Johnson Controls York YHFFXC(H)036-60BBA-FX, York YHFFXC(H)060-60BBA-FX, York YHFFXC(H)048-60BBA-FX User Manual

Page 1
USER'S MANUAL
Floor Ceiling R22 60Hz
YHFFXC(H)036-60BBA-FX
Raed this manual before installation and operation Make sure that it is well kept for later reference
0150510281
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Contents
10 10 11 13 19
3 5 6 8
English
Page 3
Cautions
Disposal of the old air conditioner
Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner in order to avoid the risk of child entrapment.
It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable materials contained in a air conditioner can be recycled. Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damaged prior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal.
Disposal of the packaging of your new air conditioner
All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to the environment.
The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping bag made of polyethylene and the polyethylene foam pads contain no fluorochloric hydrocarbon.
All these valuable materials may be taken to a waste collecting center and used again after adequate recycling.
Consult your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services nearest to your house.
Safety Instructions and Warnings
Before starting the air conditioner, read the information given in the User's Guide carefully. The User's Guide contains very important observations relating to the assembly, operation and maintenance of the air conditioner.
The manufacturer does not accept responsibility for any damages that may arise due to non-observation of the following instruction.
Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier.
Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide.
Installation shall be done by professional people. Don't install unit by yourself.
For the purpose of safety, the air conditioner must be properly grounded in accordance with specifications.
Always remember to unplug the air conditioner before opening inlet grill. Always grip plug firmly and pull straight out from the outlet.
All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditoiner.
Do not damage any parts of the air conditioner that carry refrigerant by piercing or perforating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries.
Do not obstruct or cover the ventilation grille of the air conditioner. Do not put fingers or any other things into the inlet/outlet and swing louver.
Do not allow children to play with the air conditioner. In no case should children be allowed to sit on the outdoor unit.
When the indoor unit is turned on, the PCB will test if swing motor is O.K., and then fan motor will start up.So there is a few seconds to wait.
In cooling mode,the flaps will swing automatically to a fixed position for anti-condensating.
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Cautions
Specifications
The refrigerating circuit is leak-proof.
For all the models in this manual, the all-pole discon-nexion connection method should be applied in the power supply. Such means for disconnection must be incorporation in the fixed wiring.
Temperature and Humidity Range
Cooling
Heating
If the air conditioner is used under higher temperature condition than those listed, the built-in protection circuit may operate to prevent internal circuit damage. Also, during Cooling and Dry modes, if the unit is used under conditions of lower temperature than those listed above, the heat-exchanger may freeze, leading to water leakage and other damage.
Do not use this unit for purposes other than cooling, heating, dehumidifying and ventilation of rooms in ordinary dwellings.
The wiring method should be in line with the local wiring standand.
The waste battery should be disposed properly.
If the fuse on PC board is broken, please change it with the type T 6.3A/250VAC.
Indoor temperature
Outdoor temperature
Indoor temperature
Outdoor temperature
max. DB/WB min. DB/WB max. DB/WB min. DB/WB max. DB/WB min. DB/WB max. DB/WB min. DB/WB
32/23 C 18/14 C
43/26 C 18/- C
26.7 C 15/- C
23.9/18.3 C
-7/- C
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Safety Precautions
WARNING
The breaker of the air conditioner should be all-pole switch, and the distance between its two contacts should be no less 3 mm. Such means for disconnection must be incorporation in the fixed wiring. Use copper wire only. All the cables shall have got the local authentication certificate. The power supply connects from the outdoor side. The connecting cable and the power cable are self-provided. The parameter of connecting cable: H05RN-F 5G 0.75mm
DANGER
Do not attempt to install this air conditioner by yourself. This unit contains no user-serviceable parts. Always consult authorized service personnel for repairs. When moving, consult authorized service personnel for disconnection and installation of the unit. Do not become excessively chilled by staying for lengthy periods in the direct cooling airflow. Do not insert fingers or objects into the outlet port or intake grills. Do not start and stop air conditioner operation by connecting and disconnecting the power supply cord and so on. Take care not to damage the power supply cord. If the supply cord is damaged, it must be replaced by the manufacturer or authoried service agent in order to avoid a hazard. In the event of a malfunction (burning smell, etc.), stop operation immediately, turn off the circuit breaker, and consult authorized service personnel.
