Johnson Controls VSD Series II Application Information

VSD Series II
Application Manual
Effective April 2013 New Information
Important Notice–Please Read
The product discussed in this literature is subject to terms and conditions outlined in Johnson Controls Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Johnson Controls Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Johnson Controls Inc. or Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: Johnson Controls
®
VSD Series II Drives
Warranty and Liability Information
VSD Series II
In accordance with details on next page, Johnson Controls Inc. warrants the product delivered in the Johnson Controls shipping package to be free from defects in material and workmanship, under normal use and service. Products that fail during this period will be repaired or replaced at Johnson Controls discretion, with the same or a functionally equivalent product, provided the original purchaser (A) returns the failed product, and (B) provides proof of original date of purchase. The original purchaser of the product must obtain a Johnson Controls Return Material Authorization (RMA) number prior to returning any defective product. (When purchased through an Authorized Distributor, the Distributor should supply an RMA number to their customer.)
The maximum liability of this warranty is limited to the purchase price of the product. In no event, regardless of cause, shall Johnson Controls Inc. or Eaton Electrical Inc. be liable (a) for penalties or penalty clauses of any description, or (b) for certification not otherwise specifically provided herein and/or indemnification of purchaser or others for costs, damages or expenses, each arising out of or related to the product or services of any order or (c) for any damages resulting from loss of profits, use of products or for any incidental indirect or consequential damages, even if advised of the possibility of such damages.
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VSD Series II
Standard Warranty
Subject to the limitations and conditions stated herein, that all new Series II VSD products shall be free from defects in material and workmanship and shall deliver their rated output as indicated on the nameplates for a period of thirty (30) months from date of shipment.
This warranty shall provide coverage for replacement parts only and does not cover failure or damage due to storage, installation, operation or maintenance not in conformance with Johnson Controls recommendations and industry standard practice or due to accident, misuse, abuse or negligence. In addition, this warranty does not cover reimbursement for labor, including any removal/installation expenses which may be incurred in connection with repair or replacement, unless otherwise agreed upon by Johnson Controls.
Warranty with Certified Start-Up
Provided the equipment is commissioned by an authorized EATON® service provider (including individuals certified through Johnson Controls VSD Start-up/ Commissioning Certification Training), JOHNSON CONTROLS warrants that all new Series II VSD products shall be free from defects in material and workmanship and shall deliver their rated output as indicated on the nameplates for a period of thirty-nine (39) months from date of shipment.
This warranty shall provide coverage for replacement parts and on-site labor, including any removal/installation expenses associated with the warranty claim.
Return Authorization/General Returns
Product Description Credit
Open, Type 1, Type 12 Drives 100%
®
Intellipass
Custom Engineered Drives and Obsolete Products 0%
and Intellidisconnect Type 1, Type 12 and Type 3R Enclosed Branded Drives 85%
1. JOHNSON CONTROLS agrees to accept VSD Open products for return and without penalty or restocking charge. JOHNSON CONTROLS will issue a 100% credit—provided the product is in its original unopened package and is returned within 120 days of receipt of product by JOHNSON CONTROLS.
2. JOHNSON CONTROLS agrees to accept VSD Intellipass and Intellidisconnect Drives with a 15% restocking fee provided the product is in its original unopened package and is returned within 120 days of receipt of product by JOHNSON CONTROLS.
3. JOHNSON CONTROLS shall promptly refund or credit said customer for any and all payments made by the buyer for such product(s). The buyer will be responsible for all freight charges associated with products authorized for return to JOHNSON CONTROLS.
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Support Services
The goal of Johnson Controls is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. Whether it’s by phone, fax, or e-mail, you can access support information listed below.
You should contact your local Johnson Controls Sales Representative for product pricing, availability, ordering, expediting, and repairs.
Web Site
Use the Johnson Controls Web site to find product information.
Web Site Address
www.johnsoncontrols.com –> HVAC Controls –> Variable Speed Drives
Johnson Controls Product Sales Operation
Call the Johnson Controls PSO Team if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information and returns (including warranty returns).
Voice: 1-800-ASK-JNSN [275-5676] (US); 1-800-321-4023 (CA)
FAX: 1-800-356-1191 (US); 1-800-321-4024 (CA)
Support Hours of Operation: Monday–Friday, 6:30 a.m.–5:30 p.m. CST
(No evening or weekend Customer Service hours).
If you are in the U.S. or Canada, you can take advantage of our toll-free line for technical assistance. Technical support engineers are available for calls during regular business hours.
