John Wood N-069M-DV User Manual

Owner’s Guide and Installation Manual
Model N-069M-DV
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer, service agency or the gas supplier.
CERTIFIED
SAR8192w
Rev. 10/05
R
Low NOx
Approved by
SCAQMD
Thank you for purchasing this Noritz Gas Water Heater. Before using, please: Read this manual completely for correct installation and operation instructions. Completely fill out the warranty registration card (included separately) and mail the detachable portion to Noritz America Corporation. Keep this manual (and the remainder of the warranty registration card) where it can be found whenever necessary.
NORITZ America Corporation
*SAR8192 T*
Contents
Contents ........................................................................................................ 2
Owner's Guide
Important Safety Information.......................................................................3
General Parts
Main Unit....................................................................................................8
Remote Controller .................................................................................... 9
Initial Operation ........................................................................................... 11
Setting and Using the Water Heater...........................................................12
Flow Meter Alarm......................................................................................... 14
Muting the Remote Controller .................................................................... 16
Preventing Damage from Freezing ............................................................ 17
Regular Maintenance...................................................................................19
Troubleshooting .......................................................................................... 21
Follow-up Service ........................................................................................ 25
Specifications .............................................................................................. 26
External Outfitting ....................................................................................... 27
Combustion Unit and Gas Route ............................................................... 29
Hot-Water Feed Route ................................................................................. 31
Electronic Control Unit................................................................................33
Electronic Control Unit, Remote Controller and Attached Set................ 34
Installation Manual ...................................................................................... 35
1. Included Accessories............................................................................36
2. Optional Accessories............................................................................ 36
3. Quick Connect Multi System Installation ............................................ 37
4. Before Installation ................................................................................. 38
5. Choosing Installation Site .................................................................... 39
6. Installation Clearances ......................................................................... 40
7. Installation..............................................................................................42
8. Vent Pipe Installation ............................................................................ 42
9. Gas Piping.............................................................................................. 46
10. Water Piping........................................................................................... 48
11. Plumbing Applications.......................................................................... 49
12. Electrical Wiring .................................................................................... 50
13. Maintenance........................................................................................... 54
14. Trial Operation ....................................................................................... 54
15. Dimensions and Wiring Diagram ......................................................... 55
Remote Controller Installation Guide........................................................58
2
Important Safety Information-1
To prevent damage to property and injury to the user, the icons shown below will be used to warn of varying levels of danger. Every indication is critical to the safe operation of the water heater and must be understood and observed. Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings; they are critical to your safety.
Icons warning of risk level
Danger Warning Caution
Remarks
Other icons
Electric Shock.
Prohibited
If you detect a gas leak:
1. Do not try to light any appliance
2. Do not touch any electrical switch; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
Denotes content that may result in instantaneous fire, serious injury and even death when ignored.
Denotes content that may result in fire, serious injury and even death when ignored.
Denotes content that may result in bodily injury and physical damage when ignored.
The content following this icon is necessary to understand for safe and easy use of this water heater.
High Temperature.
No flame.
Be sure to do.
Don’t touch.
Danger
Ground.
Don’t disassemble the equipment.
Do not use the water heater if the intake/exhaust pipe is displaced,has holes,or is corroded.
Don’t touch with a wet hand.
3
Important Safety Information-2
Warning
If you detect abnormal combustion or abnormal odors, or during an earthquake, tornado or fire:
1. Turn off the hot water supply
2. Turn off the power to the water heater
3. Turn off gas and water at the main
4. Consult the nearest Noritz agent
Check the temperature of the running hot water before entering the shower.
Check the temperature before stepping into the bath tub.
Be sure the gas/power supplied matches the gas on the rating plate.
For Natural Gas
Do not allow small children to play unsupervised in the bathroom. Do not allow small children to bathe unsupervised.
4
Do not turn off the water heater or change the water temperature while someone is using.
Consult the nearest Noritz agent if the water heater location needs to be changed.
Contact a qualified service technician for any necessary repairs, service or maintenance.
Contact Noritz before using with a solar pre-heater.
Warning
Do not place combustibles such as laundry, newspapers, oils etc. near the heater or the exhaust vent terminal.
Vent terminal
Do not use combustible chemicals such as oil, gasoline, benzene etc. in the vicinity of the heater or the exhaust vent terminal.
Leave the proper clearance between the water heater and nearby objects (trees, timber, boxes with flammable materials etc.).
Upper: Min. 2"
Left side: Min. 2"
Front: Sug. 24"
*
Indicates suggested clearances for
*
maintenance.
Do not place or use a spray can near the heater or the exhaust vent terminal.
Sug.3"from vent pipe*
Right side: Min. 2"
5
Important Safety Information-3
Caution
Be sure to electrically ground the unit.
Do not touch the power cord with wet hands.
Keep power cord free of dust.
Do not use a broken or modified power cord. Do not bind, bend or
stretch power cords. Do not scratch, modify, or subject
them to impact or force.
Do not use the water heater for other than hot water supply, shower and bath.
Do not touch the exhaust vent pipe during or immediately after operation of the water heater.
Do not use hair spray or spray detergent in the vicinity of the
heater.
If this unit will be installed in a salon or other location where hair spray or aerosols will be used, locate the unit away from where these products are used.
Do not install in locations where excessive dust or debris will be
in the air.
6
Remark
Do not drink water that has been inside the unit for an extended period of time. Do not drink the first use of hot water from the
unit in the morning.
Clean the filter on the water inlet as frequently as required by the quality of your local water.
Keep the area around the unit clean.
If boxes, weeds, cobwebs, cockroaches etc. are in the vicinity of the unit, damage or fire can result.
Do not install the equipment where the exhaust will blow on walls or windows.
Treat hard, acidic or otherwise impure supply water with approved methods to ensure full warranty coverage.
Problems resulting from scale formation are not covered by the warranty.
Do not disassemble the remote controller.
Do not use benzene, oil or fat detergents to clean the remote controller.
This may cause deformation.
Do not get the remote controller wet.
Although it is water resistant, too much water can cause damage.
Do not splash water on the remote controller. Do not expose the remote controller to steam.
Do not locate the remote controller near stoves or ovens, this may cause damage or failure.
Preventing damage from freezing (
Damage can occur from frozen water within the device and pipes even in warm environments. Be sure to read below for appropriate measures. Repairs for damage caused by freezing are not covered by the warranty.
p.17)
Check ignition during use and extinction after use.
This unit is only approved for installation up to 4500 ft. above sea level.
For installations at higher elevations, contact Noritz America for instructions.
Do not use parts other than those specified for this equipment.
Take necessary measures to prevent freezing of water and leakage of gas when leaving the unit unused for long periods of time. (
If it is snowing, check the exhaust gas vent and exhaust vent terminal for blockage.
p.18)
7
General Parts
Main Unit
Indoor Wall Mounted, Power Vent/Sealed Model
Flue Collar
Intake pipe
Front Cover
Water Drain Valve (with Water Filter)
(Inside Water Inlet) (
Pressure Relief Valve
Water Supply Valve
Gas Supply Valve
* The above illustration shows an example of installation.
The exact installation configuration may be slightly different.
p.20)
8
Remote Controller (RC-7646M-2)
Display
next page)
(
Setting Buttons
For setting the hot water temperature, the flow meter alarm, and other settings.
Power On/Off Button
For turning the heater on and off.
Flow Meter Alarm Set Button
For setting the flow meter alarm.
p.14 and 15)
(
* Before use, remove the protective sheet from the remote controller surface. * The unit has been shipped from the factory with the remote control set at 110°F.
9
Display
The illustration below shows the remote controller display. What is actually displayed depends on how the water heater is set.
Burner On Indicator
Priority Indicator
When this indicator is lit, the hot water temperature can be set. (
p.13)
Temperature Setting
(Ex.: 110°F)
Flow Meter Setting
The display will flash after hitting the flow meter alarm set button.
p.15)
(
Error Code
A number will flash if a failure occurs.
(
p.24)
10
Initial Operation
Before the first use of your water heater, make the following preparations.
Follow steps 1 through 4.
Open the water supply valve.
1
CLOSED
Open a hot water fixture to confirm that water is available, and then close the
2
fixture again.
Hot water fixture
OPEN
Open the gas supply valve.
3
Turn on the power.
4
11

How to Use

Setting and Using the Water Heater
(Starting with the Power Off)
2
Press the Power On/Off Button.
1
1
The temperature will be displayed on the remote control thermostat.
On
On
Caution
To prevent scalding:
High Temperature
Temperatures above 125 °F can scald.
•Check the water temperature by hand before bathing or showering.
• When setting the unit to 125°F or higher, the temperature display will flash for 10 seconds as a high temperature warning.
• Take caution when using the unit again after setting to 125°F or higher. Always check the set temperature before use.
• Do not allow anyone to change the water temperature while hot water is running.
Previous set temperature (Ex.: 110°F)
Remote Controller Display
Flashes for 10 sec
12
Set temperature.
Always check the
2
temperature setting
(
before use.
Hot
Cold
)
Turn on hot water.
3
Turn off the hot water.
4
Check the indicator lights.
Water temperature
The temperature settings below are examples. The temperature setting
:
(°F
necessary depends on the usage, the length of piping and the time of year.
100 105 110 115 120 125 130 135 140 145 150 160 170 176
Washing dishes, etc.
* For most residential applications, the recommended setting temperature is 120°F or less.
For applications that occasionally require a higher temperature setting, locate the remote controller in a convenient location (
* Consult local codes for minimum operating temperatures.
Shower, hot water supply, etc.
High temperature
*Initial factory setting is 110°F
p.58) .
On
Off
)
If fixtures incorporate mixing valves, set the temperature higher than usual.
13
How to Use