WARNING
Provide occasional ventilation during use. Do not direct air flow at fire places or heating apparatuses. Do not place objects on the air conditioner or climb onto it . Do not hang objects from the indoor unit. Do not set flower vases or water containers on top of the air conditioner. Do not expose the air conditioner directly to water. Do not operate the air conditioner with wet hands. Do not pull power supply cord. Turn off power source when not using the unit for extended periods. Check the condition of the installation stand for damage. Do not place animals or plants in the direct path of the air flow. Do not drink the water drained from the air conditioner. Do not use in applications involving the storage of foods, plants or animals, precision equipment or art works. Do not apply any heavy pressure to radiator fins. Operate only with air filters installed. Do not block or cover the intake grill and outlet port. Ensure that any electronic equipment is at least one metre away from either the indoor or outdoor unit. Avoid installing the air conditioner near a fireplace or other heating apparatuses. When installing the indoor and outdoor unit, take precautions to prevent access to infants. Do not use inflammable gases near the air conditioner.
2
H05RN-F 3G 1.0mm
2
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Parts and Functions
Indoor unit
9
8
(1) Operating Control Panel (2) Emergency Switch (3) Power Indicator Lamp (4) OPERATION Indicator Lamp (5) TIMER Indicator Lamp (6) Compressor Lamp (7) Remote Receiver (8) Inlet Grill ( Filter inside ) (9) Front Panel
1
1
POWER OPER TIMER
3
4 5 6
COMP
EMER
2
7
Note :
For the wired control type unit, the unit state should be checked by the wired controller, instead of the remote receiver. And if you set the TIMER function, the TIMER LED on the remote receiver will not be on.
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Parts and Functions
Base Operation
Remote controller
SPEED
1. Unit start
Press ON/OFF on the remote controller, unit starts.
2.Select operation mode
Press MODE button. For each press, operation mode changes as follows:
Remote controller:
AUTO COOL DRY FAN HEAT
3.Select temp.setting
/
Press button
TEMP+
TEMP+
Every time the button is pressed, temp.setting increase 1
TEMP-
o
C,if kept depressed, it will increase
rapidly
TEMP-
Every time the button is pressed, temp.setting
decrease 1
o
C,if kept depressed, it will decrease
rapidly
Select a desired temperature.
4.Fan speed selection
Press FAN SPEED button. For each press, fan speed
changes as
Remote controller:
Air conditioner is running under displayed fan speed. When FAN is set to AUTO, the air conditioner automatically adjusts the fan speed according to room temperature.
Operation
Mode
AUTO
COOL
DRY
FAN
follows:
etomeR
Display
Board
rellortnoC
LOW
MED
Under the mode of auto operation, air conditioner will automatically select Cool or Heat operation according to room temperature.
air conditioner
according to room
In DRY mode, when room temperature becomes lower than temp.setting+2 at LOW speed regardless of FAN setting.
In FAN operation mode, the unit will not operate in COOL or HEAT mode but only in FAN mode ,AUTO is not available in FAN mode.And temp.setting is disabled. In FAN mode,SLEEP operation is not available.
HI
Note
When FAN is set to AUTO, the
automatically adjusts the fan speed
temperature.
AUTO
o
C,unit will run intermittently
HEAT
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Operation
Sleep Operation
Before going to bed,you can simply press the SLEEP button and unit will operate in SLEEP mode and bring you a sound sleep.
Use of SLEEP function
After the unit starts,set the operation status, then press SLEEP button before which the clock must be adjusted and time being set.
Operation Mode
1. In COOL,DRY mode
1 hours after SLEEP mode starts,temp.will become
O
1 higher than temp.setting.After another 1 hours,
C
temp.rises by 1 futher.The unit will run for further 6 hours then stops Temp. is higher than temp. setting so that room temperature won for your sleep.
be too low
SLEEP operation starts SLEEP operation stops
O
C
Approx.6hrs
In AUTO mode
3.
The unit operaters in corresponding sleep mode adapted to the automatically selected operation mode.
4. In FAN mode
It has no SLEEP function.
5.Set the wind speed change when sleeping
If the wind speed is high or middle before setting for the sleep, set for lowing the wind speed after sleeping. If it is low wind, no change.
Note
When TIMER function is set, the sleeping function can't be set up .After the sleeping function is set up
,
if user resets TIMER function, the sleeping function will be cancelled;the machine will be in the state of timing-on.