Johnson Controls Field Support Center 1-888-281-3792 Monday–Friday, 7:30 a.m.–5:30 p.m. CST email: CGFieldSupportCenter@jci.com
VSD Series II
For emergency assistance, contact: Eaton Technical Resource Center
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–5:00 p.m. EST)
FAX: 828-651-0549
e-mail: TRC@Eaton.com
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VSD Series II
Table of Contents
SAFETY
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
VSD SERIES II OVERVIEW
How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Ratings and Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HVAC APPLICATION
Specific Functions of Johnson Controls VSD Series II Application . . . . . . . . . . 6
Example of Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
KEYPAD OF THE DRIVE
Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Using the Graphical Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
VSD SERIES II—STARTUP
Startup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PID Mini-Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Multi-Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MENU STRUCTURE
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PARAMETER FUNCTIONS
Parameter Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PARAMETERS
Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Drive Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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Table of Contents, continued
I/O AND HARDWARE
Basic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Power Unit Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Common Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
USER SETTINGS
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PARAMETER DESCRIPTIONS
Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DIAGNOSTICS
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
COMMUNICATIONS
BACnet Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Modbus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
N2 Open System Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Sensor/Actuator Bus System Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
VSD Series II
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VSD Series II
List of Figures
Rating Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carton Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
US Keypad Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EMEA Keypad Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Editing Values on Graphical Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessing Control Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parameter Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Help Text Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adding Item To Favorites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Multi-Monitoring Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Principal Example Diagram of BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
AC Drive Components (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
BACnet Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RS-485 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RS-485 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
VSD Series II AC Drive Terminals (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RS-485 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
RS-485 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
BACnet MS/TP Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Fault Tracing Diagram for BACnet MS/TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fault Tracing Diagram for BACnet IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Basic Structure of Modbus Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Principal Example Diagram of Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
AC Drive Components (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Modbus Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
RS-485 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
RS-485 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
VSD Series II AC Drive Terminals (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
RS-485 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
RS-485 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Modbus RTU Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
ID Map Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Fault Tracing Diagram for Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fault Tracing Diagram for Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
AC Drive Components (N2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
N2 Cable Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
N2 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
VSD Series II AC Drive Terminals (N2 Protocol) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
N2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
N2 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
N2 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Principal Example Diagram of Metasys N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Fault Tracing Diagram for N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
AC Drive Components (SA Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
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List of Tables
VSD Series II Open Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
NEMA Type 1/IP21 or NEMA Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
VSD Series II Variable Speed Drive Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Keypad Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Basic Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Timer Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Multi-Monitor Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Analog Input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Analog Input 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Analog Input 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Analog Input 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Analog Input 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Analog Input 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Digital Input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Digital Input 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Digital Input 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Digital Input 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Digital Input 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Digital Input 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Digital Input Ext 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Digital Input Ext 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Analog Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Digital Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Digital Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Digital Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Skip Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Automatic Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Feedbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Feedforward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Process Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Pressure Loss Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Feedbacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Process Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fixed Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Multi-Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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VSD Series II
List of Tables, continued
Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Motor 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Drive Control 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Interval 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Interval 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Interval 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Interval 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Interval 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Timer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Timer 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Timer 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Sine Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BACnet IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
P2.1… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
P2.2… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
P2.3… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
P2.4… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
P2.5… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
P2.6… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
P2.7… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
P2.8… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
P2.9… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
P2.10… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
P2.11… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
P2.12… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
P2.13… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
P2.14… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
P2.15… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
P2.16… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Active Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Reset Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fault Codes and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Total Counters (Counters cannot be cleared) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Trip Counters (Counters can be reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
BACnet MS/TP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
BACnet IP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Ethernet Common Settings (M4.8.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
BACnet IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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List of Tables, continued
BACnet MS/TP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
BACnet MS/TP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
BACnet IP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
BACnet IP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Object Types and Properties Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Binary Value Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Analog Value Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Status Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Modbus RTU Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Modbus TCP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Common Settings for Modbus TCP (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Modbus TCP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Parity Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Modbus RTU—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Modbus RTU—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Modbus TCP—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Modbus TCP—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Supported Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Defined Coil Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Defined Input Discrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Defined Input Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Parameter IDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Fieldbus Process Data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Fieldbus Process Data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Status Word Bits B1–B28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Status Word Bits B29-B31 (Descriptions of Bit Connections) . . . . . . . . . . . . . . . . . . . . 106
Parameter Values in 16-bit IDMap Read/Write Registers . . . . . . . . . . . . . . . . . . . . . . . 107
Parameter Values in 32-Bit IDMap Read/Write Registers . . . . . . . . . . . . . . . . . . . . . . . 107
Operation Day Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Resettable Operation Day Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Energy Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Resettable Energy Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Process Data OUT Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
N2 Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Monitoring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
FB Protocol Statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
N2—Good Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
N2—Bad Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
VSD Series II
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VSD Series II
List of Tables, continued
Analog Inputs (AI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Binary Inputs (BI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Analog Outputs (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Binary Outputs (BO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Integral Integers (ADI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Typical Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Process Data OUT Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
SA Bus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
x VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com
Safety
WARNING
WARNING
WARNING
CAUTION
WARNING
WARNING
VSD Series II
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.
