Johnson Controls York Smart Equipment SC-EQUIP, York Smart Equipment SC-EQ Installation Instructions Manual

SC-EQ
(Also Contains Relevant SC-AP Information)
INSTALLATION INSTRUCTIONS Supersedes: 450.50-N1 (1117) Form 450.50-N1 (819)
035-25087-000
YK
YVWA
YMC
YZ
2
Issue Date:
August 19, 2019
REV.8
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
FORM 450.50-N1
ISSUE DATE: 08/19/2019
This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain com­ponents or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, instal­lation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in
which it is situated, as well as severe personal injury or death to themselves and people at the site.
This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This in­dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken.
Identies a hazard which could lead to
damage to the machine, damage to other equipment and/or environmental pollu­tion if proper care is not taken or instruc­tions and are not followed.
Indicates a potentially hazardous situa­tion which will result in possible injuries or damage to equipment if proper care is not taken.
External wiring, unless specied as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specications and must be performed only by a qualied
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2
Highlights additional information useful to the technician in completing the work being performed properly.
JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019
CHANGEABILITY OF THIS DOCUMENT
In complying with Johnson Controls’ policy for con­tinuous product improvement, the information con­tained in this document is subject to change without notice. Johnson Controls makes no commitment to update or provide current information automatically
regarding the applicability of these documents, rig­ging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the
equipment prior to performing any work on the chiller. to the manual or product owner. Updated manuals, if applicable, can be obtained by contacting the nearest
CHANGE BARS
Johnson Controls Service office or accessing the John­son Controls QuickLIT website at http://cgproducts.
johnsoncontrols.com.
Revisions made to this document are indicated with a
line along the left or right hand column in the area the
revision was made. These revisions are to technical in­It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability of these
formation and any other changes in spelling, grammar
or formatting are not included. documents to the equipment. If there is any question
ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
SC-AP Installation Instructions LIT 24-10737-75
SC-AP Quick Start LIT 24-10737-87
JOHNSON CONTROLS
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ISSUE DATE: 08/19/2019
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JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION ................................................................................................................................. 9
Overview ..........................................................................................................................................................9
Emissions Compliance .................................................................................................................................. 10
SECTION 2 - INSTALLATION ................................................................................................................................ 11
Wiring ............................................................................................................................................................. 11
Protection of Communication Ports ............................................................................................................... 11
High Noise Environments ............................................................................................................................... 12
Electrical Noise Mitigation to Equipment ....................................................................................................... 12
Electrical Noise Mitigation SC-EQ to BAS ...................................................................................................... 12
Types of Communication Ports ......................................................................................................................12
Network Termination .......................................................................................................................................12
Media Access Control (MAC) Address ...........................................................................................................13
BAS Network Wiring ....................................................................................................................................... 14
Mounting ........................................................................................................................................................ 15
OptiView Panel Installation ............................................................................................................................. 15
Small Tonnage Panel Installation ...................................................................................................................16
YMAA, YCAE, and YCWE-E Panel Installation ..............................................................................................17
YVWE and YVWH Panel Installation .............................................................................................................. 20
YEWS and YGWE Single Panel Installation...................................................................................................20
Other Chiller Panel Installation ....................................................................................................................... 21
Mounting on a Micro Panel ............................................................................................................................. 22
Wall Mounting .................................................................................................................................................23
Applying Power ..............................................................................................................................................23
Equipment Configuration ................................................................................................................................ 25
Setting the Rotary Switch on Chiller Panels .................................................................................................. 25
SECTION 3 - TROUBLESHOOTING ...................................................................................................................... 33
LED Indicators ................................................................................................................................................ 33