POWER/SOFT Operation
(1)
POWER Operation
When you need rapid heating or cooling, you can use this function.
high speed of AUTO fan mode. In HEAT mode, fan speed automatically takes medial speed of AUTO fan mode.
(2)
You can use this function when silence is needed for rest or reading. In SOFT operation mode, fan speed
automatically takes low speed of AUTO fan mode.
In COOL mode, fan speed automatically takes
SOFT Operation
Rises 1
Rises 1OC
O
C
Unit stop
1 hr
1 hr
Temp.setting
In COOL, DRY mode
In HEAT mode
2.
1 hours after SLEEP mode starts,temp will become 2 lower than temp.setting.After another 1 hours,temp decrease by 2
O
C
O
C
futher.After more another 3hours,temp.rises
O
C
by 1 futher.The unit will run for further 3 hours then stops.Temp.is lower than temp. setting so that room temperature won too high for your sleep.
be
Temp.setting
1 hr
1 hr
SLEEP operation starts
Decreases 2OC
Decreases 2
3 hrs
Unit stop
O
C
3 hrs
Rises 1OC
SLEEP operation stops
In HEAT mode
Note
£”
During POWER operation, in rapid HEAT or COOL mode , distribution. Long period SOFT operation will cause effect of not too cool or not too warm.
To cancel POWER or SOFT operation
Press POWER/SOFT button again ,POWER or SOFT
disappear
s.
NOTE:
Cooling only unit do not have displays and functions related with heating.
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Operation
Timer On/Off On-Off Operation
Set clock correctly before starting TIMER operation.
1.After unit starts, select your desired operation mode.
2.Press TIMER button to change TIMER mode. Every time the button is pressed, display changes as follows: Remote controller:
BLANK
TIMER ON TIMER OFF TIMER ON-OFF
Then select your desired TIMER mode (TIMER ON or TIMER OFF or TIMER ON-OFF). " "or " "will flash.
3.Press TIME+ /TIME- button to set time. It can be adjusted within 24 hours.
4.After setting correct time, press SET button to confirm " "or" " on the remote controller stops flashing.
5.Cancel TIMER mode Just press TIMER button several times until TIMER mode disappears. Hints: After replacing batteries or a power failure happens, time setting should be reset. Remote controller possesses memory function,when use TIMER mode next time, just press SET button after mode selecting if time setting is the same as previous one. According to the Time setting sequence of TIMER ON or TIMER OFF, either Start-Stop or Stop-Start can be achieved.
Healthy airflow Operation
1.Press ON/OFF to starting
Setting the comfort work conditions.
2.The setting of healthy airflow function
1).Press the button of healthy airflow
display
blows direct to the body.
2).Press the button of healthy airflow again, appears on the displa blows direct to the body.
3.The cancel of the healthy airflow function Press the button of healthy airflow again, working under the condition before the setting of healthy
airflow function. Notice: Do not direct the flap by hand. Otherwise, the
grille will run incorrectly. If the grille is not run correctly, stop
. Horizontal airflow sending.
. Downward airflow sending.
y
for a minute and then start, adjusting by remote controller.
Note:
1.After setting the healthy airflow function, the position
grill is fixed.
2.In heating, it is better to select the
3.In cooling, it is better to select the
4.In cooling and dry, using the air conditioner for a long
time under the high air humidity, condensate water may occur at the grille .
, appears on the
Avoid the airflow
Avoid the airflow
the unit
mode. mode.
goes on
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Maintenance
Clean the air filter
1.
Pull the filters upward to remove them from the Intake Grill.
2.
Clean the air filter: Remove the dust from the filters by vacuum cleaner or washing them. After washing, allow the air filters to dry thoroughly in an area protected from sunlight.
3.
Re-attach the air filters to the Intake Grill. Press the two buttons on the filters until you hear a sound of click.
Maintenace of indoor units
When used for extended periods, the unit may accumulate dirt inside, which reduces its performance. We recommend that the unit is inspected regularly, in addition to your own cleaning and care. For more information, consult authorized service personnel. When cleaning the unit's body, do not use water hotter than 40 C, harsh abrasive cleansers, or volatile agents like benzene or thinner. Do not expose the unit body to liquid insecticides or hairsprays. When shutting down the unit for one month or more, first allow the Fan mode to operate continuously for about half a day to allow internal parts to dry thoroughly.
