connection pipe

Protection casing Toothed wheels Assembly plate

removed

Plate removal

screws

Pellet feed control according to the various characteristics
Motor block
Screws xing telescopic tube to boiler

Pressure switch xing nut
Screws for xing to telescopic tube support

Pressure switch support
Pressure switch

Burn
pot

Burn pot

locking screw

Burn pot

container

Electrical element
housing

Electrical element

Holder removal

screws

Telescopic tube

Safety
thermostat

Electrical
connection

Condenser

Combustion
air fan

Gear motor

Fan removal

screws

Fan support

Safety thermostat

Glass ventilation air

Release pin

Cotter pins

Electrical element
xing screws

Fixing screws

Removable electrical element
support for facilitating tting
and replacement

Standard pellet hopper weight 10,2 kg

10

Hot air fan

Ancillary activation Diverter valve

(only water version)

Combustion air fan

Ignition electrical element

ON OFF

1.7 New-generation simplified electronic controller

1.7.1 Description of the simplified electronic controller for air heating

The simplied electronic controller is a new-generation device

equipped with a chronothermostat with programmes to be
personalised, enabling easy management of control functions.
The electronic controller buttons enable:

- management of supplementary pellet hoppers. An acoustic

signal sounds when the pellets in the hopper are nished.

- The electronic controller enables automatic switching from
wood to pellet mode by pressing the ”wood” button again (the

corresponding LED ashes) and manually switching on the

wood combustion air fan at power level 2.

- Approx. 30 minutes after the boiler temperature has fallen

below the set limit the replace automatically lights in pellet

mode at the preset power level, even with the grille temporarily
over the burn pot (with damper open 45°). If the pellets do not
burn properly, the burn pot can be manually cleaned two or
three times in a row.

LEDs

BUTTONS

Quick Menu for the various
operation stages and programming

Manual pellet loading and burn pot
cleaning

Check parts and reset alarms
(Press 4 sec.)

SummerSwitching on (chronothermostat

active with LED ashing)

Winter Pellets

Reset and exit screen

Increase (+)

Decrease (-)

Conrm modications

and enter submenu

Standby and frost protection

(brazier with ashing LED)

Wood and automatic switching

from wood to pellet mode (with LED ashing)

It shows the various available functions. Stop on the
function you wish to set or change by pressing the
up or down arrows. Also enables chronothermostat
programming

Increase combustion air up to

20%
Modify room temperature

Increase pellet feed up to 20%
Change language

Modify power

Chronothermostat programme
Increase comb. air. in wood mode

Reduce combustion air up to

10%
Modify room temperature

Reduce pellet feed up to 20%
Change language

Modify power

Chronothermostat programme
Reduce comb. air in wood mode

Manual pellet loading (set to OFF) Manual burn pot
cleaning (set to ON)

Check parts and reset alarms

Select parameter to be modied and conrm
modications

+

modify

pellet/clean

-

Pump (only water

version)

Pellet motor

11

1.7 New-generation simplied electronic controller

1.7.2 Setting the language

To set the required language, when the operation status screen is displayed, press the button MODIFY
until ”LANGUAGE SET” appears.

Then use the buttons to select the required language.

> English

*

LANGUAGE SET

*

IT FR ESP ENG GER

1.7.3 Lighting in pellet mode, electronic controller

Before lighting the pellet stove, a few preliminary operations are necessary:

1.

Move the cast iron grate positioned over the pellet burner, uncovering it.

2.

Clean the re bed and burn pot and empty the ash pan.

3.

Manually adjust the ue damper by turning the knob to the ideal position of draw. (see page. 19).

4.

Make sure the pellets pot is well positioned (see par. 1.13 page 26).

5.

Make sure the ash pan is properly closed.

6.

Close the grille positioned on the ash pan.

7.

Close the Caldo Control by pushing the lever all the way.

8.

Check that the electronic controller is set to Winter mode, otherwise the stove will not light (the
corresponding LED must be on).

9.

Check that the electronic controller is set to pellet mode, otherwise the stove will not light (the
corresponding LED must be on).

10.

If the electronic controller is in wood mode, set it to pellet mode by pressing the corresponding button.

11.

Check that there are pellets in the hopper, otherwise top up with pellets of the recommended type (if
the pellets are below the level of the sensors, the stove will not light).

12.

Manual loading before lighting must only be done at rst lighting and when cleaning the burn pot (do

not exceed the quantity indicated in

Fig. 1

).

In all other cases, DO NOT LOAD MANUALLY, because it is done automatically.

At rst lighting and during lightings set with the chronothermostat, the damper MUST be opened in
HALF-CLOSED POSITION

(II o III)

(see pag. 19).

Never light the fireplace if the quantity of pellets is more than that indicated in

Fig. 1

.

NOW CARRY OUT THE LIGHTING STAGE.

On pressing the button for lighting, the electronic controller AUTOMATICALLY feeds the burn pot with
pellets up to 2 cm below the rim (as shown in

Fig. 2

); the electrical element then starts the pellet igniting
stage. If for any reason the pellet level is higher, when the electrical element starts ignition, remove the
excess pellets otherwise ignition may be violent.

NOW CARRY OUT THE LIGHTING STAGE.

Cast iron grate

Cast iron grate Caldo Control

Ash pan

2 cm

BUTTONS

Fig. 2

Fig. 1

ON

onwinter

pellets

Off

= manual loading

On

= cleaning

12

1.7 New-generation simplied electronic controller

1.7.3 Lighting in pellet mode, electronic controller

The simplied electronic controller automatically manages the

entire lighting process, according to the following stages:

1.

BURN POT CLEANING for 2 minutes (the display shows

HOP.1)

2.

PELLET LOADING up to 2 cm from the rim of the burn pot;

duration approx. 4 minutes (the display shows PELL.1)

3.

ACTIVATION OF ELECTRICAL ELEMENT AND FAN:

combustion starts; duration approx. 4 minutes (the display
shows IGNIT.1)

4.

COMBUSTION STABILISATION: the ame gradually

spreads to the pellets in the burn pot; duration approx. 10
minutes (the display shows STAB.1)

5.

SWITCH TO OPERATION AT PREVIOUSLY SET POWER

LEVEL:

the replace

has completed the lighting stage and
automatically goes to the power level set before the last
shutdown, which is shown on the display (for example,
PWR>MEDIUM).

If the stove still fails to light, carry out the operations described in

chap. “troubleshooting”.
Approximately every 30 minutes an automatic cleaning
cycle of 2 minutes is carried out, with pellet feed at
minimum and combustion air at maximum (the display
shows the message HOP. 3 and the corresponding LED
lights up).

The burner is managed with the room temperature probe: on
reaching the set room temperature, it switches to the economy
mode (the display shows the message ECON.) and restarts
when the room temperature falls.

The fan delivering hot air in the room switches on when the air in
the boiler exceeds 40 °C. Fan speed increases gradually as the
boiler temperature increases or, manually, by programming it on
the electronic controller.

If, after a couple hours’ operation, the glass starts to go black,
or the pellets fall out or

the stove

shuts down, this means that
the pellets used are not of the recommended type (for pellet
characteristics, see chap. 1.16), or that the combustion air in

insufcient (make sure the combustion fan is not dirty).

Therefore a few operations are necessary to eliminate the
problem (see par. 1.7.10).

PWR > HOP. 1 initial cleaning (rst lighting)

PWR > PELL. 1 automatic loading of pellets in burn pot for ignition (rst lighting)

PWR > IGNIT. 1 stage when the electrical element heats up to ignite the pellets (rst lighting)

PWR > STAB. 1

pellet ignition and ame stabilisation stage, wait 10 minutes (rst ignition)

PWR > MIN minimum power
PWR > MED medium power
PWR > MAX maximum power
PWR > ECON. economy stage
PWR > HOP. 3 burn pot cleaning stage

MESSAGES APPEARING ON THE DISPLAY DURING OPERATION

IMPORTANT!

Remember that the combustion fan pipe must not be
longer than 50 cm (see chap. 2.2).

13

1.7 New-generation simplied electronic controller

1.7.4 Quick menu

The set data is automatically stored.

Setting current day and time and chronothermostat activation/deactivation.

> Monday 08.31

*

SET HOURS-DAY

*

CHRONOTHERM. = EXCLUDED

Setting the required language.

