Johnson Controls WT-4002-MCR, WT-4002-MCM, WT-4002-MFR, WT-4002-MFM Installation Instructions Manual

WT-4000 Series Pneumatic-to-Direct Digital Control (DDC)
24- 10732- 5, Rev. D
Room Thermostats
Installation Instructions
WT-4002-MCR, WT-4002-MCM, WT-4002-MFR, WT-4002-MFM
Refer to the QuickLIT website for the most up-to-date version of this document.
Application
The WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats provide reliable zone comfort and enhanced energy economy via remote monitoring and temperature setpoint management. This arrangement provides greater energy policy compliance, and facilitates trending of floor space usage in commercial, industrial, and municipal HVAC environments.
The WT-4000 Series Room Thermostats are ideally suited for energy-saving, pneumatic-to-DDC building upgrades. Designed for non-invasive replacement of existing manual pneumatic thermostats, the WT-4000 Series Room Thermostats provide a number of DDC features, including remote wireless setpoint control and occupancy scheduling, and continuous room temperature, branch line pressure, and battery status monitoring. All of these features were previously unavailable in existing pneumatic HVAC control systems.
The innovative design of the WT-4000 Series Room Thermostats completely reshapes the pneumatic HV AC control industry. The room thermostat itself does not utilize any mechanical parts. A solid state temperature sensor replaces the bi-metallic strip elements for precise room temperature mo n ito rin g. In addition, an advanced piezoelectric air valve replaces the mechanical relay for improved branch line pressure control. All of these technologies provide longer, more dependable, and maintenance-free operation.
Models are available for wireless mesh communications, or they can be configured in the field for stand-alone applications. In a wireless mesh network application, the WT- 4000 Series Room Thermostat communicates with the controller by means of a Johnson Controls® WT-ROUTER Router and Johnson Controls WT-BAC-IP Gateway.
Some WT-4000 Series Room Thermostats include a binary dry contact input for an occupancy sensor (field furnished), to detect motion and determine if a space is occupied. This feature maximizes up to 30% energy savings in high-energy usage environments such as schools, dormitories, offices, and hospit als by adjusting the temperature of the space based on the occupancy status.
Part No. 24-10732-5, Rev. D
Issued August 2017
All WT-4000 Series Room Thermostats include an LCD, with either a Fahrenheit or Celsius temperature display. Depending on the model chosen, the room thermostat can transmit sensed temperature, setpoint temperature, occupancy status, and low battery conditions to an associated router and gateway. The WT-4000 Series Room Thermostat is designed for indoor, intra-building applications only.
The WT-4000 Series uses a proprietary direct-sequence, spread-spectrum RF technology, and operates on the 2.4 GHz Industrial, Scientific, and Medical (ISM) band. The room thermostat meets the IEEE 802.15.4 standard for low power, low duty cycle RF transmitting systems.
IMPORTANT: The WT -4000 Series Pneumatic-to-DDC Room Thermostat is intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the room thermostat could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the room thermostat.
IMPORTANT: Le WT-4000 Series Pneumatic-to-DDC Room Thermostat est destiné à transmettre des données entrantes à un équipement dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement du room thermostat risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du room thermostat.
WT-4 000 Series Pneumatic-to-Direct Digital Control (DDC)
Room Thermostats Installation Instructions
1
IMPORTANT: The WT-4000 Series Pneumatic-to-DDC Room Thermostat is not designed or intended for use in mission-critical or life/safety applications.
North American Emissions Compliance
United States
Compliance Statement (Part 15.19)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Canada
Industry Canada Statement
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were met.
Installation
The first step of the installation process is to plan the layout of the devices on the building floor plan. This process includes identifying the desired locations for all WT-4000 Series Pneumatic-to-DDC Room Thermostats, as well as the Johnson Controls WT-BAC-IP Gateway.
Next, measure the radial distances between each WT-4000 Ser ies Room Thermostat and the WT-BAC-IP Gateway, to determine if the distances are within 200 ft (61 m). If the distance exceeds 200 ft (61 m), Johnson Controls WT-ROUTER Routers must be installed to relay signals between each room thermostat and the associated gateway.
The ideal installation provides each room thermostat with at least two routes of transmission to the gateway, to ensure signal transmission success. The nominal transmission range of each router in a standard building is 200 ft (61 m). To ensure proper signal transmission in a wireless mesh network, there should be at least two routers, or one router and one ga teway, located within a 200 ft (61 m) radius of every room thermostat.
In order for the devices to connect to the same mesh network, they all must have the same group ID. Both the group ID and the device ID can be changed in the field; see Net Config Screen details.
on page 10 for more
Le terme « IC » précédant le numéro d'accréd itation / inscription signifie simplement que le produit est conforme aux spécifications techniques d'Industry Canada.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
2
Dimensions
(21)
(95)
(120)
Figure 1: WT-4000 Series Pneumatic-to-DDC Room Thermostat,
Dimensions, in. (mm)
4-23/32
13/16
3-3/4
Mounting
The WT-4000 Series Room Thermostats require the WT-BAC-IP Gateway and WT-ROUTER Router to operate as a complete wireless solution. Refer to the
WT-BAC-IP Gateway Installation Instructions (Part No. 24-10732-21) for details on installing the gateway, and the WT-ROUTER Router Installation Instructions (Part No. 24-10732-13) for details on
installing the router.
Tools and Hardware Required
Couplings or reducers to connect room thermostats to existing air lines
Needle nose pliers
Small level
Fasteners and anchors to se cure room thermost ats (site specific)
Plastic tie wraps to secure routers (site specific)
Electric drill (optional)
Building floor plans identifying where the system is to be installed, serving multiple purposes:
- To plan the wireless network before
installation, by identifying room thermostat locations
- To document the location of where each wireless device is installed
Mounting Procedure
Mount the WT- 4000 Series Room Thermostat according to the steps that follow. Only those individuals that are experienced with HVAC maintenance and commercial room thermostats sh ould perform this installation.
1. Remove the old room thermostat from the mounting surface and disconnect the air lines connected to it. Be sure to label the branch line and the main line.
2. Bend the four locking tabs on the wallplate outward to separate the wallplate from the new WT-4000 Series Room Thermostat.
3. Mount the wallplate to the mounting surface: a. Thread the existing air lines from the wall
through the large opening in the wallplate.
b. Position the wallplate against the mounting
surface to be sure it seats flush with the surface.
c. Use a small level or visually check that the
wallplate is level.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
3
d. Mounting holes on the wallplate are designed
Figure 2: LCD during Initialization
to fit a standard electrical box. If additional mounting holes are required, mark the locations on the mounting surface.
e. Remove the wallplate from the mounting
surface and drill any additional mounting holes as needed at each of the marked locations.
f. Use the appropriate mounting hardware (field
furnished) for the specific mounting surface and secure the wallplate to the surface.
Figure 2 illustrates the LCD during room thermostat initialization.
4. Connect the air lines to the room thermostat. See
Clean Air Requirements
on page 5 to ensure that
the air supply is clean, dry, and oil-free.
IMPORTANT: Avoid applying excessive pressure while making the air line connections to the barbed fittings on the room thermostat. Failure to do so may damage the room thermostat and void the warranty.
5. Install the four 3.6 V lithium batteries included with the room thermostat into the battery compartment. Be sure to match the positive (+) battery ends with the positive (+) battery terminals in the battery compartment.
Note: The room thermostat can operate with just two batteries installed; however, it operates for a significantly shorter period of time. To maximize battery life, we recommend that all four batteries be installed.
6. Once powered up, the room thermostat initializes in:
a. 30 seconds if the room thermostat can connect
to a network.
b. 3 minutes if a network is not present.
IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.
FIG:lcd_initliztn
7. Check the wireless connectivity at the intended room thermostat installation location. It may take approximately 30 seconds for the room thermostat to initialize.
a. Look at the wireless connection status
indicator on the room thermostat LCD (Figure 4). If shows on the upper-right
corner of the LCD, the wireless connection is established and the room thermostat is operating properly. If the LCD is blank in the upper-right corner, there is no wireless connection.
b. Look at the number of routes to the
WT-BAC-IP Gateway on the room thermostat LCD (Figure 4). If the number of routes is blank, the room thermostat is not connected to the gateway. If the number 1 shows, there is one connection. If the number 2 shows, there are two or more connections and the room thermostat is operating properly.
8. Attach the room thermostat to the previously installed wallplate by aligning the slot in the room thermostat housing with the top of the wallplate and sliding the bottom of the room thermostat housing over the bottom of the wallplate.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
9. Document the device ID and the location of each room thermostat on the floor plan.
4
Safety Measures for Electrostatic Sensitive Devices (ESDs)
The WT-4000 Series Room Thermostat includes an ESD-sensitive circuit board. Use caution when handling the room thermostat when the backplate (wallplate) is removed. Do not physically touch any part of the circuit board while connecting air lines, without wearing ESD protective gear . Even minimal electrostatic discharge can severely damage the room thermostat.
Clean Air Requirements
Before installing WT-4000 Series Room Thermostats, check that the air in the pneumatic lines is properly cleaned. Clean, dry, and oil-free air in the main supply line is required for normal room thermostat operation.
The pneumatic system must include a properly operating air dryer and coalescing air filter that removes water, oil, and other impurities from the main supply air before it reaches the room thermostat. If the existing pneumatic system is contaminated with water or oil, Johnson Controls recommends installation of a pre-filter before each room thermostat to protect the device from contaminants and failure.
Note: Room thermostat failures due to main supply air contamination with impurities including water, oil, dust, or other solid particles are not replaceable under the product warranty.
Johnson Controls recommends using the following in-line air filter with WT-4000 Series Room Thermostats:
Johnson Controls A-4000-1037 In-Line Air Filter Before installing room thermostats, check for the
following:
An air dryer that is operating properly
A coalescing air filter that is replaced and maintained properly
In-line air filters before each room thermostat where necessary
Order of Installation for Wireless Room Thermostat Models