WARNING
Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).
Hazardous High Voltage
Warnings and Cautions
This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.
Please read the information included in cautions and warnings carefully.
The relay outputs and other I/O-terminals may have a dangerous control voltage present even when VSD Series II is disconnected from mains.
Be sure not to plug the Ethernet/BACnet IP cable to the terminal under the keypad! This might harm your personal computer.
Be sure not to plug the Modbus TCP cable to the terminal under the keypad! This might harm your personal computer.
Remove external Control signal before resetting the fault to prevent unintentional restart of the drive.
WARNING
Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.
Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.
Important Safety Information
Hazardous High Voltage
The components of the power unit of VSD Series II are live when the AC drive is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.
The motor terminals U, V, W and the brake resistor terminals are live when VSD Series II is connected to mains, even if the motor is not running.
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VSD Series II
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
After disconnecting the AC drive from the mains, wait until the indicators on the keypad go out (if no keypad is attached see the indicators on the cover). Wait 5 more minutes before doing any work on the connections of VSD Series II. Do not open the cover before this time has expired. After expiration of this time, use a measuring equipment to absolutely ensure that no voltage is present. Always ensure absence of voltage before starting any electrical work!
WARNING
The control I/O-terminals are isolated from the mains potential. However, the relay outputs and other I/O­terminals may have a dangerous control voltage present even when VSD Series II is disconnected from mains.
WARNING
Before connecting the AC drive to mains make sure that the front and cable covers of VSD Series II are closed.
WARNING
During a ramp stop (see the Application Manual), the motor is still generating voltage to the drive. Therefore, do not touch the components of the AC drive before the motor has completely stopped. Wait until the indicators on the keypad go out (if no keypad is attached see the indicators on the cover). Wait additional 5 minutes before starting any work on the drive.
Important Warnings
VSD Series II AC drive is meant for fixed installations only.
Do not perform any measurements when the AC drive is connected to the mains.
The ground leakage current of VSD Series II AC drives exceeds 3.5 mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured. See chapter 1.3.
If the AC drive is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a supply disconnecting device (EN 60204-1).
Only spare parts delivered by JCI can be used.
At power-up, power brake or fault reset the motor will start immediately if the start signal is active, unless the pulse control for Start/Stop logic has been selected. Furthermore, the I/O functionalistic (including start inputs) may change if parameters, applications or software are changed.Disconnect, therefore, the motor if an unexpected start can cause danger.
The motor starts automatically after automatic fault reset if the auto restart function is activated. See the Application Manual for more detailed information.
Prior to measurements on the motor or the motor cable, disconnect the motor cable from the AC drive.
Do not touch the components on the circuit boards. Static voltage discharge may damage the components.
Check that the EMC level of the AC drive corresponds to the requirements of your supply network.
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Additional Cautions
CAUTION
The VSD Series II AC drive must always be grounded with an grounding conductor connected to the grounding terminal marked with .
The ground leakage current of VSD Series II exceeds 3.5 mA AC. According to EN61800-5-1, one or more of the following conditions for the associated protective circuit shall be satisfied:
a) The protective conductor shall have a cross-sectional
area of at least 10 mm total run.
b) Where the protective conductor has a cross-sectional
area of less than 10 mm2 Cu or 16 mm2 Al, a second protective conductor of at least the same cross-sectional area shall be provided up to a point where the protective conductor has a cross-sectional area not less than 10 mm2 Cu or 16 mm2 Al.
c) Automatic disconnection of the supply in case of loss of
continuity of the protective conductor.
The cross-sectional area of every protective grounding conductor which does not form part of the supply cable or cable enclosure shall, in any case, be not less than:
— 2.5 mm
—4 mm2 if mechanical protection is not provided. The
ground fault protection inside the AC drive protects only the drive itself against ground faults in the motor or the motor cable. It is not intended for personal safety.
The ground fault protection inside the Ac drive protects only the drive itself against ground faults in the motor or the motor cable. It is not intended for personal safety.
Due to the high capacitive currents present in the AC drive, fault current protective switches may not function properly.
Do not perform any voltage withstand tests on any part of VSD Series II. There is a certain procedure according to which the tests shall be performed. Ignoring this procedure may result in damaged product.
2
if mechanical protection is provided or
2
Cu or 16 mm2 Al, through its
VSD Series II
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com xiii
VSD Series II
xiv VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com
VSD Series II Overview
VSD Series II Overview
This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the VSD Series II Open Drive catalog numbering system.
How to Use this Manual
The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the VSD Series II variable speed drive (VSD). To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the VSD Series II VSD. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.
