John Wood 710 User Manual

710 / 710 ASME
On-Demand Water Heater Installation Manual and Owner ’s Guide
WARNING
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch, do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli­er's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This product must be installed
and serviced by a licensed
plumber, a licensed gas fitter,
or a professional service tech-
nician. Improper installation
and/or operation, or installation
by an unqualified person, will
void the warranty
Gas Tankless Water Heater
TM
710 / 710 ASME Models
* Please refer to local codes for space-heating compliance.
FEATURING
• ENDLESS HOT WATER
ON-DEMAND USAGE
• COMPACT, SPACE SAVING
ENERGY CONSERVATION
COMPUTERIZED SAFETY
• NO PILOT LIGHT
EASY-LINK SYSTEM
If the information in these
instructions is not followed
exactly, a fire or explosion may
result causing property dam-
WARNING
age, personal injury or death.
If you have any questions,
please call or write to:
GSW Water Heating
599 Hill Street West
Fergus, ON Canada N1M 2X1
Toll Free: 1-888-479-8324
REV. 00 (11-04)
320578-000
Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Included Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustion Air Supply Direct Intake Vent System
Venting Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exhaust Vent Vent Termination Horizontal Installation Diagram Vertical Installation Diagram Vent Clearances
Gas Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Supply And Gas Pipe Sizing Measuring Inlet Gas Pressure
Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Valve
Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . 11
Remote Controller Connection . . . . . . . . . . . . . . . . . . 12
Pump Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pump Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A) Recirculation Control: No. 6 ON
B) Storage Tank Circulation Control: No. 7 ON
C) Energy Conserving Recirculation: No. 6 and No. 7
ON
D) Normal Control (Default): No. 6 and No. 7 OFF:
Easy-link System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Easy-Link Connection Procedures
Multi-unit System For Large Volumes. . . . . . . . . . . . . 17
Multi-Unit System Connection Diagram
INITIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Without Remote Controller
With Remote Controller Installed:
TM-RE30 (Optional)
Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Freeze Protection System. . . . . . . . . . . . . . . . . . . . . . 21
Temperature Settings . . . . . . . . . . . . . . . . . . . . . . . . . 21
MAINTENANCE AND SERVICE . . . . . . . . . . . . . . . . . . .22
Unit Draining And Filter Cleaning . . . . . . . . . . . . . . . . 22
GENERAL TROUBLESHOOTING. . . . . . . . . . . . . . . . . .23
Temperature And Amount Of Hot Water . . . . . . . . . . 23
Water Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote Controller: TM-RE30 (Optional). . . . . . . . . . . 24
Easy-link System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TROUBLESHOOTING – ERROR CODES . . . . . . . . . . .24
Single Unit
Easy-Link
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
OPERATING SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . .27
APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Space Heating Applications . . . . . . . . . . . . . . . . . . . . 29
Re-circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dual-purpose hot water heating
(Domestic and Space Heating). . . . . . . . . . . . . . . . . . 29
Additional Clearances. . . . . . . . . . . . . . . . . . . . . . . . . 30
For sidewall terminations
For rooftop terminations
OPTIONAL ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
COMPONENTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . .33
Case assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Computer board assembly . . . . . . . . . . . . . . . . . . . . . 34
Burner assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Water way assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 36
710
710-ASME
PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
OUTPUT TEMPERATURE CHART . . . . . . . . . . . . . . . . .40
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . .41
2
INTRODUCTION Specifi cations
Exhaust
Model 710
Natural Gas Input (Operating Range)
Propane Input (Operating Range)
Min: 24,000 Btu/h Max: 240,000 Btu/h
Min: 24,000 Btu/h
Max: 240,000 Btu/h Gas Connection 3/4” NPT Water Connections 3/4” NPT Water Pressure 15 - 150 psi * Natural Gas
Inlet Pressure Propane
Inlet Pressure Manifold Pressure
Min. 5.0” WC
Max. 10.5” WC
Min. 8.0” WC
Max. 14.0” WC
Natural: 2.35” WC
Propane: 3.55” WC Weight 25.4Kg (56 lbs.)