Operation tips
Instructions relating to heating are applicable only to "HEAT & COOL TYPE"
Heating Performance
This air conditioner operates on the heat-pump principle, absorbing heat from outdoor air and transferring that heat indoors. As a result, the operating performance is reduced as outdoor air temperature drops. If you feel that insufficient heating perfomance is being produced, we recommend you use this air conditioner in conjunction with another kind of heating appliance. Heat-pump air conditioners heat your entire room by recirculating air throughout the room, with the result that some time may be required after first starting the air conditioner until the room is heated.
Microcomputer-controlled Automatic Defrosting
When using the Heating mode under conditions of low outdoor air temperature high humidity, frost may form on the outdoor unit, resulting in reduced operating performance. In order to prevent this kind of reduced performance, this unit is equipped with a Microcomputer-controlled Automatic Defrosting function. If frost forms, the air conditioner will temporarily stop, and the defrosting circuit will operate briefly (for about 7 to 15 minutes).
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Troubleshooting
Followings are not problems
Sound of water flowing is not a problem.
Sound of cracking is heard.
Smell are generated.
During operation, white fog or steam comes out from the indoor unit.
In cooling operation, unit switches to blowing operation.
Unit will not restart after stop.
Won't start?
No outlet air or fan speed can't be changed in dry mode.
During unit operation or at stop, a swishing or gurgling noise may be heard. This noise is generated by refrigerant flowing in the system.
During unit operation, a cracking noise may be heard. This noise is generated by the casing expanding or shrinking because of temperature changes.
This is because the system circulates smells from the interior air such as the smell of cigarettes or the painting on the furniture.
When unit is running at places like restaurant, etc. where dense edible oil fumes always exist, this will happen.
To prevent frost from accumulating on indoor heat exchanger, unit will switch to blowing operation for a while then resume cooling operation.
Though ON/OFF button is set to ON, the unit won't resume cooling, dry or heating operation in 3 min after it is stopped, this is because of 3-min-delay protection circuit.
Please wait 3 minutes
Unit will reduce fan speed repeatedly and automatically if room temp. is too low in dry operation.
In heating operation, water or steam are blown out of outdoor unit.
In heating operation, indoor fan won't stop even if unit is stopped.
This occurs when frost accumulated on the outdoor unit is removed. (during defrosting operation)
After unit stop, indoor fan will go on running until indoor unit cools down.
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Troubleshooting
Before ask for services, please first check your unit against the following.
Air conditioner won't start.
Is power supply switch turned on?
Power supply switch is not set at ON.
Are operation control adjusted correctly as specified?
Proper temp
Are horizontal louvers at up position (in heating mode)?
Is city power supply normal? Is leakage current breaker activated?
Power failure?
This is very dangerous, please disconnect power supply immediately and contact your dealer.
Poor cooling or heating
Is air filter too dirty? Are there any obstacles in inlet or
outlet grill?
Any doors or windows left open?
Poor cooling
Is there any direct sunlight in the room? If there are unexpected heat sources
Too many people in the room?
in the room?
Cold air blows out (in heating mode). Is air conditioner in standby condition in heating mode?
If your unit still can't work properly after above mentioned checks, or following problems occur, please stop it immediately and contact your dealer. Fuses or circuit breakers often blow out. Water comes out in cooling/dry operation. Operation is abnormal or sound is heard.
Diagnosis for models
Failure Description Possible CauseLED on PCB flash times
1
2
3
4
5
10
indoor ambient temp sensor failure.
indoor coil temp.sensor failure
over voltage/under voltage
outdoor until abnormal
EEPROM abnormal EEPROM data missing.
indoor drainage failure
Sensor broken down or short circuit for more than 2min continuously.
Sensor broken down or short circuit for more than 2min continuously.
power supply over voltage or under voltage.
outdoor until abnormal can not resume.
Float switch broken down for more than 10min continuously
.
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Installation Procedure
Please ask the dealer or specialist to install, never try by the users themselves. After the installation please be sure of the following conditions.
WARNING
Please call dealer to install the air-conditioner. Incorrect installation may cause water leaking, shock and fire hazard.
CAUTION
Air-conditioner can't be installed in the environment with inflammable gases because the inflammable gases near air-conditioner may cause fire hazard. Installed electrical-leaking circuit breaker.
It easily cause electrical shock without circuit breaker.
Connect earthing wire.
Earthing wire should not be connected to the gas pipe, water pipe, lightning rod or phone line, incorrect earthing may cause shock.
Use discharge pipe correctly to ensure efficient discharge.
