Johnson Level & Tool 40-6560, 40-6570, AccuLine PRO 40-6560, AccuLine PRO 40-6570 Instruction Manual

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40-6560_6570 English 5/5/05 4:30 PM Page 1

Automatic-Leveling Rotary Laser Level

with GreenBrite™ Technology

Model Nos. 40-6560 and 40-6570

Instruction Manual

Congratulations on your choice of this Automatic-Leveling Rotary Laser Level with GreenBrite Technology. We suggest you read this instruction manual thoroughly before using the instrument. Save this instruction manual for future use.

This tool emits one rotating laser beam level line that is ideal for layout of indoor or outdoor construction projects. Since the product is equipped with a laser beam detector, visibility of the beam in various lighting conditions is not an issue.

This is a Class IIIa laser tool and is manufactured to comply with CFR 21, parts 1040 .10 and 1040 .11 as well as international safety rule IEC 285.

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Table of Contents

1. Kit Contents

2. Features and Functions

3. Safety Instructions

4. Location/Content of Warning Labels

5. Location of Parts/Components

6. Operating Instructions

7. Using the Product

8. Self-Check and Calibration

9. Technical Specifications

10. Application Demonstrations

11. Care and Handling

12. Product Warranty

13. Product Registration

14. Accessories

1. Kit Contents

Description Model No. 40-6560 Qty.

Automatic-Leveling Rotary Laser Level with GreenBrite™ Technology 1 Ni-MH Rechargeable Battery Pack 1 6V Battery Adapter 1 Remote Control with 9V Battery 1 Detector with 3 “AAA” Batteries and Quick Clamp 1 Magnetic Target 1 Tinted Glasses 1 Instruction Manual with Warranty Card 1 Hardshell Carrying Case 1

Description Model No.

Automatic-Leveling Rotary Laser Level with GreenBrite™ Technology 1 Ni-MH Rechargeable Battery Pack 1 6V Battery Adapter 1 Multi-Function Mount with Carrying Case 1 Remote Control with 9V battery 1 Detector with 3 “AAA” Batteries with Quick Clamp 1 Magnetic Target 1 Tinted Glasses 1 Aluminum Tripod 1 8 ft. Grade Rod with Carrying Case 1 Instruction Manual with Warranty Card 1 Hardshell Carrying Case 1

40-6570 Qty.

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2. Features and Functions

• Green beam is 400% brighter than red beam laser levels.

• Large electronic auto-level range, the unit can work normally within ±5°. When beyond the leveling range, the laser line will flash, rotation of the beam will stop, and an audible alarm will activate.

• Slope operation function facilitates user of performing slope scan at different inclinations.

• Out of balance alarm function ensures product accuracy.

• Dust and rain resistant.

3. Safety Instructions

Please read and understand all of the following instructions, prior to using this tool. Failure to do so, may result in bodily injury.

CAUTION: If using this product with any type of tinted goggles, please note safety warning below.

DANGER!

Class IIIa Laser Product Max. Power Output: ≤ 5mW Wavelength: 522-542nm

THIS TOOL EMITS LASER RADIATION. DO NOT STARE INTO BEAM. AVOID DIRECT EYE EXPOSURE.

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ATTENTION IMPORTANT

• Read all instructions prior to operating this laser tool. Do not remove any labels from tool.

• Use of controls or performance of procedures other than those specified herein may result in hazardous radiation exposure.

• Do not stare directly at the laser beam.

• Do not project the laser beam directly into the eyes of others.

• Do not set up laser tool at eye level or operate the tool near a reflective surface as the laser beam could be projected into your eyes or into the eyes of others.

• Do not place the laser tool in a manner that may cause someone to unintentionally look into the laser beam. Serious eye injury may result.

• Do not operate the tool in explosive environments, i.e. in the presence of gases or flammable liquids.

• Keep the laser tool out of the reach of children and other untrained persons.

• Do not attempt to view the laser beam through optical tools such as telescopes as serious eye injury may result.

• Always turn the laser tool off when not in use or left unattended for a period of time.

• Remove the batteries when storing the tool for an extended time (more than 3 months) to avoid damage to the tool should the batteries deteriorate.

• Do not attempt to repair or disassemble the laser tool. If unqualified persons attempt to repair this tool, serious injury may result.

• Use only original AccuLine Pro Pro authorized dealer. Use of non-AccuLine Pro parts and accessories will void warranty.

™

parts and accessories purchased from your AccuLine

WARNING!

