Jokab Safety Emergency stops, pilot devices Catalog

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Page 1

EMERGENCY STOPS AND PILOT DE VICES 6– 1

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Emergency stops and pilot devices

6– 2 Introduction and overview

6– 6 Emergency stop buttons

Smile, INCA, EStrong and Compact

6– 16 Safety stop buttons

Smile, INCA, and Compact

6– 24 Pull wire emergency stop switch

LineStrong

6– 34 Push-button box

Smile 41

6– 40 Reset button

Smile

6– 46 Pilot devices

Modular and Compact range

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6– 2 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Introduction and overview

Selection guide

ABB offers a full range of buttons and pull wires for emergency stop functions, as well as pilot devices for e.g. reset functions.

Emergency stop buttons Safety stop buttons Reset buttons Pull wire emergency stop switches Push button boxes Pilot devices

Name

Image Image

Smile, Inca, EStrong, Compact Smile, Inca, Compact Smile

Description

Applications

Advantages

Emergency stop buttons for external mounting and panel mounting in different sizes and material

Safely stop dangerous machine functions

Models with:

- Compact size

- Robust enclosure for harsh environments

- Quick installation with M12 connectors

- LED indication

Safety stop buttons for external mounting and panel mounting

Safely stop a limited part of a dangerous machine

Models with:

- Compact size

- Robust enclosure for harsh environments

- Quick installation with M12 connectors

- LED indication

Small and easy to install reset button

Pushbutton for resetting safety devices

- Compact size

- Quick installation

- M12 connector

- LED indication

Page 3

EMERGENCY STOPS AND PILOT DE VICES 6– 3

Name

Description

Applications

LineStrong Smile 41 Modular range, compact range

Emergency stop switches in robust enclosures for pull wires of various lengths.

Gathers up to four push buttons, including emergency stop, in a single compact device

Push buttons, selector switches, pilot lights, joysticks and signal towers in a compact and robust design

Emergency stop line to safely stop conveyor belts and long transporta-

Emergency stop and pushbuttons in one device

For control and indication of machines and processes

tion lines.

Advantages

- Up to 200 m wire with one switch

- Reliable mechanical connection

- Robust construction

- Compact size

- Quick installation

- M12 connector

- LED indication

- Highly adaptable with several button colors

- Compact size

- Up to IP69K

- Long life-time thanks to self-cleaning contacts

- Quick snap-on design for simple installation without tools

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6– 4 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Introduction and overview

Selection orientation

Why an emergency stop is necessary

If a machine breaks down or if someone is in danger, anyone should be able to stop the machine, regardless of their knowledge of the specific application.

When a safety stop could be used

A safety stop (also called machine stop) should be used to safely stop a part of the machine, e.g. as a stop for an individual hazardous motion. It should not be used as an emergency stop and stop the complete machine. Likewise, an emergency stop with red push button must not be used as a safety stop.

In order to separate the safety stop function from the emergency stop function, the safety stop buttons should be colored black.

When a pull wire emergency stop could be used

A pull wire emergency stop is easier to install than a system of several emergency stop buttons along a carriage path which makes it ideal for installations over long distances. LineStrong can handle wires up to 200 m on one single switch and the emergency command can be initiated from any point along the installed wire length.

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EMERGENCY STOPS AND PILOT DE VICES 6– 5

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Introduction and overview

Standards

Important standards to follow when implementing emergency stop functions are e.g. EN ISO 13850 and EN ISO 60204-1.

Stop categories

The following stop categories are defined in the standards:

Stop Category 0 stopping by immediate removal of power to the machine actuators

Stop Category 1

Stop Category 2 a controlled stop with power left available to the actuators

Note that these categories should not be confused with the categories used to describe the architecture when calculating PL in EN ISO 13849.

to be suitable for emergency stops.

The risk assessment should determine which stop category to use, but stop category 2 is normally considered not

a controlled stop with power available to the machine actuators to achieve the stop and then removal of power when the stop is achieved

Text and symbols

Neither the emergency stop nor its background should be labelled with text or symbols. It has previously been common with white arrows indicating the direction of unlatching, but this is not allowed anymore.

Location and signs

The risk assessment should determine the locations of the emergency stop buttons, but they should in general be placed at operator stations, at locations where man/machine interaction is required and at entry/exit points. Signs to mark the location of emergency stops are not required, but if used they should be green with white markings.

Page 6

6– 6 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Emergency stop buttons

Smile, INCA, EStrong and Compact

Emergency stop buttons are used to safely stop dangerous machine functions.

ABB offers a wide range of emergency stop buttons for external mounting or panel mounting, with plastic or metal housing and for different types of connections.

Easy to install

Compact size

Models with a compact and appealing housing saves space and makes it easy to place.

Quick installation

Quick and easy installation of models with features such as centered mounting holes, removable terminal blocks and M12 connectors.

Optimum interface

Highly adaptable

Several models to choose between depending on position, installation and function.

Reliable in extreme conditions

Robust models and models in stainless steel for use in demanding environments.

Continuous operation

LED diagnostics

Models with integrated LED diagnostics reduce downtime when troubleshooting.

Serial connection

Tina models save cable length and installation time with serial connection.

Page 7

EMERGENCY STOPS AND PILOT DE VICES 6 – 7

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Models and application

Emergency stop buttons

Models for external mounting

Smile

Smile is a small and easy to install emergency stop button. Its size allows mounting in reduced spaces, and its centered mounting holes makes it especially easy to mount on aluminum extrusions (e.g. Quick-Guard fencing system). Smile is available with M12 connectors or cable. Smile has an integrated LED in the button that shows the status and simplifies error tracking. The standard models of Smile have 2 contacts and can be used with safety controllers from all brands. Smile Tina models belong to the ABB DYNlink solution, with the advantages of serial connection using only one channel and still reaching Cat. 4/PL e.

Compact

Compact emergency stop buttons offer a robust enclosure with a high IP rating that fulfill the demands in severe and humid environments, such as food and beverage industry. Compact can be fitted with a Tina adapter for use in a DYNlink solution (Tina 2A, Tina 2B or Tina 3A).

Models for panel mounting

INCA

INCA is an emergency stop button for panel mounting, designed for installation in 22.5 mm holes. Its removable terminal block facilitates connection and exchange. INCA has an integrated LED in the button that shows the status and simplifies error tracking. The standard model of INCA has 2 contacts and can be used with safety controllers from all brands. INCA Tina models belongs to the ABB DYNlink solution, with the advantages of serial connection using only one channel and still reaching Cat. 4/PL e.

Smile Reverse

Smile Reverse is identical to the regular Smile emergency stop button besides from being reversed in order to be mounted on the back side of a panel. Smile Reverse has an IP65 housing that makes it suitable in panels where moisture and dust may occur. Smile Reverse has an integrated LED in the button that shows the status and simplifies error tracking. The standard model of Smile Reverse has 2 contacts and can be used with safety controllers from all brands. The Smile Reverse Tina model belongs to the ABB DYNlink solution, with the advantages of serial connection using only one channel and still reaching Cat. 4/PL e.

EStrong

EStrong is an emergency stop button designed to provide a robust unit in exposed and severe environments. The unit has a stainless steel enclosure with IP69K rating that withstands high pressure and high temperature wash-down. It is therefore ideally suited for industries with special demands, such as food processing or chemical industry.