Receiving and Inspection
The VSD Series II VSD has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your VSD Series II VSD, please check for the following:
Check to make sure that the package includes the Installation Manual (LIT-12011772), Quick Start Guide (LIT-12011771) and accessory packet. The accessory packet includes:
Rubber grommets
EMC grounding clamps for power cables
Control cable grounding clamps
EMC jumper locking clips
M4 screw for EMC level change (FS7 only)
Additional grounding screw
Real time clock battery
UL conduit plate
Inspect the unit to ensure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the catalog number on your order.
If shipping damage has occurred, please contact and file a claim with the carrier involved immediately.
Note: Do not destroy the packing. The template printed on
the protective cardboard can be used for marking the mounting points of the VSD Series II VSD on the wall or in a cabinet.
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 1
VSD Series II Overview
Rating Plates
Manuals
Carton Label
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Catalog Number Selection
VS 3D4 4 1 1 B -S 0000
Base Product
VS = VSD Series
310
Voltage
1 = 208V 2 = 230V 4 = 480V 5 = 575V
1
Open Style Amps/Rating
208–240 Volts 3PH 380–480 Volts 3PH
3D7 = 3.7 Amp (3/4 Hp, 0.75 kW) 4D8 = 4.8 Amp (1 Hp, 1.1 kW) 6D6 = 6.6 Amp (1.5 Hp, 1.1 kW) 8D0 = 8 Amp (2 Hp, 1.5 kW)
011 = 11 Amp (3 Hp, 2.2 kW) 012 = 12 Amp (4 Hp, 3 kW) 018 = 18 Amp (5 Hp, 4 kW) 024 = 24 Amp (7.5 Hp, 5.5 kW) 031 = 31 Amp (10 Hp, 7.5 kW) 048 = 48 Amp (15 Hp, 11 kW) 062 = 62 Amp (20 Hp, 15 kW) 075 = 75 Amp (25 Hp, 18.5 kW) 088 = 88 Amp (30 Hp, 22 kW) 105 = 105 Amp (40 Hp, 30 kW) 140 = 140 Amp (50 Hp, 37 kW) 170 = 170 Amp (60 Hp, 45 kW) 205 = 205 Amp (75 Hp, 55 kW) 261 = 261 Amp (100 Hp, 75 kW) 310 = 310 Amp (125 Hp, 90 kW)
3D4 = 3.4 Amp (1.5 Hp, 1.1 kW) 4D8 = 4.8 Amp (2 Hp, 1.5 kW) 5D6 = 5.6 Amp (3 Hp, 2.2 kW) 8D0 = 8 Amp (4 Hp, 3 kW) 9D6 = 9.6 Amp (5 Hp, 4 kW)
012 = 12 Amp (7.5 Hp, 5.5 kW) 016 = 16 Amp (10 Hp, 7.5 kW) 023 = 23 Amp (15 Hp, 11 kW) 031 = 31 Amp (20 Hp, 15 kW) 038 = 38 Amp (25 Hp, 18.5 kW) 046 = 46 Amp (30 Hp, 22 kW) 061 = 61 Amp (40 Hp, 30 kW) 072 = 72 Amp (50 Hp, 37 kW) 087 = 87 Amp (60 Hp, 45 kW) 105 = 105 Amp (75 Hp, 55 kW) 140 = 140 Amp (100 Hp, 75 kW) 170 = 170 Amp (125 Hp, 90 kW) 205 = 205 Amp (150 Hp, 110 kW) 261 = 261 Amp (200 Hp, 132 kW) 310 = 310 Amp (250 Hp, 160 kW)
Options (Ordered Separately)
VS-XMX-K9-FS4-5 = Aux Contacts
Qty 2 (FS4-5 Bypass and Drive Output Contactors)
VS-XMX-K9-FS6-9 = Aux Contacts
Qty 2 (FS6-9 Bypass and Drive Output Contactors)
Extended I/O Options in Slot D and E
(Ordered Separately)
VS-XMX-B1 = 6 DI or DO, 1 ext +24 Vdc/EXT +24 Vdc
Programmable
VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 Thermistor VS-XMX-B4 = 1 AI (mA isolated), 2 AO (mA isolated) VS-XMX-B5 = Card-3 Relay Dry Contact VS-XMX-B9 = 1 RO (NO), 5 DI 42–240 Vac Input VS-XMX-BF = Expander IO—1*AO, 1*DO, 1*RO VS-XMX-CS = SA Bus (JC-VSD only) VS-XMX-C4 = Lon Works Comm Card
I/O Options in Slot B
(Ordered Separately)
VS-XMX-F1 = 3 relay (spare/replacement part only—
not option w/standard VSD)
VS-XMX-F2 = 2 relay and 1 Thermistor—not available
with L3/L4 Pilot light option replaces standard Relay1 pcb in Slot B and Fault Relay function
Enclosure Rating
1 = Nema-UL Type 1 (IP21) 2 = Nema-UL Type 12 (IP54) 4 = Flange Mtd for FS8 and
FS9 (IP00)
Drive Style
0 = Open
RS-485 Optional Comms Slot D and E 0 = STD BACnet/Modbus
S = SA Bus, CS card (added to JC-VSD) L = Lon Works, C4 Card (Open Only)
1
Revision
B = Rev 2 (Americas) D = Rev 2 (Canada)
1
VSD Series II Open Drives
VSD Series II Overview
Note
1
Solutions pending. Check with your Johnson Controls representative for availability.