> English

*

LANGUAGE SET

*

IT FR ESP ENG DE

Setting room temperature.

> 25.5 °C

*

SET AMBIENT

*

Max = 35.0 Min = 5.0

Setting combustion air for pellets having different characteristics

> 00 %

*

SET COMB. AIR %

*

Max = +20 Min = -10

Setting quantity for pellets having different characteristics

> 00 %

*

SET PELLET %

*

Max = +20 Min = -10

Setting combustion air in wood mode

> 0

*

SET AIR WOOD

*

Max = 35 Min = 0

> 20

*

SET AIR FAN SPEED

*

Max = 35 Min = 1

Setting automatic or manual fan operation; when selecting MAN the fan speed can be adjusted from 1 to 35
on the “SET AIR FAN SPEED” screen. When the temperature of the air in the boiler exceeds the safety
limit, the fan starts automatically at maximum speed to eliminate the heat.

> man

*

AMB. AIR FAN MODE

*

Man Aut

Setting power in pellet mode.

> Medium

*

POWER SET

*

Max Medium Min

BUTTONS

Various electronic controller settings can be managed for stove operation from the Quick Menu.

To access the Quick Menu, press and scroll with the button:

14

To set the required room temperature, when the operation
status screen is displayed, press MODIFY repeatedly until

”SET AMBIENT” appears.

Then use the buttons to increase or decrease the room
temperature as required.

To increase the power, enter the Quick Menu.
Press MODIFY repeatedly to scroll until the display shows

”POWER SET”.

Then use the buttons to increase or decrease.

To return to the main menu, press ESC.

1.7 New-generation simplied electronic controller

1.7.5 Setting power levels in pellet mode

In pellet mode, the stove can be set to the following power levels, which are shown on the display:

1.7.6 Setting room temperature in pellet mode

To maintain the required room temperature, the Foghet is
equipped with a room temperature probe that automatically
controls burner operation. When the set room temperature is
reached, the burner automatically switches to economy mode
(ECON.), and when the room temperature falls, the burner
restarts at the preset power level.

BUTTONS

PWR > max maximum power
PWR > medium medium power (power level recommended for optimum performance)
PWR > min minimum power
PWR > econ. economy power (activated automatically when the set room temperature is reached, seepar. 1.7.6)

modify

+

-

esc

BUTTONS

modify

+ -

15

1.7 New-generation simplied electronic controller

1.7.7 Silencing an alarm

Press the button TEST until the alarm is reset. Fireplace
operation is restored.

If the alarm does not reset and the message ”TO SEE

ALARMS” flashes on the display press the buttons ESC

and
to enter “ALARMS MANAGEMENT” (without code) and keep
the button TEST pressed until the alarm is cancelled, not before
having eliminated the problem that caused the alarm.

BUTTONS

esc

-

1.7.9 Humidifier use

The stove has an incorporated manual-lling humidier.

The water must be added in the stove at the special lling point

(max. capacity: 1 litre).
Remove the cap on the left of the front grille (Fogo model), or on

the right of the single unit (Foghea model, as shown in the gure),
and ll; the humidier is full when the water reaches the level.

Do not overfill, since the spilling of excess water can
damage the fan.

1.7.8 Summer ventilation

To use

the stove

for summer ventilation of rooms, proceed as

follows:

Switch on the electronic controller by pressing ON.

Press the Summer button and check that the corresponding
LED is lit.

BUTTONS

summer

ON

on

NOTE!

If the stove is set to Summer mode, AUTOMATIC PELLET IGNITING IS NOT POSSIBLE.

IMPORTANT!

It is advisable to use the plastic container supplied. Balsamic essences can be added to the water to perfume the air.

Foghea, single unit

without cladding:

humidier lling point

To enable fan activation, enter the Quick Menu with the MODIFY button and scroll by pressing it
repeatedly until the display shows “AMB. AIR FAN MODE”

Then, with the buttons , select manual operation, setting “MAN”

To increase or decrease the air delivery, scroll by pressing MODIFY repeatedly until the display
shows “SET AIR FAN SPEED”

Then, with the buttons , increase or decrease the air delivery as required.

> 20

*

SET AIR FAN SPEED

*

Max = 35 Min = 0

> man

*

AMB. AIR FAN MODE.

*

Man Aut

16

1.7 New-generation simplied electronic controller

1.7.10 Eliminating problems regarding combustion

If the pellets do not burn well after having installed the

stove

correctly and thoroughly cleaned the burn pot, boiler body, ue and

outside air inlets (this could be due to the use of pellets having different characteristics from those with which the stove was tested,
therefore it is advisable to only use pellets of the recommended type), the pellet feed and combustion air can be adjusted to obtain

the correct combustion ratio and optimum efciency.

The various steps to be carried out are given below (

the replace

must be set to medium power).

BUTTONS

modify

+ -

1.7.11 Electronic component test

Switch off the electronic controller by pressing OFF.

Press the button TEST, holding it down for a few seconds; the electronic controller will activate the selected part.

Check the part being tested.
To skip a part test, press ESC.

Press OK if the part functions; the electronic controller automatically goes to the next part.

BUTTONS

esc oktest

OFF

off

NOTE!

If any of the parts tested does not function, contact the Technical Assistance Service.

• Adjustingpelletquantity

To set the pellet quantity, when the operation status screen is
displayed, press MODIFY repeatedly until “SET PELLET %”

appears.

Increase or reduce within the range -10% to +20% with the

buttons .

• Adjustingcombustionair

To set the combustion air, when the operation status screen
is displayed, press MODIFY repeatedly until “SET COMB. AIR

%” appears.

Increase or reduce within the range -10% to +20% with the

buttons .

17

1.7 New-generation simplied electronic controller

1.7.12 Chronothermostat

• Settingcurrentdayandtime(to be done only the rst time and at every summer/winter-time change)

Up to 50 lightings and shutdowns in the space of the week can be programmed (each programme number corresponds to one lighting
and shutdown with time and days of the week to be set). The programmes can be set at different times. A programme corresponds

to a xed lighting/shutdown time for one or more days of the week. The chronothermostat can be disabled, keeping the programmed

times stored.

A. Press to exit the operation status screen and enter the Quick Menu.

B. Press to enter the menu “SET HOURS - DAY”. The current day starts ashing.

> Tuesday 08.31

*

SET HOURS-DAY

*

CHRONOTHERM. = EXCLUDED

C. Set the days with then press to switch to the hours and set with ;

use the same procedure to set the minutes.

At the end of setting, press twice to exit.

> Tuesday 07.31

*

SET HOURS-DAY

*

CHRONOTHERM. = EXCLUDED

*

CHRONOTHERMOSTAT

*

Programme = 01

Mo Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

• Programmesetting (hourly, weekly)

1. Press to exit the operation status screen.

*

CHRONOTHERMOSTAT

*

Programme = 01

Mo Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

2. Press 4 times to shift the cursor to ”CHRONOTHERMOSTAT”.

3. Press to enter the chronothermostat submenu.

4. Press to select the number of the programme to be set, and to go to day selection.

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01 Mo

Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

5. Press to select and scroll the programme operation days starting from Monday; for each day,

conrm by pressing or cancel by pressing .

DISPLAY Example of programme setting

*

CHRONOTHERMOSTAT

*

Programme = 01

Mo Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

Lighting and shutdown
programme

Programme number

Days of the week

Shutdown timeShutdownLighting time

Lighting

NOTE!

The data can only be set when ashing.

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01

Mo Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01

__ Tu We Th Fr Sa Su

ON = 11.00 OFF = 14.30

CHRONOTHERMOSTAT

>

>

DISPLAY
ALARM MANAGEMENT
MANUAL DRIVES
SET UP

>

>

18

9. Press to select to the shutdown minutes and set them with .

Programme setting is completed.

8.

Press to select shutdown time and set it with .

7. Press to select the lighting minutes and set them with .

1.7 New-generation simplied electronic controller

1.7.12 Chronothermostat

NOTE!

• Every programme set on the chronothermostat will be used by the electronic controller.

• To enable the chronothermostat the electronic controller must be ON, set to pellet mode, and the chronothermostat must be activated from

the Quick Menu.

• Chronothermostat operation is subordinate to the current time and day setting.