The tinted goggles are designed to enhance the visibility of the laser beam. They DO NOT offer protection to the eyes from direct exposure of the laser beam.

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4. Location/Content of Warning Labels

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5. Location of Part/Components

Plumb Laser Beam Output Window

Rotating Laser Output Window

Handle

Operation Panel

Battery Cover

DC 6V Power Jack

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6. Operating Instructions

IMPORTANT: It is the responsibility of the user to verify the calibration

of the instrument before each use.

Battery Installation

Always check to be sure that the on/off switch is in the off

Note:

position before removing and replacing batteries.

Alkaline Battery Installation

1. Unscrew the press board of the alkaline battery case and remove the battery cover.

2. Put in 4 “C” alkaline batteries (not included) according to the illustrated polarity direction.

3. Screw the press board to press against batteries.

Ni-MH Rechargeable Battery Pack Installation

1. Unscrew the press board of the alkaline battery case and remove the battery cover.

2. Put in the Ni-MH rechargeable battery pack according to the outward direction of plug down-lead. Then insert the down-lead plug into jack inside the instrument.

3. Screw the press board to press against batteries.

Ni-MH Rechargeable Battery Charging

Using the battery adapter (included), charge the rechargeable battery pack through the outlet jack. When the charge indicator lamp turns from red to green (after five hours or so), the Ni-MH rechargeable battery pack has been fully charged.

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Note:

(1) Even after battery pack appears to be full charged, we suggest

users continue to charge for 2 more hours to ensure the batterypack’s maximum charge capacity.

(2) We also suggest charging a new battery during its initial charge

for at least ten hours.

(3) The instrument will still work even if it being charged with

adapter. (4) Do not charge alkaline batteries to avoid explosion. (5) Used (discharged) batteries are hazardous waste and should be

disposed of properly.

Instrument Usage

1. Put in Ni-MH rechargeable battery pack, or 4 “C” alkaline batteries

(not included), or connect with the 6V DC power through the

power jack.

2. Place the instrument on a platform or tripod, connecting with tripod

to the 5/8” screw thread at the bottom of the instrument.

Note: If the instrument is inclined beyond the self-leveling range,

the instrument will deliver an audible alarm. You will need to

re-position the instrument until it can be leveled.

3. Press power switch to turn power on, and press operation buttons

on control panel or use remote control to adjust to your desired

working status.

4. After finishing operation or before moving the instrument, turn the

power off.

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7. Using the Product

Operating Panel

Instrument Panel

Power On/Off

1. Press the power button to power on. The power indicator lamp should light up and then the instrument will automatically level itself, with rotation occurring once the unit is level.

2. Press the power button again to power off.

Low Battery Indication

If the battery indicator lamp is lit, this means low battery voltage. To ensure normal operation, replace batteries or charge the rechargeable Ni-MH battery pack.

Alarm If Beyond Range

If the instrument is inclined beyond the self-leveling range of ±5° , it will deliver an audible alarm, and the power indicator lamp will blink. You will need to re-position the instrument until it is within the leveling range.

Remote Control Panel

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Safety Mode (TILT)

1. After powering on the instrument and entering into auto-level status, press the tilt button. When the indicator lamp lights us (see figure), the instrument enters into TILT mode. If the leveled instrument is moved or bumped, the head will stop rotation and the TILT indicator lamp will flash instead of the unit performing the auto-level function. At this time, you must press the tilt button to quit safety mode and enter into auto-level status.

2. Press the tilt button to quit safety mode and activate auto-level mode.

Slope Adjusting Function (SLOPE)

The function must be operated by the remote control (see operating panel shown in fig.1).

1. Select slope adjusting direction

The first press of X/Y button will illuminate the X indicator lamp (fig. 2) and you should then select the X-direction slope adjustment (see below). The second press of X/Y button will illuminate the Y indicator lamp (fig. 3) and you should then select the Y-direction slope adjustment. The third press of the X/Y button will quit the slope-adjusting function and enter the unit into auto-level status.

2. Adjust the slope angle

Press either of the two arrow keys on remote control (fig.1) to adjust slope angle. Note: A single press of either key activates fine tuning while a continuous pressing activates quick adjustment.

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Sleep Mode

1. The first press of the POWER button on the remote control (fig.4) will make the instrument enter sleep mode. Now the power indicator lamp on the panel is lit (fig.5), the laser beam goes out, and the instrument head stops rotation.

2. The second press of the POWER button on the remote control will make the instrument quit sleep mode and enter auto-level status.

Detector Usage

This green laser level uses a specific detector for the green

Note:

beam and will not perform accurately with standard detectors.