Application

Emergency stop buttons are used to safely stop a dangerous machine function in order to prevent an accident, or minimize the consequences of an accident. An emergency stop should be a complement to other safety devices, and not a replacement for them.

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6– 8 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Features

Emergency stop buttons

Communication features

DYNlink

Emergency stop buttons with Tina in their name belong to the DYNlink solution, which enables serial connection using only one channel and still reaching Cat. 4/PL e. DYNlink devices must be used with Vital safety controller or Pluto programmable safety controller. Up to 30 DYNlink devices can be connected in series to Vital and up to 10 can be connected to each input on Pluto.

StatusBus

StatusBus is a simple and cost effective way to collect the status information of emergency stops and safety sensors. The StatusBus functionality is available with some DYNlink devices and allows to collect the status of each individual safety device, even when connected in series. A Pluto programmable safety controller must be used to read the StatusBus information, and a single input on Pluto can collect the status of up to 30 safety devices. The devices are connected using standard cable and M12-5 connectors. No specific bus cable or extra communication module is necessary.

AS-i

Smile is available in a model compatible with the AS-i safety bus. Smile AS-i can be used with any AS-i monitor. AS-i is a bus system that offers a very simple connection of up to 31

safety devices to one monitor according to PL e and makes it easy to move, remove and add safety devices. When Smile AS-i is used with Pluto programmable safety controller, no other AS-i master or monitor is necessary, and no specific knowledge of AS-i is required.

Page 9

EMERGENCY STOPS AND PILOT DE VICES 6– 9

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Ordering information

Emergency stop buttons

— External mounting

Description Type of safety signal Connection type Feature Typ e Order code

Compact size

2TLC172863F0201

Smile 10 EA Tina

2TLC172857F0201

Smile 11 EC Tina

Smile 12 EA

Plastic housing IP65

Plastic housing IP66, IP67 and IP69K

Metal housing IP67 and IP69K

* Can be adapted to DYNlink with Tina

2TLC172187F0201

DYNlink 1 m cable from bottom Status LED Smile 10 EA Tina 2TLA030050R0400

1 x M12-5 male Status LED Smile 11 EA Tina 2TLA030050R0000 1 x M12-5 male Status LED,

Smile 11 EC Tina 2TLA030050R0900

StatusBus

2 x M12-5 male Status LED Smile 12 EA Tina 2TLA030050R0200

AS-i 1 x M12-4 male Status LED Smile 11 EA AS-i 2TLA030052R0000 2 NC 1 m cable from bottom Status LED Smile 10 EA 2TLA030051R0400

1 m leads from bottom - Smile 10 EK 2TLA030051R0600

1 x M12-5 male Status LED Smile 11 EA 2TLA030051R0000

2 x M12-5 male Status LED Smile 12 EA 2TLA030051R0200

2 NC* 2 x M20 conduits - CEPY1-1002 (Compact) 1SFA619821R1002

With shroud CEPY1-2002 (Compact) 1SFA619821R2002

2 NO + 2 NC 3 x M20 conduits Status LED EStrongZ LED 2TLA050220R0222

- EStrongZ 2TLA050220R0020

ABB Compact emergency stop shroud

EStrongZ and EStrongZ LED

Smile 11 EAR

2TLC172689F0201

— Panel mounting

IP rating Depth Connection type Type of safety signal Feature Typ e Order code

IP65 26 mm 1 x M12-5 male DYNlink Status LED Smile 11 EAR Tina 2TLA030050R0100

2 NC Status LED Smile 11 EAR 2TLA030051R0100

2TLC172861F0201

Button IP65, connector IP20

53 mm Removable termi-

nal block

DYNlink Status LED INCA 1 Tina 2TLA030054R0000

Status LED,

INCA 1 EC Tina 2TLA030054R1400

StatusBus

2 NC Status LED INCA 1 2TLA030054R0100

INCA 1

2TLC172363F0201

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6– 10

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Accessories

Emergency stop buttons

— Connection accessories

Description Typ e Order code

Connection accessories

M12 Y-connector for serial connection of device with StatusBus functionality. M12-3S 2TLA020055R0600 M12 Y-connector for serial connection of devices without StatusBus functionality. M12-3A 2TLA020055R0000 Connection block for the serial connection of up to 4 DYNlink devices with 12-5 connectors.

2TLC172034V0201

M12-3S

Tina 8A

2TLC172906F0201

E-sign 22.5

Connection block for the serial connection of up to 8 DYNlink devices with 12-5 connectors. Adaptation unit for DYNlink solution with M20 fitting. For e.g. Compact. Tina 2A* 2TLA020054R0100 Adaptation unit for DYNlink solution, internal assembly. For e.g. Compact. Tina 2B* 2TLA020054R1100 Adaptation unit for DYNlink solution with M20 fitting and M12 connector. For e.g. con-

necting Compact to Pluto/Vital. Termination for Smile 12 JST2 2TLA030051R1300

Accessories

2TLC172471F0201

Emergency stop sign, yellow, no text, for INCA (22.5mm) E-Sign 22.5 2TLA030054R0900

Emergency stop sign, yellow, no text, for Smile (32.5mm) E-Sign 32.5 2TLA030054R1000 Yellow surround for Inca Surround for Inca 2TLA030054R0400 Yellow shroud for Compact CA1-8053 1SFA619920R8053 Stainless steel cable gland, for EStrong Gland M20x1.5 2TLA050040R0002 Stainless steel conduit plug, for EStrong Conduit Plug M20x1.5 2TLA050040R0004 LED Green/Red 230 VAC, for EStrong LED 230 2TLA050211R0003 * For more information about Tina adapter units, please see Pluto and Vital chapters.

Tina 4A 2TLA020054R0300 Tina 8A 2TLA020054R0500

Tina 3A* 2TLA020054R0200

M12-C61

M12-C61HE

2TLC010003F0201

— Cable with connectors

Connector Female/male Length Special feature Type Order code

M12-5 Female 3 m M12-C31 2TLA020056R0500

6 m M12-C61 2TLA020056R0000

Harsh environment, halogen free M12-C61HE 2TLA020056R8000

10 m M12-C101 2TLA020056R1000

Harsh environment, halogen free M12-C101HE 2TLA020056R8100

2TLC172951F0201

20 m M12-C201 2TLA020056R1400

Female + male 0.3 m M12-C0312 2TLA020056R5800

0.06 m M12-C00612 2TLA020056R6300 1 m M12-C112 2TLA020056R2000 3 m M12-C312 2TLA020056R2100 6 m M12-C612 2TLA020056R2200 10 m M12-C1012 2TLA020056R2300

Angled female connector M12-C1012V2 2TLA020056R6700 16 m M12-C1612 2TLA020056R5400 20 m M12-C2012 2TLA020056R2400

Male 6 m M12-C62 2TLA020056R0200

10 m M12-C102 2TLA020056R1200

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EMERGENCY STOPS AND PILOT DE VICES 6– 1 1

— Separate cables and connectors

M12-C01

C5 cable

2TLC172657F0201

2TLC010038F0201

Description Typ e Order code

Connectors

M12-5 pole female, straight M12-C01 2TLA020055R1000 M12-5 pole male, straight M12-C02 2TLA020055R1100

