Johnson Controls YORK YLHA Series, YORK YLCA 120, YORK YLCA 60, YORK YLCA 80, YORK YLCA 100, YORK YLCA 150, YORK YLHA 40, YORK YLHA 50, YORK YLHA 60, YORK YLHA 80, YORK YLHA 100, YORK YLCA 40, YORK YLCA 50, YORK YLHA 120, YORK YLHA 150 Quick Installation Manual
This document contains the necessary information for the safe and efficient transportation, assembly
and installation of the air conditioning unit. This guarantees the condition of the unit and its operating
safety.
Only an authorised company may assemble the air conditioning unit.
A T T E N T I O N
Only authorised companies with the appropriate technical resources and suitably trained personnel may
install the air conditioning unit.
C A U T I O N
The specialists responsible for installing the air conditioning unit must make sure they have all of the
information and knowledge required to correctly install, test and deliver the unit. Johnson Controls Inc.
shall not be considered responsible for any damage caused by installation of the unit that is no consistent
with that described in this document or others specifically provided with the unit.
During regular equipment installation, the fitter must pay special attention to certain situations in order
to prevent injuries or damage to the unit.
Situations that could jeopardise the safety of the fitter or that of others nearby or that could put the unit
itself at risk are clearly indicated in this manual.
A series of special symbols are used to clearly identify these situations.
Pay careful attention to these symbols and to the messages following them, as your safety and the safety
of others depends on it.
1.2 Icons used in this document
D A N G E R
•The text following this symbol contains information and instructions relating directly to your safety
and physical well-being.
•Not taking these instructions into account could lead to serious, very serious or even fatal injuries to
you and others in the proximities of the unit.
Information can also be found on safe procedures during unit handling. This will help reduce the risk of
accidents.
C A U T I O N
•The text following this symbol contains information and instructions relating directly to your safety
and physical well-being.
•Not taking these instructions into account could lead to minor injuries to you and others in the
proximities of the unit.
•Not taking these instructions into account could lead to unit damage.
Information can also be found on safe procedures during unit handling. This will help reduce the risk of
accidents.
N O T E
•The text following this symbol contains information or instructions that may be of use or that is worthy
of a more thorough explanation.
•Instructions regarding inspections to be made on unit parts or systems may also be included.
2
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Quick installation guide
Instructions for storage, transport, loading and unloading of the unit1.3
1
1.3 Instructions for storage, transport, loading and unloading of
the unit
C A U T I O N
Outdoor units must be moved and stored vertically to prevent oil from leaking from the compressor.
Delivery inspection
The unit should be carefully inspected for visible damage or abnormalities as soon as it is received.
Any abnormalities or damage to the unit should be communicated to both the transportation and
insurance company in writing.
Storage instructions
The unit should be stored in a place suitable to the purpose (warehouse or similar), protected from the
weather, water, humidity and dust.
Cover the unit with a canvas of a suitable size.
The unit should be appropriately protected from knocks and dust, ensuring the protective parts it was
supplied with remain in place. Where these are not in place, establish the necessary protections and/or
barriers to keep vehicles or fork-lift trucks away.
Transport, loading and unloading of the unit
The units should only be handled by personnel from the company responsible for their installation.
Transport of the unit should be in such a manner that no damage is caused by faulty or inadequate
mooring to the bed or body of the vehicle.
Where necessary, protect all of the edges of the unit against knocks and scratches and moor it to the
bed or body of the vehicle using suitable textile belts or slings to keep it perfectly still.
Loading and unloading the unit from a truck or trailer should be on flat, solid ground using an appropriate
crane with sufficient capacity.
1.3.1 Inspection
Upon reception, inspect the goods and notify the carrier and the insurance company, in writing, of any
possible damage during transportation.
1.3.2 Disposal of packaging
The packaging is recyclable. Dispose of it in the appropriate place or take it to an appropriate collection
centre. Respect the regulations in force for this type of waste in the country where the unit is being
installed.
Packaging remains must be correctly disposed of. Improper disposal of packaging generates
environmental problems that affect human life.
3
Page 6
1
2
(X4)
1
Quick installation guide
1.4Selection guide (YLCA/YLHA)
1.3.3 Hoisting points
The points designed for hoisting the unit are located
on the beams on its base.
Before hoisting the unit, check that the cables or
slings are firmly hooked to these points using
shackles -2- and make sure the crane and the cables
or slings are capable of lifting the weight.
Place spacers -1- at the top of the unit to prevent the
cables or slings from touching it.
Attach guide ropes so that the unit does not rotate
freely.
The cables or slings should be long enough to form
an angle of over 45° to the horizontal plane. Hoist the
unit keeping it in a horizontal position.
D A N G E R
There should not be onlookers within a radius of 10
m of the unit when it is being hoisted.
1.3.4 Disposal of the unit
When removing the unit, the components must be ecologically recovered. The cooling circuit is full of
coolant that must be extracted and delivered to the gas manufacturer for recycling.
A T T E N T I O N
The refrigerant gas contains greenhouse-effect fluorinated gas covered by the Kyoto protocol.
Please see the specifications plate for type of gas and quantity per system.
GWP (Global Warming Potential): 2088
There will be oil left in the hermetic compressor, therefore it must be delivered with the circuit sealed.
The air conditioner shall be deposited in the area established by local authorities, to facilitate its selective
recovery.