The WT-4000 Series Room Thermostats look for a wireless network as soon as they are powered up. We recommend that the WT-BAC-IP Gateway and WT-ROUTER Router are installed first to establish a network connection before the room thermostats are installed and powered.
If the room thermostats are installed before establishing a wireless network, be aware of the following:
Once powered up, the room thermostat initializes and looks for a network for 3 minutes. During initialization, the LCD shows code 512 (Figure 2).
IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.
The room thermostat operates in the Occupied Mode with the following default settings:
Setpoint temperature: 70°F (21°C)
Comfort Zone: ±3F° (±1.8C°)
The default settings can only be changed from the controller tool, once the WT-BAC-IP Gateway is installed.
Once the WT-BAC-IP Gateway and the WT-ROUTER Routers are inst alled, check the LCD on each room thermostat to confirm that they are connected to the network (Figure 4).
The default sampling interval is 5 minutes, so it may take some time for all of the room the rmost at s to establish a network connection.
In summary, install the components of the mesh network in the following order:
1. Install the WT-BAC-IP Gateway.
2. Install the WT-ROUTER Routers.
3. Configure the WT -4000 Series Room Th ermostat s; see Setup and Adjustments
4. Install the WT -4000 Series Room Thermost ats; see
Mounting Procedure
on page 3.
on page 6.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
5
Setup and Adjustments
Shoulder Mode Button –
Triggers Manual Shoulder (Unoccupied) Mode
Override Mode Button – Triggers Manual Override (Occupied) Mode
Light Button – Lights the Display for 10 Seconds
Up Button –
Increases the Room
Temperature Setpoint
Down Button –
Decreases the Room
Temperature Setpoint
LCD – See Figure 4
for LCD Details
Figure 3: WT-4000 Series Pneumatic-to-DDC Room Thermostat
Button Descriptions
Figure 4: Expanded View of LCD Showing Details
Error Code Display
Fan Outp ut
WT-BAC-IP Ga teway
Requested Branch
Line Pressure (psig)
Received Signal
Strength Indicator
Actual Branch
Line Pressure (psig)
Room Temperature or
Requested Setpoint
(When Up or Down
Buttons ar e Pressed)
Since the room thermostats are battery-po wered devices with internal memory, they can be configured prior to, or right after, installation. Johnson Controls recommends that all of the room thermostats be configured before installation, to prevent any possible issues with operation.
Operating Mode
Wireless Connection Status
Number of Routes to the
Battery Voltage Level
Heat or Coo l O utput
FIG:lcd_dtls
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
6
LCD Details
Battery Voltage Level
Operating Mode
a. Occupied – Scheduled Occupied Mode: The
temperature can be adjusted within the Comfort Zone.
b. Unoccupied – Scheduled Unoccupied
Mode: The HVAC controls are off and the temperature cannot be adjusted. To turn the HVAC controls on, press the Override button
to put the room thermostat in the
Override mode, and then adjust the temperature setting using the Up/Down buttons.
c. Override – Manual Override Mode: The
temperature can be adjusted within the Comfort Zone.
d. Shoulder – Manual Unoccupied Mode: The
temperature cannot be adjusted. To put the room thermostat back to its scheduled mode,
press the Shoulder button again;
Occupied reappears on the main screen.
Wireless Connection Status
Indicates if the room thermostat is connected to the WT-BAC-IP Gateway.
a. : A connection is established. b. Blank: There is no connection.
Number of Routes to the WT-BAC-IP Gateway
Indicates how many communication paths exist between the room thermostat and the WT-BAC-IP Gateway.
a. Blank: The room thermostat is not connected
to the WT-BAC-IP Gateway. b. 1: One connection exists. c. 2: Two or more connections exist and the room
thermostat is operating properly.
a. : The battery is fully charged.
b. : The battery charge is low and the
batteries should be replaced.
Heat or Cool Output
a. : Cooling is on.
b. : Heating is on.
Requested Branch Line Pressure – psig (kPa)
Indicates the required branch line pressure based on the control calculation.
Actual Branch Line Pressure – psig (kPa)
Indicates the measured values of the branch line pressure. The actual branch line pressure should be within 0.6 psig (4 kPa) of the requested branch line pressure.
Display Codes Table 1: Display Codes
Display
Description
Code
2 0 psig (0 kPa) available in main line 4 Insufficient branch line pressure 8 Pressure down leak in the system (pressure
12 Insufficient branch line pressure and pressure
16 Pressure up leak in the system (pressure
22 Insufficient branch line pressure and pressure
24 Both pressure down leak and pressure up leak
512 Configuring wireless network 1024 Time and Date need to be configured
Any Other Number
decreases when it should remain constant)
down leak in the system
increases when it should remain constant)
up leak in the system
in the system
(Stand-Alone Mode) Product error; contact the local
Johnson Controls representative
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
7
Received Signal Strength Indicator
Indicates the relative strength of the wireless signal between the room thermostat and the device it is communicating with.
a. -39 and higher: A strong and solid wireless
connection exists; no further analysis is
required. b. -44 to -40: The wireless signal is getting
through; however, the room thermostat should
be monitored. If the signal strength
deteriorates further, there is a risk of data loss.
Consider adding a WT-ROUTER Router
between the devices to strengthen the signal. c. -45 and lower, or --- : The room thermostat
has a very weak wireless connection or it is
failing to connect to other devices on the
network, resulting in the loss of a significant
number of data packets. The room thermostat
may be located too far from the other devices
or there may be wireless interference in the
area. To strengthen the wireless signal, add a
WT-ROUTER Router between the problematic
devices on the network to create an additional
connection point.
Room Temperature or Requested Setpoint
Indicates the current room temperature. Pressing the Up/Down buttons once shows the locally-defined setpoint temperature.
Adjusting the Room Setpoint Temperature
The WT-4000 Series Room Thermostat operates in conjunction with the preset building configuration parameters; therefore, the room setpoint temperature can only be changed within predefined Comfort Zone limits.
1. Confirm that the room thermostat is in the scheduled Occupied Mode; the top of the LCD must read Occupied.
2. The temperature reading on the LCD displays the current room temperature. To increase or decrease the room setpoint temperature, press the Up/Down buttons to select the desired setpoint.
a. When the Up/Down buttons are pressed once,
the LCD shows the user-defined room setpoint value and the LCD reads Setpoint.
c. When the setpoint is displayed, keep pressing
the Up/Down buttons to reach the desired room setpoint temperature.
d. If the Up/Down buttons are pressed and the
setpoint stops increasing or decreasing, predefined Comfort Zone limits have been reached. If the setpoint does not change, the local controls are disabled.
Note: Contact the building administrator if the room temperature minimum or maximum allowable settings are not comfortable.
e. The room thermostat decides to heat or cool
based on the current room temperature and the specified setpoint.
3. When the desired setpoint is specified, the LCD returns to the main screen within 5 seconds.
4. If the LCD reads Unoccupied, the room thermostat is scheduled to be in the Unoccupied Mode. If the area requires heating or cooling while the room thermostat is in the Unoccupied Mode,
press the Override button to change the room thermostat to the Override Mode. See Using
the Override Mode Button that follows.
Using the Override Mode Button
If the LCD reads Unoccupied, the room thermostat is scheduled to be in the Unoccupied Mode and the local room thermostat controls are disabled. If the area requires heating or cooling:
1. Press the Override button to change the room thermostat to the Override Mode.
2. The room thermostat stays in the Override Mode, as defined by the configuration parameters (default 2 hours). The room setpoint temperature can be adjusted within predefined Comfort Zone limits for the duration of the Override Mode period.
3. See Step 2 in the Adjusting the Room Setpoint Temperature section to change the room setpoint temperature.
4. Once the Override Mode period expires, the room thermostat returns to its originally scheduled mo de. If the heating or cooling period needs to be
Note: When the room temperature and the setpoint value are the same, the HVAC equipment is off.
b. If neither the Up or Down button is pressed
again, the LCD returns to the main screen within 5 seconds.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
extended, press the Override button again and follow Step 2 in the Adjusting the Room
Setpoint Temperature section.
8
Using the Shoulder Mode Button
Figure 5: WT-4000 Series Room Thermostat Firmware Version Screen
CH:
GI:
Device Net w or k G r oup ID
DI:
Unique Thermostat Device ID
DF:
Display Firmware Number
The Shoulder Mode button allows the WT-4000 Series Room Thermostat to be placed into a shallow setback mode. When the room thermostat is activated, it does not use HV AC equipment as lon g as the temperature is within the Shoulder Mode configured setpoint limits (default ±5F° [±3C°]).
For example, with a setpoint of 70°F (21°C) and the Shoulder Mode activated, the room thermostat does not turn the HVAC equipment on as long as the room temperature is between 65 and 75°F (18 and 24°C). Use the Shoulder Mode to save energy wh en a room or zone is vacated earlier than when the Unoccupied Mode is scheduled to begin.
Configuration
The following steps describe pre-installation, device-level configuration.
Room Thermostat Configuration Mode
1. Bend the four locking tabs on the wallplate outward to separate the wallplate from the room thermost at.
2. Install the four 3.6 V lithium batteries included with the room thermostat into the battery compartment. Be sure to match the positive (+) battery ends with the positive (+) battery terminals in the battery compartment.
3. Once powered up, the room thermostat initializes in:
1. Press the Shoulder button to activate the Shoulder Mode.
2. The Shoulder Mode period has a limited duration; the room thermostat goes back to its regularly scheduled mode at the next scheduled Unoccupied Mode change.
3. Press the Shoulder button again to return to the Occupied Mode.
a. 30 seconds if the room thermostat can connect
to a network.
b. 3 minutes if a network is not present.
IMPORTANT: Do not press any buttons during the initialization process. Configuration changes made during initialization are not saved.
Figure 2 illustrates the LCD during room thermostat initialization.
4. Press and hold the Shoulder button and the
Override button simultaneously for 6 seconds to set the room thermostat in the
Configuration Mode. Initially, the LCD changes to the firmware version screen (Figure 5), and then after 10 seconds the configuration menu appears (Figure 6).
5. Use the Up/Down buttons to navigate thr o ug h th e room thermostat menu. All further configuration settings must be made while in the Configuration Mode.
Note: If the configuration screen is left idle for 10 seconds, it returns to the normal operation screen.
RF:
Radio Module Firmware Number
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
Radio Ch annel Num ber
Firmware DF 0. 3. 37
RF 1. 16. 14 CH 11 GI 111.111 DI 71.40
FIG:frmwr_vrsn_ scrn
9
Net Config Screen
Figure 6: Selecting Net Config
Ne Fa St M
M
Figure 7: Selecting CH, GI, or DI
C G D
N I
Figure 8: Selecting Maintenance
N F S M
SPPsi