H 600mm (23.6 in.) × Dimensions
W 470mm (18.5 in.) ×
D 226mm (8.9 in.) Ignition Electric Ignition
Supply 120 VAC / 60 Hz
Operation 112 W (0.93 A) Electric
Consumption
Standby 8.9 W (0.07 A)
Freeze-
Protection
187 W (1.56 A)
*40 psi or above is recommended for maximum flow NOTE
• All references to the 710 also refer to the 710
ASME model
• Check the rating plate to ensure this product
matches your specifications.
The manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
• This manual provides information necessary for the installation, operation, and maintenance of the water heater water heater.
• The model description is listed on the rating plate which is attached to the front cover of the water heater.
• Please read all installation instructions completely before installing this product.
• If you have any problems or questions regarding this equipment, consult with the manufacturer or its local rep­resentative.
• Please read all installation instructions completely before installing this product.
• The 710 is an on-demand, tankless water heater designed to efficiently supply endless hot water for your needs.
• The principle behind the 710 Water Heater is simple:
Computer
Board
Thermistor
Water Control
Valve
Flow Sensor Thermistor
Thermistor
Hot Water
Outlet
Cold Water
Fan
Inlet
Heat
Exchanger
Burner
Gas Line
Gas
Valve
*This diagram illustrates tankless water heater design con­cepts only and is not accurate to the 710’s physical descrip­tion.
A hot water tap is turned on.
1. Water enters the heater.
2. The water flow sensor detects the water flow.
3. The computer automatically ignites the burner.
4. Water circulates through the heat exchanger and then
5. gets hot. The computer will modulate the gas supply valve and
6. water flow to produce the right amount of hot water at the correct temperature. When the tap is turned off, the unit shuts down.
7.
SAFETY GUIDELINES
PLEASE READ THIS MANUAL CAREFULL Y AND FOLLOW ALL DIRECTIONS.
Installation and service must be per-
• formed by a qualified installer (for exam­ple, a licensed plumber or gas fitter), otherwise the warranty by the manufac­turer will be void. The installer (licensed professional) is
WARNING
responsible for the correct installation of your water heater and for compliance with all national, provincial, and local codes.
General
1. Follow all local codes, or in the absence of local codes, follow the most recent edition of CSA B149.1 Natural Gas and Propane Installation Code.
2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with CSA stan­dard C22.1 Canada Electrical Code Part 1.
3
3. Carefully plan where you intend to install your 710 Water Heater. Please ensure:
• Your water heater will have enough combustible air and proper ventilation.
• Locate your heater where water leakage will not damage surrounding areas (please refer to pg. 4).
4. Check the rating plate for the correct GAS TYPE,
GAS PRESSURE, WATER PRESSURE and ELECTRIC RATING. If this unit does not match your requirements, do not install and consult with the manufacturer.
5. If any problem should occur, turn off all hot water taps
and turn off the gas. Then call a trained technician or the Gas Company or the manufacturer.
INSTALLATION
All gas water heaters require careful and correct installation to ensure safe and efficient operation. This manual must be followed exactly . Read the “Safety Guidelines” section at the beginning of this manual.
The warranty will not cover damage
• caused by water quality. Water hard­ness that leads to scale formation and/or corrosion may affect/damage the water heater. Hard water scaling and/or cor­rosion must be avoided or controlled by proper water treatment. The manufacturer recommends using
• the direct-vent kit, when the water heater is installed in a beauty salon. Some chemicals used in a beauty salon may affect the flame sensor. Water heater may not work properly. Although the 710 is designed to operate
• with minimal sound, the manufacturer does not recommend installing the unit
CAUTION
on a wall adjacent to a bedroom, or a room that is intended for quiet study or meditation, etc. Locate your heater close to a drain
• where water leakage will not do damage to surrounding areas. As with any water heating appliance, the potential for leak­age at some time in the life of the prod­uct does exist. The manufacturer will not be responsible for any water damage that may occur. If you install a drain pan under the unit, ensure that it will not restrict the combustion air flow.