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 3
VSD Series II Overview
Power Ratings and Product Selection
VSD Series II Drives—208–230 Volt
NEMA Type 1/IP21 or NEMA Type 12/IP54
Drive Rated Current and hp
De-Rated
Drive Rating FS Frame Size
Low Overload
Full Load
Amps at 40°C
230V 60 Hz Horsepower
Drive Input Amps
NEC Motor 60 Hz 230V Amps
1
Low Overload Full Load Amps at 50°C
FS4 3.7 0.75 3.2 3.2 2.6 0.55 VS3D72x0B-00000
4.8 1 4.3 4.2 3.7 0.75 VS4D82x0B-00000
6.6 1.5 6 6 4.6 1.1 VS6D62x0B-00000
8 2 7.2 6.8 6.6 1.5 VS8D02x0B-00000
11 3 9.7 9.6 8 2.2 VS0112x0B-00000
12.5 4 10.9 N/A 9 3 VS0122x0B-00000
FS5 18 5 16.1 15.2 12.5 4 VS0182x0B-00000
24 7.5 21.7 22 18 5.5 VS0242x0B-00000
31 10 27.7 28 25 7.5 VS0312x0B-00000
FS6 48 15 43.8 42 31 11 VS0482x0B-00000
62 20 57 54 48 15 VS0622x0B-00000
FS7 75 25 69 68 62 18.5 VS0752x0B-00000
88 30 82.1 80 75 22 VS0882x0B-00000
105 40 99 104 88 30 VS1052x0B-00000
FS8 140 50 133 130 114 37 VS1402x0B-00000
170 60 163 154 140 45 VS1702x0B-00000
205 75 198 192 170 55 VS2052x0B-00000
FS9 261 100 256 248 211 75 VS2612x0B-00000
310 125 303 N/A 251 90 VS3102x0B-00000
Notes
1
For sizing reference, full-load motor running currents—UL508C.
2
If SA-Bus is required, replace -00000 with -S0000.
Assigned Motor Ratings x = Can Be:
Open Drive kW
1 = N1 = IP21
2 = N12 = IP54 230V 50 Hz
Catalog Number
2
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VSD Series II Overview
VSD Series II Drives—380–480 Volt
NEMA Type 1/IP21 or NEMA Type 12/IP54
Assigned Motor Ratings x = Can Be:
Open Drive kW
1 = N1 = IP21
2 = N12 = IP54 400V 50 Hz
Catalog Number
1
De-Rated
Low Overload Full Load Amps at 50°C
FS Frame Size
Drive Input Rated Current and hp
Low Overload Full Load Amps at 40°C
460V 60 Hz Horsepower
Drive Input Amps
NEC Motor 60 Hz 460V Amps
FS4 3.4 1.5 3.4 3 2.6 1.1 VS3D44x0B-00000
4.8 2 4.6 3.4 3.4 1.5 VS4D84x0B-00000
5.6 3 5.4 4.8 4.3 2.2 VS5D64x0B-00000
8.0 5 8.1 7.6 5.6 3.0 VS8D04x0B-00000
9.6 5 9.3 N/A 8 4 VS9064x0B-00000
12 7.5 11.3 11 9.6 5.5 VS0124x0B-00000
FS5 16 10 15.4 14 12 7.5 VS0164x0B-00000
23 15 21.3 21 16 11 VS0234x0B-00000
31 20 28.4 27 23 15 VS0314x0B-00000
FS6 38 25 36.7 34 31 18.5 VS0384x0B-00000
46 30 43.6 40 38 22 VS0464x0B-00000
61 40 58.2 52 46 30 VS0614x0B-00000
FS7 72 50 67.5 65 61 37 VS0724x0B-00000
87 60 85.3 77 72 45 VS0874x0B-00000
105 75 100.6 96 87 55 VS1054x0B-00000
FS8 140 100 139.4 124 105 75 VS1404x0B-00000
170 125 166.5 156 140 90 VS1704x0B-00000
205 150 200 180 170 110 VS2054x0B-00000
FS9 261 200 258 240 205 132 VS2614x0B-00000
310 250 303 302 251 160 VS3104x0B-00000
2
VSD Series II Variable Speed Drive Option Boards
Assigned to Option Board Part Number
Control
Module Slot: Description
VS-XMX-B1 D or E Expanded 6 digital output—two outputs are programmable as digital inputs or outputs
VS-XMX-B2 D or E Expanded relay outputs—two programmable relays (each with a NO and NC contact) and thermistor input
VS-XMX-B4 D or E Expanded analog inputs and outputs—one analog input and two analog outputs (isolated)
VS-XMX-B5 D or E Expanded relay outputs—contains three programmable relays (one NO contact each)
VS-XMX-B9 D or E Accepts up to five AC inputs (42–240 Vac) and one relay output (NO)
VS-XMX-BF D or E Expanded analog and digital output—one analog, one digital, and one relay output (NO)
®
VS-XMX-C4 D or E LonWorks
communication
VS-XMX-CS D or E SA-Bus communication
Notes
1
For sizing reference, full-load motor running currents—UL508C.