1.3.5 Handling
The unit must be moved using the metal rails provided for its installation and transport
1.4
Selection guide (YLCA/YLHA)
Necessary information
The following information is needed to select a YLCA/YLHA water cooling unit:
1. Cooling capacity needed
2. Design cold water inlet and outlet temperatures.
3. Design water flow rate, if one of the temperatures of Point 2 above is unknown.
4
Page 7
Quick installation guide
Selection guide (YLCA/YLHA)1.4
4. Design inlet temperature of air to the condenser. Normally, this will be the design ambient temperature
of summer air, unless influenced by the situation or other factors.
5. Altitude above sea level.
6. Design fouling factor of the evaporator.
N O T E
Points 1, 2 and 3 should be related by means of the following formulae:
l/h cold water x differential °C
Cooling capacity kW =
860
SELECTION EXAMPLE
A cooler is required to chill water from 13 °C to 7 °C, with a cooling capacity of 119 kW.
There are also other design conditions:
•Inlet ambient air in the condenser 35 °C
•Fouling factor: 0.044 m2 °C/kW
•Altitude: Sea level
1
Taking a quick look at the table, we can see that a YLCA 120 unit gives an approximate required capacity
of 119 kW.
As the factors appearing in Tables and
will be as follows:
•Cooling capacity: 119 kW
•Power consumed: 40 kW
•Water temperature: 13 °C to 7 °C (Temp. difference of 6)
Water flow rate =
Available pressure in hydraulic circuit of a unit with pack:
•From the table we infer that the YLCA 120 TP, with a 17 056 l/h flow rate, has an available pressure
of 279 kPa.
Pressure drop in hydraulic circuit of a unit without pack:
•From the table we infer that the YLCA 120 T, with a 17 056 l/h flow, has an available pressure drop
of 23 kPa.
Pressure drop in filter:
•From Table
said filter has a pressure drop of 2.4 kPa.
YLHA selection method
1. Determine the correct size of the YLHA unit by selecting a model from Tables 3, 4 and 5 that is closest
to the cooling and heating capacities required in the design conditions of the water outlet and air inlet
temperatures.
2. Apply fouling (Table 11) and altitude (Table 12) correcting factors to the capacity and power values
that appear in the corresponding capacity tables in cool and heat. Make sure the corrected capacity
is still sufficient for your needs.
3. Using the corrected capacities of the unit, select the design temperature differential or the flow rate.
4. Check to make sure that these selections are within the YLCA/YLHA operating limits.
Pressure drop in filters, see on page 16
119 x 860
6
Altitude factors, see on page 11
= 17 056 l/h
, 2 ½" filter, we infer that with a 17 056 l/h flow,
are not applicable, the conditions
5
Page 8
1
Quick installation guide
1.4Selection guide (YLCA/YLHA)
YLHA SELECTION EXAMPLE
A YLHA heat pump operating at a 35°C ambient temperature should chill water from 13°C to 7°C, with
a 112 kW cooling capacity.
A 110 kW heating capacity is required in 5 °C design ambient temperature and a hot water outlet
temperature of 40 °C.
The fouling factor is 0.044 m2 °C/kW, with the unit operating at sea level (no corrections). With a quick
glance of capacity Tables 3 and 5, we see that a YLHA 120 heat pump gives the approximate required
capacities of:
•Cooling capacity = 114 kW
•Total unit absorbed power = 43.2 kW
•Cold water temperature = 13 °C to 7 °C (Temp. diff. of 6 °C)
•Hot and cold water flow = 16 340/h
•Heating capacity = 110.1 kW
•Total unit absorbed power in heat mode = 35.8 kW
•Hot water outlet temperature = 40 °C
Hot water temp. dif‐
ferential
=
110.1 x 860
= 5.8 °C
16 340
Thus, hot water return temperature is = 34.2°C
All values are within operating limits:
•Available pressure in hydraulic circuit of a unit with pack:
•From Table 6 we infer that the YLCA 120, with a 16 340 l/h flow, has an available pressure of 289
kPa.
•Pressure drop in hydraulic circuit of a unit without pack:
–From the table we infer that the YLCA 120, with a 16 340 l/h flow, has an available pressure of 21
kPa.
•Pressure drop in filter.
–From Table
flow rate, said filter has a pressure drop of 2.2 kPa.
Pressure drop in filters, see on page 16
, 2 1/2" filter, we infer that with a 16 340 l/h
1.4.1 Selection guide with glycol (cooling units only)
Necessary information
The following information is needed to select a YLCA cooling unit:
1. Cooling capacity needed
2. Design cold water/glycol inlet and outlet temperatures.
3. Design water/glycol flow rate.
4. Design inlet temperature of air to the condenser. Normally, this will be the design ambient temperature
of summer air, unless influenced by the situation or other factors.
5. Altitude above sea level.
6. Design fouling factor of the evaporator.
N O T E
Points 1, 2 and 3 should be related by means of the following formulae:
(Recommended ethylene glycol concentrations) for ethylene glycol or (Recommended propylene
glycol concentrations) for propylene glycol. For design outlet temperature, please see the recommended
glycol concentration and the glycol factor in this concentration. This is the minimum concentration to be
used for design outlet temperature. If a greater concentration is required, the glycol factor can be
determined by means of
in other concentrations) or (Propylene glycol in other concentrations).