4
GENERAL
The manifold gas pressure is preset at the factory. It is
1. computer controlled and should not need adjustment. Maintain proper space for servicing. Install the unit so
2. that it can be connected or removed easily. Refer to pg. 5 and pg. 6 for proper clearances. The electrical connection requires a means of disconnec-
3. tion, to terminate power to the water heater for servicing and safety purposes. If you will be installing the unit in a contaminated area
4. with a high level of dust, sand, flour, aerosols or other contaminants/chemicals, they can become airborne and enter and build up within the fan and burner caus­ing damage to the unit. In those environments (e.g. residential or commercial laundry facilities, hair salons, pet salons, chemical plants etc.), please purchase the optional direct-vent conversion kit and convert the 710 to a sealed combustion unit. Direct venting allows the 710 to draw fresh intake air from the outside. The warranty will not cover damage caused to the unit due to instal­lation in a contaminated environment that has not been converted using the direct-vent conversion kit. Particles from flour, aerosols, and other contaminants
5. may clog the air vent or reduce the functions of the rotat­ing fan and cause improper burning of the gas. Regularly ensure that the area around the unit is dust- or debris­free; regular maintenance is recommended for these types of environment. Do not install the unit where the exhaust vent is pointing
6. into any opening in a building or where the noise may disturb your neighbors. Make sure the vent termination meets the required distance by local code from any doorway or opening to prevent exhaust from entering a building (refer to pg. 9).
WARNING FOR INSTALLATION
LOCATIONS
Do not install the heater where water, debris or flam­mable vapors may get into the flue terminal. This may cause damage to the heater and void the warranty.
Do not install next to a dryer or any source of airborne debris that can be trapped inside the combustion chamber, unless the system is direct vented.
Installation
Follow all local codes, or in the absence of local codes,
1. follow the most recent edition of CSA B149.1 Natural Gas and Propane Installation Code. When installed, the 710 water heater shall be located in
2. an area to maintain the following minimum clearances around the unit:
Maintain Clearances.
Do not have the vent ter­minal pointing toward any opening into a building. Do not locate your heater in a pit or location where gas and water can accumulate.
Do not install the water heat­er vent terminator within 3 ft. of any air intake or building opening (refer to pg. 9).
Included Accessories
Check that the installation manual, the communication cable, and the product registration card are included with the unit.
Items
Manual Qty: 1
Communication Cable (Gray) Qty: 1
Product Registration Card Qty: 1
5
Top
305mm (12 in.)
Back
25mm
Side
(1 in.)
(50mm (2 in.)
Side
(50mm
(2 in.)
Front 76mm (4 in.)
(610mm (24 in.)
recommended for service)
Bottom 305mm
(12 in.)
Combustion Air Supply
The water heater location must provide enough air for proper combustion and ventilation of the surrounding area. See the latest edition of B149.1 or any applicable local codes. In general, these requirements specify that if the unit is installed in a confined space, there must be a permanent air supply opening. Minimum recommended air supply opening size for water heater:
Water
heater
size
When drawing
make-up air from
outside the
building
When drawing make-
up air from inside the
building (from other
rooms within)
103cm2 (16.0 in2) 1548cm2 (240 in2)
When combustion air is supplied from inside the building, an open­ing communicating with the rest of the dwelling should have a minimum free area 6.5cm2 (1 in2) per 1,000 BTUH input of the total input rat­ing of water heater in the enclosed area. This opening should never be less than 1284cm2 (199 in2).
MAX 240,000 BTU/h
When combustion air is supplied from outside the building, an opening commu­nicating directly with the outside should have a minimum free area of 6.5cm2 (1 in2) per 15,000 BTUH input of the total input rating of water heater in the enclosed area.