Multimeter Checks of the BAS Port ................................................................................................................ 34
Updating the Firmware and the Software ....................................................................................................... 35
Repair Information .......................................................................................................................................... 36
SECTION 4 - SC-AP GATEWAY .............................................................................................................................37
SC-AP OptiView Mounting ............................................................................................................................37
Using the SC-AP for Troubleshooting.............................................................................................................39
E-Link Replacement ....................................................................................................................................... 40
Manually Setting the Chiller Model ................................................................................................................. 41
SECTION 5 - TECHNICAL SPECIFICATIONS ....................................................................................................... 43
SECTION 6 - LON PROTONODE ........................................................................................................................... 45
Overview ........................................................................................................................................................45
Installation ......................................................................................................................................................46
ProtoNode LED Functionality ......................................................................................................................... 49
Binding the Points Using the .XIF File ............................................................................................................ 49
Technical Specifications .................................................................................................................................50
JOHNSON CONTROLS
5
FORM 450.50-N1
ISSUE DATE: 08/19/2019
LIST OF FIGURES
FIGURE 1 - Grounding Label .................................................................................................................................. 11
FIGURE 2 - RS-485 EOL Switches .........................................................................................................................13
FIGURE 3 - 3-Wire BAS .......................................................................................................................................... 14
FIGURE 4 - 2-Wire BAS .......................................................................................................................................... 14
FIGURE 5 - 100 Ohm Resistor Installation..............................................................................................................14
FIGURE 6 - SC-EQ Installed in OptiView (All Chillers Except YMC2) ....................................................................15
FIGURE 7 - SC-EQ Installed in YMC2 OptiView .....................................................................................................15
FIGURE 8 - SC-EQ OptiView Installation Kit (All Chillers) (YORK p/n 331-03607-000) .........................................16
FIGURE 9 - SC-EQ Screw Chiller Installation Kit Part Number 392-41228-000 ..................................................... 16
FIGURE 10 - SC-EQ Scroll Chiller Installation Kit Part Number 392-41230-001 .................................................... 16
FIGURE 11 - Scroll Chiller Panel Installation ..........................................................................................................17
FIGURE 12 - SC-EQ Installed in YMAA and YVAE ................................................................................................. 18
FIGURE 13 - SC-EQ Installed in YCAE ..................................................................................................................18
FIGURE 14 - SC-EQ Installed in YCWE-E .............................................................................................................. 18
FIGURE 15 - SC-EQ Connected in YMAA, YVAE, AND YCWE ..............................................................................18
FIGURE 16 - SC-EQ Connected in YCAE AND YCWE-E ....................................................................................... 18
FIGURE 17 - SC-EQ to YMAA, YCAE, and YCWE Connections ............................................................................19
FIGURE 18 - SC-EQ Installed in YVWE and YVWH ...............................................................................................20
FIGURE 19 - SC-EQ to YVWE and YVWH Connections ........................................................................................20
FIGURE 20 - SC-EQ Installed in YEWS and YGWE Single ....................................................................................21
FIGURE 21 - SC-EQ Installed in YEWS Tandem .................................................................................................... 21
FIGURE 22 - SC-EQ Installed in YGWE Tandem ...................................................................................................21
FIGURE 23 - SC-EQ to YEWS Connections ........................................................................................................... 21
FIGURE 24 - Mounting on the Equipment ............................................................................................................... 22
FIGURE 25 - Wall Mounting ....................................................................................................................................23
FIGURE 26 - SC-EQ in Enclosure...........................................................................................................................23
FIGURE 27 - SC-EQ Component Locations ...........................................................................................................24
FIGURE 28 - Micropanel Rotary Switch .................................................................................................................. 25
FIGURE 29 - SC-EQ Comm Card to YORKTalk II Equipment Connections ........................................................... 26
FIGURE 30 - SC-EQ COMM Card to YORKTalk II Equipment Connections .......................................................... 27
FIGURE 31 - SC-EQ Comm Card to YORKTalk II Equipment Connections ........................................................... 28