Flow Meter Alarm

2,3 1
3
(Starting with the power off)
Preparation
1. Plug the bath drain.
Press the Power On/Off Button
1
On
The temperature will be displayed on the remote control thermostat.
On
Previous set temperature (example:110°F)
Set temperature.
Always check
2
temperature setting
(
before use.
Hot
Cold
Check the indicator lights.
Water temperature
)
14
An alarm will sound for ten seconds when the flow reaches the set level.
Water Temperature
The temperatures settings below are only examples. The
:
temperature setting necessary will depend on the usage,
(°F
the length of piping and the time of year.
100 105 110 115 120
)
The water will continue to run unless it is manually turned off.
To set the flow meter alarm:
Adjust flow meter
3
alarm setting.
Press the flow meter alarm set button (the setting will flash on the display) and adjust with the setting buttons.
Increase
Decrease
Choose the flow meter alarm setting from the following options: 10 - 60 (In 5 gallon intervals), 70 - 100 (In 10 gallon intervals), or 990 gallons.
The alarm will not sound if
Note:
it is set for 990 gal.
4
Turn on hot water.
On
Warmer HotWarm
* Initial factory setting: 110°F
Turn off the hot water when the
5
alarm sounds.
The alarm will sound when the set level has been reached. Stop the water.
The alarm will not
Note:
sound if it is set for 990 gal.
Off
Flow meter setting will be flashing (ex. 45 gal.) * The level can only be adjusted
while the indicator is flashing.
* After ten seconds, the remote
will again display the temperature.
If the flow meter alarm is being used to indicate when a tub is full:
If any hot water is being used besides what is going into the tub, the alarm will sound before the tub is full.
If there was water in the tub before the fill began, or if the water is not shut off manually when the alarm sounds, the tub may overflow.
If there was water in the tub before the fill began, the temperature in the tub after it is full may be different from the temperature setting.
15
How to Use
Muting the Remote Controller
The remote controller will emit a sound when any button is pushed. This sound can be muted if it is desired.
* Initial factory setting is with sound.
1
With the remote controller off, hold the Power On/Off
1
Button for five seconds.
Muted
No sound after 5 sec.
Sound
Tone sounds after 5 sec.
16
The flow meter alarm cannot be muted.
Preventing Damage from Freezing-1
Remarks
* Damage can occur from frozen water within the device and pipes even
in warm environments. Be sure to read below for appropriate measures.
* Repairs for damage caused by freezing are not covered by the warranty.
Freezing is prevented within the device automatically by the freeze-prevention heater
Freezing cannot be prevented when the power is disconnected. Do not remove the power plug from the wall outlet.
(Freezing will be prevented regardless of whether the operation switch is ON or OFF.)
* The freeze prevention heaters will not prevent the plumbing external to the unit from freezing.
Protect this plumbing with insulation, heat tape or electric heaters, solenoids, or pipe covers. If there remains a freezing danger, contact the nearest Noritz agent.
Take the measures below for extremely cold temperatures*.
*(outside temperature including wind chill factor less than 5°F) This method can protect not only to the heater, but also to the water supply,
water piping and mixing valves.
1. Turn the unit on with the Power Button on the Remote Controller.
2. Close the gas supply valve.
3. Open a hot water fixture and let it run for approx. 1 minute, and then check that the number 11 is flashing on the remote controller display. * If multiple units are being used, drain one minute for each unit. * It is possible that a different number may be displayed on the
remote controller, but as long as it is flashing, you may continue.
4. Partially close the hot water fixture, but keep a small amount of hot water running. (.1 gal./minute or about .2" thick.)
* If there is a mixing valve, set it to the highest level. * When linking multiple units, discharge water equivalent to .1 gal./minute per unit.
5. The flow may become unstable from time to time. Check the flow 30 minutes later.
Hot Water Fixture
.2" thick
* Remember to set mixing valves and fixtures to their original levels before using the unit again to prevent scalding. * If there is still a chance that the unit will freeze, drain the unit as on the next page.
If water will not flow because it is frozen:
1. Close the gas and water valves.
2. Turn off the power button.
3. Open the water supply valve from time to time to check whether water is running.
4. When the water is flowing again, check for water leaks from the equipment and piping before using.
If the heater or the piping is frozen, do not use the heater or it may get damaged.
17
Preventing Damage from Freezing-2
If the water heater will not be used for a long period of time, Drain the water.
Drain the water as follows:
Caution
High Temperature
Drain water into a bucket to prevent water damage.
1. Close the gas valve.
2. (1) Turn the power on. (2) Turn and leave open the hot water fixture for more than 1 minute and close.
*If multiple units are being used, drain one minute for each unit. *An 11 Error Code may appear on the remote control.
This is not a malfunction of the unit. Do not turn Power ON/OFF Button OFF.
3. Close the water supply valve, disconnect the electrical power supplied to the unit.
Do not touch with wet hands.
4. Fully open all hot water fixtures.
To avoid burns, wait until the equipment cools down before draining the water. The appliance will remain hot after it is turned off.
Fixture
Fixture
18
5. Open all drain plugs and drain the water out
of the unit.
6. When the water is completely drained, replace all drain
plugs and close the hot water fixtures.
Turning the Unit Back On
1. Check that all drain plugs are inserted.
2. Check that all hot water fixtures are closed.
3. Follow the procedure on p.11 “Initial operation”, steps 1 through 4.
Drain Plugs
Regular Maintenance-1
Periodic Inspection
Caution
High Temperature
For laundry, newspaper, timber,
Check
oil, spray cans and other combustible materials. (
For abnormal sounds
Check
during operation.
For abnormalities in
Check
external appearance, discoloration or flaws.
For proper operation of
Check
pressure relief valve.
For water leaks from the
Check
equipment and piping.
p.5)
To avoid burns, wait until the equipment cools down before draining the water. The appliance will remain hot after it is turned off.
For dust and soot in
Check
the flue terminal.
Periodic Maintenance
Equipment
Wipe the outside surface with a wet cloth, then dry the surface. Use a neutral detergent to clean any stains.
Remote Controller
Wipe the surface with a wet cloth.
Do not use benzene, oil or fatty detergents to clean the remote controller; deformation may occur.
The remote controller is water resistant but not water proof. Keep it as dry as possible.
19
Regular Maintenance-2
Periodic Maintenance
Water Drain Valve (with Water Filter)
If the water drain valve (with water filter) is covered with debris, the hot water may not run smoothly, or the unit may put out cold water. Check and clean the filter as explained below.
* To avoid burns, wait until the equipment cools down before draining the water.
The appliance will remain hot after it is turned off.
* Water will be discharged from the drain plug.
Place a container, etc. to receive the discharged water.
1. Close the water supply valve.
2. Open all hot water fixtures.
3. Remove the inlet and outlet drain plugs (about
0.3 gal. will drain out)
4. Take the water drain valve (with water filter) out of the inlet. (See illustration to right).
5. Clean the water drain valve (with water filter) with a brush under running water.
6. Replace the water drain valve (with water filter). (Take care not to lose the packing.)
7. Close all hot water fixtures.
8. Open the water supply valve and check that water does not leak from the drain plugs or water drain valve (with water filter).
Optional Maintenance
Water Heater Service Valves (IK-WV-1)
Inlet
Packing
Drain Plug (with filter)
Water Supply Valve
20
Hot Water Service Valve
Pressure Relief Valve
Drain
Water Outlet
Water Intlet
Cold Water Service Valve
* Isolator valve kits may be purchased as an
accessory from Noritz (Part #IK-WV-1). They allow for one man full diagnostic testing and easy flushing of the system.
* The kit includes two full port isolation valves
and a pressure relief valve for the hot side. Contact Noritz for more information.
Troubleshooting-1
Initial Operation
Unit does not attempt to ignite when water is running.
Unit attempts to ignite but fails
Hot water is not available when a fixture is opened.
• Is water running?
• Check for reversed plumbing or crossed pipes.
•Check the water drain valve filter. (
• Reset unit and try again. There may be air in the gas line.
• Have a professional check the gas supply pressure.
p.20 )
Temperature
•Are the gas and water supply valves fully open?
• Is the water supply cut off?
•Is the hot water fixture sufficiently open? Is the gas being cut off by the gas meter ?
(Can other gas devices such as stoves be used?)
•(For LP) Is there enough gas in the tank? (Can other gas devices such as stoves be used?)
• Is the water drain valve filter clogged? (
• Is the power button turned on?
p.20)
No water is available when a fixture is opened.
The hot water is not the correct temperature.
Water takes time to become hot when turning the hot water fixture.
The water is too hot.
• Is the water supply cut off?
• Is the heater frozen?
•Is the hot water fixture sufficiently open?
• Have you allowed enough time for the cold water in the pipes to drain out?
•Are the gas and water supply valves fully open?
• Is the water temperature setting appropriate?
(
p.12 and p.13)
• If the water supply temperature is high, it is possible
for the temperature to be higher than the temperature set on the remote controller.
• If only a small amount of hot water is demanded, it is
possible for the temperature to be higher than the temperature set on the remote controller.
• If the supply water goes through a solar pre-heating
system, it is possible for the temperature to be higher than the temperature set on the remote controller.
21
Troubleshooting-2
Temperature
The water is not hot enough.
The water is cold when only a single fixture is open.
Fluctuations in hot water temperatures.
Amount of Hot Water
The amount of hot water at a certain fixture is not constant.
•Are the gas and water supply valves fully open?
• Is the water temperature setting appropriate?
p.12 and p.13)
(
• If the amount of hot water required is very high, it is possible for the temperature to be lower than the temp­ erature set on the remote controller. Decrease the amount of water passing through the unit and the temperature should stabilize.
• The unit will not heat the water if the flow rate is less than