Cable with 5 conductors

10 m cable with 5 x 0.34 shielded conductors C5 cable 10 m 2TLA020057R0001 50 m cable with 5 x 0.34 shielded conductors C5 cable 50 m 2TLA020057R0005 100 m cable with 5 x 0.34 shielded conductors C5 cable 100 m 2TLA020057R0010 200 m cable with 5 x 0.34 shielded conductors C5 cable 200 m 2TLA020057R0020 500 m cable with 5 x 0.34 shielded conductors C5 cable 500 m 2TLA020057R0050

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6– 1 2 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Technical data

Emergency stop buttons

Technical data

Approvals

Smile, INCA

Conformity

Functional safety data

Smile Tina, INCA Tina

Smile AS-i

EStrong

Compact

Smile, INCA

Smile Tina, INCA Tina

Smile AS-i

EStrong

Compact

EN 61508:2010 Up to SIL3, depending on system architecture EN 62061:2005 Up to SILCL3, depending on system architecture EN ISO 13849-1:2008 Up to Cat. 4, PL e, depending on system architecture

Smile, INCA B10 Smile Tina, INCA Tina PFH Smile AS-i PFHD = 1.69 x 10 EStrong B10 Compact B10

TÜV NORD

2006/42/EC – Machinery 2011/65/EU - RoHS EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN 60204-1:2006+A1:2008, EN ISO 13850:2008

2006/42/EC - Machinery 2004/108/EC - EMC EN ISO 12100:2010, EN ISO 13849-1:2008, EN 62061:2005, EN 60204-1:2006+A1:2009, IEC 60664-1:2007, EN 61000-6-2:2005, EN 61000-64:2007, EN 60947-5-5:2005, EN ISO 13850:2006

2006/42/EC - Machinery EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009,EN ISO 13849-2:2012, EN 60204-1:2007+A1, EN ISO 13850:2008, IEC 60947-5-5:2005

2006/42/EG – Machinery 2011/65/EU - RoHS EN ISO 12100:2010, EN ISO 13850:2015, EN 60204-1:2006:+A1:2009+AC:2010, EN 60947-5-5:1997:+A1:2017, EN 60947-5-1:2004:+A1:2009

2006/42/EC - Machinery 2014/30/EU - EMC EN 60947-1:2007/A1:2011/A2:2014, EN 60947-5-1:2004/A1:2009, EN 60947-5-5:1997/A1:2005/A11:2013, EN ISO 13850:2008

= 100 000

= 4.66 x 10

= 1 500 000

= 250 000

-9

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EMERGENCY STOPS AND PILOT DE VICES 6– 1 3

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Technical data

Emergency stop buttons

Technical data

Electrical data

Operating voltage

Smile, INCA 17-27 VDC ± 10% Smile Tina, INCA Tina +24 VDC +15% -25% Smile AS-i +30 VDC from the AS-i bus. Tolerances 26.5 - 31.6 VDC EStrong 230 VAC / +24 VDC (the LED is +24 VDC originally, but can be replaced with a 230 VAC accessory) Compact 230 VAC / +24 VDC

Mechanical data

Mechanical life >50 000 operations

Operating temperature

Smile, INCA -10…+55 °C EStrong -25…+80 °C Compact -25…+70 °C

Protection class

Smile, INCA IP65 EStrong IP67, IP69K Compact IP66, IP67, IP69K

Weight

Smile 65 g INCA 45 g EStrong 820 g Compact 108 g, 124 g (with shroud)

Material

Smile Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0 INCA Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0 EStrong Stainless steel 316 housing Compact Polycarbonate

More information

Fore more information, e.g. the complete technical information, see product manual for: Smile 2TLC172097M0201 INCA 2TLC172163M0201 EStrong 2TLC172247M0201 Compact 1SFC151005C0201

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6– 14 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Dimension drawings

Emergency stop buttons

Smile

INCA

Typ e L1

INCA 1 EC Tina 75.5 49.5 ± 0.5

INCA 1 80 54 ± 0.5

INCA 1 Tina 80 54 ± 0.5

EStrong Compact (housing only)

L2 mm

All dimensions in mm

Page 15

EMERGENCY STOPS AND PILOT DE VICES 6– 1 5

Page 16

6– 16 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Safety stop buttons

Smile, INCA and Compact

Safety stop buttons are used to safely stop a certain part of a dangerous machine.

ABB offers safety stop buttons to suit different needs of connection and communication. Models are available for e.g. external mounting or panel mounting, in compact size or robust design, adapted for the DYNlink solution or with 2 NC contacts.

Easy to install

Compact size

Models with a compact and appealing housing saves space and makes it easy to place.

Quick installation

Quick and easy installation of models with features such as centered mounting holes, removable terminal blocks and M12 connectors.

Optimum interface

Highly adaptable

Several models to choose between depending on position, installation and function.

Reliable in extreme conditions

Robust models for use in demanding environments.

Continuous operation

LED diagnostics

Models with integrated LED diagnostics reduce downtime when troubleshooting.

Serial connection

Tina models save cable length and installation time with serial connection.

Page 17

EMERGENCY STOPS AND PILOT DE VICES 6 – 17

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Applications and features

Safety stop buttons

Applications

A safety stop (also called machine stop) can be used to safely stop a part of the machine, e.g. as a stop for an individual hazardous machine function. It may not be used as an emergency stop and stop the complete machine or production line. Likewise, an emergency stop with red push button should not be used as a safety stop. In order to separate the safety stop function from the emergency stop function, the safety stop buttons should be colored black.

Features

DYNlink

Safety stop buttons with Tina in their name belong to the DYNlink solution, which enables serial connection using only one channel and still reaching Cat. 4/PL e. DYNlink devices must be used with Vital safety controller or Pluto programmable safety controller. Up to 30 DYNlink devices can be connected in series to Vital and up to 10 can be connected to each input on Pluto.

Page 18

6– 1 8 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Models

Safety stop buttons

Safety stop buttons for external mounting

Smile

Smile is a small and easy to install safety stop button. Its size allows mounting in reduced spaces, and its centered mounting holes makes it especially easy to mount on aluminum extrusions (e.g. Quick-Guard fencing system).

Smile has an integrated LED in the button that shows the status and simplifies error tracking.

The standard model of Smile has 2 contacts and can be used with safety controllers from all brands. The Smile Tina model belongs to the ABB DYNlink solution, with the advantages of serial connection using only one channel and still reaching Cat. 4/PL e.

Smile safety stops are identical to the corresponding Smile emergency stops apart from the color of the button.

Compact

The Compact safety stop button offers a robust enclosure with a high IP rating that fulfills the demands in severe and humid environments, such as food and beverage industry. Compact can be fitted with a Tina adapter for use in a DYNlink solution (Tina 2A, Tina 2B or Tina 3A).

Compact safety stop is identical to Compact emergency stop apart from the color of the button.

Safety stops for panel mounting

INCA

INCA is a safety stop button for panel mounting, designed for installation in 22.5 mm holes. Its removable terminal block facilitates connection and exchange.

INCA has an integrated LED in the button that shows the status and simplifies error tracking.

The standard model of INCA has 2 contacts and can be used with safety controllers from all brands. INCA Tina belongs to the ABB DYNlink solution, with the advantages of serial connection using only one channel and still reaching Cat. 4/PL e.

INCA safety stop is identical to INCA emergency stop apart from the color of the button.