• If a blower is necessary to provide adequate combustion air to the water heater, the blower and water heater must be set up so that the water heater cannot fire unless the blower is operating. Possible methods include the use of external flow sensors/transmitters and relays.
Direct Intake Vent System
This 710 water heater may be converted to a direct-vent (sealed combustion) appliance by installing an adapter (Part No. TM-DV32) which will bring all required combustible air from outside the building. When installing the direct-vent conversion kit, please follow all instructions included with the kit.
• The 710 must be installed in a location where the proper amount of combustible air will be available to it at all times without obstructions.
• If used as a direct-vent appliance, the 710 requires a 102mm (4 in.) combustible air supply pipe. The intake pipe must be sealed airtight.
• Air supply pipe can be made of ABS, PVC, galvanized steel, corrugated aluminum, corrugated stainless steel or Category III stainless steel.
• Change the DIPswitch settings to the direct-vent system. (See diagram below)
• Sidewall venting is recommended for the direct-vent sys­tem.
• The manufacturer recommends running the exhaust vent and the intake pipe parallel.
The Direct-Vent Conversion Kit has an “INLET” mark
as shown below. Do not reverse the INLET and the EXHAUST connections when installing vent pipes.
Make sure power to the unit is turned OFF before changing the DIPswitch settings.
The dark square
is the direction the
7-Seg LED
Left Bank of
DIPswitches
Right bank of
DIPswitches
DIPswitch should
be set to.
ON
TMP1 TMP2 TMP3
MODE
DIRE
OUT
D-PRT
MST
Left bank of DIPswitches
1 2 3 4 5 6 7 8
Combustible Air Supplied by Mechanical fan or Make up air device The 710 water heater is equipped with a combustible air sensor that will shut off the unit when inadequate combus­tible air supply to unit is detected.
• If a mechanical fan or make up air device is used to supply air to the water heater or utility room, the installer should make sure it does not create drafts which could cause nuisance shutdowns.
6
Direct-Vent Conversion Kit
Inlet
Direct vent
conversion kit
Exhaust
Venting Connections
Improper venting of this appliance can result in excessive levels of carbon mon­oxide which can result in severe personal
WARNING
This water heater must be vented in accordance with the section “Venting of Equipment" of the latest edition of Section 7 of CSA B149.1 Natural Gas and Propane Installation Code and all applicable local building codes.
Exhaust Vent
This is a Category III appliance and must be vented accord­ingly. The vent system must be sealed air tight. All seams and joints without gaskets must be sealed with high heat resistant silicone sealant or UL listed aluminum adhe­sive tape having a minimum temperature rating of 177°C (350ºF). For best results, a vent system should be as short and straight as possible.
1. This water heater is a Category III appliance and must be vented accordingly with any 102mm (4 in.) vent approved for use with Category III or Special BH type gas vent.
2. The manufacturer recommends the “T-Vent” line manufactured by TAKAGI (Refer to the venting bro­chure for details). However, the following are also UL listed manufacturers: ProTech Systems Inc. (FasNSeal), Flex-L Inc., Z-Flex Inc. (Z-Vent III), Metal-Fab Inc., and Heat-Fab Inc. (Saf-T Vent).
3. Follow the vent pipe manufacturer’s instructions when installing the vent pipe.
injury or death.
4. Do not common vent this appliance with any other vented appliance (Do not terminate vent into a chimney . If the vent must go through the chimney, the vent must run all the way through the chimney with Category III approved or Special BH vent pipe).
5. The maximum length of exhaust vent piping must not exceed
15.24m (50 ft.) deducting 1.5m (5 ft.) for each elbow used in the venting system. Do not use more than 5 elbows.
*For each elbow added, deduct 1.5m (5 ft.) from max. vent length.
No. of Elbows Max. Vertical or Horizontal Length
0 15.24m (50 ft.) 1 13.7m (45 ft.) 2 12.2m (40 ft.) 5 7.6m (25 ft.)
6. When the horizontal vent run exceeds 1.5m (5 ft.), sup­port the vent run at 915m (3 ft.) intervals with overhead hangers.