2
If SA-Bus is required, replace -00000 with -S0000.
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 5
HVAC Application
HVAC Application
The Johnson Controls VSD Series II drive contains a preloaded application for instant use.
The parameters of this application are listed in the complete Application Manual. The Application Manual can be found at http://www.johnsoncontrols.com —> HVAC Controls —> Variable Speed Drives.
Specific Functions of Johnson Controls VSD Series II Application
The Johnson Controls VSD Series II application is an easy-to-use application for not only basic pump and fan applications where only one motor and one drive is needed, but also offers extensive possibilities for PID control.
Features
Startup Wizard for extremely fast setup for basic pump or fan applications
Mini-Wizards to ease the setup of applications
Hand/Off/Auto button for easy change between Hand (keypad), OFF, and Auto (Remote control) place. The auto control place is selectable by parameter (I/O or Fieldbus)
Control page for easy operation and monitoring of the most essential values
Run interlock input (damper interlock). Drive will not start before this input is activated
Maximum output frequency 320 Hz
Real-time clock and timer functions available. Possible to program three time channels to achieve different functions on the drive (for example, Start/Stop and Preset frequencies)
External PID-controller available. Can be used to control a valve using the drive’s I/O, for example
Sleep mode function which automatically enables and disables drive running with user defined levels to save energy
Two-zone PID-controller (two different feedback signals; minimum and maximum control)
Two setpoint sources for the PID-control. Selectable with digital input
PID setpoint boost function
Feed forward function to improve the response to the process changes
Process value supervision
Multi-pump control
Pressure loss compensation for compensating pressure losses in the pipework, for example, when sensor is incorrectly placed near the pump or fan
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Example of Control Connections
Slot A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A
+10V
AI–1+
V
in
AI–2+
AI–2–
24V
out
GND
DIN1
DIN2
DIN3
24V
out
GND
DIN4
DIN5
DIN6
AO–1+
AO–1–
DATA–
Reference Output Analog Input Voltage (Range 0–10 Vdc)
(can be programmed to current 4–20 mA) Analog Output Common (Ground)
Analog Input Common PI Setpoint or Feedback
Control Voltage Output (0.1A max.)
I/O Ground
START/STOP (Contact closed = start)
External Fault (Closed = fault) Run Interlock Permissive IP Interlock
(Closed = OK) DIN1–DIN6 Common
Control Voltage Output (0.1A max.)
I/O Ground
Fire Mode (Contact closed = fire mode)
Force Bypass (Contact closed = bypass)
DIN1–DIN6 Common
Output Frequency (0–20 mA)
Analog Output Common (Ground)
RS-485 DATA–
Speed Select 0–100% (Preset speed)
U (T1)
V (T2)
W (T3)
R+
R–
L1
L2
L3
Three-Phase Input Input (Single-Phase not available)
Three-Phase
Output
DB
Chopper
Terminal
Factory Default Signal
Resistor
Analog Input Current (Range 4–20 mA) (can be programmed to voltage 0–10 Vdc) PI Setpoint or Feedback
B
DATA+
RO1 Bypass Run
RO2 Drive Run
RO3 Fault
24 Vdc/8A 250 Vac/8A 125 Vdc/0.4A
Relay Board 1 Default Signal
21
22
23
24
25
26
32
33
Slot B
Analog
RS-485 DATA+
Factory Jumper
COM
CMB
30
24 VdcinAuxiliary Input Voltage
Circuit Breaker
Optional
Motor
RJ-45
BACnet/IP Ethernet Industrial Protocol Modbus/TCP Transmission Control Protocol (Ethernet Based)
5% DC Link Reactor
Programmable BACnet, Modbus, FLN, N2
ON CURRENT CURRENT CURRENT
RS485 AO1 AI2 AI1
OFF VOLTAGE VOLTAGE VOLTAGE
Test
Control Connections
HVAC Application
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 7
Keypad of the Drive
Switching Between Drive and Bypass
Move Cursor Left Back when Pressed for two Seconds
Stop Button/Fault Reset Start Button
Change Control Place Between Hand-Off-Auto
Move Cursor Right
Increase Value Scroll Menu Up
Decrease Value Scroll Menu Down
Enter Menu Confirm Selection
Back Fault Reset
Move Cursor Left
Stop Button Start Button
Change Control Place Between Hand-Off-Auto
Move Cursor Right
Increase Value Scroll Menu Up
Decrease Value Scroll Menu Down
Enter Menu Confirm Selection
Keypad of the Drive
The control keypad is the interface between the Johnson Controls VSD Series II frequency converter and the user. With the control keypad it is possible to control the speed of a motor, to supervise the state of the equipment and to set the frequency converter’s parameters.
US Keypad Buttons
There are two different keypads used with the VSD Series II drive. The North American Keypad is slightly different than the EMEA Keypad. Functionality is quite similar. The EMEA keypad does not support the bypass functionality commonly used in the United States.
EMEA Keypad Buttons
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Keypad Display
Status Field STOP/RUN
STOP
E-Energy Hand I/O
Direction
Run Mode
Hand/Off/Auto
Control Place PC/IO/KEYPAD/FIELDBUS
Location Field (Parameter ID number and current menu location)
Activated Group/Item Press OK to Enter
The keypad display indicates the status of the motor and the drive and any irregularities in motor or drive functions. On the display, the user sees information about his present location in the menu structure and the item displayed.
Main Menu
The data on the control keypad are arranged in menus and submenus. Use the up and down arrows to move between the menus. Enter the group/item by pressing the OK button and return to the former level by pressing the Back/Reset button.
The Location field indicates your current location. The Status field gives information about the present status of the drive. See “Control Connections” on Page 7.
Main Menu
Keypad of the Drive
Using the Graphical Keypad
Editing Values
Change value of a parameter following the procedure below:
1. Locate the parameter.
2. Enter the Edit mode.
3. Set new value with the up/down arrow buttons. You can also move from digit to digit with the arrow buttons left/right if the value is numerical and then change the value with the up/down arrow buttons.
4. Confirm change with OK button or ignore change by returning to previous level with Back/ Reset button.
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 9
Keypad of the Drive
STOP READY I/O
STOP READY I/O
OK OK
OK
STOP READY I/O
OR:
BACK
RESET
Editing Values on Graphical Keypad
STOP READY I/O
HOA Control Button
The HOA (Hand-Off-Auto) button is used for two functions: to quickly access the Control page and to easily change between the Hand (Keypad), Off, and Auto (Remote) control places.
Control Place
The control place is the source of control where the drive can be started and stopped. Every control place has its own parameter for selecting the frequency reference source. In the HVAC drive, the Hand control place is always the keypad. The Auto control place is determined by parameter P2.1.1 (Keypad, I/O Terminal, I/O three-wire, or Fieldbus CTRL). The selected control place can be seen on the status bar of the keypad.
Local Control
The keypad is always used as control place while in hand control. Hand control has higher priority than auto control. Therefore, if, for example, bypassed by parameter P2.1.17 through digital input while in Remote, the control place will still switch to Keypad if Hand is selected. Switching between Hand, Off, and Auto Control can be done by pressing the HOA button on the keypad.
STOP READY I/O
Changing Control Place
Change of control place from Hand to Auto (keypad).
1. Anywhere in the menu structure, push the HOA button.
2. Push the arrow up or the arrow down button to select Hand/Off/Auto and confirm with the OK button.
3. On the next display, select Hand, Off, or Auto and again confirm with the OK button.
4. The display will return to the same location as it was when the HOA button was pushed. However, if the Remote control place was changed to Hand (Keypad) you will be prompted for keypad reference.
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Accessing the Control Page
HOA
STOP READY Keypad
OK
OK
STOP READY Keypad
OK
STOP READY I/O
The Control page is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the HOA button.
2. Push the arrow up or the arrow down button to select Control page and confirm with the OK button.
3. The control page appears. If keypad control place and keypad reference are selected to be used, you can set the Keypad reference after having pressed the OK button. If other control places or reference values are used, the display will show Frequency reference which is not editable. The other values on the page are Multimonitoring values. You can choose which values appear here for monitoring (for this procedure, see Application Manual).
Accessing Control Page
Keypad of the Drive
STOP READY Keypad
0.00 Hz
Edit
0.00 Hz
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 11
Keypad of the Drive
Copying Parameters
The parameter copy function can be used to copy parameters from one drive to another.
The parameters are first saved to the keypad, then the keypad is detached and connected to another drive. Finally, the parameters are downloaded to the new drive, restoring them from the keypad.
Before any parameters can successfully be copied from one drive to another, the drive has to be stopped when the parameters are downloaded.
First, go into User settings menu and locate the Parameter backup submenu. In the Parameter backup submenu, there are three possible functions to be selected:
1. Restore factory defaults will re-establish the parameter settings originally made at the factory.
2. By selecting Save to keypad you can copy all parameters to the keypad.
3. Restore from keypad will copy all parameters from keypad to a drive.
Parameter Copy
STOP READY Keypad
STOP READY Keypad STOP READY Keypad
Note: If the keypad is changed between drives of different sizes, the copied values of these
parameters will not be used:
Motor nominal current (P2.1.12) Motor nominal voltage (P2.1.13) Motor nominal speed (P2.1.15) Motor power factor (P2.1.16) Motor nominal frequency (P2.1.14) Service factor (P2.1.18) Switching frequency (P2.7.7) Motor current limit (P2.1.17) Maximum frequency (P2.1.9)
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Help Texts
STOP READY I/O STOP READY I/O
OK OK
STOP READY I/O
Basic Sett ings
Motor Nom Voltg
230.00 V
Motor Nom Speed
1430 rpm
The graphical keypad features instant help and information displays for various items. All parameters offer an instant help display. Select Help and press the OK button. Text information is also available for faults, alarms, and the Startup Wizard.
Help Text Example
Adding Item To Favorites
You might need to refer to certain parameter values or other items often. Instead of locating them one by one in the menu structure, you may want to add them to a folder called Favorites where they can easily be reached.
Keypad of the Drive
Adding Item To Favorites
STOP READY I/O STOP READY I/O STOP READY I/O
Motor Nom Freq
50.00 Hz
Motor N om Freq
Edit
Help
Add to favorites
Motor N om Fr eq
was added to favorites. Press OK to continue.
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 13
Keypad of the Drive
Monitor
Multi-Monitor
On the multi-monitor page, you can collect nine values that you wish to monitor.
Multi-Monitoring Page
STOP READY I/O STOP READY I/O
STOP READY I/O STOP READY I/O
Change the monitored value by activating the value cell (with arrow buttons left/right) and clicking OK. Then choose a new item on the Monitoring values list and click OK again.
14 VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com
VSD Series II—Startup
BACK
RESET
Startup Wizard
In the Startup Wizard, you will be prompted for essential information needed by the drive so that it can start controlling your process. In the Wizard, you will need the following keypad buttons:
Left/Right arrows. Use these to easily move between digits and decimals.
Up/Down arrows. Use these to move between options in menu and to change value.
OK
Once you have connected power to your Johnson Controls VSD Series II frequency converter, follow these instructions to easily set up your drive.
1 2
3
4 5 6
Note
1
OK button. Confirm selection with this button.
Back/Reset button. Pressing this button, you can return to the previous question in the Wizard. If pressed at the first question, the Startup Wizard will be cancelled.
Run Startup Wizard Yes
Language Select Depends on language package
Daylight Saving
1
Time
1
Day
1
Year
These questions appear if battery is installed.
1
No
Russia US EU OFF
hh:mm:ss
dd.mm.
yyyy
VSD Series II—Startup
7
8 9 10 11 12 13 14 15 16 17
18
19
20
Now the Startup Wizard is done.
The Startup Wizard can be re-initiated by pressing and holding the back/reset button for two seconds. The Startup Wizard will appear upon next power up.
Application VSD Series II Standard
PID Multi-Pump
Bypass Enabled
Disabled
Motor Nominal Current Min: 0.26A
Max: Drive Dependent
Motor Nominal Voltage Min: 180.0V
Max: 690.0V
Motor Nominal Frequency Min: 8 Hz
Max: 320 Hz
Motor Nominal Speed Min: 24 RPM
Max: 19200 RPM
Min Frequency Min: 0 Hz
Max: 60 Hz
Max Frequency Min: 12 Hz
Max: 320 Hz
Accel Time 1 Min: 0.1s
Max: 3000s
Decel Time 1 Min: 0.1s
Max: 3000s
StartSourceHand Keypad
FieldbusCTRL I/O Three-Wire I/O Terminal
StartSourceAuto I/O Terminal
Keypad FieldbusCTRL I/O Three-Wire
SpeedSetptHand Keypad Ref
P1D1 Activated AI1 + AI2 AI2 AI1 Fieldbus
SpeedSetptAuto PID1 Activated
AI1 + AI2 AI2 AI1 Fieldbus Keypad Ref
VSD Series II LIT12011771—April 2013 www.johnsoncontrols.com 15
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