Page 19

EMERGENCY STOPS AND PILOT DE VICES 6– 19

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Ordering information

Safety stop buttons

2TLC172198F0201

Smile 11 SA Tina

CEP1-1002

— Safety stop buttons

Mounting Type of safety signal Connection type Feature Ty pe Order code

External DYNlink 1 m cable from bottom Status LED Smile 11 SA Tina 2TLA030050R0500

2 NC 1 x M12-5 Status LED Smile 11 SA 2TLA030051R0900 2 NC* 2 x M20 conduits - CEP1-1002 (Compact) 1SFA619811R1002

With shroud CEP1-2002 (Compact) 1SFA619811R2002

Panel DYNlink 5 pole terminal block Status LED INCA 1S Tina 2TLA030054R0200

2 NC 5 pole terminal block Status LED INCA 1S 2TLA030054R0300

* Can be adapted to DYNlink with Tina

INCA 1S

Tina 8A

2TLC172365F0201

— Accessories

Description Typ e Order code

M12 Y-connector for serial connection of devices without StatusBus functionality. M12-3A 2TLA020055R0000 Connection block for the serial connection of up to 4 DYNlink devices with 12-5 connectors. Tina 4A 2TLA020054R0300

2TLC172471F0201

Connection block for the serial connection of up to 8 DYNlink devices with 12-5 connectors. Tina 8A 2TLA020054R0500 Grey shroud for Compact CA1-8054 1SFA619920R8054 Adaptation unit for DYNlink solution with M20 fitting. For e.g. Compact. Tina 2A * 2TLA020054R0100 Adaptation unit for DYNlink solution, internal assembly. For e.g. Compact. Tina 2B * 2TLA020054R1100 Adaptation unit for DYNlink solution with M20 fitting and M12 connector. For e.g. connect-

ing Compact to Pluto/Vital.

* For more information about Tina adapter units, please see Pluto and Vital chapters.

Tina 3A * 2TLA020054R0200

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6– 2 0

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Cable and connectors

Safety stop buttons

2TLC172951F0201

M12-C61

2TLC010003F0201

M12-C61HE

— Cable with connectors

Connector Female/male Length Special feature Type Order code

M12-5 Female 3 m M12-C31 2TLA020056R0500

6 m M12-C61 2TLA020056R0000

Harsh environment, halogen free M12-C61HE 2TLA020056R8000 10 m M12-C101 2TLA020056R1000

Harsh environment, halogen free M12-C101HE 2TLA020056R8100 20 m M12-C201 2TLA020056R1400

Female + male 0.3 m M12-C0312 2TLA020056R5800

0.06 m M12-C00612 2TLA020056R6300 1 m M12-C112 2TLA020056R2000 3 m M12-C312 2TLA020056R2100 6 m M12-C612 2TLA020056R2200 10 m M12-C1012 2TLA020056R2300

Angled female connector M12-C1012V2 2TLA020056R6700 16 m M12-C1612 2TLA020056R5400 20 m M12-C2012 2TLA020056R2400

Male 6 m M12-C62 2TLA020056R0200

10 m M12-C102 2TLA020056R1200

— Separate cables and connectors

Description Typ e Order code

Connectors

2TLC172657F0201

M12-C01

C5 cable

M12-5 pole female, straight M12-C01 2TLA020055R1000 M12-5 pole male, straight M12-C02 2TLA020055R1100

Cable with 5 conductors

2TLC010038F0201

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EMERGENCY STOPS AND PILOT DE VICES 6 – 21

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Technical data

Safety stop buttons

Technical data

Approvals

Smile, INCA

Smile Tina, INCA Tina

Compact

Conformity

Smile, INCA

Smile Tina, INCA Tina

Compact

Functional safety data

EN 61508:2010 Up to SIL3, depending on system architecture EN 62061:2005 Up to SILCL3, depending on system architecture EN ISO 13849-1:2008 Up to Cat. 4, PL e, depending on system architecture

Smile, INCA B10 Smile Tina, INCA Tina PFH Compact B10d = 50 000

Electrical data

Operating voltage

Smile, INCA 17-27 VDC ± 10% Smile Tina, INCA Tina +24 VDC +15% -25% Compact 230 VAC / +24 VDC

Mechanical data

Mechanical life >50 000 operations

Operating temperature

Smile, INCA -10…+55 °C Compact -25…+70 °C

Protection class

Smile, INCA IP65 Compact IP66, IP67, IP69K

Weight

Smile 65 g INCA 45 g Compact 108 g, 124 g (with shroud)

Material

Smile Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0 INCA Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0 Compact Polycarbonate

TÜV NORD

2006/42/EC – Machinery 2011/65/EU - RoHS EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN 60204-1:2006+A1:2008, EN ISO 13850:2008

2006/42/EC - Machinery 2004/108/EC - EMC EN ISO 12100:2010, EN ISO 13849-1:2008, EN 62061:2005, EN 60204-1:2006+A1:2009, IEC 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007, EN 60947-5-5:2005, EN ISO 13850:2006

2006/42/EC - Machinery 2014/30/EU - EMC EN 60947-1:2007/A1:2011/A2:2014, EN 60947-5-1:2004/A1:2009, EN 60947-5-5:1997/A1:2005/A11:2013, EN ISO 13850:2008

= 100 000

= 4.66 x 10

-9

More information

Fore more information, e.g. the complete technical information, see product manual for: Smile 2TLC172097M0201 INCA 2TLC172163M0201 Compact 1SFC151005C0201

Page 22

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Dimension drawings

Safety stop buttons

Smile

Compact (housing only)

INCA

All dimensions in mm

Page 23

EMERGENCY STOPS AND PILOT DE VICES 6– 23

Page 24

6– 24 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Pull wire emergency stop switch

LineStrong

LineStrong is a pull wire emergency stop switch, used for easy reach of the emergency stop function along machines and sections of conveyors.

A pull wire emergency stop switch allows to initiate the emergency stop command from any point along the installed wire length by pulling the wire. It replaces a series of emergency stop buttons and is easier to install.

LineStrong is also available in different models for different lengths of wires, with different housing material as well as an explosion proof version.

Quick installation

A pull wire emergency stop switch is easier to install than a system of several emergency stop buttons along a carriage path.

Highly adaptable

Several models to choose between gives a variety of mounting possibilities and features.

Long wire length

Can handle wires up to 200 m on a single switch.

Safety and protectionEasy to install

Easily accessible

Easy reach of the emergency stop function along machines, conveyors and processes.

High level of safety

The positive forced disconnect contacts provide a high level of safety and are double switching, i.e. triggers emergency stop in both directions of the wire.

Continuous operation

Reliable in extreme conditions

Robust construction makes LineStrong ideal for use in demanding environments.

LED diagnostics

Integrated LED diagnostics ensures status can be seen easily from a distance.

Page 25

—

Applications

LineStrong

EMERGENCY STOPS AND PILOT DE VICES 6– 2 5

Instead of multiple emergency stops

A pull wire emergency stop switch is often placed along conveyor belts or carriage paths where access to the stop function must be possible along the whole line. It is often easier to install a pull wire emergency stop switch than to place multiple emergency stop buttons if the distance is longer.

LineStrong can handle wires up to 200 m on one single switch and since the emergency stop command can be initiated from any point along the wire, this gives better access to the emergency stop function than using emergency stop buttons.

As protective device in low risk applications

LineStrong can be used as protection, for example along conveyors with low risks where the wire can be installed at waist height in front of the conveyor, which provides an emergency stop if someone walks or falls towards the conveyor, hence pulling the wire.