6. Press to select the lighting time and set it with .

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01 __ Tu

We Th Fr Sa Su

ON = 12.00 OFF = 14.30

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01 __ Tu

We Th Fr Sa Su

ON = 12.00 OFF = 14.30

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01 __ Tu

We Th Fr Sa Su

ON = 12.30 OFF = 15.00

*

CHRONOTHERMOSTAT

*

PROGRAMME = 01 __ Tu

We Th Fr Sa Su

ON = 12.00 OFF = 15.00

• Chronothermostatprogrammemanagement(each programme number corresponds to a lighting and shutdown with time and
days of the week to be set)

• Endofchronothermostatsettingoperation

• Chronothermostatactivationordeactivation

10.Press and, with the selected programme number ashing,

keep pressed until the set lighting days are reset.

- To go to another programme number press or when the number ashes (see point 4).

- To add other programmes, set other numbers (Example programme: 02, 03, 04….) repeating the operations from point 4 to 9.

- To change the times or the days of the programmes, repeat the operations from point 4 to 9.

- To cancel a programme, repeat the operations from point 1 to 3, and carry out the operation of point 10.

*

CHRONOTHERMOSTAT

*

PROGRAMME = 02

Mo Tu We Th Fr Sa Su

ON = 06.00 OFF = 09.30

*

CHRONOTHERMOSTAT

*

PROGRAMME = 02

__ __ __ __ __ __ __

ON = 06.00 OFF = 09.30

12.Press 4 times to shift the cursor to”DISPLAY”.

11.Press twice to exit chronothermostat setting.

*

CHRONOTHERMOSTAT

*

PROGRAMME = 02 Mo

Tu We Th Fr Sa Su

ON = 12.30 OFF = 15.00

13.Press to return to the main screen.

14.Press to select the Quick Menu item ”SET HOURS-DAY”.

15.Press and then 3 times so that the setting ashes.

Press to activate or to exclude. Press twice at the end of programming.

CHRONOTHERMOSTAT

>

>

DISPLAY
ALARM MANAGEMENT
MANUAL DRIVES
SET UP

>

>

> Tuesday 08.31

*

SET HOURS-DAY

*

CHRONOTHERM. = EXCLUDED

> Tuesday 08.31

*

SET HOURS-DAY

*

CHRONOTHERM. = ACTIVE

01

19

1.7 New-generation simplied electronic controller

1.7.13 Lighting in wood mode

Before lighting the wood stove, a few preliminary operations are necessary:

1.

Clean the re bed and empty the ash pan.

2.

Open the damper, turning the knob it until the notch is aligned with IIII (see pag. 19).

3.

Move the cast iron grate over the pellet burner.

4.

Open the grille positioned on the ash pan.

5.

Open the Caldo Control by pulling the lever.

6.

Check that the controller is set to Winter mode (for heating, the corresponding LED must be lit).

7.

Check that the controller is set to wood mode otherwise the stove will light in pellet mode (the
corresponding LED must be lit).

8.

Press ON.

9.

Load the wood and light the re.

10.

Close the door.

•

Automatic switching from wood to pellet mode

With wood mode set, press the button WOOD again (the corresponding LED ashes) to activate
automatic switching from wood to pellet mode. When the wood is nished and the boiler water

temperature falls below the set limit, the burner starts automatically after 30 minutes.

For correct operation in wood mode, it is suggested to set “SET

AIR WOOD” function to the value 2 in the Quick menu.

Fireplace output and load burn time are regulated by the
amount of combustion air; to adjust the amount, adjust the
primary air of the ash pan (opening or closing the grille).

The stove has an automatic draught adjustment by means
of the CALDO CONTROL (also adjustable manually), which
operates the damper to reduce the primary combustion air

passage when the air reaches a temperature of around 70°C.
To obtain a heating power of 23.2 kW, it is necessary to burn

6-7 kg of wood per hour.

Cast iron grate

Cast iron grate Caldo Control

Ash pan

BUTTONS

winter wood

ON

on

IMPORTANT!

To switch automatically from wood to pellets, you need
to position the flue damper on III and it is required to
set the mode “SET AIR WOOD “, in the quick menu on
the speed level 2.

Before making the final charge of wood, you should
remove, with the poker, the ashes laying on the
rear grid, this to allow the pellet flame to spread,
temporarily the burner can work with the grid lying
above the basket.

WARNING!

NEVER LIGHT THE STOVE IN WOOD MODE WITHOUT
THE POWER CONNECTED.

20

1.7 New-generation simplied electronic controller

1.7.14 Service

- Ordinary maintenance hours: the missing hours to the

maintenance the customer has to do (see cleaning stove).

- Extraordinary maintenance hours: the missing hours to

the extraordinay maintenance to be done by the technical
assistance centre once per year (by a functioning of 10 hours
per days).

- Total function hours: the global working hours.

In the “QUICK MENU” a voice “HOUR COUNTER” has been add and it visulises:

To reset the signal for ordinary maintenance hours in the
VISUALISATION MENU, enter the quick menu and press
button TEST till reinstatement of the hours.

To reset the EXTRAORDINARY MAINTENANCE call the
technical assistance centres to make the periodical check.

ARIE 79°c

PROBE
PWR Í MIN

ROOM Í 23.6°c
SMOKE Í 91°c

ORDINARY SERVICE

ARIE Í _ _°c

PROBE
PWR Í MEDIUM

ROOM Í off
SMOKE Í 26°c

EXTRAORDINARY SERVICE

missing hours to ord. maint.= 300

missing hours to extraord.maint.= 3000

total working hours= 0

*

HOUR COUNTER

*

21

1.8

Optimising combustion and damper use

This stove/boiler offers excellent performance. When using pellets, for optimum operation without overloading the burner respect the
following rules, making use of the “pellet feed control”.

•

Using the damper

The damper can be set to 4 positionsi: I, II,III and IIII. It allows the correct adjustment of combustion according to ue draught (which also

varies according to atmospheric conditions). The user should become familiar with damper use in order to optimise stove operation. To
adjust the damper:

• turn the knob until the notch is in the desired position.

Carefuladjustmentofthedamperisall-importantforcorrectstoveoperation.

Step 1: manually load a small quantity of pellets using the
command on the electronic controller (see

Fig. 1

). Do not
exceed the recommended quantity and make sure the burn pot
is secured by forcing it with the special screw.

Step 2: carry out lighting. At the end of automatic loading, in
the electrical element lighting stage, the quantity of pellets must
never exceed the level indicated (see

Fig. 2

) in order to avoid

violent ignition.

Step 3: adjust the quantity of pellets according to their type and
size using the feed control

(see

Fig. 3) and respecting the weights

given in the technical data; set the electronic controller to medium
power; close the damper and the Caldo Control; set the combustion

air and the pellets to 0%. The ame should be as in

Fig. 4

. While

burning, the pellets must always remain below the upper holes of

the burn pot and the ame must be clear.

Step 4: when unburned fuel remains in the burn pot, use the
pointed end of the poker to break up the encrustations and then

the at part to remove it and clean the combustion air holes

(see

Fig. 5

).

Step 5: in case of incorrect combustion or lighting problems,
clean the burn pot, following the procedure in the quick
reference notice.

Step 6: about every 20 days, remove the upper bafe and clean it.
The combustion air percentage (%) must not be set below

-5%, to avoid possible spontaneous combustion, dirtying
the boiler excessively and blackening the glass (see

Fig. 6

).

Fig. 6Fig. 5

Fig. 4

2 cm

Fig. 2Fig. 1

Fig. 3

ADVICE

If smoke escapes even when
opening the door slowly, with

damper open and the ue

complying with that given in
chap. 2.1, the precut part of the

smoke bafe shown in the gure

can be removed.

CLOSED POSITION

(I):

Operation in pellet mode only (with optimum draught)

HALF-CLOSED POSITION

(II o III):

•

During rst lighting with pellets

•

For automatic switching from wood to pellets

•

Operation in pellet mode with smoke on lighting and/or
glass very dirty

• Operating with a small quantity of wood.

OPEN POSITION

(IIII):

•

Wood mode

•

Operation in pellet mode with non-optimum draught

1.9 Advice and warnings

When purchasing rewood, it is advisable to vary the sizes;

a length of 30/32 cm is ideal for quick lighting, and long

burn times, if the quality of the wood is good; efciency and

functionality will also be optimum.
If the glass becomes very dirty (blackening) during operation
with pellets, the causes may be:

• Poor ue draught (clean the ue, or check its characteristics)

• Insufcient combustion air (increase the air by means of the

combustion fan)

• Non-use of the second door (optional)

•

The quantity of pellets entering the burn pot (this depends on the

type of pellets used) is different from that given in the technical
data (par. 1.3). Check the hourly pellet consumption at medium
power and adjust the delivery by means of the feed control.