0.7 gallons per minute. Open the fixture more or open other fixtures so that a greater flow passes through the unit, and the unit should begin heating again.
• Set water temperature at 115°F to 120°F. This will allow you to use a higher flow of hot water thus meeting the minimum flow requirement of 0.7 gpm.
•Clean the water filter of any debris (
•When hot water is demanded at other fixtures, the amount available may be reduced. The maximum flow available from this unit is 6.9 GPM at a 45°F temp. rise.
• Pressure fluctuations and other plumbing conditions can cause the temperature and pressure at a fixture to be unstable, but it should stabilize after a short time.
• There are some types of hot water taps that discharge large
volumes of hot water initially, but stabilize after time.
•To keep the temperature stable, the heater limits the amount of water that can flow through it to a small amount initially, but the amount increases over time.
p.20)
22
The amount of hot water in the tub is less/more than the set amount.
The flow meter alarm does not sound even when filled to the set amount.
Amount of hot water available has decreased over time.
•When hot water is used for other fixtures while filling the bath tub, the tub will not fill as much.
• If there is water in the tub already, or when filling is stopped and resumed, the tub will fill more.
The flow meter alarm is set to sound when hot water is continuously discharged for the set volume of water. If mixing valves are used, or if cold water is mixed with hot water at the fixture, the tub will fill more than the setting of the flow meter alarm.
• Is the water drain valve filter clogged? (
p.20)
Remote Controller
The light on the power button does not come on.
The water temperature changes after a power failure or when the power is disconnected.
The fan can be heard after operation is stopped.
A motor can be heard when turning the unit ON or OFF, when opening or closing a fixture, or after the unit has been running for a while.
• Has there been a power failure?
•Is the power connected properly?
• The temperature setting and the flow meter alarm setting may both need to be reset after a power outage.
Sounds
• These noises indicate the proper operation of devices which are designed to let the unit reignite more quickly,
and ensure the water temperature is stable.
Other
The heater stops burning during operation.
exhaust vent on a cold day. The hot water is turbid.
Water leaks from the drain plugs on the outlet.
• Are the gas and water supply valves fully open?
• Is the water supply cut off?
• Is the hot water fixture sufficiently open?
• Is the gas being cut off by the gas meter?
(Can other gas devices such as stoves be used?)
• (For LP) Is there enough gas in the tank?
(Can other gas devices such as stoves be used?)
• This is normal. The white smoke is actually steam.White smoke comes out of the
• This is harmless. Small air bubbles appear as the water is heated and depressurized rapidly to atmospheric pressure.
•When the unit is under very high pressure, water will leak from the drain plugs as a safety so that the unit is not damaged by the high pressure.
23
Troubleshooting-3
Other
The water appears blue or The bath tub/wash-basin has turned blue
åÃè·ï\é¶Ç Ç®íÇÇÇæÇÇ¢ åÃè·ï\é¶Ç Ç®íÇÇÇæÇÇ¢
• This can be caused by a reaction of copper ions in the water with fat particles (furring). This is not a health risk, and the discloration of the tub or basin can be cleaned.
Check for an Error Code
If there is a problem with the unit, a numerical error code will flash on the remote controller. If this occurs, take appropriate measures as listed below.
When an error code appears, the display and the operation light will flash together.
Error Code Cause Action
Ignition error
Check whether the gas valve is open. Press the power button to turn the unit off, open a hot water fixture, and turn the unit back on. If the flashing number doesn't return the problem is solved.
Flashing
Remote Controller
24
Abnormal combustion, low gas supply pressure
Contact our sales agent if:
• Any other error code appears.
• An error code is indicated again after the above actions were followed.
• There are any other questions.
Have a professional check the gas supply pressure. Contact the nearest Noritz agent.
Contact the nearest Noritz agent.Abnormal combustion
Follow-up Service
Requesting Service
First follow the instructions in the troubleshooting section (p.21 to p.24). If the error is not corrected, contact our sales agent.
We will need to know:
The Model ................ (check the rating plate)
*See p.4 for the location of the label
Date of purchase ..... (see the warranty)
Details of problem... (flashing error codes,
etc., in as much detail as possible)
Your name, address, and telephone number Desired date of visit
*A request for service may be rejected if the water heater is installed
in a location where working on the unit may be dangerous. Contact a plumber.
Warranty
A warranty registration card is included separately. Be sure that the plumber, date of purchase and other necessary items are filled in. Read the content carefully, and keep the warranty card in a safe place.
For repairs after the warranty period, there will be a charge on any service, and service will only be performed if the unit is deemed repairable.
Period of Time for Stocking Repair Parts
Noritz will stock repair and maintenance parts for this unit for a minimum of seven years after production has ceased.
Reinstallation
If you want to reinstall the appliance at a different location, confirm that the gas and power supply indicated on the rating plate are available at the new location. If you are not sure, consult the local utility company.
If you move to a region that uses a different type of gas, conversion and adjustment of the appliance will be necessary. This work must be performed by Noritz and will be charged for even during the warranty period.
25
Specifications
Specifications
•Specifications may be changed without prior notice.
• The capacity may differ slightly, depending on the water pressure, water supply, piping conditions, and water temperature.
Item Model Name
Type
Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes
Power Supply
Materials
Safety Devices
Accessories
Installation Air Supply/Exhaust
Water Inlet Hot Water Outlet Gas Inlet Supply Consumption Casing Flue Collar Heat Exchanger
Specification
N-069M-DV
Indoor Wall Hanging
Direct Vent/Sealed Combustion
Direct Ignition
15-150 PSI
0.7 GPM
24.2"(Height) x 18.3"(Width) x 9.4"(Depth) 63 lbs.
0.3 Gallon 3/4" 3/4" 3/4"
120 VAC (60Hz)
NG:70W, LP:74W, Freeze Prevention 135W
Zincified Steel Plate/Polyester Coating
Stainless Steel
Copper Sheeting, Copper Tubing
Flame Rod, Thermal Fuse, Pressure Relief Valve,
Lightning Protection Device (ZNR),
Electric Leakage Prevention Device (GFCI), Overheat
Prevention Device, Freezing Prevention Device,
Fan Rotation Detector
Remote Controller, Remote Controller Cord, Anchoring Screws
26
Item Gas
Consumption Maximum Hot Water Capacity Capacity Range
Temperature Settings
Default Temperature Options
Performance
Maximum Performance NG LP 45°F Rise 6.9 Gal./min.
194,000 btuh 194,000 btuh
0.7-7.9 Gal./min.
100-150°F (In 5°F intervals),
160, 170, 176°F (In 10°F intervals) (14 Options)
120,130,140,176°F(Original is 120°F)
Minimum Performance
25,000 btuh 25,000 btuh
External outfitting
011
010
072
016
072
071
007
070
003
001
012
072
009
003
026
015
027
017
025
006
004
005
070
035
034
013
014
070
073
27
External outfitting
Part Nos. Part Names Order Nos. Q'ty/unit
001 N-084M-DV Front set-AS SBX7485 1 003 Front packing L AAP AAPL017 2 004 Lamp seal plate DEC DECK008 1 005 Connection diagram label EJM EJMK001 1 006 Caution label 1 EAU EAUK003 1 007 Caution label 2 EAU EAUK004 1 009 Plug insulation sheet CRU CRUK002 1 010 Exhause box FF CZV CZVF001 1 011 Heat insurator CZV CZVL002 1 012 Exhause joint packing DHN DHNL003 1 013 Wiring coupling BXK BXKA022 2 014 Grommet CXP CXPA026 2 015 Intake pipe packing EHK EHKL084 1 016 Intake pipe BCU BCUF021 1 017 Intake flange BCU BCUF022 1 025 Case FF EJM EJMA011 1 026 Air themistor BWC BWCH003 1 027 Intake/Exhaust label EJM EJMK031 1 034 Junction box set EHU EHUA008 1 035 Junction box packing EHU EHUL002 1
070 Cross recessed round-head collar N-tapping screw 4X8 071 Cross recessed truss type3 EVERTIGHT tapping screw with PW 4X12 072 Cross recessed round-head collar N-tapping screw 4X10 073 Cross recessed round-head collar type3 EVERTIGHT tupping screw 4X12
28
Combustion unit and gas route
100
109
102
101
171
117
175
110
172
116
175
105
126
070
117
118
112111
115114
170
173
070
119
103
104
070
070
141
132
122
128
125
070
176
131
070
129
173
072
127
121
120
172
121
124
172
123
171
073
29
Combustion unit and gas route
Part Nos. Part Names Order Nos. Q'ty/unit
100 Combustion tube set EAC SET-V SBP7302 1 101 Flame rod DLK SET-V SBA7506 1 102 Plug packing(for N) DLK DLKL012 1 103 Ignition plug SET-V SBA7504 1 104 Burner sensor DLK SET-V SBA7505 1 105 Plug fixing plate(for N) DLK DLKC009 1 109 Suction air joint packing DHN DHNL002 1 110 Manifold set 15 EDM SET-AS SBE7875 1<LPG>
Manifold set 24 EDM SET-AS SBE7874 1<NGA> 111 Solenoid S16L CRU SET-AS SAQ7346 3 112 Solenoid S24L CRU SET-AS SAQ7406 1 114 O-ring S30 type 1A SAD6433 3 115 O-ring S-38 SAD6372 1 116 Manifold seal packing top CRP CRPL002 1 117 Manifold seal packing side CRP CRPL004 2 118 Manifold seal packing bottom CRP CRPL003 1 119 Fan moter DKE DKEF030 1 120 Manifold pipe set EDM EDME006 1 121 O-ring P25.5 SAB1512 2 122 Gas mech. S24DQ CRP SET-V SAQ7708 1 123 O-ring JASO 2028A 8590109 1 124 Gas fitting 20A SET EJH EJHE001 1 125 Mounting plate for burner case DLT DLTC001 1 126 Main damper11 CRP CRPC052 1 127 Conduit R10 EDM EDMJ006 1 128 Igniter CRP CRPJ002 1 129 High-voltage cord 470 SAC1229 1 131 Mounting plate for igniter EAC EACC011 1 132 Mounting plate for igniter DTJ DTJA015 1 141 Bell-mouse
44 CRU CRUC045 1
30
170 Cross recessed round-head type3 EVERTIGHT tapping screw 5X16 171 Cross recessed hexagon head machine screw M4X8 172 Cross recessed round-head machine screw M4X8 173 Cross recessed round-head N-tapping screw 4X8 175 Cross recessed round-head SPAKmachine screw with guide M4X12 176 Cross recessed round-head collar N-tapping screw 4X12
Hot-water feed route
413
507
173
408
508
425
468
410
A
471
434
412
427
406
407
B
412
456
470
411
456
434
402
424
417
413
428
472
511
433
402
471
434
456
456
422
434
412
413
458
A
400
402
D
401
421
412
423
413
510
402
C
409
406
435
173
414
452
172
073
442
441
511
508
509
413
418
435
412
507
444
420
176
453
172
172
434
456
445
455
443
C
(Thermal fuse rounding procedure)
(Left side view)
Thermal fuse fastener
402
D
418
(Front side view)
Thermal fuse fastener
402
Freeze preventive heater
B
463
428
454
431
440
439
434
437
456
434
446
447
438
509
172
509
Heater fastener
408
(Right side view)
Thermal fuse
418
(Rear side view)
401407