FIGURE 32 - SC-EQ COMM Card to OptiView Equipment Connections ................................................................29
FIGURE 33 - SC-EQ COMM Card Connections for Chillers with the 02478 Microboard
YCAV/YCIV/YVAA/YVWA .................................................................................................................. 30
FIGURE 34 - SC-EQ COMM Card Connections for Chillers with the 03478 Microboard
YCAV/YCIV/YVAA/YVWA/YVFA ........................................................................................................ 30
FIGURE 35 - SC-EQ COMM Card Connections for Chillers with the 02550 Microboard
YCAL/YCUL/YLAA/YLPA/YCWL/YCRL/YSAA .................................................................................. 31
FIGURE 36 - SC-EQ COMM Card Connections to YPAL (EC02) ........................................................................... 31
FIGURE 37 - SC-EQ COMM Card Connections to YEWS-D1/YEAS/YGAS ..........................................................32
FIGURE 38 - SC-EQ LEDs and USB ......................................................................................................................33
FIGURE 39 - BAS Bus Meter Checks .....................................................................................................................35
FIGURE 40 - Din Rail End Block ............................................................................................................................. 37
FIGURE 41 - SC-AP Mounted ................................................................................................................................. 37
FIGURE 42 - SC-AP Velcro Pads ............................................................................................................................37
FIGURE 43 - SC-EQ to SC-AP CABLE ................................................................................................................... 38
FIGURE 44 - SC-AP Cable Ty-Wraps ..................................................................................................................... 38
FIGURE 45 - SC-AP & SC-EQ Installed .................................................................................................................. 38
FIGURE 46 - SC-AP Device List .............................................................................................................................39
FIGURE 47 - SC-EQ Port Status and Lock In ......................................................................................................... 39
FIGURE 48 - SC-AP Device List ............................................................................................................................40
FIGURE 49 - Device Instance Mode ......................................................................................................................40
FIGURE 50 - Invalid Points ofine .......................................................................................................................... 40
FIGURE 51 - Unreliable Remote Setpoints ............................................................................................................. 40
FIGURE 52 - No Chiller Model Type Detected ........................................................................................................ 41
6
JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019
LIST OF FIGURES (CONT'D)
FIGURE 53 - Manually Selecting Chiller Model.......................................................................................................41
FIGURE 54 - LON ProtoNode Front View .............................................................................................................. 45
FIGURE 55 - OptiView LON ProtoNode Mounting Location ...................................................................................46
FIGURE 56 - ProtoNode to SC-EQ RS485 Wiring .................................................................................................. 47
FIGURE 57 - ProtoNode Power Wiring ...................................................................................................................47
FIGURE 58 - ProtoNode LON Network Connection ................................................................................................48
FIGURE 59 - ProtoNode Service Pin (Cover Removed) .........................................................................................48
FIGURE 60 - ProtoNode Neuron ID ........................................................................................................................48
FIGURE 61 - ProtoNode Power Wiring ...................................................................................................................49
LIST OF TABLES
TABLE 1 - SC-EQ Product Code Numbers ...............................................................................................................9
TABLE 2 - YORK Equipment Models ...................................................................................................................... 13
TABLE 3 - OptiView Wiring - SC-EQ Port J7 ..........................................................................................................15
TABLE 4 - BAS Wiring - SC-EQ Port J12 ...............................................................................................................15
TABLE 5 - BOM of YMAA SC-EQ Kit (371W06163-001) ........................................................................................ 18
TABLE 6 - BOM of YCAE SC-EQ Kit (371W06163-002) ........................................................................................ 18
TABLE 7 - BOM of YCWE-E SC-EQ Kit (371W08244-301) ...................................................................................18
TABLE 8 - Technical Specifications ........................................................................................................................ 43
TABLE 9 - LON ProtoNode Product Code Numbers ..............................................................................................46
TABLE 10 - Jumper Settings ...................................................................................................................................46
TABLE 11 - Switch Settings ....................................................................................................................................46
TABLE 12 - Power Connections .............................................................................................................................47
TABLE 13 - Diagnostic LEDs .................................................................................................................................. 49
TABLE 14 - Technical Specifications ...................................................................................................................... 50
JOHNSON CONTROLS
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JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019