In the case of ignition with quantity of pellets greater than that

indicated on chap. 1.8, contact the Technical Assistance
Service.

To obtain a heating power of 23.2 kW, it is necessary to burn
5-6 kg of wood or 4-5 kg of pellets per hour.

Never light the replace, in particular in wood mode, without the

power supply connected.
If pellets have not been used for a long time (spring-summer),
the hopper, in feed screw and burn pot must be completely
emptied with the aid of a vacuum cleaner, then clean thoroughly
to prevent residual pellets from forming a lump and damaging

The hot air fan must be activated with the stove lit, as the “FOGHET” is a very powerful heat exchanger stove. The fan switches on
automatically only when the air temperature is approx. 40° C. If the electronic controller is switched off, the fan is automatically activated
when 120°C is reached, to prevent dangerous overheating. Therefore, NEVER OPERATE THE FIREPLACE/STOVE WITHOUT THE
POWER CONNECTED.

some parts at the next lighting.
Only use recommended fuels, otherwise the warranty will be
invalidated.
Every 5-10 qtl of pellets loaded in the hopper, check and remove
any sawdust deposited on the bottom. (sawdust reduces in feed
screw capacity and creates stove operation problems).

The rebox must always be closed, except when loading fuel,

to prevent smoke escaping

Check for any obstructions in the ue and the outside air inlets

before lighting the stove after a long period of disuse
Do not use the stove as an incinerator. Only use recommended
fuels.

The rebox cannot be modied; any unauthorised modication

automatically invalidates the warranty and relieves the
Manufacture of any liability
Do not place the stove in direct contact with combustible
materials; the minimum distance to be respected is 20 cm.
Regular and methodical maintenance is all-important for correct

operation and maximum efciency.

This is a hight performance insert obtained by closed doors. In
case of opening and no perfect draftl conditions in the chimney
(12Pa), there could be smoke puff exit. In case you need to
charge wood remember to oper the damper control to avoid it
and to reposition the damper after the operation.

WARNING!

In case of a power failure or voltage rushes, some
electrical components could be damaged if the
fireplace is on and loaded with lots of wood. In case of
a power failure, to reduce the heat close the damper,
Caldo Control and the shutter on the ash pan; if it is still
too high, remove a few pieces of wood. The combustion
fan must be cleaned at least once a year. Only use
original replacement parts; original replacement parts
are available from authorised dealers and Assistance
Centres, or directly from JOLLY-MEC.

WARNING!

DO NOT TOUCH any parts of the firebox not covered by
the cladding, except the handles and controls, as they
can become very hot.
The room where the stove is installed must not
communicate directly with stair wells; no other boilers,
flues, stoves, fireplaces or air extractors must be in the
same room (excluded of the type “C” according to UNI

10683).
Ensure an outside air inlet of Ø 150 mm in the room,
connected to the stove.

MORE CLEANING = MORE EFFICIENCY

22

23

1.10 Cleaning the stove

Initially, for a few days during operation with pellets, check the burn pot to determine how often it needs cleaning. Before any cleaning,

always turn off the main switch and make sure the replace is cold.

•

Cleaning the burn pot

Removing the burn pot after loosening the locking screw with the
special wrench. Carefully clean all the air holes in the burn pot
with a pointed tool.Make sure the burn pot support is clean (if the
burn pot is not correctly positioned and air escapes, the stove will
not light or operate properly; smoke could also enter the pellet
hopper).
Position the burn pot correctly, pushing it to the left by means
of the locking screw located on the right side of the burn pot
container (make sure to tighten the screw).

• InstallationandCleaningoftheSmokeDeflector

The smoke deector is delivered disassembled inside the re­place, so you must rst proceed to install it correctly following

picture

Fig.

1.

The device has to be hung at the round supports located at the

rear of the replace (A) and secured by means of a pin inserted

on the front (B).
The system is designed such as to make an easier cleaning to
be done according to several factors, such as: the actual use (at
least once per week or about every 60 hours of operation), the
type of fuel used, the draw of the smoke pipe as well as weather
conditions, so that the passage of the fumes is saved from any

clogging caused by backow of the same fumes in the room.
When the replace is running, the tilting piece of the deector

must be closed (pos.1 upwards); so the locking lever has to be
hooked into the slot provided for this purpose (pos. 2).

During the cleaning of the deector, this tilting part has to be

slightly raised in order to unhook the lever out of its location
(

Fig.

2).
Once the lifter is unhooked, let tumble the tilting part several
types to let drop the ash dust (

Fig.

3), and then reposition it (as

per

Fig.

1), while ensuring that the locking lever is well hooked

in its slot.

•

Cleaning the glass

When using the replace in pellet mode, clean the glass every

day with a damp sponge or a paper towel. If the glass becomes
dirty with black smoke, clean the burn pot or increase the

combustion air. When operating in wood mode, use specic

products. Do not use aggressive cleaning products that could
damage the paintwork.

If the replace requires more frequent cleaning, check the ue
draught and make sure the smoke bafe is clean (the minimum

draught must be 12 Pascal; do not use the stove if the draught

is less than the specied value).

•

Cleaning the ash pan

Empty periodically when necessary.
The ash drawer has a locking device to prevent the sudden

openings in case of violent ring, but allowing however the vent.

Lift up the tray to remove it, while, to put it, simply push it into
its seat.

•

Cleaning the fireplace body

Remove the wood guard, cast iron grates and burn pot. Using

the ue brush and brush supplied, clean the corrugated sheet,

making sure the soot falls into the ash pan. Empty the ash pan
and carefully clean the box.
If necessary, use a vacuum cleaner to remove soot and ash.
Clean the pellet burn pot with a wire brush and a pointed tool.

Ret all parts correctly.

•

Cleaning the flue

Routine ue cleaning depends on the draught, replace use,

weather conditions and the type of wood or pellets used.

It is mandatory to clean the ue every year, by a specialised
technician once a year, in autumn before lighting the replace.

•

Cleaning the pellet hopper

Every 500-1000 kg of pellets burned, empty the hopper and
remove any sawdust deposited on the bottom. Carefully clean
the bottom of the hopper.
In case of long idle periods, empty the hopper and the in feed
screw.

•

Cleaning the fans

Once a year remove the combustion fan and remove all dust
and dirt from the blades.

NOTE: During normal
functioning, check that the
ash drawer is closed (against

the structure of the replace

and not against the security
plate).

Fig. 2

Fig. 3

A

2

B

1

Fig. 1

1.11 Parts that can be removed to clean the stove

24

Cleaning tools supplied

Burn pot cleaning tool PokerShovel

Flue brush

Small brush

1

2

3

4

5

6

Cast iron grates

Pellet burn pot

Ash pan

Smoke bafe

Fire bed

Wood guard and removable
door support (curved front
model only)

1 2

3 4

5 6

25

1.12 Fan removal

1

2

3

4

5

6

7

8

Steps to be carried out for removing and
cleaning the fan :

1

Disconnect the power by means of the

omnipolar switch

2

Remove the wood guard

3

Remove the two cast iron grates

4

Remove the re bed

5

Remove the ash pan;

6

Remove the burn pot (undo the xing

screw on the right side)

7

Remove the burn pot holder (undo 3 M6

screws and pull it out towards the right,
forcing a little because it is stuck with
silicone)

8

Remove the plate under the ash pan

after undoing the xing screws (

Fig

.1)

The fan must be cleaned at least once a year: blow the rotor with compressed air to remove the dust and dirt that could unbalance it
causing noise and/or problems .

After removing these parts, the stove appears as in

Fig

.1

8.

Remove the plate under the ash pan after undoing the xing screws (

Fig

.1)

9.

Detach the fan electrical connections

10.

Undo the two fan xing screws with an 8mm wrench (

Fig

.2)

11.

Remove the fan from the rear support (

Fig

. 3)

12.

Carefully clean the fan, blowing the blades with compressed air (attention: it can become unbalanced)

13.