Thermal fuse fastener
073
402
31
Hot-water feed route
Part Nos. Part Names Order Nos. Q'ty/unit
400 Heat exchanger EJM SET-AS SKA7139 1 401 Thermal fuse DHN SET-V SBA7398 1 402 Thermal fuse fastener CXD CXDH003 5 406 Thermal fuse cover DHN DHNA014 2 407 Freeze preventive heater CRP SET-V SAQ7745 1 408 Heater fastener EHK EHKH001 1 409 Remaining flame safety device 96 EHU EHUH001 1 410 Water flow servo set 2 DZT DZTD011 1 411 Heat exchanger thermister BWC BWCD098 1 412 O-ring P4C 1323709 5 413 Thermistor holding plate ALS ALSD088 5 414 O-ring P20C 3059502 1 417 Water flow servo set 1 DZT DZTD010 1 418 Freeze preventive heater 3 BGD BGDH002 3 420 O-ring P22C 7573308 1 421 Hot-water feed pipe DHN DHND010 1 422 Bypass pipe EAC EACD003 1 423 Hot-water thermistor BWC BWCD096 1 424 Water flow sensor set 3 DUV DUVD019 1 425 Water inlet thermistor BWC BWCD097 1 427 Water outlet magnetic sensor BWC BWCD090 1 428 O-ring P12.5C 3359808 2 431 Water inlet pipe EAC EACD001 1 433 Quick fastener 13-22 SAD6537 1 434 O-ring P16C 3223302 7 435 Shut-off cock AXG AXGD089 2 437 Water inlet fitting 20ASET EJM EJMD002 1 438 Water filter (SUS) EGB EGBD032 1 439 O-ring 16DF BRQ BRQL008 1 440 Water filter DTJ DTJD006 1 441 Drain cock CRU CRUD003 1 442 Hot-water resistant O-ring P3 SAD6633 1 443 Mixing coupling EAC EACD007 1 444 Mixing body EAC EACD013 1 445 Mixing cylinder BWC BWCD035 1 446 QMF safety valve SAA2811 1 447 Hot-water resistant O-ring P9 SAD6635 1 452 Hot-water outlet fitting EJM EJMD001 1 453 O-ring P11C 1326503 1 454 Quick fastener 12.7 6340202 1 455 O-ring JASO 2026 type4 C SAA6483 1 456 Quick fastener 16A 6340300 6 458 Water flow sensor SET1 DUV DUVD017 1 463 Magnetic sensor BWC BWCD093 1 468 Thermostat BHV BHVH002 1 470 Conduit 86 DZT DZTJ008 1 471 Waterproof cover CZL CZLD041 2 472 Servo motor cable conduit (86) DZT DZTJ009 1
32
507 Cross recessed truss P TIGHT screw 4X10 508 Cross recessed round-head P TIGHT screw 4X14 509 Cross&straight recessed round-head collar type3 S TIGHT tapping screw 4X8 510 Cross&straight recessed type3 S TIGHT tapping screw 4X8 511 Cross recessed round-head P TIGHT screw 4X14
Electronic control unit
707
070
731
706
070
714
705
703
700
176
070
716
732
704
176
070
Remote controller
kitchen remote controller (RC-7646M-2-USA)
708
751
701
731
753
752
754
Attached set
801
802
755
<Special part>
Special part Special part no.
instruction manual
888
33
Electronic control unit, Remote controller and Attached set
Part Nos. Part Names Order Nos. Q'ty/unit
700 Relay case EJM-A SET-AS SHA7682 1 701 Harness EJM EJMJ002 1 703 Lamp cable conduit CRP CRPJ014 1 704 Current leakage safety device DTJ DTJJ015 1 705 Relay case cover DEK DEKA014 1 706 Transformer EDN EDNJ006 1 707 Transformer cover DJP DJPA054 1 708 Mounting plate for terminal block DZT DZTA006 1 714 Nylon clamp HP-4N (NK-4N) 7287909 1 716 Conduit 90-2 CCP CCPJ028 1
731 Cross recessed bind machine screw M3.5X6 732 Cross recessed round-head N-tapping screw 4X12
751 RC-7646M-2 body USA QME QMEJ005 1 752 Drssed frame body QME QMEA003 1 753 Wall packing QHU QHUA115 1 754 Oar plug 6X25 755 Cross recessed round wood screw 4.1X25
800 N-084M packing SET V SBP7633 1 801 Cross recessed round-head type 1 tapping screw 5X35 802 Remote controller cord S SET EAU EAUM001 1 888 Instruction manual N-084M SAR8157 1
34
Installation Manual
GAS WATER HEATER
NORITZ AMERICA CORPORATION
N-069M-DV
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings, they are critical to your safety.
Danger of serious injury or even death as well as danger of fire when the
Danger
Warning
Caution
Prohibited
product is misused by ignoring this symbol. Possibility of serious injury or even death as well as possibility of fire when
the product is misused by ignoring this symbol.
Possibility of bodily injury or damage to property when the product is misused by ignoring this symbol.
Disconnect Power
(Indoor Installation)
Ground
Be sure to do
Requests to Installers
Caution
• In order to use the water heater safely, read this installation manual carefully, and follow the installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon completion.
• After completion of installation, be sure to hand the Operation Manual (with warranty) to the customer upon filling in all of the required items.
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
35
1.
Included Accessories
The following accessories are included with the unit. Check for any missing items before starting installation.
Part Shape
Tapping Screw
Remote Controller
(See p. 51)
2.
Optional Accessories
Flue Terminal
VT4-TL
Flue Terminal
VT4-TS
Q’ty
5
1
1
1
Installation Manual
(this document)
Remote Controller
Cord (10 ft)
The accessories listed below are not included with the units, but may be necessary for installation.
Quick Connect
Cord
Remote Controller
Cord (26 ft)
Q’tyShapePart
1
1
Q’tyShapePartPart Shape Q’ty
1
1
Isolator Valves
(includes pressure
relief valve)
1
Pipe Cover
1
36
3.
Quick Connect Multi System Installation
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord.
The Quick Connect Cord is 6 ft. long. Install the two units 18.5"-37.4" apart at the center to ensure the cord will be able to reach between the units. (See Typical Plumbing diagram). (If the distance between the two units is too great, not only will the cord not be able to reach, but the water temperature may also become unstable because of the difference in pipe length between the two units.)
System Diagram
Quick Connect Cord
Cord Connector
Typical Plumbing
Cord Connector
Terminal Block
Remote Controller
Remote Controller Cord
G
Distance at center: 18.5-37.4".
Distance on sides
0.19-19".
* When connecting 2 devices, use only a
single remote controller.
Note: Connect the remote
controller to only one of the devices.
Gas Supply Piping
Cold Water Supply
Hot Water
Union
Union Gas Valve
Shutoff Valve
Shutoff Valve
Hot Water Cold Water
Size the piping to allow for the maximum flow rates of the units.
Make this distance as short as possible. * The hot water temperature will become unstable as the pipe length increases.
Union
Quick Connect Cord
Pressure Relief Valve
Shutoff Valve
Leave enough clearance around the plumbing to apply insulation. It will be necessary to add bends to the piping to ensure that this clearance is available.
• Insulate the hot water piping to prevent heat loss. Insulate and apply heating materials to the cold water supply piping to prevent heat loss and freezing of pipes when exposed to excessively cold temperatures.
37
Before Installation
4.
Warning
Precautions on Vent Pipe Replacement
• The vent system will almost certainly need to be replaced when this appliance is being installed. Use vent pipe that is listed to UL 1738 for Category III appliances for the exhaust venting. Category III listed vent pipe is suggested for the air supply pipe also, but other materials may be acceptable. Consult local codes. * If Category III listed vent pipe is already installed, check for punctures, cracks or blockages and
consult with the vent pipe manufacturer before reusing.
Use Approved Vent Materials
• Use only vent materials that are listed to UL 1738 for Category III appliances for the exhaust venting of this appliance. Improper venting may result in fires, property damage or exposure to Carbon Monoxide.
Snow Precaution
• If this product will be installed in an area where snow is known to accumulate, protect the vent termination from blockage by snow drifts or damage from snow falling off of roofs.
Caution
Check the Gas
• Check that the rating plate indicates the correct type of gas. Check that the gas supply line is sized for 194,000 Btuh for this unit.
Check the Power
• The power supply required is 120V AC, at 60Hz. Using the incorrect voltage may result in fire or electric shock.
Do Not Use Equipment for Purposes Other Than Those Specified
• Do not use for purposes other than increasing the temperature of the water supply, as unexpected accidents may occur as a result.
Check Water Supply Quality
• If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in order to ensure full warranty coverage.
Use Extreme Caution if Using With A Solar Pre-Heater
• Using this unit with a solar pre-heater can lead to unpredictable output temperatures and
possibly scalding. If absolutely necessary, use mixing valves to ensure output temperatures do
not get to scalding levels. Do not use a solar pre-heater with the quick-connect multi-system.
Checkup
• Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
38
Choosing Installation Site
5.
* Locate the appliance in an area where leakage from the unit or connections will not result in damage
to the area adjacent to the appliance or to the lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.
Caution
• The water heater is designed for indoor installation only. Never in­stall it outdoors or in a bathroom, it may be damaged or a fire may be caused.
• Consult with the customer concerning the location of installation.
•Avoid places where fires are common, such as those where gasoline, benzene and adhesives are handled, or places in which corrosive gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are present. This may cause incomplete combustion or failures.
• Locate the vent terminal so that there are no obstacles around the termination and so that exhaust can't accumulate. Do not enclose the termination with corrugated metal or other materials.
•Install the water heater in an area that allows for the proper clear­ances to combustible and noncombustible construction. Consult the rating plate on the appliance for proper clearances.
• Do not install the water heater in a place where it may be threatened by falling objects, such as under shelves.
• The water heater must be installed in a place where supply and exhaust pipes can be installed as directed.
•Do not install the water heater where the exhaust will blow on outer walls or material not resistant to heat. Also consider the surro­unding trees and animals.
The heat and moisture from the water heater may cause discolo­ration of walls and resinous materials, or corrosion of aluminum materials.
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove. If oily fumes or a large amount of steam are present in the installation location, take measures to prevent the fumes and steam from entering in the equipment.
•Avoid installation in places where dust or debris will accumulate. Dust may block the air-supply opening, causing the performance of the fan motor to drop and incomplete combustion to occur as a result.
• Install in a location where the exhaust gas flow will not be affected by fans or range hoods.
• Take care that noise and exhaust gas will not affect neighbors.
• Avoid installation in places where special chemical agents (e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• Before installing, make sure that the exhaust flue termination will have the proper clearances according to the National Fuel Gas Code (ANSI Z223.1).
39