SECTION 1 - INTRODUCTION

OVERVIEW

The SC-EQUIP (SC-EQ) Communication Card super­sedes the E-Link Gateway and provides BAS network connectivity for Johnson Controls® and YORK® me­chanical equipment, such as chillers and rooftop units. It is designed with four active serial ports: The J12 BAS (RS-485) port, the J7 Equipment (RS-232) port, the J8 Equipment (RS-485) port and the J11 CS port which allows equipment data to be sent to the Johnson Controls Remote Operation Center for remote chiller monitoring and diagnostics.
To simplify the installation and setup, the SC-EQ Comm Card automatically determines the BAS proto­col and Baud rate and the model of the connected chill­er or rooftop unit. The only user setting is the MAC address for the SC-EQ on the BAS network.
Several SC-EQ Comm Card models are available for connection to various types of input voltage and equipment. For chillers using the OptiView™ 02430 or 03630 microboards, the SC-EQ Comm Card consists of a single circuit board attached to four studs inside the Micro Panel, using the accessory mounting kit. The microboard supplies 12 VDC input power, eliminating the need for an external power supply. The SC-EQ plug J10-COM needs a ground wire to ground the lug on the panel.

TABLE 1 - SC-EQ PRODUCT CODE NUMBERS

PRODUCT
DESCRIPTION
SC-EQ with Serial Outputs (BACnet MS/TP, Modbus Remote Terminal Unit [RTU], and N2)
SC-EQ with Serial Outputs in Enclosure
SC-EQ OptiView Panel Installation Kit 331-03607-000
SC-EQ Screw Chiller Panel Installation Kit
SC-EQ Scroll Chiller Panel Installation Kit
SC-EQ YEWS Panel Installation Kit 371W06953-132
SC-EQ YGWE Tandem Panel Installation Kit
SC-EQ YGWE Single Panel Installation Kit
SC-EQ YVWE, YVWH, and YGWH Panel Installation Kit
SC-EQ YMAA Panel Installation Kit 371W06163-001
SC-EQ YCAE Panel Installation Kit 371W06163-002
CODE
NUMBERS
SE-SCC1001-1
(031-03610-000)
YK-SCCPNL-0
392-41228-000
392-41230-001
392W41228-020
392W41228-030
39241228-010
(IPU3 BD)
The SC-EQ kit includes the SC-EQ board and the re-
lated installation accessories. The OptiVew kit does not
include the SC-EQ board.
1
For screw compressor chillers using the 02478 or 03478 microboards, the SC-EQ Comm Card is installed inside the Micro Panel, using the accessory mounting kit. The microboard supplies 12 VDC input power, eliminating the need for an external power supply.
For scroll compressor chillers using the 02050 or 02550 microboards, the SC-EQ Comm Card is installed in­side the Micro Panel and requires an additional trans­former to supply power to the SC-EQ Comm Card. The transformer is included in the SC-EQ Scroll Chiller In­stallation Kit.
For other types of chillers, the SC-EQ Comm Card is packaged in its own enclosure. In addition to the SC­EQ circuit board, a transformer is included inside the enclosure that converts a 120 VAC or 240 VAC input to 24 VAC power.
JOHNSON CONTROLS
9
SECTION 1 - INTRODUCTION

EMISSIONS COMPLIANCE

FORM 450.50-N1
ISSUE DATE: 08/19/2019
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interfer­ence when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user is required to correct the interference at his/her own expense.
Canada
This Class (A) digital apparatus meets all the require­ments of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
10
JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019

SECTION 2 - INSTALLATION

The SC-EQ is supplied as a circuit board that can be installed directly into the equipment’s enclosure, or can be supplied pre-mounted in an enclosure ready for line voltage. Accessory mounting kits are used to mount the SC-EQ Comm Card directly into OptiView, Latitude, and IPU-II based Micro Panels.
IMPORTANT: Do not install the SC-EQ Comm Card directly into an equipment’s enclosure without the use of an approved installation kit.

WIRING

Risk of Electric Shock. Disconnect or isolate all power supplies be­fore making electrical connections. More than one disconnect or isola­tion may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.
Risk of Property Damage. Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
IMPORTANT: Make all wiring connections in accor­dance with local, national, and regional regulations.
Install the wiring so it does not cause a hazard, and is protected against electrical and mechanical damage.
to the SC-EQ Comm Card. For the line voltage power
source, use a dedicated line (with a separate fuse) that
is isolated (using a control transformer) from other
equipment in the plant room that may generate Elec-
tromagnetic Interference (EMI).
Grounding
For the enclosure style, a ground wire must be connect-
ed directly to the enclosure supply power ground lug at
the point of entry. A label (Figure 1 on page 11) iden-
tifies this grounding point. This ground wire should be
connected through a continuous ground circuit to the
incoming ground at the source transformer.
GRD
LD20000

FIGURE 1 - GROUNDING LABEL

Besides providing safety protection, the ground connection plays an extremely important part in the operation of the communication circuitry.
Risk of Electric Shock. Ground the SC-EQ Enclosure according to local, na­tional, and regional regulations. Failure to ground the SC-EQ Enclosure may re­sult in electric shock and severe personal injury or death.