One, two or several switches

The maximum length of the wire attached to LineStrong depends on if there is a LineStrong unit attached to both ends of the wire or if one end is attached to a wall/fixed object. In the image below LineStrong2 is used as an example.

Two units

Up to 60 m

One unit

Up to 80 m

Page 26

6– 2 6

—

Features

LineStrong

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

Positive forced disconnected contacts

The contacts in LineStrong are positive force disconnected, which ensures that the contacts will not be held in a normally closed position due to a failure of the spring mechanism or the welding/sticking of the contacts.

Reset button

All models of LineStrong have an integrated reset button that needs to be pressed in order to reset the emergency stop if the emergency stop function has been triggered.

Emergency stop button

Most LineStrong models have an integrated emergency stop button on the housing of the switch. Since the first half meter of the wire is not intended to pull in order to trigger the emergency stop function, the integrated emergency stop button provides quick and simple access to the emergency stop function if you are standing right in front of LineStrong. The emergency stop button of LineStrong 2 can be moved to either side of LineStrong to enable best access depending on position and height of LineStrong.

Integrated LED

LineStrong2 and LineStrong3 have an integrated 2-color LED that shows if the emergency stop function has been triggered or not. The LED is also available as spare part.

Material

LineStrong is available with a housing in yellow die cast aluminum alloy or with a housing in stainless steel 316 which is recommended for severe applications in e.g. the food processing and the chemical industries.

Wire breakage monitoring

The contacts are double switching which means that the emergency stop command is given both when someone pulls the wire and if the wire should break.

Indication of wire tension

All models are equipped with an indicator of the tension of the wire which simplifies installation and adjustment.

Left hand, right hand or both sides

LineStrong1 and LineStrong2 can be mounted in any direction. Linestrong3 is available in different models depending on installation. L (left hand) should be used if the placement of the grab wire switch is to the left in the installation. R (right hand) should be used if the grab wire switch is to the right in the installation. D (double wire) has wire entries from both sides of the grab wire switch.

Up to 125 m Up to 125 m

Left Double Double Right

Page 27

EMERGENCY STOPS AND PILOT DE VICES 6 – 27

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Features

LineStrong

Easier installation with tensioner/gripper

The tensioner/gripper accessory significantly reduces the installation time. Traditional grab wire systems normally need turnbuckle and clamps, which are difficult to tension and adjust, and normally require frequent re-tensioning. The tensioner gripper integrates an eyehook, a tensioner thimble and a wire strength gripper in one assembly which enables rapid connection to the switch eyebolts and fast and accurate tensioning of the wire.

Thanks to the switch tension indicator, it is easy to adjust the system accurately and quickly. The double clamp mechanism prevents wire slippage and significantly reduces machine downtime which can occur which traditional turnbuckle systems.

For systems longer than 50 m, the tensioner/gripper is necessary on both sides.

1. Tension to mid position as indicated by the green arrows in the viwing window of each switch

2. The tensioner thimble allows immediate accurate and final tensioning of the wire, whilst viewing the tension marker through the viewing window on the switch.

3. Quick Link termination.

Quick-link termination

The quick link termination is available as an accessory in the wire pull kit, for easy connection to the safety spring or the switch eyebolt for systems up to 50 m.

Mounting accessories

The wire pull kits contains the suitable accessories for the included wire length.

- When using one switch, the wire must be anchored at the other end using a safety spring.

- The first eyeball support must be placed no more than 500 mm from the switch eyebolt or safety spring.

- The part of the wire from the wire end to the first eyebolt support shall not be used as part of the active protection coverage.

- Wire support eyebolts must be fitted at 2.5 - 3 meters intervals along the complete wire length.

- The tensioner/gripper is used to adjust the correct tension

Inactive zone

(500mm)

Tensioner / Gripper Pull Quick link Safety spring

Zone of protection

Eyebolt

Wire

Inactive zone

(500mm)

Corner pulley

A corner pulley can be used to navigate inside or outside corners without causing damage to the wire. They are in stainless steel and can be rigidly mounted. When using a safety spring, a maximum of one corner pulley may be used, to ensure that the complete length of the wire is visible from either the switch or the spring anchorage.

Machine

Inside corners

Machine

Examples of using the corner pulley

Machine

Outside corners

Machine

Outside corners

Machine

Corner pulley

Page 28

6– 2 8

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Ordering information

LineStrong

— LineStrong

LineStrong1

LineStrong2

LineStrong2Z

2TLC172377F0201

2TLC172379F0201

2TLC172501F0201

IP rating Material E-stop

button

IP67 Yellow

die cast alumi-

No 2 NO + 2 NC 30 50 - LineStrong1 2TLA050200R0030 Yes 2 NO + 2 NC 60 80 - LineStrong2 2TLA050202R0332

num alloy

IP67, IP69K Stainless

Yes 2 NO + 2 NC 80 100 - LineStrong2Z 2TLA050202R0322

steel 316

Contacts Max. wire

Feature Type Order code

length (m)

1 unit 2 units

2 NO + 4 NC 100 125 Left hand LineStrong3L 2TLA050206R0332

Right hand LineStrong3R 2TLA050208R0332

200 325 Both sides LineStrong3D 2TLA050204R0332

2 NO + 4 NC 100 125 Left hand LineStrong3LZ 2TLA050206R0322

Right hand LineStrong3RZ 2TLA050208R0322

200 325 Both sides LineStrong3DZ 2TLA050204R0322

2TLC172385F0201

LineStrong3L

2TLC172387F0201

LineStrong3R

2TLC172383F0201

LineStrong3D

Page 29

—

Accessories

LineStrong

Wire pull kit

Wire tensioner

EMERGENCY STOPS AND PILOT DE VICES 6– 2 9

— Mounting Accessories

Description Material Length Type Order code

Wire pull kit including wire, eyebolts, tensioner/gripper,

2TLC172577F0201

quick-link and Allen key in right quantity for the included wire length.

Galvanized 10 m wire 10 m wire kit, gal 2TLA050210R0130

20 m wire 20 m wire kit, gal 2TLA050210R0330 80 m wire 80 m wire kit, gal 2TLA050210R0630 100 m wire 100 m wire kit, gal 2TLA050210R0730

Stainless steel 50 m wire 50 m wire kit, SS 2TLA050210R0520

100 m wire 100 m wire kit, SS 2TLA050210R0720

2TLC172220F0201

Wire tensioner/gripper Galvanized Wire tensioner, gal 2TLA050210R4030

Stainless steel Wire tensioner, SS 2TLA050210R4020

Corner pulley Galvanized Corner pulley, gal 2TLA050210R6030

Stainless steel Corner pulley, SS 2TLA050210R6020

Eyebolt M8 x 1.25 (8 pcs)

Galvanized Eyebolt M8x1.25, gal 2TLA050210R8030 Stainless steel Eyebolt M8x1.25, SS 2TLA050210R8020

Safety spring, 220mm Stainless steel Spring 220 mm, SS 2TLA050211R0004

Corner pulley

Eyebolt

Safety spring

LineStrong Screwdriver

Gland

2TLC172219F02012TLC172221F0201 2TLC172581F0201

2TLC172217F0201

— Other accessories

Description Typ e Order code

Screwdriver, anti-tamper, Torx T20 Screwdriver T20 2TLA050211R0006 Gland M20 x 1.5 Gland M20x1.5 2TLA050040R0002 Conduit plug M20 x 1.5 Cond.Plug M20x1.5 2TLA050040R0004