6. Installation Clearances

Caution
Before installing, check for the following:
Install in accordance with relevant building and mechanical codes, as well as any local, state or national regulations.
Item
• Maintain the following clearances from both combustible and non-combustible materials.
Distance from combustibles
• If possible, leave 8" or more on either side of the unit to facilitate inspection.
• If possible, leave 24" or more in front of the unit to facilitate maintenance and service if necessary.
Check Illustration
12" or more
Distance from the top surface
8" or more
2" or more
Distance from the side
8" or more
Consult vent manufacturer for clearances
repair/inspection
Securing of space for
• There must be a clearance of 24" or more in front of the Flue terminal.
• This restriction will not be applied to an area where an effective shield makes a clearance of 24" or more in front of the exhaust outlet.
into Any Building
Outdoor Clearances to Opening
40
24" or more
There must be no building opening within this area.
12" or more
12" or more
Flue terminal
12" or more
12" or more
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3a-2003 and the National Fuel Gas
Code, ANSI Z223.1.
Clearance
Above grade, veranda, porch, deck,
A=
or balcony
Window or door that may be opened
B=
Permanently closed window
C=
Vertical clearance to ventilated soffit located above the terminal within a
D=
horizontal distance of 2 feet from the center of the terminal
Unventilated soffit
E=
Outside corner
F=
Inside corner
G=
Each side of center line extended
H=
above meter/regulator assembly Service regulator vent outlet
I=
Nonmechanical air supply inlet or
J=
combustion air inlet to any other appliance
Mechanical air supply inlet
K=
Above paved sidewalk or paved
L=
driveway located on public property
M=
Under veranda, porch, deck, or balcony
Vent Terminal
Air Supply Inlet
12" (12")
12" (36")
*
*
* * *
3' within a height 15' above meter/regulator assembly
3'
12" (36")
3' above if within 10' (6')
(7' ***)
* (12"- Canada Only****)
Area Where Terminal is Not Permitted
()= indicates clearances required in Canada *Maintain clearances in accordance with local installation codes and the requirements of the gas supplier ***A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. ****Permitted only if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor.
41
7. Installation
Securing to the wall
• The weight of the device will be applied to the wall. If the strength of the wall is not suffi­ cient, reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may be damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
Item
Caution
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by the upper wall mounting bracket.
Locating Screw Holes
3. Determine the positions for the remaining four screws (two for the top bracket and two for the bottom), and remove the unit.
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does
not enter the building from screws mounting the device.
Mounting
Check
• When installing with bare hands, take caution to not inflict injury.
• Be careful not to hit electrical wiring, gas, or water piping while drilling holes.
Illustration
Location of Screw Hole
Mounting Bracket (upper)
Locating Screw Holes
Tapping Screw
• Make sure the unit is installed securely so that it will not fall or move due to vibrations or earth-quakes.
Structure
Vent Pipe Installation
8.
(Indoor Installation Only)
Vent Terminal Installation
• Follow the installation instructions included with the vent terminal and which are reproduced at the end of this manual.This appliance must be vented through the wall,not vertically to the roof.
42
Vent Terminal Installation Precautions
Note the following vent terminal installation requirements
• Do not install the vent terminal indoors • Install the vent terminal with a downward slope
downward
• Install with the proper length protruding through the wall
Proper installation. The red line can be seen,but the red rectangle cannot be seen from the outside.
Avoid installing the terminal where obstacles will block it
Vent terminal
Snow drift
• Do not install the vent terminals vertically in-line. Do not cover the vent terminal with any type of protective screen or enclosure. In-line or blocked terminals can cause abnormal combustion resulting inundesired performance from the water heater.
not far enough
Vent terminal
Tree
too far
upward
slope
Avoid storing hazardous
• objects near the terminal
•Clearance from vent terminal. If multiple units are installed,
terminals must be separated by 12" or more in a plain view regardless of the vertical clearance.
12" or more
Vent terminal
slope
Gasoline
Vent terminal
Gas
12" or more
Vent terminal models
• Use only the following models of Noritz vent terminals with this unit.
VT4-TL
• VT4-TS
Vent terminal
Vent terminal size variations are listed in the table below. Choose the model according to the wall thickness required.
Model VT4-TL-5 3.5" to 5.1" VT4-TL-8 5.1" to 8.3"
VT4-TL-14 8.3" to 14.6" VT4-TL-27 14.6" to 27.2"
(for long vent runs) (to be installed directly
on top of the appliance)
Wall thickness (in.)
Vent system installation example
Elbows
Intake pipe
Vertical position not allowed.
Vent terminal
Straight pipe
sloping down
Exhaust pipe
Elbow
Main unit
Use a listed Category III vent adapter to connect the flue collar to the vent system. Use Category III vent pipe for the entire length of the exhaust pipe.
43
Venting Precautions
•Use 4" diameter Category III vent pipe.
• Maximum vent length Number of 90
degree elbows
4 3 2 1
Maximum
Vent Length
39' 45' 51' 57'
• Exceeding the maximum vent length is danger-
ous and may result in bad combustion.
• If possible,don ’t install the vent pipe through any
enclosed areas.If necessary,consult the pipe manufacturer ’s instructions for clearances.
• Install the vent terminal so that all exhaust is di-
rected to and all intake air is taken from out­doors.
• Do not store hazardous or flammable sub­stances near the vent terminal,
•Slope the intake and exhaust pipes at a 1/50 grade down towards the termination.
• Use only UL listed Category III venting products.
• Connect the vent pipe firmly so that it will prevent exhaust gases from leaking.
•Steam or condensed water may drip out of the vent terminal.Dispose of this condensed water according to local codes and in order to prevent injury or property damage.
• If this product will be installed in an area where snow is known to accumulate,protect the vent termination from blockage by snow drifts or dam­age from snow falling off of roofs.
• Support the vent pipe with hangers at intervals as required by the vent pipe manufacturer ’s in­stallation instructions.
• Install the vent terminal so that it is easily accesible for maintenance both from the indoors and the outdoors.
• If the vent terminal will be installed higher than the water heater,make the vertical section di­rectly above the water heater as short as possible,and slope down to the terminal. Do not have another vertical section after the horizontal section begins.
• Make the vertical pipe as short as possible.
• Follow the vent pipe manufacturer's installation instructions.
• Maintain the same vent pipe diameter all the way to the end.
• Maintain the following clearances for the exhaust pipe to combustibles:
Manufacturer and Enclosed Unenclosed
Product Hor. Vert. Hor. Vert.
Noritz N-Vent 4" 3" 3" Protech FasNSeal 4" 3" 3"
10" (sides) 15"(top) 6"(bottom)
8" (sides) 12"(top) 4"(bottom)
Protech FasNSeal W2 6" 4" 3" 3" HeatFab SafTVent 6" 6" 2" 2" Z-Flex Z-Vent 8" 4" 1" 1" Flex-L-StaR-34 8" 4" 1" 1"
These clearances are subject to change. Refer to the UL listing for the proper clearances.
• Do not common vent or connect more than one appliance to this venting system.
Appliance Adapters
• Use the following adapters to connect the unit to the venting system.
Manufacturer and
Product
Part No.
Protech FasNSeal FSAA4 HeatFab SafTVent 9401RYPK Z-Flex Z-Vent 2SVWA04 Flex-L StaR-34 SRASPSA4
• Terminate at least 12"above grade or snow line
• Terminate at least 7'above a public walkway
• Use a condensation drain if necessary
44
Vertical Vent Termination
Intake Air
Elbow
3'
Appliance
Adapter
6'
1-2'
2'
Min.
Hanger
Strap
Condensation
Drain (Install According to
Local Codes)
Exhaust
RainCap
Flashing
Firestop/
Support
Firestop
Roof
• Terminate at least 6' from the combustion air intake of any appliance, and 3' from any
other building opening, gas
utility meter, service regulator etc.
• Enclose exterior vent systems below the roof line to limit condensation and protect against mechanical failure.
• When the vent penetrates a floor or ceiling and is not
running in a fire rated shaft, a
firestop and support is required.
• Terminate the vent system at least 2' above, but not more than 6' above the roof line, or according to the vent pipe manufacturer's instructions.
• Provide vertical support every 12' or as required by the vent pipe manufacturer's instructions.
•Slope the horizontal vent 1/4" downwards for every 12".
• Do not vent straight upwards. Always have a horizontal section of venting.
• Install a condensation drain in the horizontal section of the venting.
When the intake/exhaust pipes pass through an enclosed space:
Intake pipe
Exhaust pipe
Sloping down toward vent terminal
(Combustible material)
Ceiling
Suggested inspection openings (18" x 18")
• Inspection openings are suggested for the vent intake and exhaust pipes if they are installed in an enclosure. These openings should be near the entrance and exit of the vent into the enclosure.
• These openings should be 18" x 18".
External wall, combustible material
45