PROTECTION OF COMMUNICATION PORTS

2
Power
The SC-EQ circuit board is powered from either a 12 VDC, or a 24 VAC, Class 2 power source. When used with an OptiView chiller, the Micro Panel supplies low-voltage power via a power harness supplied by the OptiView installation kit. If the SC-EQ circuit board is installed in its own enclosure, a transformer is in­cluded in the enclosure. Line voltage may be supplied using an external power source, or drawn from the in­put voltage terminal strip inside the chiller panel. Be sure the capacity of the power conductors supplying the equipment is rated for the additional power (VA) required by the SC-EQ Comm Card. Use a wire that is one size larger than required for the amperage draw (maximum 400 mA) to connect the line voltage feed
JOHNSON CONTROLS
When using RS-485 technology, it is possible that elec-
trical disturbances, such as voltage spikes, can damage
a circuit board. The SC-EQ Comm Card includes reset-
table fuses and other devices on each RS-485 port to pro-
tect against damaging electrical spikes and stray voltage.
The equipment panel should also be equipped with pro-
tection against electrical disturbances. Whereas OptiView
Micro Panels are equipped with onboard tranzorbs, other
equipment panels may require the addition of an external
board. Refer to the equipment documentation for details.
The BAS Port J12 of the SC-EQ Comm Card is also elec-
trically isolated, providing a means of mitigating common
mode voltage induced problems.
11
SECTION 2 - INSTALLATION
FORM 450.50-N1
ISSUE DATE: 08/19/2019

HIGH NOISE ENVIRONMENTS

Electrical equipment that employs high speed switching circuits (Variable Speed Drives [VSD], Solid State Start­ers [SSS], and computing equipment) generates Electro­magnetic Interference (EMI) noise and Radio Frequency Interference (RFI), which can generate transient voltage between ground points in the communication wiring. The RS-485 circuitry is designed to withstand some low transient voltage, but if this difference exceeds certain limits, it can permanently damage the RS-485 circuitry.
Ensure that the Micro Panel and the SC-EQ Comm Card are powered from a source with a true earth ground.
IMPORTANT: Do not run communication cables in close proximity to, or parallel with, high-voltage pow­er cables (maintain at least 457.2 mm [18 in.] of sepa­ration, or use a grounded metal conduit).

ELECTRICAL NOISE MITIGATION TO EQUIPMENT

The likelihood of transient voltage is greatly reduced if the SC-EQ Comm Card is close-coupled to the Mi­cro Panel. Close-coupling requires that the SC-EQ En­closure and Micro Panel share the same line voltage power source and are physically close to one another. Typically, the SC-EQ Enclosure is mounted on the Mi­cro Panel enclosure. This scenario ensures a short com­munication cable, which is usually protected entirely within the two enclosures.

ELECTRICAL NOISE MITIGATION SC-EQ TO BAS

When the SC-EQ is used in an electrically hostile envi­ronment (for example, with VSD-enabled equipment), a double-shielded cable should be used to help miti­gate the adverse effects electrical noise can have on the system. The double-shielded cable should connect the SC-EQ’s BAS port (J12) to the next controller(s) in the daisy-chained network.
The outer shield of the double-shielded cable should be grounded directly at the low noise end (the end most distant from the VSD), and ideally, indirectly through an appropriate capacitor at the high noise end (the end closest to the VSD). If a capacitor is not available, the outer shield may be left unconnected, or tied directly to ground. The best results on the site determine the specific termination strategy employed.
The inner shield of the double-shielded cable should be grounded directly at the low noise end (the end most distant from the VSD), and left open at the high noise end (the end closest to the VSD).