9.0
Gain
 
2.0
PropBnd
 
6.0
0.0
DirActing
Figure 9: Selecting the Pneumatic Settings
SPPsi

9.0
Gain
 
2.0
PropBnd
 
6.0
UnocPsi 0.0
DirActing
Figure 10: Changing the Direction
+
-
1. While in the Configuration Mode, press the Up/Down buttons to select the Net Config option (Figure 6).
Maintenance – Pneumatic Settings
1. While in the Configuration Mode, press the Up/Down buttons to select the Maintenance option (Figure 8).
esh
t Config
n Mode
andalone
aintenance
2. Press to confirm the selection.
3. Press the Up/Down buttons to select CH to change the radio channel number, GI to change the de vi ce network group ID, and DI to change the unique thermostat device ID (Figure 7).
Note: The high byte of the device ID must be in the range of 71 to 80. The low byte can be set to any value.
etwork
nformation
H11 I 111.111 I 71.40
FIG:nt_cn fg
FIG:ntwrk_infrmtn_ch11
Mesh
et Config an Mode tandalone
aintenance
2. Press to confirm the selection.
3. Press the Up/Down buttons to select the Dir Acting, SP Psi, Gain, Prop Bnd, or Unoc Psi option (Figure 9).
FIG:mntnce
UnocPsi
4. Press to edit the selected option, which is
FIG:pnmtc_sttngs
4. Press to confirm the selection. The LCD returns to the normal operation screen, and the
settings are effective immediately.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
highlighted on the menu.
5. Change the direction as desired (Figure 10).
FIG:drct_actng
a. Press the Up button to enable direct
acting (Dir Acting).
b. Press the Down button to enable reverse
acting (Rev Acting).
10
6. Press to confirm the selection.
SPPsi
9.0
Gain
 