Gas Piping

9.
Follow the instructions from the gas supplier.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1⁄2 psig (3.5 kPa). The Appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1⁄2 psig (3.5 kPa).
The appliance and its gas connections must be leak tested before placing the appliance in operation. The inlet gas pressure must be within the range specified. This is for the purposes of input adjustment. In order to choose the proper size for the gas line, consult local codes or the National Fuel Gas Code ANSI
Z223.1.
Gas Pressure
Size the gas line according to total btuh demand
of the building and length from the meter or
Gas Meter
Select a gas meter capable of supplying the entire btuh demand of all gas appliances in the building.
regulator so that the following supply pressures are available even at maximum demand:
Natural Gas Supply Pressure
Min. 4" WC Max. 10.5" WC
LP Gas Supply Pressure
Min. 8" WC Max. 14" WC
Gas Connection
• Do not use piping with a diameter smaller than the inlet diameter of the water heater.
• Gas flex lines are not recommended unless they are rated for 194,000 btuh.
• Install a gas shutoff valve on the supply line.
•Use only approved gas piping materials.
Measuring Gas Pressure
In order to check the gas supply pressure to the unit, a tap is provided on the gas inlet. Remove the hex head philips screw from the tap, and connect a manometer using a silicon tube.
In order to check the gas manifold pressure, a pair of taps are provided on the gas valve inside the unit. The pressure can be checked either by removing the hex head philips screw and connecting a manometer with a silicon tube, or by removing the 1/8" NPT screw with an allen wrench and connecting the appropriate pressure gauge.
46
Noritz N-069M-DV
Outlet E
Section 4
10'
Natural Gas
Meter
Sample Gas Line
(194,000 Btuh)
Clothes Dryer
10'
Section 3 Section 2
5'
5' 5'
Outlet D
Gas Fireplace (25,000 Btuh)
**See next page for the pipe capacity charts.
(35,000 Btuh)
Outlet C
5'
5'
Outlet A
Section 1
10'
Outlet B
Barbecue
(50,000 Btuh)
10'
5'
Gas Range Stove
(65,000 Btuh)
Instructions
1. Size each outlet branch starting from the furthest using the Btuh required and the length from the meter.
2. Size each section of the main line using the length to the furthest outlet and the Btuh required by everything after that section.
Sample Calculation Outlet A: 45' (Use 50'), 50,000 Btuh requires 1/2" Outlet B: 40', 65,000 Btuh requires 1/2" Section 1: 45' (Use 50'), 115,000 Btuh requires 3/4" Outlet C: 30', 35,000 Btuh requires 1/2" Section 2: 45' (Use 50'), 150,000 Btuh requires 3/4" Outlet D: 25' (Use 30'), 25,000 Btuh requires 1/2" Section 3: 45' (Use 50'), 175,000 Btuh requires 1" Outlet E: 25' (Use 30'), 194,000 Btuh requires 3/4" Section 4: 45' (Use 50'), 369,000 Btuh requires 1 1/4"
Maximum Natur
Natur
Liquified P
Pipe Size
1/2" 3/4"
1" 1 1/4" 1 1/2"
2" 2 1/2"
3"
3 1/2"
4"
Gas Line Sizing for a Noritz N-069M-DV
Adapted from UPC 1997
al Gas Delivery Capacity in Cubic Feet per Hour (0.60 Specific Gravity, 0.5" WC Pressure Drop)
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125'
174
119 249
363
470
684 1404 2103 4050 6455
11,412 16,709 23,277
Contact the Gas Supplier for Btu/Cubic Ft. of the Supplied Gas. 1000 BTU/Cubic Ft. is a Typical Value
965 1445 2784 4437
7843 11,484 15,998
96 200 377
775 1161 2235 3563
6299 9222
12,847
82 171 323 663
993 1913 3049 5391 7893
10,995
Length in Feet
73 152 286 588 880
1696 2703 4778 6995 9745
66 138 259
532 798 1536 2449 4329 6338 8830
61 127 239 490 734
1413 2253
3983 5831
8123
56 53 50 44 118 111 104 93 222 208 197 174 456 683
1315 2096
3705 5425 7557
428
641 1234 1966 3476 5090 7091
404
605 1165 1857 3284 4808 6698
358
536 1033 1646 2910 4261 5936
Maximum Liquified P
Pipe
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 125' 150' 200'
Size
1/2"
275
3/4"
567
1071
1"
2205
1 1/4"
3307
1 1/2"
2"
6221
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas
Pipe Size
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 150' 200'
206
3/4"
1"
383
1 1/4"
614
1 1/2"
1261
2"
2934
Maximum Capacity of Flex TracPipe in Thousands of Btuh Liquifled Petroleum
Pipe Size
10' 20' 30' 40' 50' 60' 70' 80' 90' 100' 150' 200'
325
3/4"
1"
605
1 1/4"
971
1 1/2"
1993
2"
4638
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities. TracPipe® is a registered trademark of Omega Flex.
etroleum (Undiluted) Delivery Capacity in Thousands of Btuh (0.5" WC Pressure Drop)
Length in Feet
189
152
129
114
103
96
89
83 393 732
1496 2299 4331
418 888
2078
661
1404 3285
147 269
232 425
315
590 1212 1858 3465
1698
1143 2684
121 218 334 723
191 344 528
267
504 1039 1559 2992
105 188 284 625
1472
166 297 449 988
2327
237
217
196
448
409
913
834
1417
1275
2646
2394
R
Length in Feet
94
86
168
153
251
227
559
509
1317
1203
R
Length in Feet
149
136
265
241
397
359
884
805
2082
1902
378 771
1181 2205
80 141 209
471
1114
126 222 330
745
1761
185 346
724 1086 2047
75 132 194 440
1042
118 208 307 696
1647
173 322
677 1023 1921
78 162 307 630 976
1811
(0.60 Specific Gravity, 0.5" WC Pressure Drop)
71 125 181 415 983
112 197 286 656
1554
63
69
132
146 275
252
567
511
866
787
1496
1606
67 118 171 393 933
106 186 270
621
1475
55
94 137 320
762
( 0.5" WC Pressure Drop)
87
143 217 506
1205
55 112 213 440 675
1260
48 82
116 277 661
76
129 183
438
1045
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas (0.60 Specific Gravity, 0.5" WC Pressure Drop)
Pipe Size
1/2" 3/4"
1"
1 1/4"
12" 24" 36" 48" 60" 72"
180 150
290 581
1470
Length in Inches
125 255 512
1200
106 215 442
1130
93 197 397 960
86 173 347 930
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh Liquifled Petroleum ( 0.5" WC Pressure Drop)
Pipe Size
1/2" 3/4"
1"
1 1/4"
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
12" 24" 36" 48" 60" 72"
288 240
465 930
2352
Length in Inches
200 409 825
1920
169 344 708
1808
149 315 638
1536
137 278 556
1488
47
Ask a qualified plumber to perform the installation
10. Water Piping
This appliance is suitable for potable water and space heating applications. Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and gas control which has been under water.
If the water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local plumb­ing inspector on how to control this situation.
A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying with either The Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, or The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief valve must be capable of an hourly Btu rated temperature steam discharge of 194,000 Btuh. Multiple valves may be used. The pressure relief capacity must not exceed 150 psig. No valve shall be placed between the relief valve and the water heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for disposal when relief occurs. No reducing coupling or other restriction may be installed in the discharge line. The discharge line must be installed to allow complete drainage of both the valve and the line. If this unit is installed with a separate storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve must also comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install the valve with the probe directly in the flow of water. This may cause unwarranted discharge of the valve.
Piping and components connected to the water heater shall be suitable for use with potable water. Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water. A water heater used to supply potable water may not be connected to any heating system or components previously used with a nonpotable water heating appliance. When water is required in one part of the system at a higher temperature than in the rest of the system, means such as a mixing valve shall be installed to temper the water to reduce the scald hazard.
• Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
• Take appropriate heat insulation measures (e.g., wrapping with heat insulation materials, using electric heaters) according to the climate of the region to prevent the pipe from freezing.
Use a union coupling or flexible pipe for connecting the pipes to reduce the force applied to the piping.
• Do not use piping with a diameter smaller than the coupling.
• When feed water pressure is too high, insert a depressurizing valve, or take
• Avoid using joints as much as possible to keep the piping simple.
• Avoid piping in which an air holdup can occur.
• Use approved piping materials.
• If installing the unit on a roof: If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied to the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water pressure is maintained at this level. Check the pressure before putting the unit into operation. Failing to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and may cause the unit to shut down frequently.
of the plumbing. Observe all applicable codes.
water hammer prevention measures.
Supply water piping
• Do not use PVC piping.
• Mount a check valve and a shut off valve (near the inlet).
• In order for the client to use the water heater comfortably, 98.1 to 491 kPa (14 to 70 PSI) of pressure is needed from the water supply. Be sure to check the water pressure. If the water pressure is low, the water heater cannot perform to its full capability, and may become a source of trouble for the client.
Drain piping
• Expansion water may drop from the pressure prevention device and wet the floor. If neces­sary, provide drain piping or use a drain hose to remove the water.
48
Hot water piping
•Do not use lead or PVC piping.
• The longer the piping, the greater the heat loss. Try to make the piping as short as possible.
•Use mixing valve with a low water resistance. Use shower heads with low pressure loss.
• If necessary, use a pump or other means to en­sure that the supply water pressure to the inlet of the heater does not fall below 29 PSI when the maximum amount of water is being de­manded. Also install a pressure meter on the in­let. If this is not done, local boiling will occur in­side the water heater causing abnormal sounds and decreasing the durability of the heat ex­changer.

11. Plumbing Applications

Recirculation System
Hot Water Return
Pump
(See notes for Sizing)
8-10 Gal. Storage T ank (To Alleviate Cold Water Sandwich)
Backflow
Preventer
(Optional)
Pressure
Reducing
Valve
(Optional)
Fixtures
* Size the pump to provide at least 2 GPM through the system at 10 Ft of Head plus piping losses. Check the maintenance monitors on the unit to make sure the pump is providing that much flow. ** Make sure that the flow rate is not greater than 4 ft/sec. (3/4”: 5 GPM, 1 1/4”: 13 GPM)
Pressure
Relief Valve
Drain
Cold Water Supply
NORITZ
N-069M-DV
Shutoff Valv e
Hot Water
Cold Water Supply
Check
Valve
(Relay for
Pump
> 85 W)
(See p. 53)
Pump Control Signal
Pump Control Signal
See p. 53
Expansion T ank
(Install According
to Local Codes)
See p. 53
Check V alve
Aquastat (Use Aquastat if Unit
Isn't Controlling Pump)
Heating System
Aquastat Wiring
Use Honeywell Aquastat
(Model L6006A or L6006C)
Pump
AC120
Neutral
Ground
Live
Hot Water Return
105
R
B
5
W
Pressure
Relief Valv e
N-069M-DV
N-069M-DV
Drain
Mixing Valv e
NORITZ
Shutoff Valv e
Pump Control Signal
See p. 53
Shutoff
Valve
Hot Water
(Relay for
Pump
> 85 W)
(See p. 53)
Boiler Drain Valve
Check
Valve
Pump Control signal
See p. 53
Check V alve
Aquastat (Use Aquastat if
Unit Isn't Controlling
Expansion
Tank
(Install According to Local Codes)
Pump)
Temp. &
Press. Gauge
(Optional)
Cold Water Supply
Tempered Potable Hot Water
Hot Water for Heating
Pump
(See notes for Sizing)
Air Scoop
(Optional)
Heating Controls
* Size the pump to provide at least 2 GPM through the system at 10 Ft of Head plus piping losses. Check the maintenance monitors on the unit to make sure the pump is providing that much flow. ** Make sure that the flow rate is not greater than 4 ft/sec. (3/4”: 5 GPM, 1 1/4”: 13 GPM)
Hydronic Heat
Exchanger or Radiant Heat
Piping
For Baseboard Applications: Please contact Noritz for compatibility.
For Space Heating Purposes:
If the system requires water for space heating at a higher temperature than for other uses, means such as a mixing valve shall be provided to temper the water for the other uses to help prevent scalding.
49
Consult qualified electrician
12.
This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. In Canada, the latest CSA C22.1 Electrical Code.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing. Field wiring to be performed at time of appliance installation.