TYPES OF COMMUNICATION PORTS

The SC-EQ Comm Card uses two electrical commu­nication protocols to connect to other devices: RS-485 which is used for multi-drop networking, and RS-232 is primarily used for point-to-point connectivity.
RS-485
The RS-485 standard uses three conductors to con­nect network nodes: two signal wires and a third called COM which is the reference. The SC-EQ Comm Card uses either a third wire for the reference or the build­ing’s infrastructure. The wiring method depends on the port being used: an electrically isolated RS-485 BAS Port J12 typically uses a third wire, whereas the RS-485 Equipment Port J8 and the RS-485 Connect­ed Services Port J11 normally use chassis or building ground for the reference.
For BAS systems that use a 2-wire RS-485 network, connect a 100 ohm 1W resistor between SC-EQ J12 COM and J10 COM with a wire that then runs to Ground in the panel. (see Figures 4 and 5)
RS-232
The RS-232 Standard also uses three conductors to connect network nodes: two signal wires and a third called COM which is the reference. RS-232 is more susceptible to noise interference than RS-485 so proper shielding and wire routing is essential for proper op­eration. The RS-232 Standard limits the cable run to a maximum of 50 feet. The OptiView panels use RS-232 to communicate with the SC-EQ.

NETWORK TERMINATION

Terminate all End-of-Line (EOL) devices at each end of the RS-485 bus (that connect to only one set of RS-485 network wires). EOL termination provides bi­asing of the network, and assists in returning the signal to a normal state in the event of voltage transients. If the SC-EQ Comm Card happens to be an end-of-line device on the Building Automation System network, terminate the network by setting the BAS EOL switch S2 to ON.
12
JOHNSON CONTROLS
FORM 450.50-N1
BAS Port J12
Not Terminated
Terminated
ISSUE DATE: 08/19/2019
1O
N
RS485 Port EOL
1O
N
RS485 Port EOL
LD20001

FIGURE 2 - RS-485 EOL SWITCHES

IMPORTANT: Ensure that the EOL switches are not set to the ON position for controllers that are not at the end of the BAS RS-485 network.

MEDIA ACCESS CONTROL (MAC) ADDRESS

The SC-EQ Comm Card’s network hardware address is set on a single 8-way DIP switch. Switch 8 is not used. The switches are binary weighted allowing the setting of addresses from 1 to 127. The address must be provided by the BAS contractor. If an address is not provided at chiller commissioning, leave the MAC ad­dress set to 0 (all switches OFF) and leave a copy of the last page of this manual taped on the chiller panel for the controls contractor. The last page explains how to set the MAC address. The SC-EQ automatically de­termines what BAS protocol is present and what chiller is connected except older Yorktalk2 chillers requires that the chiller model manually be set using an SC-AP as explained in the SC-AP section of this manual. This should eliminate the need for a chiller technician to have to return to site after the chiller has been com­missioned just to set the BAS Network MAC Address.
IMPORTANT: The SC-EQ Comm Card is intended to provide an input to equipment under normal operat­ing conditions. Use this SC-EQ Comm Card only as an operating control. Where failure or malfunction of the SC-EQ Comm Card could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other de­vices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the SC-EQ Comm Card.
SECTION 2 - INSTALLATION