1. Product Description

A laser detector is an indispensable accessory when using rotary laser levels. The main function of the detector is to locate the position of laser signals transmitted by rotary lasers. This detection quickly and precisely provides the user with the horizontal and vertical references. This product features a high level of sensitivity, a double-faced display, low power consumption, good reliability and easy manipulation.

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2. Technical Specifications

Detecting range ≥656 ft. (200m) Detecting accuracy Fine ±0.08" (±2mm) when range is < 492 ft. (150m)

Turn-off time 6 minutes ±1 minute Power DC 3.3V or 3 “AAA” batteries Sound indicator slow short sounds, rapid short sounds

LED indicator up, mid, down Dimensions 7.087" x 3.228" x 0.236" (180 x 82 x 26mm) Weight 0.485 lb. (220g) Others Rain and dust resistant

Coarse ±0.16" (+4mm) when range is < 492 ft. (150m) Fine ±0.12" (±3mm) when range is > 492 ft. (150m) Coarse ±0.24" (+6mm) when range is > 492 ft. (150m)

and a continuous sound

3. Components

(a) Structure

1) Horizontal vial

2) Right-faced display window

3) Lineation slot

4) Receiving window

5) Power button

6) Buzzer

7) Battery-box

8) Sound switch

9) Coarse/Fine detection switch

10) Illumination switch

11) Mounting hole

12) Battery installation symbol

13) Scale

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(b) Display

1. Power indicator

2. Low battery indicator

3. Detection indicator

4. Sound indicator

5. Detected position (grade) indicator

4. Operation Guide

(a) Battery Installation

1) Rotate battery-box cap counterclockwise to open it. (A coin fits easily into this slot.)

2) Insert 3 AAA batteries (note polarity) and then rotate battery-box cap clockwise to close it.

3) When the battery voltage is low, the unit will display a low battery indicator and there will be a buzzing “reminder” sound every 2-4 seconds. You will still be able to use the instrument for a short period of time, but should change the battery soon. (Note: When the low battery indicator is displayed, the illumination function cannot be used. (See “Using the Illumination Function.)

Note:

a) Remove the batteries when the unit is being stored for a long time. b) When the low battery indicator is displayed, change the battery soon. c) Turning off the sound and illumination functions will allow you to use the unit longer.

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(b) General Detector Usage

Always keep the instrument stable

Note:

when detecting.

1) Press the power key to turn the unit on. The LCD display will illuminate all the indicator segments for 0.5 second (Fig. 6). When the indicator segments are no longer illuminated, the detector

Fig. 6 Fig. 7 is ready for use. Note: The LCD display will still have the power, detection and sound indicators illuminated (Fig. 7).

2) Detecting horizontal laser level signals

• Place the unit in a vertical position (verify by checking the horizontal vial bubble).

• Make sure the receiving window (on front of detector) is facing the laser level unit and is receiving the laser signal.

- If the LCD shows a “down” arrow and emits rapid short sounds, this indicates that the laser level signal is located below the detector (Fig. 8).

- If the LCD shows an “up” arrow and emits slow short sounds, this indicates that the laser level signal is located above the detector (Fig. 9).

- If the LCD shows the “center” mark and emits a continuous sound, this indicates that the laser level signal is located in the center position on the detector.

(Fig. 10-1) LCD indicating center position of coarse detection (Fig. 10-2) LCD indicating center position of fine detection

Fig. 8 Fig. 9 Fig. 10-1 Fig. 10-2

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Note: As the laser signal gradually nears the center position on the detector, the arrow displayed will decrease in length until just the center position signal is displayed (Fig. 11, 12, 13-1, 13-2).

Fig. 11 Fig. 12 Fig. 13-1 Fig. 13-2

3) Detecting vertical laser level signals

• Place the unit in a horizontal position.

• Make sure the receiving window (on front of detector) is facing the laser level unit and is receiving the laser signal.

- If the LCD shows a “left” arrow and emits rapid short sounds, this indicates that the laser level signal is located to the right of the detector (Fig. 14).

- If the LCD shows a “right” arrow and emits slow short sounds, this indicates that the laser level signal is located to the left of the detector (Fig. 15).

- If the LCD show the “center” mark and emits a continuous sound, this indicates that the laser level signal is located in the center position on the detector.

(Fig. 16-1) LCD indicating center position of coarse detection (Fig. 16-2) LCD indicating center position of fine detection

Fig. 14

Fig. 15

Fig. 16-1

Fig. 16-2

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4) When you are finished using the detector, press the power key to turn the unit off.