Electrical Wiring

Do not connect electrical power to the unit until all electrical wiring has been completed.
for the electrical work.
Caution
• The electrical supply required by the water heater is 120V AC at 60 Hz. The power consumption may be up to 135W or higher if using optional accessories. Use an appropriate circuit.
• Do not disconnect the power supply when not in use. When the power is off, the freeze prevention in the water heater will not acti­vate, resulting in possible freezing damage.
Ground
• To prevent electrical shock, provide a ground with resistance less than 100 . An electrician should do this work.
•A grounding screw is provided on the back of the junction box lid.
Do not connect the ground to the city water or gas piping. Do not tie the ground to a tele­phone line.
Breaker Installation
• Mount a device which shuts off the electrical path automatically (leakage breaker) when electrical leakage is detected.
Do not turn on the power until the electrical wiring is finished. This may cause electrical shock or damage to the equipment to occur.
• Do not let the power cord contact the gas piping. Tie the redundant power cord outside the
water heater. Putting the redundant length of cord inside the water heater may cause electrical interference and faulty operation.
Junction Box Lid
Junction Box
Power Cord
1.Unscrew the junction box lid and open.
2.Push the power cord through the bottom of the unit.
3.Connect the live and neutral wires to the black and white wire in the junction box.
4.Screw the ground wire to the ground screw on the back of the junction box lid and close junction box.
(back)
Ground
Terminal
Block
50
Remote Controller
• Applicable Model N-069M-DV
Remote controller
Install the remote controller according to the instructions in the Installation Guide (p. 58).
• The N-069M-DV can be programmed so that it will default to one of four temperatures if the remote
controller is removed (176, 140, 130, 120°F). To change the default temperature, the remote control­ler must be initially installed, and removed after programming.
* Changing the default temperature setting:
1. Within the first ten minutes of connecting electrical power to the unit, but before pressing the Power On/Off button, hit the up [ the unit into maintenance writer mode. If pressing either of these buttons does not put the unit into maintenance writer mode, unplug the unit for sixty seconds and try again.
2. The maintenance monitor item number will flash on the display. (the initial item number will be “99”).
3. The up [ ] and down [ ] buttons can be used to change the maintenance writer item number.
4. Choose a temperature from the chart below and set the 14 and 15 maintenance writers according to the chart. Pressing the Flow Meter Alarm Set button for 0.5 seconds will switch the indicated item number from “OFF” to “ON” or “ON” to “OFF”. If the Priority lamp is flashing when an item number is displayed, this indicates an “ON” setting for that item number, and if the Priority lamp is off, the item number is off. *Do not change the other item numbers. This may cause a fault in the water heater.
5. After setting the 14 and 15 item numbers for the desired temperature, press and hold the up [ ] and down [ ] buttons together for five seconds to confirm the new settings. The remote control­ler will emit a tone when the settings are confirmed. If this is not done, the unit will not put the setting changes into effect. After confirming the setting, remove the remote controller to initiate the default temperature setting.
Note:The setting changes can be cancelled by pressing the Power On/Off button before confirming the
settings, or if the unit is left alone for ten minutes without confirming the settings. If the default setting needs to be changed again, disconnect the electrical power to the unit, reconnect it and follow this procedure again.
RC-7646M-2
] or down [ ] button on the remote controller. This will put
Temp.
176°F 140°F 130°F 120°F*
Item No.
14
ON
OFF
ON
OFF
15 ON ON
OFF OFF
*Factory Default Setting
51
Connecting Remote Controller Cord to Unit
• Keep the remote controller cord away from the freeze prevention heaters in the unit.
• Tie the redundant cord outside the water heater. Do not put the extra length inside the equipment.
• The remote controller cord can be extended up to 300' with 18AWG wire.
•Use a Y type terminal with a resin sleeve. (Without the sleeve, the copper wire may corrode and cause problems).
• Be sure to hand tighten when screwing to the terminal block. Power tools may cause damage to the terminal block.
Remote controller cord
• For extensions, a 26’ cord can be purchased (Part # RC-CORD26) or use 18AWG wire.
• Install according to the National Electrical Code and all applicable local codes.
1. Leave enough slack so that the remote controller cord will not be damaged if the unit is removed from the wall.
2. Remove the front cover of the heater (4 screws).
3. Pass the remote controller cord through the wiring throughway and into the unit.
4. Connect the Y terminals at the end of the remote controller cord to the terminal block.
5. Secure the remote controller cord with a clamp.
6. Replace the front cover.
Clamp
Wiring Throughway
Terminal Block
18AWG Wire
52

Pump Wiring

Connecting the pump control wire
*This feature is not available when using
the Quick Connect Multi System feature.
1. Leave enough slack so that the pump control wires will stay connected if the unit is removed from the wall.
PUMP
Pump Control Wire Tag
2. Remove the front cover of the heater (4 screws).
3. Cut off the connector at the end of the pump
Crimping Terminal
control wires.
4. Wire the pump control wires through the wiring throughway and connect them to the wiring inside the pump (this will be the power supply for the pump, do not also connect 120 V to the pump). If a large pump is being used (greater than 85W) use the voltage from these wires as the signal to close a normally open relay through which 120 V will be supplied directly from a wall circuit to the pump.
Wiring Throughway
Supplies Power for Circulating Pump (Use a Relay for Larger Pumps)
5. Replace the front cover.
Relay connection with larger pumps (>85 W)
1.Locate and prepare the pump control wires as described above.
2.Choose a suitable installation location for the relay where it will be protected from moisture.
3.Connect the pump control wires from the heater to the signal input on the relay.
4.Cut one of the electrical supply leads and wire it across the open terminals of the relay.
5.Secure all connections and replace the front cover of the heater.
Connect to Pump Control Wires in Unit
AC120V
4
012
Circulation Pump
Relay (ex. Omron G7L2ABUBJCBAC120)
53
Periodically check the following to ensure proper
13.
• The venting system must be examined periodically by a qualified service technician to check for any leaks or corrosion.
• The burner flame must be checked periodically for a proper blue color and consistency.
• If the flame does not appear normal, the burner may need to be cleaned.
• If the burner needs to be cleaned, it must be performed by a qualified service technician.
• Do not obstruct the flow of combustion and ventilation air.
• The pressure relief valve must be operated once a year to ensure that it is functioning properly and there is no obstruction. Turn the power off to the unit before opening the relief valve, and make sure that water draining out of the valve will not cause any damage.
• If the relief valve discharges periodically, it may be due to thermal expansion in a closed water system.
• Contact the water supplier or a local plumbing inspector on how to correct this situation. Do not plug the relief valve. See Operation Manual for further maintenance.
Warning:
14.
Maintenance
There is a scald potential if the output temperature is set too high. Should overheating occur, or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Periodically check and clean the filter inside the cold water inlet of the unit.
Trial Operation
operation of the water heater.
The installer should test operate the unit, explain to the customer how to use the unit, and give the owner this manual before leaving the installation
• Preparation
(1) Open a hot water fixture and confirm that the Burner On lamp comes on, and that hot water is
being produced. (If necessary, repeat until the air in the gas piping is bled out). *White smoke may be noticed from the exhaust vent during cold weather. However, this is not a
malfunction of the unit.
* If an “11” error code appears on the remote controller, turn the unit off and then back on again,
and then open a hot water fixture again.
(2) Change the temperature setting on the remote controller and check that the water temperature changes.
• If the water heater does not operate normally, refer to “Troubleshooting” in the Operation Manual. * After the trial operation, clean the filter in the cold water inlet.
<If installed with a quick connect multi-system>
• Turn the system power on with the remote controller.
•Slowly open a hot water fixture and check that the units ignite sequentially. Check to see that the hot water temperature is the same as the temperature displayed on the remote controller. (*1)
* If both units do not ignite, switch which unit will ignite first by pressing the Max. or Min. Mani-
fold Pressure Set Button on the circuit board (see p. 57). (*2)
Unit A Ignites Unit B Doesn't Ignite
...........
(1) Open a hot water fixture to confirm that water is available, and then close
the fixture.
(2) Open the gas supply valve, turn on the power supply, and press the Power
On/Off button on the remote controller (the Operation lamp will turn on).
Press Max. or Min. Manifold Pressure Set Button on Unit B
Unit A Doesn't Ignite Unit B Ignites
* If an 11 or F11 error code flashes on the remote controller, hit the Power Button on the remote
controller off and on 2-3 times.
* If (*1) and (*2) cannot be done, the Quick Connect Cord may not be properly connected.
Check that the cord is properly connected.
54
Caution
Handling after trial operation
• If the unit will not be used immediately, close off all gas and water shutoff valves, drain all of the water out of the unit and the plumbing system to prevent the unit and system from freezing, and bleed the gas out of the gas line.
Freezing is not covered by the warranty.
Lighting Instructions
This water heater does not have a pilot. It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand.
1. Read the safety information in the installation manual or on the front of the water heater.
2. Turn off all electrical power to the unit.
3. Do not attempt to light the burner by hand.
4. Turn the gas control manual valve (external to the unit) clockwise to the off position.
5. Wait five minutes to clear out any gas. If the smell of gas remains, stop, and follow the instructions on page 3 of this manual.
6. Turn the gas control manual valve counterclockwise to the on position.
7. Turn on electric power to the unit.
8. The unit will now operate whenever hot water is called for. If the unit will not operate, follow the shutdown instructions and call a service technician.
Shutdown Instructions
1. Stop any water demand.
2. Turn off electric power.
3. Turn the gas control manual valve clockwise to the off position.
Should overheating occur, or the gas supply fail to shut off, turn off the manual control valve to the appliance.
15.
Dimensions
N-069M-DV
6.8"
HOT WATER OUTLET (3/4")
UPPER WALL MOUNT BRACKETS
LOWER WALL MOUNT BRACKETS
(VIEW FROM TOP)
3.5"
2.4"
2.8"
14.2"
11"
9.6"
7"
6.7"
5.5"
3.9"
2.8"
1.4"
3.9"
5.5"
6.7"
2.8"
1.4"
GAS INLET (3/4")
3.4"
5.5"
6.9"
COLD WATER INLET (3/4")
WIRING THROUGHWAYS
0.4" 9.4"
3.7"
1.6"
"
26.2
0.4"
AIR INLET
3.1"
24.2"
BOTTOM OF CASE
WIRING THROUGHWAYS
WATER DRAIN VALVE (WATER FILTER)
HOT WATER OUTLET
WATER DRAIN VALVES
1.7"
5.9" 8.9"
4"
HOT
17.7"
18.3"
17.7"
4"
COLD
GAS
FLUE COLLAR
BOTTOM OF CASE
2"
2.2"
COLD WATER INLET
GROUND
GAS INLET
WATER DRAIN VALVES
LED
55
HEAT EXCHANGER FLOW CONTROL VALVE
BYPASS FLOW
HEAT EXCHANGER FLOW SENSOR
BYPASS FLOW SENSOR
AIR INLET
WATER INLET
HEAT EXCHANGER
WATER OUTLET
FROST SENSING SWITCH
DISCONNECT FOR SYSTEM CONTROLLER
REMOTE CONTROLLER RC-7646M-2, RC-7647M
<AC120V>
FLAME ROD
FAN MOTOR
ELECTRODE
HIGH-LIMIT SWITCH
COLOR CODING
W : White R : Red BK : Black V : Violet O : Orange
BL : Blue GY : Gray G : Green
BR : Brown
Y : Yellow
SM
LS
SM
LS
QS
QS
TRANSFORMER
2
W
W
BK
BK
1
W (Vs) BL(GND)
FM
R (Vcc) Y (FG) O (Vsp)
(VCC)
(VCC) (Fully open) (GND)
(VCC)
(VCC) (Fully open) (GND)
(Pulse)
(VCC)
(GND)
(Pulse)
(VCC)
(GND)
IG
W BL
R Y O
1 1
6 5
4
3 2 1
1 2
W W
W BL
R Y O
WWWW
8
BK
7
V
6
W
5 4
O
3
R
2
Y
1
8
BK
7
V
6
W
5
G
4
O
3
R
2
Y
1
BL
3
YRY
2
R
1
BL
3
Y
2 1
BLRBL
BK BK
W WWW
WW
WW
WWW
BK
W
WIRING DIAGRAM (MODEL : N-069M-DV)
BK V W GG O R Y BLBL
R
BK
V W G O
R Y BL BL
BL W
R
Y
R
BL
W
2
W
1
W
3
W
2 1
4 3 2 1
W
2 1
W
BK BK
2
BLBL
1
BL
BL
CURRENT LEAKAGE SAFETY DEVICE (GFCI)
BL W
BK
G
W
<CN59>
Y
W
Y
8
W
7 6 5 4
W
3
W
2
W
1
W
<CN63>
<CN78>
BL
<CN89>
12
4
3
6
5
8
7
10
9 11
12
13
14
15
16
17
18
19 20
1
BL BL
GROUND
R BK
BL
3 2 1
BKW
4123
WW
<CN102>
O W
<CN92>
<CN100>
G
3
6
BK
5
Y
124
R
<CN75>
MAIN CIRCUIT BOARD
WGW
3
52416
WW
W
<CN1>
1
R
34 5
W
7
O
9
BK
11
V
13 14 15 17
Y
19
W
21
BK
<CN38>
2
6 8 10 12
16 18 20 22
1 2 3
R
4
W
BL W O BK V G BLG
Y BL BL
<CN27>
6 5
W
<CN184
POWER CIRCUIT BOARD
4
321
YOR
BL
<CN10>
1 3
O
5
BKBKW
78
BL GY
<CN102>
W
<CN103>
1
RBKR
2 3
W W
4
G
5 6
BLBLBL
7
2 4
BR
6
7
O
6 5 4
Y
3 2 1
BK
R
1 2
GROUND
N-084M(-DV)(-CA)
W
WWW
WWW
112 2 2 1 2 1
W
WWW
ANTI-FROST HEATER
Model Only
WWWWW
WW
21
CCP VALVE
(OPTIONAL)
Only necessary if SC-101-3M-B or SC-101-6M-B system controllers are being used
W
W
2 1
W
W
P
CIRCULATION PUMP
THERMAL FUSE
1
R
BL BL
BL
THERMAL FUSE
1
BLBL BL
R W
1
R (W)
2
BK (G)
3
W (R)
4
G (BK)
5
BL
6
BL
8
BL
BL
7
R
R
6
O
O
5
BL
BL
4
BR
BR
3
GY
GY
2
W
W
1
BK
BK
HOT
DC90V
DC15V(1)
15V POWER CIRCUIT
WATER FLOW SENSOR 1
WATER FLOW SENSOR 2
WATER FLOW SERVO 1
WATER FLOW SERVO 2
WIND PRESSURE SWITCH
FROST SENSING SWITCH
THERMAL FUSE
DU
GAS PROPORTION VALVE POWER CONTROL CIRCUIT
FLAME DETECTING CIRCUIT
Other Unit in Quick Connect Multi System
(For Quick Connect Multi System Only)
Quick Connect Cord(Optional)
BK BK
W
RELAY 7
RELAY 8
RELAY 9
RELAY 3
RELAY 1
RELAY 4
RELAY 5
RELAY 2
DC15V(2)
PRIMARY
SECONDARY
RELAY 1
RELAY 2
RELAY 5
RELAY 7
RELAY 8
RELAY 9
GND
FLAME RODFR
BURNER THRMISTOR
1
R
2 3
W
Manifold Gas Pressure Increase Button Manifold Gas Pressure Decrease Button
Minimum Manifold Pressure Set Button Maximum Manifold Pressure Set Button
1 2
BK
3 4
G
5
BL
6
DC140V
1
MAIN CIRCUIT BOARD
1 2 3
184
4
GWG
5
BL BL
6 7
<CN184>
BURNING LED
2 1
W
BL
R
B
11
B
GY
12
GY
O
13
O
BR
14
BR
W
10
W
AC120V
AC100V
WATER VALVE OR CIRCULATION PUMP
VARISTOR
IGNITER
IG
SOLENOID VALVE 0
SV0
SOLENOID VALVE 1
SV1
SOLENOID VALVE 2
SV2
SOLENOID VALVE 3
SV3
SOLENOID VALVE 4
SV4
POWER CONTROLLER
A
B
RELAY DRIVING CIRCUIT
(R)W (BK)G (W)R (G)BK
CPU
CENTRAL PROCESSI NG UNIT
BL BL
DU
SV
Q1
SV
Q2
SV
Q3
SV
Q4
SV
0
FAN
C
RR
BKWBK
BLBL
PRIMARY
SECONDARY
COMBUTION FAN
1 2 3 4 5 6
1 2 3 4 5 6
GAS VALVE UNIT
10A(FUSE)
ANTI-FROST HEATER
HIGH LIMIT
DC90V
INPUT AND OUTPUT PULSE
WATER OUTLET THERMISTOR
WATER INLET THERMISTOR WATER THERMISTOR FOR
HEAT EXCHANGER
AIR INLET THERMISTOR
BURNER SENSOR
AB
FAN
NEUTRAL
ARRESTER
DC140V
5V POWER CIRCUIT
VARISTOR
GND
C
56
Connecting Quick Connect Cord
Caution
The wire coloring on the Quick Connect Cord will not be the same as the wire coloring from the connection plug inside the unit. * The remote controller can be connected to either
unit A or B.
For Quick Connect Multi System Installation use a Quick Connect Cord (Sold Separately).
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.White
2.Green
3.Red
4.Black
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
Quick Connect Cord
Instruction for connecting the Quick Connect Cord to each unit:
1. Turn off the power.
2. Remove the front cover of the heater (4 screws).
3. Pass the Quick Connect Cord through the wiring throughway and into the unit.
4. Plug the connector on the Quick Connect Cord to the receptacle inside the unit.
5. Attach the ground wire of the Quick Connect Cord to the terminal block fixing plate. (If the ground wire is not attached, electrical noise may cause problems)
6. Secure the coupling cord with a clamp.
7. Replace the front cover.
Junction Box
AB
"Quick Connect Cord" tag
Ground wire Connector
Connector Clamp
Wiring Throughway Coupling Cord
57
For Installers:
Remote Controller RC-7646M-2
Read this installation guide carefully before carrying out installation.

Installation Guide

NORITZ AMERICA CORPORATION
Note
Do not connect power to the water heater before the remote controller has been properly installed.
Included Parts List
Part Name Remote Controller
Wall Packing Phillips Roundhead Wood Screw Wall Anchor
Do not disassemble the remote controller.
Quantity
1 1 2 2
Notes on the Installation Location
•The remote should be installed in an easily accessible location.
• Avoid installing in a place where water may splash on the controller.
• Avoid locations where special chemical agents (e.g., benzene, fatty and oily deter­gents) are used.
• Avoid outdoor installation, or installation in an indoor location where it will be exposed to direct sunlight.
Wall Packing
Remote Controller
Connecting Wire
Phillips Roundhead Wood Screw
Wall Anchor
Connection of Remote Controller Cord
White Connector Y-shaped terminals To Water heater
(two-core) * Confirm the connection with the labels at
both ends of the remote controller cord.
•A 26' cord can be purchased separately (Part # RC-CORD26).
• The remote controller cord can be ex­tended up to 300 ft. by splicing the cord and using 18 gauge wire to extend the cord to the appropriate length.
To Remote controller
58
Installation
1. Apply Wall Packing to the rear side of the remote controller.
2. Connect the remote controller wires to the separate remote controller cord.
Remote Control Wires
Wall Packing (take off the paper)
Remote Controller Cord
Rear Side of Remote Controller
3. Remove the cover of the remote control, mark the location of the screw holes, and drill holes for the wall anchors.
4. Insert the wall anchors, screw the remote control to the wall and replace the cover.
Wall Anchor
Phillips Roundhead
Wood Screw
59
17.
Vent Terminal Installation Manual
Model Numbers:
Icons warning of risk level:
Vent Terminal
VT4-TL-5 VT4-TL-8 VT4-TL-14 VT4-TL-27
WARNING
CAUTION
Denotes content that may result in personal injury or property damage if ignored.
This symbol warns of hazards which have the immediate poten­tial to result in severe or lethal personal injury or fire.
Prohibited
Be sure to do
Directions for Installers
• To operate the water heater properly and safely, comply with this installa-
WARNING
•Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
1.
Included Accessories
Part
tion manual and the installation manuals of any other equipment.
• The vent terminal must be installed in accordance with all local, state and federal codes.
The following accessories are included with the unit. Check for any missing items before starting installation. (They are all attached to the product body.)
Shape
Q’ty
Part
Shape
Q’ty
60
Flue Terminal
Wall Flange
Tapping Screw
Wall Anchor 4
Sleeve11
4
Rounded Wood Screw
Packing (only for products
for wall thicknesses of
14.6" to 27")
4Wing Nut1
Long: 2 Short: 2
1
Before Installation
2.
Compatibility Check
• Make sure that the vent terminal is compatible with the product it will be installed with. If an improper terminal is used, a fire hazard will be created.
Choosing Installation Site
• Maintain the proper clearances to combustibles
The heat and moisture from the water heater may cause corrosion of aluminum materials.
• Install the vent terminal so that it is easily accessible for maintenance from both the indoors and the outdoors.
• Install the vent terminal so that all exhaust is directed to and all intake air is taken from the outdoors.
• Steam or condensed water may drip out of the vent terminal. Dispose of this condensed water according to local codes and in order to prevent injury or property damage.
Check Wall Thickness
• This vent terminal model has four different sizes. Choose the correct model to fit the thickness of
the wall that the terminal will pass through.
Caution
Model name
VT4-TL-5 3.5" to 5"
VT4-TL-8 5" to 8.5" VT4-TL-14 8.5" to 15" VT4-TL-27 15" to 27"
Vent Pipe Replacement Precautions
• The vent system will almost certainly need to be replaced when this appliance is being installed. Use vent pipe that is listed to UL 1738 for Category III appliances for the exhaust venting. Category III listed vent pipe is suggested for the air supply also, but other materials may be acceptable. Consult local codes.
* If Category III listed vent pipe is already installed, check for punctures, cracks or blockages and
consult with the vent pipe manufacturer before reusing.
* Make sure the vent pipe is compatible with the vent terminal before installation.
Wall thickness
61
3.
Installation Requirements
Caution
Vent Terminal Clearance Requirements
Clearances from obstacles Clearances from combustibles
Vent terminal installation precautions
Note the following vent terminal installation requirements.
12" or more
Vent terminal
Above
12" or more
Vent terminal
12" or more
Clearances from combustibles
Sides
12" or more
Vent terminal
Vent terminal
12" or more
Below
1) Do not install the vent terminal indoors
Install the vent terminal with a downward slope
2)
sloping down
3)
Install with the proper length protruding through the wall
sloping up
not far enough
Vent terminal
Distance A
24" or more 12" or more
Vent terminal
Front
Vent terminal
A
If the front wall is flammable. If the front wall is nonflammable.
12" or more
Clearance between two terminals
There must be no building opening within this area.
12" or more
Flue terminal
12" or more
There must be a clearance of 24" or more in front of the
12" or more
12" or more
vent terminal.
• This restriction will not be applied to an area where an effective shield makes a clearance of 24" or more in front of the exhaust outlet.
Proper installation. The red line is visible, but the red rectangle in not visible from the outdoors
4)
Avoid installing the terminal where obstacles will block it
Vent terminal
Gasoline
Snow drift
The red line is not visible.
too far
The red rectangle is visible.
Vent terminal
Tree
Gas
62
* When drilling, take care not to damage electric
Vent Terminal Installation Procedure
4.
wiring, or gas or water piping in walls.
1) Determine the vent terminal installation location and make a 6.3" diameter hole. Install the sleeve into the hole with the triangular mark ( ) pointing up. Use the wall anchors and rounded wood screws.
Triangular mark ( )
6.85
5.6
5.6
6.85
Screw holes (4)
(0.3"diameter and
1.4"to 1.6"depth).
Rounded wood screw (short)
Sleeve
Before installing the sleeve, adjust its length to fit the wall thickness. (The length can be adjusted in increments of 0.4".)
Remove this screw and slide out the external cylinder.
Waterproof the clearance between the sleeve and wall hole with a high temperature sealant.
6.3" dia.
Wall anchor
Slide out the external cylinder until it is flush with the external wall and replace screw.
Sleeve
Waterproof the clearance with a high temperature sealant.
Rounded wood screw (long)
Waterproof the clearance with a high temperature sealant.
2) Attach the wall flange to the sleeve.
Sleeve
Wall flange
Tapping screw
* The proper flange orientation
depends on the desired orientation of the vent terminal.
* Unless the vent terminal is
installed as in option (1) in the chart to the right, the outlet will need to be adjusted in order to ensure it is oriented in the proper direction.
Terminal Orientation Flange Orientation
6.9"
8.3"
6.9"
8.3"
(1)
(2)
Up
Intake
Down Up
Exhaust
Down
Up
Exhaust
Intake
Exhaust
6.9"
(3)
Intake
Down
Up
Intake
(4)
Exhaust
Down
8.3"
The terminal cannot be installed in this orientation.
Outlet Orientation
Top
Bottom
Incorrect
Incorrect
Correct
Correct
63
3) Adjusting the vent terminal length Make sure the vent terminal has been set to the appropriate length and the outlet is oriented
properly to prevent combustion and operation problems.
The length of the vent terminal must be adjusted to fit with the wall thickness before the installation is completed.
External wall surface
Standard projection
The red line should be visible. The red rectangle should not be visible from the outdoors.
length: 3"
Remove this screw and slide out the external cylinder.
Note: If the vent terminal will be installed in
orientations (2) or (3) from the table on the previous page, the outlet cylinder will have to be rotated so that it is oriented properly.
<Screw positions> The following figure shows the points to screw the cylinder to for the different installation orientations.
Screwing position for installation pattern (3)
Screwing position for installation pattern (2)
Installation pattern (1), as is with shipment
The sleeve length can be adjusted in increments of 0.4".
4) Attach vent terminal to the wall flange.
The following figure shows installation pattern (1).
Wall flange
Fill in clearance with sealant
Wing nut
* Installation pattern (3) yields a clearance between the vent terminal and the wall surface. Fill this clearance with a high temperature sealant.
Vent terminal
Wind packing along the red rectangle only for wall thicknesses of 14.5" to 27".
64
5) Connect the heater and vent terminal using 4" diameter supply and exhaust pipes.
Intake pipe
Make sure the connections are secure and take measures to prevent exhaust gas from leaking. Use Category III listed vent pipe approved to UL 1738.
Vent terminal
Seal any connections that are not gas tight using a high temperature silicone sealant.
Connect the vent pipe to the vent terminal as follows:
Vent pipe
Exhaust pipe
Water heater
65
Installation Overview
5.
Intake pipe connection
Exhaust pipe connection
Vent pipe installation precautions
Intake pipe connection
Water heater
Exhaust pipe connection
Vent terminal
• Do not extend the vent pipe longer than the maximum limits as stated in the installation manual. Vent lengths longer than the stated maximum are dangerous and may cause a fire or explosion
• Avoid installing the vent pipe in an enclosure if possible.
• Do not install a damper on the intake or exhaust pipe.
• Do not install the vent terminal indoors.
• Use 4" diameter vent pipe from the water heater all the way to the vent terminal.
•Use only UL 1738 listed Category III vent pipe.
•Make sure that the vent pipe is sealed gas tight and is securely connected so that it cannot be easily dislodged.
•Make the vertical section of the vent pipe as short as possible (3 ft. or less is suggested)
• Support the vent pipe at appropriate intervals with hangers. Consult the vent pipe manufacturer's installation instructions for the proper interval.
• Steam or condensed water may drip out of the vent terminal. Dispose of this condensed water according to local codes and in order to prevent injury or property damage.
Protection from condensed water accumulation
• Slope the intake and exhaust pipes at a 1/50 grade down towards the termination.
• Avoid sags or slack in the vent pipe.
• If the vent terminal will be installed higher than the water heater, make the vertical section directly above the water as short as possible, and slope down to the terminal. Do not have another vertical section after the horizontal section begins.
66
Dimensions
6.
After installation
(3)
(Max. projection: 4.1")
(1) Sleeve
5.6"
6.4"
6.9"
(2)
0.5"
4.8"
Min. projection: 3"
Wall thickness
L1
0.3"
(1)
Wall hole dia.:6.3"
(2) Wall flange
6.9"
6.4"
Installation orientation options
Top Top Top
Supply
Exhaust
Bottom Bottom
6.4"
5.8" dia. hole
Exhaust
Supply
Bottom
5.5"
Exhaust
Supply
5.6"
6.4"
6.9"
0.5"
(3) Vent terminal
7.6"
0.8"
2.4"6"
11.8"
10.6"
6.9"
9.2"
Dimension Table
Model Numbers wall thickness L1 L2
VT4-TL-5
VT4-TL-8 VT4-TL-14 VT4-TL-27
Note: L1 and L2 can be adjusted in increments of 0.4 inch.
3.5 to 5 3.5 to 5 5 to 8
8 to 15
15 to 27
0.8"
5.5"
5 to 8
8 to 15
15 to 27
External diameter: 6"
4.3"
0.4"
External dia.:4"
7 to 8.5
8.5 to 12 12 to 18
18 to 30.5
2"
(inch)
L2
External dia.: 4.8"
0.4"1.1"
7.6"
0.2"
8.3"
1.6"
External dia.: 5.5"
0.4"0.6"
67
Model Numbers:
Icons warning of risk level:
Vent Terminal
VT4-TS-5 VT4-TS-8 VT4-TS-14 VT4-TS-27
WARNING
CAUTION
Denotes content that may result in personal injury or property damage if ignored.
This symbol warns of hazards which have the immediate poten­tial to result in severe or lethal personal injury or fire.
Prohibited
Be sure to do
Directions for Installers
• To operate the water heater properly and safely, comply with this installa-
WARNING
•Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
1.
Included Accessories
tion manual and the installation manuals of any other equipment.
• The vent terminal must be installed in accordance with all local, state and federal codes.
The following accessories are included with the unit. Check for any missing items before starting installation. (They are all attached to the product body.)
68
Part
Flue Terminal
Wall Flange
Tapping Screw
Wall Anchor 4
Shape
Q’ty
4
Rounded Wood Screw
Packing (only for products
Part
Sleeve11
for wall thicknesses of
14.6" to 27")
Shape
Q’ty
4Wing Nut1
Long: 2 Short: 2
1
Before Installation
2.
Compatibility Check
• Make sure that the vent terminal is compatible with the product it will be installed with. If an improper terminal is used, a fire hazard will be created.
Choosing Installation Site
• Maintain the proper clearances to combustibles
The heat and moisture from the water heater may cause corrosion of aluminum materials.
• Install the vent terminal so that it is easily accessible for maintenance from both the indoors and the outdoors.
• Install the vent terminal so that all exhaust is directed to and all intake air is taken from the outdoors.
• Steam or condensed water may drip out of the vent terminal. Dispose of this condensed water according to local codes and in order to prevent injury or property damage.
Check Wall Thickness
• This vent terminal model has four different sizes. Choose the correct model to fit the thickness of
the wall that the terminal will pass through.
Caution
Model name
VT4-TS-5 3.5" to 5"
VT4-TS-8 5" to 8.5" VT4-TS-14 8.5" to 15" VT4-TS-27 15" to 27"
Wall thickness
69
Installation Requirements
3.
Caution
Vent Terminal Clearance Requirements
Clearances from obstacles Clearances from combustibles
Vent terminal installation precautions
Note the following vent terminal installation requirements.
12" or more
Vent terminal
Above
12" or more
Vent terminal
12" or more
Clearances from combustibles
Sides
12" or more
Vent terminal
Vent terminal
12" or more
Below
1) Do not install the vent terminal indoors
Install the vent terminal with a downward slope
2)
sloping down
3)
Install with the proper length protruding through the wall
sloping up
not far enough
Vent terminal
Distance A
24" or more 12" or more
Vent terminal
Front
Vent terminal
A
If the front wall is flammable. If the front wall is nonflammable.
12" or more
Clearance between two terminals
There must be no building opening within this area.
12" or more
Flue terminal
12" or more
There must be a clearance of 24" or more in front of the
12" or more
12" or more
vent terminal.
• This restriction will not be applied to an area where an effective shield makes a clearance of 24" or more in front of the exhaust outlet.
Proper installation. The red line is visible, but the red rectangle in not visible from the outdoors
4)
Avoid installing the terminal where obstacles will block it
Vent terminal
Gasoline
Snow drift
The red line is not visible.
too far
The red rectangle is visible.
Vent terminal
Tree
Gas
70
* When drilling, take care not to damage electric
Vent Terminal Installation Procedure
4.
1) Determine the vent terminal installation location and make a 6.3" diameter hole in the wall for the sleeve and 0.3" diameter holes for the screws to hold the sleeve.
6.3" diameter hole for vent terminal sleeve
wiring, or gas or water piping in walls.
Center line of vent terminal
8" to 9.7"
2) Adjust the sleeve length to fit the wall thickness. Install the sleeve with the
symbol on the top side.
Slide out the external cylinder Remove this screw and slide out the external cylinder.
until it is flush with the external wall
and replace the screw.
5.6"
5.6"
Screw holes (4)
(0.3" diameter and 1.4" to 1.6" depth).
Flue collar of water heater
Rounded wood screw
6.3" dia.
This symbol should be on the top
3) Waterproof the clearance between the sleeve and wall with a high temperature sealant.
Wall anchor
Sleeve
Waterproof the clearance with a high temperature sealant
Sleeve
Waterproof the clearance with a high temperature sealant.
71
4) Adjusting the vent terminal length Combustion and operation problems my result if the vent terminal isn't set to the appropriate length.
The length of the vent terminal must be adjusted to fit the wall thickness before the installation is completed.
External wall surface
Standard projection
The red line should be visible. The red rectangle should not be visible from the outdoors.
length: 3 inches
At this point, make sure the supply and exhaust slide pipes have been inserted into vent terminal.
Intake
Exhaust
Remove this screw and slide out the external cylinder.
slide pipe
slide pipe
Sleeve
Wind packing along the red rectangle only for wall thicknesses of 14.5" to 27" support products.
Vent terminal
Wing nut
5) Extend the supply and exhaust slide pipes to connect the vent terminal to the water heater. Make sure the connections are secure and take measures to
prevent exhaust gas from leaking. Use high temperature sealant if necessary.
(1) Drill a hole (0.2" dia.) through the water heater exhaust flue
collar to meet with the hole in the exhaust slide pipe of
Vent terminal
the vent terminal
(2) Seal connections between the water heater and the
vent terminal with high temperature sealant to ensure exhaust gas won't leak.
(3) Screw the exhaust slide pipe of the vent terminal to the
flue collar of the water heater using the included tapping screw.
(4) Cover all of the connections between the water heater
Intake pipe
Exhaust pipe
Aluminum tape (short)
Tapping screw
and the vent terminal with the included aluminum
tape. * Note that the aluminum tape by itself is not sufficient to make the connection gas tight and prevent the terminal from becoming disconnected from the water heater. (5) After completing the installation, perform a test run of
the water heater according to the installation manual.
Aluminum tape (long)
72
Dimensions
5.
After installation(1) Sleeve
8"
7.6"
diameter: 5.7"
5.6"
Inside
(2) Vent terminal
6.9"
5.6"
5.5"
13" 12"
0.3" L1
2.8"
4.3"
(2)
2
External diameter: 6"
Min. projection: 3"
(Max. projection: 4.1")
7.1"
0.8"5.5"
4.1"
Wall thickness
4.1"
(1)
Wall hole dia.:6.3"
6.7"
8.7"
0.8"
External diameter: 4"
Dimension Table
Model Numbers wall thickness
VT4-TS-5
VT4-TS-8 VT4-TS-14 VT4-TS-27
Note: L1 and L2 can be adjusted in increments of 0.4 inch.
3.5" to 5" 3.5" to 5" 5" to 8"
8" to 15"
15" to 27"
5" to 8"
8" to 15"
15" to 27"
7.6"
7.9" to 10"
0.8"
External diameter: 4.1"
7" to 8.5"
8.5" to 12" 12" to 18"
18" to 30.5"
4.1" to 6.6"
L 2L 1
0.4"
1.6"
External diameter: 4.8"
0.5"
L2
2
External diameter: 5.5"
0.4"
73
74
75
76
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