2.0
PropBnd
 
6.0
UnocPsi 0.0
DirActing
Figure 11: Changing the Setpoint Pressure
+
-
SPPsi

9.0
Gain

2.0
PropBnd
 
6.0
0.0
DirActing
Figure 12: Changing the Gain/Sensitivity
+
-
SPPsi

9.0
Gain
 
2.0
PropBnd
 
6.0
UnocPsi 0.0
DirActing
Figure 13: Changing the Proportional Band –
Proportional Range/Throttling Range
+
-
SPPsi

9.0
Gain
 
2.0
PropBnd
 
6.0
0.0
DirActing
Figure 14: Changing the Unoccupied Mode
Pressure
+
-
11. Change the proportional ba nd – proportional range/throttling range as desired (Figure 13).
7. Change the setpoint pressure as desired (Figure 11).

FIG:drct_a ctng
a. Press the Up button to increase the
branch line pressure at setpoint. The valid range is 1 to 22 psig (7 to 152 kPa), adjustable in increments of 0.5 psig (3 kPa). The default setting is 9 psig (62 kPa).
b. Press the Down button to decrease the
branch line pressure at setpoint.
8. Press to confirm the selection.
9. Change the gain/sensitivity as desired (Figure 12).
FIG:prprt nl_bnd
a. Press the Up button to increase the
proportional band – proportional range/ throttling range. The valid range is 0 to 10F° (0 to 6C°), adjustable in increments of 1F° (0.6C°). The default setting is 6F° (3.6C°).
b. Press the Down button to decrease the
proportional band – proportional range/ throttling range.
12. Press to confirm the selection.
13. Change the unoccupied mode pressure as desired (Figure 14).