7. The manufacturer will not be responsible for any damage to the water heater caused by condensation from the vent. For vent runs longer than 1.5m (5 ft.), installation of a condensate drain is recommended. Install the conden­sate drain as close to the water heater as possible. For horizontal runs, slope the vent run back toward the water heater where the condensate drain is installed at a rate of
6.4mm (1/4 in.) per 305mm (1 ft.). Refer to pg. 8 for the diagrams.
When installing the vent system, all appli­cable national and local codes must be followed. If you install thimbles, fire stops or other protective devices and they pen­etrate any combustible or noncombustible construction, be sure to follow all appli­cable national and local codes.
Vent Termination
Improper installation can cause nausea or asphyxiation, severe injury or death from carbon monoxide and flue gases poison­ing. Improper installation will void product
WARNING
• The vent terminator provides a means of installing vent pipe through the building wall and must be located in accordance with CSA-B149.1 and applicable local codes.
• A proper sidewall vent terminator is recommended when the water heater is vented through a sidewall. If the 710 is converted to a direct-vent unit, a proper sidewall direc­tvent terminator, such as a concentric style terminator, is to be used.
warranty.
7
General rules for venting the 710 water heater are:
Place the water heater as close as possible to the vent
1. terminator. The vent collar of the water heater must be fastened
2. directly to an unobstructed vent pipe. Do not weld the vent pipe to the water heater collar.
3. Do not cut the vent collar of the unit.
4. The weight of the vent stack must not rest on the water
5. heater. The vent must be easily removable from the top of the
6. water heater for normal service and inspection of the unit. The water heater vent must not be connected to any
7. other gas appliance or vent stack. Avoid locating the water heater vent terminator near any
8. air intake devices. These fans can pick up the exhaust flue products from the gas appliance and return them to the building. This can create a health hazard. Avoid using an oversized vent pipe or using extremely
9. long runs of the pipe. Locate the vent terminator so that it cannot be blocked by
10. any debris, at any time. Most codes require that the ter­minator be at least 305mm (12 in.) above grade, but the installer may determine if it should be higher depending on the job site condition and applicable codes. For rooftop venting, a rain cap must be installed.
11.
THE MANUFACTURER recommends the “T-Vent”
12. line manufactured by TAKAGI (Refer to the venting brochure for details). However, the following are also UL listed manufacturers: ProTech Systems Inc. (FasNSeal), Flex-L Inc., Z-Flex Inc. (Z-Vent III), Metal­Fab Inc., and Heat-Fab Inc. (Saf-T Vent).
Horizontal Installation Diagram
Wall
Vertical Installation Diagram
Roof
Vertical Condensation Drain (Install accord­ing to local codes)
Backflow preventor (Recommended for freezing weather condi­tions: 2.2°C (36°F) and below)
Rain Cap
Roof Flashing
8
Vertical Condensation Drain (Install accord­ing to local codes)
Backflow preventor (Recommended for freezing weather condi­tions: 2.2°C (36°F) and below)
Sidewall Vent Terminator
• Regarding the clearance from the terminator to the air inlet or opening, refer to the next page.
• Install a condensation drain in the venting.
• Follow the vent system to vent manufacturer’s instruction and local code.
• Do not common vent or connect any vent from other appliances to the 710 vent.
• Use 102mm (4 in.) category III approved or Special BH, single or double wall stainless steel vent pipe.
Vent Clearances
Canada
Direct vent and other than Direct Vent
A Clearance above grade, veranda, porch, deck, or balcony. 1 foot 30.5cm
B Clearance to window or door that may be opened 3 feet 91.5cm
C Clearance to permanently closed window *
Vertical clearance to ventilated soffit located above the vent termi-
D
nator within a horizontal distance of 2 feet (61cm) from the center line of the terminator.
E Clearance to unventilated soffit *
F Clearance to outside corner *
G Clearance to inside corner *
Clearance to each side of center line extended above meter/regula-
H
tor assembly
I Clearance to service regulator vent outlet. 3 feet 91.5cm
Clearance to non-mechanical air supply inlet to building or the com-
J
bustion air inlet to any other application
K Clearance to mechanical air supply inlet. 6 feet 1.8m
Clearance above paved sidewalk or paved driveway
L
located on public property.
M Clearance under veranda, porch deck, or balcony. 1 foot 30.5cm
*
3 feet 91.5cm
3 feet 91.5cm
7 feet 2.1m
* For clearances not specified in CSA-B149.1, please use clearances in accordance with local installation codes and
the requirement of the gas supplier.
9
Gas Connections
Gas Supply And Gas Pipe Sizing
TO TURN OFF GAS TO
APPLIANCE
Turn off all electric power to the water heater if service
1. is to be performed. Turn the manual gas valve located on the outside of
2. the unit clockwise to the off position.
Conversion of this unit from natural gas to propane or vise versa will void all war­ranty. Contact your local distributor to get the correct unit for your gas type. The manufacturer is not liable for any property
WARNING
*Check that the type of gas matches the rating plate first.
1. The minimum and maximum inlet gas pressures are:
Gas type Inlet gas pressure
Natural Gas Min.: 5.0" WC – Max.: 10.5" WC
Propane Gas Min.: 8.0" WC – Max.: 14.0" WC
2. Gas pressure below this specified range for the 710 and/or insufficient gas volume will adversely affect per­formance. These pressures are measured when the 710 is in full operation.
3. Inlet gas pressure must not exceed the above maximum values; gas pressure above the specified range will cause dangerous operating conditions and damage to the unit. Ensure that any and all gas regulators used are operating properly and are providing gas pressures within the specified range shown above.
4. Until testing of the main gas line supply pressure is com­pleted, ensure the gas line to the 710 is disconnected to avoid any damage to the water heater.
and/or personal damage resulting from gas conversions.
4. Connect the manometer to the pressure port.
5. Re-open the manual gas valve. Check to see that there are no gas leaks.
6. Open some of the fixtures that use the highest flow rate to turn on the 710.
7. Check the inlet gas pressure. When 710 is on a maxi­mum burn, the manometer should read from 5.0” to 10.5” WC for Natural gas, from 8.0” to 14.0” WC for Liquid Propane.
Size the gas pipe appropriately to supply the necessary volume of gas required for the 710 models (240,000 BTU/h for both Natural Gas and Liquid Propane) using CSA B149.1 or local codes. Otherwise, flow capabilities and output temperatures will be limited.
Measuring Inlet Gas Pressure
The 710 cannot perform properly without sufficient inlet gas pressure. Below are instructions on how to check the inlet gas pressure. THIS IS ONLY TO BE DONE BY A LICENSED PROFESSIONAL.
1. Shut off the manual gas valve on the supply gas line.
2. Open a faucet. The unit should turn on and the gas in the gas pipe line should purge. Leave the faucet on to keep the unit running until the unit shut down due to lack of gas supply. Then shut the faucet off.
3. Remove the screw for the pressure port located on the gas inlet of the 710 shown in the diagram to the right.
10
Install a manual gas shut-off valve between the 710 and
1. the gas supply line. When the gas connections are completed, it is necessary
2. to perform a gas leak test either by applying soapy water to all gas fittings and observing for bubbles or by using a gas leak detection device. Always purge the gas line of any debris and/or water
3. before connecting to the gas inlet.
Water Connections
FOR YOUR SAFETY, READ
BEFORE OPERATING
Do not use this water heater if any part has been sub­mersed under water. Immediately call a licensed profes­sional to inspect the water heater and to replace any damaged parts.
All pipes, pipe fittings, valves and other components,
1. including soldering materials, must be suitable for pota­ble water systems. A manual shut off valve must be installed on the cold
2. water inlet to the water heater between the main water supply line and the 710. In addition, a manual shut off valve is also recommended
3. on the hot water outlet of the unit. If the 710 is installed within, or subjected to, a closed loop water system, a thermal expansion tank must be installed.