TABLE 2 - YORK EQUIPMENT MODELS

MICROBOARD
NUMBER
031-02550 031-02050
031-01095
031-02478 031-03478
031-01065
031-02430
031-03630
331-02496
025W43786-022
(XS09
Display BD)
025W43786-025
(XS09
Display BD)
025W43786-079
(XS09
Display BD)
331W03325-107
331W03325-106
331W03325-110
(IPU3 BD)
331W03325-101
331W03325-104
331W03325-105
331W03325-109
1
SC-EQ/
INSTALL KIT
392-41230-001
KIT includes
SC-EQ
YK-SCCPNL-0
N/A
392-41228-000
KIT includes
SC-EQ
YK-SCCPNL-0
N/A
031-03610-000 331-03607-000
YK-SCCPNL-0
N/A
031-03610-000
371W06953-132
031-03610-000
371W06953-132
031-03610-000
392W41228-020
031-03610-000
392W41228-030
031-03610-000
392W41228-010
031-03610-000
392W41228-010
031-03610-000
371W06163-001
031-03610-000
371W06163-002
031-03610-000
371W06163-002
031-03610-000
371W06163-002
EQUIPMENT
YCWL, YCUL, YCAL, YLAA, YCRL, YLPA, YSAA
YCAS, YCWS, YCRS
YVWA,YVAA, YCIV, YCAV, YVFA
YIA, YPC, YG, YB
YK, YT, YS, YR, YST, YD, YKEP, YMC
YK, YT, YS, YR, YST, YD, YKEP, YMC
YPAL
YEWS Single, YEWS250-E Tandem
YEWS Tandem
YGWE Single
YGWE Tandem
YVWE
YVWH, YGWH
YMAA, YMPA, YVAE-X
YCAE130C, YCAE130D
YCAE130XH
YCAE-X, YCAE-G (Tier2)
MODEL
2
2
2
JOHNSON CONTROLS
1. Installing technician must verify board number in unit prior to installation.
2. Software edition of YEWS-D1 (RHSYEWSD1) V1.08 or later), YEAS (RHMASB V1.06 or later), YGAS (RHMYGAS V1.03 or later) are supported.
3. Models with Native communications do not require a SC-EQ or SC-AP when only connecting to a BAS and Connected Services is NOT installed.
4. OM and Competitive Retrot available in future release 3.
13
SECTION 2 - INSTALLATION

BAS NETWORK WIRING

FORM 450.50-N1
ISSUE DATE: 08/19/2019
BAS SYSTEM
-
COM
SHLD
+
SC-EQ #1 SC-EQ #2 SC-EQ #3
SHLD
-
COM
+
SHLD
-
COM
+
SHLD
COM
­+
Ground
Screw
LD29264

FIGURE 3 - 3-WIRE BAS

NOTES:
1. The shield terminal on the SC-EQ is not connected to ground. It provides a convenient place to connect shields in two daisy chain seg­ments.
2. Do not set the EOL switch ON if the unit is not at the end of the segments.
3. Set the EOL switch to ON for the right end of the unit.
4. Ground only one end of the shielded cable.
BAS SYSTEM
-
SHLD
+
SC-EQ #1 SC-EQ #2
-
SHLD
COM
+
SHLD
COM
­+
Ground
Screw

FIGURE 4 - 2-WIRE BAS

NOTES:
1. Set the EOL switch to ON for the right end of the unit.
2. Ground only one end of the shielded cable.
24 VAC
J10

FIGURE 5 - 100 OHM RESISTOR INSTALLATION

NOTES:
1. Ground all SC-EGs.
2. Only 2-wire BAS need 100 Ohm resistor.
100Ω
1W
100Ω
1W
See Figure 5See Figure 5
-
SHLD
COM
+
J12
100Ω
Resistor
LD29328
LD29326
14
JOHNSON CONTROLS
FORM 450.50-N1 ISSUE DATE: 08/19/2019

MOUNTING

Risk of Electric Shock. Disconnect or isolate all power supplies before making electrical connections. More than one disconnect or isolation may be required to completely de-energize equipment. Con­tact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.

OPTIVIEW PANEL INSTALLATION

1. Attach the SC-EQ Comm Card board to the studs provided inside the chiller enclosure (Fig- ure 6 on page 15 or Figure 7 on page 15), using the four screws and washers provided in the OptiView/Latitude installation kit.
2. Connect the appropriate communications ca­ble (included with the kit) based on the SC-EQ mounting location, from Port J7 (RS-232) on the SC-EQ Comm Card to J2 on the OptiView Micro Panel. Ensure that wires are connected according to Table 3 on page 15.
3. Check for stray wire strands, which could cause short circuits, and ensure all components are secure.
4. Connect the BAS network to J12 (RS-485) on the SC-EQ board.
For BAS systems with 2-wire RS-485 net­work cables remember to install the 100 ohm resistor as shown in Figures 4 and 5.
5. Connect the appropriate length power harness (in­cluded with the kit) from J9 on the SC-EQ Comm Card to J21 on the Optiview Micro Panel (see Fig- ure 8 on page 16).
SECTION 2 - INSTALLATION
SC-EQ Comm Card
U35
U38
Washer
Screw
OptiView
Micro Panel
LD19583