Incorrect pipe use may cause water leaking.
Wiring
Air-conditioner should be equipped with special power supply wire.
Location
Air-conditioner should be located in well-vented and easily accessible place. Air-conditioner should not be located in the following places: (1) Places with machine oils or other oil vapours. (2) Seaside with high salt content in the air. (3) Near hot spring with high content of sulfide gases. (4) Area with frequent fluctuation of voltage e.g. factory, etc. (5) In vehicles or ships. (6) Kitchen with heavy oil vapour or humidity. (7) Near the machine emitting electric-magnetic waves. (8) Places with acid, alkali vapour. Choose the following locations: (1) Capable of supporting air conditioner weight. Don't increase operating noise and vibration. (2) Hot vapour from outdoor unit outlet and operating noise don't disturb neighbour. (3) No obstacles around the outdoor unit outlet. TV, radio, acoustic appliances etc. are at least 1 m far away from the indoor unit, outdoor unit, power supply wire, connecting wire, pipes, otherwise images may be disturbed or noises be created. As required, take measures against heavy snow.
Installation Precaution
Earthing
For authorized sevice personnel only
WARNING
(1) For the room air conditioner to operate satisfactorily, install it as outlined in this installation manual. (2) Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available from our standard parts. This installation manual describes for the correct connections so that the installation set available from our standard parts should be used. (3) Installation work must be performed in accordance with national wiring standards by authorized personnel only. (4) Never cut the power cord, lengthen or shorten the cord, or change the plug. Do not use an extension cord. (5) Plug in the power cord plug firmly. If the receptacle is loose, repair it before using the room air conditioner. (6) Do not turn on the power until all installation work is done.
CAUTION
(1) Be careful not to scratch the room air conditioner when handing it. (2) After installation, explain correct operation to the customer, according to the operating manual. (3) Let the customer keep this installation manual because it will be used when the room air conditioner is serviced or moved.
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Installation Procedure
SELECTING THE MOUNTING POSITION
WARNING
Install at a place that can withstand the weight of the indoor unit and install it positively so that the unit will not topple or fall.
CAUTION
Do not install the unit where there is the danger of combustible gas leakage. Do not install near heat sources. If children under 10 years old may approach the unit, take preventive measures so that they cannot reach the unit.
Decide the mounting position with the customer as follows.
(1) Install the indoor unit level on a strong wall which is not subject to vibration. (2) The inlet and outlet ports should not be obstructed, and the air should be able to blow all over the room. (3) Do not install the unit where it will be exposed to direct sunlight (4) Install the unit where connection to the outdoor unit is easy. (5) Install the unit where the drain pipe can be easily installed. (6) Take servicing, etc. into consideration and leave the spaces shown in "Maintenace space dimension" . (7) Install the unit where the filter can be removed
ACCESSORIES FOR INSTALLATION
The following installation parts are optional parts. Use them as required.
Optional parts
Adhesive tape
Saddle (L.S) with screws
Drain hose
Heat insulation material
Piping hole cover
Putty
Plastic clamp
MAINTENANCE SPACE DIMENSION For ceiling installation
Ceiling
INDOOR UNIT
>3"(80mm) >6"(150mm)
>0.4"(10mm)
For half concealed installation
INDOOR UNIT
>3"(80mm)
Ceiling panel
>6"(150mm)
Ceiling panel
>0.4"(10mm)
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Installation Procedure
INSTALLING THE INDOOR UNIT
Connection pipe requirement
Model
Liquid side Gas side
Diameter
Maximum length
Maximum height (between indoor and outdoor)
YHFFXC(H)036BBA-FX
YHFFXC(H)048BBA-FX
YHFFXC(H)060BBA-FX
9.52 mm 19.05mm 20 m
9.52 mm 19.05mm 30 m 15m
12.7 mm 22.22mm 30 m
10m
15m
Install the room air conditioner as follows
1. Remove the intake grill and side cover
(1) Remove the Air filters (2) Remove the intake grilles (3) Remove the Side cover (Right and left side) (4) This air conditioner can be set up to intake fresh air. The information about how to install for fresh-air intake, refer to "Fresh air intake".
Air filter
Intake grille
Side cover A (Right side) Side cover A (Left side)
2. Location of ceiling supension bolts
30mm
Suspension bolt pitch Amm
30mm
Dimensions (Space Required for installation)
10mm 155mm
INDOOR UNIT (TOP VIEW)
Suspension bolt should extend outward 30 to 50mm.