Before installing the water heater, flush the water line
4. to remove all debris, and after installation is com­plete, purge the air from the line. Failure to do so may cause damage to the heater.
There is a wire mesh filter within the cold inlet to trap
5. debris from entering your heater. This will need to be cleaned periodically to maintain optimum flow.
The pressure relief valve needs to be rated for a maxi-
5. mum of 150 psi. The discharge piping for the pressure relief valve must
6. be directed so that the hot water cannot splash on any­one or on nearby equipment. Attach the discharge tube to the pressure relief valve and
7. run the end of the tube to within 6" from the floor. This discharge tube must allow free and complete drainage without any restrictions. If the pressure relief valve installed on the 710 discharg-
8. es periodically, this may be due to a defective thermal expansion tank or defective pressure relief valve. The pressure relief valve must be manually operated
9. periodically to check for correct operation.
For the ASME model, the pressure relief valve must con­form to and be installed in accordance with ASME code.
As close as
possible
Do not reverse the hot outlet and cold inlet connections to the 710 Water Heater. This will not activate the water heater.
CAUTION
Pressure
Relief Valve
Hot outlet
Cold inlet
Gas
Electrical Connections
Follow the electrical code requirements of the local authority having jurisdiction. In the absence of such requirements, follow the latest edition of CSA C22.1 Canadian
WARNING
Pressure Relief Valve
The 710 has a high-temperature shut-off switch built in as a standard safety feature (called a Hi-Limit switch) therefore a “pressure only” relief valve is required.
This unit does not come with an approved pressure relief
1. valve. An approved pressure relief valve must be installed on
2. the hot water outlet. The pressure relief valve must conform to ANSI Z21.22
3. or CAN 1-4.4 and installation must follow local code. The discharge capacity must be at least 240,000 BTU/
4. h.
11
CAUTION
The heater must be electrically grounded. Do not attach
1. the ground wire to either the gas or the water piping. The 710 water heater requires 120 VAC / 60 Hz
2. electrical power supply that is properly grounded.
A proper disconnect (i.e. on/off switch, power plug, etc.) controlling the main power to the 710 must be pro­vided for service reasons. (Must comply with local codes).
Connect the power supply to the 710 exactly as shown in the wiring diagram;
Electrical Code, Part 1.
When servicing or replacing parts within the 710, label all wires prior to disconnection to facilitate an easy and error free reconnec­tion. Wiring errors can cause improper and dangerous operation. Verify proper opera­tion after servicing.
A green screw is provided in the junction box to ground
3. the connection. Can be hardwired or wired to a plug-in.
4. The use of a surge protector is recommended in order to
5. protect the unit from power surges.
Connect Power supply
AC120V 60Hz
Ground
Remote Controller Connection
Disconnect power supply from the water heater.
1. Take off the water heater ’s front cover.
2. Please find the remote control terminal using the picture
3. below (located around the lower right-hand side of the water heater). Open the plastic cover of the remote controller accessory ,
4. and then attach the fork terminal to the connector base of the backside the remote controller accessory with two screws. Make sure the terminals are firmly fixed. Put the remote wires through the hole on the bottom of
5. the unit casing. Connect the remote wires to the remote controller termi-
6. nal properly. (No polarity) *Do NOT jump or short-cir- cuit wires. Computer will be damaged. Replace Front Cover securely.
7. Wires used for the remote controller connection must
8. be:
Minimum 18AWG wire (No polarity)
Maximum 122m (400 ft.) long
*For details on the connection to the remote controller acces­sory, refer to the remote controller Installation Manual.
Remote controller terminal
inside water heater
Front of remote
Back of remote
Connect to
these terminals
Connect other end
to these terminals
Pump Connection
The 710 can be used to control a recirculation pump. Proper pump control helps to preserve the life of the system and saves energy as well. The water heater pump control port is a “normally-open” dry contact, and therefore needs additional components to properly control a recirculation pump. To control a recirculation pump, connect the pump to the pump connector in the 710 as shown in the diagram below. (In a multi-unit system, connect the pump ONLY to the “PARENT” unit.) The pump is to be connected using suitable relays shown in the diagram below. Please make
sure the relays are properly rated for the recirculation pump.