Ret the fan by tightening the two screws with the 8mm wrench

14.

Reconnect the electrical cables, switch on and check that the fan works properly
(select Summer mode and activate the fan in manual)

15. Screw the plate under the ash pan

16.

Seal the burn pot holder support with high temperature silicone and retighten the 3 M6 screws.

17.

Ret the pellet burn pot, ash pan, re bed, the two cast iron grates and the wood guard.

Fig. 1 Fig. 2 Fig. 3

1.13 Troubleshooting

26

WARNING!

Do not use the fireplace if the draught is not regular and combustion is not optimum!

PROBLEM CAUSE AND/OR CURE

The electronic controller does not
switch on

• Check for possible power supply or mains problems.

• Check that the green connector of the display is correctly connected at the rear.

• The electronic controller is faulty.

No pellets enter the burn pot • The electronic controller is in wood mode. Select pellet mode.

• The pellets are nished, rell the hopper.

• Damp pellet blocked into the gear motor

The in feed screw does not rotate • The in feed screw is blocked by pellets that are too hard (only use pellets of the recommended type); free

the in feed screw by turning the pin protruding from the burner casing.

• The gear motor is not powered (check and eliminate the causes).

• Motor relay CLOCKED IN OPENING =BROKEN : replace it on the mother card.

• The gear motor does not turn even though powered (remove the gear motor, free the in feed screw with
a screwdriver and ret the gear motor).

• The motor turns but the in feed screw does not move. Replace the gear motor (broken gears).

The stove does not light
automatically in pellet mode

• Summer mode is set.

• The burn pot is dirty. Clean it thoroughly and ret correctly.

• The burn pot is not correctly positioned. Reposition and clamp it, tightening the locking screw with the

special wrench supplied

• The electrical element is faulty; replace the electrical element. In the meantime, light the stove manually
using relighters (or similar products).

The pellets burn poorly forming
incompletely combusted residue
in the burn pot, the glass gets very
dirty and turns black

• The quantity of pellets fed into the burn pot at the various power levels does not comply with that given

in the Technical Data (see chap. 1.3). Check and correct.

• Insufcient ue draught (do not use the stove, it could be dangerous). Clean the ue and the stove

thoroughly.

• Pellet burn pot dirty. Clean it. Burning pot in a wrong position (see chap 1.13 page 26)

• Pellets damp. Replace with dry pellets.

• Insufcient combustion air; check that the combustion fan pipe is unobstructed and clean the fan.

• Insufcient combustion air setting. Increase the setting in the SET COMB. AIR function in the Quick

Menu.

At minimum power, the fireplace
always goes off because not
enough pellets are fed

• Too much sawdust on the bottom of the hopper. Empty the hopper and rell with new pellets. (every

500-1000 kg of pellets loaded, empty the hopper and remove all the sawdust deposited on the bottom).

• Increase the pellet feed in the SET PELLET % function in the Quick Menu.

At minimum power, the fireplace
always goes off because too many
pellets are fed and do not burn

• Reduce the pellet ow rate in the SET PELLET % function in the Quick Menu.

• Increase the combustion air.

When the hot air fan starts, the
flame is considerably reduced

• Make sure the outside air inlet complies with the indications given, and that it is clean.

• Make sure the fan ducting complies with the indications given, and that it is clean.

When the hot air fan speed
increases, there is smell of smoke
in the room

• Check the seal of the re bed plate under the ash pan.

• Make sure the ue is properly connected to the replace and that there are no smoke leaks.

• Make sure the outside air inlet complies with the indications given, and that it is clean.

• Make sure the fan ducting complies with the indications given, and that it is clean.

Smoke escapes when the door is
opened, the pellets burn poorly,
or the glass gets dirty (particularly
when used with wood)

• If the replace is installed in a room in communication with a stairwell, with major depression that exists

in the local, close off the stairwell by installing a door.

• There are other appliances that use room air, creating low pressure. Use the replace when the other

appliances are off (excluded of the type “C” according to UNI 10683).

• The outside air inlets and/or the ue are partially or completely obstructed. Clean or remove the

obstructions. Air inlet and/or canalisations not correctly done.

• Clean the Smoke Deector (see chap.1.10)

• Insufcient ue draught: there are horizontal sections or 90° bends, or the chimney cap is located
under the ridge of the roof (installation errors). Remove the precut part from the smoke bafe

(see chap. 1.8); replace the horizontal sections with sections at 45°; raise the chimney cap, or t an
antiwind cap.

• Check that the ue conforms to the indications given in chap. 2.1, clean the ue and smoke bafe, open

the damper, open the door slowly. If after these operations smoke still comes out, eliminate the precut
part of the smoke bafe (see chap. 1.8).

27

1.13 Troubleshooting

WARNING!

For alarms different from those listed, persistent problems or other problems not described above, contact the Technical
Assistance Service.

• Mainelectroniccontrolleralarms

PROBLEM CAUSE AND/OR CURE

The in feed screw load
authomatically pellet even by wood
or in OFF working conditions

• In feed screw relay blocked. Cut off electricity and substitute it on the mother boeard or replace the

mother board complete.

PROBLEM CAUSE AND/OR CURE

No pellets • Thereplace hopper (or supplementary hopper) is empty. Add pellets.

Boiler overheating • The air temperature is too high. The pellets burner go out. Check and clean.

Fume probe • Fume temperature probe faulty or not properly connected. Check the connection or replace the probe.

Boiler probe • Air temperature probe in replace faulty or not properly connected. Check the connection or replace the

probe.

Room probe

•

Room temperature probe faulty or not properly connected. Check the connection or replace the probe.

Ignition attempt failed • Empty the burn pot, check the gear motor and the electrical element. Try lighting again.
Fire fan • In case of allarm “Smoking Fan” on the display and the LED is on A and the insert swith off (or stove),

because of bad draft.

First of all be sure the chimney respects the law and the technical manuals characteristics; it has to be

free and clean, thant oper the damper control and theat pipe B is not brocken and correctly assembled.

Call the technical assistance centre.

• Blown fuse. Check and replace.

• Safety thermostat activated. Empty the ash pan and clean the surface under it. Wait until the stove has

cooled then try again. Check the chimnay pull, the air inlet and reduce the fan velocity by wood. wait for
cooling and try again.

• Combustion fan faulty. Contact the Technical Assistance Service.

Fig. 1

A

B

1.13 Troubleshooting

If working with pellet the replace / stove does not lit, please

do the following instructions :

1. Remove the burn pot, loosening the locking screw with the
wrench supplied or pliers.

2.

Clean and scrape the sides, clean all the holes.

3. Clean the burn pot chamber.

4. Ret the burn pot, paying attention to the pellet feed hole.

5. Make sure the upper ange is perfectly positioned on the

support surface.

6. Secure the burning pot with the locking screw using a
wrench or pliers by always checking the pot is perfectly
positioned on the support surface.

7. Using the special key or a nail, make sure the hole in the
burn pot and in the hopper are aligned.

8.

Press the button to manually load the replace until

the pellets start entering

9.

Before pressing the ignition button make sure the burn pot

is empty except for just a few pellets on the bottom (

Fig. 8

).
Never light the stove if there are more pellets.
The STOVE can now be lit.

10.

Press the ON button on the electronic controller (

Fig. 9

) to

light the stove.

11.

On pressing the ignition button, the electronic controller
AUTOMATICALLY loads pellets up to 2 cm below the rim of
the burn pot (

Fig. 10

); the electrical element then starts the

pellet igniting stage.

IMPORTANT!

If the lighting cycle fails again, contact the Technical Assistance Service.

1. 2.

3. 4.

5. 6.

7. 8.

9.

11.

10.

28

For proper operation pellet combustion and to avoid problems, follow the instructions below.

29

1.14 Optionals

• Open the outer door.

• Insert the pins of the removable door in the

holes obtained in the support, pushing it to
one side.

• Close the removable door using the poker,

engaging it with the hook provided at the top
right.

• Close the outer door.

•

To fit the removable flap door (optional for curved front model only)

1

10

19 20 21 22

11 12 13 14 15 16 17

18

2 3 4 5 6 7

8 9

1

Stainless steel meat grill with removable handle (320x190x100 mm)

2

Outlet for aluminium pipe with adjustable closure for air 180x120 mm

3

Grille for outside air inlet 230x230 mm

4

Automatic closure box for outside inlet

5

Connection for automatic closure box

6

Connection for Ø 150 mm rigid pipe

7

Universal ue connection

8

Ø 150 mm double-wall exible stainless steel ue

9

Ø 150 mm smooth stainless steel ue

10

MF connection for Ø 150 mm double-wall exible pipe

11

Joint for Ø 100 mm aluminium pipes

12

90° bend, Ø 150 mm rigid pipe
13 45° bend, Ø 150 mm rigid pipe
14 Ø 100 - 120 mm exible aluminium pipe (ducting air)

15 Y connection for Ø 100 mm aluminium pipes
16 T connection for Ø 100 mm aluminium pipes
17 Rock wool mat
18 Ø 100 mm and Ø 150 mm pipe clamps
19 Side door for pellet feed and maintenance (various sizes)

20

Side door for maintenance (various sizes - two required)

21

Holder set complete with spring and shovel, for placing second door (for
curved front model only), wood guard and stove cleaning accessories
(standard)

22

Second ap door to facilitate cleaning (for curved front model only)

23

Hood vent grille 400x100 mm

24

Ø 80 mm aluminium ducting for combustion air fan

23 24

1.15 Larger capacity supplementary pellet hoppers

For a longer burn time, it is possible to install a supplementary pellet hopper, available in various capacities according to needs. The
pellets can be conveyed in two ways: with an in feed screw or with a pneumatic feed system.

•

Pellet hopper with pneumatic feed

Example of larger capacity pellet hopper placed in a room distant from the Foghet, with pneumatic conveyance system.

NOTE!

Max. conveyance distance:
20 metres

Max. height:
6 metres.

Larger capacity
pellet hopper

(100 l, 400 l or 700 l)

•

Pellet hopper with in feed screw

Example with larger capacity pellet hopper placed in a room adjacent to the replace.

NOTE!

The downward inclination of
the pellet conveyance pipe
(PVC) must never be less than
45°.

Pellet in feed screw
with gear motor

Larger capacity

pellet hopper

(400 l or 700 l)

Standard pellet hopper,
46 kg capacity

Ø 63 mm PVC connection pipes

Special lid

Flexible PVC

pipes (Ø 50 mm)

Standard pellet hopper,

46 kg capacity

Pneumatic conveyance

controller

Pneumatic
conveyance fan

Safety

device with lter

30

31

1.16 Pellet quality

It is important to select pellets that are free of dirt and impurities.
The Pellet Producers’ Association has established standards for
producers of wood pellets. Ask your. dealer for the best type of
pellets.

Stove performance depends very much on the type and
quality of the wood pellets used. The efficiency and heating
capacity of the stove will vary according to the quality of the
wood pellets used.

Store pellets at a distance of at least 1 m from the stove.

Do not use pellets that are very hard and of different sizes:
the mechanical parts are sized and tested for use with pellets
having the above characteristics.

JOLLY-MEC CAMINETTI S.p.A. recommends using the same
type of pellets as those used to test the stove, as combustion
parameters vary from pellets to pellets.

JOLLY-MEC CAMINETTI S.p.A. declines any liability for
malfunctioning, faults or problems due to the use of non­recommended pellets.

As JOLLY-MEC CAMINETTI S.p.A. does not have control over
the quality of pellets used, it declines any liability for problems
caused by the use of non-recommended pellets.

IMPORTANT!

THE QUALITY OF THE PELLETS IS VERY IMPORTANT. PLEASE READ THE NEXT PAGE CAREFULLY.

IMPORTANT!

Any fault or malfunction due to the quality or quantity
of pellets used (see chap. 1.8) will not be covered by
the warranty.

STANDARD PELLET CHARACTERISTICS

Dust 1% max. through 3.2 mm screen

Density

640 kg/m3 min.

Dimensions

diameter 6 mm; max. length 25 to 40 mm

Ash content

1% max.

Moisture

8% max.

Heating power

4,9 kWh/kg

1.17 Installation and maintenance card use and keeping

32

• Cardrecipients

The installation and maintenance card is intended for users responsible for stove operation; particular attention must be paid the parts
concerning safety.

•

Purpose of the card

The card contains information on the correct use of the stove, according to the purposes for which it was designed and built.
It also provides information about weights, commissioning, repair and maintenance of the stove in compliance with the limits laid down

by the Manufacturer, specied inside the card.

•

Keeping the card

The installation and maintenance card is an integral part of the stove and must be kept until scrapping of the same.
It must be kept in a safe and dry place away from direct sunlight, and near the stove so that it is always readily available for reference.
If lost or damaged, the user should request a copy from the Manufacturer.

•

Updating the card

The installation and maintenance card reects the state of the art at the time the stove was marketed. The Manufacturer reserves the

right to make changes to the stove, and consequently to the relevant card, without having to update previous editions.
The user can always request information and updates which, when issued, become an integral part of the installation and maintenance
card.
If selling or transferring the stove, the user is requested to also give the new owner the card and in any case to inform the Manufacturer,
so that the new owner can receive subsequent supplements.

•

Cases relieving the Manufacturer from liability

The Manufacturer is relieved from any liability in the following cases:
a) improper use of the stove.

b) use not envisaged by specic national regulations.
c) incorrect installation.
d) feed faults.
e) failure to carry out maintenance as prescribed.
f) unauthorised modications or operations.

g) use of non-original replacement parts or not specic to the model.
h) total or partial non-compliance with the instructions.

i) exceptional events (e.g. breakage due to natural disasters).
j) damage caused by power failures, voltage rushes, electromagnetic elds.
k) the use of pellets with characteristics different from those recommended in this card.

33

1.18 Ecological rules

1.18.1 WASTE MATERIALS AND DISPOSAL

The spare parts replaced during the life of the machine are considered waste and must be delivered to appropriate
collection centres or entrusted to an authorized disposal.

The ashes have to be placed in a metal container with lid off closure; till the embers extinguishes completely, the closed
container should be placed on a non-combustible surface and far away from combustible materials.
The ashes can be thrown into the container for organic waste, only when they are completely extinguished obviously
without nails or non-organic materials.

The natural wood ash (untreated wood), as a result of stoves or replaces combustion, is composed primarily of oxides

of calcium, silicon, potassium, magnesium. Therefore the ashes may be dispersed as fertilizer for plants or your garden
not exceeding annually 2.6 kg on the 10m ².

The disposal of the machine must comply with current laws and ‘environment.

RESPECT THE ENVIRONMENT!!!!

1.18.2 DISPOSAL OF THE MACHINE

The stove is mainly composed of ferrous materials, but may also contain:

• pipes

• Insulating materials

• electrical parts etc

• Refractory materials

At the end of the exploitation of the stove, do not discard in the environment, but:

• completely empty the circuit (if any existing)

• Remove the pipes (if any existing)

• Remove the plastic parts

• Remove the wires and electrical components

These materials must be disposed of, by specialized agencies or conceals the laws of the country where it is installed.

Also:

• blocking the moving parts

• make inefcient the locks of the doors

So give what is left of the stove agencies the disposal of ferrous materials.

NOTE: In handing agencies ferrous waste disposal, move the stove in accordance with

specications in terms of safety.

2.1 Flue

34

Fig. 1

Fig. 2

• Assemblinginstructionsforflue

Once the ue got insert in the foreseen connection ll the gap
with the sealing in outt (see

Fig. 2

).

The ue is an all-important element for

stove’s proper

functioning and must comply with the standards:

EN1856-1 -Fireplaces: requirements for metal replaces-

Part 1:Products for replace systems.

EN1856-2 -Fireplaces: requirements for metal replaces-

Part 2: Internal ducts and metal exhaust pipes

EN10683 -Installation requirements

The cross section of the ue must be that indicated in the stove
technical characteristics. Each stove must have its own ue,
which must not be shared by any other emissions (replaces,

boilers, stoves, etc.)

The dimensions of the ue depend on its height, to be measured

from the stove to the bottom of the chimney cap.
To ensure adequate draught, the fume outlet area of the cap

must be double the cross section area of the ue. The pipe

used to exhaust the fumes generated by the natural-draught
stove must:

- be fumetight, impermeable and adequately insulated
according the conditions of use (see UNI 9615).

- be made from materials able to withstand the normal
mechanical stresses, heat, and be resistant to the action of
fumes and possible condensate.