— Spare parts

Description Typ e Order code

LineStrong LED Green/Red +24 VDC LineStrong LED 24 2TLA050211R0001

2TLC172215F0201

LineStrong LED Green/Red 230 VAC LineStrong LED 230 2TLA050211R0003 LineStrong2 and LineStrong3 Emergency stop button. LineStrong E-Stop 2TLA050211R0005

Conduit plug

LineStrong LED 230

2TLC172218F0201

2TLC172902F0201

Page 30

6– 3 0

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Cables

LineStrong

M12-C01

C5 cable

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

— LineStrong

Description Typ e Order code

Connectors

2TLC172657F0201

M12-5 pole female, straight M12-C01 2TLA020055R1000 M12-5 pole male, straight M12-C02 2TLA020055R1100 M12-8 pole female, straight M12-C03 2TLA020055R1600 M12-8 pole male, straight M12-C04 2TLA020055R1700

Cable with 5 conductors

Cable with 8 conductors

50 m cable with 8 x 0.34 shielded conductors C8 cable 50 m 2TLA020057R1005

2TLC010038F0201

100 m cable with 8 x 0.34 shielded conductors C8 cable 100 m 2TLA020057R1010 200 m cable with 8 x 0.34 shielded conductors C8 cable 200 m 2TLA020057R1020 500 m cable with 8 x 0.34 shielded conductors C8 cable 500 m 2TLA020057R1050

Page 31

EMERGENCY STOPS AND PILOT DE VICES 6 – 31

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Technical data

LineStrong

Technical data

Approvals

LineStrong

Conformity

LineStrong

Functional safety data

EN ISO 13849-1:2008 Up to Cat. 4, PL e, depending on system architecture. EN/IEC 62061:2005 Up to SILCL3, depending on system architecture. IEC 61508 Up to SIL3, depending on system architecture.

B10

Electrical data

Utilization category 240 VAC / 3 A

LED +24 VDC

Mechanical data

Operating temperature -25…+80 °C

Protection class

LineStrong1, LineStrong2, LineStrong3

LineStrong2Z, LineStrong3Z IP66, IP67, IP69K

Weight

LineStrong1 675 g LineStrong2 880 g LineStrong2Z 1635 g LineStrong3L/R 1100 g LineStrong3LZ/RZ 2000 g LineStrong3D 1320 g LineStrong3DZ 2200 g

Material

LineStrong1, LineStrong2, LineStrong3D/L/R

LineStrong2Z, LineStrong3LZ/RZ/DZStainless steel 316

2006/42/EC - Machinery EN ISO 12100:2010, EN ISO 13850:2008, EN 60204-1:2006+A1:2009, EN 60947-1:2007+A1:2011, EN 60947-5-1:2004+A1:2009, EN 60947-5-5:1997+A1:2005

1 500 000

+24 VDC / 2.5 A

IP67

Die cast painted yellow

Wire type PVC sheath steel wire 4.0 mm outside diameter

Conduit entries

LineStrong1/2 3 x M20 x 1.5 LineStrong3 4 x M20 x 1.5

More information

Fore more information, e.g. the complete technical information, see product manual for: LineStrong 2TLC172248M0201

Page 32

6– 3 2 SAFETY PRO DUCTS C ATALOG ABB JOKAB SAFETY

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Dimension drawings

LineStrong

LineStrong1

LineStrong2

LIneStrong3L-R

All dimensions in mm

Page 33

EMERGENCY STOPS AND PILOT DE VICES 6– 3 3

Page 34

6– 3 4 SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY

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Push-button box

Smile 41

Smile 41 is a push-button box that gathers push buttons, an emergency stop button and a safe key selector in a single compact device with only one M12 connector for all functions.

Smile 41 push-button box is available in models for use with Pluto programmable safety controller and models for all types of AS-i safety monitors.

A kit of colored filters is supplied and the color of each button can be chosen after delivery and changed later.

Easy to install

Space saving

Optimum interface

Easy to attach to profiles

The centered mounting holes makes Smile 41 easy to attach to e.g. aluminum extrusions profiles like QuickGuard.

Quick installation

The four buttons are connected with only one M12 connector which speeds up the connection. A maximum of 8 wires need to be connected for the complete push-button box with LEDs. The AS-i models also offer the flexibility of vampire connectors with piercing technology and self-healing cables.

Compact housing

A compact and appealing housing saves space and makes it easy to place.

LED indication

All push-buttons and emergency stop buttons are illuminated. The lighting of the push-buttons can easily be managed by the Pluto programmable safety controller, allowing a greater adaptation to the needs.

Several button colors

The color of each button can be chosen after delivery and changed later.

Page 35

EMERGENCY STOPS AND PILOT DE VICES 6– 3 5

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Applications and features

Smile 41

Applications

Smile 41 is a convenient way to gather several buttons at the same place while reducing cabling and installation. For example, an emergency stop button, a push button used to request the unlocking of the door, a push button used as reset button, and a push button used as start button.

Features

With Pluto programmable safety controller without AS-i function

The Smile 41 models without AS-i function have been developed for use with Pluto programmable safety controller and allow to get all the advantages of the Pluto “light-button function”: only one I/O (IQ) is necessary for both a push-button and its LEDs and the lighting of the reset buttons can be handled by Pluto without any extra programming.

The emergency stop button satisfies the highest level of safety, and although only one cable is used for the signals of the four buttons, a possible short-circuit can be detected by Pluto and the highest level of safety can be reached.

Kit of colored filters

A kit of colored filters is supplied with all models and the color of each push button can be chosen after delivery and changed later.

With AS-i safety monitor e.g. Pluto AS-i and Pluto B42 AS-i

All AS-i models of Smile 41 can be used with any AS-i safety monitor. The AS-i system significantly reduces the necessary cable lengths and the M12 connector speeds up the connection. The vampire connectors with piercing technology and self-healing cables facilitate changes.

Both the safe key selector and the emergency stop button satisfy the highest level of safety. Moreover, the use of AS-i Safety makes it easy to reach the highest level of safety while eliminating most risks of connection mistakes.

The push buttons and the emergency stop button are equipped with an easily programmed LED for a perfect adaptation to the needs of the application, a better user friendliness and easier troubleshooting.

Centered mounting holes

Centered mounting holes facilitate the mounting of Smile 41 on aluminum profiles like Quick-Guard.