Using the 710 internal thermistors as a temperature control, the recirculation pump will only turn on when recirculation is needed.
In a multi-unit system, the pump must be connected to the "Pump terminal" in the "PARENT" unit only. If the pump is con­nected to any of the "CHILD" units, the
CAUTION
Connect to this
“Pump” connector.
pump will not work.
These components are not included with water heaters and are external to the unit. They must be acquired separately.
Power supply
for relay
Power supply for
pump 120 VAC
220 VAC etc
12
Recirculation
pump
120 VAC 220 VAC etc for relay
Thermal relay
Pump Control Mode
The 710 provides the four types of the pump control modes. The pump control modes are selected by chang­ing DIPswitch settings. The DIPswitches are located in the right bank of DIPswitches in the upper-left quadrant of the computer board in the 710 (see the next column).
DIPswitch settings for the Pump control mode
Pump Control Modes
A) Recirculation Control
ON
The dark squares indicate the direction the DIPswitches should be set to.
A) Recirculation Control: No. 6 ON
Feature: Water heaters can provide hot water as soon as Function: The pump is set only to run when the tempera-
Note: The recirculation pump needs to be connected to
B) Storage Tank Circulation Control
ON
1 2 3 4 5 6 7 8
possible like a recirculation usage. ture of the water in the re-circulation loop is much
lower than the set temperature of the 710. The pump will run for about 1 minute in every 30 min­utes to determine whether the water temperature in the whole recirculation loop is lower than 5C° (9F°) from the set temperature or not. If the water temperature is lower than 5C° (9F°) from the set temperature, the pump will remain running until the water in the loop reach the set temperature. Otherwise, the pump will stop for another 30 minutes. If the inlet thermistor of water heaters detects that the water temperature is lower than 5C° (9F°) from the set temperature before those 30 minutes have elapsed, the pump will activate immediately and remain running until the water in the loop reach the set temperature.
the pump terminal of the 710.
C) Energy Conserving Recirculation
ON
1 2 3 4 5 6 7 8
D) Normal Control (Default)
ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Right bank of DIPswitches
B) Storage Tank Circulation Control: No. 7 ON
Feature: This is to ensure a higher rate of recovery for
storage tank applications.
Function: The 710 makes Water heaters heat the water
3C° (5.4F°) higher than its set temperature. The circulation pump (from storage tank to Water heaters) will always remain on. After hot water temperature reach the temperature above, the 710 makes the Water heaters to adjust the water flow to be less than 9.8 l/min (2.6 GPM (US)), in order to detect temperature in the system.
Note: In this mode, the 710 will not provide the pump
control. The termination of the pump is kept ON position continually.
C) Energy Conserving Recirculation: No. 6 and No. 7 ON
Feature: Save Energy Mode in Recirculation Control
by keeping the water temperature in the loop system hot during circulation with Recirculation Control and Pump Control, so it will cut down the cost of the gas and electricity.
Function: Energy Conserving Recirculation and the Pump
Control is similar to the “Recirculation Control” explained above. The hot water temperature in the loop during recirculation is kept at maximum 50°C (122°F) even if the set temperature of 710 is 55°C (130°F) or above.
Note: The recirculation pump needs to be connected to
the pump terminal of the 710.
D) Normal Control (Default): No. 6 and No. 7 OFF:
Feature: This mode provides no special pump control. The
pump operation can only be turned ON and OFF by the remote controller.
Function: If a pump is connected to the pump control termi-
nal and both No. 6 and No. 7 are OFF, the pump will be made to run all the time as long as there is a power supply to the 710. The pump will stop when the remote controller is turned off. Water in the loop will be maintained at set temperature.
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