With the detector turned ON, press the sound switch to alternate between sound-on and sound-off.

Sound

Note: The sound indicator will also turn on and off in the LCD screen (Fig. 17, 18).

Fig. 17 Fig. 18

With the sound function turned on:

- If the laser signal is above the detector, a slow short sound is emitted.

- If the laser signal is below the detector, a rapid short sound is emitted.

- If the laser signal is aligned on the mid portion of the detector, a continuous sound is emitted.

Note: Whether or not the sound function is in use, there is still indicator sound when you press the key.

(d) Using the Coarse/Fine Detecting Switch

With the detector turned ON, press the coarse/fine switch. This switch alternates the unit between coarse and fine detecting. The detector has different check and measure precision. (Fig. 19) LCD indicating coarse detection (Fig. 20) LCD indicating fine detection

Fig. 19 Fig. 20

Silence

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(e) Using the Illumination Function

With the detector turned ON, press the illumination switch. This switch turns the background illumination of the LCD on and off.

(f) Power Saving Function

When the instrument cannot receive the laser signal for 6 continuous minutes, and there is no detection occurring during this 6 minutes, the unit will shut off automatically to prolong the battery’s life.

(g) Low Battery Indicator

If the LCD shows a blinking battery sign, it is indicating that you have low charge on your batteries and that you need to change them soon (Fig. 21). If the battery power is too low, the instrument will shut off automatically. At this time, you must change the batteries in order to continue using the detector.

5. Detector Maintenance

• When you are done using the detector, return it to its packing case.

• Keep the instrument, particularly the detecting window, clean. If unit becomes dusty, use a clean cloth to gently wipe it clean.

• Avoid knocking the unit over or allowing it to fall on the ground.

• Although the instrument is rain resistant, you should avoid submerging the unit in water or other liquids. If unit comes into contact with water or other liquids, wipe it dry immediately.

• Do not use unit around fire or expose it to fire in any way.

Blink

Fig. 21

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8. Self-Check and Calibration

Accuracy Self-Check

1. Set up the instrument on a table 33 ft. (10m) away from an indoor wall, and press the power switch to put the instrument in quick scan status.

2. Make a mark A at the laser beam projected on the front wall. Note: it should not be too bright indoors, otherwise the laser beam on wall will become unclear.

3. Rotate the instrument by 90° in turn, and mark B, C, D respectively on the wall.

4. Measure the distance h between the highest and the lowest point among A, B, C, D.

≤0.079" (2mm) the accuracy is within tolerance. If

5. If h 2

≤h≤0.394" (10mm), users can make accuracy calibration by themselves. If h document.

≤0.394" (10mm), reference section 12 of this

Wall

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Accuracy Calibration

With reference to the above step 4 of Accuracy Self-Check, select h/2 position as datum line.

1. Enter into self-calibration

In power-off status, press the power button and tilt button on the instrument. Then, release the power button while still holding the tilt button down for 10 seconds. After the self-calibration indicator lamps of X and Y direction blink three times at the same time, release the tilt button and the instrument will enter self-calibration mode. Note: Remote control must be used during self-calibration.

2. X-direction self-calibration

(a) Select self-calibration direction: First, make X-direction of the

instrument face against datum line, and then press X/Y button once to select self-calibration for X-direction.

Now the X-direction indicator lamp in the CALIBRATOR area of front panel is lit (see fig. 22-1), and rotating head begins to rotate.

Fig. 22-1 Fig. 22-2 Fig. 22-3

(b) Calibrate laser beam to datum line position: Press two buttons on

remote control (fig. 22-2), and adjust laser beam to datum line position.

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Press ENT button on remote control to confirm calibrated value. After pressing this button, the X-direction self-calibration indicator lamp will go out (fig. 22-3).

Note: After calibration, power off and then power on again, in order for the calibration to take effect.

3. Y-direction self-calibration

(a) Select direction of self-calibration:

First, make Y-direction of the instrument face against datum line, and then press X/Y button twice to select self-calibration for Y-direction. Now the Y-direction indicator lamp in the CALIBRATOR area of flank panel is lit (fig. 22-4), and rotating head begins to rotate.

Fig. 22-4 Fig. 22-5 Fig. 22-6

(b) Calibrate laser beam to datum line position:

Press two buttons on remote control (fig. 22-5), and adjust laser beam to datum line position.

Press ENT button on remote control to confirm self-calibrated value, and with the press on this button, Y-direction self-calibration indicator lamp will go out (fig.22-6).