Selection method
1. Determine the correct cooler model by selecting the one that is closest to the capacities required by
the design conditions of the glycol outlet and air inlet temperatures.
2. Apply the fouling correcting factors that correspond to the fouling, altitude and glycol concentration
factor, to the capacity and power values in the capacity tables. Make sure the corrected capacity is
still sufficient for your needs.
3. Using the corrected capacities of the cooler, set the design temperature range, or the flow rate, to
balance the formulae appearing in
4. Always recheck to make sure these selections are within the specified design limits.
Selection example
A cooler is required to chill ethylene glycol from 1 to ‑4 °C, with an output of 75 kW.
The following design conditions are applicable:
•Fouling factor: 0,088m °C/kW
•Altitude: 1 200m
•Ambient air: 25℃
•Glycol concentration: 30% w/w
Glycol concentration and correcting tables, see on page 9
Glycol concentration and correcting tables, see on page
(Ethylene glycol
Selection guide (YLCA/YLHA), see on page 4
.
For a ‑4 °C ethylene glycol outlet, the concentration recommended in Figure 1 is 30%. Therefore, the
specified concentration is appropriate.
From Table
YLCA-120 unit, at the established design conditions, gives a capacity of 76.8 kW and a consumption of
28.8 kW.
With the design fouling factor, use the capacity correcting factors x 0.987 and power x 0.995 (see
factors, see on page 8
On design altitude, apply the capacity correcting factors x 9.973 and power x 1.020 (see
factors, see on page 11
On design glycol concentration, apply the capacity correcting factors x 1.015 and power x 1.005 (see
Correcting factors for other glycol concentrations, see on page 11
Applying these factors to the selection: YLCA ‑120
Capacity = 76.8 x 0.987 x 0.973 x 1.015 = 74.9 kW
Comp. power = 28.8 x 0.995 x 1.020 x 1.005 = 29.4 kW
For the specified glycol concentration and an outlet temperature of ‑4°C, figure 3 shows a glycol factor
of 0.248. Therefore, the flow rate can be determined with the formula indicated in section
(YLCA/YLHA), see on page 4
74.9 [kW] =
Cooling capacities YLCA 40 ÷ 150 (35% ethylene glycol), see on page 32
).
).
).
.
(1 ‑ (-4)) x Flow rate [l / s]
0,248
, we infer that a
Fouling
Altitude
Selection guide
Flow rate =
74.9 x 0.248
5
This covers the Limits of Use.
= 3.71 [l / s] or 13374 [l / h]
7
Page 10
1Quick installation guide
1.5Technical data
The evaporating unit pressure drop can be determined by taking the water pressure drop value for a
YLCA 120 unit and multiplying it by the correcting factor (see
tables, see on page 9
1 + (-4)
-1.5 °C=
16 kPa x 1.22 = 19.5 kPa.
) for a 30% concentration and an average temperature of ‑1.5 °C, i.e.:
2
Glycol concentration and correcting
1.5 Technical data
1.5.1 Limits of use
Voltage limits
Model
YLCA
YLHA-10 (4)203050(2)
(1)
(2)50 °C if the inlet air is 0 ºC.
(3)From a water temperature of 0 °C or lower, glycol-type antifreeze mixtures must be used.
(4)
Prior to final approval of the installation
Check:
•Voltage remains between 342 ‑ 436 V.
•Power supply cable cross-section is at least as indicated in the corresponding wiring diagrams. The
cable used for the unit power supply must be H05 RN-F or H07 RN ‑ F.
•Operating instructions have been given to the user.
•The warranty card has been filled out.
•Maintenance instructions have been given, or a regular maintenance contract has been signed.
Nominal at
400
Mini‐
mum
At lower water temperatures, it is advisable to use glycol-type antifreeze mixtures. Minimum
temp. with glycol ‑5 °C
If the outdoor air temperature is lower than ‑5 °C or the water temperature is 0 °C or lower, it is
advisable to use the 2.5 ‑ 4 bar low pressure switch.
Maxi‐
mum
342436-18 (4)
Inlet air temperature to the coil
DB
Operating cycleOperating cycle
Minimum °CMaximum °CMinimum °CMaximum °C
ColdHeatColdHeatColdHeatColdHeat
46
-
Water outlet temperature
5(1)
(3)(4)
15
Temperature
difference be‐
tween water
outlet and in‐
Mini‐
mum
°C
-
let
Maxi‐
mum
°C
37
1.5.2 Correcting Factors
Fouling factors
Fouling Factor m2 °C/kWCapacity factor
0,04411
0,0880,9870,995
0,1760,9640,985
0,3520,9260,962
8
Evaporator
compressor absorbed
power factor
Page 11
Glycol concentration and correcting tables
A
a
b
c
C
B
AC
B
a
b
c
Recommended ethylene glycol concentrations
Quick installation guide1
Technical data1.5
A% in weighta
Outlet liquid tempera‐
B
ture °C
Glycol factor L/S °C/kW
C
in recommended
concentrations
Recommended concen‐
tration % in weight
bFreeze point
Glycol factor in recom‐
c
mended concentrations
Ethylene glycol in other concentrations.
AGlycol factor
BOutlet liquid temperature °C
CGlycol factor
Recommended propylene glycol concentrations
A% in weighta
Outlet liquid tempera‐
B
ture °C
Glycol factor L/S °C/
C
kW in recommended
concentrations
Recommended concen‐
tration % in weight
bFreeze point
Glycol factor in recom‐
c
mended concentrations
9
Page 12
AC
B
AC
B
AC
B
1Quick installation guide
1.5Technical data
Propylene glycol in other concentrations
AGlycol factor
BOutlet liquid temperature °C
CGlycol factor
Ethylene glycol pressure drop correcting factor
ACorrecting Factor
BAverage liquid temperature °C
CGlycol concentration P/P
Propylene glycol pressure drop correcting factor
A
Correcting Factor
BAverage liquid temperature °C
CGlycol concentration P/P
10
Page 13
Correcting factors for other glycol concentrations
Quick installation guide1
Technical data1.5
% in weight
CapacityAbsorbed powerCapacityAbsorbed power
101,0611,0251,0971,033
201,0361,0151,0671,023
301,0151,0051,0261,008
351111
400,9850,9950,9740,992
500,9540'9850,9230,977
If it is necessary to select different glycol percentages, correct the capacity and absorbed power
capacities of tables 2 and 4 (35% ethylene glycol), multiplying them by the coefficients indicated in the
table.
Ethylene glycolPropylene glycol
Altitude factors
AltitudeCapacity factorcompressor absorbed power factor
011
6000,9871,01
12000,9731,02
18000,9581,029
24000,9431,038
11
Page 14
1Quick installation guide
1.5Technical data
Pressure drop in the YLCA/YLHA 40 ÷ 150 hydraulic circuit without pack
(no filter fitted)
YLCA-YLHA modelFlow rate l/hkPa
4750
550019
625026
700033
40
50
60
775042
850050
925061
1000071
1075084
6500
700028
750031
800034
850037
900040
950044
1000048
1050052
1100057
1150062
1200067
1250072
1300077
1350083
1400089
1450095
7500
800038
850040,5
900043
950045,5
1000048
1050051
1100054
1150057
1200060
1250064
1300068
1350072
1400076
1450081
1500086
1550090,5
1600095
16500100
17000105
13
25
36
YLCA-YLHA modelFlow rate l/hkPa
9500
1000043
1100048
1200053
1300059
1400065
80
100
120
1500072
1600079
1700087
1800096
19000107
20000119
21000132
22000145
12000
1300046
1400047,5
1500049,5
1600052
1700055
1800060
1900065
2000070
2100075
2200080
2300085
2400092
--
--
--
--
15000
1600020
1700023
1800025,5
1900028
2000031
2100034
2200037
2300040
2400043
2500046
2600049
2700052,5
2800056,5
2900060
3000063
3100067
3200070,5
3300074,5
3400078
40
45
18
12
Page 15
YLCA-YLHA modelFlow rate l/hkPa
1800012,5
1900014
2000015,5
2100017,5
2200019,5
2300021,5
2400023,5
2500025,5
2600027,5
2700030
2800032,5
2900035
150
3000037,5
3100040
3200043
3300046
3400049
3500052
3600055
3700058
3800061
3900064
4000067
4100070
4200073
Quick installation guide1
Technical data1.5
13
Page 16
1
Quick installation guide
1.5Technical data
Available pressure for the YLCA/YLHA 40 ÷ 150 hydraulic circuit with pack
(no filter fitted)
YLCA-YLHA TP modelFlow rate l/hkPa
4750261
5500218
40
50
60
80
6250166
7000105
750060
800013
6500
7000142
7500135
8000127
8500119
9000110
9500100
1000090
1050079
1100068
1150056
1200044
7500
8000222
8500210
9000198
9500185
10000172
10500156
11000140
11500122
12000105
1250086
1300067
1350047
9500
10000164
10500159
11000154
11500148
12000143
12500137
13000131
13500124
14000118
14500111
15000103
1550096
1600087
1650079
1700071
1750062
1800053
1850043
1900033
149
233
169
YLCA-YLHA TP modelFlow rate l/hkPa
100
120
150
12000
13000236
14000226
15000215
16000201
17000187
18000171
19000153
20000131
21000110
2200087
2300057
2400032
15000
16000295
17000279
18000261
19000241
20000217
21000187
22000157
23000123
2400090
2500055
18000
19000243
20000237
21000230
22000223
23000215
24000207
25000199
26000192
27000183
28000175
29000165
30000155
31000145
32000132
33000120
34000109
3500095
3600084
3700070
3800057
245
310
249
Data with water at 10 °C.
If using glycol, apply the correction factors indicated in section (Ethylene glycol pressure drop correcting
factor and propylene glycol pressure drop correcting factors).
14
Page 17
Quick installation guide
Technical data1.5
Available pressure for the YLCA/YLHA 50 ÷ 150 hydraulic circuit with pack and
double pump
(no filter fitted)
YLCA-YLHA TP model
50 DUAL
60 DUAL
80 DUAL
100 DUAL
Flow rate l/hkPa
6500
7000230
7500224
8000218
8500211
9000204
9500197
10000190
10500183
11000175
11500167
12000159
7500
8000199
8500195
9000191
9500188
10000184
10500180
11000176
11500172
12000168
12500163
13000159
13500155
9500
10000178
11000173
12000168
13000162
14000157
15000151
16000145
17000139
18000133
19000126
12000
13000209
14000201
15000193
16000185
17000176
18000167
19000157
20000146
21000136
22000124
23000113
24000101
236
202
181
216
YLCA-YLHA TP modelFlow rate l/hkPa
120 DUAL
150 DUAL
15000
16000278
17000271
18000262
19000252
20000242
21000231
22000218
23000205
24000191
18000
19000246
20000242
21000238
22000234
23000229
24000224
25000218
26000212
27000206
28000200
29000193
30000186
31000178
32000170
33000161
34000152
35000143
36000133
37000123
38000112
286
250
1
Data with water at 10 °C.
If using glycol, apply the correction factors indicated in section (Ethylene glycol pressure drop correcting
factor and propylene glycol pressure drop correcting factors).
If using glycol, apply the correction factors indicated in section (Ethylene glycol pressure drop correcting
factor and propylene glycol pressure drop correcting factors).
16
Page 19
Quick installation guide1
Technical data1.5
1.5.3 Physical data
Physical data, YLCA units
Physical data
YLCA (T and TP)
Characteristics40506080100120150
Cooling capacity
(1a)
EER
Cooling capacity
(2a)
EER
Capacity control%10050-10025-50-75-100
Power supplyV/ph400.3.50
Compressor
Evaporator unit typePLATES
Fan
Coolant
Water circuit
Dimensions
(1)
(2)
Compressor consumption
Compressor currentA23,52 x 15.52 x 16.72 x 24.64 x 164 x 17.74 x 23.5
No. of compressors12 (1 Tandem)4 (2 tandem)
Compressor typeSCROLL
Oil chargel3,252 x 3.254 x 3.25
Oil typePOLYOL ESTER OIL
Degree of protectionIP21
No. of fans
Fan diametermm560630710
Fan consumptionW2 x 4002 x 6003 x 6004 x 6004 x 860
Fan amperageA2 x 1.92 x 2.83 x 2.84 x 2.84 x 3.9
Total air flow ratem³/h1230018600275003600048000
Sound power (standard / Low
noise)
Sound pressure at 5 m
(standard / Low noise)
Sound pressure at 10 m
(standard / Low noise)
Degree of protectionIP54
Coolant typeR-410A
Coolant chargekg111316252 x 16.52 x 16.22 x 21
No. of cooling circuits12
Nominal water flow ratel/h682089601040013350176002047025970
Water connection, female1 1/4"2"2 1/2"
water filter, female1 1/2"2"2 1/2"
Lengthmm15002104294434163770
Widthmm822101111181101
Heightmm1573160021902263
kW39,351,860,172,1100,3118,5150,5
2,872,833,02,842,832,932,78
kW39,652,160,572,6101119151
32,93,12,92,92,92,8
kW12,462 x 8.52 x 9.22 x 12.44 x 7.84 x 9.44 x 12.5
Net cooling capacity obtained at a water temperature of 7 °C and ambient temperature of
35 °C according to the EUROVENT EN14511:2011 certification
(1a)EER Net= cooling capacity / Total consumption of compressors and fans
(2)
Gross cooling capacity obtained at a water temperature of 7 °C and ambient temperature
of 35 °C according to the EUROVENT EN14511:2011 certification
(2a)EER Gross= cooling capacity / Total consumption of compressors and fans
17
Page 20
1Quick installation guide
1.5Technical data
Units with hydro kit (version P)
YLCA (Version P)
Characteristics40506080100120150
No. of pumps1
Available static pressure at nominal flow
(without filter)(2)
Available static pressure at nominal flow
(without filter)(3)
Pump consumptionW103599015151620239531803400
Pump amperageA1,91,82,93,34,45,56,1
Degree of protectionIP54
Unit water contentl131188194285193195214
Expansion vessel volumel12182535
Tank capacityl115170260152
Safety valve setting
Max. unit power supply consumptionkW18,2324,626,335,252,456,270,7
Max. unit current amperageA3346,249,270,595,4108124
Start-up current (compressor)A174118118174118118174
Weight (1)kg380580611785122012861503
Circuit breaker (K curve) (4)A40506380100125160
Minimum cable cross-section (5)mm
Electrical box protection ratingIP44
kPa115110160126190205192
kPa105108158123187202186
MPa
(bar)
2
10161625355050
0,6
(6)
(1)Weights for the empty unit
(2)Static pressure available, Eurovent certified
(3)Pressure with clean filter
Circuit breaker with K curve, according to DIN, VDE 0660-104. Cable section for the power
(4) and
(5)
supply line based on copper conductors, 105 °C. The indicated circuit breaker and the sec‐
tion of power supply cables are guidelines. They should be adjusted based on the require‐
ments of each installation, distance between units, fall in planned voltage and on the appli‐
cation of the current regulations with respect to the country where the unit is being installed.
Units without pack
YLCA
Characteristics40506080100120150
Start-up current (compressor)A174118118174118118174
Water circuit pressure dropkPa75405161543227,5
Unit water content4667121214
Max. unit power supply consumptionkW17,223,624,833,6505367,3
Max. current amperageA3144,446,367,291103118
Weight (1)kg340524555715112411901415
(1)Weights for the empty unit
18
Page 21
Quick installation guide1
Technical data1.5
Physical data, YLHA units
Physical data
YLHA (T and TP)
Characteristics40506080100120150
Cooling capacity
Heating capacity
(1a)
EER
Cooling capacity
Heating capacity
(3a)
EER
Capacity control%10050-10025-50-75-100
Power supplyV/ph400.3.50
Compressor
Evaporator unit typePLATES
Fan
Coolant
Water circuit
Dimensions
/EER
/EER
(1)
(2)
(2a)
(3)
(4)
(4a)
Compressor consumption in
cooling
Compressor consumption in
heating
Compressor amperage in cool‐
ing
Compressor amperage in heat‐
ing
No. of compressors12 (1 Tandem)4 (2 tandem)
Compressor typeSCROLL
Oil chargel3,252 x 3.254 x 3.25
Oil typePOLYOL ESTER OIL
Degree of protectionIP21
No. of fans
Fan diametermm560630710
Fan consumptionW2 x 4002 x 6003 x 6004 x 6004 x 860
Fan amperageA2 x 1.92 x 2.83 x 2.84 x 2.84 x 3.9
Total air flow ratem³/h1230018600275003600048000
Sound power (standard / Low
noise)
Sound pressure at 5 m (stand‐
ard / Low noise)
Sound pressure at 10 m (stand‐
ard / Low noise)
Degree of protectionIP54
Coolant typeR-410A
Coolant chargekg12,515,518292 x 182 x 202 x 29
No. of cooling circuits12
Nominal water flow ratel/h650089401040012420176001961024940
Net cooling capacity obtained at a water temperature of 7 °C and ambient temperature of
35 °C according to the EUROVENT EN14511:2011 certification
(1a)EER Net= cooling capacity / Total consumption of compressors and fans
(2)
Net heating capacity obtained at a water temperature of 45 °C and ambient temperature of
7 °C according to the EUROVENT EN14511:2011 certification
(2a)EER Net= Heating capacity / Total consumption of compressors and fans
(3)
Gross cooling capacity obtained at a water temperature of 7 °C and ambient temperature
of 35 °C according to the EUROVENT EN14511:2011 certification
(3a)EER Gross= cooling capacity / Total consumption of compressors and fans
(4)
Gross heating capacity obtained at a water temperature of 45 °C and ambient temperature
of 7 °C according to the EUROVENT EN14511:2011 certification
(4a)EER Gross = Heating capacity / Total consumption of compressors and fans
Units with hydro kit
YLHA (Version P)
Characteristics40506080100120150
No. of pumps1
Available static pressure at service flow (without
filter)(2)
Available static pressure at service flow (without
filter)(3)
Pump consumptionW103599015151580238031803400
Pump amperageA1,91,82,93,24,45,56,1
Degree of protectionIP54
Unit water contentl131188194285193195214
Expansion vessel volumel12182535
Tank capacityl115170260152
Safety valve setting
Max. unit power supply consumptionkW17,3823,926,334,252,456,274,5
Max. unit current amperageA36,245,149,269,895,4108120
Start-up current (compressor)A174118118174118118174
Weight (1)kg397593624805125013161535
Circuit breaker (K curve) (4)A40506380100125160
Minimum cable cross-section (5)mm
Electrical box protection ratingIP44
kPa147118160137195231205
kPa137117158134192228200
MPa
(bar)
2
10161625355050
0,6
(6)
(1)Weights for the empty unit
(2)Static pressure available, Eurovent certified
(3)Pressure with clean filter
Circuit breaker with K curve, according to DIN, VDE 0660-104. Cable section for the power
supply line based on copper conductors, 105 °C. The indicated circuit breaker and the
(4) and (5)
section of power supply cables are guidelines. They should be adjusted based on the re‐
quirements of each installation, distance between units, fall in planned voltage and on the
application of the current regulations with respect to the country where the unit is being
installed.
20
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Quick installation guide1
Technical data1.5
Units without pack
YLHA
Characteristics40506080100120150
Start-up current (compressor)A174118118174118118174
Pressure drop, cooling modekPa703751565329,525,5
Unit water content4667121214
Max. unit power supply consumptionkW16,32324,832,6505371,1
Max. current amperageA34,343,346,366,691103114
Weight (1)kg337537568735115412201445
(1)Weights for the empty unit
1.5.4 Electrical specifications
The use of
Model
YLCA 40
YLHA 4025,824,512,4911,7
YLCA 502 x 15.5-
YLHA 502 x 152 x 15.32 x 82 x 8.3
YLCA 602 x 16.7-2 x 9.20-
YLHA 602 x 16.72 x 16.72 x 9.202 x 9.20
YLCA 802 x 24.6-
YLHA 802 x 24.92 x 24.62 x 12.12 x 12.23,21580
YLCA 1004 x 16-
YLHA 1004 x 164 x 15.54 x 8.34 x 8.4
YLCA 1204 x 17.7-4 x 9.4-
YLHA 1204 x 18.24 x 16.94 x 10.24 x 9.2
YLCA 1504 x 23.5-
YLHA 1504 x 23.54 x 24.54 x 11.84 x 12.5
Softstart
Power supply [V /
ph (Hz)]
400/3 (50)
reduces the start-up current by 40%.
CompressorFansPump
Rated current [A]
ColdHeatColdHeat
21,7
Start-up
current [A]
174
118
174
118
174
Standard Rating [kW]
12,46-
2 x 8.5-
2 x 12.4-
4 x 7.8-
4 x 12.53-
Rated current
[A]
2 x 1.92 x 4001,91035
2 x 2.82 x 6001,8990
2 x 2.82 x 6002,91515
3 x 2.83 x 600
4 x 2.84 x 600
4 x 3.94 x 8606,13400
Standard Rat‐
ing [kW]
Rated cur‐
rent [A]
3,31620
4,42395
5,53180
Standard
Rating [kW]
21
Page 24
A
1000
1000
1000
2000
10001500
100015001000
10001000
1500
1000
10001500
1Quick installation guide
1.6Measurements, clearances and accesses
1.6 Measurements, clearances and accesses
1.6.1 Clearances
When installing each unit, clearances should be left for:
1. Air inlet and discharge.
2. Maintenance servicing.
3. Power supply connections.
For proper operation, all minimum clearances shown on the general dimension diagrams should be
respected always with regard to possible obstruction of air circulation of the work of a user.
Minimum technical clearance YLCA/YLHA 40 ÷ 80
AWater inlet and outlet
22
Page 25
1500
15001500
1500
3000
1500
1000
2000
15001500
10001000
15001000
2000
A
B
BB
Measurements, clearances and accesses1.6
Minimum technical clearance YLCA/YLHA 100 ÷ 150
Quick installation guide1
AWater inlet and outlet
BAir
23
Page 26
YLCA/YLHA 40
Ø 23
(4)Ø16
1
3/8”GM
GF
1/4”
1 GF
1/4”
D (Ø 38)
A
6363
696
822
100100
246
160 60
335
435
316
1300
1500
1573
1342
B
C
D
D
1Quick installation guide
1.6Measurements, clearances and accesses
1.6.2 Dimensions and hydraulic connections (models YLCA/YLHA 40)
AAir outletCWater outlet
BWater inletDAir inlet
24
Page 27
1
2
(3) Ø 23
3/8 GF
Ø 60
A
B
204
204248
6262
1690
2098847
1600
1352
336
436
317
1011
Quick installation guide1
Measurements, clearances and accesses1.6
1.6.3 Dimensions and hydraulic connections (models YLCA/YLHA 50 and
60)
AWater inlet12” GF (Inlet)
BWater outlet22” GF (Outlet)
25
Page 28
1
A
B
2
8080
946
1106
373
1072
1110
1Quick installation guide
1.6Measurements, clearances and accesses
1.6.4 Dimensions and hydraulic connections (models YLCA/YLHA 80)
AWater inlet12” GF (Inlet)
BWater outlet22” GF (Outlet)
26
Page 29
1
H
1105
2
3
4
D
E
20
744
996
126126
G
F
Ø 22
Ø 60
4 x Ø 35
Ø 16,5
Ø 16,5 (6)
870
1202
1138
BBCC
A
JII
Quick installation guide1
Measurements, clearances and accesses1.6
1.6.5 Dimensions and hydraulic connections (models YLCA/YLHA 100,
120 and 150)
The capacity table shows net values according to the EUROVENT EN14511:2011 certification.
Contact your sales representative / distributor to obtain net values according to the EUROVENT
EN14511:2011 certification.
The capacity table shows net values according to the EUROVENT EN14511:2011 certification.
Contact your sales representative / distributor to obtain net values according to the EUROVENT
EN14511:2011 certification.
Abs. power = Includes compressor and fan consumption.
The capacity table shows net values according to the EUROVENT EN14511:2011 certification.
Contact your sales representative / distributor to obtain net values according to the EUROVENT
EN14511:2011 certification.
Integrated heating capacity includes the defrost cycles
Abs. power = Includes compressor and fan consumption.
The capacity table shows net values according to the EUROVENT EN14511:2011 certification.
Contact your sales representative / distributor to obtain net values according to the EUROVENT
EN14511:2011 certification.
Instructions for installation and connection of the unit1.9
N O T E
The capacity table shows net values according to the EUROVENT EN14511:2011 certification.
Contact your sales representative / distributor to obtain net values according to the EUROVENT
EN14511:2011 certification.
Abs. power = Includes compressor and fan consumption.
1
1.9 Instructions for installation and connection of the unit
1.9.1 Characteristics of the location
Before locating the unit, make sure you have received the appropriate product by checking the
specifications described on the outside of same.
The unit should be placed on a perfectly horizontal plane, making sure the base can support the weight
of the unit.
If vibration-free operation is required, the unit can be placed on a cork or similar anti-vibratory base, or
fastened to the base with anti-vibratory plates or supports.
1.9.2 Specifications for the foundation or anchoring of the unit
Where the unit is to be installed at ground level, the
characteristics of the ground it will sit on must be taken
into account.
Characteristics, such as acceptable surface firmness,
must be suitable for the foundation the unit requires.
1.9.3 Hydraulic connections
A T T E N T I O N
The water filter must be used whilst the unit is in operation.
A T T E N T I O N
The water circuit connected to the unit must be thoroughly cleaned, in order to prevent dirt from reaching
the plate heat exchanger.
The hydraulic connections of the water inlet and outlet of the unit should be carried out respecting the
inlet and outlet directions indicated.
Galvanised iron or copper piping can be used, with dimensions no lower than those indicated, and
keeping in mind the pressure drops at said connections and in the internal exchanger of the installation.
The pipes and connections should be supplied separately to prevent charges in the heat exchangers.
Flexible connections are recommended to minimise the transmission of vibrations to the structure. They
should be used if the unit is mounted on antivibration supports and if movements of the unit are planned
in normal operation.
Pump dimensioning should be carried out in accordance with a nominal flow rate that allows a Δt within
the operating limits.