For half-concealed installation
Supension-bolt pitch should be as shown below
Ceiling Opening:Amm40mm 40mm
Ceiling Opening 640mm
Model
YHFFXC(H)036BBA-FX
YHFFXC(H)048BBA-FX YHFFXC(H)060BBA-FX
15mm
Ceiling panel
Dimensions
A(mm)
1248
1530
300mm
Ceiling panel
Suspension bolt should extend outward 30 to 50mm.
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Installation Procedure
3. Drilling the holes and attaching the suspension bolts
Ceiling panel
Special nut A (included)
(1) Drill 25mm holes at the suspension-bolt locations. The two special nuts are provided with the unit. The M10 nut must be obtained locally. (2) Install the bolts, then temporarily attach Special nuts A and B and a normal M10 nut to each bolt.
Bolt strength: 980 to 1470 N (100 TO 150 kgf)
10 to 15 mm
Special nut B (included) M10 nut (Obtained locally)
If using anchor bolts
(1) Drill holes for anchor bolts at the locations at which you will set the suspension bolts. Note that anchor bolts must be obtained locally. (2) Install the anchor bolts, then temporarily attach special nut "B" (included) and a locally-procured M10 nut to each of the bolts.
Anchor-bolt strength: 980 to 1470 N (100 TO 150 kgf)
Special nut B(included)
M10 Nut (Obtaied locally)
4.Installing the indoor unit
10 to 15 mm
M10 Nut (Obtaied locally)
Ceiling
Ceiling panel
(1) Lift unit so that suspension bolts pass through suspension fittings at the sides (four places),and slide the unit back.
Wall
(2) Fasten the indoor unit into place by tightening-up the special "B" bolts and the M10 nuts. Make sure that unit is secure and will not shift
Wall
back and forth.
For half-concealed installation
When installing the indoor unit in a semi-concealed orientation, make
Glass wool insulate (10 to 20mm thick )
sure to reinforce the insulation of the unit on all sides. Drops of water may fall from the unit if it is not thoroughly insulated.
Indoor unit
CAUTION
(Top view)
In order to check the drainage, be sure to use a level during installation of the indoor unit. If the installation site of the indoor unit is not level, water leakage may occur.
Ceiling panel
Wall
5.Installing the coupler heat insulation
After checking for gas leaks, insulate by wrapping insulation around the two parts (large and small) of the indoor unit coupling, using the coupler heat insulation. After installling the coupler heat insulation, wrap both ends with vinyl tape so that there is no gap. Secure both ends of the heat insulation material using nylon fasteners.
Indoor unit
Coupler heat insulation(large)
Coupler pipe (large)
Coupler pipe (small)
Coupler heat insulation(small)
Indoor unit
Nylon fastener (large)
No gap
Coupler heat insulation
Nylon fastener (small)
When using an auxiliary pipe, make sure that the fastener used is insulated in the same way.
Note:
When installing the unit on the floor, fix the four rubber base feet in the accessories on the bottom plate of the unit with four 4x16 screws and 4 flat washers, as the position in the figure.
A
The bottom plate of the unit.
A
4:1
rubber base foot
4x16 screw
flat washer
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Installation Procedure
INSTALLING THE DRAIN HOSE
Install the drain pipe with downward gradient (1/50 to 1/100) and so there are no rises or traps in the pipe. Use general hard polyvinyl chloride pipe (VP25) (outside diameter 38 mm) During installation of the drain pipe, be careful to avoid applying pressure to the drain point of the unit. When the pipe is long, install supporters. Do not perform air bleeding. Always heat insulate (8mm or over thick) the indoor side of the drain pipe.
GOOD
Supporter
BAD
5 to 6.5 ft (1.5 to 2m)
BAD
(1) Install insulation for the drain pipe
Cut the included insulation material to an appropriate size and adhere it to the pipe.
Drain pipe
Insulation for Drain pipe (To be obtained locally. Length should be at least 8mm.)
Drain pipe insulation (accessories)
Indoor unit (drain port)
Indoor unit
(2) When drain pipe is put in the right rear position
Fasten the drain pipe with cable VT so that there is a proper slope for drain pipe to exit from the indoor unit.