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(d) Power off and then power on again, to check instrument accuracy.

If the accuracy is still beyond tolerance, please repeat the above steps until the accuracy is within the specified tolerance.

Note: After calibration, power off and then power on again, in order for the calibration to take effect. After X-direction self-calibration, Y-axis accuracy must be checked. After Y-direction selfcalibration, X axis accuracy must be checked, until all of the X and Y axis accuracy is within the specified tolerance.

9. Technical Specifications

Laser Wavelength 532nm±10nm Laser Classification Class IIIa Maximum Power Output Accuracy Horizontal Rotation = ±1/8"/100 ft. (±0.1mm/m)

Working Range Maximum 100 ft. (30m),

Measuring Range 656 ft. radius (200m) with detector

Self-Leveling Range ±5° (delivers an alarm if beyond range,

Power Supply 4 “C” alkaline batteries (not included),

Dimensions 7.4" x 5.91" x 8.15" (188 x 150 x 207mm) Weight 5.512 lbs. (2.5Kg) Working Temperature 32°F to 104°F (0°C to 40°C) Center Screw Thread 5/8" – 11 Rotation Speed 700 rpm Range Scan Area Continuous, small range, large range, point Enclosure Dust and rain resistant

≤5mW

Vertical Rotation = ±3/16"/100 ft. (±0.15mm/m)

depending upon light conditions

33 ft. (10m) with remote

and stops rotation simultaneously)

rechargeable battery pack, or 6V adapter (included)

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10. Application Demonstrations

Reference for ceiling installation

Reference for fence installation

Reference for flooring installation

Reference for square leveling

11. Care and Handling

• This laser unit is a precision tool that must be handled with care.

• Avoid exposing unit to shock vibrations and extreme temperatures.

• Before moving or transporting the unit, make sure that the unit

is turned off.

• Remove the batteries when storing the unit for an extended time

(more than three months) to avoid damage to the unit should the batteries deteriorate.

• Always store the unit in its case when not in use.

• Avoid getting the unit wet.

• Keep the laser unit dry and clean, especially the laser output

window. Remove any moisture or dirt with a soft, dry cloth.

• Do not use harsh chemicals, strong detergents or cleaning solvents

to clean the laser unit.

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12. Product Warranty

Johnson Level & Tool offers a one year limited warranty on each its products. You can obtain a copy of the limited warranty for a Johnson Level & Tool product by contacting Johnson Level & Tool's Customer Service Department as provided below or by visiting us online at www.johnsonlevel.com. The limited warranty for each product contains various limitations and exclusions.

Do not return this product to the store/retailer or place of purchase. Required repair/calibration must be done by an authorized AccuLine Pro™ service center or Johnson Level & Tool's limited warranty, if applicable, will be void and there will be NO WARRANTY. Contact our Customer Service Department to obtain a Return Material Authorization (RMA) number for return to an authorized service center. Proof of purchase is required.

NOTE: The user is responsible for the proper use and care of the product.

It is the responsibility of the user to verify the calibration of the instrument before each use.

For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Department.

In the U.S., contact Johnson Level & Tool’s Customer Service Department at 800-563-8553.

In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.

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13. Product Registration

Enclosed with this instruction manual you will find a warranty card to be completed for product warranty registration. Product warranty registration can also be completed online at our web site www.johnsonlevel.com. You will need to locate the serial number for your product that is located on the bottom of the unit.

OTHER LIMITATIONS OR CONDITIONS OF JOHNSON LEVEL & TOOL'S LIMITED WARRANTY, JOHNSON LEVEL & TOOL MUST HAVE RECEIVED YOUR PROPERLY COMPLETED WARRANTY CARD WITHIN 30 DAYS OF YOUR PURCHASE OF THE PRODUCT OR ANY LIMITED WARRANTY THAT MAY APPLY SHALL NOT APPLY AND THERE SHALL BE NO WARRANTY

PLEASE NOTE THAT IN ADDITION TO ANY

14. Accessories

AccuLine Pro™ accessories are available for purchase through authorized AccuLine Pro dealers. Use of non-AccuLine Pro accessories will void any applicable limited warranty and there will be NO WARRANTY. If you need any assistance in locating any accessories, please contact our Customer Service Department.

In the U.S., contact Johnson Level & Tool’s Customer Service Department at 800-563-8553.

In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.

Johnson Level & Tool 40-6560, 40-6570, AccuLine PRO 40-6560, AccuLine PRO 40-6570 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual