Johnson Controls VSD Series II Quick Start Guide

VSD Series II

Quick Start Guide

Effective October 2012
New Information

Important Notice–Please Read

The product discussed in this literature is subject to terms and conditions outlined
in Johnson Controls Inc. selling policies. The sole source governing the rights and
remedies of any purchaser of this equipment is the relevant Johnson Controls Inc.
selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF
FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR
WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE,
ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND
DESCRIPTIONS CONTAINED HEREIN. In no event will Johnson Controls Inc. or
Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort
(including negligence), strict liability or otherwise for any special, indirect, incidental
or consequential damage or loss whatsoever, including but not limited to damage or
loss of use of equipment, plant or power system, cost of capital, loss of power,
additional expenses in the use of existing power facilities, or claims against the
purchaser or user by its customers resulting from the use of the information,
recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Johnson Controls® VSD Series II Drive

VSD Series II

Warranty and Liability Information

In accordance with details on next page, Johnson Controls Inc. warrants the product
delivered in the Johnson Controls shipping package to be free from defects in
material and workmanship, under normal use and service. Products that fail during
this period will be repaired or replaced at Johnson Controls discretion, with the
same or a functionally equivalent product, provided the original purchaser (A) returns
the failed product, and (B) provides proof of original date of purchase. The original
purchaser of the product must obtain a Johnson Controls Return Material
Authorization (RMA) number prior to returning any defective product. (When
purchased through an Authorized Distributor, the Distributor should supply an
RMA number to their customer.)

The maximum liability of this warranty is limited to the purchase price of the
product. In no event, regardless of cause, shall Johnson Controls Inc. or Eaton
Electrical Inc. be liable (a) for penalties or penalty clauses of any description, or (b)
for certification not otherwise specifically provided herein and/or indemnification of
purchaser or others for costs, damages or expenses, each arising out of or related to
the product or services of any order or (c) for any damages resulting from loss of
profits, use of products or for any incidental indirect or consequential damages,
even if advised of the possibility of such damages.

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VSD Series II

Standard Warranty

Subject to the limitations and conditions stated herein, that all new Series II VSD
products shall be free from defects in material and workmanship and shall deliver
their rated output as indicated on the nameplates for a period of thirty (30) months
from date of shipment.

This warranty shall provide coverage for replacement parts only and does not cover
failure or damage due to storage, installation, operation or maintenance not in
conformance with Johnson Controls recommendations and industry standard
practice or due to accident, misuse, abuse or negligence. In addition, this warranty
does not cover reimbursement for labor, including any removal/installation expenses
which may be incurred in connection with repair or replacement, unless otherwise
agreed upon by Johnson Controls.

Warranty with Certified Start-Up

Provided the equipment is commissioned by an authorized EATON® service
provider (including individuals certified through Johnson Controls VSD Start-up/

Commissioning Certification Training

new Series II VSD products shall be free from defects in material and workmanship
and shall deliver their rated output as indicated on the nameplates for a period of
thirty-nine (39) months

from date of shipment.

This warranty shall provide coverage for replacement parts and on-site labor,
including any removal/installation expenses associated with the warranty claim.

), JOHNSON CONTROLS warrants that all

Return Authorization/General Returns

Product Description Credit

Open, Type 1, Type 12 Drives 100%

®

Intellipass

Custom Engineered Drives and Obsolete Products 0%

1. JOHNSON CONTROLS agrees to accept VSD Open products for return and

2. JOHNSON CONTROLS agrees to accept VSD Intellipass and Intellidisconnect

3. JOHNSON CONTROLS shall promptly refund or credit said customer for any

and Intellidisconnect Type 1, Type 12 and Type 3R Enclosed Branded Drives 85%

without penalty or restocking charge. JOHNSON CONTROLS will issue a 100%
credit—provided the product is in its original unopened package and is returned
within 120 days of receipt of product by JOHNSON CONTROLS.