UnocPsi
a. Press the Up button to increase the
gain/sensitivity. The valid range is 1 to 5 psi/F° (13 to 65 kPa/C°), adjustable in increments of
0.5 psig (3 kPa). The default setting is 2 psi/F° (26 kPa/C°).
b. Press the Down button to decrease the
gain/sensitivity.
10. Press to confirm the selection.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
UnocPsi
FIG:gain
a. Press the Up button to increase the
branch line pressure during Unoccupied Mode periods. The valid range is 0 to 22 psig (0 to 152 kPa), adjustable in increments of 0.5 psig (3 kPa). The default setting is 0 psig (0 kPa).
b. Press the Down button to decrease the
branch line pressure during Unoccupied Mode periods.
11
FIG:unoccpd_mde_p rssr
14. Press to confirm the selection.
15. Press to go back to the previous screen button when done.
Note: If the configuration screen is left idle for 10 seconds, it returns to the normal operation screen.
Table 2: WT-4000 Series Room Thermosta t Configurable Settings
Settings Details Range Increments System
Operational
Net Config CH – to change the radio channel number 11 through 26 1 11
GI – to change the device network group ID Two fields separated
DI – to change the unique thermostat device ID Two fields separated
Pneumatic
Direction Direct acting – branch line pressure increase
turns on cooling; decrease turns on heating Reverse acting – branch line pressure increase
turns on heating; decrease turns on cooling
Setpoint, psig (kPa)
Gain/ Sensitivity
Proportional Band – Proportional Range/ Throttling Range
Unoccupied Mode, psig (kPa)
Branch line pressure when the room temperature and setpoint are equal (heating and cooling outputs are off)
Branch line pressure change needed to change the room temperature by 1F° (0.6C°)
Temperature range that represents movement of the controlled device from fully closed to fully open; typically 6F° (3.6C°) or 4 psi (28 kPa)
Branch line pressure during the Unoccupied Mode (heating and cooling outputs are off)
Table 2 includes a list of configurable settings that define how WT-4000 Series Room Thermostat pneumatic pressure commands correlate with the temperature values. Refer to the HVAC equipment documentation or service personnel for the actual values that should be configured on the room thermostat.
Defaults
1111.111 by a period; both fields are 1 through 255
by a period; first field is 1 through 159, and second field is 1 through 246
N/A N/A Direct
1 to 22 psig (7 to 152 kPa)
1 to 5 psi/F° (13 to 65 kPa/C°)
0 to 10F° (0 to 6C°)
0 to 22 psig (0 to 152 kPa)
1 71.40
acting
0.5 psig
(3 kPa)
0.5 psig
(3 kPa) 1F°
(0.6C°)
0.5 psig
(3 kPa)
9 psig (62 kPa)
2 psi/F° (26 kPa/C°)
6F° (3.6C°)
0 psig (0 kPa)
Commissioning
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
12
Operation
Figure 15: Branch Line Pressure vs. Room Temperature
Gain/ Sensitivity
Setpoint
Pressure
FIG:brnch_ln_prssr
Half of the
1F° (0.6C°)
1F°
(0.6C°)
Dead Zone
±1F° (±0.6C°)
P
p
P
The WT-4000 Series Pneumatic-to-DDC Room Thermostats are regulated by a number of operational modes that can be triggered by inputs such a s changes in inside and outside environments, data received from other sensing devices, and scheduled times. Each mode is designed to optimize energy use under certai n conditions, and has a set of rules that manages operation of HVAC equipment and restricts local room thermostat requests.
The two types of operational modes are scheduled and manual. Scheduled modes are triggered by occu p ancy schedules, and provide energy savings by aligning the operation of HVAC equipment to the actual building occupancy. Manual modes are initiated by the user at the room thermostat level, and adjust the operation of HV AC equipment manually outside of the schedule, but within set energy policy parameters.
The WT-4000 Series Room Thermostats are designed to support any 0 to 22 psig (0 to 152 kPa) pneumatic HV AC control system. Variation in bran ch line pressure is proportional to the deviation of room temp er a tur e from the setpoint. The proportional factor is determined by the gain/sensitivity, which is defined as the change in branch line pressure in p si (kPa) in response to a 1F° (0.6C°) change in room temperature.
Figure 15 illustrates the linear relationship between branch line pressure and room temperature, at a give n setpoint for a Direct Acting (DA) room thermostat configuration. For a Reverse Acting (RA) room thermostat configuration, the graph is inverted horizontally.
a)
sig (k
ressure,
Branch Li ne
Temperature, °F (°C)
Half of the
Proportional Band
Set-
Point
Proportional Band
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
13
In a DA room thermostat configuration, the branch line
Figure 16: LCD during Wireless Communication
pressure increases in response to an increase in room temperature. When the room temperature is within the ±1F° (±0.6C°) dead zone around the setpoint, the branch line pressure is regulated at the setpoin t pressure, and the pneumatic actuator is at the minimum heat (cool or neutral) position .
When the room temperature rises above the setpoint plus the dead zone, the branch line pr essure increases proportionally to the increase in temperature. The proportional factor is defined by the gain/sensitivity value.
When the room temperature decreases below th e setpoint minus the dead zone, the branch line pressure decreases proportionally to the decrease in temperature. The proportional band defines the temperature range, where the branch line pressure changes proportionally to the change in temperature.
Note: The setpoint pressure, dead zone, gain/sensitivity, and proportional band are adjusted using the menu buttons on the WT-4000 Series Room Thermostat.
Wireless Operation
The WT-4000 Series Pneumatic-to-DDC Room Thermostats are designed to monitor and control pneumatic HVAC systems. The room thermostats are equipped with a 2.4 GHz IEEE 802.15.4 radio that communicates via a wireless mesh network. The wireless mesh network forms itself, and data communications enable remote monitoring, adjustment, and trending to provide longer and more dependable and maintenance-free operation.
Note: For each room thermostat in the wireless mesh network, only one object can be written at a time, and the next object cannot be written for at least 5 minutes.
In a wireless mesh network, the room thermostat operates as a battery-powered end node. Being an end node, the room thermostat does not operate as a router to relay data for other devices in the mesh network. Instead, the room thermostat communicates with the wireless mesh network as an individual device that transmits and receives its own data only, to and from the WT-BAC-IP Gateway or through other WT-ROUTER Routers.
During wireless operation, an antenna icon appears in the upper-right corner of the LCD when the room thermostat communicates with the wireless mesh network (Figure 16). The number below the antenna icon represents the number of devices that the roo m thermostat can communicate with. It is desirable that the room thermostat have two devices it can communicate with. With two devices, if one communication link fails, then the other communication link can be used without delaying any transmissions.
FIG:lcd_cmmnctn
When the room thermostat is installed in buildings with common sheetrock walls, the nominal radio communication range of the room thermostat is approximately 200 ft (61 m). If the room thermostat is located more than 200 ft (61 m) from the WT-BAC-IP Gateway , then WT-ROUTER Routers must be installed to relay data generated by the roo m thermost at back to the WT-BAC-IP Gateway.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
14
Stand-Alone Operation
Figure 17: LCD during Stand-Alone Operation
Stand-Alone Room Thermostat Occupancy Programming
The WT-4000 Series Room Thermostats can operate as stand-alone pneumatic-to-DDC room thermostats with an independent time clock, and can be programmed with a Weekday/Weekend occupancy schedule.
During stand-alone operation, a person icon appear s in the upper-right corner of the LCD (Figure 17). When the room thermostat is powered up for the first time, the number 1024 appears on the bottom of the LCD indicating that the time and date need to be set before the device can operate according to the occupancy schedule.
FIG:lcd_oc cpncy
A complete 7-day schedule consists of two independent components:
Weekday Schedule – Monday through Friday
Weekend Schedule – Saturday through Sunday Each component is split into two parts to be scheduled
as Occupied or Unoccupied Mode:
Weekday 1
Weekday 2
Weekend 1
Weekend 2 Each part can be configured to Occupied or
Unoccupied Mode independently, to accommodate for daytime or nighttime shift schedules.
For each Occupied Mode, the following features can be configured:
Occupied Mode start time
Temperature setpoint range – adjustable ±14F° (±8.4C°) by the room occupants
For each Unoccupied Mode, the following features can be configured:
Unoccupied Mode start time
Upper temperature limit
Lower temperature limit – the room thermostat is off while the room temperature is within these limit s
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
15
The start time of each schedule part is automatically
Weekday1
Occupied
07:00
70
Setpoint Temperature
(Defines the Occupied Mode
setpoint temperature of the part.)
Weekday 1, Weekday 2, Weeke nd 1, or Weekend 2
Occupied or Unoccupied
(Defines the occu pancy
mode of the part. )
Time in 24-Hour Format
Figure 18: WT-4000 Series Pneumatic-to-DDC Room Thermostat
Schedule Setup Screen for Occupied Mode
Weekday 1, Weekday 2, Weekend 1, or Weekend 2
Occupied or Unoccupied
(Define s th e occupancy
mode of the part. )
Lower Temperature Limit (Defines the Unoccupied Mode
Weekday2
Unoccupied
18:00
85 55
Time in 24-Hour Format
Figure 19: WT-4000 Series Pneumatic-to-DDC Room Thermostat
Schedule Setup Screen for Unoccupied Mode
the end time of the previous schedule part. For example, when the occupied schedule is 6 A.M. to 6 P.M., the Occupied Mode starts at 6 A.M. and the Unoccupied Mode starts at 6 P.M. Figure 18 and Figure 19 illustrate the Occupied and Unoccupied Mode schedule setup.
(Defines which part i s being edited .)
(Define s th e st art time of th e part.)
FIG:occpd_mde
(Defines which par t is being edited . )
Upper T emperature Limit
(Defines the Unoccupied Mode
upper te m perature li m i t of t he part.)
(Define s the start time of the part.)
lower temperatur e l imit of the pa r t.)
FIG:unoccpd _mde
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
16
Configuring the Room Thermostat for Stand-Alone
-
+
Figure 20: Selecting Mesh
N F S M
-
+
+
-
Figure 21: Stand-Alone Menu
N F S M
S
Operation
The WT-400 0 Series Room Thermostats can be configured in the field for stand-alone applications.
Stand-Alone Room Thermostat Configuration
To set the time and program the stand-alone room thermostat occupancy schedule and temperature setpoints:
1. Press and hold the Shoulder button and the
Override button simultaneously for at least 6 seconds.
2. Press the Down button to enter the menu,
then press the press the Up button to select Mesh on the menu (Figure 20).
Mesh
et Config
an Mode
tandalone
aintenance
FIG:mntnce
3. Press to confirm the selection.
1. Press and hold the Shoulder button and the
Override button simultaneously for 10 seconds to set the room thermostat in the
Configuration Mode. Initially, the LCD changes to the firmware version screen, and then after 10 seconds the configuration menu appears. Confirm that the first line in the configuration menu shows Standalone; if it indicates Mesh, switch to Standalone (Figure 21).
a. Press the Up button .
b. Press to select.
c. Press the Up button or the Down button
to change the value.
d. Press to confirm the selection.
4. Press the Down button to select Standalone on the menu.
5. Press to confirm the selection.
6. Press to return to the main screen. After the room thermostat resets, a person icon appears in
the upper-right corner of the LCD indicating stand-alone operation.
tandalone
et Config
an Mode
tandalone
aintenance
FIG:stndl n
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
17
2. Use the Up/Down buttons to select Standalone on
Figure 22: Selecting the Stand-Alone Mode
N F S M
S
Standalone
Date&TimeWeekdayWeekend
Figure 23: Selecting Date and Time

 
 
Figure 24: Setting the Date and Time
+
-
+
-
Weekday1
Occupied
07:00
70
FIG:wdy_1
Figure 25: Setting the Weekday 1 Schedule
+
-
+
-
the menu (Figure 22).
7. Press to confirm the selection.
tandalone
et Config
an Mode
tandalone
aintenance
3. Press to confirm the selection.
4. Select Date & Time on the menu (Figure 23) and press to enter the setup screen.
FIG:stndln_mde
FIG:dte_tme_mnu
8. Repeat Step5 through Step 7 until all of the menu options are configured correctly. Press the Up
button or the Down button to scroll through the date and time menu options.
9. While in the configuration menu, use the Up/Down buttons to navigate to Weekday to program the weekday schedule.
10. Press to open the weekday schedule.
11. Set the Weekday 1 schedule (Figure 25), which is usually the start of the Occupied Mode.
a. Leave the top line as Weekday 1.
5. In the Date & Time menu (Figure 24), press to highlight the menu options that require editing.
Year2014
Month01 Day01 Hour01 Minute01
6. Press the Up button or the Down button
to change the value.
FIG:dte_t me_sttn gs
b. Press the Up button or the Down button
to scroll through the occupancy mode,
start time, and lower temperature limit menu items.
c. Press to open a specific menu item.
d. Press the Up button or the Down button
to change the value, then press to
save the setting.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
18
12. Set the Weekday 2 schedule (Figure 26).
Weekday2
Unoccupied
18:00
85
Figure 26: Setting the Weekday 2 Schedule
+
-+-
+-+
-
Figure 27: Selecting Weekend
Standalone
Date&TimeWeekdayWeekend
f. Press to open a specific menu item.
g. Press the Up button or the Down button
to change the value, then press to
55
FIG:wkdy_2
a. Press the Up button or the Down button
to navigate to Weekday 1.
b. Press to highlight the selection.
c. Press the Up button or the Down button
to change the selection to Weekday 2.
d. Press to save the setting.
e. Press the Up button or the Down button
to scroll through the occupancy mode,
save the setting.
13. While in the configuration menu, use the Up/Down buttons to navigate to Weekend (Figure 27).
FIG:dte_ wknd_mnu
14. Program the weekend schedule in a similar manner as the weekday schedule.
15. Once all programming is complete, press to exit the Configuration Mode.
start time, upper temperature limit, and lower temperature limit menu items.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
19
Occupancy Programming Example – Standard
Weekend1
Unoccupied
09:00*
85 55
Weekend 2 Unoccupied
17:00*
85
FIG:stndrd_offc_hrs
Weekday1
Occupied
09:00
70
Weekday2
Unoccupied
17:00
85
55
* The star t and end time s ar e irrelevant, since bo th w eekend par t s ar e set to the sa m e unoccupi ed m ode.
Figure 28: Occupancy Programming Schedule;
Standard Office Hours
FIG:nght_shft_hr s
Weekday1
Unoccupied
06:00
85 55
Weekday2
Occupied
15:00
70
Weekend 1
Unoccupied
85
55
Weekend 2
Occupied
70
Figure 29: Occupancy Programming Schedule;
Night Shift Hours
Office Hours
Setpoint: 70°F
Occupied from 9 A.M. to 5 P.M., Monday through Friday
Saturday and Sunday: Unoccupied, Upper Limit is 85°F, Lower Limit is 55°F
Program the WT-4000 Series Room Thermostat schedule setup screens as illustrated in Figure 28.
55
Occupancy Programming Example – Night Shift Hours
Setpoint: 70°F
Occupied from 3 P.M. to 6 A.M., Monday through Sunday
Program the WT-4000 Series Room Thermostat schedule setup screen as illustrated in Figure 29.
06:00
15:00
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
20
Occupancy Programming Example – Extended
Weekday1
Occupied
08:00
70
Weekday2
Unoccupied
18:00
85
55
Weekend 1
Occupied
70
Weekend2
Unoccupied
85
Figure 30: Occupancy Programming Schedule;
Extended Office Hours with Weekend Schedule
Office Hours with Weekend Schedule
Setpoint: 70°F
Occupied from 8 A.M. to 6 P.M., Monday through Friday
Occupied from 10 A.M. to 1 P.M. , Saturday and Sunday
Program the WT-4000 Series Room Thermostat schedule setup screen as illustrated in Figure 30.
Room Thermostat Operational Modes
Scheduled Modes
Scheduled WT-4000 Series Pneumatic-to-DDC Room Thermostat operational modes are regulated by the HVAC schedules, as defined by the user. The HVAC schedules can be set in advance through the building automation system for wireless communicating models, and locally at each room thermostat for stand-alone models. The room thermost at executes the HVAC schedules automatically.
Occupied Mode
Use the Occupied Mode when the room is scheduled to be occupied. During the Occupied Mode, the room temperature is defined by two values set by the room thermostat configuration parameters:
Setpoint – the targeted room temperature for the season
Comfort Zone – the optimal temperature range around the setpoint
The room thermostat maintains the room temperature within the Comfort Zone. If the room temperature falls outside of the range of the Comfort Zone, the room thermostat reacts accordingly and automatically requests heating or cooling.
10:00
The room thermostat allows users to adjust the room temperature using the local room thermostat, as long as the desired room temperature is within the range of the Comfort Zone. If the user requests heating or cooling outside of the range of the Comfort Zone, the request at the local room thermostat is overwritten by the room thermostat configuration parameters.
Example: The setpoint temperature is 70°F (21°C) and the range of the Comfort Zone is ±3F° (±1.8C°) around the setpoint temperature. The user is manually able to affect the room temperature only between 67 and 73°F (19 and 23°C), regardless of the temperature requested on the LCD of the local room thermostat. Stand-alone room thermostats do not feature a configurable Comfort Zone. Instead, stand-alone models have a factory set range of ±14F° (±8.4C°) around the installer-configured setpoint tempera ture in the Occupied Mode.
Unoccupied Mode
Use the Unoccupied Mode to save energy during tho se times when a room is unoccupied. The room thermostat does not call for heating or cooling when the room temperature is within the upper and lower Unoccupied Mode temperature limits. If the room temperature falls outside of the upper and lower Unoccupied Mode temperature limits, the room thermostat calls for heating or cooling to bring th e room temperature back within the Unoccupied Mode upper and lower temperature limits.
13:00
55
FIG:extnd_offc_hrs
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
21
Manual Modes
The following manual modes cannot be scheduled or triggered remotely. Instead, these manual modes can only be initiated locally via user interface with the room thermostat. All parameter-defining rules of each mode are configurable; see Table 3.
Override Mode
Press the Override button on th e ro om thermostat to initiate the Override Mode. The Override
Mode has a limited duration time, set by the room thermostat configuration parameters. After the Override Mode expires, the room thermostat returns to its regularly scheduled mode.
The Override Mode overrides the scheduled Occupied Mode or Unoccupied Mode by allowing the user to control the HVAC system through the local thermostat, and it permits a wider Comfort Zone range. If the room temperature is outside the Override Comfort Zone range, the room thermostat disables the local thermostat controls.
The Override Mode Comfort Zone range and the Override Mode duration time are set by the room thermostat configuration parameters; see Table 3.
Shoulder Mode
Press the Shoulder button on th e WT-4000 Series Room Thermostat to initiate the energy saving
transition from the Occupied Mode to the Unoccupied Mode. While in the Shoulder Mode, the room thermostat does not call for heating or cooling when the room temperature is between the upper and lower Shoulder Mode Comfort Zone temperat ur e limits.
Use the Shoulder Mode to manually set back the room temperature setpoint if occupants leave the facility earlier than the scheduled time. Doing so essentially overrides the current schedule, until the next scheduled mode change occurs. For example, when the zone is running a 5-day, 8 A.M. to 6 P.M. occupancy schedule but one day the occupants are leaving at 2 P.M., the zone can be manually set into Shoulder Mode at 2 P.M. The room thermostat remains in Shoulder Mod e until 6 P.M., at which time it follows its regular schedule again.
The upper and lower Shoulder Mode Comfort Zone temperature limits are set by the room thermostat configuration parameters; see Table 3.
Note: The Shoulder Mode can also be used as a Demand Response Mode, which can be triggered remotely from the monitoring and control application.
Fail-Safe Features
The WT-4000 Series Pneumatic-to-DDC Room Thermostats have a number of programmed fail-safe features that ensure continuous HV AC operation. In the event of a communication failure with the WT-BAC-IP Gateway, the wireless network, or the HVAC equipment, a fail-safe mechanism ensures that the devices continue to operate in logical fashion. Once the failure condition no longer exists, the devices recover from fail-safe mode and resume normal operation.
Loss of Radio Communication with Site Controller
If the room thermostat experiences radio communication failure with the WT-BAC-IP Gateway, the room thermostat automatically goes into the Occupied Mode. When the room thermostat regains communication with the WT-BAC-IP Gateway, the room thermostat automatically receives updated mode status, setpoint values, and other configuration commands based on the latest user schedule.
Protection Zone
To protect building infrastructure, equipment, and occupants, the room thermostat has extreme temperature limits (configurable by the user) that allow temperatures to float independently from any mode settings. If these temperature limits are reached, the room thermostat automatically reacts and adjusts heating or cooling despite what scheduled mode is running. The protection zone default value for the upper temperature limit is 95°F (35°C) and the lower temperature limit is 40°F (4°C).
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
22
WT-4000 Series Pneumatic-to-DDC Room Thermostat Configuration Parameters
The variables included in Table 3 define the WT-4000 Series Pneumatic-to-DDC Room Thermostat configuration parameters and regulate r oom thermostat operation.
Table 3: WT-4000 Series Room Thermostat Configuration Parameters (Part 1 of 2)
Parameter Description Configuration
Method
Occupied Mode
Setpoint value Zone setpoint temperature Configuration tool Comfort Zone upper delta;
default = 3F° (1.8C°) Comfort Zone lower delta;
default = 3F° (1.8C°)
Unoccupied Mode
Constrained float upper limit; default = 85°F (29°C)
Constrained float lower limit; default = 55°F (13°C)
Override Mode
Override duration; default = 120 minutes
Override Mode Comfort Zone upper delta; default = 14F° (8.4C°)
Override Mode Comfort Zone lower delta; default = 14F° (8.4C°)
Other Parameters
Network configuration (Net Config)
Operational modes 1: Occupied
Dead zone delta; default = 1F° (0.6C°)
Room thermostat protection zone – upper limit; default = 95°F (35°C)
Room thermostat protection zone – lower limit; default = 40°F (4°C)
Default Occupied Mode start time in the event of wireless communication failure; default = 06:00 A.M.
Upper temperature bound on deviation from configuration parameters setpoint during Occupied Mode
Lower temperature bound on deviation from parameter setpoint during Occupied Mode
Defines upper temperature limit in Unoccupied Mode; HVACequipment remains off while the zone temperature is between the upper and lower limits
Defines lower temperature limit in Unoccupied Mode; HVACequipment remains off while zone temperature is between the upper and lower limits
Room thermostat override duration (240 minute maximum duration); after time limit expires, room thermostat goes into regularly scheduled mode
Comfort Zone upper delta during Override Mode Configuration tool
Comfort Zone lower delta during override Mode Configuration tool
CH: To change the radio channel number; default = 11 GI: To change the device network group ID; default = 111.111 DI: To change the unique thermostat device ID; default = 71.40
2: Unoccupied Temperature range around setpoint, to prevent HVAC from
chattering Maximum temperature allowed in zone; fail-safe feature
applicable to all zones
Minimum temperature allowed in zone; fail-safe feature applicable to all zones
Time of day (0 to 24 hours) in the event the room thermostat goes offline for an extended duration
Configuration tool
Configuration tool
Configuration tool
Configuration tool
Configuration tool
Configuration tool, room thermostat
Factory configured
Configuration tool
Factory configured
Factory configured
Factory configured
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
23
Table 3: WT-4000 Series Room Thermostat Configuration Parameters (Part 2 of 2)
Parameter Description Configuration
Method
Default Occupied Mode setpoint value in the event of wireless communication failure; default = 70°F (21°C)
Default Unoccupied Mode setpoint start time in the event of wireless communication failure
Temperature sensor calibration factor; °F (°C)
Shoulder Mode Comfort Zone upper delta
Shoulder Mode Comfort Zone lower delta
Direction Direct acting – branch line pressure increase turns on cooling;
Setpoint psig Branch line pressure when room temperature and setpoint are
Gain/sensitivity Branch line pressure change needed to change the room
Proportional band – proportional range/throttling range
Unoccupied Mode psig Branch line pressure during Unoccupied Mode when zone
T emperature used in the event the room thermostat goes offline for an extended duration
Time of day (0 to 24 hours) in the event the room thermostat goes offline for an extended duration; disabled in default configuration; therefore, device does not go into Unoccupied Mode when offline
Calibrates the room thermostat temperature sensor for offset compensation
Defines upper temperature limit in Shoulder Mode Configuration tool
Defines lower temperature limit in Shoulder Mode C onfiguration tool
decrease turns on heating Reverse acting – branch line pressure increase turns on
heating; decrease turns on cooling
equal (no heating or cooling outputs)
temperature by 1F° (0.6C°) Temperature range that represents the controlled device’s
movement from fully closed to fully open; typically 4F° (2.4C°) or 6F° (3.6C°)
temperature is within unoccupied constrained upper and lower limits
Factory configured
Factory configured
Factory configured
Configuration tool, room thermostat
Configuration tool, room thermostat
Configuration tool, room thermostat
Configuration tool, room thermostat
Configuration tool, room thermostat
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
24
Table 4: BACnet Objects of the WT-BAC-IP Gateway (Part 1 of 2)
Register
Point Name Description BACnet
Number
5 Occupancy_Mode Occupancy mode requested by the BAS:
7 Comfort_Up_D Comfort zone upper range relative to system master setpoint; default 3°F;
8 Comfort_Lo_D Comfort zone lower range relative to system master setpoint; default 3°F;
10 Setback_Up_L Upper temperature limit in unoccupied setback mode; default 85°F; maximum
11 Setback_Lo_L Lower temperature limit in unoccupied setback mode; default 55°F; minimum