- be mainly vertical, with deviations from the axis not exceeding
45°.

- be installed at a suitable distance from combustible or

ammable materials, by an air gap or suitable insulation

- preferably have a round internal section: square or rectangular
sections must have rounded corners with radius of at least 20
mm.

- have a uniform, free and independent internal section.

-

have the rectangular sections with a max. ratio between the
sides of 1.5:1.

An antiwind-type cap is advisable. If the ue is installed

externally, it must be insulated to prevent the cooling of fumes
and the formation of condensate. The same applies to the
section from the roof to the chimney cap.

For the connection between the stove and ue, or in the presence

of branches or bends, or for easier, quick and safe installation,
it is advisable to use double-wall stainless steel pipes without
insulation inside hoods. Non-combustible materials resistant
to the fumes and their possible condensate must be used for
installing the fume ducts.
The use of asbestos cement pipes to connect appliances to the

ue is prohibited.

The fume ducts must not cross rooms in which the installation
of combustion appliances is prohibited. The fume ducts must be
installed in such a way as to ensure fume tightness when the
stove is in negative pressure operating conditions and to avoid
the formation of condensate and its conveyance to the unit.
Horizontal sections should be avoided as much as possible.
For exhaust pipes which must reach ceiling or wall outlets that
are not coaxial with respect to the stove fume outlet, changes
of direction must be made using open elbows not exceeding
45° (see

Fig. 1

).
Do not use elements sloping in the other direction. The ue must
be designed allow removal of soot and brush cleaning. The
exhaust pipe must have a uniform cross section. Any changes
in section are only permitted at the generator outlet; reduction

adapters must not be used at the connection with the ue.

Do not route other air supply and system pipes inside the
exhaust pipes even if the latter are oversized.

Do not support the weight of the flue on the stove/fireplace
connection. Use special brackets or separate supports.
Other stoves, fireplaces, boilers or air extractors must not
be installed in the same room (excluded of the type “C”
according to UNI 10683).
Minimum height of exhaust pipe: 3 metres.

35

2.2 Prearrangement for electrical connections, air inlets and stove positioning

163 163

1325

1400

150

350

120

450

330

Ø180

To enable maintenance of the pellet burner, the electronic control and the Caldo Control system, ensure sufcient free space on the

left and right of the stove for opening the side doors fully. The minimum clearances to be respected are given in the following
figures. The minimum clearance between the side of the stove and adjacent walls must be respected on both sides. The oor have

to be strong enought to hold the machine in case it is not tting the requirements than take necessary actions (ex. charge distribution

plate). The machine has to be installed to be easely cleaned, smoking pipes and chimney easely reached and cleaned too please install
accordingly. The expansion vase has to be correctly calculated therefore check if the one available is big enought for your installation.

Omnipolar
switch

220V 50Hz

power supply

All measurements are in millimetres (mm)

Room temperature probe
or room thermostat (to

be placed away from the
stove)

Prearrangement

of hot air ducting

pipes

Combustion
fan

connection pipe
(max. length 50 cm)

Compulsory
outside
air inlet

Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108).

36

After preparing the ue and all the electrical and plumbing

connections and air intakes, as described in the previous
pages, position the stove and level it, adjusting the feet with a
19 mm wrench (see

Fig. 1

).

2.3 Adjustingthefeet

Fig. 1

2.4 Foghea air heating stove cladding assembly steps

The stove is supplied in two wooden crates on pallets, with the
boiler body and cladding to be assembled on the spot after

preparing and preassembling all the outside air intakes, the ue

and the electrical connections.

The various parts of the cladding must be handled with
particular care, whether satin finished, polished or
painted, as they could be scratched or dented during
handling and assembly.

It is advisable to handle the various parts of the cladding without
removing them from the original packing.

For better stove operation and efciency it is advisable to

connect the hot air fan suction pipe (pipe Ø120 mm) to
the outside, knocking out the precut sheet on the left side/
rear panel, located at the bottom, in the position indicated
by the arrow (A).
Also, connect the pipes of the combustion fan (B) and the
Caldo Control (C) to the cladding.

NOTE!

The ue must be installed in such a way that it can be

disassembled for possible cleaning or removing the cladding.

A

B

C

37

2.4 Foghea air heating stove cladding assembly steps

• Fogheacladdingassembly

The various parts must be assembled using the special screws provided. Make sure to follow the instructions listed below, after carrying
out the various connections.
Before assembly, open the glass door of the stove

6

, remove the support 7 undoing the 2 self-tapping screws located at the bottom,

remove the door (holding it open, lift it up and out) and the damper control knob

10

, as described in the relevant section of the assembly

card.

1 Fit the left column, placing it inside the door frame and tighten

the 2 inside self-tapping screws.

2

Fit the right column, placing it inside the door frame and

tighten the 2 inside self-tapping screws.

3

Fit the left support, to which the bottom tilting door is

already xed 5, to the left column with 2 M6 screws.

4

Fit the right stop of the bottom tilting door to the left column

with 2 M6 screws.

5

The bottom tilting door is now positioned.

6

Ret the glass door.

7

Fix the support above the glass door using the previously

removed self-tapping screws.

8

Fit the left and rear side, xing the 4 M6 screws to the left

column in the inner counterfold.

9

Fit the right side, xing the 4 M6 screws to the right column

in the inner counterfold, and secure the sides at the rear
with 2 M6 screws.

10

Insert the damper rod in the special hole on the right

side, inside the inspection door 11, and ret the knob (as
described in the relevant section of the assembly card).

11

Connect and x the electronic controller to the special

bracket on the inside of the inspection door.

12

With the clamps supplied, x the two 22 cm long aluminium

sections to the special connections provided on the top of
the heating stove.

13

Fit the upper middle panel between the two columns, and

x it with 4 M6 screws.

14

Place the top in the support provided, making sure

the aluminium pipes are xed axially with the openings

provided for delivery of air in the room.

15

Place the pellet hopper lid in the support provided on the

top 14.

16

Place the adjustable grilles in their supports provided on

the top 14.

17

Fit the ue.

18

The Caldo Control and the burner fan must be connected

with Ø 80 mm pipes to the specially provided side collars,

xing them with the clamps supplied. The pipes must not
have any bends or be longer than 50 cm.

19

The exchange fan must be connected to the special

collar provided on the cladding (Ø 120 mm pipe); it is also
possible to remove the precut part in the left side (at the
bottom of the back), and extend the pipe up to a max.
length of 1.5 m.

1

3

4

2

5

6

7

8

17

18

9

10

15

16

12

11

13

14

38

2.5 FOGO air heating stove cladding assembly steps

The stove is supplied in two wooden crates on pallets, with the
boiler body and cladding to be assembled on the spot after

preparing and preassembling all the outside air intakes, the ue

and the electrical connections.

THE various parts of the cladding must be handled
with particular care, whether satin finished, polished or
painted, as they could be scratched or dented during
handling and assembly.

IT is advisable to handle the various parts of the cladding
without removing them from the original packing.

NOTE!

The ue must be installed in such a way that it can be

disassembled for possible cleaning or removing the cladding.

For better stove operation and efciency it is advisable to

connect the hot air fan inlet pipe (pipe Ø120 mm) to the
outside, knocking out the precut sheet on the left side/rear
panel, located at the bottom, in the position indicated by the
arrow. Also, connect the combustion fan and Caldo Control
pipes to the cladding (as shown on page 39)

39

2.5 FOGO air heating stove cladding assembly steps

•

Fogo cladding assembly

The various parts must be assembled using the special screws provided for correct tting of the cladding. Make sure to follow the

instructions listed below, after carrying out the various connections
To facilitate carrying during installation, its is advisable to remove the parts

1, 3

-A, 3-B, 3-C and 4 from the heating stove. The following

sequence takes into account that these parts have been removed.

1

Fit the frame to the Foghet, screwing the 4 M6 screws to

the special stop plates provided on the heating stove, and
remove the damper control knob

9

. At the same time,

adjust the feet under the frame.

2

Connect the hot air pipes for ducting to other rooms; or x

two 22 cm long sections for higher recirculation of room
air, securing them with the pipe clamps at the bottom.

3

Assemble the side panels 3-A, 3-B screwing them to the

frame at the sides and to each other at the rear with 10 M6
screws; position the top

3

-C and secure it with the special

M6 screws, making sure the aluminium pipe sections are

xed axially with the openings provided for delivery of air

in the room, if the exchange air is not ducted.