Page 36

6– 3 6 SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY

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Ordering information

Smile 41

—

Smile 41 push button box

All Smile 41 push-button boxes are delivered with a kit of filters

2TLC172715F0201

Smile 41 WWWWP

Smile 41 EWWWP

Safety controller Emergency

Pluto programmable safety controller

AS-i monitor*

2TLC172717F0201

* E.g. Pluto AS-i and Pluto B42 AS-i

stop button

0 4 push-buttons M12-8 male Smile 41 WWWWP 2TLA030057R0000 1 3 push-buttons M12-8 male Smile 41 EWWWP 2TLA030057R0100

0 4 push-buttons M12-5 male Smile 41 WWWWN ASi 2TLA030056R0000

Other buttons Connector Typ e Order code

3 push-buttons M12-5 male Smile 41 EWWWA ASi 2TLA030056R0100 1 safe key selector

2 push-buttons

M12-5 male Smile 41 EKWWA ASi 2TLA030056R0200

Smile 41 WWWWN AS-i

Smile 41 EWWWA AS-i

Smile 41 EKWWA AS-i

2TLC172602F02012TLC172605F02012TLC172703F0201

— Spare parts

Description Typ e Order code

Kit of colored filters Colored filters 2TLA030059R2600

Page 37

EMERGENCY STOPS AND PILOT DE VICES 6 – 37

—

Cables and connectors

Smile 41

2TLC172951F0201

M12-C61

2TLC010003F0201

M12-C61HE

2TLC172931F0201

M12-C334

— Cable with connectors

Connector Female/male Length Special feature Type Order code

M12-5 Female 3 m M12-C31 2TLA020056R0500

6 m M12-C61 2TLA020056R0000

Harsh environment, halogen free M12-C61HE 2TLA020056R8000

10 m M12-C101 2TLA020056R1000

Harsh environment, halogen free M12-C101HE 2TLA020056R8100

20 m M12-C201 2TLA020056R1400

Female + male 0.3 m M12-C0312 2TLA020056R5800

0.06 m M12-C00612 2TLA020056R6300 1 m M12-C112 2TLA020056R2000 3 m M12-C312 2TLA020056R2100 6 m M12-C612 2TLA020056R2200 10 m M12-C1012 2TLA020056R2300

Angled female connector M12-C1012V2 2TLA020056R6700 16 m M12-C1612 2TLA020056R5400 20 m M12-C2012 2TLA020056R2400

Male 6 m M12-C62 2TLA020056R0200

10 m M12-C102 2TLA020056R1200

M12-8 Female 6 m M12-C63 2TLA020056R3000

10 m M12-C103 2TLA020056R4000 20 m M12-C203 2TLA020056R4100

Female + male 0.06 m M12-C00634 2TLA020056R6400

1 m M12-C134 2TLA020056R5000 3 m M12-C334 2TLA020056R5100

M12-C01

C5 cable

AS-i cable yellow

2TLC172657F0201

— Separate cables and connectors

Description Typ e Order code

Connectors

Cable with 5 conductors

Cable with 8 conductors

2TLC010038F0201

50 m cable with 8 x 0.34 shielded conductors C8 cable 50 m 2TLA020057R1005 100 m cable with 8 x 0.34 shielded conductors C8 cable 100 m 2TLA020057R1010 200 m cable with 8 x 0.34 shielded conductors C8 cable 200 m 2TLA020057R1020 500 m cable with 8 x 0.34 shielded conductors C8 cable 500 m 2TLA020057R1050

— Cables and connection accessories for AS-i

Description Typ e Order code

Cable for AS-i, power and data, +30 VDC, yellow, EPDM AS-i cable yellow 2TLA020074R9000 Cable for AS-i, additional power, +24 VDC, black, EPDM AS-i cable black 2TLA020074R9100

2TLC172742F0201

M12-5 female connector with vampire connector for AS-i flat cable. AS-i T-connector M12 2TLA020073R0000 As-i flat cable splitter used to make T-connections and to extend cables. AS-i splitter box 2TLA020073R0300

Page 38

6– 3 8 SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY

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Technical data

Smile 41

Technical data

Smile 41 Smile 41 AS-i

Approvals

Conformity

Functional safety data

IEC 61508:2010 Up to SIL3, depending on system architecture SIL3, PFH EN/IEC 62061:2005 Up to SILCL3, depending on system architecture SILCL3, PFHD = 2.87 x 10 EN ISO 13849-1:2008 Up to Cat. 4/PL e, depending on system architecture Cat. 4/PL e, PFHD = 2.87 x 10

B10

Electrical data

Operating voltage +24 VDC ± 15% +30 VDC (AS-i bus)

Mechanical data

Mechanical life

Emergency stop button

Illuminated push button Key selector - 30 000

Operating temperature -25… +50 °C Protection class IP65 Weight 190 g

TÜV NORD TÜV NORD

2006/42/EC - Machinery 2006/42/EC – Machinery 2014/30/EU - EMC 2014/30/EU – EMC 2011/65/EU - RoHS 2011/65/EU – RoHS EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN ISO 12100:2010, EN ISO 13849-1:2015, EN 62061:2005/A2:2015, EN 62061:2005+A2:2015, EN 60204-1:2006+A1:2009, IEC 60664-1:2007, EN 60204-1:2006+A1:2009, IEC 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-2:2005, EN 61000-6-4:2011, EN ISO 13850:2015 EN 61000-6-4:2011, EN ISO 13850:2015, EN 60947-5-5:2005, EN 61508:2010

-10

65 000

> 50 000 operations

1 000 000 operations

= 2.87 x 10

-10

More information

Fore more information, e.g. the complete technical information, see product manual for: Smile 41 2TLC172280M0201 Smile 41 AS-i 2TLC172255M0201

Page 39

EMERGENCY STOPS AND PILOT DE VICES 6– 39

—

Dimension drawings

Smile 41

Smile 41 AS-i

All dimensions in mm

Page 40

6– 4 0 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Reset button

Smile

Smile reset buttons have compact housings with M12 connectors for easy connection.

The reset button contains an integrated white LED, and all buttons are delivered with a kit of colored filters to snap on the top of the button. In this way the color of the button can be chosen after delivery and is also possible to changed later.

The different models also allow a choice of:

- local reset connected directly to the sensor, or

- global reset connected to the safety control module.

Easy to install

Space saving

Optimum interface

Easy to attach to profiles

The centered mounting holes make Smile easy to attach to e.g. aluminum extrusions profiles.

Speed up installationn

The housing requires no assembly and the M12 connectors speed up installation and reduce the risk of connection error.

Local reset

Local reset allows to have the reset button close to the safety device while reducing cabling.

Compact housing

A compact and appealing housing saves space and makes it easy to place.

Several button colors

All reset buttons are illuminated with a white LED and the color of each button can be chosen after delivery and changed later using colored snap-on filters.

Page 41

EMERGENCY STOPS AND PILOT DE VICES 6– 41

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Ordering information

Smile reset buttons

2TLC172018V0201

Smile 11 RO1

2TLC172623F0201

M12-3x

— Ordering details

Type of contact Intended use Connectors Typ e Order code

1 NO Most reset applications M12-5 male Smile 11 RA 2TLA030053R0000 1 NO Pluto Safety PLC light button function* M12-5 male Smile 11 RB 2TLA030053R0100 1 NO Local reset of Orion1 Base M12-5 male Smile 11RO1 2TLA022316R3000 1 NC Local reset of Orion2 Base and Extended, and Orion3 Extended M12-5 male Smile 11RO2 2TLA022316R3100 1 NC Local reset of Orion3 Base M12-5 male Smile 11RO3 2TLA022316R3200 1 NO 1 NO Local reset of Eden OSSD-Reset M12-8 M12-8 male + female Smile 12 RG 2TLA030053R2700

* See Pluto hardware manual for more information about the light button function

— Accessories

Description Typ e Order code

Y-connector for series connection of DYNlink devices with M12-5 connectors, e.g. Eden. M12-3A 2TLA020055R0000 Y-connector for series connection of Adam OSSD M12-8 with M12-5 cables M12-3H 2TLA020055R0800 Y-connector for series connection of Adam OSSD M12-8 with M12-8 cables M12-3G 2TLA020055R0700 Y-connector for connection of Smile reset button to Orion. M12-3R 2TLA022316R0000 Adaptation unit of OSSD outputs to DYNlink signals for use with Vital control module or Pluto Safety PLC.