33
Page 36
B
A
a
b
c
d
e
f
C
1Quick installation guide
1.9Instructions for installation and connection of the unit
In all cases, a flow switch should be installed so as to avoid the possibility of operation without water
flow.
An adequate expansion vessel for the total volume of the water in the installation should also be installed
in the water return piping.
During the winter season, with outdoor temperatures below 0 °C, take precautions to avoid freezing of
the water in the piping network.
Usually, a filling solution is applied to the circuit with an antifreeze mixture (glycol).
The PH of the circuit water must be between 7 and 8.5.
1.9.4 Connection and preparation of the various connections
General alarm (voltage-free inverter contact max. 2A resist.
A 230 Vac)
Remote COOL / HEAT switch
CLOSED = COOL
e
OPEN = HEAT
(YLHA units only)
The cable used for the unit power supply must be H05 RN ‑ F
38
Page 41
Quick installation guide
Instructions for starting up the unit 1.10
1.10 Instructions for starting up the unit
1.10.1 Start-up
About 45 seconds after powering the unit, the start-up display is activated.
Default language: English.
1st display. START
(information on water temperature/unit status)
•Water inlet temperature
•Water outlet temperature
•Unit status (ON/OFF)
Press "down" to access the second display.
2nd display. STATUS AND OPERATING MODE SELECTION
Status selection ON/OFF (with ENTER, Up and Down).
On the heat pump units, select the COOL/HEAT operating mode (with ENTER, Up and Down).
Press ESC to return to the 1st display.
SYSTEM CONFIGURATION
1
(For authorised servicing personnel only)
3rd display. ENTER PASSWORD
The 3rd Enter password display is accessed by pressing Up from the 1st display (Start-up), or Down
from the 2nd display (Status / operating mode selection)
1. From the Enter password display, press ENTER.
2. Enter the password using the Up key.
3. Press ENTER to access the 4th Menu display.
4th display. MENU
From this display we can access a set of submenus that provide information on the unit or allow for its
operating parameters to be configured. These submenus are as follows:
-/-ProbesSensors config.
-A-AntifreezeAntifreeze
-B-Input/outputInput/output
-c-CompressorsComps. conf.
-d-DefrostDefrost
-F-Condensation (fans)Condensation
-H-Unit configurationUnit config.
-P-AlarmsAlarm settings
-r-Temperature controlControl param.
-Fr-Software version / language selectionSoft. version
-t-Time (not available)Time config.
To enter a submenu:
1. Select it using the Up or Down key and then activate it using the ENTER key
2. Once the parameters are set with the ENTER, Up and Down keys, press Prg to confirm the
modification and return to the MENU display.
3. To exit the MENU display, press the Esc key.
39
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Quick installation guide
1
1.10 Instructions for starting up the unit
1.10.2 Rotational direction of Scroll compressors
The unit Scroll compressors and the fans only operate correctly if they rotate in the correct direction. All
of the motors and compressors in the unit are connected so that they rotate correctly.
If the compressors are not connected correctly and are rotating in the wrong direction:
•The compressor will not compress.
•Operating noise will be abnormal.
•Electricity consumption (A) will be low.
•They overheat.
The phase detector must have both LEDs lit for correct operation:
•Green LED lit means: Power ON.
•Yellow LED lit means: Relay ON.
40
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Quick installation guide1
Unit sound power spectrum indication 1.11
1.11 Unit sound power spectrum indication
Standard models
YLCA-YLHA standard models
Frequency (Hz)40506080100120150
125 Hz84707778737875
250 Hz79798180818079
500 Hz80738379838185
1000 Hz75767876757977
2000 Hz71697374717570
4000 Hz65636465626863
8000 Hz59565958566355
Sound power level dB (A)81838586868687
Low noise models
YLCA-YLHA low noise models
Frequency (Hz)40506080100120150
125 Hz79717375757576
250 Hz74737576767678
500 Hz75747677777779
1000 Hz70677073737373
2000 Hz66626559595968
4000 Hz60535458585859
8000 Hz54485053535354
Sound power level dB (A)76788082828283
41
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1Quick installation guide
1.12 Unit installation data
1.12 Unit installation data
Please complete the following data to register the full details of the installation and the start-up inspection.
Complete the blank fields or mark the appropriate box, as applicable.
1.12.1 List of tests for unit start-up
Please complete the following forms to register the full details of the installation and the start-up
inspection.
Complete the blank fields or mark the appropriate box, as applicable.
Company performing installation:
Company performing installation:
Installing technician:
Name / project number:
Location of the unit:
Address of the unit location:
Person in charge of the building or
property where the unit is installed:
Installation work start date:
Unit model number:
Unit serial number:
Plate and version:
Thermostat, model and version:
General inspection of the unit
Visual appearance
Levelling of the unit
Check the unit for transport, loading and unloading damage
Unit installed with sufficient clearance
Check the circuit for the presence of oil (large coolant leaks).
Terminals and connections correctly secured in the control panel and accessories
Air filters installed
Condensate drain pipe and drain trap installed correctly
Thermostat and connection cabling installed correctly
Air duct installation complete and correct
Accessories and planned options installed (if applicable)
Inspection of the air supply fan
Drive belt and pulleys aligned and correctly fastened
Drive belt tension correctly adjusted
Verification of direction of rotation
Inspection of compressors
Verification that direction of rotation is correct