4

Fit the plate under the base of the glass door, securing

it with 3 self-tapping screws in the holes provided in the
base of the heating stove.

5

Position the left panel on the frame 1, on the folds

provided, securing it with 3 M6 screws on the outside and
4 M6 screws on the opposite side.

6

Position the right panel on the frame 1, on the folds

provided, securing it with 3 M6 screws on the outside and
4 M6 screws on the opposite side.

7

Fit the top front panel in the grooves provided on the side

panels (5 e 6).

8

Insert the pins of the bottom door supports in the holes

provided on the door itself (after unscrewing them from
the frame).

9

Fit the lower door, screwing the supports 8 to the frame

1

with the previously removed M6 screws; adjust the

supports so that the door is straight and opens correctly.

10

Insert the damper rod in the special hole provided inside

the top inspection door 11. The rod can be reached
through the plumbing kit inspection door.

11

Connect and x the electronic controller to the special

bracket on the inside of the inspection door.

12

Using the screws provided, adjust the upper surfaces of
the left

5

and right 6 panels and stick the top trim pieces
with silicone or a suitable adhesive. Then also stick the
top trim of the front panel

7

13

Place the adjustable grilles in the supports of the top

panel (3-C)

14

Fit the ue.

15

The Caldo Control and the burner fan must be connected

with Ø 80 mm pipes to the specially provided side collars,

xing them with the clamps supplied. The pipes must
not have any bends or be longer than 50 cm.

16

The exchange fan must be connected to the special

collar provided on the cladding (Ø 120 mm pipe); it is also
possible to remove the precut part in the left side (at the
bottom of the back), and extend the pipe up to a max.
length of 1.5 m.

1

5

6

7

9

4

3

B

2

10

11

12

12

12

12

13

14

15

16

8

3

A

3

C

40

2.6 Fitting the damper and regulating unit

Fig. 2

Regulating

unit

Position

indicator

Rod

Screws

Dial

Grub

screw

Box

The fume damper must be assembled so that when the damper
is in vertical (nearly completely open), the dial horizontal (with
the index on the right) and the position indicator (IIII position)

also on the right, the rod can be easily removed for ue cleaning
unscrewing the extern screw, xed on its own holding block (see

g. 1). By assembling take care to position the damper lever in the
centre of the chimney. The damper is laterally mounted , putting the
rod into the pre-positioned hole in the display holder box.

Fasten the support box for the regulating unit inside the cladding,
with the supplied screws (see Fig. 2). Assemble the regulating unit
on the rod and secure it with its grub screw. Turn the central pin
right and left in order to fasten the regulating unit to the box (with
its screws), keeping the position indicator on the right. Use
pressure to assemble the dial.

Proceed as follows:

Fig. 1

Damper

Dial with

regulating unit

Rod

Screw

Smokes damper
control Lever

41

2.7 Caldo Control

The Caldo Control is a Jolly-Mec patented device enabling automatic adjustment of the primary combustion air according to the air
temperature read by the bulb (

Fig. 5

) in the boiler.

This device gradually reduces the combustion air ow when the air temperature rises. The Caldo Control optimises stove fuel

consumption, thus extending burn time. The Caldo Control must only be activated in wood-burning mode (

Fig. 1

); during pellet mode

operation, push the lever indicated in

Fig. 2

all the way to close the air inlet.

The Caldo Control can be adjusted, after a settling stage, by operating the adjustment screw (

Fig. 6

).

Fig. 1 Fig. 2 Fig. 3

Wood mode: pull the lever in the direction of the red
arrow (air open)

Pellet mode: push the lever all the way in the

direction of the red arrow (air closed)

Wood mode: Caldo Control grille open (with stove just
lit or in shutdown stage)

Fig. 4 Fig. 5 Fig. 6

Wood mode: Caldo Control grille closed (with
stove hot)

Caldo Control bulb support (on top of stove) Detail of inside of stove after removing the cast iron

grates and re bed. Turn the adjustment screw until
the damper starts to close.

Caldo Control adjustment

screw (use an Allen key or

by hand)

42

2.8 Installing hot air ducting pipes

To t the hot air pipes proceed as follows:

• Connect the Ø 100 mm aluminium pipes to the collars provided on the top of the stove, under the cladding cover (see example in

Fig. 1

), and x them with the special pipe clamps supplied. If the change air is not going to be ducted, fix 2 vertical pipes approx.

2 cm long, so that they rest under the top cover of the cladding.

• The two precut sheet disks at the bottom of the stove cladding must be knocked out for the ducts (

Fig. 2

).

• One or more branches can be applied for possible ducting to other rooms (see par. 1.14 e 2.9)

• It is advisable to use Y connections.

Example of Fogo stove side panel.

Fig. 1

NOTE!

It is advisable to knock out the precut disk at the bottom
(indicated by the arrow) to connect the hot air fan pipe to the
outside of the cladding.
That indicated also applies for the Foghea stove.

Fig. 1

existing

openings

precut

43

2.9 Example of hot air ducting

The air pipes must be taken to the rooms to be heated.
The return of air to the stove room must be guaranteed from every room in which the hot air arrives, through openings under the doors
or outlets, via the grille at the back of the stove.

Air delivery occurs by means of exible round aluminium pipes, with connections or branches in sheet metal. The pipes must be xed

to the connections by means of pipe clamps.

To pipes must be insulated to ensure stove efciency. Therefore they must be wrapped with glass wool matting (min. thickness 3 cm)

for the entire length.

Caution: Avoid contact of the pipes with wood and flammable materials.

Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases.
Where the ducting pipes cannot be enclosed, they can be concealed with a false ceiling or using fake beams or boxing.

Make sure to hermetically seal the space between the outlets and the wall with silicone, to prevent the air escaping and
causing blackening due to the heat (e.g. marks above radiators).

MAX. DUCTABLE LENGTH 15 METRES.

NOTE!

To duct the air to other rooms, connect the pipes to the top outlets of the stove. To deliver the air in the various rooms, see the
examples. The air can be balanced by means of the grilles with adjustable closure.

44

2.10 Example of ambient air recirculation

hot air recirculation

compulsory rear
suction (outside air inlet
recommended)

burner fan air suction Caldo Control air

hot air

recirculation

With the system of air ducted in other rooms it is advisable to create a return of air in the stove room

45

2.11 Simplified electronic controller wiring diagram

Dip-switch 1 must always be set to ON
To control the lighting of a boiler connected in parallel, set
dip-switch 3 to ON
To control the gear motor of the supplementary pellet
hopper, set dip-switch 3 to OFF
To control the thermoboiler for hot water tank, set dip­switch 4 to OFF
To control the heating chamber, set dip-switch 4 to ON

DIP-SWITCH POSITION

AIR

WATER

Boiler air temperature probe

Fume temperature probe

Room temp. probe

or room thermostat

(optional)

Supplementary pellet hopper

motor

Fuse

(6.3A)

230V 50Hz line

Control panel

Ambient Air fan

Ignition electrical

element

Safety

thermostat

Pellet

gear motor

Connector

Pellet level sensor

on standard pellet hopper

Combustion air fan

Supplementary pellet hopper

(see “Auger or pneumatic conveyance

assembly card”)

Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108).

The representation of the components is only indicative, these can be changed in form.

LOW level sensor

Connector

Connector

Terminals unit

”Ground Commutator”

ON

OFF

12345

ON

OFF

12345

ON

OFF

12345

1

ON Room thermostat probe
OFF XXXXXX

2

ON Air heating model
OFF Water heating model

3

ON Relay for external boiler in parallel
OFF Relay for supplementary pellet hopper motor

4

ON Heating chamber (optional probe)
OFF DHW thermoboiler (optional probe)

5

ON Buffer battery active
OFF Buffer battery excluded

Pressure switch

1

2

3

Pressure switch connections

Connect the cables to the
appropriate terminals:
BLACK wire to terminal 1 C
BROWN wire to terminal 2 NC
BLUE wire to terminal 3 NO

46

Notes

47

Notes

SM013 GB REV13 2015_03

Via S. Giuseppe, 2 - 24060 Telgate - BG - ITALIA

Tel. [phone] - Fax [phone]

www.jolly-mec.it - [e-mail]