12 Protect_Up_L Maximum temperature allowed in the zone; default 90°F AV 13 Protect_Lo_L Minimum temperature allowed in the zone; default 50° F AV 14 Override_Period Override duration with one-minute increments; default 120 minutes; maximum
15 Override_Up_D Comfort zone upper delta during override mode; default 5° F; maximum 14° F AV 16 Override_Lo_D Comfort zone lower delta during override mode; default 5° F; maximum 14° F AV 18 Dead_Band Temperature control deadband; default 1° F; maximum 14° F AV 31 Shoulder_Up_D Upper delta; default 5°F.
Shoulder_Lo_D Lower delta; default 5°F.
33 Display_Mode Display mode setting:
54 UTC_High High indicates 16 bits of 32 bit time stamp in UTC format (UNIX epoch time). AI 55 UTC_Low Low indicates 16 bits of 32 bit time stamp in UTC format (UNIX epoch time). AI 57 Space_Temp Space temperature value in °F AI 58 BL_PSI_Rqstd The branch line pressure requested by the unit based on temperature
BL_PSI_Msrd The actual branch line pressure measured by the pressure sensor, in PSI. AI
59 MS_Shoulder Bit 10 – motion detector shoulder mode triggered by lack of motion BI
Shoulder_On Bit 7 – shoulder mode button pressed BI Override_On Bit 6 – override mode button pressed BI Fan_On Bit 2 – fan on (if applicable) BI Cool_On Bit 1 – cool on (branch line pressure in cooling zone) BI Heat_On Bit 0 – heat on (branch line pressure in heating zone) BI
60 Current_Mode The unit’s current mode:
61 Master_SP The master (system) setpoint specified by the energy management application;
1 – occupied; 2 – constrained float (unoccupied); 3 to 6 – reserved; 7 – shoulder mode (shallow setback, also used in demand response events)
maximum comfort zone 14° F
maximum comfort zone 14° F
value restricted by Protect_Up_L temperature (register 12)
value restricted by Protect_Lo_L temperature (register 13)
240 minutes
In shoulder mode, the device does not call for cool if space temperature is below setpoint plus upper delta.
In shoulder mode, device does not call for heat if space temperature is above setpoint minus lower delta.
0 – normal LCD and button functionality; 1 – temperature is not displayed and buttons are disabled; 2 – normal LCD functionality but buttons are disabled
If set to any other value, everything is displayed as normal and buttons are enabled; this feature is not supported in stand-alone mode.
measurement, in PSI.
1 – occupied; 2 – constrained float (unoccupied); 3 to 6 – reserved; 7 – shoulder mode
default 70°F.
Object Type
AV
AV
AV
AV
AV
AV
AV
AV
AV
AI
AI
AV
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
25
Table 4: BACnet Objects of the WT-BAC-IP Gateway (Part 2 of 2)
Register
Point Name Description BACnet
Number
62 User_SP The user setpoint specified by pressing up/down buttons on the unit; default
70°F.
69 SP_PSI The target branch line pressure when the temperature is at setpoint value;
70 Action_Direction Acting direction: 0 (default) – direct acting; 1 – reverse acting AV
Gain Gain (change in branch line pressure in response to temperature change);
71 Throttle_Range Temperature range when pressure changes in response to temperature
72 Unocc_PSI Branch line pressure when unit is in unoccupied mode and within temperature
73 Low_PSI_Value In the case where Error Reporting Register indicates insufficient pressure,
79 Temp_Unit The unit of temperature; 0 represents °F, and 1 represents °C. The default is
MS_Grace The grace period (number of minutes) that the unit waits for motion detection
201 Hop_Count The number of hops through which the device’s data is routed to reach the
202 1st_Hop_ID_H High byte of device ID of the first hop node AI
1st_Hop_ID_L Low byte of device ID of the first hop node AI
204 RSSI Radio received signal strength (RSSI); signed 8 bit for Modbus register;
Batt_Voltage Battery voltage level in VDC AI
224 RF_Channel The radio channel number used by the device AV 510 Dev_Type This register holds an integer value that identifies the device type in the
default 9.0 PSI; valid range 1.0 to 22.0 PSI.
default 2.0 PSI for each 1°F change; valid range 1.0 to 5.0 PSI.
change; default 6.0° F; valid range 0.0 to 10.0°F.
constrained float limits, in PSI.
this register holds the maximum branch line pressure of the system at that time, in PSI.
°F. Any change to this value reboots the device.
before it goes into shoulder mode. The default is 30 minutes, and the range is 10 to 100 minutes.
If the unit detects motion while it is in shoulder mode, it comes out of shoulder mode within 5 minutes.
Motion detection is disabled if this register is set to less than 10 minutes or if supply pressure is zero.
MeshGate; value 65535 indicates that the device is offline.
BACnet object shows actual value.
wireless network. This is for use by the MeshGate, not for customer applications.
Object Type
AI
AV
AV
AV
AV
AI
AV
AV
AI
AI
AI
Repair Information
If the WT-4000 Series Pneumatic-to-DDC Room Thermostat fails to operate within its specifications, replace the unit. For a replacement room thermostat, contact the nearest Johnson Controls representative.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
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Technical Specifications
WT-4000 Series Pneumatic-to-DDC Room Thermostats
Thermostat Type Two-pipe Control Action DA/RA dual control action Temperature Element Type Advanced piezoelectric air valve Air Connections Dual barbed fittings for 5/32 or 1/4 in. (4 or 6 mm) O.D. polytubing Gain/Sensitivity Adjustable from 1 to 5 psi/F° (13 to 65 kPa/C°);
factory set at approximately 2 psi/F° (26 kPa/C°)
Flow Capacity 699 scim (191 mL/s) at 14 psig (96 kPa) Air Consumption None Supply Pressure Range: 12 to 18 psig (83 to 124 kPa) nominal; 30 psig (207 kPa) maximum
Note: The air supply must be clean, dry, and oil-free. Accuracy: 1.5% of full scale
Setpoint Range Adjustable up to ±14F° (±8.4C°);
factory set at ±3F° (±1.8C°)
Temperature Measurement Range: 32 to 99°F (0 to 37°C)
Accuracy: ±1.0F° (±0.6C°)
Power Requirements Internal: Four 3.6 VDC, 2700mAh, Size AA lithium batteries; typical battery life up to
Room Thermostat Display LCD indicates room temperature, branch line pressure, temperature setpoint,
Wireless Band Direct-sequence, spread-spectrum, 2.4 GHz ISM band Operating Frequency Range 2,405 to 2,475 MHz Channels Quantity: 15
Transmissions Power: 18 dBm maximum
Ambient Conditions Operating: 41 to 99°F (5 to 37°C), 5 to 95% RH, noncondensing
Materials White ABS plastic housing Compliance United States:
Shipping Weight 0.75 lb (0.34 kg) excluding batteries and packaging
4 years External: Minimum 3.1 to maximum 12 VDC via screw terminal
occupied/setback mode, battery voltage and wireless connection status; supports temperature setpoint adjustment, network configuration (Net Config) selection (CH, GI, or DI), and maintenance mode selection
Spacing: 5 MHz
Rate: 250 Kbits per second
Storage:
Transmission Complies with FCC Part 15.247 Regulations for Low Power Unlicensed Transmitters
Transmitter FCC Identification: HSW-Z2430HPA RoHS compliant (EU Directive)
Canada:
Industry Canada IC: 4492A-Z2430HPA
-40 to 185°F (-40 to 85°C), 5 to 95% RH, noncondensing
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.
WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
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Metasys® and Johnson Controls® are registered trademarks of Johnson Controls.
All other marks herein are the marks of their respective owners. © 2017 Johnson Controls.
Building Technologies & Solutions
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WT-4000 Series Pneumatic-to-Direct Digital Control (DDC) Room Thermostats Installation Instructions
Published in U.S.A. www.johnsoncontrols.com
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