Drives with a 15% restocking fee provided the product is in its original
unopened package and is returned within 120 days of receipt of product by
JOHNSON CONTROLS.

and all payments made by the buyer for such product(s). The buyer will be
responsible for all freight charges associated with products authorized for return
to JOHNSON CONTROLS.

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Support Services

The goal of Johnson Controls is to ensure your greatest possible satisfaction with the
operation of our products. We are dedicated to providing fast, friendly, and accurate
assistance. Whether it’s by phone, fax, or e-mail, you can access support information
listed below.

You should contact your local Johnson Controls Sales Representative for product pricing,
availability, ordering, expediting, and repairs.

Web Site

Use the Johnson Controls Web site to find product information.

Web Site Address

www.johnsoncontrols.com –> HVAC Controls –> Variable Speed Drives

Johnson Controls Product Sales Operation

Call the Johnson Controls PSO Team if you need assistance with placing an order, stock
availability or proof of shipment, expediting an existing order, emergency shipments, product
price information and returns (including warranty returns).

Voice: 1-800-ASK-JNSN [275-5676] (US); 1-800-321-4023 (CA)
FAX: [phone] (US); 1-800-321-4024 (CA)
Support Hours of Operation: Monday–Friday, 6:30 a.m.–5:30 p.m. CST

(No evening or weekend Customer Service hours).

If you are in the U.S. or Canada, you can take advantage of our toll-free line for technical
assistance. Technical support engineers are available for calls during regular business hours.

Johnson Controls Field Support Center
1-888-281-3792 Monday–Friday, 7:30 a.m.–5:30 p.m. CST
email: [e-mail]

VSD Series II

For emergency assistance, contact: Eaton Technical Resource Center

Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–5:00 p.m. EST)
FAX: [phone]
e-mail: [e-mail]

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VSD Series II

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HVAC Application

The Johnson Controls VSD Series II drive contains a
preloaded application for instant use.

The parameters of this application are listed in the complete
Application Manual. The Application Manual can be found at
http://www.johnsoncontrols.com —> HVAC Controls —>
Variable Speed Drives.

Specific Functions of Johnson Controls
VSD Series II Application

The Johnson Controls VSD Series II application is an
easy-to-use application for not only basic pump and fan
applications where only one motor and one drive is needed,
but also offers extensive possibilities for PID control.

Features

●

Startup Wizard for extremely fast setup for basic pump or
fan applications

●

Mini-Wizards to ease the setup of applications

●

Hand/Off/Auto button for easy change between Hand
(keypad), OFF, and Auto (Remote control) place. The auto
control place is selectable by parameter (I/O or Fieldbus)

●

Control page for easy operation and monitoring of the
most essential values

●

Run interlock input (damper interlock). Drive will not start
before this input is activated

●

Maximum output frequency 320 Hz

●

Real-time clock and timer functions available. Possible to
program three time channels to achieve different functions
on the drive (for example, Start/Stop and Preset
frequencies)

HVAC Application

●

External PID-controller available. Can be used to control a
valve using the drive’s I/O, for example

●

Sleep mode function which automatically enables and
disables drive running with user defined levels to save
energy

●

Two-zone PID-controller (two different feedback signals;
minimum and maximum control)

●

Two setpoint sources for the PID-control. Selectable with
digital input

●

PID setpoint boost function

●

Feed forward function to improve the response to the
process changes

●

Process value supervision

●

Multi-pump control

●

Pressure loss compensation for compensating pressure
losses in the pipework, for example, when sensor is
incorrectly placed near the pump or fan

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HVAC Application

Example of Control Connections

Control Connections

BACnet/IP Ethernet Industrial Protocol

RJ-45

Modbus/TCP Transmission Control Protocol (Ethernet Based)

Optional

L1

Circuit
Breaker

Resistor

Factory
Jumper

Analog

Three-Phase Input
Input

L2

(Single-Phase not available)

L3

Slot A

Terminal

1

+10V

AI–1+

2

3

Vin

4

AI–2+

5

AI–2–

6

24V

GND

7

8

DIN1

9

DIN2

10

DIN3

COM

11

12

24Vout

GND

13

14

DIN4

DIN5

15

16

DIN6

CMB

17

18

AO–1+

19

AO–1–

30

24 VdcinAuxiliary Input Voltage

DATA –

A

B

DATA +

21

22

Factory Default Signal

Reference Output
Analog Input Voltage (Range 0–10 Vdc)

(can be programmed to current 4–20 mA)
Analog Output Common (Ground)

Analog Input Current (Range 4–20 mA)
(can be programmed to voltage 0–10 Vdc)
PI Setpoint or Feedback

Analog Input Common
PI Setpoint or Feedback

out

Control Voltage Output (0.1A max.)