FIGURE 6 - SC-EQ INSTALLED IN OPTIVIEW (ALL CHILLERS EXCEPT YMC2)

SC-EQ Gateway
371-05568-xxx 371-06985-xxx
Panel
SC-EQ Gateway 371-05619-xxx 371-06698-xxx 371-06986-xxx Panel
Washer
Screw
OptiView
Micro Panel
Screw
U3
5
U38
Washer
U38
5 3 U
LD19582a

FIGURE 7 - SC-EQ INSTALLED IN YMC2 OPTIVIEW

2
6. Set the desired BAS network address for the SC­EQ using the SW-1 MAC Address Switches.
When the SC-EQ and the OptiView panel are pow­ered up, the SC-EQ automatically sets itself to the BAS protocol, baud rate and chiller model. This may take up to 120 seconds.

TABLE 3 - OPTIVIEW WIRING - SC-EQ PORT J7

SC-EQ PORT J7 OPTIVIEW PORT J2 WIRE COLOR
RX GTX Black
TX GRX Red
REF N/A Shield/Drain
JOHNSON CONTROLS

TABLE 4 - BAS WIRING - SC-EQ PORT J12

SC-EQ PORT J12 BAS WIRE COLOR
+ + White
- - Blue
REF REF Black
When replacing an E-Link with a SC­EQ, the BAS wiring MUST be changed since the plug terminal locations are not the same!
15
SECTION 2 - INSTALLATION
Power Harness
(OptiView)
4 Position
Connector
Communication Cable
(OptiView / Latitude)
4 #8 Nylon
Washers
(OptiView /
Lattitude)
3/8 in. Screw
8 x32
(OptiView)
Primary
Power Wiring
Harness
FORM 450.50-N1
ISSUE DATE: 08/19/2019
Primary
120 VAC
Secondary
24 VAC
24 VAC
Power
Transformer
YMC2 Power
Harness (OptiView)
4 Position Connector
YMC2 Communication
Cable (OptiView)
100 OHM
Resistor
LD20002

FIGURE 8 - SC-EQ OPTIVIEW INSTALLATION KIT (ALL CHILLERS) (YORK P/N 331-03607-000)

Power Harness
(Latitude)
2 Position
Connector
4 Position
Resister
Connector
Communication Wiring Harness
100 OHM
Tie
Wrap
Secondary
Power Wiring
100 OHM
Resister
Tie
Wrap
Sheet Metal
Screw
Harness
Expansion
Nut
Communication
Wiring Harness
Expansion Nut Screw
LD20004

FIGURE 10 - SC-EQ SCROLL CHILLER INSTALLATION KIT PART NUMBER 392-41230-001

SMALL TONNAGE PANEL INSTALLATION

1. Attach the SC-EQ Comm Card board to the panel in the upper right side of the enclosure using the four expansion screws and nuts provided in the IPU-II Panel Installation Kit (see Figure 11 on page 17).
Sheet Metal Screw
Expansion
Nut
Expansion Nut Screw
LD20003

FIGURE 9 - SC-EQ SCREW CHILLER INSTALLATION KIT PART NUMBER 392-41228-000

16
2. Attach the 24 VAC transformer to the panel to the left of the SC-EQ board using two screws (Figure 10 on page 16).
3. Connect the communications cable (included with the kit) between the SC-EQ board J8 (RS-
485) and the IPU-II Micro board TB1.
4. Connect the transformer to the terminal block.
5. Connect the transformer to SC-EQ J10 and secure the wiring with tie-wraps.
6. For RS-485 2-wire operation, connect a 100 ohm 1W resistor between SC-EQ J12 COM and J10 COM with a wire then run to Ground in the panel. (see Figure 4 on page 14 and Figure 5 on page
14)
JOHNSON CONTROLS
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