Tina 10B has an extra M12 connector for connection of a reset button.

Local reset of Eden DYN-Reset M12-5 and Eden OSSD-Reset M12-5

M12-5 male + female Smile 12 RF 2TLA030053R2600

Tina 10B v2 2TLA020054R1310

Tina 10B

Colored filters

2TLC172725F0201

2TLC172475F0201

— Spare parts

Description Typ e Order code

Kit of colored filters (yellow, green, white, blue, red) Colored filters 2TLA030059R2600

Page 42

6– 4 2 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Cables

Smile reset buttons

—

Cables for Smile 12 RF (with Eden DYN/OSSD Reset M12-5)

Description Female/male Length Type Order code

M12-5 Female 6 m M12-C61 2TLA020056R0000

10 m M12-C101 2TLA020056R1000 20 m M12-C201 2TLA020056R1400

Female + male 1 m M12-C112 2TLA020056R2000

3 m M12-C312 2TLA020056R2100 6 m M12-C612 2TLA020056R2200 10 m M12-C1012 2TLA020056R2300 20 m M12-C2012 2TLA020056R2400

Male 6 m M12-C62 2TLA020056R0200

10 m M12-C102 2TLA020056R1200

Eden Reset M12-5 to

Smile 12 RF

Smile 12 RF to M12-3A

M12-3A to M12 3A

El-cabinet to M12-3A

M12-3A to el-cabinet

—

Cables for Smile 12 RG (with Eden DYN/OSSD Reset M12-8)

Connector Female/male Length Typ e Order code

M12-5 Female 6 m M12-C61 2TLA020056R0000

10 m M12-C101 2TLA020056R1000 20 m M12-C201 2TLA020056R1400

Female + male 1 m M12-C112 2TLA020056R2000

3 m M12-C312 2TLA020056R2100 6 m M12-C612 2TLA020056R2200 10 m M12-C1012 2TLA020056R2300

Male 6 m M12-C62 2TLA020056R0200

M12-8 Female 6 m M12-C63 2TLA020056R3000

Female + male 1 m M12-C134 2TLA020056R5000

Male By meter M12-C04 2TLA020055R1700

20 m M12-C2012 2TLA020056R2400

10 m M12-C102 2TLA020056R1200

10 m M12-C103 2TLA020056R4000 20 m M12-C203 2TLA020056R4100

3 m M12-C334 2TLA020056R5100

Eden Reset M12-8 to

Smile 12 RG

Smile 12 RG to M12-3G

or M12-3H

M12-3G to M12-3G

El-cabinet to M12-3G

M12-3G to el-cabinet

M12-3H to M12-3H

El-cabinet to M12-3H

M12-3H to el-cabinet

—

Cables for Smile 11 RX and ROx

Connector Female/male Length Type Order code

M12-5 Female 6 m

10 m 20 m

Female + male 1 m

3 m 6 m 10 m 20 m

Male 6 m

10 m

M12-C61 2TLA020056R0000 M12-C101 2TLA020056R1000 M12-C201 2TLA020056R1400 M12-C112 2TLA020056R2000 M12-C312 2TLA020056R2100 M12-C612 2TLA020056R2200 M12-C1012 2TLA020056R2300 M12-C2012 2TLA020056R2400 M12-C62 2TLA020056R0200 M12-C102 2TLA020056R1200

Smile11 Rx to another

M12

Smile 11 Rx to el-cabinet

Smile 11 ROx to Tina 10B

Tina 10B to el-cabinet

Smile 11 ROx to M12-3R

M12-3R to el-cabinet

Tina 10B to M12-3A

M12-3A to M12 3A

El-cabinet to M12-3A

M12-3A to el-cabinet

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(a)

Orion receiver or active part

Tina 10B

Smile reset

1. + 24 VDC

0 V

Out

5. Info

M12 5-pole male

EMERGENCY STOPS AND PILOT DE VICES 6– 43

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Connection examples

Smile reset buttons

Local reset to Orion with Tina 10A/C Local reset to Orion with Tina 10B

Orion receiver or active part

M12-3R

(a)

M12 5-pole male

1. + 24 VDC

2. OSSD1

0 V

4. OSSD2

5. -

Smile reset

Connection of Smile 11 ROx to Orion through M12-3R. For connection to any control module compatible with OSSD outputs.

Local reset to Eden

Serial connection of Eden with local Smile reset buttons:

- Adam OSSD-Reset M12-8 with Smile 12 RG and M12-3G or M12-3H

- Adam DYN-Reset with Smile 12 RF and M12-3A

Connection of Smile 11 ROx to Orion through Tina 10B. For connection to Vital control module or Pluto Safety PLC.

Global vs local reset

A global reset is connected directly to the control cabinet with separate cables. The safety controller in the control cabinet supervises the reset and decides the function and actions.

A local reset is connected directly to the safety device, and requires no communication with the control cabinet. The safety device supervises the reset and decides the actions. A local reset simplifies installation and minimizes cabling.

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6– 4 4 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Technical data

Smile reset buttons

Approvals

Power supply

LED operating voltage +24 VDC (maximum +33 VDC) LED current consumption 20 mA at +24 VDC, 30 mA at +33 VDC Push button operating voltage Min: +5 V, max: +35 V Push button current Min: 1 mA, max: 100 mA Push button rated power Max: 250 mW

Mechanical data

Color - Enclosure Yellow Color - Push button White Material - Housing Polyprobylene PP Material - Contact Au Weight Approx. 60 g

Protection class IP65 Mechanical life 1 000 000 operations at 10 mA / +24 VDC Switching reliability 10 x

Environmental data

Ambient temperature Humidity range

10-6 at 5 mA / +24 VDC

-25...+55 °C 35 to 85% (with no icing or condensation)

More information

Fore more information, e.g. the complete technical information, see product manual for: Smile reset buttons 2TLC172097M0201

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EMERGENCY STOPS AND PILOT DE VICES 6– 45

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Dimension drawings

Smile reset buttons

Smile 11 R

All dimensions in mm

Smile 12 R

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6– 4 6 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Pilot devices

Reliable products, easy to select and install

ABB pilot devices are engineered for total reliability. Our products are tested to extremes and proven in the toughest environments. Their innovative designs simplify the entire process, from selection to installation. Enclosures, signal towers and signal beacons complete the portfolio.

Continuous operation Global availability Easy to install

Engineered for tough environments

ABB pilot devices are designed with protection degree of up to IP69K, guaranteeing reliability in extreme environments – making ABB pilot devices ideal for use in demanding industries such as construction and food and beverage. An innovative design that automatically cleans contacts ensures high reliability for all products.

Simple selection and stock management

ABB’s core offering includes the pilot devices most in demand, so product selection is easier, stock management is simpler and product availability is higher. Support for exporters is world-class, thanks to ABB’s standardized global range, certified to comply with all major international standards.

Save time and space

The unique design of ABB’s modular range enables tool-free installation that is quick and simple. It provides high flexibility for last-minute changes. With its all-in-one construction, the compact range reduces installation space and saves time.

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Pilot devices

Overview

EMERGENCY STOPS AND PILOT DE VICES 6 – 47

Modular range

Pushbuttons