I/O Ground

START/STOP (Contact closed = start)

External Fault (Closed = fault)
Run Interlock Permissive IP Interlock

(Closed = OK)
DIN1–DIN6 Common

Control Voltage Output (0.1A max.)

I/O Ground

Speed Select 0–100% (Preset speed)

Fire Mode (Contact closed = fire mode)

Force Bypass (Contact closed = bypass)

DIN1–DIN6 Common

Output Frequency (0–20 mA)

Analog Output Common (Ground)

RS-485 DATA–

RS-485 DATA+

Relay Board 1
Default Signal
RO1 Bypass Run

23

24

25

RO2 Drive Run

26

32

33

RO3 Fault

5% DC Link
Reactor

Three-Phase

Programmable BACnet,
Modbus, N2

Slot B

24 Vdc/8A
250 Vac/8A
125 Vdc/0.4A

DB

Chopper

Output

R+

R–

U (T1)

V (T2)

W (T3)

ON
CURRENT
CURRENT
CURRENT

Test

Motor

OFF
VOLTAGE
VOLTAGE
VOLTAGE

RS485
AO1
AI2
AI1

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Keypad of the Drive

Keypad of the Drive

The control keypad is the interface between the Johnson
Controls VSD Series II frequency converter and the user.
With the control keypad it is possible to control the speed of
a motor, to supervise the state of the equipment and to set
the frequency converter’s parameters.

There are two different keypads used with the Series II drive.
The North American Keypad is slightly different than the
EMEA Keypad. Functionality is quite similar. The EMEA
keypad does not support the bypass functionality commonly
used in the United States.

US Keypad Buttons

Increase Value
Scroll Menu Up

Switching Between
Drive and Bypass

Move Cursor Left
Back when Pressed
for two Seconds

Stop Button/Fault Reset Start Button

Change Control Place
Between Hand-Off-Auto

Move Cursor Right

Enter Menu
Confirm Selection

Decrease Value
Scroll Menu Down

EMEA Keypad Buttons

Increase Value
Scroll Menu Up

Back Fault Reset

Move Cursor Left

Stop Button Start Button

Enter Menu
Confirm Selection

Decrease Value
Scroll Menu Down

Change Control Place
Between Hand-Off-Auto

Move Cursor Right

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Keypad of the Drive

Keypad Display

The keypad display indicates the status of the motor and the drive and any irregularities in
motor or drive functions. On the display, the user sees information about his present location
in the menu structure and the item displayed.

Main Menu

The data on the control keypad are arranged in menus and submenus. Use the up and down
arrows to move between the menus. Enter the group/item by pressing the OK button and
return to the former level by pressing the Back/Reset button.

The Location field indicates your current location. The Status field gives information about the
present status of the drive. See “Control Connections” on Page 2.

Main Menu

Status Field
STOP/RUN

Direction

Run Mode

Hand/Off/Auto

STOP

E-Energy Hand I/O

Control Place
PC/IO/KEYPAD/FIELDBUS

Location Field
(Parameter ID number and
current menu location)

Activated Group/Item
Press OK to Enter

Using the Graphical Keypad

Editing Values

Change value of a parameter following the procedure below:

1. Locate the parameter.

2. Enter the Edit mode.

3. Set new value with the up/down arrow buttons. You can also move from digit to digit
with the arrow buttons left/right if the value is numerical and then change the value with
the up/down arrow buttons.

4. Confirm change with OK button or ignore change by returning to previous level with
Back/Reset button.

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