No gap
Drain pipe insulation
Drain pipe
10mm or over
Cable VT
drain pipe
(3) Throttle pipe should be installed between indoor unit and connecting pipe. When connect with 12.7mm liquid pipe and 22.22 gas pipe, should do installation in following way. The throttle pipe was put in accessory bag in indoor unit
Indoor unit
L3 L4
L1 L2
Outdoor unit
L1: 19.05mm, L2: 22.22mm L3: 9.52mm, L4: 12.7mm L1 500mm, L3 500mm
Indoor unit (Rear view)
Note: When welding the pipe ,please blow nitrogen to prevent oxidation,with about 0.02MPa pressure of nitrogen flow .otherwise , the oxide can damage the outdoor unit.
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Installation Procedure
ELECTRICAL WIRING Connect wiring to the terminals
A.For solid core wiring (or F-cable)
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation to about 15/16"(25mm) to expose the solid wire. (2) Using a screwdriver, remove the terminal screw(s) on the terminal board. (3) Using pliers, bend the solid wire to form a loop suitable for the terminal screw. (4) Shape the loop wire properly, place it on the terminal board and tighthen securely with the terminal screw using a screwdriver.
B.For strand wiring
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation to about 3/8"(10mm) to expose the solid wire. (2) Using a screwdriver, remove the terminal screw(s) on the terminal board. (3) Using a round terminal fastener or pliers, securely clamp a round terminal to each stripped wire end. (4) Position the round terminal wire, and replace and tighten the terminal screw using a screwdriver.
A. Solid wire
Insulation
Strip 15/16"(25mm)
Loop
B. Strand wire
Strip 3/8"(10mm)
Round terminal
Round terminal
Wire
Fix connection cord and power cable at the cord clamp
After passing the connection cord and power cable through the insulation tube, fasten it with the cord clamp. Use VW-1, 0.5 to 1.0 mm thick, PVC tube as the insulation tube.
Screw with special washer
Terminal board
Wire
Insulation tube
Screw with special washer
Round terminal
Cord clamp
Connect indoor unit and outdoor unit
(1) Remove the cord clamp. (2) Process the end of the connection cords to the dimensions shown in wiring diagram. (3) Connect the end of the connection cord fully into the terminal block. (4) Fasten the connection cord with a cord clamp. (5) Fasten the end of the connection cord with the screw.
WARNING
The power cable and connecting cable are self-provided. Always use a special branch circuit and install a special receptacle to supply power to the room air conditioner. Use a circuit breaker and receptacle matched to the capacity of the room air conditioner. The circuit breaker is installed in the permanent wiring. Always use a circuit that can trip all the poles of the wiring and has an isolation distance of at least 3mm between the contacts of each pole. Perform wiring work in accordance with standards so that the room air conditioner can be operated safely and positively. Install a leakage circuit breaker in accordance with the related laws and regulations and electric company standards.
CAUTION
The power source capacity must be the sum of the room air conditioner current and the current of other electrical appliances. When the current contracted capacity is insufficient, change the contracted capacity. When the voltage is low and the air conditioner is difficult to start, contact the power company the voltage raised.
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Installation Procedure
FRESH AIR INTAKE
1. Open up the knockout hole for the fresh air intake. If using half-concealed installation, open up the top knockout hole instead.
CAUTION
When removing the cabinet (iron plate), be careful not to damage the indoor unit internal parts and surrounding area (outer case). When processing the cabinet (iron plate), be careful not to injury yourself with burrs,etc.
2. Fasten the round flange (optional) to the fresh air intake. If using half­ concealed installation, attach to the top.
3. Connect the duct to the round flange.
4. Seal with a band and vinyl tape,etc. so that air does not leak from the connection.
For half-concealed
Round duct (option part)
Duct
Test Run
Check items
1. Indoor unit
Is operation of each button on the remote control unit normal? Does each lamp light normally? Do not air flow direction louvers operate normally? Is the drain normal?
2. Outdoor unit
Is there any abnormal noise and vibration during operation? Will noise, wind, or drain water from the unit disturb the neighbors? Is there any gas leakage?
Customer guidance
Explain the following to the customer in accordance with the operation manual:
(1) Starting and stopping method, operation switching, temperature adjustment, timer, air flow switching, and other remote control unit operations. (2) Air filter removal and cleaning, and how to use air louvers. (3) Give the operation and installation manuals to the customer.
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2010 Johnson Controls, Inc.
Johnson Controls reserve the right to change product features without prior notice.
www.johnsoncontrols.co m AHFFXCBA--120831
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